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SS-52

SERVICE SPECIFICATIONS AIR CONDITIONING

AIR CONDITIONING
SS0O3-03

SERVICE DATA
Refrigerant charge volume Single A/C Dual A/C Magnetic clutch not engaged Magnetic clutch engaged 650 50 g (22.93 1.76 oz.) 1,050 50 g (37.03 1.76 oz.) 700 50 rpm 780 50 rpm 0.5 0.15 mm (0.020 0.0059 in.) Idle s eed speed

Magnetic clutch clearance

2004 LAND CRUISER (RM1071U)

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Date :

192

SS-53
SERVICE SPECIFICATIONS AIR CONDITIONING
SS0O4-04

TORQUE SPECIFICATION
Part tightened Condenser x Discharge tube Condenser x Liquid tube Compressor x Discharge hose Compressor x Suction hose Expansion valve x Evaporator Liquid line (Block joint) Liquid line (Piping line) Discharge line (Piping joint) Suction line (Block joint) Suction line (Piping joint) (Pi ing 5/8 5/8 3/4 Nm 5.4 10 10 10 3.4 10 14 22 10 32 42 49 kgfcm 55 100 100 100 35 100 140 225 100 330 425 500 ftlbf 48 in.lbf 7 7 7 30 7 10 16 7 24 31 36

Compressor x Cylinder block

2004 LAND CRUISER (RM1071U)

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Date :

193

SS-23
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION

AUTOMATIC TRANSMISSION
SS0OO-02

SERVICE DATA
A750F Line pressure (Wheel locked) Engine idling D position R position AT stall (Throttle valve fully opened) D position R position Engine stall revolution Time lag Engine idle speed (A/C OFF) Drive plate runout Torque converter runout Torque converter clutch installation distance Shift schedule D position (Throttle valve fully opened) D and R positions N D position N R position N position Max. Max. 362 - 420 kPa (3.7 - 4.3 kgfcm2, 53 - 61 psi) 500 - 580 kPa (5.1 - 5.9 kgfcm2, 73 - 84 psi) 1,360 - 1,460kPa (13.9 - 14.9 kgfcm2, 197 - 212 psi) 1,295 - 1,415 kPa (13.2 - 14.4 kgfcm2, 188 - 205 psi) 2,150 " 150 rpm Less than 1.2 seconds Less than 1.5 seconds 700 " 50 rpm 0.20 mm (0.0079 in.) 0.30 mm (0.0118 in.) More than 17.1 mm (0.673 in.)

(Throttle valve fully closed) 3 position (Throttle valve fully opened)

12 23 34 45 54 43 32 21 45 54 12 23 43 32 21 12 32 21 21 Throttle valve opening 5 % Lock-up ON Lock-up OFF Lock-up ON Lock-up OFF

45 - 57 km/h (28 - 35 mph) 79 - 90 km/h (49 - 56 mph) 113 - 128 km/h (70 - 80 mph) 165 - 180 km/h (103 - 112 mph) 158 - 173 km/h (98 - 108 mph) 105 - 117 km/h (65 - 73 mph) 70 - 78 km/h (43 - 48 mph) 35 - 41 km/h (22 - 25 mph) 32 - 38 km/h (20 - 24 mph) 24 - 29 km/h (15 - 18 mph) 45 - 57 km/h (28 - 35 mph) 79 - 90 km/h (49 - 56 mph) 119 - 132 km/h (74 - 82 mph) 70 - 78 km/h (43 - 48 mph) 35 - 41 km/h (22 - 25 mph) 45 - 57 km/h (28 - 35 mph) 80 - 88 km/h (50 - 55 mph) 35 - 41 km/h (22 - 25 mph) 41 - 47 km/h (25 - 29 mph)

2 position (Throttle valve fully opened)

L position (Throttle valve fully opened) Lock-up point D position 5th gear 4 position 4th gear

67 - 74 km/h (42 - 46 mph) 60 - 67 km/h (37 - 42 mph) 61 - 68 km/h (38 - 42 mph) 54 - 61 km/h (34 - 38 mph)

2004 LAND CRUISER (RM1071U)

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Date :

163

SS-24
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION
SS0OP-02

TORQUE SPECIFICATION
Part tightened No.1 vehicle speed sensor x Transfer case No.2 vehicle speed sensor x Transmission case NT SP2 Nm 16 5.4 5.4 11 10 5.4 Bolt Nut 13 3.9 13 6.4 10 6.4 11 10 4.4 20 7.4 8.3 13 13 4.9 7.5 12 4.9 4.9 12 12 5.4 18 48 34 Bolt Nut 50 74 59 Bolt A Bolt B 1st 2nd 71 37 49 Turn 90 kgfcm 160 55 55 112 100 55 130 40 130 65 102 65 110 100 55 205 75 85 130 130 50 76 117 50 50 122 122 55 185 490 347 510 750 600 724 377 500 Turn 90 ftlbf 12 48 in.lbf 48 in.lbf 8 7 48 in.lbf 9 35 in.lbf 9 57 in.lbf 7 57 in.lbf 8 7 39 in.lbf 15 65 in.lbf 73 in.lbf 9 9 43 in.lbf 66 in.lbf 8 43 in.lbf 43 in.lbf 9 9 48 in.lbf 13 35 25 37 54 43 52 27 36 Turn 90

ATF temperature sensor (for linear control ) x Valve body ATF temperature sensor (for oil temp warning lamp ) x Valve body ATF temperature sensor x Transmission case Park/neutral position switch

Transmission control shaft lever x Transmission control rod Shift solenoid lock plate x Valve body Shift solenoid S1 S2 x Valve body Shift solenoid SR x Valve body Valve body x Transmission case Oil stainer x Valve body Oil pan x Transmission case Drain plug x Oil pan Parking lock pawl bracket x Transmission case Shift lever assembly x Body Control lever x Shift lever plate Transmission control rod x Shift lever assembly Shift lever guide housing x Shift lever plate Power steering oil cooler sub-assy x Body Oil cooler bracket x Body Oil cooler bracket x Oil cooler Oil cooler pipe x Body Oil filler pipe Transfer shift lever x Transfer shift lever rod assembly Transfer shift lever boot x Body Hole plug x Transmission housing Drive plate x Torque converter clutch Oil cooler pipe union nut Crossmember

Engine mounting insulator rear x Transmission case Transmission housing x Engine

Drive plate x Crankshaft

2004 LAND CRUISER (RM1071U)

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Date :

164

SS-46
SERVICE SPECIFICATIONS BODY ELECTRICAL

BODY ELECTRICAL
SS0CN-30

SERVICE DATA
AUTOMATIC LIGHT CONTROL SENSOR (Connector disconnected) 3 - Ground (Ignition switch ON) TURN SIGNAL FLASHER 1 - Ground (Ignition switch LOCK or ACC) 1 - Ground (Ignition switch ON) 4 - Ground (Constant) SPEEDOMETER (ON-VEHICLE) USA: Standard indication (mph) 20 40 60 80 100 120 CANADA: Standard indication (km/h) 20 40 60 80 100 120 140 160 TACHOMETER (ON-VEHICLE)/ DC 13.5 V 25 C at (77 F) Standard indication 700 1,000 2,000 3,000 4,000 5,000 6,000 7,000 FUEL SENDER GAUGE Float position mm (in.) F: Approx. 85.3 (3.36) 1/2: Approx. 1.7 (0.76) E: Approx. 9.19 (3.62) DEFOGGER SWITCH (w/ Navigation) B22 - Ground (Ignition switch LOCK or ACC) 2004 LAND CRUISER (RM1071U) No voltage Voltage (V) Approx. 0.30 0.1 Approx. 2.45 0.1 Approx. 4.60 0.1 Allowable range 630 - 770 900 - 1,100 1,850 - 2,150 2,800 - 3,200 3,800 - 4,200 4,800 - 5,200 5,750 - 6,250 6,700 - 7,300 Allowable range (km/h) 17 - 24 38 - 46 57.5 - 67 77 - 88 96 - 109 115 - 130 134 - 151.5 153 - 173 Allowable range (mph) 18 - 24 38 - 44 56 - 66 78 - 88 98 - 110 118 - 132 No voltage Battery positive voltage Battery positive voltage 5.2 - 9.0V

Author :

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186

SS-47
SERVICE SPECIFICATIONS B22 - Ground (Ignition switch ON) A10 - Ground (Constant) DEFOGGER SWITCH (w/o Navigation) 8 - Ground (Ignition switch LOCK or ACC) 8 - Ground (Ignition switch ON) 2 - Ground (Constant) SLIDING ROOF CONTROL ASSEMBLY 5 - Ground (Constant) 8 - Ground (Ignition switch LOCK or ACC) 8 - Ground (Ignition switch ON) POWER MIRROR SWITCH 4 - Ground (Ignition switch LOCK) 4 - Ground (Ignition switch ACC or ON) POWER SEAT SWITCH (Drivers Seat) 11 - Ground (Constant) POWER SEAT SWITCH (Passengers Seat) 11 - Ground (Constant) LUMBAR SUPPORT SWITCH (Drivers Seat) POWER MIRROR SWITCH (Wire harness side) 4 - Ground (Ignition switch is LOCK) 4 - Ground (Ignition switch is ACC or ON) POWER AMPLIFIER 7 - Ground (Constant) 16 - Ground (Constant) REAR SEAT AUDIO 24 - Ground (Ignition switch LOCK) 24 - Ground (Ignition switch ACC or ON) 12 - Ground (Constant) DVD CHANGER 1 - Ground (Ignition switch LOCK) 1 - Ground (Ignition switch ACC or ON) 10 - Ground (Constant) RADIO RECEIVER A1 - Ground (Ignition switch LOCK) A11 - Ground (Ignition switch ACC or ON) A11 - Ground (Constant) ANTENNA MOTOR CONTROL RELAY 4 - Ground (Constant) 7 - Ground (Ignition switch ACC or LOCK) 7 - Ground (Ignition switch ON) 17 - Ground (Ignition switch LOCK) 17 - Ground (Ignition switch ACC or ON) OVERHEAD J/B 8 - Ground (Constant) Battery positive voltage Battery positive voltage No voltage Battery positive voltage No voltage Battery positive voltage No voltage Battery positive voltage Battery positive voltage No voltage Battery positive voltage Battery positive voltage No voltage Battery positive voltage Battery positive voltage Battery positive voltage Battery positive voltage No voltage Battery positive voltage Battery positive voltage Battery positive voltage No voltage Battery positive voltage Battery positive voltage No voltage Battery positive voltage No voltage Battery positive voltage Battery positive voltage BODY ELECTRICAL Battery positive voltage Battery positive voltage

