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Precision Engineering Solutions

Catalogue No. 2

Tools
WINTER Diamond and cBN Tools for the Tools Industry

SAINT-GOBAIN ABRASIVES N.V. HEIDE 10 B-1780 WEMMEL BELGIUM TEL: +32 2 267 21 00 FAX: +32 2 267 84 24 SAINT-GOBAIN ABRASIVES, S.R.O. VINOHRADSKÁ 184 130 52 PRAHA 3 CZECH REPUBLIC TEL: +420 267 132 256 FAX: ++420 267 132 027 SAINT-GOBAIN ABRASIVES A/S KORSKILDEENG 5 DK-2670 GREVE DENMARK TEL: +45 467 552 44 FAX: +45 467 550 60 SAINT-GOBAIN ABRASIFS PO BOX 18260 SUITE 404/405 - LOB17 JEBEL ALI FREE ZONE UAE-DUBAI UNITED ARAB EMIRATES TEL: +971 4 88 17 836 FAX: +971 4 88 73 210 SAINT-GOBAIN ABRASIFS RUE DE L’AMBASSADEUR - B.P.8 78 702 CONFLANS CEDEX FRANCE TEL: +33 (0)1 34 90 40 00 FAX: +33 (0)1 39 19 89 56 SAINT-GOBAIN DIAMANTWERKZEUGE GMBH & CO. KG SCHUETZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215 SAINT-GOBAIN ABRASIVES KFT 1225 BP.BÁNYALéG U. 60/B H-1225 BUDAPEST HUNGARY TEL: +36 1 371 22 50 FAX: +36 1 371 22 55

SAINT-GOBAIN ABRASIVI S.P.A VIA PER CESANO BOSCONE 4 I-20094 CORSICO MILANO ITALY TEL: +39 024 4851 FAX: +39 02 - 44 78 266 SAINT-GOBAIN ABRASIVES S.A. 190 RUE J.F. KENNEDY GRAND DUCHE DE LUXEMBOURG L-4930 BASCHARAGE TEL: +352 50 401 1 FAX: +352 50 16 33 NO. VERT (FRANCE) 0800 906 903 SAINT-GOBAIN ABRASIFS, S.A. 2 ALLéE DES FIGUIERS AÏN SEBAÂ - CASABLANCA MOROCCO TEL: +212 22 66 57 31 FAX: +212 22 35 09 65 SAINT-GOBAIN ABRASIVES BV GROENLOSEWEG 28 NL-7151 HW EIBERGEN P.O. BOX 10 NL-7150 AA EIBERGEN THE NETHERLANDS TEL: +31 545 466466 FAX: +31 545 474605 SAINT-GOBAIN ABRASIVES AS VESTVOLLVEIEN 6D N-2019 SKEDSMOKORSET NORWAY TEL: +47 63 87 06 00 FAX: +47 63 87 06 01 SAINT-GOBAIN ABRASIVES UL. TORUNSKA 239/241 PL-62-600 KOLO POLAND TEL: +48 63 26 17 100 FAX: +48 63 27 20 401 SAINT-GOBAIN ABRASIVOS, L. DA ZONA INDUSTRIAL DA MAIA ISECTOR VIII , NO. 122 APARTADO 6050 P-4476 - 908 MAIA PORTUGAL TEL: +351 229 437 940 FAX: +351 229 437 949

SAINT-GOBAIN ABRASIVI SRL PARC INDUSTRIAL HOLROM DRUM CAREI NR. 11 RO-447355 VETIS JUD. SATU-MARE ROMANIA TEL: +40 261 450 009 FAX: +40 261 750 010 SAINT-GOBAIN ABRASIVES 18/3, DOLGORUKOVSKAYA STR. RUS-127006 MOSCOW, RUSSIA TEL: +74959373223 FAX: +74959373224 SAINT-GOBAIN ABRASIVOS, S.A. CTRA. DE GUIPÚZCOA, KM. 7,5 E-31195 BERRIOPLANO (NAVARRA) SPAIN TEL: +34 948 306 000 FAX: +34 948 306 042 SAINT-GOBAIN ABRASIVES AB NORRA MALMVäGEN 76 S-19162 SOLLENTUNA SWEDEN TEL: +46 8 580 881 00 FAX: +46 8 580 881 01 SAINT-GOBAIN ABRASIVES BUYUKDERE CAD. BAHCELER SOK. EFE HAN NO.20, K1 MECIDIYEKOY TR-34394 ISTANBUL TURKEY TEL: +90 212 288 63 71 FAX: +90 212 275 6734 SAINT-GOBAIN ABRASIVES LTD. DOXEY ROAD STAFFORD ST16 1EA UNITED KINGDOM TEL: +44 1785 222 000 FAX: +44 1785 213 487

Precision Engineering Solutions

Catalogue No. 1: Automotive, Turbines, Bearings WINTER Diamond and cBN Tools for the Automotive, Turbine and Bearing Industries

Automotive, Turbines, Bearings

SAINT-GOBAIN DIAMANTWERKZEUGE GmbH & Co. KG SCHÜTZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215

Catalogue No. 1

Automotive, Turbines, Bearings
WINTER Diamond and cBN tools for the Automotive, Turbine and Bearing Industries

Form # 1615 Published in 2010

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SAINT-GOBAIN ABRASIVES GMBH TEISENBERGGASSE 37 A- 5020 SALZBURG AUSTRIA TEL: +43 662 43 00 76 0 FAX: +43 662 43 01 75 SAINT-GOBAIN ABRASIVES N.V. HEIDE 10 B-1780 WEMMEL BELGIUM TEL: +32 2 267 21 00 FAX: +32 2 267 84 24 SAINT-GOBAIN ABRASIVES, S.R.O. VINOHRADSKÁ 184 130 52 PRAHA 3 CZECH REPUBLIC TEL: +420 267 132 256 FAX: ++420 267 132 027 SAINT-GOBAIN ABRASIVES A/S KORSKILDEENG 5 DK-2670 GREVE DENMARK TEL: +45 467 552 44 FAX: +45 467 550 60 SAINT-GOBAIN ABRASIFS PO BOX 18260 SUITE 404/405 - LOB17 JEBEL ALI FREE ZONE UAE-DUBAI UNITED ARAB EMIRATES TEL: +971 4 88 17 836 FAX: +971 4 88 73 210 SAINT-GOBAIN ABRASIFS RUE DE L’AMBASSADEUR - B.P.8 78 702 CONFLANS CEDEX FRANCE TEL: +33 (0)1 34 90 40 00 FAX: +33 (0)1 39 19 89 56 SAINT-GOBAIN DIAMANTWERKZEUGE GMBH & CO. KG SCHUETZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215

SAINT-GOBAIN ABRASIVES KFT BUDAFOKI ÚT 111 H -1117 BUDAPEST HUNGARY TEL: +36 1 371 22 50 FAX: +36 1 371 22 55 SAINT-GOBAIN ABRASIVI S.P.A VIA PER CESANO BOSCONE 4 I-20094 CORSICO MILANO ITALY TEL: +39 024 4851 FAX: +39 02 - 44 78 266 SAINT-GOBAIN ABRASIVES S.A. 190 RUE J.F. KENNEDY GRAND DUCHE DE LUXEMBOURG L-4930 BASCHARAGE TEL: +352 50 401 1 FAX: +352 50 16 33 NO. VERT (FRANCE) 0800 906 903 SAINT-GOBAIN ABRASIFS, S.A. 2 ALLéE DES FIGUIERS AÏN SEBAÂ - CASABLANCA MOROCCO TEL: +212 22 66 57 31 FAX: +212 22 35 09 65 SAINT-GOBAIN ABRASIVES BV GROENLOSEWEG 28 NL-7151 HW EIBERGEN P.O. BOX 10 NL-7150 AA EIBERGEN THE NETHERLANDS TEL: +31 545 466466 FAX: +31 545 474605 SAINT-GOBAIN ABRASIVES AS VESTVOLLVEIEN 6D N-2019 SKEDSMOKORSET NORWAY TEL: +47 63 87 06 00 FAX: +47 63 87 06 01 SAINT-GOBAIN ABRASIVES UL. TORUNSKA 239/241 PL-62-600 KOLO POLAND TEL: +48 63 26 17 100 FAX: +48 63 27 20 401

SAINT-GOBAIN ABRASIVOS, L. DA ZONA INDUSTRIAL DA MAIA ISECTOR VIII , NO. 122 APARTADO 6050 P-4476 - 908 MAIA PORTUGAL TEL: +351 229 437 940 FAX: +351 229 437 949 SAINT-GOBAIN ABRASIVI SRL PARC INDUSTRIAL HOLROM DRUM CAREI NR. 11 RO-447355 VETIS JUD. SATU-MARE ROMANIA TEL: +40 261 450 009 FAX: +40 261 750 010 SAINT-GOBAIN ABRASIVES 18/3, DOLGORUKOVSKAYA STR. RUS-127006 MOSCOW, RUSSIA TEL: +74959373223 FAX: +74959373224 SAINT-GOBAIN ABRASIVOS, S.A. CTRA. DE GUIPÚZCOA, KM. 7,5 E-31195 BERRIOPLANO (NAVARRA) SPAIN TEL: +34 948 306 000 FAX: +34 948 306 042 SAINT-GOBAIN ABRASIVES AB BOX 305 SE-177 25 JäRFäLLA SWEDEN TEL: +46 8 580 881 00 FAX: +46 8 580 881 01 SAINT-GOBAIN ABRASIVES BUYUKDERE CAD. BAHCELER SOK. EFE HAN NO.20, K1 MECIDIYEKOY TR-34394 ISTANBUL TURKEY TEL: +90 212 288 63 71 FAX: +90 212 275 6734 SAINT-GOBAIN ABRASIVES LTD. UNIT 25 ANSON BUSINESS PARK CHELTENHAM ROAD EAST. STAVERTON GLOUCESTERSHIRE GL2 9QU UNITED KINGDOM TEL: +44 1452 858 700 FAX: +44 1452 858 800

Precision Engineering Solutions

Catalogue No. 2: Tools WINTER Diamond and cBN Tools for the Tools Industry

SAINT-GOBAIN DIAMANTWERKZEUGE GmbH & Co. KG SCHÜTZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215

Catalogue No. 2

Tools
Tools

#123456 Published 2009

WINTER Diamond and cBN Tools for the Tools Industry

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SAINT-GOBAIN ABRASIVES GMBH TEISENBERGGASSE 37 A- 5020 SALZBURG AUSTRIA TEL: +43 662 43 00 76 0 FAX: +43 662 43 01 75 SAINT-GOBAIN ABRASIVES N.V. HEIDE 10 B-1780 WEMMEL BELGIUM TEL: +32 2 267 21 00 FAX: +32 2 267 84 24 SAINT-GOBAIN ABRASIVES, S.R.O. VINOHRADSKÁ 184 130 52 PRAHA 3 CZECH REPUBLIC TEL: +420 267 132 256 FAX: ++420 267 132 027 SAINT-GOBAIN ABRASIVES A/S KORSKILDEENG 5 DK-2670 GREVE DENMARK TEL: +45 467 552 44 FAX: +45 467 550 60 SAINT-GOBAIN ABRASIFS PO BOX 18260 SUITE 404/405 - LOB17 JEBEL ALI FREE ZONE UAE-DUBAI UNITED ARAB EMIRATES TEL: +971 4 88 17 836 FAX: +971 4 88 73 210 SAINT-GOBAIN ABRASIFS RUE DE L’AMBASSADEUR - B.P.8 78 702 CONFLANS CEDEX FRANCE TEL: +33 (0)1 34 90 40 00 FAX: +33 (0)1 39 19 89 56 SAINT-GOBAIN DIAMANTWERKZEUGE GMBH & CO. KG SCHUETZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215

SAINT-GOBAIN ABRASIVES KFT BUDAFOKI ÚT 111 H -1117 BUDAPEST HUNGARY TEL: +36 1 371 22 50 FAX: +36 1 371 22 55 SAINT-GOBAIN ABRASIVI S.P.A VIA PER CESANO BOSCONE 4 I-20094 CORSICO MILANO ITALY TEL: +39 024 4851 FAX: +39 02 - 44 78 266 SAINT-GOBAIN ABRASIVES S.A. 190 RUE J.F. KENNEDY GRAND DUCHE DE LUXEMBOURG L-4930 BASCHARAGE TEL: +352 50 401 1 FAX: +352 50 16 33 NO. VERT (FRANCE) 0800 906 903 SAINT-GOBAIN ABRASIFS, S.A. 2 ALLéE DES FIGUIERS AÏN SEBAÂ - CASABLANCA MOROCCO TEL: +212 22 66 57 31 FAX: +212 22 35 09 65 SAINT-GOBAIN ABRASIVES BV GROENLOSEWEG 28 NL-7151 HW EIBERGEN P.O. BOX 10 NL-7150 AA EIBERGEN THE NETHERLANDS TEL: +31 545 466466 FAX: +31 545 474605 SAINT-GOBAIN ABRASIVES AS VESTVOLLVEIEN 6D N-2019 SKEDSMOKORSET NORWAY TEL: +47 63 87 06 00 FAX: +47 63 87 06 01 SAINT-GOBAIN ABRASIVES UL. TORUNSKA 239/241 PL-62-600 KOLO POLAND TEL: +48 63 26 17 100 FAX: +48 63 27 20 401

SAINT-GOBAIN ABRASIVOS, L. DA ZONA INDUSTRIAL DA MAIA ISECTOR VIII , NO. 122 APARTADO 6050 P-4476 - 908 MAIA PORTUGAL TEL: +351 229 437 940 FAX: +351 229 437 949 SAINT-GOBAIN ABRASIVI SRL PARC INDUSTRIAL HOLROM DRUM CAREI NR. 11 RO-447355 VETIS JUD. SATU-MARE ROMANIA TEL: +40 261 450 009 FAX: +40 261 750 010 SAINT-GOBAIN ABRASIVES 18/3, DOLGORUKOVSKAYA STR. RUS-127006 MOSCOW, RUSSIA TEL: +74959373223 FAX: +74959373224 SAINT-GOBAIN ABRASIVOS, S.A. CTRA. DE GUIPÚZCOA, KM. 7,5 E-31195 BERRIOPLANO (NAVARRA) SPAIN TEL: +34 948 306 000 FAX: +34 948 306 042 SAINT-GOBAIN ABRASIVES AB BOX 305 SE-177 25 JäRFäLLA SWEDEN TEL: +46 8 580 881 00 FAX: +46 8 580 881 01 SAINT-GOBAIN ABRASIVES BUYUKDERE CAD. BAHCELER SOK. EFE HAN NO.20, K1 MECIDIYEKOY TR-34394 ISTANBUL TURKEY TEL: +90 212 288 63 71 FAX: +90 212 275 6734 SAINT-GOBAIN ABRASIVES LTD. UNIT 25 ANSON BUSINESS PARK CHELTENHAM ROAD EAST. STAVERTON GLOUCESTERSHIRE GL2 9QU UNITED KINGDOM TEL: +44 1452 858 700 FAX: +44 1452 858 800

Precision Engineering Solutions

Catalogue No. 3: Flat and Crystal Glass WINTER Diamond Tools for Machining Flat and Crystal Glass

SAINT-GOBAIN DIAMANTWERKZEUGE GmbH & Co. KG SCHÜTZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215

Flat and Crystal Glass

Catalogue No. 3

Flat and Crystal Glass
WINTER Diamond Tools for Machining Flat and Crystal Glass

#123456 Published 2009

3

SAINT-GOBAIN ABRASIVES GMBH TEISENBERGGASSE 37 A- 5020 SALZBURG AUSTRIA TEL: +43 662 43 00 76 0 FAX: +43 662 43 01 75 SAINT-GOBAIN ABRASIVES N.V. HEIDE 10 B-1780 WEMMEL BELGIUM TEL: +32 2 267 21 00 FAX: +32 2 267 84 24 SAINT-GOBAIN ABRASIVES, S.R.O. VINOHRADSKÁ 184 130 52 PRAHA 3 CZECH REPUBLIC TEL: +420 267 132 256 FAX: ++420 267 132 027 SAINT-GOBAIN ABRASIVES A/S KORSKILDEENG 5 DK-2670 GREVE DENMARK TEL: +45 467 552 44 FAX: +45 467 550 60 SAINT-GOBAIN ABRASIFS PO BOX 18260 SUITE 404/405 - LOB17 JEBEL ALI FREE ZONE UAE-DUBAI UNITED ARAB EMIRATES TEL: +971 4 88 17 836 FAX: +971 4 88 73 210 SAINT-GOBAIN ABRASIFS RUE DE L’AMBASSADEUR - B.P.8 78 702 CONFLANS CEDEX FRANCE TEL: +33 (0)1 34 90 40 00 FAX: +33 (0)1 39 19 89 56 SAINT-GOBAIN DIAMANTWERKZEUGE GMBH & CO. KG SCHUETZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215

SAINT-GOBAIN ABRASIVES KFT BUDAFOKI ÚT 111 H -1117 BUDAPEST HUNGARY TEL: +36 1 371 22 50 FAX: +36 1 371 22 55 SAINT-GOBAIN ABRASIVI S.P.A VIA PER CESANO BOSCONE 4 I-20094 CORSICO MILANO ITALY TEL: +39 024 4851 FAX: +39 02 - 44 78 266 SAINT-GOBAIN ABRASIVES S.A. 190 RUE J.F. KENNEDY GRAND DUCHE DE LUXEMBOURG L-4930 BASCHARAGE TEL: +352 50 401 1 FAX: +352 50 16 33 NO. VERT (FRANCE) 0800 906 903 SAINT-GOBAIN ABRASIFS, S.A. 2 ALLéE DES FIGUIERS AÏN SEBAÂ - CASABLANCA MOROCCO TEL: +212 22 66 57 31 FAX: +212 22 35 09 65 SAINT-GOBAIN ABRASIVES BV GROENLOSEWEG 28 NL-7151 HW EIBERGEN P.O. BOX 10 NL-7150 AA EIBERGEN THE NETHERLANDS TEL: +31 545 466466 FAX: +31 545 474605 SAINT-GOBAIN ABRASIVES AS VESTVOLLVEIEN 6D N-2019 SKEDSMOKORSET NORWAY TEL: +47 63 87 06 00 FAX: +47 63 87 06 01 SAINT-GOBAIN ABRASIVES UL. TORUNSKA 239/241 PL-62-600 KOLO POLAND TEL: +48 63 26 17 100 FAX: +48 63 27 20 401

SAINT-GOBAIN ABRASIVOS, L. DA ZONA INDUSTRIAL DA MAIA ISECTOR VIII , NO. 122 APARTADO 6050 P-4476 - 908 MAIA PORTUGAL TEL: +351 229 437 940 FAX: +351 229 437 949 SAINT-GOBAIN ABRASIVI SRL PARC INDUSTRIAL HOLROM DRUM CAREI NR. 11 RO-447355 VETIS JUD. SATU-MARE ROMANIA TEL: +40 261 450 009 FAX: +40 261 750 010 SAINT-GOBAIN ABRASIVES 18/3, DOLGORUKOVSKAYA STR. RUS-127006 MOSCOW, RUSSIA TEL: +74959373223 FAX: +74959373224 SAINT-GOBAIN ABRASIVOS, S.A. CTRA. DE GUIPÚZCOA, KM. 7,5 E-31195 BERRIOPLANO (NAVARRA) SPAIN TEL: +34 948 306 000 FAX: +34 948 306 042 SAINT-GOBAIN ABRASIVES AB BOX 305 SE-177 25 JäRFäLLA SWEDEN TEL: +46 8 580 881 00 FAX: +46 8 580 881 01 SAINT-GOBAIN ABRASIVES BUYUKDERE CAD. BAHCELER SOK. EFE HAN NO.20, K1 MECIDIYEKOY TR-34394 ISTANBUL TURKEY TEL: +90 212 288 63 71 FAX: +90 212 275 6734 SAINT-GOBAIN ABRASIVES LTD. UNIT 25 ANSON BUSINESS PARK CHELTENHAM ROAD EAST. STAVERTON GLOUCESTERSHIRE GL2 9QU UNITED KINGDOM TEL: +44 1452 858 700 FAX: +44 1452 858 800

Precision Engineering Solutions

Catalogue No. 4: Electronics, Photovoltaics , Optics, Ceramics and Composites WINTER Diamond and cBN Tools for the Electronic and Photovoltaic Industries, for Machining Optical Glass, Ceramics & Composites

SAINT-GOBAIN DIAMANTWERKZEUGE GmbH & Co. KG SCHÜTZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215

Electronics, Photovoltaics, Optics, Ceramics and Composites

Catalogue No. 4

Electronics, Photovoltaics, Optics, Ceramics & Composites
WINTER Diamond- and cBN Tools for the Electronic and Photovoltaic Industries, for Machining of Optical Glass, Ceramics and Composites

#123456 Published 2009

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SAINT-GOBAIN ABRASIVES GMBH TEISENBERGGASSE 37 A- 5020 SALZBURG AUSTRIA TEL: +43 662 43 00 76 0 FAX: +43 662 43 01 75 SAINT-GOBAIN ABRASIVES N.V. HEIDE 10 B-1780 WEMMEL BELGIUM TEL: +32 2 267 21 00 FAX: +32 2 267 84 24 SAINT-GOBAIN ABRASIVES, S.R.O. VINOHRADSKÁ 184 130 52 PRAHA 3 CZECH REPUBLIC TEL: +420 267 132 256 FAX: ++420 267 132 027 SAINT-GOBAIN ABRASIVES A/S KORSKILDEENG 5 DK-2670 GREVE DENMARK TEL: +45 467 552 44 FAX: +45 467 550 60 SAINT-GOBAIN ABRASIFS PO BOX 18260 SUITE 404/405 - LOB17 JEBEL ALI FREE ZONE UAE-DUBAI UNITED ARAB EMIRATES TEL: +971 4 88 17 836 FAX: +971 4 88 73 210 SAINT-GOBAIN ABRASIFS RUE DE L’AMBASSADEUR - B.P.8 78 702 CONFLANS CEDEX FRANCE TEL: +33 (0)1 34 90 40 00 FAX: +33 (0)1 39 19 89 56 SAINT-GOBAIN DIAMANTWERKZEUGE GMBH & CO. KG SCHUETZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215

SAINT-GOBAIN ABRASIVES KFT BUDAFOKI ÚT 111 H -1117 BUDAPEST HUNGARY TEL: +36 1 371 22 50 FAX: +36 1 371 22 55 SAINT-GOBAIN ABRASIVI S.P.A VIA PER CESANO BOSCONE 4 I-20094 CORSICO MILANO ITALY TEL: +39 024 4851 FAX: +39 02 - 44 78 266 SAINT-GOBAIN ABRASIVES S.A. 190 RUE J.F. KENNEDY GRAND DUCHE DE LUXEMBOURG L-4930 BASCHARAGE TEL: +352 50 401 1 FAX: +352 50 16 33 NO. VERT (FRANCE) 0800 906 903 SAINT-GOBAIN ABRASIFS, S.A. 2 ALLéE DES FIGUIERS AÏN SEBAÂ - CASABLANCA MOROCCO TEL: +212 22 66 57 31 FAX: +212 22 35 09 65 SAINT-GOBAIN ABRASIVES BV GROENLOSEWEG 28 NL-7151 HW EIBERGEN P.O. BOX 10 NL-7150 AA EIBERGEN THE NETHERLANDS TEL: +31 545 466466 FAX: +31 545 474605 SAINT-GOBAIN ABRASIVES AS VESTVOLLVEIEN 6D N-2019 SKEDSMOKORSET NORWAY TEL: +47 63 87 06 00 FAX: +47 63 87 06 01 SAINT-GOBAIN ABRASIVES UL. TORUNSKA 239/241 PL-62-600 KOLO POLAND TEL: +48 63 26 17 100 FAX: +48 63 27 20 401

SAINT-GOBAIN ABRASIVOS, L. DA ZONA INDUSTRIAL DA MAIA ISECTOR VIII , NO. 122 APARTADO 6050 P-4476 - 908 MAIA PORTUGAL TEL: +351 229 437 940 FAX: +351 229 437 949 SAINT-GOBAIN ABRASIVI SRL PARC INDUSTRIAL HOLROM DRUM CAREI NR. 11 RO-447355 VETIS JUD. SATU-MARE ROMANIA TEL: +40 261 450 009 FAX: +40 261 750 010 SAINT-GOBAIN ABRASIVES 18/3, DOLGORUKOVSKAYA STR. RUS-127006 MOSCOW, RUSSIA TEL: +74959373223 FAX: +74959373224 SAINT-GOBAIN ABRASIVOS, S.A. CTRA. DE GUIPÚZCOA, KM. 7,5 E-31195 BERRIOPLANO (NAVARRA) SPAIN TEL: +34 948 306 000 FAX: +34 948 306 042 SAINT-GOBAIN ABRASIVES AB BOX 305 SE-177 25 JäRFäLLA SWEDEN TEL: +46 8 580 881 00 FAX: +46 8 580 881 01 SAINT-GOBAIN ABRASIVES BUYUKDERE CAD. BAHCELER SOK. EFE HAN NO.20, K1 MECIDIYEKOY TR-34394 ISTANBUL TURKEY TEL: +90 212 288 63 71 FAX: +90 212 275 6734 SAINT-GOBAIN ABRASIVES LTD. UNIT 25 ANSON BUSINESS PARK CHELTENHAM ROAD EAST. STAVERTON GLOUCESTERSHIRE GL2 9QU UNITED KINGDOM TEL: +44 1452 858 700 FAX: +44 1452 858 800

Precision Engineering Solutions

Catalogue No. 5: Dressing Tools WINTER Diamond Tools for Dressing of Grinding Tools

SAINT-GOBAIN DIAMANTWERKZEUGE GmbH & Co. KG SCHÜTZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215

Catalogue No. 5
Dressing Tools

Dressing Tools
WINTER Diamond Tools for Dressing Grinding Tools

#123456 Published 2009

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SAINT-GOBAIN ABRASIVES GMBH TEISENBERGGASSE 37 A- 5020 SALZBURG AUSTRIA TEL: +43 662 43 00 76 0 FAX: +43 662 43 01 75 SAINT-GOBAIN ABRASIVES N.V. HEIDE 10 B-1780 WEMMEL BELGIUM TEL: +32 2 267 21 00 FAX: +32 2 267 84 24 SAINT-GOBAIN ABRASIVES, S.R.O. VINOHRADSKÁ 184 130 52 PRAHA 3 CZECH REPUBLIC TEL: +420 267 132 256 FAX: ++420 267 132 027 SAINT-GOBAIN ABRASIVES A/S KORSKILDEENG 5 DK-2670 GREVE DENMARK TEL: +45 467 552 44 FAX: +45 467 550 60 SAINT-GOBAIN ABRASIFS PO BOX 18260 SUITE 404/405 - LOB17 JEBEL ALI FREE ZONE UAE-DUBAI UNITED ARAB EMIRATES TEL: +971 4 88 17 836 FAX: +971 4 88 73 210 SAINT-GOBAIN ABRASIFS RUE DE L’AMBASSADEUR - B.P.8 78 702 CONFLANS CEDEX FRANCE TEL: +33 (0)1 34 90 40 00 FAX: +33 (0)1 39 19 89 56 SAINT-GOBAIN DIAMANTWERKZEUGE GMBH & CO. KG SCHUETZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215

SAINT-GOBAIN ABRASIVES KFT BUDAFOKI ÚT 111 H -1117 BUDAPEST HUNGARY TEL: +36 1 371 22 50 FAX: +36 1 371 22 55 SAINT-GOBAIN ABRASIVI S.P.A VIA PER CESANO BOSCONE 4 I-20094 CORSICO MILANO ITALY TEL: +39 024 4851 FAX: +39 02 - 44 78 266 SAINT-GOBAIN ABRASIVES S.A. 190 RUE J.F. KENNEDY GRAND DUCHE DE LUXEMBOURG L-4930 BASCHARAGE TEL: +352 50 401 1 FAX: +352 50 16 33 NO. VERT (FRANCE) 0800 906 903 SAINT-GOBAIN ABRASIFS, S.A. 2 ALLéE DES FIGUIERS AÏN SEBAÂ - CASABLANCA MOROCCO TEL: +212 22 66 57 31 FAX: +212 22 35 09 65 SAINT-GOBAIN ABRASIVES BV GROENLOSEWEG 28 NL-7151 HW EIBERGEN P.O. BOX 10 NL-7150 AA EIBERGEN THE NETHERLANDS TEL: +31 545 466466 FAX: +31 545 474605 SAINT-GOBAIN ABRASIVES AS VESTVOLLVEIEN 6D N-2019 SKEDSMOKORSET NORWAY TEL: +47 63 87 06 00 FAX: +47 63 87 06 01 SAINT-GOBAIN ABRASIVES UL. TORUNSKA 239/241 PL-62-600 KOLO POLAND TEL: +48 63 26 17 100 FAX: +48 63 27 20 401

SAINT-GOBAIN ABRASIVOS, L. DA ZONA INDUSTRIAL DA MAIA ISECTOR VIII , NO. 122 APARTADO 6050 P-4476 - 908 MAIA PORTUGAL TEL: +351 229 437 940 FAX: +351 229 437 949 SAINT-GOBAIN ABRASIVI SRL PARC INDUSTRIAL HOLROM DRUM CAREI NR. 11 RO-447355 VETIS JUD. SATU-MARE ROMANIA TEL: +40 261 450 009 FAX: +40 261 750 010 SAINT-GOBAIN ABRASIVES 18/3, DOLGORUKOVSKAYA STR. RUS-127006 MOSCOW, RUSSIA TEL: +74959373223 FAX: +74959373224 SAINT-GOBAIN ABRASIVOS, S.A. CTRA. DE GUIPÚZCOA, KM. 7,5 E-31195 BERRIOPLANO (NAVARRA) SPAIN TEL: +34 948 306 000 FAX: +34 948 306 042 SAINT-GOBAIN ABRASIVES AB BOX 305 SE-177 25 JäRFäLLA SWEDEN TEL: +46 8 580 881 00 FAX: +46 8 580 881 01 SAINT-GOBAIN ABRASIVES BUYUKDERE CAD. BAHCELER SOK. EFE HAN NO.20, K1 MECIDIYEKOY TR-34394 ISTANBUL TURKEY TEL: +90 212 288 63 71 FAX: +90 212 275 6734 SAINT-GOBAIN ABRASIVES LTD. UNIT 25 ANSON BUSINESS PARK CHELTENHAM ROAD EAST. STAVERTON GLOUCESTERSHIRE GL2 9QU UNITED KINGDOM TEL: +44 1452 858 700 FAX: +44 1452 858 800

Precision Engineering Solutions

Catalogue No. 6: WINTER Standard Catalogue Stock Programme for Diamond and cBN Tools

WINTER Standard Catalogue

SAINT-GOBAIN DIAMANTWERKZEUGE GmbH & Co. KG SCHÜTZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215

Catalogue No. 6

WINTER Standard Catalogue
Stock Programme for Diamond and cBN Tools

#123456 Published 2009

6

Precision Engineering Solutions

Tools
WINTER Diamond and cBN Tools for the Tools Industry

Table of Contents
For quick and easy navigation please use the quickfinder at the page margins, as well as the index at the end of this catalogue.