2004 LAND CRUISER (RM1071U)

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Date :

187

SS-48
SERVICE SPECIFICATIONS 11 - Ground (Ignition switch OFF or ACC) 11 - Ground (Ignition switch ON) BODY ELECTRICAL No voltage Battery positive voltage

2004 LAND CRUISER (RM1071U)

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Date :

188

SS-49
SERVICE SPECIFICATIONS BODY

BODY
SS0OL-11

TORQUE SPECIFICATION
Part tightened FRONT BUMPER Front bumper cover x Body Front bumper cover x Body Fog light x Front bumper cover Front bumper reinforcement x Body REAR BUMPER Rear bumper cover x Body Reflex reflector x Rear bumper cover Rear bumper step reinforcement x Extension mounting bracket Extension mounting bracket x Body Rear bumper reinforcement x Body HOOD Hood x Hood side hinge FRONT DOOR Door glass x Window regulator Window regulator x Door panel Door lock x Door panel Outside handle x Door panel Door lock cylinder x Outside handle Door hinge x Body Door hinge x Door panel Door check x Door panel Door check x Body Door lock striker x Body REAR DOOR Door glass x Window regulator Window regulator x Door panel Door lock x Door panel Outside handle x Door panel Door hinge x Body Door hinge x Door panel Door check x Door panel Door check x Body Door lock striker x Body UPPER BACK DOOR Back door hinge x Body Back door hinge x Door panel Door lock striker x Door panel Back door control x Door panel Back door lock x Door panel LOWER BACK DOOR Back door lock x Door panel 2004 LAND CRUISER (RM1071U) Bolt: Screw: Nm 8.5 3.0 4.9 58 20 4.9 12.5 19 20 18 8.0 8.0 5.0 5.0 5.0 23 26 5.0 27 11 8.0 8.0 5.0 5.0 23 26 5.0 27 11 28 31 11.5 5.0 7.0 5.0 kgfcm 87 31 50 590 204 50 127 195 204 185 82 82 51 51 51 235 265 51 275 115 82 82 51 51 235 265 51 275 115 286 316 117 51 71 51 ftlbf 76 in.lbf 27 in.lbf 43 in.lbf 43 15 43 in.lbf 11 14 15 13 71 in.lbf 71 in.lbf 44 in.lbf 44 in.lbf 44 in.lbf 17 19 44 in.lbf 20 8 71 in.lbf 71 in.lbf 44 in.lbf 44 in.lbf 17 19 44 in.lbf 20 8 21 23 8 44 in.lbf 62 in.lbf 44 in.lbf

Author :

Date :

189

SS-50
SERVICE SPECIFICATIONS Tail gate stay x Door panel Tail gate stay x Body Door hinge x Body Door hinge x Door panel Door lock striker x Body Back door lock control x Door panel Upper back door striker x Door panel BACK DOOR STAY Back door stay x Body Back door stay x Door panel FRONT WIPER AND WASHER Wiper arm x Wiper link Wiper link x Body REAR WIPER AND WASHER Wiper motor and link assembly x Door panel Wiper arm x Wiper link INSTRUMENT PANEL Front passenger airbag assembly x Reinforcement Steering wheel set nut Front passenger airbag assembly x Instrument panel SIDE STEP No. 1 side step bracket x Side step No. 1 side step bracket x Body No. 2 side step bracket x Side step No. 2 side step bracket x Body No. 2 side step bracket x Body No. 3 side step bracket x Side step No. 3 side step bracket x Body FRONT SEAT Front seat adjuster x Body Seatback assembly x Seat adjuster Armrest x Seatback assembly Seat cushion assembly x Seat adjuster Seat position control relay x Seat adjuster Seatback cover x Seatback frame Seat position sensor x Seat adjuster REAR NO. 1 SEAT (LH) Seat cushion hinge x Body Seatback assembly x Seat adjuster Seat adjuster x Seat cushion frame REAR NO. 1 SEAT (RH) Seat cushion hinge x Body Seatback assembly x Seat adjuster Seat adjuster x Seat cushion frame REAR NO. 2 SEAT Seatback assembly x Reclining adjuster 2004 LAND CRUISER (RM1071U) w/ Side airbag: Drivers side: Bolt: Nut: BODY 18.5 18.5 28 31 11.5 5.0 11.5 17.5 13 20 5.4 5.4 5.4 20 50 6.0 5.0 18 5.0 18 12 5.0 18 42 43 37 21 5.5 4.7 8.0 37 41 41 37 37 37 41 189 189 286 316 117 51 117 178 133 204 55 55 55 204 510 61 51 184 51 184 120 51 184 430 440 380 210 56 48 82 380 420 420 380 380 380 420 14 14 21 23 8 44 in.lbf 8 13 10 15 48 in.lbf 48 in.lbf 48 in.lbf 15 37 53 in.lbf 44 in.lbf 13 44 in.lbf 13 9 44 in.lbf 13 31 32 27 15 49 in.lbf 42in.lbf 71in.lbf 27 30 30 27 27 27 30

Author :

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190

SS-51
SERVICE SPECIFICATIONS Reclining adjuster x Seat cushion frame Seat leg adjuster x Seat cushion frame Seat leg adjuster x Seat cushion frame SEAT BELT Outer belt shoulder anchor x Adjustable anchor Adjustable anchor x Body Outer belt shoulder anchor x Body Seat belt reclining detecting part x Seat back assembly Seat belt floor anchor x Body Retractor x Body Retractor x Body Retractor x Seatback frame Inner belt x seat cushion frame Inner belt x Rear seat lock Lap type center with inner belt x Seat cushion frame Rear seat shoulder belt guide x Seatback frame CRS tether anchor bracket x Body Upper Side: Lower Side: A Bolt: B Bolt: BODY 41 18 37 42 42 42 3.9 42 5.0 42 42 42 42 42 42 27 420 184 380 430 430 430 40 430 51 430 430 430 430 430 430 275 30 13 27 31 31 31 35 in.lbf 31 44 in.lbf 31 31 31 31 31 31 20

2004 LAND CRUISER (RM1071U)

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Date :

191

SS-40
SERVICE SPECIFICATIONS BRAKE

BRAKE
SS062-17

SERVICE DATA
Brake pedal height (from asphalt sheet) Brake pedal freeplay Brake pedal reserve distance at 490 N (50 kgf, 110.1 lbf) Brake pedal lever clearance Front brake pad thickness Front brake pad thickness Front brake disc thickness Front brake disc thickness Front brake disc runout Rear brake pad thickness Rear brake pad thickness Rear brake disc thickness Rear brake disc thickness Rear brake disc runout Rear brake disc inside diameter Rear brake disc inside diameter Parking brake shoe lining thickness Parking brake shoe lining thickness Parking brake lever travel at 196 N (20 kgf, 44 lbf) Parking brake clearance between rear shoe and lever STD 183.7 - 193.7 mm (7.232 - 7.626 in.) 1.0 - 6.0 mm (0.039 - 0.236 in.) More than 116 mm (4.57 in.) 3.0 mm (0.118 in.) 11.5 mm (0.453 in.)

Minimum 1.0 mm (0.039 in.) STD 32.0 mm (1.260 in.)

Minimum 30.0 mm (1.181 in.) Maximum 0.07 mm (0.0028 in.) STD 12.0 mm (0.472 in.)

Minimum 1.0 mm (0.039 in.) STD 18.0 mm (0.709 in.)

Minimum 16.0 mm (0.611 in.) Maximum 0.1 mm (0.004 in.) STD 230 mm (9.06 in.)

Maximum 231 mm (9.09 in.) STD 4.0 mm (0.157 in.)

Minimum 1.0 mm (0.039 in.) 4 - 6 clicks Less than 0.25 mm (0.0098 in.) 0.3 mm (0.012 in.) 0.4 mm (0.016 in.) 0.5 mm (0.020 in.) 0.6 mm (0.024 in.) 0.9 mm (0.035 in.)

Parking brake shoe and lever clearance adjusting shim thickness

2004 LAND CRUISER (RM1071U)

Author :

Date :

180

SS-41
SERVICE SPECIFICATIONS BRAKE
SS063-18

TORQUE SPECIFICATION
Part tightened Brake line union nut Hydraulic brake booster clevis lock nut Hydraulic brake booster x Pedal bracket Brake pedal bracket set bolt ABS ECU or ABS & BA & TRAC & VSC ECU set nut Bleeder plug Front disc brake caliper x Flexible hose Front disc brake mounting bolt x Steering knuckle Rear disc brake caliper installation bolt Rear disc brake caliper x Flexible hose Rear disc brake torque plate x Rear backing plate Reservoir set screw Master cylinder pressure sensor (w/ ABS & BA & TRAC & VSC only) Accumulator x Booster pump motor Front speed sensor installation bolt Front speed sensor harness clamp bolt Rear speed sensor installation bolt Rear speed sensor harness clamp bolt Front brake disc x Front axle hub Parking brake bellcrank assembly x Backing plate Bellcrank stopper bolt lock nut Nm 15 25 15 20 5.0 11 30 123 26 30 103 1.7 81 54 8.0 13 8.0 13 74 13 5.4 kgfcm 155 260 155 200 51 110 310 1,250 270 310 1,050 17.5 830 550 82 130 82 130 750 130 55 ftlbf 11 19 11 14 44 in.lbf 8 22 90 20 22 76 15.2 in.lbf 60 36 71 in.lbf 9 71 in.lbf 9 54 9 48 in.lbf

2004 LAND CRUISER (RM1071U)

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181

SS-21
SERVICE SPECIFICATIONS CHARGING

CHARGING
SS0OF-04

SERVICE DATA
Battery Specific gravity Voltage Rated output Rotor coil resistance Slip ring diameter Brush exposed length at 20C (68F) at 20C (68F) 1.25 - 1.29 12.5 - 12.9 V 12V 130A 2.3 - 2.7 14.2 - 14.4 mm (0.559 - 0.567 in.) 14.0 mm (0.551 in.) 10.5 mm (0.413 in.) 4.5 mm (0.177 in.) 10 A or less 13.2 - 14.8 V 30 A or less Generator

at 20C (68F) STD Minimum STD Minimum STD amperage STD voltage STD amperage

Charging circuit

Without load With load

2004 LAND CRUISER (RM1071U)

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161

SS-22
SERVICE SPECIFICATIONS CHARGING
SS0OG-04

TORQUE SPECIFICATION
Part tightened Bearing retainer x Drive end frame Rectifier end frame x Drive end frame Generator pulley x Rotor Brush holder x Rectifier end frame End cover x Rectifier end frame Rear end cover x Rectifier end frame Generator x Cylinder block Bolt Nut 10 mm Nut 8 mm Nm 2.6 5.8 110.3 1.8 4.6 4.6 39 39 15.5 kgfcm 27 59 1,125 18 47 47 400 440 158 ftlbf 23 in.lbf 51 in.lbf 81 16 in.lbf 41 in.lbf 41 in.lbf 29 29 11