Table of Contents .......................................... 4 Quick Reference Grinding Tool Guide ........... 6

Grinding wheels for machining router bits ......................................................... 54 Application examples for special tools .......... 56

WINTER Facts A good Connection ....................................... 8 Snapshots of a long history..........................10 Innovations: Yesterday‘s vision of the Future ..........................................................12 Your best solution .........................................14

Grinding tools for machining circular saws and band saws ........................................... 58 Grinding tools for machining carbidetipped circular saw blades .......................... 60 Grinding wheels for the tooth face ..................61 Grinding wheels for top grinding ................... 66 Grinding wheels for flank grinding ................. 72 Grinding pins for hollow ground saw blades ...................................................... 75 Grinding wheels for chip breaker flutes ......... 76 Grinding wheels for Stellite circular saw blades .................................................. 77 Grinding wheels for HSS circular saw blades .................................................. 78 Grinding wheels for machining band saws ................................................... 80

Table of contents

Abrasive products for machining shank tools ...................................................16 General information .....................................18 Diamond and cBN grinding wheels for flute grinding...........................................19 High-performance flute grinding .....................21 Precision flute grinding for mini and micro tools ....................................................... 26 Standard flute grinding ................................... 28 Diamond and cBN grinding wheels for gashing ................................................. 32 Innovative gashing with V-Pro ........................ 33 Standard grinding wheels for gashing........... 34 Diamond and cBN grinding wheels for clearance angle grinding....................... 36 Innovative clearance angle grinding with V-Pro ........................................................ 37 Standard grinding wheels for clearance angle grinding ................................ 38 Diamond and cBN grinding wheels for universal grinding ...................................41 Diamond and cBN grinding wheels for special tools ........................................... 53 Profile grinding of tungsten carbide dowel drills....................................................... 53

WINTER Facts

Shank tools

Saws

Inserts

Grinding tools for the production of inserts .......................................................... 82 Trends in the machining of inserts .............. 84 Diamond grinding wheels for top and bottom grinding of inserts ................... 86 Top and bottom grinding ................................ 86 Top and bottom grinding with planetary kinematics ........................................................ 87 Diamond grinding wheels for peripheral grinding of inserts ....................................... 88 Diamond grinding wheels for profile grinding of inserts ....................................... 90

PCD PCBN

Knives

Milling cutters

Mould and die

Service Glossary Contact

4

WINTER abrasives for the tools industry 2011/2012

.................... 92 Grinding of PCD and PCBN inserts ........... 161 WINTER Diaplast® and WINTER Diaplast® suspension ........... 114 Compendium.............154 Needle files for manual applications ..............150 Metal bonded cut-off wheels..... 116 Diamond and cBN grinding wheels for surface and OD grinding...... 113 Grinding of hobs ...........124 Vitrified bonded grinding tools . Table of contents 5 .........................149 Resin bonded cut-off wheels ............. 97 Diprofile files for hand file machines .........................................................................................................................................174 Electroplated and sintered-metal bonded dressing tools ....................... 96 Standard tools for manual PCD machining .........................199 WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time........152 Diamond files ....106 Diamond and cBN grinding wheels for grinding of cutting faces and clearances ..................158 Resin bonded honing sticks .....182 Index.........................Grinding tools for PCD and PCBN machining ................................................... 98 Diamond and cBN grinding wheels for surface and profile grinding ....................................................................................................155 Files for manual and machine use ..103 Grinding wheels for the machining of milling tools ..............................109 Top grinding of profile cutters .......................158 Metal bonded honing sticks ..........................................156 Glossary..162 Applications and product specifications ............................................................... 118 Diamond and cBN grinding tools for ID grinding ..... 95 High-performance grinding of solid PCBN inserts ..............................................192 Contact ........................173 Dressing tools ................148 Application notes......................................157 Saw rods for manual and machine use............................. Contact details can be found on the last page...........................................................................136 Electroplated grinding pins .......................................170 Lapping tools ..174 Stationary dressing tools.............125 Resin bonded grinding tools .................................................................177 Grinding tools for knife machining................. 94 Innovative vitrified bond PCX .....................146 Diamond and cBN cut-off wheels ............100 Grinding of flat and circular knives ............177 Cleaning and sharpening stones for diamond and cBN grinding wheels .............178 Service ................180 Grinding tools for the mould-and-die industry ......................................................................................108 Face grinding of profile cutters ............172 Manual lapping tools ............129 Metal bonded grinding tools ..............................139 Small grinding tools for coordinate grinding .................154 Riffle files for manual applications........................................162 Application notes for the preparation of specimens for microscopic examinations.................167 Micron powder ...........176 WINTER dressing device .......................................................................................................172 DIMLAP® lapping tools .................... 101 Grinding of profile knives .....................................................157 Honing sticks .................................................................................................................

.......................95..........23................................... 135 1A1R/ 34P ............................127f 1D1 .................................44.................44 Knives Milling cutters 11V2 .......... 101f Saws 6A9 ....................................................................................... 151 1A1W ........................................................................................................... 34 4A2 . 147 Mould and die 11V9 ......................... 114 Shank tools 6A2 ..................................................................................76f.......................................................................................................................... 44ff..................................................... 138................................................................. 29f................................................................... 141ff Table of contents 1A8 .......................................... 120ff.....................................................................................................38....................................................... 127...................37ff...26 WINTER Facts 4BT9/4V4..................................................................... 109f 4A9 .......................................................................... 28f.....................................................................................................................38............75................. 67 Service Glossary Contact 6 WINTER abrasives for the tools industry 2011/2012 ........................ 42f...................................23.......................... 97......................... 175 Inserts PCD PCBN 6V5/12V5 .............Quick Reference Grinding Tool Guide FEPA Shape Page 1A1 .............................................................................................................................55........................53 1V1/14V1 ....................... 131ff.................................. 63................43. 54................................ 40 9A3 ......................................

............. 102....................... 63 14A1 ...64f............................ 110 12V9 ..........................33ff.146.....................................64ff WINTER Special Shapes Special shape cup wheels Special shape peripheral wheels Special shape grinding pins Page 222 .....................................................63f................. 54.............................. 114 700 ... 68ff................................ 50f......... 79....................................................... 97........28.............. Table of contents 7 ...................31..................................................................... 175 WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time..... 52....................FEPA Shape Page 12A2 ...... 72ff................ 77.................................................................... 55........ 111f............................. 51.............. 52...... 104..... 104 07B.......... 113 12V2 .................................... Contact details can be found on the last page...66ff 14M1/ 3M1/ 14B1 ....... 135 14F1/ 1FF1 ................ 103. 48f................................................................................39............................................................................................................30.......... 103f 14M1/ 3M1/ 14B1 ....................................... 110..........................................................................................................

1 Worldwide Pipes No. WINTER joined the group in 1996. and lead you to your goals. to support its reputation for innovation and discovery. Saint-Gobain‘s businesses are spread over 45 countries and new locations are being added frequently. WINTER.000 people are employed. Saint-Gobain and Pont-à-Mousson merged in 1970. In Abrasives alone. …kits out every second car in Europe with window glass …establishes or acquires a new sales location every day …inaugurates a new plant or a new production line every month …presently has 206. WINTER and Saint-Gobain Saint-Gobain… …was established in 1665 to supply glass for the Hall of Mirrors in the Palace of Versailles. it was established in 1665 by Colbert under Louis XIV. 1 Worldwide Saws Plaster/Plaster Boards No.000 employees …generates € 43. Today. 3 Worldwide Bonded Abrasives Coated Abrasives Construction Products Insulating Materials No.4 billion annual turnover High Performance Materials Grinding Tools No. 1 Worldwide in Cast Iron Pipes Industrial Mortar No. 3 in USA for Roofing Inserts PCD PCBN Building Distribution Knives No. as the premium brand for diamond and cBN grinding products. No. 1 Worldwide in Tile Adhesives Exterior Siding No. 1 Worldwide in Tiles. WINTER grinding tools go with you worldwide. 3 Worldwide Glass Packaging WINTER Facts No. 1 in Europe.A good Connection Always close to the customer and customer-focused. 1 Worldwide Shank tools Thin Wheels Construction Products Ceramics and Plastics No. over 16. 8 . 1 Worldwide Industrial Super Abrasives Flat Glass No. 1 in USA for Exterior Siding No. together with the international network of the parent company Saint-Gobain. our diverse market presence worldwide reflects the strength of a global player. over 300 years later. Two major milestones stand out in the Saint-Gobain Group‘s long history. is the key to success. Activities are clearly structured to ensure operational leadership. high performance materials and construction products. 1 in Europe. The company is the only manufacturer to offer a comprehensive product range of abrasives and dressing tools for almost all fields of industry. expertise and service. Our combination of quality products. No. No. is one of the most well established and respected names in the market. 1 in Europe in Construction Materials and Industrial Woodworking Milling cutters Worldwide Expertise Mould and die Service Glossary Contact Saint-Gobain is in the top one hundred largest industrial groups in the world and is leading in the production of glass. 1 Worldwide for Thermal and Mechanical Applications Reinforcement Materials No. then. the group invests € 390 million per year in research and development and files around 300 patents per year.

WINTER quality: Satisfaction guaranteed! PCD PCBN Knives Milling cutters Quality. In Europe. manufacturing. WINTER Facts You can trust WINTER. And in the future our PRECISION From ACCURACY to Z-AXIS . The results are tailored grinding solutions that perfectly fit your special requirements.in front through quality In Superabrasives.the key to success . QUALITY Since the foundation of the company. All rotating WINTER tools bear the OSA safety seal (OSA: Organization for the Safety of Abrasives). and make use of our leading technical expertise to increase your profitability. As pioneer and trend-setter. We thank our customers for over 160 years of momentum.the WINTER precision alphabet spells the suitable solution for your needs. the WINTER philosophy is closely connected to innovation and technical progress. Profile accuracies below 1 µm and a surface finish in the nanometer range are achieved regularly. granting WINTER the customers‘ highest safety tool in application. 1 in Europe with quality products and services. WINTER is certified to ISA 9001 (Quality Management). Our expert teams would also like to help you. Saws Inserts Benefit from our full service. over 2. Shank tools PERFORMANCE The WINTER performance package contains top quality precision grinding tools. over 500 employees in four production sites take care of our customers‘ needs. WINTER has been actively involved in the development of the success story of grinding. Over 75% of all WINTER products are developed in close cooperation with our customers. Worldwide. customer support and the final optimisation of your production process. WINTER is No. ISO 14001 (environmental management) and OHSAS 18001 (health and safety management). comprehensive service and individual customer care . Market Leader .000 people are employed in our global business. challenges and confidence. and covers the identification of appropriate tool specifications. next generation of innovations will ensure your success. It begins with the first customer contact. Environmental Protection and Safety As a responsible manufacturer of quality grinding tools. as well as in the production of synthetic diamonds. Mould and die Service Glossary Contact WINTER and Saint-Gobain 9 Custom-made Solutions .which ranges from best grinding tool selection through to process optimisation.The WINTER Brand: For over 160 years WINTER has been a worldwide synonym for high-quality diamond and cBN grinding tools for industrial production. Together we will meet your technical challenges. WINTER has stood for quality at the highest level. INNOVATIONS To this day. WINTER production is eco-friendly and avoids waste of precious resources according to the latest international standards and certification requirements.

started his diamond tool workshop in 1847. We still adhere to the original goal of developing ultra-hard crystal tools of the highest quality. Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact 10 . Ernst Winter History WINTER in Hamburg 1872: WINTER‘s first company building in Hamburg. In numerous fields of application for diamond and cBN grinding tools we have been pioneers.Snapshots of a long history WINTER was established in 1847 by Ernst Winter as a family-owned company. WINTER Facts With WINTER to Outer Space Shank tools Saws Laser reflectors ground with WINTER diamond tools enable the most accurate astronomic and geographic measurements. and today we still follow this way as trend-setters and the technology leader. Goldsmith and diamantaire. Our claim is to be the best.

BOX 10 NL-7150 AA EIBERGEN THE NETHERLANDS TEL: +31 545 466466 FAX: +31 545 474605 SAINT-GOBAIN ABRASIVES AS VESTVOLLVEIEN 6D N-2019 SKEDSMOKORSET NORWAY TEL: +47 63 87 06 00 FAX: +47 63 87 06 01 SAINT-GOBAIN ABRASIVES UL. S. SATU-MARE ROMANIA TEL: +40 261 450 009 FAX: +40 261 750 010 SAINT-GOBAIN ABRASIVES 18/3. NO.R.B. L.Posters and Brochures in the course of time Success from the beginning Former letterhead and contemporary advertisement of WINTER with images showing medals received at important exhibitions. RUSSIA TEL: +74959373223 FAX: +74959373224 SAINT-GOBAIN ABRASIVOS.A VIA PER CESANO BOSCONE 4 I-20094 CORSICO MILANO ITALY TEL: +39 024 4851 FAX: +39 02 .A. TORUNSKA 239/241 PL-62-600 KOLO POLAND TEL: +48 63 26 17 100 FAX: +48 63 27 20 401 SAINT-GOBAIN ABRASIVOS.908 MAIA PORTUGAL TEL: +351 229 437 940 FAX: +351 229 437 949 SAINT-GOBAIN ABRASIVI SRL PARC INDUSTRIAL HOLROM DRUM CAREI NR. EFE HAN NO.F.P. 2 ALLéE DES FIGUIERS AÏN SEBAÂ . RUS-127006 MOSCOW.CASABLANCA MOROCCO TEL: +212 22 66 57 31 FAX: +212 22 35 09 65 SAINT-GOBAIN ABRASIVES BV GROENLOSEWEG 28 NL-7151 HW EIBERGEN P.O.LOB17 JEBEL ALI FREE ZONE UAE-DUBAI UNITED ARAB EMIRATES TEL: +971 4 88 17 836 FAX: +971 4 88 73 210 SAINT-GOBAIN ABRASIFS RUE DE L’AMBASSADEUR . CTRA. S.5020 SALZBURG AUSTRIA TEL: +43 662 43 00 76 0 FAX: +43 662 43 01 75 SAINT-GOBAIN ABRASIVES N. K1 MECIDIYEKOY TR-34394 ISTANBUL TURKEY TEL: +90 212 288 63 71 FAX: +90 212 275 6734 SAINT-GOBAIN ABRASIVES LTD. HEIDE 10 B-1780 WEMMEL BELGIUM TEL: +32 2 267 21 00 FAX: +32 2 267 84 24 SAINT-GOBAIN ABRASIVES. UNIT 25 ANSON BUSINESS PARK CHELTENHAM ROAD EAST. DE GUIPÚZCOA.20. WINTER Facts Shank tools Saws Inserts PCD PCBN Knives SAINT-GOBAIN ABRASIVES GMBH TEISENBERGGASSE 37 A.A. STAVERTON GLOUCESTERSHIRE GL2 9QU UNITED KINGDOM TEL: +44 1452 858 700 FAX: +44 1452 858 800 Precision Engineering Solutions Celebrities Even Helmut Schmidt (Federal Republic of Germany‘s former Chancellor) acted as a WINTER “diamond maker” in 1983. S.5 E-31195 BERRIOPLANO (NAVARRA) SPAIN TEL: +34 948 306 000 FAX: +34 948 306 042 SAINT-GOBAIN ABRASIVES AB BOX 305 SE-177 25 JäRFäLLA SWEDEN TEL: +46 8 580 881 00 FAX: +46 8 580 881 01 SAINT-GOBAIN ABRASIVES BUYUKDERE CAD. 7. KG SCHUETZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215 SAINT-GOBAIN ABRASIVES KFT BUDAFOKI ÚT 111 H -1117 BUDAPEST HUNGARY TEL: +36 1 371 22 50 FAX: +36 1 371 22 55 SAINT-GOBAIN ABRASIVI S.A.O. VERT (FRANCE) 0800 906 903 SAINT-GOBAIN ABRASIFS. 11 RO-447355 VETIS JUD. 122 APARTADO 6050 P-4476 .P. DOLGORUKOVSKAYA STR. KM.8 78 702 CONFLANS CEDEX FRANCE TEL: +33 (0)1 34 90 40 00 FAX: +33 (0)1 39 19 89 56 SAINT-GOBAIN DIAMANTWERKZEUGE GMBH & CO.44 78 266 SAINT-GOBAIN ABRASIVES S. Milling cutters SAINT-GOBAIN DIAMANTWERKZEUGE GmbH & Co. VINOHRADSKÁ 184 130 52 PRAHA 3 CZECH REPUBLIC TEL: +420 267 132 256 FAX: ++420 267 132 027 SAINT-GOBAIN ABRASIVES A/S KORSKILDEENG 5 DK-2670 GREVE DENMARK TEL: +45 467 552 44 FAX: +45 467 550 60 SAINT-GOBAIN ABRASIFS PO BOX 18260 SUITE 404/405 . KG SCHÜTZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215 Mould and die Catalogue No.V. BAHCELER SOK. KENNEDY GRAND DUCHE DE LUXEMBOURG L-4930 BASCHARAGE TEL: +352 50 401 1 FAX: +352 50 16 33 NO. 2 Tools Tools #123456 Published 2009 WINTER Diamond and cBN Tools for the Tools Industry 2 Service Glossary Contact History 11 . 190 RUE J. DA ZONA INDUSTRIAL DA MAIA ISECTOR VIII .

WINTER offered the first resin bonded grinding wheel dressable with a diamond rotary dresser. In|no| 1548. of innovare “to renew or change“. Mould and die Service Glossary Contact 12 . They also reduce thermal effects of the near-surface microstructure and assure extremely long profile lifetime. identification of challenges and the ambition to meet our customers‘ expectations: WINTER developments of the past are found in industrial museums. 2008 WINTER offered metal bonded tools with internal cooling for creep-feed glass edging. WINTER presented cBN grinding tools with a special resin bond (KSS) for HSS tool grinding. innovatus. They have made dressing of vitrified cBN grinding wheels possible. replacing the conventional steel tips. WINTER DMC and BMC grinding wheels can be profiled by crushing directly on the grinding machine. In combination with WINTER special resin bonds. we work hand in hand with our customers on innovations and their ecomomical implementation. 1847 1969 WINTER produced lithography diamonds. 1958 WINTER was the first in Europe producing grinding tools with synthetic diamonds. from in. Inserts PCD PCBN WINTER DMC diamond grinding wheels and BMC cBN grinding wheels came into the market: WINTER MC grinding wheels allow cost-effective profile grinding for difficult to machine work pieces. pp.“into“ + novus “new“. Innovations With Q-Flute+Dress. As the first grinding tool manufacturer worldwide. Yesterday‘s vision of the future is today‘s standard. We are committed to over 160 years of company history: Today and in the future. full performance benefits were achieved. 2006 1975 WINTER Facts Shank tools 2001 Saws WINTER introduced special cutting wheel products for slicing advanced ceramics like SiC. from L.Innovations: Yesterday‘s vision of the WINTER bridges the combination of inventive skills. 1988 New super-light cutting wheels with carbon fibre bodies were patented. 1935 WINTER produced the first phenolic bond grinding wheel to replace previously used grinding wheels with loose. hammered or rolled-in grain. 1993 Knives Milling cutters WINTER SG-CNC rotary dressers conquered the market. creativity.

1982 Inserts The patented dressing process “TDC“ (Touch Dressing cBN) was developed by WINTER. . Milling cutters For four generations the company. Due to its free standing layer. Mould and die Service Glossary Contact Innovations 13 WINTER started producing diamond micro-grain by the sedimentation process. permitting the dressing of vitrified and resin bonded grinding wheels directly on the production machine. This bond can be precisely engineered to meet individual customer application requirements: Very high bond-hardness. PCD PCBN 2001 Knives 1996 “Tiger“ caused a stir with a new revolutionary grinding wheel geometry for narrow tooth gaps in saw manufacturing. it was performed on external machines. 2006 N7 as a glass-ceramic bond system was introduced to the market. 2008 1977 / 78 WINTER presented the special bond “VF/VFF“ for grinding and finishing polycristalline diamond and cBN materials. Delivery of WINTER diamond particles to Zeiss Jena. cutting wheels. outstanding profile grinding capability is achieved. 1971 At the European Machine Tool Exhibition WINTER showed for the first time a novel grinding wheel type that met the demand for short grinding cycle times. Until then. founded by Ernst WINTER in 1847. drills… Saws WINTER tools “Ti-Tan“ and “Furioso“ are a new generation of extremely wear-resistant stationary dressers. In 1996 it was taken over by the French Saint-Gobain group. The structure of metallic and nonmetallic bond components allows the efficient grinding of tungsten carbide and steel combinations. 1875 1929 va|ti|on In general linguistic usage as a nonspecific term in the sense of new ideas and inventions and their conversion to economic use. was familiy-owned.e Future 2003 WINTER developed the DDS (Diamond Dressing System). optimised wetting of the grains and perfect development of bond bridges enable the creation of very high porosity for cool grinding and extremely long tool life. grinding pins. enabling the engraving of 150 lines per millimeter. WINTER Facts 1950-1954 Shank tools WINTER developed a large variety of electroplated tools: Files. 1992 New standards are set with the “34SG“ series in the field of laminated safety glass and fire-resistant glass machining. (M+789).

This successful engineering is based on a modular performance package.Your best solution WINTER diamond tools gain great recognition in the fields of quality.and can supply these short term straight to your production line. as WINTER is not limited to manufacturing excellent grinding tools: more than 75% of the cases are tailor-made solutions. Solutions Advice WINTER Facts Shank tools Expertise Saws Inserts Advantage in accumulated knowledge: Seminars about current grinding issues as well as training programs matching our customers requirements. performance and cost effectiveness. Our field sales force and our customer service are at your disposal. Each one of your technological challenges is an incentive for our product managers and our application engineers to achieve the best grinding results. Focused on the goal ahead Comprehensive technical advice in all questions about WINTER products and grinding processes. less down time. and better quality. PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact 14 . you generate cost savings through more productivity. WINTER offers a comprehensive range of stock products . specifically equipped according to individual needs. Please contact us. developed in close cooperation with the customer. Tailor-made products Optimised grinding solutions for your specific application provide the greatest benefit: In the end. This is no coincidence. Besides the high percentage of custom-made solutions.

contact details on the last page. Either at your premises. WINTER Facts Fine Tuning Shank tools Saws Inserts PCD PCBN Knives Trainings Milling cutters Please ask your sales advisor .Product Development In order to meet your production-oriented challenges. take advantage of our dedicated specialists: In the R&D department and the European Grinding Technology Centre about 50 scientists are at your disposal for developing grinding tools and processes. Mould and die Service Glossary Contact Solutions 15 . or in our EGTC (European Grinding Technology Centre). without interfering with your workflow. where we can optimise your production process. The cream of the crop Solution Process Optimisation Our application engineers and our product developers will help you.

Abrasive products for machining shank tools 16 .

com 17 . Different materials and tool geometries make various demands on the grinding tools used in manufacture. better suitability for automation and longer dressing intervals are required. 18 19 21 26 28 32 33 34 36 37 38 General information Diamond and cBN grinding wheels for flute grinding High-performance flute grinding Precision flute grinding for mini and micro tools Standard flute grinding Diamond and cBN grinding wheels for gashing Innovative gashing with V-Pro Standard grinding wheels for gashing Diamond and cBN grinding wheels for clearance angle grinding Innovative clearance angle grinding with V-Pro Standard grinding wheels for clearance angle grinding Diamond and cBN grinding wheels for universal grinding Diamond and cBN grinding wheels for special tools Profile grinding of tungsten carbide dowel drills Grinding wheels for machining router bits Application examples for special tools 41 53 53 54 56 Information Further information on applications and products can be found at www.winter-superabrasives.The product range for shank tools is extensive. Specific grinding wheel characteristics such as edge stability and free-grinding behaviour have to be carefully balanced. Shorter grinding times.

Clearance angle Clearance PCD PCBN Drill Source: Knives Milling cutters Mould and die Service Glossary Contact 18 WINTER abrasives for the tools industry 2011/2012 . Gash 1. Clearance angle 2. (tools for trimming blanks can be found in the section for ‘Diamond and cBN cut-off wheels’) which is followed by flute grinding. General information Flute This section is structured according to the procedure described. the same tool geometries are used for the individual process steps.General information Drills. Clearance angle Saws Inserts End mill 2. stepped tools and special-purpose tools in varying designs and geometries are described as shank tools. Clearance angle Flute 1. Only flute grinding uses different grinding wheel designs. end mills. gashing and grinding of the clearance angles. reamers. Tool geometries are produced by grinding in successive production steps. A typical sequence starts with the preparation of the blank. While 1A1 and 1V1 grinding wheels are used primarily for end mills. Gash Clearance angles WINTER Facts Shank tools Here you see an example of an end mill and a drill. Generally. profile grinding wheels such as 14F1 and similar (WINTER shape 700) are preferred for drill production.

Diamond and cBN grinding wheels for flute grinding Flute grinding is the most time-consuming and thus most cost-intensive manufacturing step during drill and end mill production. Mini and micro tools require bond systems with exceptional edge stability. WINTER metal bonds (BZ bonds) and high-performance resin bonds (µicro+) are the number one choice here. In recent years. Q-Flute grinding wheels can also be dressed on the grinding machines. Grinding wheels in the Q-Flute range have proved to be particularly useful for standard tools. spindle power has increased. axis paths have been reduced and machine controls have become more efficient. The combination of excellent free-grinding behaviour and profile retention allows economic flute grinding with high feed rates. Contact details can be found on the last page. innovative WINTER flute grinding wheels are always the best solution. profilable Standard tools Mini tools edge sta free grinding WINTER Facts Shank tools Vitrified bonds Ideal tool profilable Saws Inserts Profilability DRESS PCD PCBN Knives Metal bonds (BZ bonds) µ icro + Milling cutters Mould and die Edge stability Feed rate Service Glossary Contact Please feel free to contact our sales engineers at any time. It is necessary to optimise the machine and cooling lubricant systems as well as the abrasives. Matched to the application and the system environment. machines have become more compact. Flute grinding 19 edge stable . WINTER has developed flute grinding tools which meet these increasing requirements and which now enable the improved machine capacity to deliver a higher and more economic output. At the same time.

..250 T 3...30 X 5.... particularly wear-resistant High-performance resin bond for flute grinding High-performance resin bond for flute grinding More wear-resistant resin bond also dry grinding More wear-resistant resin bond preferably wet grinding Standard resin bond for CNC applications Standard resin bond for CNC applications Standard resin bond for CNC applications Free-grinding resin bond for CNC applications.Selection assistant for WINTER bond systems Diamond grinding wheels BZ480 µicro+ series W+3060 Q-Flute² Q-Flute+ Dress K+920 K+921 K+1421R K+1421N K+1421J K+4821 cBN grinding wheels MSS444 Q-Flute² Q-Flute+ Dress KSS920 KSS12N Wear resistance Wear resistance Recommendations for use Metal bond for mini and micro tools Wear-resistant high-performance resin bonds for mini and micro tools High-performance resin bond for deep grinding.10 Bond See table above Oil Emulsion Coolant Shank tools Saws Inserts Micro drills Mini end mills Burrs Tungsten carbide HSS Precision tool grinding machines for mini and micro tools See table above Oil Emulsion PCD PCBN Other dimensions on request Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm 20 WINTER abrasives for the tools industry 2011/2012 . for Cermet Recommendations for use Metal bond for mini and micro tools High-performance resin bond for flute grinding High-performance resin bond for flute grinding More wear-resistant resin bond also dry grinding Standard resin bond for CNC applications Flute grinding WINTER Facts Standard dimensions for flute grinding Workpiece Material Machine Peripheral grinding wheel Shape Drills End mills Reamers Tungsten carbide HSS Cermet All CNC tool grinding machines 1A1.. 1V1..6 X 5. 14V1 Ø 50.g.200 U 2. 14F1 a.o. 4A9. Ø 50..15 3A1... e.

High-performance flute grinding
WINTER Q-Flute² is the latest flute grinding development from WINTER. With Q-Flute2, clearly improved material removal rates are possible whilst at the same time maintaining edge stability, resulting in a successful combination of durability and free-grinding behaviour. Dramatically increased feed rates with simultaneously longer dressing intervals are possible. Application areas The new Q-Flute² is the solution for all flute grinding applications in the diameter range above 3 mm. This bond system is applicable not only under oil but also under emulsion or water. It provides outstanding results when grinding tungsten carbide and HSS tools. Specification D54 Q-Flute² D54 Q-Flute² W B64 Q-Flute² Applications Tungsten carbide, oil cooling Tungsten carbide, water-based cooling HSS, oil cooling and water-based cooling

See application examples on the following page Process parameters for flute grinding of tungsten carbide and HSS tools (Q‘w)

Feed Rate vf [mm/min]
2.0 1.0 2.2 1.1 2.4 1.2 2.6 1.3 2.8 1.4 1.3 1.5 1.6 1.7 1.9 2.0 2.1 2.3 2.4 2.5 1.7 1.8 2.0 2.2 2.3 2.5 2.7 2.8 3.0 3.2 3.3 3.5 3.7 3.8 4.0 4.2 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.4 4.6 4.8 5.0 2.3 2.6 2.8 3.0 3.3 3.5 3.7 4.0 4.2 4.4 4.7 4.9 5.1 5.4 5.6 5.8 2.7 2.9 3.2 3.5 3.7 4.0 4.3 4.5 4.8 5.1 5.3 5.6 5.9 6.1 6.4 6.7 3.0 3.3 3.6 3.9 4.2 4.5 4.8 5.1 5.4 5.7 6.0 6.3 6.6 6.9 7.2 7.5 3.3 3.7 4.0 4.3 4.7 5.0 5.3 5.7 6.0 6.3 6.7 7.0 7.3 7.7 8.0 8.3 4.0 4.4 4.8 5.2 5.6 6.0 6.4 6.8 7.2 7.6 8.0 8.4 8.8 9.2 9.6 10.0 4.7 5.1 5.6 6.1 6.5 7.0 7.5 7.9 8.4 8.9 9.3 9.8 10.3 10.7 11.2 11.7 5.3 5.9 6.4 6.9 7.5 8.0 8.5 9.1 9.6 10.1 10.7 11.2 11.7 12.3 12.8 13.3 6.0 6.6 7.2 7.8 8.4 9.0 9.6 10.2 10.8 11.4 12.0 12.6 13.2 13.8 14.4 15.0 6.7 7.3 8.0 8.7 9.3 10.0 10.7 11.3 12.0 12.7 13.3 14.0 14.7 15.3 16.0 16.7 7.3 8.1 8.8 9.5 10.3 11.0 11.7 12.5 13.2 13.9 14.7 15.4 16.1 16.9 17.6 18.3 8.0 8.8 9.6 10.4 11.2 12.0 12.8 13.6 14.4 15.2 16.0 16.8 17.6 18.4 19.2 8.7 9.5 10.4 11.3 12.1 13.0 13.9 14.7 15.6 16.5 17.3 18.2 19.1 19.9 9.3 10.3 11.2 12.1 13.1 14.0 14.9 15.9 16.8 17.7 18.7 19.6 20.5 21.5 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0
Inserts Shank tools WINTER Facts

Infeed ae [mm]

3.0 1.5 3.2 1.6 3.4 1.7 3.6 1.8 3.8 1.9

4.0 2.0 2.7 4.2 2.1 2.8

Saws

4.4 2.2 2.9 4.6 2.3 3.1 4.8 2.4 3.2 5.0 2.5 3.3

20.8 22.4 23.3

20.0 21.7

PCD PCBN

Minimum Q‘w for < D46 Minimum Q‘w for ≥ D46 Minimum Q‘w for D46 & D54
The feed rates stated are guidelines only and apply to both diamond and cBN tools. Feed rates have to be adjusted for small workpiece diameters, extreme flute widths and grinding wheels with a diameter of less than 100 mm.

Knives

Milling cutters

Mould and die

Service Glossary Contact

Please feel free to contact our sales engineers at any time. Contact details can be found on the last page.

Flute grinding
21

30

40

50

60

70

80

90

100

120

140

160

180

200

220 240 260

280

300

WINTER Q-Flute² examples of use

Grinding tool: B64 Q-Flute2 Grinding machine: ITM Coolant: Oil Work piece: HSS counterbore, Ø 15 mm Grinding parameters Feed rate: vf = 150 mm/min Infeed: ae = 5 mm Cutting speed: vc = 35 m/s Specific material removal rate: Q‘w= 12.5 mm³/mm · s Benefit: 20% reduced grinding time 3- to 4-fold longer dressing interval Substantially lower wear

Application example 1

Grinding tool: Grinding machine: Coolant: Work piece: Grinding parameters Feed rate: Infeed: Cutting speed: Specific material removal rate: Benefit: 25% higher feed rate Huge time savings Significant cost savings

Application example 2

D54 Q-Flute² ANCA Oil Tungsten carbide end mill, Ø 12.5mm vf = 250 mm/min ae = 4 mm vc = 18 m/s Q‘w = 16 mm³/mm · s

Flute grinding

WINTER Facts

Shank tools

Saws

Inserts

PCD PCBN

Grinding tool: Grinding machine: Coolant: Work piece: Grinding parameters Feed rate: Infeed: Cutting speed: Specific material removal rate: Benefit: 33% higher feed rate 50% longer dressing interval Substantial increase in capacity

Application example 3

D54 Q-Flute² W Saacke UW II D Water Tungsten carbide stepped drill; Ø 16 mm vf = 120 mm/min ae = 7.2 mm vc = 18 m/s Q‘w= 14.4 mm³/mm · s

Knives

Dressing recommendations
Shape D T H Abrasive Grit size Hardness Structure 120 JOT 8 120 JOT 8 120 Bond Order number 66243571002 69210444752 1) 69936675637 Comment

Milling cutters

1
Mould and die

250 200

10 10

51 32

31C 31C 39C

V500 V500 KVS

for Geiger for Cleveland for Cleveland

1

Service Glossary Contact

1)

Available while stocks last
All dimensions in mm

22

WINTER abrasives for the tools industry 2011/2012

1A1 Stock programme
Diamond grinding wheels Shape SP1A1 SP1A1 SP1A1 SP1A1 SP1A1 SP1A1 SP1A1 SP1A1 D 100 100 100 100 125 125 125 125 T 8 10 12 15 8 10 12 15 X 10 10 10 10 10 10 10 10 H 20 20 20 20 20 20 20 20 Grit size D54 D54 D54 D54 D54 D54 D54 D54 Bond Q-Flute2 Q-Flute
2

Body C C C C C C C C

Order number 60157687140 60157680365 60157697235 60157680730 66260113945 60157688224 60157687848 66260117916

Q-Flute2 Q-Flute2 Q-Flute
2

Q-Flute2 Q-Flute2 Q-Flute
2

T

1V1 Stock programme
Diamond grinding wheels Shape SP1V1 SP1V1 SP1V1 SP1V1 SP1V1 SP1V1 D 100 100 100 125 125 125 T 10 12 15 10 12 15 X 10 10 10 10 10 10 V° 10 10 10 10 10 10 H 20 20 20 20 20 20 Grit size D54 D54 D54 D54 D54 D54 Bond Q-Flute2 Q-Flute
2

Body C C C C C C

Order number 66260137553 66260113283 60157680737 66260129330 66260113290 66260128867
Saws Shank tools WINTER Facts

Q-Flute2 Q-Flute2 Q-Flute
2

Q-Flute2

Further Q-Flute2 1V1 grinding wheels with a 45° angle can be found in the ‘Gashing’ section of this catalogue. Besides flute grinding, the items listed on this page are suitable for gashing of shank tools, depending on the machine software.

Inserts

PCD PCBN

Knives

Milling cutters

Mould and die

Service Glossary Contact All dimensions in mm

Please feel free to contact our sales engineers at any time. Contact details can be found on the last page.

Flute grinding
23

DRESS
Dressing on the production machine

Each tool change on a grinding machine causes a degree of run-out and positional error, which can produce small deviations from the nominal tool geometry. Demands made on the accuracy of shank tools, however, are constantly increasing. WINTER Q-Flute+ Dress is the solution to this problem. Q-Flute+ Dress combines innovative flute grinding with the precise touch dressing process. This innovative technology enables considerable quality improvements to the main and minor cutting edges, without adversely affecting grinding performance. By regularly regenerating the wheel topography, tighter tolerances and fully automatic shift operations are possible.

As well as outstanding profilability, Q-Flute+ Dress particularly excels within the fine grit range, making it suitable for a wide variety of applications. Specification D25…D107 Q-Flute+ Dress B35…B126 Q-Flute+ Dress Applications Tungsten carbide, primarily oil cooling HSS, primarily oil cooling

Areas of application

WINTER Q-Flute+ Dress examples of use
Grinding tool: Dressing tool: Grinding machine: Coolant: Workpiece: Grinding parameters Feed rate: Infeed: Cutting speed: Specific material removal rate: Dressing parameters Speed grinding wheel: Speed roller dresser: Speed ratio: Overlap rate: Dressing infeed: Benefit: Very good cutting quality Maximum profile accuracy Tightest tolerances

Application example 1

Flute grinding

D64 Q-Flute+ Dress WINTER DDS roller dresser Walter Helitronic Oil Tungsten carbide end mill, Ø 16 mm vf = 150 mm/min ae = 3.2 mm vc = 18 m/s Q‘w = 8 mm³/mm · s ns = 2750 min-1 nr = 2005 min-1 qd = 0.7 Ud = 3 aed = 3 µm
Cutting quality dressed internally

DRESS
Minor cutting edge Tungsten carbide drill Magnification: 500 X

Cutting quality dressed externally

WINTER Facts

Minor cutting edge Tungsten carbide drill Magnification: 500 X

Shank tools

Saws

Inserts

PCD PCBN

Knives

Milling cutters

Mould and die

Service Glossary Contact

Grinding tool: Grinding machine: Coolant: Workpiece: Grinding parameters Feed rate: Infeed: Cutting speed: Specific material removal rate: Dressing parameters See application example 1 Benefit: Outstanding runout accuracy Good surface quality Perfect edge quality

Application example 2

D35 Q-Flute+ Dress Walter Helitronic Oil Tungsten carbide end mill, Ø 10 mm vf = 200 mm/min ae = 3.5 mm vc = 18 m/s Q‘w = 11.6 mm³/mm · s

DRESS
Minor cutting edge Tungsten carbide drill Magnification: 250 X

Schneidenqualität intern abgerichtet

24

WINTER abrasives for the tools industry 2011/2012

which is clamped in a two-piece steel holder. TG and cBN. the result can be influenced by overlap rate and speed ratio. The design permits the highest possible degree of flexibility when dressing different profiles in a single working cycle.10 µm Profile examples CNC-precision dressing on the production machine . With this dressing system. SiC. SG. The only requirement is a grinding machine with CNC dressing spindle and an acoustic emission contact sensor..dressing with production speeds Characteristics The DDS diamond CNC dresser consists of a single sintered diamond layer.. Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time.greater profile accuracy . Layer rim Clamp collar Body WINTER Facts Fixing screw Shank tools Saws Please note Further information and types of form rollers for CNC dressing can be found in catalogue no. Dressing parameters Speed ratio: Overlap rate: Dressing infeed: qd = 0. Even when dressing specifically designed diamond grinding wheels with the DDS roller dresser. Flute grinding 25 ...9 Ud = 2. 5 ‘Dressing tools’. Despite the extreme hardness of diamond in both cases.6 aed = 1.. a broad range of different profiles can be created in a single working step.0..very easy to automate . This ensures a constant layer width with a consistently high active diamond content throughout its entire lifetime.6. Contact details can be found on the last page. the same physical correlations are found when dressing softer abrasive materials such as Al2O3.WINTER Diamond Dressing System (DDS) The Diamond Dressing System (DDS) allows CNC dressing of diamond grinding wheels directly on production grinders.

.. burrs. which despite fast feed rates are characterised by their perfect edge stability compared to traditional resin bonds.75 mm Ø 0.. Flute grinding Ø 0.. the recent trend towards miniaturisation has become considerably more important.4 mm Recommendations diamond D10. medical technology and automotive industry..2 mm Ø 2 mm ..B46 B30.75 mm . 50% of the feed rate of resin bonds) but they are characterized by greater edge stability.6 X 6 6 H 10 31.D64 µicro+2013 µicro+2012 BZ480 µicro+2062 C150 C150 C150 C150 Ø 0.. The tools of the WINTER μicro+ range are grinding wheel systems that have been specifically developed for these requirements.D26 D20A.g.2 1.... these grinding wheels can be used for similar metal removal tasks..and micro. The decision whether to use resin bonds or metal bonds is often a matter of personal preference.2 mm Ø 2 mm .B64 µicro+2002-72 MSS444 SP4006T V300 V240 V240 WINTER Facts Shank tools 4A9 Stock programme Saws Diamond grinding wheels Shape 1SP4A9 D 100 150 U 1.2 mm Ø 0. nowadays tools with outer diameters below 0. Areas of application Classic areas of application are mini and micro drills and end mills for electronics. The WINTER range therefore consists of metal bonds with great edge stability (BZ bonds for diamond and MSS bonds for cBN) as well as resin bonds with perfect edge stability which are marketed under µicro+ brand.05 mm .75 mm . In addition. From mini. The production of these tools demands special grinding wheels with very small and stable edge radii.B35 B25. Metal bonded grinding wheels achieve a dressing interval up to five times longer.µ icro + Precision flute grinding for mini and micro tools As well as innovation in new materials and tool designs.0.2 mm Ø 0..75 mm .4 mm Recommendations cBN B15. Resin bonded grinding wheels are competing against metal bonded versions which are considerably slower by comparison (approx.down to nano tools. e.75 Grit size D20A D20A Bond µicro+2013 µicro+2013 Concentration C150 C150 Body A U Order number 66260119853 66260118891 Comment T=8 S = 60° T=8 S = 60° Inserts PCD PCBN 2SP4A9 Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm 26 WINTER abrasives for the tools industry 2011/2012 ... It is a question of process control whether profile retention with slower feed rates or high output with high feed rates will be cost-effective.D46 D32.1 mm are no longer exceptional.D20A D20A.75 mm .

Ø ½“ µ icro + vf = 270 mm/min ae = ca. 0.15 mm³/mm · s vf = 1080 mm/min vc = 28 m/s Grinding tool: Grinding machine: Coolant: Workpiece: Grinding parameters Feed rate: Infeed: Cutting speed: Benefit: 45% cycle time reduction Perfect edge quality Longer dressing intervals Application example 2 D15B µicro+ 6055T C125 A Rollomatic 620XS Oil Tungsten carbide drill.3 mm vc = 25 m/s WINTER Facts Shank tools Grinding tool: Grinding machine: Coolant: Workpiece: Grinding parameters Feed rate: Infeed: Cutting speed: Benefit: Good dressability Very good surface quality Maximum profile accuracy Application example 3 D15B µicro 6005T-23 C125 E Rollomatic Nano6 Oil Tungsten carbide end mill.WINTER µicro+ examples of use Application example 1 Grinding tool: Grinding machine: Coolant: Workpiece: Grinding parameters Right-hand gearing Feed rate: Infeed: Cutting speed: Specific material removal rate: Left-hand gearing Feed: Cutting speed: Benefit: Up to 50% increase in feed rate Impressive increase in capacity Huge reduction in costs D54 µicro+ 2062 C135 A Kirner K360 Oil Tungsten carbide burr.8 mm vf = 40 mm/min ae = 0.015 mm vc = 25 m/s PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time.05 mm + µ icro + Saws Inserts vf = 0. Contact details can be found on the last page.8 mm/min ae = 0.7 mm vc = 28 m/s Q‘w = 3. Flute grinding 27 µ icro + . Ø 0. Ø 0.

6 12 6 10 32 20 D151 D64 Inserts Diamond grinding wheels PCD PCBN Shape 1SP1A1 D 100 100 100 125 T 6 8 10 10 X 5 10 15 10 H 20 20 20 20 Grit size D46 D46 D46 D46 Bond W+3060 W+3060 W+3060 W+3060 Concentration C125 C125 C125 C125 Body A A A A Order number 66260134471 2) 66260134472 2) 60157643656 2) 66260112833 2) Knives 1SP1A1 1SP1A1 Milling cutters 1) 1SP1A1 Mould and die 2) Delivery time 5 .Standard flute grinding 1A1 / 14A1 Stock programme Diamond grinding wheels Shape K1A1 K1A1 K1A1 K1A1 K1A1 D 75 75 100 100 100 T 3 10 10 12 15 X 5 5 5 5 5 H 20 20 20 20 20 Grit size D46 D64 D64 D64 D64 D91 K14A1 125 125 125 125 125 5 5 5 6 8 5 10 15 15 15 20 20 20 20 20 D54 D64 D126 D64 D64 D126 K1A1 K1A1 WINTER Facts Bond K+920 K+1421R K+1421R K+1421R K+1421R K+1421J K+4821 K+1421R K+921 K+921 K+921 K+921 K+1421R K+921 K+1421R K+1421J K+920 K+920 K+920 K+1421R Concentration C100 C100 C100 C100 C100 C75 C100 C100 C100 C100 C100 C125 C100 C100 C100 C100 C75 C100 C100 C100 Body A H H H H H A A A A A A A A A A A A A A Order number 60157643388 66260339426 66260339422 66260347629 66260339419 66260355621 60157643037 66260350079 66260131770 66260132044 66260131843 66260130889 1) 66260341750 66260374178 66260352659 66260351497 2) 66260128377 2) 66260129975 2) 66260130484 66260352657 Flute grinding K1A1 K1A1 K1A1 K1A1 125 125 125 125 150 10 10 12 16 2.3 10 15 10 10 7 20 20 20 20 50 D64 D64 D64 D64 D64 D151 K1A1 K1A1 Shank tools 1K14A1 Saws 3K14A1 K1A1 150 150 3.6 weeks Available while stocks last Service Glossary Contact All dimensions in mm 28 WINTER abrasives for the tools industry 2011/2012 .

5 3) Inserts PCD PCBN Knives Delivery time 5 .6 weeks Available while stocks last 3) Typically for Hertel SE Drill 2) Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.2 3) 66260352633 66260346267 2) 66260115545 2) 66260352641 1) 66260345983 66260352640 1) 66260119886 1) R = 0.9 3) R = 0. Flute grinding 29 . Contact details can be found on the last page.1A1 Stock programme cBN grinding wheels Shape K1A1 K1A1 K1A1 K1A1 K1A1 K1A1 D 75 100 100 125 125 150 T 10 10 15 6 10 12 X 5 5 5 5 5 5 H 20 20 20 20 20 20 Grit size B107 B107 B107 B107 B107 B107 Bond KSS12N KSS12N KSS12N KSS12N KSS12N KSS12N Concentration V240 V240 V240 V240 V240 V240 Body H H H A A A Order number 66260352656 1) 66260352654 66260347909 66260118167 1) 66260352653 66260352652 T 1V1 Stock programme Diamond grinding wheels Shape 1K1V1 1K1V1 1K1V1 K1V1 K1V1 1K1V1 1K1V1 3K1V1 1K1V1 1K1V1 1K1V1 K1V1 K1V1 1) D 75 100 100 100 100 125 125 125 125 125 125 125 150 T 10 10 15 15 15 6 10 10 10 15 15 15 12 X 5 5 5 5 5 5 5 5 5 5 5 5 5 V° 10 10 10 20 30 20 10 20 30 10 20 30 15 H 20 20 20 20 20 20 20 20 20 20 20 20 20 Grit size D64 D64 D64 D64 D64 D64 D64 D64 D64 D64 D64 D64 D64 Bond K+1421R K+1421R K+1421R K+1421R K+1421R K+1421R K+1421R K+1421R K+1421R K+1421R K+1421R K+1421R K+1421R Concentration C100 C100 C100 C100 C100 C100 C100 C100 C100 C100 C100 C100 C100 Body H H H H H A A A A A A A A Order number 66260339433 66260339432 66260339431 1) 66260347907 2) 66260342813 66260117593 1) Comment WINTER Facts Shank tools Saws R = 0.

..20 mm WINTER Facts 2K700 2K700 Shank tools 1K700 Saws 1K700 1K700 Inserts 1) PCD PCBN Delivery time 5 .....1V1 Stock programme cBN grinding wheels Shape 1K1V1 1K1V1 K1V1 K1V1 1K1V1 K1V1 D 100 100 100 100 125 150 T 10 15 15 15 12 12 X 5 5 5 5 5 5 V° 10 10 20 30 10 15 H 20 20 20 20 20 20 Grit size B107 B107 B107 B107 B107 B107 Bond KSS12N KSS12N KSS12N KSS12N KSS12N KSS12N Concentration V240 V240 V240 V240 V240 V240 Body H H H H A A Order number 66260127891 1) 66260116353 2) 66260115554 1) 66260115756 2) 66260119462 1) 66260127964 1) Flute grinding 700 Delivery programme Diamond grinding wheels Shape D 125 125 125 125 125 U 6 10 12 16 22 X 3 5 5 5 5 H 20 20 20 20 20 Grit size D46 D46 D46 D46 D64 Bond K+1421R K+1421R K+1421R K+1421R K+1421R Concentration C100 C100 C100 C100 C100 Body H A A H A Order number 66260119545 1) 66260384095 1) 66260352647 1) 66260384094 1) 66260127878 1) Comment Drill 3) Ø 3.8 mm Drill 3) Ø 8..6 weeks Available while stocks last 3) Typically for Hertel SE Drill 2) Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm 30 WINTER abrasives for the tools industry 2011/2012 T .15 mm Drill 3) Ø 15...6 mm Drill 3) Ø 6..11 mm Drill 3) Ø 11.

14F1 Stock programme
Diamond grinding wheels Shape 1K14F1 K14F1 1K14F1 K14F1 K14F1 1K14F1 K14F1 K14F1 17K14F1 4K14F1 D 100 125 150 150 150 150 150 150 200 200 U 4 3 1 1.2 2 3 4 5 2 3 X 6 5 5 5 5 7 5 7 7 7 R 2 1.5 0.5 0.6 1 1.5 2 2.5 1 1.5 H 20 20 20 20 20 20 20 20 20 20 Grit size D64 D64 D64 D46 D64 D126 D64 D64 D64 D126 D151 2K14F1 200 5 7 2.5 20 D126 D151 D252 cBN grinding wheels Shape K14F1 K14F1 1K14F1 3K14F1 K14F1 17K14F1 4K14F1 2K14F1 D 100 100 100 125 150 200 200 200 U 3 4 4 4 4 2 3 5 X 5 5 5 5 5 7 7 7 R 1.5 2 2 2 2 1 1.5 2.5 H 20 20 20 20 20 20 20 20 Grit size B107 B107 B151 B107 B107 B64 B181 B181 Bond KSS12N KSS12N KSSJY-63 KSS12N KSS12N KSS007N-63 KSS007N-63 KSS007N-63 Concentration V240 V240 V240 V240 V240 V180 V180 V180 Body A A H A A E E A Order number 66260340210 66260116260 60157643640 2) 66260352649
2)

Bond K+1421R K+1421R K+888TY K+888R K+888R K+920 K+1421R K+1421R K+920 K+920 K+1313RY K+920 K+1313RY K+920

Concen- Body tration C100 C100 C125 C100 C100 C100 C100 C100 C100 C100 C100 C100 C100 C100 H H A A A A A A E E E A A A

Order number 66260339416 66260114821 66260116538 66260351382 66260348744 66260133404 66260351943 1) 66260129473 1)

Comment

3)

3)

3)

66260381129 66260134511 66260136115 66260132727 1) 66260132184 2)

WINTER Facts

Shank tools

Saws

66260352648 1) 60157695901 66260133528 60157695651

Inserts

PCD PCBN

Besides flute grinding, the items listed in this section are also suitable for gashing, radius sharpening and profile grinding, depending on machine software. Delivery time 5 - 6 weeks Available while stocks last 3) Typically for Hertel SE-Drill
1) 2)

Knives

Milling cutters

Mould and die

Service Glossary Contact All dimensions in mm

Please feel free to contact our sales engineers at any time. Contact details can be found on the last page.

Flute grinding
31

60157695294

Diamond and cBN grinding wheels for gashing
Gashing reduces the width of the chisel edge of a drill or end mill in order to reduce the forces during subsequent use of the tool. 12V9 wheels or pointed 1V1 / 14V1 wheels are generally used (the typical angle is 45°). Occasionally, 1A1 and 11V9 wheels are used. The advantage of 1V1 wheels over 12V9 wheels is a more rigid body.

Selection assistant for WINTER bond systems Diamond grinding wheels V-Pro4073 W+3060 Wear resistance Recommendations for use High-performance resin bond for gashing and grinding of clearance angles High-performance resin bond for deep grinding, particularly wear-resistant High-performance resin bond for flute grinding More wear-resistant, resin bond with high edge stability More wear-resistant resin bond preferably wet grinding Standard resin bond for CNC applications Universal resin bond for dry grinding Free-grinding resin bond for dry grinding Wear resistance Recommendations for use More wear-resistant, resin bond with high edge stability Universal resin bond for wet grinding Standard resin bond for CNC applications

Gashing

Q-Flute² K+980 K+921 K+1421R K+888R

WINTER Facts

K+1410 cBN grinding wheels KSS980 KSSJY

Shank tools

Saws

KSS12N

Inserts

Standard dimensions for gashing
Workpiece Material Machine Peripheral grinding wheel Shape Drills End mills Reamers Tungsten Carbide HSS Cermet All CNC tool grinding machines 1A1, 1V1 Ø 50...150 T 3...30 X 5...15 Cup grinding wheel Shape Drills End mills Reamers Tungsten Carbide HSS Cermet All CNC tool grinding machines 12V9 Ø 50...150 W 2...3 X 6...10 Bond K+ / KSS / W+ bonds Oil Emulsion Bond Q-Flute² Q-Flute+ Dress K+ / KSS bonds Oil Emulsion Coolant

PCD PCBN

Knives

Milling cutters

Workpiece

Material

Machine

Coolant

Mould and die

Service Glossary Contact

Other dimensions on request
All dimensions in mm

32

WINTER abrasives for the tools industry 2011/2012

Innovative gashing with V-Pro
The WINTER V-Pro grinding wheel programme completes the portfolio of diamond and cBN grinding wheels for machining shank tools on CNC grinding machines. The innovative hybrid bond shows remarkable edge stability in combination with increased infeed rates. V-Pro achieves significant leaps forward in reduction of production time, as proved in the application examples below. Apart from 12V9 grinding wheels, V-Pro is available in other geometries for gashing milling and drilling tools.

Grinding tool: D64 V-Pro4073 C125 A Grinding machine: Schneeberger Norma Coolant: Öl Workpiece: Tungsten carbide end mill, Ø 18mm Grinding parameters Feed rate: vf = 100 mm/min Infeed: ae = 0,3 mm Cutting speed: vc = 25 m/s Benefit: Very long lifetime 30% reduction of grinding time Enormous cost savings

Application example - re-grinding of tungsten carbide end mills

WINTER Facts

Shank tools

Saws

Inserts

12V9 Stock programme
Diamond grinding wheels Shape 4SP12V9 D 100 W 3 X 10 H 20 Bond D46 D64 1SP12V9 125 3 10 20 D46 D64 Concentration V-Pro4073 V-Pro4073 V-Pro4073 V-Pro4073 Body A A A A Order number 7958711384 69014147396 7958709321 69014144422 T = 25 Comment T = 20

PCD PCBN

Knives

Milling cutters

Mould and die

11V9 V-Pro grinding wheels ex stock are shown in the next section „clearance angle grinding“ of this chapter.

Service Glossary Contact

All dimensions in mm

Please feel free to contact our sales engineers at any time. Contact details can be found on the last page.

Gashing
33

Grinding tool: D64 V-Pro4073 C125 A Grinding machine: ANCA TX7+ Coolant: Öl Workpiece: Tungsten carbide drill, Ø 9mm Grinding parameters Feed rate: vf = 60 mm/min Infeed: ae = 0,5 mm Cutting speed: vc = 18 m/s Benefit: Reduction of down time through increased dressing intervals 25% reduction of grinding time Considerable improvement of productivity

Application example - gashing of tungsten carbide drills

Standard grinding wheels for gashing
T

1V1 / 14V1 Stock programme
Diamond grinding wheels Shape SP1V1 K1V1 1K14V1 1K1V1 SP1V1 K1V1 D 100 100 125 125 125 125 T 10 15 4 10 10 15 X 10 5 6 5 10 5 V° 45 45 45 45 45 45 H 20 20 20 20 20 20 Grit size D54 D64 D64 D64 D54 D64 Bond Q-Flute² K+1421R K+921 K+1421R Q-Flute² K+1421R C100 C100 C100 C100 Concentration Body A H A A A A Order number 66260129991 66260352665 66260352637 1) 66260352664 66260115514 66260352639 1)

Gashing

cBN grinding wheels Shape K1V1 D 100 125 T 15 12 X 5 5 V° 45 45 H 20 20 Grit size B107 B107 Bond KSS12N KSS12N Concentration V240 V240 Body H A Order number 66260352663 1) 66260352661

WINTER Facts

1K1V1

Shank tools

12V9 Stock programme

Saws

Diamond grinding wheels
Inserts

Shape 2K12V9

D 50 75 75 100

W 2 2 3 2

X 6 10 10 10

H 20 20 20 20

Grit size D64 D64 D64 D64 D64

Bond K+1421R K+1421R K+1421R K+1421R K+1410 K+1421R K+888R

Concentration C100 C100 C100 C100 C125 C100 C100

Body A H H H H H H

Order number 66260128817 66260338583 66260352673 66260344811 69014163229 1) 66260339437 66260128545

Comment T = 19, S = 45° T = 20, S = 45° T = 20, S = 45° T = 20, S = 45°

PCD PCBN

3K12V9 2K12V9

Knives

6K12V9

Milling cutters

3K12V9

100

3

10

20

D64 D126

T = 20, S = 45°

Mould and die

Service Glossary Contact All dimensions in mm

34

WINTER abrasives for the tools industry 2011/2012

S = 45° cBN grinding wheels Shape 3K12V9 6K12V9 D 75 100 W 2 2 X 10 10 H 20 20 Grit size B107 B107 B107 1K12V9 100 3 15 20 B107 B151 9K12V9 6K12V9 125 125 2 3 10 15 20 20 B107 B107 B151 5K12V9 1) Bond KSS12N KSS12N KSS980-60 KSS12N KSSJY-77 KSS980-60 KSS12N KSSJY-77 KSS12N V240 V240 V240 V240 V240 V240 V240 V240 V240 H H H H H H H H H 66260352670 66260352669 60157685426 66260352668 60157642984 60157685183 66260352667 66260128064 66260354629 T = 20. the items listed on these pages are also suitable for flute grinding. Contact details can be found on the last page. PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time. S = 45° Saws Available while stocks last Inserts Besides gashing. S = 45° Comment T = 20. S = 45° T = 20. S = 45° T = 20. S = 45° Shank tools 125 3 10 20 B107 T = 25. Gashing 35 Concentration Body Order number Comment . S = 45° T = 25. S = 45° T = 25. S = 45° T = 20.12V9 Stock programme Diamond grinding wheels Shape SP12V9 2SP12V9 9K12V9 D 100 125 125 W 2 2 2 X 6 6 10 H 20 20 20 Grit size D46 D46 D64 D64 D91 D91 5K12V9 5K12V9 125 150 3 3 10 10 20 20 D64 D64 Bond W+3060 W+3060 K+1410 K+980-42 K+921 K+1410 K+1421R K+1421R Concentration C125 C125 C125 C125 C125 C125 C100 C100 Body H H H H H H H H Order number 66260348949 1) 66260350500 1) 69014182731 60157672850 66260383462 66260340845 1) 66260334260 66260117874 T = 25. S = 45° WINTER Facts T = 25. S = 45° T = 25. clearance grinding and radius sharpening depending on machine software.

resin bond with high edge stability Universal resin bond for wet grinding Standard resin bond for CNC applications WINTER Facts K+1421R K+888R Shank tools K+1410 cBN grinding wheels Saws KSS980 KSSJY Inserts KSS12N PCD PCBN Standard dimensions for the grinding of clearance angles Workpiece Material Machine Cup grinding wheel Shape Drills End mills Reamers Tungsten Carbide HSS Cermet All CNC tool grinding machines 6A9.Diamond and cBN grinding wheels for clearance angle grinding Clearance angle grinding Grinding clearance angles on the cutting edge of a tool reduces the contact area between the tool and the workpiece during drilling or milling processes... 12V9 or surface grinding wheels are also used. . 12A2.. particularly wear-resistant More wear-resistant. resin bond with high edge stability More wear-resistant resin bond preferably wet grinding Standard resin bond for CNC applications Universal resin bond for dry grinding Free-grinding resin bond for dry grinding Wear resistance Recommendations for use More wear-resistant. Selection assistant for WINTER bond systems Diamond grinding wheels V-Pro4073 W+3060 K+980 K+921 Wear resistance Recommendations for use High-performance resin bond for gashing and grinding of clearance angles High-performance resin bond for deep grinding. on some tools these take the form of radial clearance grinding...3 X 10 Bond K+ / KSS / W+ bonds Oil Emulsion Coolant Knives Milling cutters Mould and die Other dimensions on request Service Glossary Contact All dimensions in mm 36 WINTER abrasives for the tools industry 2011/2012 . Our extensive standard range can be found on the following pages of this catalogue..125 W 2. 11V9. One or two clearance angles are usually ground on the face. For grinding clearance angles 11V9 cup wheels or similar geometries are typically used. Compatible tools with these geometries are listed in the chapters on flute grinding and gashing. Up to two clearance angles / clearances can be produced on the circumference. Ø 75.