2004 LAND CRUISER (RM1071U)

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162

SS-13
SERVICE SPECIFICATIONS COOLING

COOLING
SS0O9-01

SERVICE DATA
Thermostat Valve opening temperature Valve lift Relief valve opening pressure at 95C (203F) 80 - 84C (176 - 183F) 10 mm (0.39 in.) or more Radiator cap STD 93 - 123 kPa (0.95 - 1.25 kgf/cm2, 13.5 - 17.8 psi) Minimum 78 kPa (0.8 kgf/cm2, 11.4 psi)

2004 LAND CRUISER (RM1071U)

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Date :

153

SS-14
SERVICE SPECIFICATIONS COOLING
SS0OA-01

TORQUE SPECIFICATION
Part tightened Drain plug x Union on cylinder block Water pump x Cylinder block Bolt Stud bolt and nut Nm 12.7 21 18 18 19 5.0 12.7 20 18 20 kgfcm 130 215 185 185 195 50 130 200 185 200 ftlbf 9 15 13 13 14 44 in.lbf 9 15 13 15

Water inlet housing x Water pump Water inlet x Water inlet housing Radiator x Fan shroud Radiator x Radiator side support Radiator side support x Bracket Radiator mounting bolt Radiator mounting nut

2004 LAND CRUISER (RM1071U)

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154

SS-10
SERVICE SPECIFICATIONS EMISSION CONTROL

EMISSION CONTROL
SS0O5-05

TORQUE SPECIFICATION
Part tightened Front exhaust pipe x Exhaust manifold Front exhaust pipe x Center pipe Heated oxygen sensor x Front exhaust pipe Nm 62 40 20 kgfcm 632 408 200 ftlbf 46 30 14

2004 LAND CRUISER (RM1071U)

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Date :

150

SS-4
SERVICE SPECIFICATIONS ENGINE MECHANICAL

ENGINE MECHANICAL
SS0OQ-10

SERVICE DATA
Compression pressure at 250 rpm STD 1,324 kPa (13.5 kgf/cm2, 192 psi) or more Minimum 981 kPa (10.0 kgf/cm2, 142 psi) Difference of pressure between each cylinder 98 kPa (1.0 kgf/cm2, 14 psi) or less at cold Intake Exhaust No.00 No.02 No.04 No.06 No.08 No.10 No.12 No.14 No.16 No.18 No.20 No.22 No.24 No.26 No.28 No.30 No.32 No.34 No.36 No.38 No.40 No.42 No.44 No.46 No.48 No.50 No.52 No.54 No.56 No58 No.60 No.62 No.64 No.66 No.68 No.70 No.72 No.74 No.76 No.78 No.80 0.15 - 0.25 mm (0.006 - 0.010 in.) 0.25 - 0.35 mm (0.010 - 0.014 in.) 2.000 mm (0.0787 in.) 2.020 mm (0.0795 in.) 2.040 mm (0.0803 in.) 2.060 mm (0.0811 in.) 2.080 mm (0.0819 in.) 2.100 mm (0.0827 in.) 2.120 mm (0.0835 in.) 2.140 mm (0.0843 in.) 2.160 mm (0.0850 in.) 2.180 mm (0.0858 in.) 2.200 mm (0.0866 in.) 2.220 mm (0.0874 in.) 2.240 mm (0.0882 in.) 2.260 mm (0.0890 in.) 2.280 mm (0.0898 in.) 2.300 mm (0.0906 in.) 2.320 mm (0.0913 in.) 2.340 mm (0.0921 in.) 2.360 mm (0.0929 in.) 2.380 mm (0.0937 in.) 2.400 mm (0.0945 in.) 2.420 mm (0.0953 in.) 2.440 mm (0.0961 in.) 2.460 mm (0.0969 in.) 2.480 mm (0.0976 in.) 2.500 mm (0.0984 in.) 2.520 mm (0.0992 in.) 2.540 mm (0.1000 in) 2.560 mm (0.1008 in.) 2.580 mm (0.1016 in.) 2.600 mm (0.1024 in.) 2.620 mm (0.1031 in.) 2.640 mm (0.1039 in.) 2.660 mm (0.1047 in.) 2.680 mm (0.1055 in.) 2.700 mm (0.1063 in.) 2.720 mm (0.1071 in.) 2.740 mm (0.1079 in.) 2.760 mm (0.1087 in.) 2.780 mm (0.1094 in.) 2.800 mm (0.1102 in.) 5 -15 BTDC @ idle 700 50 rpm 10.5 - 11.5 mm (0.413 - 0.453 in.)

Valve clearance Valve clearance adjusting shim

Ignition timing Idle speed Timing belt tensioner -

w/ Terminals TC and E1 connected of DLC1

Protrusion from housing end

2004 LAND CRUISER (RM1071U)

Author :

Date :

144

SS-5
SERVICE SPECIFICATIONS Cylinder head Warpage Valve seat Refacing angle Contacting angle Contacting width Valve guide bushing bore diameter Cylinder head bolt thread inside diameter Protrusion height ENGINE MECHANICAL

Maximum 0.10 mm (0.039 in.) 30, 45, 60 45 1.0 - 1.4 mm (0.039 - 0.055 in.) STD 10.285 - 10.306 mm (0.4049 - 0.4057 in.) O/S 0.05 10.335 - 10.356 mm (0.4069 - 0.4077 in.) STD 9.810 - 9.960 mm (0.3862 - 0.3921 in.) Minimum 9.70 mm (0.3819 in.) Intake 9.2 - 9.8 mm (0.362 - 0.386 in.) Exhaust 8.2 - 8.8 mm (0.323 - 0.346 in.) 5.510 - 5.530 mm (0.2169 - 0.2177 in.) 10.285 - 10.306 mm (0.4049 - 0.4057 in.) 10.335 - 10.356 mm (0.4069 - 0.4077 in.)

Valve guide bushing Valve

Inside diameter Outside diameter (for repair part) Valve overall length

STD O/S 0.05 STD Intake Exhaust Minimum Intake Exhaust

Valve face angle Stem diameter Stem oil clearance

Margin thickness

95.05 mm (3.7421 in.) 95.10 mm (3.7441 in.) 94.55 mm (3.7224 in.) 94.60 mm (3.7244 in.) 44.5 Intake 5.470 - 5.485 mm (0.2154 - 0.2159 in.) Exhaust 5.465 - 5.480 mm (0.2152 - 0.2157 in.) STD Intake 0.025 - 0.060 mm (0.0010 - 0.0024 in.) Exhaust 0.030 - 0.065 mm (0.0012 - 0.0026 in.) Maximum Intake 0.08 mm (0.0031 in.) Exhaust 0.10 mm (0.0039 in.) STD IN 1.25 mm (0.049 in.) EX 1.4 mm (0.055 in.) Minimum 0.5 mm (0.020 in.) Maximum 2.0 mm (0.079 in.) 54.1 mm (2.130 in.) 204 - 226 N (20.8 - 23.0 kgfcm, 45.9 - 50.7 lbf) 30.966 - 30.976 mm (1.2191 - 2.2195 in.) 31.000 - 31.016 mm (1.2205 - 1.2211 in.) STD 0.024 - 0.050 mm (0.0009 - 0.0020 in.) Maximum 0.07 mm (0.0028 in.) 0.040 - 0.090 mm (0.0016 - 0.0035 in.) 0.040 - 0.085 mm (0.0016 - 0.0033 in.) 0.12 mm (0.0047 in.) 0.030 - 0.067 mm (0.0012 - 0.0026 in.) 0.10 mm (0.0039 in.) 26.954 - 26.970 mm (1.0612 - 1.0618 in.) 0.08 mm (0.0031 in.) STD Intake 41.94 - 42.04 mm (1.6512 - 1.6551 in.) Exhaust 41.96 - 42.06 mm (1.6520 - 1.6559 in.) Minimum Intake 41.79 mm (1.6453 in.) Exhaust 41.81 mm (1/6461 in.) STD 0.020 - 0.200 mm (0.0008 - 0.0079 in.) Maximum 0.30 mm (0.0188 in.) 18.2 - 18.8 mm (0.712 - 0.740 in.) Maximum Intake Exhaust 0.15 mm (0.0059 in.) 0.50 mm (0.0197 in.) STD Intake Exhaust Maximum STD Maximum

Valve spring

Deviation Free length Installed tension at 35.0 mm (1.378 in.) Lifter diameter Lifter bore diameter Oil clearance

Valve lifter

Camshaft

Thrust clearance

Journal oil clearance Journal diameter Circle runout Cam lobe height

Camshaft gear backlash Camshaft gear spring end free distance Manifold Warpage

2004 LAND CRUISER (RM1071U)

Author :

Date :

145

SS-6
SERVICE SPECIFICATIONS Cylinder block Cylinder head surface warpage Cylinder bore diameter ENGINE MECHANICAL 0.07 mm (0.0028 in.) 94.002 - 94.010 mm (3.7009 - 3.7012 in.) 94.010 - 94.023 mm (3.7012 - 3.7017 in.) 94.023 - 94.031 mm (3.7017 - 3.7020 in.) 94.231 mm (3.7099 in.) 94.731 mm (3.7296 in.) 10.760 - 10.970 mm (0.4236 - 0.4319 in.) 10.40 mm (0.4094 in.) 93.902 - 93.912 mm (3.6969 - 3.6973 in.) 93.912 - 93.920 mm (3.6973 - 3.6976 in.) 93.920 - 93.930 mm (3.6976 - 3.6980 in.) 94.402 - 94.430 mm (3.7166 - 3.7177 in.) 0.090 - 0.111 mm (0.0035 - 0.0044 in.) 0.13 mm (0.0051 in.) 0.030 - 0.080 mm (0.0012 - 0.0031 in.) 0.030 - 0.070 mm (0.0012 - 0.0028 in.) 0.300 - 0.500 mm (0.0118 - 0.0197 in.) 0.400 - 0.650 mm (0.0157 - 0.0256 in.) 0.130 - 0.480 mm (0.0051 - 0.0189 in.) 1.10 mm (0.0433 in.) 1.20 mm (0.0472 in.) 1.15 mm (0.0453 in.)