Clearance angle grinding 37 Grinding tool: Grinding machine: Coolant: Work piece: Grinding parameters Feed rate: Infeed: Cutting speed: Benefit: 2 times longer dressing interval Huge time savings Significant increase in productivity Application example . Ø11 mm .Clearance angle re-grinding (face and circumference) D64 V-Pro4073 C125 A HAWEMA Oil Tungsten carbide drills and end mills Ø6. The innovative hybrid bond shows remarkable edge stability in combination with increased infeed rates...20 m/s WINTER Facts Shank tools Saws Inserts 11V9 Stock programme Diamond grinding wheels Shape 1SP11V9 D 75 W 3 X 10 H 20 Bond D46 D64 3SP11V9 100 3 10 20 D46 D64 1SP11V9 125 3 10 20 D46 D64 Concentration V-Pro4073 V-Pro4073 V-Pro4073 V-Pro4073 V-Pro4073 V-Pro4073 Body D D D D D D Order number 7958711381 7958708546 7958704895 69014133000 7958711383 7958709384 T = 40 T = 35 Comment Knives PCD PCBN T = 30 Milling cutters Mould and die 12V9 V-Pro grinding wheels ex stock are shown in the previous section „gashing“ of this chapter. 1 mm vc = 16.. as proved in the application examples below.Innovative clearance angle grinding with V-Pro The WINTER V-Pro grinding wheel programme completes the portfolio of diamond and cBN grinding wheels for machining shank tools on CNC grinding machines. vf = 120 mm/min ae = 1. Apart from 11V9 grinding wheels. All dimensions in mm Service Glossary Contact Please feel free to contact our sales engineers at any time. Contact details can be found on the last page.25 mm vf = 80 mm/min ae = app.Clearance angle (circumference) D64 V-Pro4073 C125 A SAACKE Oil Tungsten carbide drills.2 mm vc = 17 m/s Grinding tool: Grinding machine: Coolant: Work piece: Grinding parameters Feed rate: Infeed: Cutting speed: Benefit: Very low edge wear Long dressing intervals Perfect surface quality Application example . V-Pro achieves significant leaps forward in reduction of production time.. V-Pro is available in other geometries for clearance angle grinding on milling and drilling tools.

Standard grinding wheels for clearance angle grinding 6A9 Stock programme Diamond grinding wheels Shape 11K6A9 D 100 125 W 3 3 X 10 10 H 20 20 Grit size D64 D126 Bond K+1421R K+920 Concentration C100 C100 Body H A Order number 66260339412 60157643461 Comment T = 30 T = 30 Clearance angle grinding 1K6A9 6V5 Stock programme Diamond grinding wheels Shape 1K6V5 D 100 W 4.5 X 10 V° 30 H 20 Grit size D64 Bond K+1421R Concentration C100 Body H Order number 66260370517 Comment T = 34 cBN grinding wheels WINTER Facts Shape 1K6V5 D 100 W 4.5 X 10 V° 30 H 20 Grit size B107 Bond KSS12N Concentration V240 Body H Order number 66260370513 2) Comment T = 34 Shank tools Saws 11V9 Stock programme Inserts Diamond grinding wheels Shape 7K11V9 D 75 W 2 X 10 H 20 Grit size D64 D64 2K11V9 75 100 3 2 10 10 20 20 D64 D64 D64 Bond K+1421R K+1410 K+1421R K+1421R K+1410 K+980-42 K+921 K+1410 K+888R Concentration C100 C125 C100 C100 C125 C125 C125 C125 C100 Body H H H H H H H H H Order number 66260338587 60157685425 1) 66260347304 66260338586 69014163728 66260324844 66260383968 66260336262 2) 66260344473 All dimensions in mm PCD PCBN Comment T = 30 Knives T = 30 T = 35 Milling cutters 8K11V9 Mould and die D64 D91 D91 D126 Service Glossary Contact 38 WINTER abrasives for the tools industry 2011/2012 .

Clearance angle grinding 39 .11V9 Stock programme Diamond grinding wheels Shape 2SP11V9 10K11V9 D 100 100 W 2 3 X 10 10 H 20 20 Grit size D46 D46 D64 11K11V9 125 3 10 20 D64 Bond W+3060 K+1421R K+1421R K+1421R Concentration C125 C100 C100 C100 Body H H H H Order number 66260346785 2) 66260346530 66260334264 66260338584 T = 40 2) Comment T = 35 T = 35 cBN grinding wheels Shape 7K11V9 D 75 W 2 X 10 H 20 Grit size B107 B107 2K11V9 8K11V9 75 100 3 2 10 10 20 20 B107 B107 B107 B151 10K11V9 11K11V9 100 125 3 3 10 10 20 20 B107 B107 Bond KSS12N KSS980-60 KSS12N KSS12N KSS980-60 KSSJY-63 KSS12N KSS12N Concentration V240 V240 V240 V240 V240 V240 V240 V240 Body H H H H H H H H Order number 66260352681 60157685182 66260352679 2) 66260352678 69014163185 66260128341 2) 66260352675 66260352674 T = 35 T = 40 T = 30 T = 35 Comment T = 30 WINTER Facts 12A2 Stock programme Diamond grinding wheels Shank tools Saws Shape 2K12A2 D 125 W 15 X 3 S° 45 H 20 Grit size D46 Bond K+1421R Concentration C100 Body H Order number 66260352597 Comment V = 20° T = 26 Inserts cBN grinding wheels Shape 2K12A2 D 125 W 15 X 3 S° 45 H 20 Grit size B91 B91 Bond KSSJY-63 KSS12N Concentration V240 V240 Body H H Order number 66260352594 66260352593 Comment V = 20° T = 26 PCD PCBN Knives Delivery time 5 .6 weeks 2) Available while stocks last 1) Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time. Contact details can be found on the last page.

the items listed on these pages are also suitable for flute grinding.12V5 Stock programme Diamond grinding wheels Shape K12V5 D 100 W 10 X 5 V° 20 H 20 Grit size D46 Bond K+1421R Concentration C100 Body H Order number 66260352645 Comment T = 28 cBN grinding wheels Shape D 100 W 10 X 5 V° 20 H 20 Grit size B91 Bond KSS12N Concentration V240 Body H Order number 66260127380 1) Comment T = 28 Clearance angle grinding K12V5 Apart from grinding clearance angles. 1) Delivery time 5 . radial clearance grinding and radius sharpening. OD grinding. gashing. depending on the machine software.6 weeks WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm 40 WINTER abrasives for the tools industry 2011/2012 .

1A1 grinding wheels for OD and ID grinding are listed in the ‘Mould and Die’ chapter. the grinding wheels are suitable for either / or dry and wet grinding. Grinding wheels for grinding and re-sharpening of different tools are listed. wet Standard resin bond for CNC applications Resin bond for tungsten carbide-steel combination grinding. Selection assistant for WINTER bond systems Diamond grinding wheels BZ560 Resimet (T64A01) M+789 K+1313RY K+1421N K+1414R K+1414N K+1414J K+888RY K+888NY K+888R K+888N K+888J K+888FM K+1410 K+777R K+777N K+777J KR250 K+730 Wear resistance Recommendations for use Metal bond for wet and dry grinding Special bond for tungsten carbide-steel combination grinding. dry Special bond for tungsten carbide-steel combination grinding. dry Universal resin bond for wet grinding Universal resin bond for wet grinding Universal resin bond for dry grinding Universal resin bond for dry grinding Universal resin bond for dry grinding Fine-grit resin bond for polish grinding Free-grinding resin bond for dry grinding Universal resin bond for fine-grain applications Universal resin bond for fine-grain applications Universal resin bond for fine-grain applications Free-grinding resin bond. dry grinding possible PCD PCBN Inserts Saws Shank tools WINTER Facts Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time. different geometries are required. Different types of cup wheels and several surface grinding wheels are listed on the following pages. According to the tool type and machine type.Diamond and cBN grinding wheels for universal grinding Universal grinding tasks include all the applications on universal tool grinding machines. dry Resin bond for tungsten carbide-steel combination grinding. Universal grinding 41 . wet/dry grinding Very free-grinding fine-grain bond. Detailed information on fields of application is shown below each table. Contact details can be found on the last page. dry Resin bond for tungsten carbide-steel combination grinding. Depending on the type of bond. dry Resin bond for tungsten carbide-steel combination grinding.

Selection assistant for WINTER bond systems cBN grinding wheels Resimet (T45AZW01) KSS920 KSSTY KSSRY KSS12 KSS10N KSS10J KR102 KSS007 KSS1065 Wear resistance Recommendations for use Special bond for dry grinding More wear-resistant resin bond also dry grinding Universal resin bond for wet grinding Universal resin bond for wet grinding Standard resin bond for CNC applications Universal resin bond for tool grinding Universal resin bond for tool grinding Free-grinding resin bond for wet grinding Free-grinding resin bond for dry grinding and under oil Particularly free-grinding dry grinding bond Universal grinding Standard dimensions for manual grinding Workpiece Material Machine Peripheral grinding wheel Shape Drills End mills Reamers Cutting chisels Gravers Tungsten carbide HSS Cermet All universal tool grinding machines 1A1.. 11V9. All dimensions in mm 42 WINTER abrasives for the tools industry 2011/2012 .. Ø 75..6 Bond Various bonds (see above) Dry Emulsion Coolant Workpiece WINTER Facts Material Machine Cup grinding wheel Shape Bond Various bonds (see above) Coolant Shank tools Drills End mills Reamers Cutting chisels Gravers Tungsten carbide HSS Cermet All universal tool grinding machines 4A2... 14A1. Ø 75.... 12A2..10 X 1.. Suitable for use on universal tool grinding machines..4 X 3.125 U 2.175 W 3.. for example OD grinding... 14F1..4...10 Dry Emulsion Saws Other dimensions on request Inserts PCD PCBN 1A1 Stock programme Diamond grinding wheels Knives Shape K1A1 K1A1 K1A1 D 75 100 100 T 10 6 10 X 6 10 4 H 20 20 20 Grit size D151 D64 D126 Bond K+1313RY K+888R K+1414N Concentration C100 C50 C100 Body H A A Order number 66260135746 66260131547 66260127052 Milling cutters Mould and die Service Glossary Contact Application For grinding tungsten carbide and carbide-tipped tools.

Delivery time 5 to 6 weeks 2) Available while stocks last 1) Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time. T = 11 Mould and die Milling cutters Knives PCD PCBN Inserts Application For face grinding. Contact details can be found on the last page. T = 6 S = 15°. for example OD grinding. T = 8 S = 15°. T = 6 S = 11°. T = 8 S = 15°. T = 17 S = 15°. T < 10 mm: especially for narrow chip space. T = 15 S = 20°. Suitable for use on universal tool grinding machines. Suitable for universal tool grinding machines. 4A2 Stock programme Diamond grinding wheels Shape K4A2 D 100 W 6 X 2 H 20 Grit size D64 D91 6K4A2 125 5 2 20 D46 D46 D64 D64 K4A2 K4A2 K4A2 125 150 175 5 5 5 2 4 4 20 20 20 D91 D64 D64 Bond K+888N K+888N K+888J K+1410 K+888R K+1410 K+888R K+888N K+888N Concentration C50 C50 C50 C75 C50 C100 C50 C50 C50 Body H H H H H H H H H Order number 66260137071 2) 66260136265 2) 60157643448 66260115833 60157643256 66260128030 66260133740 2) 60157643184 60157643327 S = 15°. T = 13 S = 15°. T = 12 S = 15°. T = 13 Shank tools WINTER Facts Comment S = 15°. T = 10 cBN grinding wheels Shape K4A2 K4A2 K4A2 3K4A2 K4A2 K4A2 K4A2 K4A2 D 100 125 125 150 150 150 175 200 W 4 4 5 3 4 4 5 6 X 2 2 4 2 2 3 4 2 H 20 20 20 20 20 20 20 20 Grit size B107 B107 B126 B151 B107 B91 B126 B107 Bond KSS10N KSS10N KSS10J KSSRY KSS10N KSS12N KSS10J KSS10J Concentration V120 V120 V120 V240 V120 V240 V120 V120 Body H H H A H A H H Order number 60157642646 1) 60157642812 1) 60157642977 2) 66260134960 2) 60157642791 66260127081 60157643668 60157643223 2) 1) Saws Comment S = 15°. T = 6 S = 15°.1A1 Stock programme cBN grinding wheels Shape K1A1 K1A1 D 100 125 T 10 10 X 2 2 H 20 20 Grit size B126 B126 Bond KSSRY KSS10N Concentration V180 V120 Body H H Order number 66260136247 66260134925 Application For grinding HSS tools. T = 13 S = 15°. Universal grinding 43 .

6 weeks Available while stocks last All dimensions in mm 44 WINTER abrasives for the tools industry 2011/2012 .4V4 Stock programme cBN grinding wheels Shape 1K4V4 D 100 W 6 X 1 V° 10 H 20 Grit size B151 Bond KSSTY Concentration V180 Body A Order number 66260135829 Comment T = 10 Application For face grinding 9A3 Stock programme Universal grinding Diamond grinding wheels Shape 1K9A3 D 175 W 5 X 2 T 30 H 20 Grit size D64 D126 K9A3 K9A3 175 175 6 8 2 2 35 35 20 20 D15B D46 D64 Bond K+888N K+888N K+777J K+888NY K+888NY Concentration C50 C75 C31 C31 C31 Body A A A A A Order number 66260112486 1) 66260116615 2) 66260136274 2) 66260136275 2) 66260134834 WINTER Facts Application For grinding carbide-tipped cutters Shank tools Saws 11V9 Stock programme Inserts Diamond grinding wheels PCD PCBN Shape K11V9 D 75 W 2 X 10 H 20 Grit size D15C D46 D64 D91 D126 Bond K+888R K+888R K+888R K+888R K+888R K+1421N Concentration C50 C75 C75 C75 C75 C125 Body H D D D D D Order number 66260111375 66260128403 60157644128 66260136470 66260135883 66260115029 Comment T = 30 Knives Milling cutters Mould and die 1) 2) K11V9 100 1.5 10 20 D126 T = 35 Service Glossary Contact Delivery time 5 .

gashing and grinding of clearance angles. Universal grinding 45 66260137065 . 1) Saws Inserts Available while stocks last PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time. Also for graver grinding machines.11V9 Stock programme Diamond grinding wheels Shape K11V9 D 100 W 2 X 10 H 20 Grit size D15A D46 D64 D64 D91 D126 D126 D126 D126 D126 D151 K11V9 100 3 10 20 D46 D64 D91 D126 D126 D126 D151 D151 Bond K+777R K+1414N K+888R K+888R K+888R KR250 K+888R K+1414J K+1414N K+1414N K+1410 K+1414N K+888R K+888R K+888R K+1410 K+1414N K+1410 K+4821 Concentration C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C100 Body H D D H D A D D D H D D D D D D D D D Order number 66260110921 66260114079 1) 60157642864 60157642816 60157642783 66260338889 1) Comment T = 35 66260100363 60157643573 66260388358 1) 66260129623 60157643080 60157643467 66260134899 60157642950 66260136164 66260134959 66260355670 60157643167 1) T = 35 WINTER Facts Shank tools Application For grinding tungsten carbide and carbide-tipped tools. dry and wet. Contact details can be found on the last page. For use on universal tool grinding machines.

Well suited for creep-feed grinding.g.3 H 20 Grit size D91 D126 D126 M11V9 125 3 10 20 D126 Bond M+789 M+789 M+789 M+789 Concentration C50 C50 C75 C75 Body D D D D Order number 60157642796 66260136404 60157643011 60157643328 T = 40 Comment T = 35 95.g.75 D64 D107 Inserts RM11V9 125 3 6 20 D107 D151 PCD PCBN Knives Application For grinding tungsten carbide-tipped tools with up to 50% shank material.11V9 Stock programme Diamond grinding wheels Shape M11V9 D W X 9. dry and wet. dry and wet. 1) Milling cutters 2) Delivery time 5 . Diamond grinding wheels Shape RM11V9 D 90 W 3 X 6 H 20 Grit size D64 D107 D107 D126 D151 Bond T64A01 T64A01 T64A01 T64A01 T64A01 T64A01 T64A01 T64A01 T64A01 Concentration C50 C50 C75 C50 C50 C75 C50 C50 C50 Body C C C C C C C C C Order number 66260388178 69014160168 66260397170 1) 66260393781 66260392872 1) 66260394059 2) 66260397766 66260394017 1) 69014158820 1) T = 40 T = 35 Comment T = 35 WINTER Facts Shank tools Saws RM11V9 90 3 6 31. For use on universal tool and graver grinding machines. e. for halving of gravers. For use on universal tool and graver grinding machines. e. for halving of gravers.2 Universal grinding Application For grinding tungsten carbide-tipped tools with up to 50% shank material. Well suited for creep-feed grinding.6 weeks Available while stocks last Mould and die Service Glossary Contact All dimensions in mm 46 WINTER abrasives for the tools industry 2011/2012 .3 3.

15 mm Application For grinding HSS tools. Universal grinding 47 60157643300 . for gashing and grinding of clearance angles. For use on universal tool and graver grinding machines.05. Contact details can be found on the last page.. WINTER Facts Shank tools cBN grinding wheels Shape RM11V9 D 90 W 3 X 6 H 20 Grit size B151 B151 Bond T45AZW01 T45AZW01 Concentration C50 C75 Body C C Order number 69014157884 1) 69014159273 Comment T = 30 Saws Inserts Application For grinding HSS tools. 1) PCD PCBN Available while stocks last Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time. For use on universal tool and graver grinding machines. Infeed ae = 0.0.11V9 Stock programme cBN grinding wheels Shape K11V9 K11V9 D 75 75 W 2 2 X 6 10 H 20 20 Grit size B181 B126 B181 K11V9 K11V9 75 100 3 2 10 10 20 20 B126 B91 B126 B126 B151 B181 B181 K11V9 K11V9 100 125 3 2 10 10 20 20 B126 B126 B181 Bond KSS007N KSS10N KSS007N KSS10N KSS12N KSS007N KSS10N KSS1065V-63 KSS007N KSS007N-63 KSS10N KSS10N KSS007N Concentration V180 V180 V180 V180 V180 V180 V180 V180 V180 V180 V180 V180 V180 Body D D D D D D D H D D D H D Order number 60157643817 *) 60157643665 66260136571 *) 60157643113 66260128013 60157643642 *) T = 30 T = 35 Comment T = 30 T = 30 66260355615 66260135739 *) 60157642872 *) 60157643042 60157643879 66260135770 * ) T = 35 T = 40 *) KSS007N for high material removal rate at vc > 30 m/s.. dry and wet. dry and wet.

reamers.g.6 weeks Available while stocks last Service Glossary Contact All dimensions in mm 48 WINTER abrasives for the tools industry 2011/2012 . gravers and cutters. dry and wet grinding. 1) 2) Mould and die Delivery time 5 .12A2 Stock programme Diamond grinding wheels Shape 1K12A2 D 75 W 3 X 4 S° 45 H 20 Grit size D7 D15B D46 D64 D91 D126 Bond K+730 K+777J K+888J K+888J K+888R K+888R K+888N K+888R K+888R-69 K+888R K+888R K+888R K+888J K+888J K+888N K+1313RY K+888R K+888R K+888R K+888J K+888J K+888J K+888J K+888J K+777N Concentration C50 C50 C75 C75 C75 C75 C50 C50 C50 C50 C75 C50 C50 C50 C75 C75 C50 C50 C50 C75 C50 C50 C50 C50 C50 Body B B D D H A H H A D D H H H H A H H H H H H H H H Order number 60157643560 66260135928 60157643552 66260136270 60157642779 1) 66260136273 60157643097 60157643285 66260147081 60157642582 60157642588 60157667189 2) 66260136330 60157642866 66260135975 60157643556 2) 60157642628 66260136340 1) Comment T = 24 Universal grinding K12A2 100 5 2 45 20 D46 D91 D91 T = 25 K12A2 100 6 4 45 20 D64 D126 T = 27 K12A2 K12A2 100 100 8 10 4 2 45 45 20 20 D126 D64 D126 T = 27 T = 25 K12A2 WINTER Facts 100 100 125 10 10 6 4 6 2 45 45 45 20 20 20 D126 D151 D46 D91 D126 T = 27 T = 29 T = 25 1K12A2 K12A2 Shank tools 66260129825 1) 66260113330 2) 60157642876 2) 60157642835 60157642684 60157642792 66260136459 T = 25 T = 25 T = 25 Saws K12A2 125 10 2 45 20 D64 D91 Inserts K12A2 125 12. e. For use on universal tool grinding machines.5 2 45 20 D64 D91 PCD PCBN D126 K12A2 150 15 2 45 20 D91 Knives Milling cutters Application For grinding tungsten carbide and carbide-tipped tools.

Contact details can be found on the last page. Suitable for dry and wet grinding. on all grinding machines for tungsten carbide lathe tools. 1) Milling cutters Available while stocks last Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time. cBN grinding wheels Shape 1K12A2 D 75 W 3 X 4 S° 45 H 20 Grit size B46 B91 K12A2 K12A2 K12A2 K12A2 K12A2 K12A2 K12A2 100 100 150 150 175 175 200 5 5 4 5 5 5 5 2 2 6 2 2 4 4 20 45 45 20 20 20 20 20 20 32 20 20 20 20 B126 B126 B76 B126 B126 B126 B126 Bond KSS10N KSS10N KSS10J KSS10J KR102 KSS10J KSS10J KSS10J KSS10J Concentration V180 V180 V120 V120 V240 V120 V120 V120 V120 Body H H H H A H H H H Order number 60157643055 66260135831 66260136215 1) 60157643373 66260340323 1) 66260134924 60157643523 1) 66260128803 66260127109 T = 12 T = 25 T = 29 T = 18 T = 20 T = 22 T = 24 Comment T = 24 WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Application For grinding HSS tools.g.12A2 Stock programme Diamond grinding wheels Shape M12A2 M12A2 D 75 100 W 3 6 X 4 4 S° 45 45 H 20 20 Grit size D91 D91 D126 Bond M+789 M+789 M+789 Concentration C50 C50 C50 Body A H H Order number 60157643230 60157642871 60157642688 Comment T = 24 T = 27 Application For grinding tungsten carbide-tipped tools with up to 50% shank material. e. Suitable for use on universal tool grinding machines. especially cutting face. Well suited for creep-feed grinding. for halving of gravers.g. Diamond grinding wheels Shape BZ12A2 D 125 W 10 X 1 S° 45 H 20 Grit size D91 Bond BZ560 Concentration C75 Body E Order number 60157642968 Application Universally suited for all robust applications. For use on universal tool and graver grinding machines. dry and wet grinding. e. Universal grinding 49 . dry and wet.

S = 45° T = 20. dry and wet. S = 45° T = 25. S = 45° T = 20. Inserts cBN grinding wheels Shape 7K12V9 D 50 75 W 2 2 X 6 10 H 20 20 Grit size B126 B126 Bond KSS10N KSS10N Concentration V180 V180 Body D D Order number 66260136491 66260136065 Comment T = 16. S = 45° 2) Comment T = 20. S = 45° T = 25. S = 45° T = 20. S = 45° Universal grinding D64 D91 D126 1K12V9 K12V9 K12V9 K12V9 5K12V9 75 75 100 100 100 2.1 6 6 6 10 20 20 20 20 20 D46 D46 D151 D91 D46 D64 WINTER Facts D91 D126 Shank tools 3K12V9 100 3 6 20 D91 Saws Application For grinding tungsten carbide tools.12V9 Stock programme Diamond grinding wheels Shape K12V9 3K12V9 K12V9 D 75 75 75 W 2 2 2 X 6 8 10 H 20 20 20 Grit size D64 D15C D15B D46 2K12V9 75 2 10 20 D15C D46 Bond K+888R K+888R K+888FM K+888R K+777N K+888R K+888R K+888R K+888R K+1410 K+1414N K+888RY K+888R K+888R K+888R K+888R K+888R K+888R Concentration C75 C100 C100 C100 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 Body D H H H H D D D D H H H H D D D D A Order number 60157643020 60157643483 2) 66260129105 66260131408 66260116643 66260111062 2) 60157642957 66260132226 60157643465 66260136382 1) 66260119257 60157643322 66260114858 66260118421 66260136069 66260130027 2) 60157643198 66260107650 T = 20. S = 45° T = 20. S = 45° T = 20. gashing and grinding of cutting faces.3 3 1. S = 45° PCD PCBN Knives 2K12V9 Milling cutters 1) 2 Delivery time 5 .6 weeks ) Available while stocks last Mould and die Service Glossary Contact All dimensions in mm 50 WINTER abrasives for the tools industry 2011/2012 . S = 30° T = 26. For use on universal tool grinding machines. S = 45° T = 25.5 2 2 7.

e. R = 1 T = 40 S = 45° *) KSS007N for high material removal rate at vc > 30 m/s. WINTER Facts Shank tools 14A1 Stock programme Diamond grinding wheels Saws Inserts Shape 1K14A1 K14A1 D 75 100 U 2 2 X 6 5 H 20 20 Grit size D64 D76 D126 Bond K+888R K+1414N K+888R Concentration C75 C75 C75 Body A A A Order number 66260136218 60157642932 66260113077 Knives PCD PCBN Application For use on universal tool grinding machines. R = 1 T = 20 S = 35°.. Suitable for use on all universal tool grinding machines. R = 1 T = 22 S = 45° T = 25 S = 45°.12V9 Stock programme cBN grinding wheels Shape 3K12V9 K12V9 5K12V9 4K12V9 6K12V9 7K12V9 1K12V9 3K12V9 K12V9 D 75 100 100 100 100 100 100 125 125 W 3 2 2 2 3 3 3 3 3 X 6 6 10 10 6 6 15 6 10 H 20 20 20 20 20 20 20 20 20 Grit size B181 B126 B126 B181 B181 B181 B151 B181 B151 Bond KSS007N KSS10N KSS10N KSS007N-63 KSS007N KSS007N KSS007N-77 KSS007N KSS007N-77 Concentration V180 V180 V180 V180 V180 V180 V180 V180 V180 Body D D D H D A H D D Order number 60157643923 *) 60157643398 60157643440 66260114593 *) 60157643800 *) 60157643335 *) 60157642915 *) 60157643131 *) 66260112846 *) Comment T = 20 S = 45°.05.g. Universal grinding 51 .15 mm Application For grinding HSS tools. Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time. wet and dry.0. for gashing of tungsten carbide drills. R = 1 T = 35 S = 45° T = 25 S = 45° T = 24 S = 45° T = 20 S = 45°. Contact details can be found on the last page. cutting face and for gashing.. infeed ae = 0.

1) Milling cutters 2) Delivery time 5 .14F1 Stock programme Diamond grinding wheels Shape K14F1 D 100 U 4 X 5 R 2 H 20 Grit size D107 Bond K+888R Concentration C100 Body H Order number 66260136216 Application For profile grinding of tungsten carbide tools. 700 Stock programme Diamond grinding wheels Universal grinding Shape 1K700 1K700 1K700 D 75 100 100 U 2. e.4 5 2 20 B126 B181 S = 5° PCD PCBN Knives Application For grinding spiral HSS tools.2 4.g. on NC tool grinding machines.6 weeks Available while stocks last Mould and die Service Glossary Contact All dimensions in mm 52 WINTER abrasives for the tools industry 2011/2012 . on NC tool grinding machines. e. cBN grinding wheels WINTER Facts Shape 1K700 D 75 U 2.4 X 3 3 5 R 1 1 2 H 20 20 20 Grit size D126 D151 D126 Bond K+888R K+1414R K+888R Concentration C100 C100 C100 Body A A A Order number 60157643225 60157643078 1) Comment S = 5° S = 5° S = 5° 60157643091 1) Application For grinding spiral tungsten carbide tools.2 2. Suitable for cutting face grinding.4 3 5 1 2 20 20 B126 B126 B181 S = 5° S = 5° 1K700 Inserts 1K700 125 4.2 X 3 R 1 H 20 Grit size B126 B151 Bond KSS10N KSSRY KSS10N KSS920 KSS007N KSS920 KSS007N Concentration V180 V240 V180 V180 V180 V180 V180 Body A A A A A A A Order number 66260135767 66260100354 1) 60157643543 2) 60157643948 2) 60157642878 66260135867 60157642948 Comment S = 5° Shank tools 1K700 Saws 100 100 2. Reciprocating and creep-feed grinding.2 4.g.

5 5 X 6 6 6 Z 0.Diamond and cBN grinding wheels for special tools This chapter provides an insight into special tools.5 4. Profile grinding of tungsten carbide dowel drills Grinding tool: D64 K+888R C75 or K+921 C100 Grinding machine: Deckel S11 Coolant: Dry Workpiece: Tungsten carbide dowel drills. When ordering. please contact us.5 67. Other dimensions can be supplied.8 1 67.6 weeks 2) Available while stocks last 1) Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.8 3.9 1. 300 mm/min (manual) Infeed: ae = by hand Cutting speed: vc = 18 m/s Benefit: High profile retention. quick removal of wear mark Good surface.Body tration V180 V180 V180 H H H Order number 60157642715 2) 60157643017 2) 60157642955 1) Comment PCD PCBN Knives for Ø 4 for Ø 6 for Ø 8 Milling cutters Application For profile grinding of dowel drills (clearance) with simultaneous grinding of centre point tips and rough cutting edges. Delivery time 5 . please state drill diameter or Z dimension.4 1.5 4.5 67. Special tools 53 .5 67. Ø 4 to 18 mm Grinding parameters Feed: vf = approx.5 67. Contact details can be found on the last page.5 67.5 67.5 45 45 45 45 45 2 H 20 20 20 20 20 Grit size D64 D64 D64 D64 D64 Bond K+888R K+888R K+888R K+888R K+888R Concentration C75 C75 C75 C75 C75 Body H H H H H Order number 60157642996 66260116659 66260136519 66260136520 66260136522 Comment for Ø 4 for Ø 5 for Ø 6 for Ø 8 for Ø 10 Inserts Saws WINTER Facts Shank tools cBN grinding wheels Shape 1K1D1 1K1D1 1K1D1 D 75 75 75 U 4.5 5 6 X 6 6 6 6 6 Z 0.9 2. no heat damage Application example 1D1 Stock programme Diamond grinding wheels Shape 1K1D1 1K1D1 1K1D1 1K1D1 1K1D1 D 75 75 75 75 75 U 4. If you require grinding tools for different operations. It is impossible to itemize the wide variety of shank tools in detail.9 1. we will find the best solution for you.7 1 67.5 45 45 45 2 H 20 20 20 Grit size B107 B107 B107 Bond KSS10N KSS10N KSS10N Concen.5 4.9 2.

6 weeks Available while stocks last Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm 54 WINTER abrasives for the tools industry 2011/2012 . 1) 2) PCD PCBN Delivery time 5 .5 R 3 H 10 Grit size D64 Bond K+888R Concentration C75 Body A Order number 60157642702 1) Application For grinding the cutting face of single-edge router bits.Grinding wheels for machining router bits 1FF1 Delivery programme Diamond grinding wheels Shape 1K1FF1 D 40 U 6 X 2. Special tools 4A2 Delivery programme Diamond grinding wheels Shape D 50 W 3 X 2 H 10 Grit size D64 Bond K+888N Concentration C50 Body A Order number 60157642922 2) Comment R=1 WINTER Facts K4A2 Shank tools cBN grinding wheels Shape D 50 W 3 X 2 H 10 Grit size B107 Bond KSS10J Concentration V120 Body A Order number 66260136536 1) Saws 1K4A2 Inserts Application For grinding tooth faces of small router bits with chip thickness restriction.

1 H 20 Grit size B126 Bond KSS007-63 Concentration V180 Body H Order number 66260113221 Shank tools Saws Inserts For grinding of single.3 X 7.1 H 20 Grit size D46 D64 Bond K+888R K+888R Concentration C75 C75 Body H H Order number 60157642595 60157642687 WINTER Facts cBN grinding wheels Shape 2K12V9 D 75 W 2. 12V9 Stock programme Diamond grinding wheels Shape 1K12V9 D 75 W 2.or multi-edge router bits (cutting face bevel).or multi-edge router bits (cutting face bevel).3 X 7. Special tools 55 . Contact details can be found on the last page. PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.11V2 Stock programme cBN grinding wheels Shape K11V2 D 40 W 2 X 5 H 10 Grit size B126 Bond KSS10N Concentration V180 Body H Order number 66260134764 Application For grinding of single.

1 mm³/mm · s Benefit: Simple-to-dress diamond grinding wheel (with profile roller.16 mm³/mm · s Benefit: Substantially faster than crushable metal bonds Higher tool life than crushable metal bonds Shank tools Saws Inserts PCD PCBN Knives Grinding tool: D25 V+2046 N1TC-23 C100 E Grinding machine: SMS Coolant: Oil Workpiece: Tungsten carbide tap Grinding parameters Feed: vf = 10 mm/min Infeed: ae = 0.85 mm vc = 63 m/s Peel grinding of stepped drills Application example 2 Grinding tool: Grinding machine: Coolant: Workpiece: Special tools D64 SP4006R C125 A Walter Helitronic Oil Tungsten carbide roughing end mill Ø 20 mm flute length 90 mm Grinding of knurled profile on roughing mills WINTER Facts Grinding parameters Feed: vf = 100 mm/min Infeed: ae = 2.3 mm vf = 3. see photo) Good adherence to profile.5 mm Cutting speed: vc = 25 m/s Specific material removal rate: Q‘w = 4. thus high tool life Application example 3 Thread grinding on taps Milling cutters Mould and die Service Glossary Contact 56 WINTER abrasives for the tools industry 2011/2012 .Application examples for special tools Grinding tool: Grinding machine: Coolant: Workpiece: Grinding parameters Feed: Infeed: Cutting speed: Benefit: Very good surface quality Superb edge stability Application example 1 D64 BZ4415 C100 E Rollomatic NP4 Oil Tungsten carbide drill Ø 14 mm by Ø 10.6 mm/min ae = 1.4 mm Workpiece speed: nW = 5 min-1 Cutting speed: vc = 45 m/s Specific material removal rate: Q‘w = 0.

Special tools 57 .WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time. Contact details can be found on the last page.

Grinding tools for machining circular saws and band saws 58 .

com 59 . A basic distinction can be made between onepiece saws and composite saws. Composite saws. top and flank) is then ground sequentially (see illustration on next page).g. Saws of this type are sometimes also manufactured as segmented saws. The shape of the teeth (face. The tooth geometry required for these saws is ground under CNC-controll using radial grinding wheels (see our ‘profile S’ programme). 60 61 66 72 75 76 77 Grinding tools for machining carbidetipped circular saw blades Grinding wheels for the tooth face Grinding wheels for top grinding Grinding wheels for flank grinding Grinding pins for hollow ground saw blades Grinding wheels for chip breaker flutes Grinding wheels for Stellite circular saw blades Grinding wheels for HSS circular saw blades Grinding wheels for machining band saws 78 80 Information Further information on applications and products can be found at www.Various types of saws (e. Grinding technology is used to create the tooth geometry of these saws. HSS band saws and HSS circular saw blades are one-piece saws. For example. on the other hand.winter-superabrasives. have carbide. circular saws and band saws) are used in the woodworking and plastics processing industries. cermet or diamond tips brazed onto a metal core.

HKS 500. Gamma Uniläpp Uniläpp F2 Shank tools Saws Duo TS NC2. Finimax Vollmer Dornhan Finimat Beta. CNHB. CHC. HKS700/H. CEP. Service Glossary Contact 60 WINTER abrasives for the tools industry 2011/2012 . C4. CC. CHT. each needing its own grinding wheel geometry. CEN. HKS700. CHHF. CHP. CHC. CE. NC3. CHM. HKS700/HI. CHAFT. CX and others Vollmer Biberach CHD CC. followed by the face and top grinding. CHAFTE. please see our product programme in the chapter ‘Milling cutters’. Machine Machine type CB. Next the chip breaker flutes and hollow-tooth profiles are produced as required. HKS700/HII and others). C5 Woodtronic CNC5 CNC6F Akemat B / B10 Inserts PCD PCBN Akemat Akemat U / U10 Akemat F / F10 Unimat Knives Widma HKS700/HIII HKS400. Flank grinding Face grinding Top grinding These steps can be carried out on a number of different machines.Grinding tools for machining carbide-tipped circular saw blades Carbide-tipped circular saw blades The manufacture of tungsten carbide-tipped circular saw blades consists of a number of steps that are performed sequentially on different machines. CHF and others Coding 1 2 3 1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 WINTER Facts Finimat 600 Finimat 800. The following table is colour coded to help you quickly and easily find the wheel you need for your saw grinding machine. With the unusually large range of WINTER grinding wheels available we offer the optimum tool for all machines and applications. The first step is flank grinding. CFL. CEF. FS1000 Milling cutters Mould and die For universal grinding machines and for Widma machines with bore H20 (BS700.

. Even the narrowest tooth gaps can be machined with our Tiger grinding wheels. Tiger grinding wheels make every face grinding process not only faster. but economically more attractive. Consequently..5 Bond Various bonds (see above) Emulsion Oil Coolant WINTER Facts Other dimensions on request Shank tools Saws The WINTER Tiger grinding wheel is the solution for economically grinding the cutting face on carbide-tipped saw blades.face 61 . The greater the number of teeth around the circumference.3... differently shaped grinding wheels are needed to grind the tooth face. Carbide-tipped circular saw blades . For reasons of stability. 12V2 or 222 grinding wheels. 12V2. e. the narrower the space between them and the thinner the grinding wheel has to be. The approved WINTER K+bonds also guarantee long wheel life..200 W 2. Selection assistant for WINTER bond systems Diamond grinding wheels Tiger / Tiger II K+920 / K+921 K+4821 K+888TY K+888RY Wear resistance Recommendations for use Wear-resistant resin bond for tooth-face grinding Wear-resistant resin bond for tooth-face grinding Free-grinding CNC bond. 222 Ø 100. 12V9.8 X 2. The new design of the Tiger grinding wheel enables markedly narrower pitches to be machined.5. Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time. for Cermet Universal resin bond for wet grinding Universal resin bond for wet grinding Standard dimensions for grinding the tooth face Workpiece Material Machine Cup grinding wheels Shape Circular saw blade tooth face grinding Tungsten carbide Cermet All established saw grinding machines 4A2.g. The innovative geometry of the Tiger grinding wheel enables the tooth face to be ground without difficulty even where the chip spaces are narrow.. Contact details can be found on the last page.Grinding wheels for the tooth face Depending on the tooth pitch. conventional tooth gaps are mainly ground using 4A2.

It is designed with a stable aluminium body that reduces grinding pressure even further and in addition offers a high degree of fracture resistance. With an angle of 25°.0. Tiger II has no support of layer) Shorter grinding times.. reduced grinding path (see diagram) Very long wheel life 12V2 Shank tools Saws Tiger II Inserts Tiger PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact 62 WINTER abrasives for the tools industry 2011/2012 . The Tiger II grinding wheel is the perfect combination of innovative wheel geometry and WINTER’s powerful K+ bonds.. Carbide-tipped circular saw blades .face Grinding tool: Machine: Coolant: Workpiece: Grinding parameters Feed: Infeed: Cutting speed: Specific material removal rate: Benefit: For narrow chip spaces High fracture resistance Short grinding times Long lifetime Recommended use Tiger or Tiger II Vollmer CHD Oil Carbide-tipped circular saw vf = 3…10 mm/s ae = 0. narrow pitches are no problem for the Tiger II grinding wheel. and on the new Tiger II 20° an even narrower angle of just 20°.15…2 mm³/mm · s Advantages of the Tiger and Tiger II face grinding wheels • • • • • • • WINTER Facts Versions available for all automatic saw sharpening machines Particularly suitable for very narrow chip spaces Produces a very flat cutting face with no distortion No aluminium welding Self-dressing body (Tiger.The Tiger II grinding wheel from WINTER is the improved version of the proven Tiger face grinding wheel.05.2 mm vc = 45 m/s Q‘w = 0.

T = 10 S = 20°.5 2.5 5.5 2.5 H 32 32 32 32 32 32 Grit size Bond Tiger II Tiger II 20° Tiger II Tiger II Tiger II Tiger II 20° Concentration Body A A A A A A Order number 66260375783 60157695569 69014168642 60157672258 1) 66260382131 60157680758 Machine 1 1 1 1 2 2 2 2 2 2 1 Comment S = 25°.12V9 (Tiger) Stock programme Diamond grinding wheels Shape 3K12V9 3K12V9 1K12V9 1K12V9 1K12V9 D 100 125 125 150 155 W 2. Contact details can be found on the last page. T = 13 S = 20°.3 2. Carbide-tipped circular saw blades .3 4 32 Tiger Concentration Body D D D D D D D Order number 66260387961 66260135761 66260383182 66260385221 66260378555 2) 66260354959 66260383180 Machine 1 2 1 2 Comment S = 20°.9 X 5. T = 13 S = 20°. T = 13 S = 20°.6 weeks Available while stocks last Service Glossary Contact All dimensions in mm Machine colour codes. T = 10 S = 20°. T = 13 1 1 S = 20°. T = 13 S = 20°.5 2.5 5. T = 13 WINTER Facts Shank tools May differ slightly from illustration depending on the machine’s adapter flange Saws Inserts 4A2 Stock programme Diamond grinding wheels Shape D W X H Grit size D64 D46 Bond Concentration C100 C75 Body Order number 66260137093 66260137095 2) PCD PCBN Knives Machine Comment Milling cutters 1K4A2 1K4A2 1) 2) 100 100 4 4 1 3 25 25 K+888RY K+888RY H H 1 1 2 1 2 1 S = 15°. see page 60 Please feel free to contact our sales engineers at any time.face 63 .5 5.5 2.3 2. T = 8 S = 25°.9 2. T = 12 Mould and die Delivery time 5 .5 5. T = 13 S = 25°. T = 13 S = 25°. T = 13 2 1 1 1 1 1 2 2 2 May differ slightly from illustration depending on the machine’s adapter flange 12V2 (Tiger II) Stock programme Diamond grinding wheels Shape 1K12V2 1K12V2 1K12V2 1K12V2 1K12V2 1K12V2 D 125 125 155 160 200 200 W 2.3 2. T = 13 S = 25°.5 5.3 X 4 4 4 4 4 H 25 25 32 32 32 Grit size Bond Tiger Tiger Tiger Tiger Tiger Tiger G 1K12V9 200 2.3 2.

12V2 Stock programme Diamond grinding wheels Carbide-tipped circular saw blades . T = 13 V = 30° 2K12V2 125 4 2 25 D46 D76 66260127431 2) 2 1 66260112238 1) 66260114168 66260115804 66260134429 66260135735 66260134487 66260127225 66260113968 66260118587 66260133948 66260130483 66260117017 66260115113 2 1 1 1 1 1 1 1 1 1 1 1 1 5K12V2 125 4 2 32 D20A D46 D46 D76 D76 6K12V2 150 4 2 32 D46 D46 D64 S = 15°. T = 13 V = 30° S = 20°.6 weeks Available while stocks last Mould and die Service Glossary Contact All dimensions in mm Machine colour codes. T = 13 V = 30° WINTER Facts D76 Shank tools May differ slightly from illustration depending on the machine’s adapter flange Saws Inserts 222 Delivery programme Diamond grinding wheels Shape D 125 W 3 X 3.3 H 25 Grit size D54 Bond K+888RY Concentration C75 Body A Order number 60157642734 2 ) PCD PCBN Machine 4 Comment S = 25°. T = 26 V = 15° Knives 1K222 Milling cutters 1) 2) Delivery time 5 . T = 10 V = 30° S = 25°. see page 60 64 WINTER abrasives for the tools industry 2011/2012 .face Shape 2K12V2 D 100 W 4 X 2 H 25 Grit size D46 D76 Bond K+921 K+4821 K+921 K+4821 K+730 K+921 K+4821 K+888RY K+4821 K+921 K+888RY K+921 K+921 K+921 K+921 K+888RY Concentration C125 C125 C125 C125 C75 C125 C125 C125 C125 C125 C125 C125 C125 C100 C125 C125 Body A A A A A A A A A A A A A A A A Order number 66260128232 66260333648 Machine 1 1 2 1 2 1 2 2 Comment S = 20°. T = 13 V = 30° 1K12V2 2K12V2 200 200 2 4 2 2 32 32 D46 D25 D46 2 2 2 2 2 2 2 2 2 2 2 2 S = 20°. T = 11 V = 30° S = 20°.

see page 60 Please feel free to contact our sales engineers at any time. T = 12 V = 15° WINTER Facts May differ slightly from illustration depending on the machine’s adapter flange 1) Delivery time 5 .5 2 2 32 32 32 32 D54 D64 D91 D64 Bond K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+920 K+888TY K+921 Concentration C125 C75 C75 C75 C75 C75 C125 C75 C100 C150 C125 Body A A A A A A A A A A A Order number 60157643361 2) 60157642681 2) 66260137081 60157642713 66260135818 2) 60157642666 66260135745 60157642674 66260135724 60157643360 66260128437 2) Machine 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 2 1 2 1 Comment S = 15°. Carbide-tipped circular saw blades .6 3.5 V = 15° S = 15°.6 weeks 2) Available while stocks last Shank tools Saws Inserts Diamond grinding wheels Shape 1K222 D 175 W 4 X 2 H 50.8 Grit size D76 Bond K+888RY Concentration C125 Body A Order number 66260136435 Machine 3 5 Comment S = 15°. T = 8 V = 15° S = 15°. T = 12 V = 30° PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm Machine colour codes.5 V = 15° S = 15°.2 32 D54 D76 1K222 1K222 5K222 1K222 125 150 150 160 3 3 3 3 3. T = 11. T = 14 V = 15° S = 15°. T = 8 V = 15° S = 15°.8 1. T = 10 V = 15° S = 15°.3 H 25 25 Grit size D76 D54 D76 2K222 100 3 1. Contact details can be found on the last page.face 65 .5 1.222 Stock programme Diamond grinding wheels Shape 1K222 1K222 D 100 100 W 2 3 X 1. T = 11. T = 12 V = 15° S = 15°.8 25 D54 D64 1K222 125 2.

..200 W 3.10 Emulsion Oil Inserts Other dimensions on request PCD PCBN 3M1 Double-layer stock programme Knives Diamond grinding wheels Shape D U 5 X 5 V° 15 2B H 32 Grit size D20B D126 1K3M1 127 5 6 15 2B 32 D54 D126 1) Bond K+1313RY Milling cutters Concen.. for Cermet Universal resin bond for wet grinding Resin bond for top grinding (resharpening.8 X 3. oil) WINTER Facts Workpiece Shank tools Material Machine Grinding wheel Shape Bond Various bonds (see above) Coolant Saws Circular saw blade tooth top grinding Tungsten carbide Cermet All established saw grinding machines 4B1. 14M1.5 T = 8 mm Ufine = 2. Ø 100.5 1K3M1 125 60157643272 1) 2 Mould and die K+1313RY C75 C100 A 60157643404 2 Service Glossary Contact Available while stocks last All dimensions in mm Machine colour codes.. e. oil) Free-grinding resin bond (production grinding.g...top Selection assistant for WINTER bond systems Diamond grinding wheels K+921 K+1313RY K+1421R K+4821 K+888RY K+1066 K+434 K+777N K+777J Wear resistance Recommendations for use More wear-resistant resin bond preferably wet grinding Resin bond for mixed grinding and wet grinding Standard resin bond for CNC applications Free-grinding CNC bond.6 resp. 222. copes with body contact) Free-grinding resin bond (synthetic coolant) Free-grinding resin bond (production grinding.. U 5. both of which are crucial for the cutting performance of any circular saw...Body tration C100 C125 A Order number Machine Comment T = 8 mm Ufine = 2.. This has two purposes: it ensures that the circularity of the saw is optimized and it defines the wedge and clearance angles.Grinding wheels for top grinding Top grinding describes the peripheral grinding process of circular saw blades. see page 60 66 WINTER abrasives for the tools industry 2011/2012 .. Carbide-tipped circular saw blades .

Body tration C125 A Order number 66260114938 1) Machine 2 Comment T=8 14B1 Double-layer stock programme Diamond grinding wheels Shape 1K14B1 D 127 U 5 X 7 V° 5 2B H 32 Grit size D46 D107 1K14B1 127 5 7 15 2B 32 D54 D126 D46 D107 1) WINTER Facts Bond K+4821 Concen.Body tration C75 C100 H Order number 66260134416 Machine 2 Comment T=8 Ufine = 2. Carbide-tipped circular saw blades . T = 20 14B1 Stock programme Diamond grinding wheels Shape 2K14B1 D 127 U 5 X 7 V° 15 H 32 Grit size D54 Bond K+921 Concen.5 T=8 Ufine = 2.11V9 Stock programme Diamond grinding wheels Shape 1K11V9 D 100 W 3 X 6 H 25 Grit size D54 Bond K+888RY Concentration C100 Body A Order number 60157643081 1) Machine 1 2 Comment S = 5°.top 67 .5 T=8 Ufine = 2.5 Shank tools Saws K+1313RY C100 C125 A 66260117412 2 Inserts K+4821 C75 C100 A 60157643587 2 PCD PCBN Available while stocks last Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm Machine colour codes. see page 60 Please feel free to contact our sales engineers at any time. Contact details can be found on the last page.

0 A 66260346277 1) 1 2 Ufine = 2.5 6K222 Knives K+434 C75 C100 H 66260135783 1 2 Milling cutters K+888RY C100 C125 H 60157643263 1 2 Mould and die K+888RY C75 C100 H 60157643868 4 1 Service Glossary Contact Delivery time 5 .Body tration C75 C100 C75 C100 C75 C100 C75 C100 A 66260375347 2 Ufine = 2.Body tration C75 C100 H Order number 66260135827 Machine 1 2 Comment T = 20 Wfine = 2.5 Carbide-tipped circular saw blades .0 T = 20 Wfine = 2.5 T = 24 Wfine = 2.6 weeks All dimensions in mm Machine colour codes.14M1 Double-layer stock programme Diamond grinding wheels Shape D U 5 X 8 V° 8 2B H 32 Grit size D46 D107 D46 D107 1K14M1 200 5 8 8 2B 32 D20B D91 1K14M1 200 5 8 8 2B 32 D46 D107 K+921 K+1066 K+1421R Bond K+921 Concen.5 A 66260379464 2 Ufine = 2.5 A Order number 66260130887 Machine 1 2 Comment Ufine = 2. see page 60 68 WINTER abrasives for the tools industry 2011/2012 .Body tration C75 H Order number 60157643743 Machine 1 2 1 Comment 2 T = 20 WINTER Facts Shank tools Saws 222 Double-layer stock programme Diamond grinding wheels Shape D 100 W 5 X 6 V° 8 2B H 25 Grit size D46 D126 1K222 100 5 10 8 2B 25 D46 D126 2K222 100 5 10 8 2B 25 D46 D126 9K222 125 5 6 8 2B 25 D46 D126 1) Inserts Bond K+888RY PCD PCBN Concen.5 T = 24 Wfine = 2.top 1K14M1 150 222 Stock programme Diamond grinding wheels Shape 5K222 D 100 W 5 X 4 V° 4 H 25 Grit size D76 Bond K+888RY Concen.

top 69 .Body ration C100 C100 A A Order number Machine 2 2 Comment S = 35°.Body tration C75 C100 H Order number Machine Comment S = 20°. see page 60 Please feel free to contact our sales engineers at any time.5 60157643430 1) 4 222 Stock programme Diamond grinding wheels Shape 1K222 D 125 W 3 X 5 V° 5 H 25 Grit size D54 Bond K+888RY Concen.222 Double-layer stock programme Diamond grinding wheels Shape 4K222 D 100 W 5 X 6 V° 8 2B H 25 Grit size D46 D126 Bond K+888RY Concen. Contact details can be found on the last page.5 Diamond grinding wheels Shape 4K222 D 125 W 5 X 6 V° 8 2B H 25 Grit size D46 D126 Bond K+888RY Concen. Carbide-tipped circular saw blades .Body tration C75 C100 H Order number 60157642914 Machine 1 2 Comment T = 20 Wfine = 2.5 V° 5 H 32 Grit size D54 D126 1) Bond K+888RY K+888RY Concent. T = 26 Inserts PCD PCBN Knives Diamond grinding wheels Shape 1K222 D 125 W 3 X 6. T = 26 Wfine = 2. T = 18 Milling cutters 60157642641 1 66260111456 1 Mould and die Available while stocks last Service Glossary Contact All dimensions in mm Machine colour codes.Body tration C100 A Order number Machine Comment WINTER Facts Shank tools Saws 60157642941 4 S = 5°.

5 WINTER Facts D126 5K222 125 5 10 8 2B 32 D15C D91 D20B D126 D25 Shank tools Saws Inserts D76 D46 D126 D46 D126 PCD PCBN Knives D46 D126 Milling cutters D64 D107 Mould and die 1) Available while stocks last Service Glossary Contact All dimensions in mm Machine colour codes.222 Stock programme Diamond grinding wheels Carbide-tipped circular saw blades .top Shape D W 5 5 X 6 10 V° 8 8 H 32 32 Grit size D91 D64 Bond K+4821 K+777N Concen.5 H 66260112775 1) 1 2 H 66260136530 1 2 H Order Number 66260136498 Machine 1 2 Comment T = 18 Wfine = 2. see page 60 70 WINTER abrasives for the tools industry 2011/2012 .Body tration C75 C100 C75 C100 C100 C125 K+888RY C50 C75 K+1066 C100 C125 K+888RY C100 C125 K+434 C75 C100 K+921 C100 C125 K+1066 C100 C125 K+777J C75 C100 H 66260390259 1) 1 2 H 66260134470 1 2 H 66260133442 1 2 H 60157642597 1 2 H 60157643637 1 2 H 66260127556 1 2 H 66260115711 1 2 T = 22 Wf ine = 2.Body tration C100 C75 A H Order Number 60157643295 60157643301 Machine 1 1 2 2 Comment T = 18 T = 22 27K222 125 18K222 125 222 Double-layer stock programme Diamond grinding wheels Shape 3K222 D 125 W 5 X 6 V° 8 2B H 32 Grit size D46 D126 D46 D126 D46 K+888RY K+888RY Bond K+434 Concen.

8 D20B D126 D46 D126 3 5 K+1313RY-42 C100 K+888RY C75 C100 H 66260135843 3 5 Knives Milling cutters 1) Available while stocks last Mould and die Service Glossary Contact All dimensions in mm Machine colour codes.5 T = 20 Wfine = 2.Body tration C75 C100 C100 H Order Number 66260132898 Machine 1 2 Comment T = 18 Wfine = 2 Wcoarse = 2 WINTER Facts 222 Double-layer stock programme Diamond grinding wheels Shape D W 5 X 6 V° 8 2B H Grit size Bond K+888RY Concen.Body tration C75 C100 K+1313RY C75 H 60157642975 1) Shank tools Saws Order Number 66260135844 Machine 3 5 Comment Inserts 31K222 125 50.5 222 Triple-layer stock programme Diamond grinding wheels Shape 5K222 D 125 W 6 X 6 V° 8 3B H 32 Grit size D20B D46 D126 Bond K+1066 Concen.8 D46 D126 H T = 20 Wfine = 2. Contact details can be found on the last page.5 PCD PCBN 8K222 125 5 10 8 2B 50.Body tration Order Number Machine Comment .222 Double-layer stock programme Diamond grinding wheels 52K222 125 5 6 5 2B 32 D20B D126 K+1313RY C75 H 66260352075 1 2 K+1313RY-42 C75 T = 18 Wfine = 2. Carbide-tipped circular saw blades .top 71 Shape D W X V° H Grit size Bond Concen. see page 60 Please feel free to contact our sales engineers at any time.

5 Bond Various bonds (see above) Emulsion Oil Coolant WINTER Facts Shank tools Other dimensions on request Saws Inserts 700 Stock programme Diamond grinding wheels Shape 1K700 D 76 U 4 X 4. Two grinding wheels are simoultaneously fed from both sides to obtain the defined tooth width.Grinding wheels for flank grinding The cutting width of the circular saw blade is defined during the flank grinding process..flank Selection assistant for WINTER bond systems Diamond grinding wheels K+921 K+888NY K+888JY K+730 Wear resistance Recommendations for use More wear-resistant resin bond preferably wet grinding Universal resin bond for wet grinding Universal resin bond for wet grinding Very free-grinding fine-grain bond..5.Body tration C75 C50 C75 A A A Order Number 66260133242 60157643342 66260136474 1) PCD PCBN Machine 3 6 3 6 3 6 Comment T = 14 Knives Milling cutters 1) D126 Available while stocks last Mould and die Service Glossary Contact All dimensions in mm Machine colour codes. see page 60 72 WINTER abrasives for the tools industry 2011/2012 .5 H 20 Grit size D54 D91 Bond K+921 K+730-42 K+888NY Concen..6. Carbide-tipped circular saw blades .. 4 X 4. dry grinding possible Standard dimensions for grinding tooth flanks Workpiece Material Machine Peripheral grinding wheel Shape Circular saw blade tooth flank grinding Tungsten carbide Cermet All established saw grinding machines 700 Ø 76..5..100 U 2.

700 Stock programme
Diamond grinding wheels Shape 1K700 1K700 1K700 D 80 86 86 U 4 2.5 4 X 5 5 5 H 32 32 32 Grit size D64 D54 D54 Bond K+921 K+921 K+921 Concen- Body tration C75 C50 C75 A A A Order Number 66260132865 69014158598 1) 66260130320 Machine 3 3 3 3 3 3 Comment T = 10 T = 10 T = 10

Diamond grinding wheels Shape 1K700 D 100 U 4 X 4 H 20 Grit size D126 Bond K+888NY Concen- Body tration C75 H Order Number 60157642956 Machine 3 Comment T = 16.5

WINTER Facts

Diamond grinding wheels Shape 1K700 D 100 U 4 X 4.5 H 20 Grit size D54 D91 D91 D126 2K700 100 4 6,5 20 D54 D126
1) 2)

Shank tools

Bond K+921 K+730-42 K+888JY K+888NY K+921 K+888NY

Concen- Body tration C75 C50 C50 C75 C75 C75 A A A A A A

Order Number 66260130080 66260136591 60157642952 66260136408 66260134535 2) 66260137143

Machine 6 3 3 6 3 3 6 3 3 6 3 3 6 3 3 6 3 3

Comment T = 14

Saws

Inserts

PCD PCBN

T = 14
Knives

Delivery time 5 - 6 weeks Available while stocks last

Milling cutters

Mould and die

Service Glossary Contact All dimensions in mm Machine colour codes, see page 60

Please feel free to contact our sales engineers at any time. Contact details can be found on the last page.