Maximum STD STD Mark 1 Mark 2 Mark 3 Maximum STD O/S 050 Main bearing cap bolt tension portion diameter STD Minimum Piston diameter STD Mark 1 Mark 2 Mark 3 O/S 0.50 STD Maximum No.1 No.2 STD No.1 No.2 Oil Maximum No.1 No.2 Oil

Piston and piston ring

Piston oil clearance Piston ring groove clearance Piston ring end gap

Connecting rod

Thrust clearance Connecting rod thickness Connecting rod oil clearance Connecting rod bearing center wall thickness (Reference)

STD 0.160 - 0.290 mm (0.0063 - 0.0138 in.) Maximum 0.35 mm (0.0138 in.) 22.880 - 22.920 mm (0.9008 - 0.9024 in.) STD 0.027 - 0.053 mm (0.0011 - 0.0021 in.) Maximum 0.065 mm (0.0026 in.) 1.484 - 1.487 mm (0.0584 - 0.0585 in.) 1.487 - 1.490 mm (0.0585 - 0.0587 in.) 1.490 - 1.493 mm (0.0587 - 0.0588 in.) 1.493 - 1.496 mm (0.0588 - 0.0589 in.) 1.496 - 1.499 mm (0.0589 - 0.0590 in.) 1.499 - 1.502 mm (0.0590 - 0.0591 in.) 0.05 mm (0.0020 in.) 0.15 mm (0.0059 in.) 22.005 - 22.014 mm (0.8663 - 0.8667 in.) 21.997 - 22.006 mm (0.8660 - 0.8664 in.) STD 0.005 - 0.011 mm (0.0002 - 0.0004 in) Maximum 0.05 mm (0.0020 in.) STD 7.200 - 7.300 mm (0.2835 - 0.2874 in.) Minimum 7.00 mm (0.2756 in.) STD 0.020 - 0.220 mm (0.0008 - 0.0087 in.) Maximum 0.30 mm (0.0118 in.) 2.440 - 2.490 mm (0.0961 - 0.0980 in.) 66.986 - 67.000 mm (2.6372 - 2.6378 in.) STD 0.040 - 0.058 mm (0.0016 - 0.0023 in.) Maximum 0.070 mm (0.0028 in.) 66.988 - 67.000 mm (2.6373 - 2.6378 in.)

Rod bend Rod twist Bushing inside diameter Piston pin diameter Bushing oil clearance

Mark 2 Mark 3 Mark 4 Mark 5 Mark 6 Mark 7 Maximum per 100 mm (3.94 in.) Maximum per 100 mm (3.94 in.)

Connecting rod bolt tension portion diameter

Crankshaft

Thrust clearance Thrust washer thickness Main journal bore diameter on cylinder block (with main bearing) Main journal oil clearance Main journal diameter

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SS-7
SERVICE SPECIFICATIONS Crankshaft (contd) ENGINE MECHANICAL

Main bearing center wall thickness (Reference) No.1 and No.5 Mark 3 Mark 4 Mark 5 Mark 6 Mark 7 Others Mark 1 Mark 2 Mark 3 Mark 4 Mark 5 Crank pin diameter Circle runout Maximum Main journal taper and out-of-round Maximum Crank pin taper and out-of-round Maximum

2.481 - 2.484 mm (0.0977 - 0.0978 in.) 2.484 - 2.487 mm (0.0978 - 0.0979 in.) 2.487 - 2.490 mm (0.0979 - 0.0980 in.) 2.490 - 2.493 mm (0.0980 - 0.0981 in.) 2.493 - 2.496 mm (0.0981 - 0.0983 in.) 2.481 - 2.484 mm (0.0977 - 0.0978 in.) 2.484 - 2.487 mm (0.0978 - 0.0979 in.) 2.487 - 2.490 mm (0.0979 - 0.0980 in.) 2.490 - 2.493 mm (0.0980 - 0.0981 in.) 2.493 - 2.496 mm (0.0981 - 0.0983 in.) 51.982 - 52.000 mm (2.0465 - 2.0472 in.) 0.08 mm (0.0031 in.) 0.02 mm (0.0008 in.) 0.02 mm (0.0008 in.)

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147

SS-8
SERVICE SPECIFICATIONS ENGINE MECHANICAL
SS0OR-1 1

TORQUE SPECIFICATION
Part tightened Fan shroud x Radiator assembly Radiator bracket x Radiator assembly Bolt Nut Nm 5 18 20 49 39 34.5 108 16 26 245 12 mm head 14 mm head 16 32 16 7.5 39 21 44 1st 2nd 3rd Bolt C Others 32 Turn 90 Turn 90 7.5 16 6.0 37 18 18 7.5 7.5 1st 2nd 49 Turn 90 72 37 48 18 50 74 30 62 49 1st 2nd 1st 2nd 27 Turn 90 24.5 Turn 90 8.0 49 kgfcm 51 185 200 500 400 350 1,100 160 270 2,500 160 330 160 80 400 215 450 325 Turn 90 Turn 90 80 160 60 380 185 185 80 80 500 Turn 90 730 380 490 185 510 750 310 632 500 275 Turn 90 250 Turn 90 80 500 ftlbf 44 in.lbf 13 15 36 29 25 80 12 19 181 12 24 12 66 in.lbf 29 16 33 24 Turn 90 Turn 90 66 in.lbf 12 53 in.lbf 27 13 13 66 in.lbf 66 in.lbf 36 Turn 90 53 27 35 13 37 55 22 46 36 20 Turn 90 18 Turn 90 71 in.lbf 36

A/C Compressor x Cylinder block Generator x Generator bracket No.1 idler pulley, No.2 idler pulley x Cylinder Block Camshaft timing pulley x Camshaft timing tube Drive belt tensioner x Cylinder block Timing belt tensioner x Oil pump Crankshaft pulley x Crankshaft Fan bracket x Cylinder block

No.2 timing belt cover x Cylinder block No.3 timing belt cover x Cylinder block, cylinder head Drive belt idler pulley x Fan bracket Fluid coupling x Fan bracket Exhaust manifold x Cylinder head Cylinder head x Cylinder block

Camshaft bearing cap x Cylinder head

Cylinder head cover x Cylinder head Engine hanger x Cylinder head Front water bypass joint, Rear water bypass joint x Cylinder head Intake manifold x Cylinder head V-bank cover bracket x Intake manifold Timing belt rear plate x Cylinder head Drive plate x Crankshaft

Transmission x Cylinder block Transmission x No.1 oil pan Drive plate x Torque converter clutch Flywheel housing under cover x Transmission Frame crossmember x Body Frame crossmember x Rear engine mounting insulator Frame bracket x Engine mounting bracket PS pump x Cylinder head A/C compressor x Cylinder block, Fan bracket Main bearing cap x Cylinder block

Connecting rod cap x Connecting rod

Rear oil seal retainer x Cylinder block Engine coolant drain union x Cylinder block 2004 LAND CRUISER (RM1071U)

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148

SS-9
SERVICE SPECIFICATIONS Engine mounting bracket x Cylinder block Water bypass pipe x Cylinder block Front exhaust pipe x Exhaust manifold No.2 front exhaust pipe x Front exhaust pipe Center exhaust pipe x Front exhaust pipe Heated oxygen sensor (Bank 1, 2 sensor 2) x Front exhaust pipe Heat insulator x Exhaust manifold Shift lever assembly x Transmission Shift lever assembly x Transmission control rod ENGINE MECHANICAL 36 18 63 40 40 20 7.5 8.3 13 370 185 640 408 408 200 77 86 130 27 13 46 30 30 14 66 in.lbf 73 in.lbf 9

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149

SS-17
SERVICE SPECIFICATIONS IGNITION

IGNITION
SS0O6-03

SERVICE DATA
Firing order Spark plug Recommended spark plug Correct electrode gap for new spark plug Maximum electrode gap for used spark plug Camshaft position sensor Crankshaft position sensor Resistance Cold Hot DENSO made NGK made 1-8-4-3-6-5-7-2 SK20R11 IFR6A11 1.1 mm (0.043 in.) 1.3 mm (0.051 in.) 835 - 1,400 1,060 - 1,645 1,630 - 2,740 2,065 - 3,225

Resistance

Cold Hot

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157

SS-18
SERVICE SPECIFICATIONS IGNITION
SS0O7-01

TORQUE SPECIFICATION
Part tightened Spark plug x Cylinder head Ignition coil (with igniter) x Cylinder head cover Camshaft position sensor x LH cylinder head Crankshaft position sensor x Oil pump Nm 17.5 7.5 7.5 6.5 kgfcm 180 80 80 65 ftlbf 13 66 in.lbf 66 in.lbf 58 in.lbf

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158

SS-15
SERVICE SPECIFICATIONS LUBRICATION

LUBRICATION
SS0OB-01

SERVICE DATA
Oil pressure at idle speed at 3,000 rpm Tip clearance Side clearance Body clearance STD Maximum STD Maximum STD Maximum 29 kPa (0.3 kgf/cm2, 4.3 psi) or more 294 - 588 kPa (3.0 - 6.0 kgf/cm2, 43 - 85 psi) 0.110 - 0.240 mm (0.0043 - 0.0094 in.) 0.35 mm (0.0138 in.) 0.030 - 0.090 mm (0.0012 - 0.0035 in.) 0.15 mm (0.0059 in.) 0.100 - 0.175 mm (0.0039 - 0.0069 in.) 0.30 mm (0.0118 in.) Oil pump

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155

SS-16
SERVICE SPECIFICATIONS LUBRICATION
SS0OC-02

TORQUE SPECIFICATION
Part tightened No.2 oil pan x Drain plug Oil pump body cover x Oil pump body Oil pump x Cylinder block 14 mm head 12 mm and 6mm hexagon head Nm 39 10 30.5 15.5 7.5 7.5 10 mm head 12 mm head 7.5 28 7.5 7.5 18 Union bolt 68.6 15 kgfcm 400 105 310 160 80 80 80 290 80 80 185 700 153 ftlbf 29 8 22 11 66 in.lbf 66 in.lbf 66 in.lbf 21 66 in.lbf 66 in.lbf 13 51 11

Oil strainer x Cylinder block, Oil pump No.1 oil pan x Oil pump, Oil seal retainer No.1 oil pan x Cylinder block

Oil pan baffle plate x No.1 oil pan No.2 oil pan x No.1 oil pan Oil filter bracket x Oil pump Oil cooler x Oil filter bracket Oil dipstick guide x Cylinder head

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156

SS-28
SERVICE SPECIFICATIONS PROPELLER SHAFT

PROPELLER SHAFT
SS0NK-02

SERVICE DATA
Shaft runout Bearing axial play Snap ring thickness Max. 0.8 mm (0.031 in.) Max. 0 mm (0 in.) Color Mark 2.28 - 2.30 mm 2.30 - 2.32 mm 2.32 - 2.34 mm Brown 2.34 - 2.36 mm Blue 2.36 - 2.38 mm 2.38 - 2.40 mm 2.40 - 2.42 mm 2.42 - 2.44 mm 2.44 - 2.46 mm 2.46 - 2.48 mm

(0.0898 (0.0906 (0.0913 (0.0921 (0.0929 (0.0937 (0.0945 (0.0953 (0.0961 (0.0969

0.0906 0.0913 0.0921 0.0929 0.0937 0.0945 0.0953 0.0961 0.0969 0.0976

in.) in.) in.) in.) in.) in.) in.) in.) in.) in.)