Carbide-tipped circular saw blades - flank
73

700 Stock programme

Carbide-tipped circular saw blades - flank

Diamond grinding wheels Shape 1K700 D 100 U 4 X 5 H 32 Grit size D54 D64 D91 D107 D126 Bond K+921 K+921 K+730-42 K+888NY K+888NY Concen- Body tration C75 C75 C50 C75 C75 A A A A A Order Number 66260131923 66260137345 60157642622 66260136539 60157643744 Machine 3 3 3 3 3 3 3 3 3 3 Comment T = 10

700 Double-layer stock programme
Diamond grinding wheels Shape D 86 U 4 X 5 2B H 32 Grit size D54 D91 8K700 100 4 6.5 2B 32 D46 D91 K+921 Bond K+921 Concen- Body tration C68 C75 C50 C75 A 66260399091 3 3 A Order Number Machine Comment T = 10 Ufine = 2.0 T = 10 Ufine = 2.0

WINTER Facts

3K700

66260386978 3 3

Shank tools

Saws

Inserts

PCD PCBN

Knives

Milling cutters

Mould and die

Service Glossary Contact All dimensions in mm Machine colour codes, see page 60

74

WINTER abrasives for the tools industry 2011/2012

Grinding pins for hollow ground saw blades
Carbide-tipped circular saw blades - hollow tooth
WINTER Facts

There is a wide variety of tooth geometries to choose from for composite circular saw blades. Depending on the intended use of the saw, the tooth design can be flat, alternate, trapezoid or any combination of these. A saw can also have hollow ground teeth. The concave shape of the teeth gives very fine cuts with no burrs, thus making the saw highly suitable for processing veneered wood and laminated chipboards. The rounded shape of hollow ground teeth is produced with 1A1W grinding pins.

Selection assistant for WINTER bond systems Diamond grinding wheels KS449 K+920 K+921 K+888TY K+888RY Wear resistance Recommendations for use More wear-resistant resin bond preferably wet grinding More wear-resistant resin bond also for dry grinding More wear-resistant resin bond preferably wet grinding Universal resin bond for wet grinding Universal resin bond for wet grinding

1A1W Stock programme
Diamond grinding tools Shape 5K1A1W 3K1A1W 8K1A1W 2K1A1W D 5 6 6,5 6,5 T 3 3 3 3 X 1,5 1,5 1,75 1,75 S 6 6 6 6 L2 42 42 33 42 S1 3,5 5,1 4,1 3,1 L4 10 10 10 10 Grit size D76 D76 D76 D76 D91 6K1A1W 6,5 3 1,75 6 42 4,1 10 D76 D76 1K1A1W 6,5 3 1,75 6 42 5,1 10 D76 D76 1K1A1W 2K1A1W 6,5 7 3 3 2 2 6 6 42 42 4,5 5,1 10 10 D76 D20B D76 D91 D91 D91 Bond K+921 K+921 K+921 K+921 K+888TY K+888RY K+921 K+920 K+921 KS449 K+921 K+921 K+888TY K+920 K+921 Concentration C125 C125 C125 C125 C150 C125 C125 C125 C125 C125 C125 C125 C150 C125 C125 Order number 60157643650 66260111416 66260134445 66260134718 60157643974 66260111088 66260368674 66260110241 66260133964 66260341274 66260347880 66260133966 60157643957 60157644164 60157643351
Service Glossary Contact Mould and die PCD PCBN

Chamfer angle V = 2°50‘ V = 2°50‘ V = 2° V = 2°50‘
Inserts Saws Shank tools

V = 2°50‘
Knives

V = 2°50‘

Milling cutters

All dimensions in mm

Please feel free to contact our sales engineers at any time. Contact details can be found on the last page.

75

Grinding wheels for chip breaker flutes
Carbide-tipped circular saw blades - chip breaker
Chip breaker flutes are sometimes ground into the clearance area of the saw tooth in order to optimize the chip breakage and chip removal during sawing operations. Profile wheels (WINTER shape 34P) or 1A1R grinding wheels with resin or metal bonds are used for this.

Selection assistant for WINTER bond systems Diamond grinding wheels BZ457 MR875 K+888RY Wear resistance Recommendations for use Standard metal bond for chip breaker flutes Standard metal bond for chip breaker flutes Universal resin bond for wet grinding

34P Stock programme
Diamond grinding wheels Shape D 125 125 T 0.5 0.8 X 5 5 E 0.4 0.6 R 0.25 0.4 H 32 32 Grit size D126 D151 Bond BZ457 K+888RY Concentration C135 C75 Order number 66260388921 66260383651

WINTER Facts

1BZ34P 1K34P

Shank tools

Saws

1A1R Delivery programme
Inserts

Diamond grinding wheels
PCD PCBN

Shape 1BZ1A1R

D 30 30

T 0.3 0.4

X 11 11

H 8 8

Grit size D76 D91

Bond MR875 MR875

Concentration C125 C125

Order number 66260337005 1) 66260340908 1)

Knives
1)

1BZ1A1R

Milling cutters

Delivery time 7 weeks, minimum order quantity 6 pcs.

Mould and die

Service Glossary Contact All dimensions in mm

76

WINTER abrasives for the tools industry 2011/2012

The bond KSSRY has been particularly developped for cBN grinding wheels.8 H 32 Grit size B107 Bond KSSRY Concentration V180 Body A Order number 60157643417 Machine 1 Comment S = 15°. The kinematics of the applications are identical with those for tungsten carbide-tipped saws. Contact details can be found on the last page.Body tration V240 A Order number 60157643394 Machine 1 2 Comment S = 35°. see page 60 Please feel free to contact our sales engineers at any time. T = 14 V = 15° 222 Stock programme for top grinding cBN grinding wheels Shape D 1K222 125 W 3 X 6.Grinding wheels for Stellite circular saw blades Typical applications such as face.3 X 8. T = 18 Shank tools WINTER Facts Saws Inserts 1A1R Stock programme for chip breaker flutes cBN grinding wheels Shape 1BZ1A1R D 25 T 0.5 V° 5 H 32 Grit size B107 Bond KSSRY Concen. Stellite circular saw blades 77 . top and flank grinding are performed on HSS and Stellite circular saws as well as on tungsten carbide-tipped saw blades. Mould and die Service Glossary Contact All dimensions in mm Machine colour codes. 222 Stock programme for face grinding cBN grinding wheels Shape 1K222 D 125 W 3 X 3.5 H 8 Grit size B91 Bond MR875 Concentration V300 Order number 66260341266 Milling cutters PCD PCBN Knives Please note Please refer to our stock programme in chapter “Milling cutters“.

5 mm.. 200 U 1. Ø 275 mm Thickness 2.15 Bond profile S profile S50 K+888TY Oil Emulsion Coolant WINTER Facts Shank tools Other dimensions on request Saws Application example (initial profiling) Inserts PCD PCBN Grinding tool: Machine: Coolant: Workpiece: profile S Loroch KBN 710 Oil HSS circular saw blade.. Very wear resistant profile wheels like 14F1 and similar (WINTER shape 700) ensure economic grinding processes.6 X 6..47 mm vc = 60 m/s Service Glossary Contact All dimensions in mm 78 WINTER abrasives for the tools industry 2011/2012 . First choice for this application is the WINTER ‘profile S’ programme.. HSS circular saw blades Selection assistant for WINTER bond systems Diamond grinding wheels profile S50 profile S Diamond grinding wheels K+888TY Wear resistance Wear resistance Recommendations for use Universal bond for HSS saws (emulsion coolant) Universal bond for HSS saws (oil cooling) Recommendations for use Universal resin bond for wet grinding Standard dimensions for grinding one-piece circular saw blades Workpiece Material Machine Peripheral grinding wheel Shape Circular saw blades HSS Tungsten carbide All established saw grinding machines 700 Ø 150.Grinding wheels for HSS circular saw blades HSS saw blades are ground from the solid on special CNC grinding machines. which is used with success for both initial profiling and re-sharpening.5.3. 140 teeth Knives Milling cutters Mould and die Grinding parameters Feed rate: Infeed: Cutting speed: Benefit: 35% increased feed 37% shorter grinding time No burn Very little burr formation vf = 20 teeth / min ae = 2.

3 1.65 0.6 2 2.5 H 20 20 20 20 Grit size Bond profile S50 profile S50 profile S50 profile S50 Concentration Body E E E E Order number 60157685427 60157685429 60157685430 2) 60157685431 Comment Emulsion Emulsion Emulsion Emulsion WINTER Facts Shank tools Saws Inserts Diamond grinding wheels Shape 1K700 3K700 5K700 D 200 200 200 U 1.5 4 5 X 6. However.75 2 2.3 2 3 X 6.5 3 3.5 15 R 0. Here.5 8 10 R 0.5 3 X 8 8 8 8 R 0.5 H 32 32 32 Grit size D91 D91 D91 Bond K+888TY K+888TY K+888TY Concentration C125 C125 C125 Body E E E Order number 66260129165 1) 66260117948 1) 69014129762 1) Comment Oil / Emulsion Oil / Emulsion Oil / Emulsion PCD PCBN Knives Milling cutters Tungsten carbide saw blades are primarily designed with carbide tips on steel blades.65 1 1.5 1. HSS circular saw blades 79 . 1) Mould and die 2) Delivery time 5 . the same wheel geometries as for HSS saw blades are applicable.5 7 8 8 10 10 12.25 1.25 1.5 H 32 32 32 32 32 32 32 32 Grit size Bond profile S profile S profile S profile S profile S profile S profile S profile S Concentration Body E E E E E E E E Order number 66260395757 66260391758 66260395659 69014169272 66260399460 66260394362 66260399763 66260398364 2) 2) Comment Oil Oil Oil Oil Oil Oil Oil Oil cBN grinding wheels Shape 2K700 6K700 2K700 3K700 D 150 150 150 150 U 1.700 Stock programme cBN grinding wheels Shape 1K700 2K700 3K700 2K700 5K700 3K700 1K700 1K700 D 200 200 200 200 200 200 200 200 U 1. some applications require solid metal blades.3 2 2. Contact details can be found on the last page.8 1 1.6 weeks Available while stocks last Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.65 1 1.

Selection assistant for WINTER bond systems Diamond grinding wheels KM64 Wear resistance Recommendations for use Standard resin bond for Stellite Free-grinding resin bond for dry grinding Band saws KSS007N Standard dimensions for grinding band saws Workpiece Material Machine Peripheral grinding wheel Shape Band saws HSS Stellite All established band saw grinding machines 14F1. 300 U (variable) X (variable) Bond KSS007 KM64 Oil Emulsion Coolant WINTER Facts Shank tools Other dimensions on request Application example (initial profiling) Saws Grinding tool: Machine: Coolant: Workpiece: Inserts 1V1-300-10-10 50.Grinding wheels for machining band saws Band saws are ground using peripheral grinding wheels. we do not keep grinding wheels in stock.8 mm. 1V1. Please get in touch with us to find the best solutions for your machining requirements. These machines are fitted with either cBN grinding wheels or conventional AL2O3 wheels. 700 Ø 250. These have either simple profiles (14F1.76 m. l = 11. Mould and die Service Glossary Contact All dimensions in mm 80 WINTER abrasives for the tools industry 2011/2012 .8 B126 KM64 V24 Vollmer CA 300 Emulsion Stellite-tipped band saw. 1V1) or coordinate profiles (WINTER shape 700). 300 teeth PCD PCBN Knives Grinding parameters Feed rate: vf = 20 teeth / min Infeed: ae = 1 mm Cutting speed: vc = 63 m/s Benefit: Very low wear Good price-performance ratio Milling cutters Because of the large number of profiles. Thickness 1. Typical machines are the Vollmer-Biberach and Iseli.

WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time. Contact details can be found on the last page. Band saws 81 .

Grinding tools for the production of inserts 82 .

a specialisation on individual types of inserts has occurred within the industry. Increasing cost pressure has resulted in a growing need for optimisation. 84 86 86 87 Trends in the machining of inserts Diamond grinding wheels for top and bottom grinding of inserts Top and bottom grinding Top and bottom grinding with planetary kinematics Diamond grinding wheels for peripheral grinding of inserts Diamond grinding wheels for profile grinding of inserts 88 90 Information Further information about applications and products can be found at www.com 83 . In addition.In the area of inserts. As a fundamental principle. Whereas a few years ago. The different requirements of individual insert types mean that individual solutions are needed. there is a discernible trend towards higher requirements of the edge quality. This makes great demands on the grinding tools required. The universal grinding wheel is a thing of the past. a wide variety of materials and tool geometries are machined. currently grit sizes of D54 and finer are state of the art. grit sizes of D76 and coarser were used.winter-superabrasives.

...C125 Mould and die Various concentrations C75. the requirements are also increasing. Accordingly.C125 *) Large carbide inserts: Standard resin bonds up to D91 Service Glossary Contact 84 WINTER abrasives for the tools industry 2011/2012 .D35 Low to medium concentrations C75. the inserts are becoming increasingly smaller.D54 Medium to high concentrations C100.. efficient and increasingly automated machines with shorter axis paths and faster control systems are being developed..Trends in the machining of inserts The current WINTER grinding wheel programme for the machining of inserts offers solutions for all application areas in this industry sector... the development of fast grinding.D54 Medium to high concentrations C100.. Time savings of just a few seconds per insert can thus mean great increases in capacity....C125 Small grit sizes D15A. in aluminium machining.D91 Milling cutters Medium grit sizes D35. Customised to the respective grinding task and the system environment. more rigid. the inserts must be harder than the material to be machined. For this reason. In the development of materials.g. As a basic principle. Although the requirements regarding cutting edge qualities are growing.. Requirements of different inserts Standard tungsten carbide inserts Large tungsten carbide inserts Polished tungsten carbide inserts Cermet inserts Ceramic inserts Low wheel wear High feed rates Cool grinding behaviour Optimal edge qualities X X X X X X X X X X X Trends WINTER Facts Shank tools Inserts are produced in very large quantities: Every year.. the grinding tools also need to be optimised. the trend towards miniaturisation is becoming increasingly important in the insert industry.. the innovative diamond grinding wheels from WINTER offer the ideal solutions under both oil and emulsion cooling.. This requires increased usage of fine-grit diamond grinding wheels during the peripheral and top and bottom grinding of inserts..D35 Various concentrations C75. innovative grinding wheel systems continues apace in the insert production area.C100 Small grit sizes D15A.. In order to be able to meet these growing possibilities. Saws Development trend in the peripheral grinding of inserts In the past Today Standard tungsten carbide insert* Polished tungsten carbide insert Inserts All types Cermet insert Ceramic insert PCD PCBN Standard resin bonds High-performance resin bonds Standard resin or ceramic bonds Standard or high-performance resin bonds Medium grit sizes D35.. e. In addition to the commercial aspects.C125 High-performance resin or ceramic bonds Knives Different grit sizes D25. almost a billion inserts are produced around the world...

Dressing Recommendations: The success of the grinding process does not depend solely on the selection of the right grinding wheel. Specification NORTON NORTON NORTON NORTON NORTON 22A150H8V200 22A120I8V200 31C120L8V5209 31C180L8V5209 31C240Jot9V5209 Area of use Level+ GPK Level+ Insert+ Insert+ Insert+ D64 – D151 D64 – D151 D54 – D64 D35 – D46 D20 – D30 Information Contact for NORTON dressing wheels: Saint-Gobain Abrasives GmbH Dr. Contact details can be found on the last page. Thus. Grinding wheels are increasingly being adapted more closely to the respective requirements. the right conditioning and subsequently the selection of the best dressing tool are growing substantially in importance.-Georg-Schäfer-Straße 1 D-97447 Gerolzhofen Tel. Trends 85 . +49 9382 602-0 Fax +49 9382 602-186 WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time. SAINT-GOBAIN Abrasives uses its decades of experience in this regard as a system supplier and provides customised dressing and grinding wheels in line with the job requirements.

The grinding pressure can be significantly reduced and therefore long dressing intervals become possible. Tungsten carbide Ceramic Diskus Viotto Wendt .15 mm Dressing interval: 15 inserts Cycle time: t = 88 s Benefit: 20% higher feed rate 25% savings in grinding time 33% longer dressing interval More constant grinding characteristics Lower power consumption Application example: Time [s] RED = Competition BLUE = Level+ Milling cutters The illustration shows the time savings compared to the competition.. Top and bottom grinding Standard dimensions for top and bottom grinding of inserts Workpiece Material Machine Cup grinding wheel Shape Inserts Plane knives etc.. grinding wheel systems that have been specially developed for this application.8 Bond WINTER LEVEL+ Oil Emulsion Coolant Other dimensions on request WINTER Facts Shank tools Inserts PCD PCBN Performance [-] Saws Knives Workpiece: Tungsten carbide insert Grinding tool: Level+ 219 Grinding machine: Viotto Coolant: Emulsion Grinding parameters Feed rate: vf = 25 mm/min Speed (top): n = 900 min-1 Speed (bottom): n = 350 min-1 Allowance / side: ae = 0. based on two ground workpieces...... Mould and die Service Glossary Contact All dimensions in mm 86 WINTER abrasives for the tools industry 2011/2012 .190 X 3.Diamond grinding wheels for top and bottom grinding of inserts Top and bottom grinding With the Level+ series for the top and bottom grinding of inserts.. 6A2 Ø 300. The unique grinding characteristics of this product family also permit substantially higher feed rates so that impressive increases in productivity can be achieved. The WINTER Level+ products. WINTER is setting new standards with regard to evenness and precision. are characterised by very free-grinding behaviour.500 W 40.

. high material removal rates and high outputs are possible.. The Level+ GPK is characterised by very free-grinding behaviour. Standard dimensions for top and bottom grinding with planetary kinematics Workpiece Material Machine Cup grinding wheel Shape Inserts Plane knives etc...25 µm 1 µm WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time. In addition to the commercial benefits...Top and bottom grinding with planetary kinematics The Level+ GPK (Grinding with Planetary Kinematics) grinding wheel is a variant from the Level+ family. Tungsten carbide AMT Melchiorre Peter Wolters Stähli . Contact details can be found on the last page. 6A2 Ø 500.25 mm t = 180 s 5 µm 0. which means that short grinding times.1020 W 40. this specification also has very constant grinding behaviour with tight dimensional tolerances and excellent surface qualities and workpiece evenness. developed for top and bottom grinding with planetary kinematics.190 Bond WINTER LEVEL+ GPK Oil Emulsion Coolant Other dimensions on request Workpiece: Grinding tool: Grinding machine: Coolant: Grinding parameters Workpieces / load: Allowance / side: Cycle time: Benefit: Dimensional tolerance Surface quality (Ra) Flatness Application example: Tungsten carbide insert D46 Level+ GPK Peter Wolters AC 700 Emulsion 204 inserts ae = 0. Top and bottom grinding 87 .

g... 350.D76 D46... cBN…)..Diamond grinding wheels for peripheral grinding of inserts The WINTER INSERT+ family consists of specially developed grinding wheels for every type of insert.25 X 3.. Knives Standard dimensions for peripheral grinding of inserts Workpiece Material Machine Cup grinding wheel Shape Insert Tungsten carbide Cermet Ceramic cBN Agathon EWAG WAIDA Wendt ..D20 PCD PCBN Grinding wheels for machining cBN inserts please find in chapter “Grinding tools for PCD and PCBN machining”.. 2A2T. fine-grit variants are included in the portfolio. as well as very robust.. 11A2.D54 D25. For polished inserts.. the time benefit generated by WINTER INSERT+ is 30 seconds per insert! Application recommendations WINTER Facts Standard tungsten carbide inserts D64. with which e..D35 Large tungsten carbide inserts INSERT+ 980 INSERT+ 4017 Polished tungsten carbide inserts Cermet inserts Ceramic inserts Shank tools Saws INSERT+ 4821 INSERT+ 3102 INSERT+ 4006 INSERT+ 3102 INSERT+ 980 INSERT+ 980 INSERT+ 4006 INSERT+ 4017 INSERT+ 980 Inserts D15. low-wear systems for the area of special inserts (ceramic.... in the area of standard inserts superb material removal rates can be achieved.. where an impressive combination of best cutting edge quality and high material removal rate is achieved.... The programme includes in particular free-grinding specifications. 400 W 3. Let yourself be convinced by the performance of our systems! Peripheral grinding WINTER INSERT+ Can be used for the grinding of • Tungsten carbide • Cermet • cBN • Ceramic .15 Bond WINTER INSERT+ Oil Emulsion Coolant Milling cutters Mould and die Service Glossary Contact Other dimensions on request All dimensions in mm 88 WINTER abrasives for the tools industry 2011/2012 .under emulsion and oil Chipping < 10 µm Picture: In this example. Ø 250..

Peripheral grinding 89 .3 mm Dressing interval: 15 inserts Cycle time: t = 120 s Benefit Picture “optimised with INSERT+” 15% longer dressing interval 66% lower dressing amount Stable grinding process.1 mm Dressing interval: 100 inserts Cycle time: t = 90 s Benefit: 15% higher feed rate 8% lower cycle time 10-fold dressing interval Reduced wear of the grinding wheel Workpiece: Polished tungsten carbide insert Grinding tool: D35 INSERT+ 3102-44 C100 Grinding machine: Agathon 250 PA-CNC Coolant: Emulsion Grinding parameters Feed rate (sides): vf = 10/8 mm/min Cutting speed: vc = 21 m/s Allowance / side: ae = 0.INSERT+ examples of use Application example 1 Workpiece: Tungsten carbide insert Grinding tool: D46 INSERT+ 4006N-98 C110 A Grinding machine: Agathon 400 Penta Coolant: Oil Grinding parameters Feed rate (sides): vf = 30/15 mm/min Cutting speed: vc = 21 m/s Allowance / side: ae = 0.15 mm Dressing interval: 1 insert Cycle time: t = 164 s Benefit 40% higher lifetime 48 seconds time savings per insert More than 20% cost reduction per insert Application example 3 Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time. Contact details can be found on the last page. Reduced wear of the grinding wheel substantially lower grinding pressure Picture Standard: Increasing power consumption Dressing effect insufficient Application example 2 Standard process optimised with INSERT+ WINTER Facts Shank tools Saws Workpiece: Cermet insert Grinding tool: D35 Insert+4017T-44 C100 Grinding machine: Agathon 350 Combi Coolant: Oil Grinding parameters Feed rate (sides): vf = 6 mm/min Cutting speed: vc = 21 m/s Allowance / side: ae = 0.

Application example multi-profile wheel Workpiece: Tungsten carbide insert with 120° tapered flute (4fold flute width 2.0 80.g. or with a powered profiling roller driving the grinding wheel. This reduces profile distortion that may occur due to adherent wheel particles.0 0.70 1.50 2.7 mm vc = 2 8 m/s vf = 260 mm/min Q‘w = 3 mm³/mm · s SAINT GOBAIN Abrasives Standard 2.Diamond grinding wheels for profile grinding of inserts The profiling of inserts is a multi-faceted process. the abrasive layer must be cleaned with a WINTER stone No. Additionally. With multi-process profiles (e. the wear of the profile roller will increase).10 2. 2 or No. from simple flutes to complex profiles on the periphery of the inserts. (If attention is not paid to this point.95 mm 0.90 1. as the grinding wheel and the crushing roll must be lubricated.20 2. grooves for positive locking of the inserts in rotary holders).0 70. which drives the profiling roller.60 1.30 2. during crushing. Various contours are generated.7 mm ae = 0.5 mm³/mm · s PCD PCBN Knives DMC conditions of use Milling cutters Mould and die The crushing device should be part of the original machine.40 2.80 1.0 40. By doing so. the advantages of profiling.0 20.50 1.0 50.0 60.0 10.00 -10.40 1.g. 1F1 or 1V1) are made from metal or resin bonds. crushable metal or vitrified bond systems are frequently used.5 mm) 14A1-125-5-10 20 D64 Q-Flute Emulsion 0.00 = Your benefit = Ihr Vorteil Profile grinding Grinding wheel: Coolant: Grinding parameters Profile depth: Infeed: Cutting speed: Feed rate: Specific Material Removal Rate: Benefit: 47% time savings Performance Leistung 1. Profile crushing should always be performed using flood coolant.0 30. Pre-forming of the layer to the required profile is also possible Crushing can be carried out either with a powered grinding wheel. the applied profile wheels (e. can be utilised.10 1.6 mm vc = 23 m/s vf = 150 mm/min Q‘w = 1.30 1. Therefore. Service Glossary Contact 90 WINTER abrasives for the tools industry 2011/2012 .5-5 D64 DMC C75 Emulsion Saws Inserts 0. 1E1. without annoying tool changing.6 mm ae = 0.20 1. at least it should be strongly mounted onto the machine. 5.0 Time [s] [s] Zeit WINTER Facts Application example profile wheel Workpiece: Grinding wheel: Coolant: Grinding parameters Profile depth: Residual allowance: Infeed: Cutting speed: Feed rate: Specific Material Removal Rate: Benefit: 80% cost savings Shank tools Tungsten carbide insert with pre-sintered threaded profile MC1A1-150-4.

Profile grinding 91 . Contact details can be found on the last page.WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time.

Grinding tools for PCD and PCBN machining 92 .

The machining of diamond is not only difficult due to its hardness.Diamond is the hardest known material and is used as MCD (monocrystalline diamond) and PCD (polycrystalline diamond) in the tools industry in a multitude of ways.com 93 . Information Further information on applications and products can be found at www. 94 95 96 97 Grinding of PCD and PCBN inserts Innovative vitrified bond PCX High-performance grinding of solid PCBN inserts Standard tools for manual PCD machining In addition to diamond. polycrystalline boron nitride (PCBN) cutting tools are increasingly being used in the industry. Diamond is very brittle and therefore needs very free-cutting grinding wheels to generate good cutting edge qualities. cBN is the second hardest known material and offers enormous lifetime benefits in comparison with tungsten carbide tools when turning and milling hardened steel. cast iron and sintered metals.winter-superabrasives.

. resin or metal bonds Coolant Knives Inserts Milling cutters etc.500 U 3. please simply ask us. 14A1. Some standard specifications are available ex stock.. There are hardly any differences in hardness between the workpiece and the diamond grain used in the grinding wheel. PCD PCBN Manual and CNC tool grinding machines 2A2. also for MCD Universal vitrified bond.....15 X 5.. With regard to your specific application..20 X 6.... vitrified. hybrid or metal bonds Oil Emulsion Coolant Shank tools Saws Inserts Milling cutters etc. metal. also for high carbide proportions Most free grinding vitrified bond for large contact areas.15 Inserts Workpiece PCD PCBN Material Machine Peripheral grinding wheel Shape Bond Vitrified. Ø 100. etc. PCD PCBN CNC tool grinding machines OD grinding machines 1A1.400 W 3.. Ø 100. hybrid or resin bonds are used.Grinding of PCD and PCBN inserts The machining of superhard materials such as PCD and PCBN places particularly great demands on grinding tools.. 11A2. small grit sizes PCD / PCBN inserts VF VFF VP VPP INSERT+CBN PCX2050J PCX2350H PCX4350H WINTER Facts Standard dimensions for the grinding of PCD and PCBN tools Workpiece Material Machine Cup grinding wheel Shape Bond Vitrified. meaning that wear-resistant but free-grinding systems are required.. 6A2.and finish grinding Metal bond for polish grinding Metal bond for finest polish grinding HHybrid bond for solid PCBN inserts More wear resistant vitrified bond for profile tools.10 Oil Emulsion Milling cutters Other dimensions on request Mould and die Service Glossary Contact All dimensions in mm 94 WINTER abrasives for the tools industry 2011/2012 .. Depending on the application. Selection assistant for WINTER bond systems Diamond grinding wheels VFK Wear resistance Recommendations for use Metal bond for rough pre-grinding Metal bond for pre-grinding Metal bond universal for pre.

3 mm Cutting speed: vc = 11 m/s Benefit: 45% time savings Very good edge quality Perfect surface quality on carbide backing Application example 1 . low carbide proportion) Pressure controlled ae = 0. Due to the freegrinding behaviour of the new PCX range. E = 13 Comment T = 40. Grinding tool: Grinding machine: Coolant: Workpiece: Grinding parameters Feed rate: Stock: Cutting speed: Benefit: Reduced cycle time Edge chipping 6 µm (cutting face) Applicable for roughing and finishing Application example 2 D15A PCX2350H C120A Coburn RG5 Emulsion PCD insert (brazed.Innovative vitrified bond PCX WINTER PCX raises the bar for machining hard materials like PCD and PCBN (especially very brittle grades with low cBN percentages <80% cBN). PCD / PCBN inserts 95 Grinding tool: D15A PCX2350H C120A Grinding machine: EWAG EASYGRIND Coolant: Emulsion Workpiece: PCD milling insert (brazed. Contact details can be found on the last page. coarser grit sizes achieve the same edge quality as formerly used grinding wheels with finer grits. E = 10 T = 40. E = 10 Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time. very fine grit sizes are preferred to meet the increasing demand on cutting edge quality. More and more often.4 mm vc = 9. PCX allows high feed rates and reduced recondition intervals and thus combines perfect cutting edge qualities with improved productivity.5 m/s WINTER Facts Shank tools Saws 6A2 Stock programme Diamond grinding wheels Shape 4VG6A2 3VG6A2 D 150 150 W 10 20 X 10 10 H 40 40 Grit size D15A D10 D15A 2VG6A2 200 20 10 40 D15A Bond PCX2350H PCX2350H PCX2350H PCX2350H Concentration C120 C120 C120 C120 Body A A A A Order number 7958704537 69014142334 69014142337 7958706277 T = 40. high carbide proportion) Grinding parameters Feed rate: vf = 2 mm/min Stock: ae = 0.

vf = 20 mm/min (radii) Stock: ae = 0. For e.2 mm Cutting speed: vc = 20 m/s Dressing interval: 1 x per workpiece Benefits: Outstanding grinding behaviour Enormous reduction of grinding time Considerable increase of lifetime in comparison to refence tool Anwendungsbeispiel 3 Service Glossary Contact All dimensions in mm 96 WINTER abrasives for the tools industry 2011/2012 . Hybrid bonded tools proved to be the ideal solution for these fields of application. vf = 20 mm/min (radii) Stock: ae = 0. hard and tough PCBN grades with high cBN content are necessary. cBN grit size and binder.a challenge for their grinding tools: excellent freegrinding behaviour and fast cutting features prevent the insert as well as the grinding wheel surface from being glazed. g. The very good freegrinding behaviour of Insert+CBN grants an enormous productivity increase within tight dimension tolerance and outstanding cutting edge quality.High-performance grinding of solid PCBN inserts The grindability of the manifold PCBN grades differs considerably because of the large variety of combinations of cBN content. The features required for individual application areas are determined by the stipulated variables. PCD / PCBN inserts Grinding tool: D46 INSERT+CBN C100 A Grinding machine: WENDT WAC 725 Coolant: Emulsion Workpiece: solid PCBN insert Grinding parameters Feed rate: vf = 8 mm/min (sides). These inserts mostly consist of solid PCBN .2 mm Cutting speed: vc = 22 m/s Dressing interval: 1 x per workpiece Benefits: 60% reduction of grinding time Very good edge quality Perfect diminsional stability Application example 2 Inserts PCD PCBN Knives Milling cutters Mould and die Grinding tool: D46 INSERT+CBN C100 A Grinding machine: Agathon 400 Penta Coolant: Öl Workpiece: solid PCBN insert Grinding parameters Feed rate: vf = 6 mm/min (sides). WINTER INSERT+CBN has been developed especially for grinding solid PCBN inserts and has meanwhile become established. milling operations with interupted cut.25 mm Cutting speed: vc = 20 m/s Dressing interval: continuously Benefits: 30% reduction of wheel wear 10% time saving 16% grinding cost reduction Application example 1 WINTER Facts Shank tools Saws Grinding tool: D46 INSERT+CBN C100 A Grinding machine: EWAMATIC Coolant: Dielectric fluid Workpiece: solid PCBN insert Grinding parameters Feed rate: vf = 6 mm/min Stock: ae = 0.

metal bonded PCD grinding tools are still popular. PCD / PCBN inserts 97 . and are insensitive to variations in grinding pressure . Contact details can be found on the last page.Standard tools for manual PCD machining Apart from modern vitrified and hybrid bonds.3 mm 1) 6A2 Stock programme Diamond grinding wheels Shape 8BZ6A2 1BZ6A2 D 150 150 W 6 20 X 8 4 H 40 40 Grit size Bond VFK VF VFF VP Concentration Body A A A A Order number 60157643172 66260135795 60157643132 66260135772 Comment T = 26 mm E = 10 mm 1) T = 40 mm E = 10 mm 1) WINTER Facts May differ slightly from illustration depending on the machine’s adapter flange Shank tools Saws 12A2 Stock programme Inserts Diamond grinding wheels Shape 1BZ12A2 D 125 W 15 X 4 S° 45 H 20 Grit size Bond VFF Concentration Body A Order number 60157643666 Comment T = 26 mm E = 10 mm 3) PCD PCBN Knives For EWAG manual machines For Micro-Point 3) For Kelch SZ32K 1) 2) Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.which is important for manual applications. The selection assistant at the beginning of this chapter will help you to choose the best bond for your grinding task. These multi-purpose tools feature impressive lifetime. 2A2T Stock programme Diamond grinding wheels Shape 1BZ2A2T D 150 W 20 X 4 T 15 H 112 Grit size Bond VFF Concentration Body A Order number 66260134939 Comment T = 15.

Grinding tools for knife machining 98 .

The knife industry includes various grinding applications in the manufacture of industrial knives such as flat. 100 Diamond and cBN grinding wheels for surface and profile grinding 101 Grinding of flat and circular knives 103 Grinding of profile knives Information Further information on applications and products can be found at www. circular or profile knives. That is why most importance is given to the grinding of the blade facets. this is also the most frequent application for superabrasive grinding tools in knife machining.winter-superabrasives. The sharpness of the blade is the quality criterion for every type of knife. At the same time.com 99 .

Selection assistant for WINTER bond systems Diamond grinding wheels BZ587 K+1313RY Wear resistance Recommendations for use Standard metal bond for knife machining Resin bond for tungsten carbide-steel combination grinding. profile knives are available ex stock.g. e.Diamond and cBN grinding wheels for surface and profile grinding Surface and profile grinding WINTER offers metal and resin bonded grinding wheels for polish grinding of paper knives as well as roughly ground chopping knives for the recycling and shredding sector.g. wet More wear-resistant resin bond also for dry grinding Free-grinding CNC bond. Both cup wheels for the grinding of flat and circular knives as well as peripheral wheels for the profiling of e. for Cermet Univeral resin bond for wet grinding Wear resistance Recommendations for use Standard metal bond for knife machining More wear-resistant resin bond also for dry grinding Univeral resin bond for wet grinding Univeral resin bond for wet grinding Free-grinding resin bond for dry grinding WINTER Facts K+920 K+4821 Shank tools K+888RY cBN grinding wheels MSS587 Saws Inserts KSS920 KSSRY PCD PCBN KSSJY KSS007N Knives Milling cutters Mould and die Service Glossary Contact 100 WINTER abrasives for the tools industry 2011/2012 .

200 W 3....4 X 3. 14A1 Ø 200 U 2. Tungsten carbide HSS Göckel Reform Weinig 6A2. Contact details can be found on the last page..... Surface and profile grinding 101 Universal blade grinding machines 14F1.. BZ and MSS bonds Oil Emulsion Coolant Workpiece Material Machine Peripheral grinding wheel Shape Bond KSS bonds Coolant Profile knives etc. HSS Other dimensions on request Grinding of flat and circular knives 6A2 Stock programme Metal bonded diamond grinding wheels Shape 3BZ6A2 6BZ6A2 5BZ6A2 3BZ6A2 D 200 200 200 200 W 8 8 8 8 X 4 8 8 8 H 75 20 50 75 Grit size D64 D64 D64 D64 Bond BZ587 BZ587 BZ587 BZ587 Concentration C25 C25 C25 C25 Body A A A A Order number 60157642913 66260111969 66260110549 66260348688 Comment T = 35 mm 3) T = 31 mm 1) T = 31 mm 2) T = 35 mm 3) WINTER Facts Shank tools Saws May differ slightly from illustration depending on the machine’s adapter flange Inserts Resin bonded diamond grinding wheels Shape 14K6A2 26K6A2 D 200 200 W 8 8 X 4 4 H 50 75 Grit size D126 D126 Bond K+1313RY K+1313RY Concentration C100 C100 Body A A Order number 66260134453 60157643892 Comment T = 35 mm 2) T = 35 mm 3) Knives PCD PCBN May differ slightly from illustration depending on the machine’s adapter flange 1) Universal tool grinding machines (bore can be adapted) 2) Göckel grinding machines 3) Reform grinding machines Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time..8 Bond K+.8 X 4. Ø 100.Standard dimensions for knife machining Workpiece Material Machine Cup grinding wheel Shape Flat knives Circular knives etc.7 Oil Emulsion . 222..... KSS.

6A2 Stock programme Metal bonded cBN grinding wheels Shape 5BZ6A2 3BZ6A2 D 200 200 W 8 8 X 8 8 H 50 75 Grit size B126 B126 Bond MSS587 MSS587 Concentration V120 V120 Body A A Order number 66260133248 66260368698 Comment T = 31 mm 2) T = 35 mm 3) May differ slightly from illustration depending on the machine’s adapter flange Surface and profile grinding Resin bonded cBN grinding wheels Shape 2K6A2 1K6A2 D 125 150 W 3 4 X 4 6 H 20 20 Grit size B107 B181 Bond KSSRY KSS007N-63 Concentration V120 V180 Body H A Order number 66260134792 60157643468 Comment T = 18 mm 4) T = 29 1) May differ slightly from illustration depending on the machine’s adapter flange 222 Stock programme WINTER Facts cBN grinding wheels Shank tools Shape 3K222 D 100 W 3 V° 3 X 6 H 20 Grit size B126 Bond KSSRY Concentration V120 Body A T Order number 60157643658 Comment T = 30 mm 4) Saws Inserts Universal tool grinding machines (bore can be adapted) Göckel grinding machines 3) Reform grinding machines 4) Weinig grinding machines 1) 2) PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm 102 WINTER abrasives for the tools industry 2011/2012 .

6 weeks Weinig grinding machines Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time. 103 Surface and profile grinding cBN grinding wheels .Grinding of profile knives 14A1 Stock programme Diamond grinding wheels Shape 2K14A1 D 200 U 4 X 10 H 60 Grit size D46 Bond K+888RY Concentration C100 Body A Order number 66260112982 1) Comment T = 6 2) Shape 1K14A1 D 200 U 4 X 3 H 60 Grit size B91 Bond KSSRY Concentration V240 Body H Order number 60157643410 Comment T = 5 2) 14F1 Stock programme Diamond grinding wheels Shape 4K14F1 K14F1 3K14F1 D 200 200 200 U 2 3 4 X 5 5 6 R 1 1. Contact details can be found on the last page.75 32 40 50 9K14F1 200 4 7 2 60 D64 D64 D64 D64 D64 D64 D64 D64 D151 D151 D151 D151 D151 D151 D151 Bond K+888RY K+920 K+888RY K+1313RY K+4821 K+4821 K+4821 K+4821 K+4821 K+4821 K+4821 K+4821 K+4821 K+4821 K+4821 K+4821 K+4821 K+4821 K+4821 Concentration C75 C100 C100 C100 C100 C100 C100 C100 C100 C100 C100 C100 C100 C100 C100 C100 C100 C100 C100 Body A A H H A A A A A A A A A A A A A A A Order number 60157643156 1) 66260336122 1) 66260111253 66260114210 66260119930 1) 66260127332 1) 66260127734 1) 66260350546 1) 66260127638 1) 66260118539 1) 66260131361 1) 66260119140 66260119142 1) 66260395343 1) 66260127145 1) 66260350535 1) 66260117349 1) Comment T = 6 2) T = 10 2) T = 5 2) T = 10 WINTER Facts Shank tools Saws T = 5 2) T = 10 Inserts PCD PCBN Knives 66260117251 1) 66260127453 T=5 ) 2 Milling cutters May differ slightly from illustration depending on the machine’s adapter flange 1) 2) Mould and die Delivery time 5 .5 2 H 60 60 60 Grit size D54 D64 D46 D151 9K14F1 200 2 7 1 20 30 31.75 32 40 50 60 13K14F1 7K14F1 200 200 2 4 7 7 1 2 60 20 30 31.

75 32 Grit size B126 B126 B126 B126 B126 B126 B126 B126 B126 B151 B151 Bond KSS920 KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY Concentration V180 V180 V180 V180 V180 V180 V180 V180 V180 V180 V240 Body A A A A A A A A A A H Order number 60157642627 66260119631 1) 66260128533 1) 66260127835 1) 66260350545 1) 66260127441 1) 66260127044 1) 66260131760 1) 66260119546 66260130748 60157642904 T = 10 2) T = 5 2) T = 10 2) T = 5 2) Comment T = 6 2) T = 10 Surface and profile grinding 40 50 60 13K14F1 K14F1 1K14F1 200 200 200 2 3 4 7 5 3 1 1.6 weeks Weinig grinding machines All dimensions in mm 104 WINTER abrasives for the tools industry 2011/2012 .5 H 20 20 Grit size D64 D126 Bond K+920 K+920 Concentration C75 C75 Body E E Order number 60157678914 60157678913 Comment T = 10 T = 10 Knives Milling cutters cBN grinding wheels Shape D 200 U 1 X 5 R 0.5 H 20 Grit size B151 Bond KSSR Concentration V180 Body E Order number 60157678949 Comment T = 10 Mould and die 7K700 1) 2) Service Glossary Contact Delivery time 5 .14F1 Stock programme cBN grinding wheels Shape 5K14F1 9K14F1 D 200 200 U 2 2 X 5 7 R 1 1 H 60 20 30 31.3 H 20 Grit size B107 Bond KSSJY Concentration V180 Body A Order number 60157642630 Comment S = 23° T = 17 Shank tools 4K222 Saws 700 Stock programme Inserts Diamond grinding wheels PCD PCBN Shape 7K700 7K700 D 200 200 U 1 1 X 5 5 R 0.5 0.5 2 60 60 60 May differ slightly from illustration depending on the machine’s adapter flange 222 Stock programme WINTER Facts cBN grinding wheels Shape D 150 W 2 X 3.

105 Surface and profile grinding . Contact details can be found on the last page.WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time.

Grinding wheels for the machining of milling tools 106 .

rebating. All of these tools place different demands on the grinding process. there is a very wide range of milling cutters. In this sector. Hobs are used in gear manufacturing and need to be ground and re-sharpened precisely with superabrasive grinding wheels. Another major application area is hob grinding. chamfering and profile cutters.com 107 .In the woodworking industry. joint. There are one-piece milling cutters as well as screwed and welded designs. milling cutters are used for a variety of machining tasks. 108 Diamond and cBN grinding wheels for grinding of cutting faces and clearances 109 Face grinding of profile cutters 113 Top grinding of profile cutters 114 Grinding of hobs Information Further information on applications and products can be found at www. The most common are groove.winter-superabrasives.

dry Resin bond for tungsten carbide-steel combination grinding. Selection assistant for WINTER bond systems Diamond grinding wheels K+1421R Wear resistance Recommendations for use Standard resin bond for CNC applications Resin bond for tungsten carbide-steel combination grinding. as the runout of the milling tools is ensured in this manufacturing step. the tool faces and the clearances (top) are the main applications for grinding. In a similar way to shank tools and saw blades. The machining of the top is particularly important here. This then forms the basis for an even cutting performance. dry Universal resin bond for dry grinding Universal resin bond for dry grinding Universal resin bond for dry grinding Free-grinding resin bond for dry grinding Wear resistance Recommendations for use Particularly wear-resistant bond for machining of hobs Universal resin bond for wet grinding Universal resin bond for wet grinding Universal resin bond for wet grinding Standard resin bond for CNC applications Universal resin bond for tool grinding Universal resin bond for tool grinding Free-grinding resin bond for dry grinding WINTER Facts K+1414N K+1414J K+888R K+888N K+888J Shank tools Saws K+1410 cBN grinding wheels KM64 Inserts PCD PCBN KSSTY KSSRY Knives KSSJY KSS12N Milling cutters KSS10N KSS10J KSS007N Mould and die Service Glossary Contact 108 WINTER abrasives for the tools industry 2011/2012 .Diamond and cBN grinding wheels for grinding of cutting faces and clearances Face and clearance grinding The grinding of milling tools represents the last machining step in the manufacture and re-working of milling cutters.

.. T = 10 Inserts PCD PCBN 150 175 5 5 4 4 20 20 D64 D64 S = 15°.200 W 3. KSS...8 X 2...3 Bond K+. 222 Ø 100... 109 Face and clearance grinding . 222..6 weeks Available while stocks last Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.4 Bond K+.. Contact details can be found on the last page... 12A2.3.. T = 6 S = 15°. T = 13 Knives Delivery time 5 . T = 10 Saws S = 15°.10 X 1.. KSS bonds Oill Emulsion (dry) Coolant Standard dimensions for the machining of hobs Workpiece Material Machine Cup grinding wheel Shape Hobs Tungsten carbide HSS Universal tool grinding machines 4BT9. Ø 100. T = 13 S = 15°.150 W 1..Standard dimensions for the machining of milling tools for the woodworking industry Workpiece Material Machine Cup grinding wheel Shape Milling tools for the wookworking industry Tungsten carbide HSS Universal tool grinding machines 4A2. KM bonds Oil Emulsion Coolant Other dimensions on request Face grinding of profile cutters 4A2 Stock programme Diamond grinding wheels Shape K4A2 D 100 W 6 X 2 H 20 Grit size D64 D91 6K4A2 125 5 2 20 D46 D64 K4A2 1K4A2 125 125 5 6 2 2 20 20 D91 D46 D64 K4A2 K4A2 1) 2) WINTER Facts Bond K+888N K+888N K+888J K+888R K+888R K+1410 K+1410 K+888N K+888N Concentration C50 C50 C50 C50 C50 C75 C100 C50 C50 Body H H H H H H H H H Order number 66260137071 2) 66260136265 2) 60157643448 60157643256 66260133740 1) 66260115833 66260128030 60157643184 60157643327 Comment S = 15°. T = 8 Shank tools S = 15°.

4A2 Stock programme
cBN grinding wheels Shape K4A2 K4A2 K4A2 D 100 125 125 150 150 150 175 200 W 4 4 5 3 4 4 5 6 X 2 2 4 2 2 3 4 2 H 20 20 20 20 20 20 20 20 Grit size B107 B107 B126 B151 B107 B91 B126 B107 Bond KSS10N KSS10N KSS10J KSSRY KSS10N KSS12N KSS10J KSS10J Concentration V120 V120 V120 V240 V120 V240 V120 V120 Body H H H A H A H H Order number 60157642646 1) 60157642812 1) 60157642977 1) 66260134960 2) 60157642791 66260127081 60157643668 60157643223
1)

Comment S = 15°, T = 8 S = 15°, T = 6 S = 11°, T = 15 S = 20°, T = 17 S = 15°, T = 6 S = 15°, T = 12 S = 15°, T = 13 S = 15°, T = 11

Face and clearance grinding

3K4A2 K4A2 K4A2 K4A2 K4A2

12A2 Stock programme
cBN grinding wheels

WINTER Facts

Shape K12A2

D 100 125

W 5 5

X 2 2

S 20 20

H 20 20

Grit size B126 B126

Bond KSS10J KSS10J

Concentration V120 V120

Body H H

Order number 66260136215 66260136538 2)

Comment T = 12 T = 16

Shank tools

K12A2

Saws

Inserts

12V2 Stock programme
PCD PCBN

Diamond grinding wheels Shape D 125 125 125 W 5 5 8 X 3 4 4 H 20 20 20 Grit size D64 D46 D46 D64
1)

Bond K+888N K+888N K+888N K+888N

Knives

Concentration C50 C50 C50 C75

Body H H H H

Order number 60157642736 66260129020 60157642744 66260136367

Comment S = 30°, T = 26 S = 29°, T = 26 S = 30°, T = 26

1K12V2
Milling cutters

1K12V2 1K12V2

Mould and die
2)

Service Glossary Contact

Delivery time 5 - 6 weeks Available while stocks last

All dimensions in mm

110

WINTER abrasives for the tools industry 2011/2012

222 Stock programme
Diamond grinding wheels Shape 1K222 16K222 D 125 125 W 5 5 X 4 4 H 20 20 Grit size D64 D151 D181 20K222 125 5 4 20 D46 D46 D64 D64 D91 D126 D151 D181 D181 cBN grinding wheels Shape 20K222 D 125 W 5 X 4 H 20 Grit size B64 B107 B126 B151 22K222 1K222
1)

Bond K+1414J K+888R K+888R K+888J K+1410 K+888R K+1410 K+888R K+888R K+888R K+1410 K+1410

Concentration C50 C75 C100 C50 C75 C50 C75 C50 C50 C75 C100 C100

Body H H H H H H H H H H D H

Order number 66260135758 66260100321 60157643406

Comment S = 20°, T = 23 S = 20°, T = 23

66260111759 66260117305 66260335191 66260117906 66260118608 66260130346 66260115578 66260352288

Bond KSS007N-63 KSS10J KSS10J KSS007N-63 KSS10J KSS007N-63

Concentration V120 V120 V120 V120 V120 V120

Body D H H H H H

Order number 66260115588 66260133018 66260350216 66260135854 60157642903 66260115865

Comment S = 20°, T = 23

WINTER Facts

Shank tools

125 150

5 5

4 4

20 20

B107 B107

S = 20°, T = 23 1) S = 20°, T = 23
Saws

3 × 120° M6, pitch circle 32 3 × 120° Ø 6.6, pitch circle 36

Inserts

PCD PCBN

Knives

Milling cutters

Mould and die

Service Glossary Contact All dimensions in mm

Please feel free to contact our sales engineers at any time. Contact details can be found on the last page.

Face and clearance grinding
111

66260349438

S = 20°, T = 23

222 Stock programme
Diamond grinding wheels Shape 2K222 D 150 W 3 X 3.3 H 20 Grit size D46 D64 2K222 200 3 3.3 20 D64 Bond K+1410 K+1410 K+1410 Concentration C75 C75 C75 Body A A A Order number 66260129203 2) 66260345390 66260340765 S = 12°, T = 12 Comment S = 12°, T = 12

Face and clearance grinding

cBN grinding wheels Shape 4K222 2K222 D 150 150 W 2 3 X 3.3 3.3 H 20 20 Grit size B107 B64 B107 5K222 2K222 175 200 3 3 3.3 3.3 20 20 B107 B107 Bond KSSJY KSS007N-63 KSS007N-63 KSS007N-63 KSS007N-63 Concentration V180 V120 V180 V180 V180 Body A A A A A Order number 60157642630 66260119538 2) 66260345388 66260347845 66260340761 S = 12°, T = 12 S = 12°, T = 12 Comment S = 23°, T = 17 1) S = 12°, T = 12

May differ slightly from illustration depending on the machine’s adapter flange

WINTER Facts

222 Stock programme
Diamond grinding wheels Shape D 150 W 5 X 4 H 20 Grit size D64 D151 Bond K+888R K+1414N K+888R K+888R Concentration C50 C75 C50 C50 Body H H H H Order number 66260135778 66260128468 66260135779 60157643208 S = 18°, T = 26 S = 16°, T = 28 Comment S = 20°, T = 23

Shank tools

Saws

14K222
Inserts

2K222 6K222

175 200

5 5

4 4

20 20

D64 D64

PCD PCBN

cBN grinding wheels
Knives

Shape 14K222

D 150

W 5

X 4

H 20

Grit size B54 B107

Bond KSS10J KSS10J KSS10J KSS10J

Concentration V120 V120 V120 V120

Body H H H H

Order number 66260110861 66260135777 66260135775 60157643768

Comment S = 20°, T = 23

Milling cutters

Mould and die

2K222 6K222
1) 2)

175 200

5 5

4 4

20 20

B107 B107

S = 18°, T = 26 S = 16°, T = 28

Service Glossary Contact

Drawing see page 104 Available while stocks last
All dimensions in mm

112

WINTER abrasives for the tools industry 2011/2012

Top grinding of profile cutters

12A2 Stock programme
Diamond grinding wheels

K12A2

100

5

2

45

20

D46 D91 D91

K+888N K+888R K+888R-69 K+888R K+888R K+888R

C50 C50 C50 C50 C75 C50

H H A D D H

60157643097 60157643285 66260147081 60157642582 60157642588 66260136340 1)

T = 25

K12A2

100

6

4

45

20

D64 D126

T = 27

K12A2

125

6

2

45

20

D91

T = 25

cBN grinding wheels Shape K12A2 D 100 W 5 X 2 S 45 H 20 Grit size B126 Bond KSS10J Concentration V120 Body H Order number 60157643373 Comment T = 25

1)

Delivery time 5 - 6 weeks

WINTER Facts

Shank tools

Saws

Inserts

PCD PCBN

Knives

Milling cutters

Mould and die

Service Glossary Contact All dimensions in mm

Please feel free to contact our sales engineers at any time. Contact details can be found on the last page.

Face and clearance grinding
113

Shape

D

W

X

S

H

Grit size

Bond

Concentration

Body

Order number

Comment

3 H 50.8 50.or spiral-fluted gear hobs WINTER Facts 4V4 Stock programme cBN grinding wheels Shank tools Shape 1K4V4 D 100 W 6 X 1 V° 10 H 20 Grit size B151 Bond KSSTY Concentration V180 Body A Order number 66260135829 Comment T = 10 Up to module 6 Saws For creep feed and reciprocal grinding of straight-fluted hobs Inserts PCD PCBN 222 Stock programme cBN grinding wheels Shape D 150 200 W 2 2 X 3.3 3. T = 17 up to module 6 S = 23°. T = 10 Up to module 6 Face and clearance grinding K4BT9 cBN grinding wheels Shape K4BT9 1SP4BT9 D 100 150 W 10 10 X 1 3 V° 5 8 H 20 50.8 Grit size B126 B126 Bond KSS12N KM64 Concentration V180 V300 Body A A Order number 66260132772 66260354043 1) Comment S = 20°.Grinding of hobs 4BT9 Stock programme Diamond grinding wheels Shape D 100 W 10 X 1 V° 5 H 20 Grit size D126 Bond K+1421R Concentration C75 Body A Order number 66260348380 Comment S = 20°.8 Grit size B151 B151 Bond KSSRY KSSRY Concentration V300 V300 Body A A Order number 60157644021 66260134942 Comment S = 20°. T = 22 up to module 12 Knives Milling cutters 1K222 1K222 Mould and die Service Glossary Contact For creep feed and reciprocal grinding of straight-fluted hobs 1) Available while stocks last All dimensions in mm 114 WINTER abrasives for the tools industry 2011/2012 . T = 10 Up to module 6 S = 20°.5 Up to module 8 For creep feed and reciprocal grinding of straight. T = 10 R = 1.

WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time. Face and clearance grinding 115 . Contact details can be found on the last page.

Grinding tools for the mould-and-die industry 116 .

118 Diamond and cBN grinding wheels for surface and OD grinding 124 Diamond and cBN grinding tools for ID grinding 125 Vitrified bonded grinding tools 129 Resin bonded grinding tools 136 Metal bonded grinding tools 139 Electroplated grinding pins 146 Small grinding tools for coordinate grinding 148 149 150 152 154 154 155 156 157 157 Diamond and cBN cut-off wheels Application notes Resin bonded cut-off wheels Metal bonded cut-off wheels Diamond files Riffle files for manual applications Needle files for manual applications Files for manual and machine use Diprofile files for hand file machines Saw rods for manual and machine use 158 Honing sticks 158 Metal bonded honing sticks 161 Resin bonded honing sticks 162 WINTER Diaplast® and WINTER Diaplast® suspension 162 Applications and product specifications 167 Application notes for the preparation of specimens for microscopic examinations 170 Micron powder 172 Lapping tools 172 DIMLAP® lapping tools 173 Manual lapping tools 174 Dressing tools 174 Electroplated and sintered-metal bonded dressing tools 176 Stationary dressing tools 177 WINTER dressing device 177 Cleaning and sharpening stones for diamond and cBN grinding wheels 117 . this requires flexible and efficient solutions. due to small lot sizes. More often than not. products are manufactured on a ‘one-off’ basis according to exact customer specification. Many companies use a high proportion of manual production steps.In the mould and die industry small lot sizes are the order of the day. CNC operations and automated production lines are unusual.

Knives Milling cutters Mould and die Service Glossary Contact 118 WINTER abrasives for the tools industry 2011/2012 .Diamond and cBN grinding wheels for surface and OD grinding Vitrified and resin bonded diamond and cBN grinding wheels are used for surface and OD grinding. The WINTER MAXI stock programme offers a substantial choice of resin bonded 1A1 standard grinding wheels for machining tungsten carbide and steel. Vitrified bonded tools are also specified for individual machining tasks. Please contact us regarding your requirements. Surface and OD grinding Stock availability D 200 mm T 10 mm Dia/cBN Dia/cBN Dia/cBN Dia Dia Dia cBN 15 mm Dia/cBN Dia/cBN Dia/cBN Dia/cBN Dia/cBN Dia/cBN Dia/cBN Dia/cBN cBN Dia/cBN Dia Dia Dia/cBN Dia/cBN Dia/cBN Dia/cBN Dia/cBN 20 mm Dia 30 mm WINTER Facts 225 mm 250 mm 300 mm Shank tools 350 mm 400 mm Saws 450 mm 500 mm Inserts 600 mm 750 mm PCD PCBN 800 mm Available ex stock Extended programme delivery time 5–6 weeks Also availabe ex stock: K1A1-300-25-5 127 diamond.

wet Special resin bond for tungsten carbide-steel combination grinding.Selection assistant for WINTER bond systems Diamond grinding wheels Maxi 1313RY Maxi 1414R Maxi 888RY Maxi 888NY Maxi 8837 Maxi 125 Maxi 280 Maxi 777J cBN grinding wheels Maxi RY Maxi NY Maxi 191 Maxi 10N Maxi 67 Wear resistance Wear resistance Recommendations for use Special resin bond for tungsten carbide-steel combination grinding. Surface and OD grinding 119 . Contact details can be found on the last page. dry Universal resin bond for wet grinding Universal resin bond for wet grinding Standard bond for surface and OD grinding Universal resin bond for surface and OD grinding > Ø250 Universal resin bond for surface and OD grinding < Ø250 Universal resin bond for fine grit applications Recommendations for use Universal resin bond for wet grinding Universal resin bond for wet grinding Universal resin bond for surface and OD grinding Universal resin bond for tool grinding Standard bond for surface and OD grinding WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time.

1A1 Stock programme Diamond grinding wheels Shape K1A1 D 200 T 10 X 5 H 51 Grit size D20B D64 D91 D91 D126 Bond Maxi 777J Maxi 280 Maxi 280 Maxi 888NY Maxi 888NY Maxi 280 Maxi 280 Maxi 888NY Maxi 280 Maxi 888NY Maxi 888NY Maxi 280 Maxi 888NY Maxi 888NY Maxi 280 Maxi 280 Maxi 888NY Maxi 888NY Maxi 1313RY Maxi 8837 Maxi 1313RY Maxi 8837 Maxi 125 Maxi 8837 Maxi 1313RY Maxi 8837 Maxi 8837 Maxi 8837 Maxi 8837 Maxi 125 Maxi 8837 Maxi 8837 Maxi 8837 Concentration C50 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 Body B A A B B A A B H B B H B B H H B B B B B B H B B B B B B H B B B Order number 66260119254 66260119608 2) 66260119610 2) 66260119259 66260119262 66260119613 2) 66260119612 2) 66260119266 66260119623 66260119268 2) 66260119327 2) 66260119626 2) 66260119328 2) 66260119334 2) 66260119641 2) 66260119642 66260119336 2) 66260119337 66260119339 66260119219 66260119213 2) 66260119221 66260119648 2) 66260119208 66260119206 66260119210 66260119204 66260119193 2) 66260119190 2) 66260119652 2) 66260119189 2) 66260119187 66260119185 Surface and OD grinding K1A1 200 15 5 51 D64 D126 K1A1 K1A1 200 225 20 10 5 5 51 51 D126 D91 D91 K1A1 K1A1 225 250 15 10 5 5 51 51 D126 D126 D126 K1A1 250 15 5 51 D46 D91 D126 WINTER Facts D126 K1A1 250 250 300 15 20 10 5 5 5 76 76 127 D126 D126 D91 D126 D126 Shank tools K1A1 K1A1 Saws Inserts K1A1 300 15 5 127 D91 D91 PCD PCBN D126 D126 K1A1 300 300 20 25 5 5 127 127 D126 D91 D126 K1A1 300 30 5 127 D126 D126 Knives K1A1 Milling cutters Mould and die K1A1 K1A1 350 350 10 20 5 5 127 127 D126 D126 Service Glossary Contact All dimensions in mm 120 WINTER abrasives for the tools industry 2011/2012 .