M00054

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168

SS-29
SERVICE SPECIFICATIONS PROPELLER SHAFT
SS0NL-02

TORQUE SPECIFICATION
Part tightened Front propeller shaft x Front differential Front propeller shaft x Transfer Rear propeller shaft x Transfer Rear propeller shaft x Rear differential Nm 80 80 106 106 kgfcm 820 820 1,080 1,080 ftlbf 59 59 78 78

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169

SS-45
SERVICE SPECIFICATIONS SUPPLEMENTAL RESTRAINT SYSTEM

SUPPLEMENTAL RESTRAINT SYSTEM


SS061-66

TORQUE SPECIFICATION
Part tightened Steering wheel set nut Steering wheel pad set screw (Torx screw) Front passenger airbag assembly x Instrument panel Front passenger airbag assembly x Instrument panel reinforcement Front seat x Body Seat cushion assembly x Seat adjuster assembly Seatback cover with pad x Seatback frame Armrest x Seatback frame Seatback frame x Seat adjuster assembly Curtain shield airbag assembly x Body Airbag sensor assembly x Body Front airbag sensor x Body Side and curtain shield airbag sensor assembly x Body Front seat outer belt x Body Upper bolt: Lower bolt: Nm 50 8.8 6.0 20 42 21 4.7 37 43 9.8 17.5 7.5 20 8.0 42 17.5 42 8.0 kgfcm 510 90 61 205 430 210 48 380 440 100 178 76 205 81 428 178 428 82 ftlbf 37 78 in.lbf 53 in.lbf 15 31 15 42 in.lbf 27 32 86 in.lbf 13 66 in.lbf 15 71 in.lbf 31 13 31 71 in.lbf

Curtain shield airbag sensor assembly x Body Rear seat belt anchor x Body Seat position sensor assembly x Seat adjuster assembly

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185

SS-30
SERVICE SPECIFICATIONS SUSPENSION AND AXLE

SUSPENSION AND AXLE


SS0OJ-10

SERVICE DATA
Cold tire inflation pressure Tire size P275/70R16 Front 200 kPa (2.0 kgf/cm2, 29 psi) *220 kPa (2.2 kgf/cm2, 32 psi) Rear 220 kPa (2.2 kgf/cm2, 32 psi) *240 kPa (2.4 kgf/cm2, 35 psi)

Vehicle height Front Rear Camber

A-B C-D Right-left error

71 mm (2.795 in.) 51 mm (2.008 in.) 005 45 (0.08 0.75) 30 (0.5) or less 230 45 (2.5 0.75) 30 (0.5) or less 1210 45 (12.17 0.75) 30 (0.5) or less

Caster Right-left error Front h l F t wheel alignment Steering axis inclination Right-left error Toe-in (total)

006 12 (0.1 0.2, 1 2 mm, 0.04 0.08 in.) Rack end length difference 3.0 mm (0.118 in.) or less Inside wheel Outside wheel: Reference 3642 (3342 - 3642) 36.7 (33.7 - 36.7) 3236 32.6 42 - 67 N (4.3 - 6.8 kgf, 9.5 - 15.0 lbf) 1.8 mm (0.0709 in.) 2.0 mm (0.0787 in.) 2.2 mm (0.0866 in.) 2.4 mm (0.0945 in.) 2.6 mm (0.1024 in.) 2.8 mm (0.1102 in.) 573.9 5.0 mm (22.594 0.197 in.) 1.0 - 4.4 Nm (10 - 45 kgfcm, 8.9 - 39 in.lbf) 0.29 - 2.94 Nm (3 - 30 kgfcm, 2.6 - 26 in.lbf) Max. Max. Max. Max. 0.6 mm (0.024 in.) 0.05 mm (0.0020 in.) 2.0 mm (0.079 in.) 0.05 mm (0.0020 in.)

Wheel angle

Front axle hub preload (at starting)

Front axle

Snap ring thickness

Front drive shaft Front F t suspension i

Front drive shaft length Upper suspension arm ball joint turning torque Lower suspension arm ball joint turning torque Bearing backlash Axle shaft deviation

Rear axle shaft R l h ft

Axle shaft runout Axle shaft flange runout

*: Trailer towing A: Ground clearance of spindle center B: Ground clearance of lower suspension arm front bolt center C: Ground clearance of rear axle shaft center D: Ground clearance of lower control arm front bushing center

2004 LAND CRUISER (RM1071U)

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170

SS-31
SERVICE SPECIFICATIONS Companion flange vertical runout Companion flange lateral runout Drive pinion preload (at starting) SUSPENSION AND AXLE Max. Max. New bearing Reused bearing 0.09 mm (0.0035 in.) 0.09 mm (0.0035 in.) 1.0 - 1.6 Nm (10 - 16 kgfcm, 8.9 - 14.2 in.lbf) 0.5 - 0.8 Nm (5 - 8 kgfcm, 4.4 - 7.1 in.lbf) Drive pinion preload plus 0.4 - 0.6 Nm (4 - 6 kgfcm, 3.5 - 5.3 in.lbf) Max. 0.07 mm (0.0028 in.) 0.13 - 0.18 mm (0.0051 - 0.0071 in.) 0.05 - 0.20 mm (0.0020 - 0.0079 in.) Max. 0.07 mm (0.0028 in.) 1.5 mm (0.059 in.) 0.9 mm (0.035 in.) 1.0 mm (0.039 in.) 1.1 mm (0.043 in.) 1.2 mm (0.047 in.) 1.3 mm (0.051 in.)

Total preload (at starting)

Ring gear runout Front differential Ring gear backlash Side gear backlash Differential case runout Front differential oil seal drive in depth

Side gear thrust washer thickness

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171

SS-32
SERVICE SPECIFICATIONS SUSPENSION AND AXLE 2.58 mm (0.1016 in.) 2.60 mm (0.1024 in.) 2.62 mm (0.1031 in.) 2.64 mm (0.1039 in.) 2.66 mm (0.1047 in.) 2.68 mm (0.1055 in.) 2.70 mm (0.1063 in.) 2.72 mm (0.1071 in.) 2.74 mm (0.1079 in.) 2.76 mm (0.1087 in.) 2.78 mm (0.1094 in.) 2.80 mm (0.1102 in.) 2.82 mm (0.1110 in.) 2.84 mm (0.1118 in.) 2.86 mm (0.1126 in.) 2.88 mm (0.1134 in.) 2.90 mm (0.1142 in.) 2.92 mm (0.1150 in.) 2.94 mm (0.1157 in.) 2.96 mm (0.1165 in.) 2.98 mm (0.1173 in.) 3.00 mm (0.1181 in.) 3.02 mm (0.1189 in.) 3.04 mm (0.1197 in.) 3.06 mm (0.1205 in.) 3.08 mm (0.1213 in.) 3.10 mm (0.1220 in.) 3.12 mm (0.1228 in.) 3.14 mm (0.1236 in.) 3.16 mm (0.1244 in.) 3.18 mm (0.1252 in.) 3.20 mm (0.1260 in.) 3.22 mm (0.1268 in.) 3.24 mm (0.1276 in.) 3.26 mm (0.1283 in.) 3.28 mm (0.1291 in.) 3.30 mm (0.1299 in.) 3.32 mm (0.1307 in.) 3.34 mm (0.1315 in.) 3.36 mm (0.1323 in.) 3.38 mm (0.1331 in.) 3.40 mm (0.1339 in.) 3.42 mm (0.1346 in.) 3.44 mm (0.1354 in.) 3.46 mm (0.1362 in.) 3.48 mm (0.1370 in.)

Front differential

Side bearing adjusting washer thickness

2004 LAND CRUISER (RM1071U)

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172

SS-33
SERVICE SPECIFICATIONS SUSPENSION AND AXLE 1.70 mm (0.067 in.) 1.73 mm (0.068 in.) 1.76 mm (0.069 in.) 1.79 mm (0.070 in.) 1.82 mm (0.072 in.) 1.85 mm (0.073 in.) 1.88 mm (0.074 in.) 1.91 mm (0.075 in.) 1.94 mm (0.076 in.) 1.97 mm (0.078 in.) 2.00 mm (0.079 in.) 2.03 mm (0.080 in.) 2.06 mm (0.081 in.) 2.09 mm (0.082 in.) 2.12 mm (0.083 in.) 2.15 mm (0.085 in.) 2.18 mm (0.086 in.) 2.21 mm (0.087 in.) 2.24 mm (0.088 in.) 2.27 mm (0.089 in.) 2.30 mm (0.091 in.) 2.33 mm (0.092 in.)

Front differential

Drive pinion bearing adjusting washer thickness

2004 LAND CRUISER (RM1071U)

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173

SS-34
SERVICE SPECIFICATIONS Companion flange vertical runout Companion flange lateral runout Drive pinion preload (at starting) SUSPENSION AND AXLE Max. Max. New bearing Reused bearing 0.10 mm (0.0039 in.) 0.10 mm (0.0039 in.) 1.3 - 1.8 Nm (13 - 19 kgfcm, 11.5 - 15.9 in.lbf) 0.64 - 0.92 Nm (6.5 - 9.4 kgfcm, 5.7 - 8.1 in.lbf) Drive pinion preload plus 0.38 - 0.63 Nm (3.9 - 6.5 kgfcm, 3.3 - 5.6 in.lbf) Max. 0.05 mm (0.0020 in.) 0.13 - 0.18 mm (0.0051 - 0.0071 in.) 0.02 - 0.15 mm (0.0008 - 0.0059 in.) Max. 0.04 mm (0.0016 in.) 0.5 mm (0.020 in.) 1.55 mm (0.061 in.) 1.60 mm (0.063 in.) 1.65 mm (0.065 in.) 1.70 mm (0.067 in.) 1.75 mm (0.069 in.) 1.80 mm (0.071 in.) 1.85 mm (0.073 in.) 1.90 mm (0.075 in.) 1.95 mm (0.077 in.) 2.00 mm (0.079 in.) 2.05 mm (0.081 in.) 2.10 mm (0.083 in.) 1.050 mm (0.04134 in.) 1.075 mm (0.04232 in.) 1.100 mm (0.04331 in.) 1.125 mm (0.04429 in.) 1.150 mm (0.04528 in.) 1.175 mm (0.04626 in.) 1.200 mm (0.04724 in.) 1.225 mm (0.04823 in.) 1.250 mm (0.04921 in.) 1.275 mm (0.05020 in.) 1.300 mm (0.05118 in.) 1.325 mm (0.05217 in.) 1.350 mm (0.05315 in.) 1.375 mm (0.05413 in.) 1.400 mm (0.05512 in.) 1.425 mm (0.05610 in.) 1.450 mm (0.05709 in.) 1.475 mm (0.05807 in.) 1.500 mm (0.05906 in.) 1.525 mm (0.06004 in.) 1.550 mm (0.06102 in.)

Total preload (at starting)

Ring gear runout Ring gear backlash Side gear backlash Differential case runout Rear differential front oil seal drive in depth

Side gear thrust washer thickness

Rear differential

Tooth contact pattern adjusting washer thickness

2004 LAND CRUISER (RM1071U)

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174

SS-35
SERVICE SPECIFICATIONS Companion flange vertical runout Companion flange lateral runout Drive pinion preload (at starting) SUSPENSION AND AXLE Max. Max. New bearing Reused bearing 0.10 mm (0.0039 in.) 0.10 mm (0.0039 in.) 1.3 - 1.8 Nm (13 - 19 kgfcm, 11.5 - 15.9 in.lbf) 0.64 - 0.92 Nm (6.5 - 9.4 kgfcm, 5.7 - 8.1 in.lbf) Drive pinion preload plus 0.3 - 0.5 Nm (3 - 5 kgfcm, 2.7 - 4.4 in.lbf) Max. 0.05 mm (0.0020 in.) 0.13 - 0.18 mm (0.0051 - 0.0071 in.) 0.02 - 0.15 mm (0.0008 - 0.0059 in.) Max. 0.04 mm (0.0016 in.) 0.5 mm (0.020 in.) 1.55 mm (0.061 in.) 1.60 mm (0.063 in.) 1.65 mm (0.065 in.) 1.70 mm (0.067 in.) 1.75 mm (0.069 in.) 1.80 mm (0.071 in.) 1.85 mm (0.073 in.) 1.90 mm (0.075 in.) 1.95 mm (0.077 in.) 2.00 mm (0.079 in.) 2.05 mm (0.081 in.) 2.10 mm (0.083 in.) Mark 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 2.67 mm (0.1051 in.) 2.70 mm (0.1063 in.) 2.73 mm (0.1075 in.) 2.76 mm (0.1087 in.) 2.79 mm (0.1098 in.) 2.82 mm (0.1110 in.) 2.85 mm (0.1122 in.) 2.88 mm (0.1134 in.) 2.91 mm (0.1146 in.) 2.94 mm (0.1157 in.) 2.97 mm (0.1169 in.) 3.00 mm (0.1181 in.) 3.03 mm (0.1193 in.) 3.06 mm (0.1205 in.) 3.09 mm (0.1217 in.) 3.12 mm (0.1228 in.) 3.15 mm (0.1240 in.) 3.18 mm (0.1252 in.) 3.21 mm (0.1264 in.) 3.24 mm (0.1276 in.) 3.27 mm (0.1287 in.) 3.30 mm (0.1299 in.) 3.33 mm (0.1311 in.)

Total preload (at starting)

Ring gear runout Ring gear backlash Side gear backlash Differential case runout Rear differential front oil seal drive in depth

Side gear thrust washer thickness

Rear differential (w/ Diff. Lock) Ring gear backlash adjusting washer thickness

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175

SS-36
SERVICE SPECIFICATIONS SUSPENSION AND AXLE 1.050 mm (0.04134 in.) 1.075 mm (0.04232 in.) 1.100 mm (0.04331 in.) 1.125 mm (0.04429 in.) 1.150 mm (0.04528 in.) 1.175 mm (0.04626 in.) 1.200 mm (0.04724 in.) 1.225 mm (0.04823 in.) 1.250 mm (0.04921 in.) 1.275 mm (0.05020 in.) 1.300 mm (0.05118 in.) 1.325 mm (0.05217 in.) 1.350 mm (0.05315 in.) 1.375 mm (0.05413 in.) 1.400 mm (0.05512 in.) 1.425 mm (0.05610 in.) 1.450 mm (0.05709 in.) 1.475 mm (0.05807 in.) 1.500 mm (0.05906 in.) 1.525 mm (0.06004 in.) 1.550 mm (0.06102 in.)

Rear differential (w/ Diff. Lock)

Tooth contact pattern adjusting washer thickness

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176

SS-37
SERVICE SPECIFICATIONS Companion flange vertical runout Companion flange lateral runout Drive pinion preload (at starting) SUSPENSION AND AXLE Max. Max. New bearing Reused bearing 0.10 mm (0.0039 in.) 0.10 mm (0.0039 in.) 1.3 - 1.8 Nm (13 - 19 kgfcm, 11.5 - 15.9 in.lbf) 0.64 - 0.92 Nm (6.5 - 9.4 kgfcm, 5.7 - 8.1 in.lbf) Drive pinion preload plus 0.38 - 0.63 Nm (3.9 - 6.5 kgfcm, 3.3 - 5.6 in.lbf) Max. 0.05 mm (0.0020 in.) 0.13 - 0.18 mm (0.0051 - 0.0071 in.) 0.02 - 0.15 mm (0.0008 - 0.0059 in.) Max. 0.04 mm (0.0016 in.) 1.97 - 2.06 mm (0.0776 - 0.0811 in.) 1.97 - 2.03 mm (0.0776 - 0.0799 in.) 32.8 mm (1.291 in.) 0.5 mm (0.020 in.) Mark A B C D 0.20 mm (0.0079 in.) 0.25 mm (0.0098 in.) 0.30 mm (0.0118 in.) 0.35 mm (0.0138 in.) 1.050 mm (0.04134 in.) 1.075 mm (0.04232 in.) 1.100 mm (0.04331 in.) 1.125 mm (0.04429 in.) 1.150 mm (0.04528 in.) 1.175 mm (0.04626 in.) 1.200 mm (0.04724 in.) 1.225 mm (0.04823 in.) 1.250 mm (0.04921 in.) 1.275 mm (0.05020 in.) 1.300 mm (0.05118 in.) 1.325 mm (0.05217 in.) 1.350 mm (0.05315 in.) 1.375 mm (0.05413 in.) 1.400 mm (0.05512 in.) 1.425 mm (0.05610 in.) 1.450 mm (0.05709 in.) 1.475 mm (0.05807 in.) 1.500 mm (0.05906 in.) 1.525 mm (0.06004 in.) 1.550 mm (0.06102 in.)

Total preload (at starting)

Ring gear runout Ring gear backlash Side gear backlash Differential case runout Side gear thrust washer thickness (Reference) Clutch plate thickness (Reference) Compression spring free length (Reference) Rear differential front oil seal drive in depth Adjusting shim thickness

Rear differential (w/ LSD)

Tooth contact pattern adjusting washer thickness

2004 LAND CRUISER (RM1071U)

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177

SS-38
SERVICE SPECIFICATIONS SUSPENSION AND AXLE
SS0OK-05

TORQUE SPECIFICATION
FRONT Part tightened Hub bolt Knuckle stopper bolt lock nut Steering knuckle x Brake caliper Disc x Axle hub Flange x Axle hub Axle hub bearing lock nut Flexible hose x Bracket ABS speed sensor installation bolt ABS speed sensor wire harness x Steering knuckle arm ABS speed sensor wire harness bracket x Steering knuckle Steering knuckle arm x Steering knuckle Tie rod end x Steering knuckle arm Upper suspension arm x Steering knuckle Lower suspension arm x Steering knuckle Oil seal x Steering knuckle Propeller shaft x Companion flange Body x No. 3 frame crossmember No. 3 frame crossmember x Differential support Differential support x Differential tube Differential support x Differential carrier Differential support x Body Differential carrier cover x Body Breather hose bracket x Carrier cover Filler plug Drain plug Differential tube x Differential carrier Bearing cap x Differential carrier Oil deflector x Carrier cover Carrier cover x Differential carrier Differential case x Ring gear Companion flange x Drive pinion Lower suspension arm x Shock absorber Piston rod x Body Torque arm x Lower suspension arm ABS speed sensor wire harness x Upper suspension arm Upper suspension arm x Body Stabilizer bar link x Lower suspension arm Lower suspension arm x Body Stabilizer bar x Stabilizer bar link Stabilizer bar bracket x Body 135 68 225 13 98 52 230 25 18 Nm 131 44 123 74 33 64 28 8.0 13 28 147 122 110 159 18 80 68 186 186 78 186 186 17 49 49 105 85 7.3 47 97 kgfcm 1,340 450 1,250 750 335 650 290 82 130 290 1,500 1,250 1,125 1,625 185 820 695 1,900 1,900 800 1,900 1,900 173 500 500 1,070 870 74 475 985 See page SA-47 1,400 700 2,300 130 1,000 530 2,350 250 185 100 50 166 10 72 38 170 18 13 ftlbf 97 32 91 55 24 47 21 71 in.lbf 10 21 108 90 81 117 13 59 50 137 137 58 137 137 13 36 36 77 63 65 in.lbf 35 72

2004 LAND CRUISER (RM1071U)

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178

SS-39
SERVICE SPECIFICATIONS REAR Part tightened Hub bolt Axle housing x Brake caliper Axle housing x Backing plate Brake line Shock Absorber x Axle housing Stabilizer bar bracket x Body Follow spring x Body Piston rod x Body Lateral control rod x Body Upper control arm x Body Upper control arm x Axle housing Lower control arm x Body Lower control arm x Axle housing Heat insulator x Body Lateral control rod x Axle housing Stabilizer bar x Stabilizer bar bracket Stabilizer bar link x Stabilizer bar bracket Stabilizer bar bracket x Axle housing Propeller shaft x Companion flange Companion flange x Drive pinion w/ Diff. Lock w/ LSD Differential carrier x Axle housing Filler plug Drain plug Differential case x Ring gear Differential carrier Bearing cap x Differential carrier Adjusting nut lock x Bearing cap RH differential case x LH differential case Differential carrier (w/ Diff. Lock) No. 1 actuator protector x Actuator No. 2 actuator protector x Axle housing Bearing cap x Differential carrier Cover x Differential carrier Actuator x Differential carrier Actuator x Shift fork Indicator switch Differential cover x Differential case Differential carrier (w/ LSD) Bearing cap x Differential carrier Adjusting nut lock x Bearing cap RH differential case x LH differential case 83 13 47 850 130 480 61 10 35 15 36 113 18 24 20 40 58 150 367 1,150 185 240 200 410 590 11 27 83 13 18 15 30 43 83 13 47 850 130 480 61 10 35 72 49 49 137 Nm 131 103 123 15 98 18 28 69 150 150 150 150 150 18 149 26 15 18 106 kgfcm 1,340 1,050 1,250 150 1,000 185 290 704 1,530 1,530 1,530 1,530 1,530 185 1,520 270 150 185 1,080 See page SA-107 See page SA-127 See page SA-150 740 500 500 1,400 53 36 36 101 ftlbf 97 76 91 11 72 13 21 51 111 111 111 111 111 13 110 19 11 13 78 SUSPENSION AND AXLE

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SS-1 1
SERVICE SPECIFICATIONS SFI

SFI
SS0CB-20

SERVICE DATA
Fuel pressure regulator Fuel pump Injector Fuel pressure at no vacuum 265 - 304 kPa (2.7 - 3.1 kgf/cm2, 38 - 44 psi) 0.2 - 3.0 13.4 - 14.2 56 - 69 cm3 (3.4 - 4.2 cu in.) per 15 seconds 13 cm3 (0.8 cu in.) or less 1 drop or less per 12 minutes 12.5 - 16.9 k 2.19 - 2.67 k 0.50 - 0.68 k 5.5 Resistance Resistance Injection volume Difference between each cylinder Fuel leakage Resistance (THA - E2) at 20C (68F) at 20C (68F)

MAF meter

at -20C (-4F) at 20C (68F) at 60C (140F)

Throttle body Accelerator pedal position sensor

Throttle body fully closed angle Standard throttle valve opening percentage Sensor lever full-open position

60 % or more

Throttle control motor VSV for EVAP VSV for vapor pressure sensor ECT sensor

Motor resistance Resistance Resistance

at 20C (68F) at 20C (68F) at 20C (68F)

0.3 - 100 30 - 34 30 - 36 10 - 20 k 4 - 7 k 2 - 3 k 0.9 - 1.3 k 0.4 - 0.7 k 0.2 - 0.4 k 4.5 - 5.5 V 11 - 16 1,000 rpm 0.70 - 0.76 24 - 30

Resistance

at -20C (-4F) 0C (32F) 20C (68F) 40C (104F) 60C (140F) 80C (176F)

Vapor pressure sensor Heated oxygen sensor Fuel cut rpm Fuel pump resistar VSV for CCV

Power source voltage

Heater coil resistance

at 20C (68F)

Fuel return rpm Resistance Resistance at 20C (68F) at 20C (68F)

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SS-12
SERVICE SPECIFICATIONS SFI
SS0CC-19

TORQUE SPECIFICATION
Part tightened Fuel line Union bolt type Flare nut type Nm kgfcm ftlbf 39 34 38 33 39 7.5 3.5 39 7.5 7.5 18 1.5 39 6.5 3.5 1.5 5.0 18 18 20.4 45 44 20 41 1.68 12 400 345 380 340 400 80 35 400 80 80 185 15 400 65 35 15 51 185 185 208 450 450 200 420 17 122 29 25 28 24 29 66 in.lbf 31 in.lbf 29 66 in.lbf 66 in.lbf 13 13 in.lbf 29 58 in.lbf 31 in.lbf 13 in.lbf 44 in.lbf 13 13 15 33 32 14 30 15 in.lbf 8.8

for use with SST

Fuel pressure pulsation damper x Delivery pipe

for use with SST

Fuel pressure regulator x RH delivery pipe Fuel tank vent tube set plate x Fuel tank Front fuel pipe x Delivery pipe Front fuel pipe x Lower intake manifold Fuel return pipe x LH delivery pipe Delivery pipe x Lower intake manifold Fuel sender gauge x Fuel tank Fuel tank x Body Drain plug x Fuel tank Fuel tank filler pipe x Fuel tank Cutoff valve cover x Fuel tank Accelerator pedal position sensor x Body Throttle body x Upper intake manifold, Lower intake manifold Upper intake manifold, Accelerator cable bracket x Lower intake manifold ECT sensor x Front water bypass joint Knock sensor x Cylinder block Heated oxygen sensor x Exhaust manifold Heated oxygen sensor x Front exhaust pipe No.1 rear seat x Body MAF meter x Air cleaner Fuel pump resistor x Body

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SS-42
SERVICE SPECIFICATIONS STEERING

STEERING
SS0OH-05

SERVICE DATA
POWER STEERING FLUID Oil level rise Oil pressure at idle speed with valve closed STEERING WHEEL Steering wheel freeplay Steering effort at idle speed PS VANE PUMP Pump shaft and front housing bushing oil clearance STD 0.021 - 0.043 mm (0.00083 - 0.00169 in.) Maximum 40 mm (1.58 in.) Maximum 4.9 Nm (50 kgfcm, 43 in.lbf) Maximum Below 5 mm (0.20 in.) Minimum 10,000 kPa (102 kgf/cm2, 1,451 psi)

Maximum 0.070 mm (0.00276 in.) Pump shaft and rear housing bushing oil clearance STD 0.020 - 0.077 mm (0.00079 - 0.00303 in.)

Maximum 0.080 mm (0.00315 in.) Vane plate thickness Vane plate and pump rotor groove clearance Flow control valve spring length Pump rotating torque PS GEAR Steering rack runout Total preload Maximum 0.03 mm (0.0118 in.) Center area End area 1.8 - 2.2 Nm (18.4 - 22.4 kgfcm, 16.0 - 19.5 in.lbf) 1.3 - 1.7 Nm (13.3 - 17.3 kgfcm, 11.5 - 15.0 in.lbf) Minimum 1.405 mm (0.0531 in.) Maximum 0.03 mm (0.0012 in.) Minimum 31.3 mm (1.2323 in.) Maximum 0.28 Nm (2.8 kgfcm, 2.4 in.lbf) or less

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SS-43
SERVICE SPECIFICATIONS STEERING
SS0OI-07

TORQUE SPECIFICATION
Part tightened STEERING COLUMN Steering wheel set nut Steering wheel pad set screw (Torx screw) Steering column assembly set nut and bolt Intermediate shaft assembly x Sliding yoke Sliding yoke x No. 2 Intermediate shaft assembly Control valve shaft x No. 2 Intermediate shaft assembly Main shaft assembly x Intermediate shaft assembly Hole cover x Body TILT STEERING COLUMN: Tube attachment x Column tube Tilt steering bolt No. 2 lower cover set nut POWER TILT AND POWER TELESCOPIC STEERING COLUMN: Steering column protector No. 1 set bolt Power tilt motor set bolt Power telescopic motor set bolt Column tube stopper Tube attachment x Column tube Telescopic steering slider support set bolt Telescopic steering screw set nut No. 2 lower cover set nut Column upper tube sub-assembly x Column upper tube assembly Telesco lever lock bolt PS VANE PUMP Union bolt x Pressure feed tube PS vane pump assembly set bolt Suction port union set bolt Pressure port union Rear housing set bolt PS GEAR Cylinder end stopper Bearing guide nut Control valve housing set bolt Rack guide spring cap Rack guide spring cap lock nut Rack x Rack end Tie rod end lock nut Turn pressure tube union nut PS gear assembly set bolt and nut Return tube x Control valve housing Pressure feed tube x Control valve housing Tube clamp set bolt 2004 LAND CRUISER (RM1071U) 110 (145) 24.5 18 25 51 (70) 99 (132) 55 23 (24.5) 120 50 (44) 42 18 1,122 (1,480) 250 180 250 520 (700) 1,014 (1,350) 560 230 (250) 1,250 510 (450) 430 180 81 (107) 19 13 18 38 (51) 74 (98) 41 17 (18) 89 37 (29) 31 13 56 17 12 69 22 575 175 120 700 225 42 13 9 51 16 15 20 8.8 19 15 11 2.0 25 20 10 150 210 90 190 150 110 20 260 210 100 11 15 78 in.lbf 14 11 8 17 in.lbf 19 15 7 15 20 25 150 210 260 11 15 19 50 8.8 25 34 34 34 34 13 510 90 260 350 350 350 350 130 37 78 in.lbf 19 25 25 25 25 9 Nm kgfcm ftlbf

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183

SS-44
SERVICE SPECIFICATIONS Tie rod end x Steering knuckle Engine oil filter assembly set bolt and nut STEERING 72 18 730 180 53 13

( ): For use without SST

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SS-19
SERVICE SPECIFICATIONS STARTING

STARTING
SS0OD-01

SERVICE DATA
Starter Rated voltage and output power No-load characteristics Brush length Spring installed load Commutator Diameter Undercut depth Circle runout Field frame Shunt coil resistance Magnetic switch Contact plate for wear Current rpm STD Minimum STD Minimum STD Minimum STD Minimum Maximum at 20C (68F) 12 V 2.0 kW 100 A or less at 11.5 V 2,500 rpm or less 15.0 mm (0.591 in.) 9.0 mm (0.354 in.) 21.5 - 27.5 N (2.2 - 2.8 kgf, 4.8 - 6.2 lbf) 12.7 N (1.3 kgf, 2.9 lbf) 35.0 mm (1.378 in.) 34.0 mm (1.339 in.) 0.7 mm (0.028 in.) 0.2 mm (0.008 in.) 0.05 mm (0.0020 in.) 1.5 - 1.9

Maximum 0.9 mm (0.035 in.)

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SS-20
SERVICE SPECIFICATIONS STARTING
SS0OE-01

TORQUE SPECIFICATION
Part tightened Terminal 30 nut, Terminal C nut x Terminal bolt End cover x Magnetic switch housing End cover x Brush holder Starter hosing x Magnetic switch End cover with field frame x Magnetic switch Lead wire of field coil x Terminal C Wire clamp, Starter wire x Starter Starter x Cylinder block Nm 17 3.6 3.8 9.3 9.3 5.9 9.81 39 kgfcm 170 37 39 95 95 60 100 400 ftlbf 13 32 in.lbf 34 in.lbf 82 in.lbf 82 in.lbf 52 in.lbf 87 in.lbf 29

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160

SS-1
SERVICE SPECIFICATIONS STANDARD BOLT

STANDARD BOLT
SS0ZS-01

HOW TO DETERMINE BOLT STRENGTH


Bolt Type Hexagon Head Bolt Normal Recess Bolt Deep Recess Bolt Stud Bolt Weld Bolt Class

4
No Mark No Mark No Mark

4T

5T

6
w/ Washer w/ Washer

6T

7T

8T

9T

10

10T

11

11T

B06431

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SS-3
SERVICE SPECIFICATIONS STANDARD BOLT
SS0ZU-01

HOW TO DETERMINE NUT STRENGTH


Nut Type Present Standard Hexagon Nut Old Standard Hexagon Nut Cold Forging Nut Cutting Processed Nut Class

4N
No Mark

5N (4T)
No Mark (w/ Washer) No Mark (w/ Washer) No Mark

6N
6N

7N (5T) *

8N
8N

10N (7T)
10N

No Mark

11N
11N

12N
12N

*: Nut with 1 or more marks on one side surface of the nut.

HINT: Use the nut with the same number of the nut strength classification or the greater than the bolt strength classification number when tightening parts with a bolt and nut. Example: Bolt = 4T Nut = 4N or more
2004 LAND CRUISER (RM1071U)

B06432

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SS-2
SERVICE SPECIFICATIONS STANDARD BOLT
SS0ZT-01

SPECIFIED TORQUE FOR STANDARD BOLTS


Specified torque Class Diameter mm 6 8 10 12 14 16 6 8 10 12 14 16 6 8 10 12 14 16 6 8 10 12 14 16 8 10 12 8 10 12 8 10 12 8 10 12 Pitch mm Nm 1 1.25 1.25 1.25 1.5 1.5 1 1.25 1.25 1.25 1.5 1.5 1 1.25 1.25 1.25 1.5 1.5 1 1.25 1.25 1.25 1.5 1.5 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 5 12.5 26 47 74 115 6.5 15.5 32 59 91 140 8 19 39 71 110 170 10.5 25 52 95 145 230 29 61 110 34 70 125 38 78 140 42 87 155 Hexagon head bolt kgfcm 55 130 260 480 760 1,150 65 160 330 600 930 1,400 80 195 400 730 1,100 1,750 110 260 530 970 1,500 2,300 300 620 1,100 340 710 1,300 390 800 1,450 430 890 1,600 ftlbf 48 in.lbf 9 19 35 55 83 56 in.lbf 12 24 43 67 101 69 in.lbf 14 29 53 80 127 8 19 38 70 108 166 22 45 80 25 51 94 28 58 105 31 64 116 Nm 6 14 29 53 84 7.5 17.5 36 65 100 9 21 44 80 125 12 28 58 105 165 33 68 120 37 78 140 42 88 155 47 97 175 Hexagon flange bolt kgfcm 60 145 290 540 850 75 175 360 670 1,050 90 210 440 810 1,250 120 290 590 1,050 1,700 330 690 1,250 380 790 1,450 430 890 1,600 480 990 1,800 ftlbf 52 in.lbf 10 21 39 61 65 in.lbf 13 26 48 76 78 in.lbf 15 32 59 90 9 21 43 76 123 24 50 90 27 57 105 31 64 116 35 72 130

4T

5T

6T

7T

8T

9T

10T

11T

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142

SS-25
SERVICE SPECIFICATIONS TRANSFER

TRANSFER
SS0OM-03

SERVICE DATA
Idler gear rear bearing adjusting shim thickness Mark 2 Mark 3 Mark 4 Mark 5 Mark 6 Mark 7 Mark 8 Mark 9 Mark 10 Mark 11 Mark 12 Mark 13 Output shaft rear bearing adjusting shim thickness Mark B Mark C Mark D Mark E Mark F Mark G Mark H Mark J Mark K Mark L Mark M Mark N Input gear snap ring thickness Mark A Mark B Mark C Mark D Mark E Mark F Input shaft rear ball bearing snap ring thickness Mark A Mark B Mark C Mark D Mark E Idler low gear thrust clearance STD Max. STD Max. STD Max. STD Max. STD Max. STD Max. Max. 2.00 mm (0.0787 in.) 2.10 mm (0.0827 in.) 2.20 mm (0.0866 in.) 2.30 mm (0.0906 in.) 2.40 mm (0.0945 in.) 0.125 - 0.275 mm (0.00492 - 0.01083 in.) 0.275 mm (0.01083 in.) 0.015 - 0.068 mm (0.00059 - 0.00268 in.) 0.068 mm (0.00268 in.) 38.48 - 38.50 mm (1.5149 - 1.5157 in.) 38.50 mm (1.5157 in.) 45.52 - 45.54 mm (1.7922 - 1.7930 in.) 45.54 mm (1.7930 in.) 0.10 - 0.25 mm (0.0039 - 0.0098 in.) 0.25 mm (0.0098 in.) 0.035 - 0.091 mm (0.00138 - 0.00358 in.) 0.091 mm (0.00358 in.) 0.05 mm (0.0020 in.) 2.90 mm (0.1141 in.) 2.95 mm (0.1161 in.) 3.00 mm (0.1181 in.) 3.05 mm (0.1201 in.) 3.10 mm (0.1220 in.) 3.15 mm (0.1240 in.) 0.30 mm (0.0118 in.) 0.45 mm (0.0177 in.) 1.00 mm (0.0394 in.) 1.20 mm (0.0472 in.) 1.40 mm (0.0551 in.) 1.60 mm (0.0630 in.) 1.80 mm (0.0709 in.) 2.00 mm (0.0787 in.) 2.20 mm (0.0866 in.) 2.40 mm (0.0945 in.) 2.60 mm (0.1024 in.) 0.55 mm (0.0216 in.) 0.30 mm (0.0118 in.) 0.45 mm (0.0177 in.) 2.40 mm (0.0945 in.) 2.60 mm (0.1024 in.) 2.80 mm (0.1102 in.) 3.00 mm (0.1181 in.) 3.20 mm (0.1260 in.) 3.40 mm (0.1339 in.) 3.60 mm (0.1417 in.) 3.80 mm (0.1496 in.) 4.00 mm (0.1575 in.) 0.55 mm (0.0216 in.)

Idler low gear radial clearance

Idler gear diameter

Idler low gear diameter

High speed output gear thrust clearance

High speed output gear radial clearance

Center differential front case, rear case backlash 2004 LAND CRUISER (RM1071U)

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165

SS-26
SERVICE SPECIFICATIONS Shift fork No.2 and clutch sleeve clearance TRANSFER 0.1 - 0.4 mm (0.0039 - 0.0157 in.) 0.4 mm (0.0157 in.)

STD Max.

Center differential side gear thrust washer thickness 1.70 mm (0.0669 in.) 1.85 mm (0.0728 in.) 2.00 mm (0.0787 in.) 2.15 mm (0.0846 in.) 2.30 mm (0.0906 in.) 2.45 mm (0.0965 in.) 2.60 mm (0.1024 in.) 2.75 mm (0.1083 in.) 2.90 mm (0.1142 in.) 3.05 mm (0.1201 in.) Front drive gear piece snap ring thickness Mark A Mark B Mark C Mark D Mark E Mark F Mark G Mark H Mark J Mark K Mark L Front extension housing ball bearing snap ring thickness Mark A Mark B Front output shaft hub snap ring thickness Mark A Mark B Mark C Mark D Mark E Oil pump driven rotor body clearance STD Max. STD Max. STD Max. 1.80 mm (0.0709 in.) 1.90 mm (0.0748 in.) 2.00 mm (0.0787 in.) 2.10 mm (0.0827 in.) 2.20 mm (0.0866 in.) 0.08 - 0.17 mm (0.0031 - 0.0067 in.) 0.17 mm (0.0067 in.) 0.05 - 0.15 mm (0.0020 - 0.0059 in.) 0.15 mm (0.0059 in.) 0.03 - 0.10 mm (0.0012 - 0.0039 in.) 0.10 mm (0.0039 in.) 1.70 mm (0.0669 in.) 1.80 mm (0.0709 in.) 2.00 mm (0.0787 in.) 2.10 mm (0.0827 in.) 2.20 mm (0.0866 in.) 2.30 mm (0.0906 in.) 2.40 mm (0.0945 in.) 2.50 mm (0.0984 in.) 2.60 mm (0.1024 in.) 2.70 mm (0.1063 in.) 2.80 mm (0.1102 in.) 1.80 mm (0.0709 in.) 1.90 mm (0.0748 in.)

Oil pump driven rotor body tip clearance

Oil pump side clearance

Rear extension housing ball bearing snap ring thickness Mark A Mark B Rear output shaft ball bearing snap ring thickness Mark 1 Mark 2 Mark 3 Mark 4 Motor actuator Terminal 1 - Terminal 5 Terminal 1 or 5 - body ground Breather hose (from the hose end to the clip end) 1.95 mm (0.0768 in.) 2.05 mm (0.0807 in.) 2.15 mm (0.0847 in.) 2.25 mm (0.0886 in.) 0.3 - 100 More than 0.5 M 5 mm (0.20 in.) or more 1.70 mm (0.0669 in.) 1.80 mm (0.0709 in.)

STD resistance STD resistance

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166

SS-27
SERVICE SPECIFICATIONS TRANSFER
SS0ON-04

TORQUE SPECIFICATION
Part tightened Crossmember x Frame Crossmember x Engine rear mounting Transfer x Transmission Filler and drain plug Oil pump plate x Rear extension housing Oil pump cover x Rear extension housing Lever lock pin Oil strainer x Rear case Oil receiver x Front case Case cover x Rear case Rear extension housing x Rear case Front extension housing x Front case Transfer indicator switch (Center diff. lock) Transfer indicator switch (Low switch) Transfer indicator switch (Neutral switch) Screw plug x Front case Screw plug x Rear extension housing Motor actuator x Front case Differential front case x Differential rear case Front case x Rear case Crossmember x Transfer case protector Speed sensor driven gear Transfer shift lever rod assembly x Shift outer lever Transfer control shift lever retainer x Transmission Transfer x Front propeller shaft Front propeller shaft x Front differential Transfer x Rear propeller shaft Rear propeller shaft x Rear differential Rear extension housing x Retainer 37 28 11 14 19 80 80 106 106 39 Nm 50 74 69 37 4.9 4.9 12 4.9 12 37 37 37 37 37 37 19 29 18 kgfcm 510 750 700 380 50 50 120 50 120 380 380 380 380 380 380 190 300 185 See page TR-31 380 290 115 140 190 820 820 1,080 1,080 400 27 21 8 10 14 59 59 78 78 29 ftlbf 37 54 51 27 43 in.lbf 43 in.lbf 9 43 in.lbf 9 27 27 27 27 27 27 14 22 13

2004 LAND CRUISER (RM1071U)

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