Contact details can be found on the last page.6 weeks Available while stocks last WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.1A1 Stock programme Diamond grinding wheels Shape K1A1 K1A1 D 350 400 T 30 10 X 5 5 H 127 127 Grit size D126 D20A D126 K1A1 400 20 5 127 D126 D126 K1A1 K1A1 400 500 30 20 5 5 127 203.2 D126 D126 D126 K1A1 K1A1 K1A1 K1A1 1) 2) Bond Maxi 8837 Maxi 777N Maxi 8837 Maxi 1313RY Maxi 8837 Maxi 8837 Maxi 8837 Maxi 1313RY Maxi 8837 Maxi 8837 Maxi 1313RY Maxi 8837 Concentration C75 C50 C75 C75 C75 C75 C75 C75 C75 C75 C75 C75 Body B B B B B B B B B B A A Order number 66260119184 2) 66260119180 66260119231 66260119174 66260119177 66260119514 66260119518 66260119523 66260119524 66260119529 1) 66260119531 1) 500 600 750 800 30 30 20 30 5 5 5 5 203. Surface and OD grinding 121 66260119431 2) .2 305 305 305 D126 D126 D126 D126 Delivery time 5 .

1A1 Stock programme cBN grinding wheels Shape K1A1 D 200 T 10 X 5 H 51 Grit size B91 B126 B126 K1A1 200 15 5 51 B91 B107 B126 K1A1 225 10 5 51 B91 B126 B126 K1A1 K1A1 225 225 12 15 5 5 51 51 B126 B91 B126 B126 K1A1 250 10 5 51 B91 B126 WINTER Facts Bond Maxi 191 Maxi 10N Maxi 191 Maxi 191 Maxi 10N Maxi 191 Max i 191 Maxi 10N Maxi 191 Maxi 10N Maxi 191 Maxi 10N Maxi 191 Maxi 191 Maxi 191 Maxi RY Maxi 191 Maxi 10N Maxi 191 Maxi 10N Maxi 191 Maxi 191 Maxi 67 Maxi 67 Maxi 191 Maxi 191 Maxi 67 Maxi 67 Maxi 67 Maxi 67 Maxi 191 Maxi 67 Concentration V180 V120 V180 V180 V120 V180 V180 V120 V180 V120 V180 V120 V180 V180 V180 V150 V180 V120 V180 V120 V180 V180 V120 V120 V180 V180 V120 V120 V120 V120 V180 V120 Body A B A A B A H B H B H B H H H B H B H B H H B B H H B B B B H B Order number 66260119656 2) 66260119532 2) 66260119658 66260119660 2) 66260119536 2) 66260119661 66260119743 2) 66260119537 66260119747 66260119539 2) 66260119748 66260119543 66260119750 2) 66260119751 2) 66260119752 66260119547 2) 66260119753 66260119391 66260119757 2) 66260119393 66260119769 2) 66260119776 66260119390 66260119386 66260119778 66260119780 66260119382 66260119384 66260119366 66260119367 66260119781 66260119370 Surface and OD grinding K1A1 250 15 5 51 B91 B91 Shank tools B126 K1A1 250 20 5 51 B91 B126 K1A1 300 15 5 76 B91 B126 K1A1 300 300 300 15 15 20 5 5 5 76.2 127 76 B126 B126 B91 B126 K1A1 K1A1 K1A1 K1A1 300 300 300 350 20 20 30 20 5 5 5 5 76.2 127 127 127 B126 B126 B126 B126 B126 K1A1 350 30 5 127 B126 Saws Inserts PCD PCBN K1A1 K1A1 Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm 122 WINTER abrasives for the tools industry 2011/2012 .

123 Surface and OD grinding .6 weeks Available while stocks last WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time. Contact details can be found on the last page.2 305 305 B126 B126 B126 B126 Delivery time 5 .2 203.1A1 Stock programme cBN grinding wheels Shape K1A1 K1A1 D 400 400 T 15 20 X 5 5 H 127 127 Grit size B126 B126 B126 K1A1 400 30 5 127 B126 B126 K1A1 K1A1 K1A1 K1A1 1) 2) Bond Maxi 191 Maxi 67 Maxi 67 Maxi 67 Maxi 67 Maxi 67 Maxi 67 Maxi 67 Maxi 67 Concentration V180 V120 V180 V120 V180 V120 V120 V120 V120 Body H B B B B B B A A Order number 66260119785 66260119374 66260119376 66260119380 66260119381 66260119405 2) 66260119409 66260119425 1) 66260119426 1) 450 500 750 800 20 20 20 30 5 5 5 5 203.

Increasing the clamping length L3 min will result in a new permitted speed. The bond type of the grinding pin must be chosen according to the material. When in use. If you have further questions. It is printed on the packaging label and is often engraved on the shaft of the grinding pin.Diamond and cBN grinding tools for ID grinding Many different materials are machined by ID grinding. The permitted speed shown there applies to a minimum clamping length of L3 min = 10 mm. dressable. It is imperative to observe the permitted speed at all costs. grinding pins are particularly prone to bending stress which can lead to tool failure if a particular threshold value is exceeded. especially suited for roughing tungsten carbide. For this reason. high removal rates. Vitrified bonds: High resistance to wear and temperature. please note that the diameter of the ID grinding tool should be no more than 70% of your bore. well suited for short-chipping materials such as glass and ceramics Electroplated metal bonds: Single layer. the permitted speed nperm of a grinding pin must not be exceeded.1 8 Manufacturing process – internal abbreviation Cylindrical design Head diameter Head length Layer thickness Shaft diameter Shaft length Diameter of recess Length of recess Specification sample of resin bond grinding pin Inserts D T PCD PCBN X S Knives L2 S1 Milling cutters L4 D126 K+888RY C100 Mould and die Service Glossary Contact All dimensions in mm 124 WINTER abrasives for the tools industry 2011/2012 .1-8 D126 K+888RY C100 Saws K Shape 1A1W 8 6 2 6 60 4. especially for tungsten carbide and HSS Sintered metal bonds: Extremely wear resistant with stable edge holding. surface roughness depending on grit size and condition of wear. we are pleased to help. glass and HSS When choosing your grinding pin. ID grinding WINTER Facts Shank tools Dimensioning explanation Sample design K1A1W-8-6-2-6-60-4. especially suited for hardened steels Resin bonds: Universally suitable for dry and wet grinding. a different technical solution is required. If the permitted speed is smaller than the adjustable speed of the grinding spindle. This keeps the contact area between the grinding pin and the workpiece in a comfortable range and avoids burning. please contact us. The ratio of increased clamping length and increase of permitted speed is not proportional but requires a recalculation of the new maximum of speed.

the N7 bond range which is well-known for OD grinding.Vitrified bonded grinding tools Grinding pins and grinding wheels with vitrified bonds are used in wet grinding. Due to their high porosity. has recently produced outstanding ID grinding results. Design matrix C75-C200 V180-V480 Layer thickness T 3 4 5 6 8 10 12 16 Diameter D 3 4 5 6 7 8 10 12 14 15 16 18 24 Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN - Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN - Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN WINTER Facts Shank tools Shaft materials: Steel Tungsten carbide All applications Dimensions on request Saws Minimum order quantity for manufacture of non-stock items: 5 pieces per item Special geometries on request Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time. 125 ID grinding. Contact details can be found on the last page. Over and above the tried and tested WINTER VSS cBN vitrified bond systems.vitrified bonds . these innovative glassceramic systems permit cool grinding and a long tool life at the same time. They are also available now as mini grinding tools with ‘N7 bore’.

0 52.0 10.0 6.0 6.0 12.0 48..000 WINTER Facts 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W Shank tools Saws Inserts PCD PCBN 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W Knives Milling cutters Mould and die Service Glossary Contact nperm (rpm) according to clamping length L3 All dimensions in mm 126 WINTER abrasives for the tools industry 2011/2012 .0 7.0 15.000 96.000 32.000 60.0 15.000 27.0 24.000 31.0 16.000 32.0 10.000 27.0 50.0 10.0 nperm (1/min) 16.000 Clamping length L3 max 52.0 6.000 31.0 10.000 28.0 52.000 40.0 6.1.0 10.0 14.000 136.000 48. thus good transport for the cooling lubricant into and chip removal from the contact zone Predominantly hardened chrome steels.0 4.000 136.0 5.000 30.0 6..0 8.1000 min-1 0..002.0 52.0 Clamping length L3 min 10.000 120.0 10..0 12.000 16.0 6.0 43.0 15.0 6. VSS (cBN ceramic) 40–80 m/s.0 6.0 10.0 8. highly porous. HSS and tool steels Application areas Recommended use Grinding wheel shape Grit size dk 1A1W grinding pins and 1A8 grinding wheels B15 .0 52.0 46.0 10.000 32..0 10.0 10.0 48..000 120.000 53.000 68.0 6.0 20.0 6.000 29.0 nperm (1/min) 139.000 150.0 48.0 10.0 52.0 50.000 80.0 10.0.0 10.0 8.0 12.000 64. please observe nperm 0.020 mm Oil and emulsion ID grinding .0 6.000 96.0 10.0 8.0 52.0 10.000 22.000 30.000 25.0 7.000 137. very good profiling characteristics.B126 "N7 Bore" (glass ceramic system).0 6.000 150.0 9.0 10.0 10.0 52.0 10.000 25.000 16.000 106.0 52.0 52.0 10.000 80.0 10.0 10.0 10.0 6.000 20.0 10.0 6.000 144.000 64.0 52.2 m/min 100.000 32.0 10.000 27.0 52.0 6.0 18.vitrified bonds Bond Circumferential speed vc Table feed rate vf Workpiece speed nw Infeed ae Coolant Important notes when using grinding pins (see also page 124) 1A1W Grinding pins in vitrified bond Shape 1A1W D 3.000 24.0 52. protection against abrasion.Grinding pins / Grinding wheels – summary and recommendations for use Bond type Abrasive Bond designation Features Vitrified bond cBN (diamond on request) Vitrified Extremely high grit retention.0 T 6.0 6.0 52.

5 2. 127 ID grinding .5 4.5 5 5 7 7 H 5 5 6 6 6 8 6 6 6 6 8 8 6 6 Fine (B64) 66260394977 66260388678 66260388179 66260393580 66260397982 66260396791 69014158584 66260392385 66260391986 66260395087 69014170892 66260398493 66260397088 66260395689 Medium (B91) 66260396154 69014159655 69014158156 66260395957 66260391958 66260399966 66260396259 69014157860 69014161961 66260394662 66260397567 69014163168 69014158063 66260398864 Rough (B126) 66260393099 66260389500 69014162201 69014162502 66260397203 69014163811 69014161804 66260388105 66260392006 69014170907 66260393912 66260397713 69014167508 69014158009 WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.5 2 2 2 2 2 2 2 2 3 S 3 6 6 6 6 6 6 6 6 6 6 L2 60 60 60 60 60 60 60 60 60 60 60 L4 8 8 8 8 12 Fine (B64) 66260398856 66260391458 66260398560 66260394162 66260397564 66260398666 66260396167 69014161068 66260393169 66260397570 69014163671 Medium (B91) 66260397474 66260397676 66260388279 66260394381 66260390983 66260392785 66260392086 66260395187 66260397188 66260395789 66260396690 Rough (B126) 66260392338 66260392340 66260399742 66260391946 66260392048 66260387849 66260391750 66260396651 66260399052 66260396253 Delivery time 5 weeks Minimum delivery 5 pieces per item 1A8 Delivery programme cBN grinding wheels Shape VG1A8 VG1A8 VG1A8 VG1A8 VG1A8 VG1A8 VG1A8 VG1A8 VG1A8 VG1A8 VG1A8 VG1A8 VG1A8 VG1A8 D 10 10 11 11 12 12 13 13 15 15 18 18 20 20 T 10 14 10 14 10 15 10 15 10 15 10 15 10 15 X 2.5 3.5 4.5 3 2 3.5 2.5 2.5 1.vitrified bonds 66260398844 .1A1W Delivery programme cBN grinding pins Shape VG1A1W VG1A1W VG1A1W VG1A1W VG1A1W VG1A1W VG1A1W VG1A1W VG1A1W VG1A1W VG1A1W D 5 6 7 8 9 10 11 12 13 14 15 T 6 6 6 6 10 10 10 10 10 10 10 X 1. Contact details can be found on the last page.

5 13.5 13.5 7.5 8.5 8.vitrified bonds VG1A8 VG1A8 VG1A8 VG1A8 VG1A8 VG1A8 VG1A8 VG1A8 VG1A8 VG1A8 VG1A8 WINTER Facts VG1A8 VG1A8 VG1A8 Shank tools VG1A8 VG1A8 Saws VG1A8 VG1A8 Inserts VG1A8 VG1A8 PCD PCBN VG1A8 VG1A8 Knives VG1A8 VG1A8 Milling cutters VG1A8 VG1A8 Mould and die Service Glossary Contact Delivery time 5 weeks Ø < 25 mm minimum delivery 5 pieces per item Ø ≥ 25 mm minimum delivery 2 pieces per item All dimensions in mm 128 WINTER abrasives for the tools industry 2011/2012 .5 12.5 7.5 12.5 12 12 12 13.5 16 16 16 H 6 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 13 13 13 13 13 13 13 13 13 Fine (B64) 66260396590 66260393995 69014158496 66260386897 66260392798 66260391599 66260388800 66260395803 69014159404 69014160101 66260387505 66260391606 69014167707 69014164708 66260396010 66260398109 69014161611 66260392312 66260396513 66260392314 66260393015 66260397416 66260394217 66260387318 66260397619 69014159520 66260396621 66260391722 66260399723 66260394724 66260397525 Medium (B91) 66260394465 66260394469 66260398870 69014165871 66260394272 69014160973 66260397874 66260399076 66260396477 69014162775 66260389478 66260389179 66260394180 66260395081 66260391583 66260399382 69014160784 66260393285 66260392286 66260396987 66260399488 66260397189 66260397990 66260398291 69014174592 69014158293 66260391194 66260394395 69014160796 66260387297 66260393298 Rough (B126) 66260397310 66260393414 66260393415 66260399016 66260394617 66260388018 66260399819 66260397621 66260392422 69014162620 69014158723 66260395124 66260399125 69014158026 66260391728 69014160727 66260386429 66260399630 69014162531 69014169332 69014167833 69014158134 66260398735 66260392838 66260388739 66260392840 69014158641 66260399842 69014158343 66260398944 66260395145 ID grinding .5 9 10 10 10 11 11 11 12.1A8 Delivery programme cBN grinding wheels Shape VG1A8 VG1A8 VG1A8 VG1A8 VG1A8 D 20 22 22 22 24 24 24 25 25 25 27 27 28 30 30 30 32 32 32 35 35 35 37 37 37 40 40 40 45 45 45 T 20 10 15 20 10 15 20 10 15 20 18 24 19 15 20 25 15 20 25 15 20 25 15 20 25 15 20 25 15 20 25 X 7 6 6 6 7 7 7 7.

Contact details can be found on the last page. As a result of extensive research and development.resin bonds 3 4 5 6 7 8 10 12 14 15 16 18 24 . including both diamond and cBN tools. 129 ID grinding .Resin bonded grinding tools Resin bonded grinding pins and grinding wheels are used for dry and wet grinding and for manual and automatic grinding as this type of bond can easily be adapted to the required application parameters. Design matrix C75-C150 V120-V240 Layer thickness T 2 3 4 5 6 8 10 12 16 Diameter D Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN - Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN - Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN - Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN - Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN - Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN - Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN WINTER Facts Shank tools Saws Shaft materials: Steel Tungsten carbide Heavy metal All applications Dimensions on request Dimensions on request Inserts Minimum order quantity for manufacture of non-stock items: 5 pieces per item Special geometries on request PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time. the characteristics of phenolic or polyimide resins have led to standard bonds which are used in over 50% of all manufactured grinding tools.

..D76 .. Wet and dry grinding HSS and hardened chrome steels: Case-hardened steels with bore diameters up to 20 mm.20 m/s dry 0.. roughness depth according to grit size and conditions of use..D46 . cool and soft grinding behaviour.5... Features Application areas ID grinding ...30 m/s wet .D64 .. On ID and coordinate grinding machines.5% of dk Oil and emulsion Please observe nperm 1A1W grinding pins und 1A1 grinding wheels B91 .5..B151 KSS Bonds V120 to V240 .. cool and soft grinding behaviour.D126 K+ and KS Bonds C50 to C150 15. cBN KSSRY for grinding pins 1A1W KSSRY for grinding wheels 1A1 Consistently good material removal rate. On ID and coordinate grinding machines. good service life.20 m/s dry 0.1000 min-1 1 to 5 mm 2..Grinding pins / Grinding wheels – summary and recommendations for use Bond type Abrasive Bond designation Resin bond Diamond K+888RY for grinding pins 1A1W K+888RY for grinding wheels 1A1 Consistently good material removal rate.resin bonds Recommended use Shape (Order Number) Grit size dk Bonds Concentration Circumferential speed vc Table feed rate vf Workpiece speed rate nw Feed rate s (= vf · 103 : nw) Infeed ae 1A1W grinding pins and 1A1 grinding wheels D7 ...D91 .. drawing dies and other mould and die manufacturing.5% of dk Oil and emulsion Please observe nperm WINTER Facts Coolant Shank tools Selection assistant for WINTER bond systems Saws Diamond grinding wheels KS449 K+920 Wear resistance Recommendations for use More wear-resistant resin bond preferably wet grinding More wear-resistant resin bond preferably also dry grinding More wear-resistant resin bond preferably wet grinding Universal resin bond for wet grinding Universal resin bond for wet grinding Free-grinding resin bond for dry grinding Universal resin bond for fine grit applications Inserts PCD PCBN K+921 K+888TY K+888RY Knives K+1410 K+777R cBN grinding wheels Wear resistance Milling cutters Recommendations for use Universal resin bond for wet grinding Universal resin bond for tool grinding Mould and die KSSRY KSS10N Service Glossary Contact 130 WINTER abrasives for the tools industry 2011/2012 . good service life. roughness depth according to grit size and conditions of use..B126 .25 m/s wet 10..5 m/min 100. Wet and dry grinding Tungsten carbide For carbide-tipped saw blades..1000 min-1 1 to 5 mm 2.5 m/min 100..D15C .

Important notes when using grinding pins (see also page 124) 1A1W grinding pins in resin bond Shape 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W D 3.0 10.7 8 D15C D46 D64 D91 D126 5K1A1W 5 3 1.65 S 3 L2 60 S1 1.0 10.0 10.0 9.0 52.0 10.0 5.000 80.0 10.0 52.000 20.0 6.0 52.0 52. ID grinding .0 6.000 68.0 10.0 52.0 10.000 27.0 24.0 10.0 15.0 8.0 10.000 150.0 16.0 12.000 24.0 6.0 6.0 6.0 7.0 15.0 T 6.000 64. Contact details can be found on the last page.0 48.0 52.0 10.0 10.15 3 60 1.000 28.0 6.0 20.000 64.0 6.7 L4 8 Grit size D15C D46 D64 D91 D126 K1A1W 4 6 1.0 14.0 50.000 136.000 30.000 48.0 10.0 6.0 10.000 144.0 nperm (1/min) 16.000 80.000 53.000 31.0 52.0 4.0 52.0 10.000 32.0 6.0 48.0 46.0 8.000 120.0 10.000 150.000 60.0 15.0 6.000 96.000 32.000 96.0 8.000 31.0 10.000 16.5 10 D76 Bond K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+921 Concentration C100 C100 C100 C100 C100 C100 C100 C100 C100 C100 C125 Order number 60157643985 60157643693 60157644200 66260110217 66260133993 66260100083 60157644166 60157643874 60157643582 66260133998 60157643650 Milling cutters Knives PCD PCBN Saws Inserts Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.000 30.0 10.000 106.0 10.5 6 42 3.0 52.0 18.0 10.0 52.000 32.0 10.0 12.0 6.0 50.0 52.0 52.0 10.000 Clamping length L3 max 52.000 27.000 25.0 6.000 40.000 27.000 16.000 136.0 52.000 120.0 nperm (1/min) 139.0 Clamping length L3 min 10.000 nperm (rpm) according to clamping length L3 WINTER Facts Shank tools 1A1W Stock programme Diamond grinding pins Shape K1A1W D 3 T 6 X 0.0 12.0 10.0 6.000 29.0 7.000 137.0 10.0 43.0 6.000 25.0 48.0 10.0 6.0 6.000 22.000 32.0 8.resin bonds 131 .

5 6.resin bonds D91 D126 3K1A1W K1A1W 6 6 3 6 1.1 3.5 1.75 1.75 6 42 5.5 3.5 7 3 6 3 2 1.5 3 1.1 10 D76 D76 1K1A1W 1K1A1W 6.5 3 1.1 10 10 D76 D76 D91 Saws 6K1A1W Inserts 6.75 6 42 4.5 6 6 42 60 5.1 5.1 L4 8 Grit size D7 D15C D46 D64 Bond K+777R K+888RY K+888RY K+888RY K+888RY K+888RY K+921 K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+777R K+888RY K+888RY K+921 K+921 K+888TY K+888RY K+921 K+920 K+921 KS449 K+888RY K+921 K+921 K+888TY K+920 K+921 Concentration C100 C100 C100 C100 C100 C100 C125 C100 C100 C100 C100 C125 C100 C100 C68 C100 C100 C125 C125 C150 C125 C125 C125 C125 C125 C100 C125 C125 C150 C125 C125 Order number 60157644191 60157643428 66260110138 60157643946 66260134002 2) 66260134003 66260111416 1) 66260100095 60157643902 66260134007 66260110235 66260134006 66260134009 60157643976 66260100311 2) 60157643224 60157644144 66260134445 1) 66260134718 1) 60157643974 1) 66260111088 66260368674 66260110241 1) 66260133964 1) 66260341274 66260113144 66260347880 1) 66260133966 1) 60157643957 1) 60157644164 1) 60157643351 1) ID grinding .5 1.1 10 8 10 D76 D76 D20B D76 Knives 2K1A1W Milling cutters D91 D91 Mould and die D91 Service Glossary Contact All dimensions in mm 132 WINTER abrasives for the tools industry 2011/2012 .5 6 6 60 75 3 3.5 3 3 1.5 6.75 6 6 33 42 4.1A1W Stock programme Diamond grinding pins Shape K1A1W D 5 T 6 X 1.5 S 3 L2 60 S1 2.1 3 10 8 D76 D15C D46 D64 D91 K1A1W 6 6 1.1 8 10 D46 D7 D15C D46 WINTER Facts Shank tools 8K1A1W 2K1A1W 6.5 6 60 3.75 2 6 6 6 42 60 42 4.1 10 D76 D76 1K1A1W PCD PCBN 6.1 8 D64 D126 K1A1W 8K1A1W 6 6 8 8 1.

Contact details can be found on the last page.1A1W Stock programme Diamond grinding pins Shape K1A1W D 7 T 6 X 2 S 6 L2 60 S1 3.1 12 D46 D46 D64 D64 D91 D126 K1A1W 10 10 2 6 60 D15C D46 D126 22K1A1W 10 10 2 6 75 D7 D15C D46 K1A1W 12 6 2 6 60 D46 D64 D64 D91 D126 K1A1W 12 12 2 6 60 D126 Bond K+888RY K+888RY K+888TY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+777R K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY Concentration C100 C125 C150 C100 C100 C100 C100 C125 C100 C100 C100 C100 C100 C100 C100 C100 C125 C100 C100 C100 C100 C100 C68 C100 C100 C100 C100 C125 C100 C100 C100 Order number 66260134014 60157644032 66260134654 60157643998 60157643962 60157644087 66260134020 66260134022 66260134023 60157644127 66260134026 66260134028 66260100352 66260100065 60157643781 60157643973 60157644098 66260134036 66260110355 66260134038 66260134040 60157643977 2) 66260110521 60157644085 60157644002 60157643710 66260134081 66260100327 66260134045 66260100092 WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die 1) 2) Layer chamfer angle V° = 2°50‘ Available while stocks last Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.1 10 8 D46 D15C D46 D64 D64 D91 D126 K1A1W 8 10 2 6 60 4.resin bonds 60157643754 .1 12 D15C D46 D126 18K1A1W K1A1W 8 10 10 6 2 2 6 6 75 60 4. 133 ID grinding .1 L4 8 Grit size D64 D64 D91 K1A1W K1A1W 7 8 8 6 2 2 6 6 60 60 3 4.

15 S 3 3 L2 60 60 S1 1.5 2 2 6 6 6 60 60 60 3 3 4 10 8 8 B126 B126 B91 B126 PCD PCBN K1A1W Knives B151 K1A1W 8 10 10 6 2 2 6 6 60 60 4 12 B126 B91 B126 K1A1W K1A1W K1A1W K1A1W 10 12 12 14 10 6 12 6 2 2 2 2 6 6 6 6 60 60 60 60 B126 B126 B126 B126 Milling cutters K1A1W Mould and die Service Glossary Contact 134 WINTER abrasives for the tools industry 2011/2012 .5 6 60 3.1A1W Stock programme Diamond grinding pins Shape 20K1A1W K1A1W D 12 14 T 12 6 X 2 2 S 6 6 L2 70 60 S1 L4 Grit size D15C D64 D126 K1A1W 15 16 6 6 2 2 6 6 60 60 D126 D46 D64 D126 K1A1W K1A1W 18 24 6 6 2 2 6 6 60 60 D126 D126 Bond K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY K+888RY Concentration C100 C100 C100 C100 C100 C100 C100 C100 C100 Order number 66260110836 60157644132 2) 66260114956 66260134054 66260110126 60157643934 66260134059 66260127657 66260112903 ID grinding .1 8 B91 B126 B151 Shank tools Saws Inserts K1A1W K1A1W 6 7 8 8 6 6 1.8 L4 8 8 Grit size B126 B91 B126 Bond KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY Concentration V240 V240 V240 V240 V240 V240 V240 V240 V240 V240 V240 V240 V240 V240 V240 V240 V240 V240 V240 V240 V240 Order number 66260134724 66260134738 66260134735 66260134733 66260134750 66260134743 66260133970 66260133969 60157643991 2) 66260134754 66260133906 66260134097 66260133918 60157643512 66260133924 66260134124 66260133971 66260133936 60157643978 66260133954 66260134098 All dimensions in mm WINTER Facts B151 K1A1W 5 6 1.resin bonds K1A1W cBN grinding pins Shape K1A1W K1A1W D 3 4 T 6 6 X 0.8 1.65 1.1 8 B91 B126 K1A1W 6 6 1.5 3 60 2.

135 ID grinding .resin bonds 60157644104 . Contact details can be found on the last page.1A1W Stock programme cBN grinding pins Shape K1A1W K1A1W K1A1W K1A1W D 15 16 18 20 T 6 6 6 6 X 2 2 2 2 S 6 6 6 6 L2 60 60 60 60 S1 L4 Grit size B126 B126 B126 B126 Bond KSSRY KSSRY KSSRY KSSRY Concentration V240 V240 V240 V240 Order number 66260133963 60157644185 66260100280 1A1/14A1 Stock programme Diamond grinding wheels Shape K14A1 D 40 T 2 X 5 H 10 Grit size D15C Bond K+888R Concentration C125 Order number 66260132228 2) cBN grinding wheels Shape K1A1 K1A1 K1A1 K1A1 K1A1 K1A1 K1A1 K1A1 K1A1 K1A1 K1A1 2) D 10 12 15 18 20 20 25 25 30 30 50 T 10 10 10 10 10 15 10 15 10 15 10 X 2 2 2 2 2 2 2 2 2 2 2 H 4 6 6 6 8 8 8 8 10 10 20 Grit size B126 B126 B126 B126 B126 B126 B126 B126 B126 B126 B126 Bond KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY KSSRY Concentration V180 V180 V180 V180 V180 V180 V180 V180 V180 V180 V180 Order number 66260136508 66260135986 66260135985 66260136448 66260136444 66260135984 66260134811 66260134883 66260136445 66260135983 66260134895 WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Available while stocks last Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.

Design matrix C75-C150 V180-V300 Layer thickness T 3 4 5 6 8 10 12 WINTER Facts Diameter D 3 4 5 6 8 10 12 15 16 20 24 ID grinding . In addition.Metal bonded grinding tools Metal bonded grinding pins are distinguished by a high level of profile retention and shock resistance. they conduct heat away fast. which is of particular benefit especially when sensitive materials are being machined.metal bonds Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN - Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN - Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN - Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN - Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN - Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN - Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN - Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN Dia/ cBN 15 Shank tools Saws Shaft materials Steel Tungsten carbide Heavy metal All dimensions Dimensions on request Dimensions on request Inserts Minimum order quantity for manufacture of non-stock items: 5 pieces per item Special geometries on request PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm 136 WINTER abrasives for the tools industry 2011/2012 .

On internal cylindrical and coordinate grinding machines.0 10.Grinding pins / Grinding wheels – summary and recommendations for use Bond type Abrasive Bond designation Features Sintered metal bond Diamond (cBN on request) BZ351 for grinding pins 1A1W Long service life.0 6.000 40.0 48.0 6..000 20.0 nperm (1/min) 16..0 10.000 80.0 15.000 18.000 150.000 120.0 10.000 150.000 62.0 52.0 52..000 27.20 m/s wet 12.18 m/s dry 0. hard short-chip materials (e. 137 ID grinding . oxide ceramics).0 10.0 10.0 43.000 30. Contact details can be found on the last page.000 64.0 52.0 10.0 6.0 10.000 29. Tungsten carbide. flat and hollow glass. good material removal rate.0 6. great edge stability.0 12. surface roughness according to grit size and conditions of use.0 6. On high-speed manual machines.0 52.5 m/min 30.g.0 10.400 min-1 1 to 10 mm 2 to 5% of dk Emulsion Spray mist or compressed air Please observe nperm Table feed rate vf Workpiece speed rate nw Feed rate s (= vf · 103 : nw) Infeed ae Coolant Important notes when using grinding pins (see also page 124) 1A1W grinding pins in sintered metal bond Shape 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W 1A1W D 3.000 32.000 15.0 8. preferred for wet grinding..000 22.D151 .0 nperm (1/min) 130.0 52.metal bonds D64 ..0 24.000 25.0 6.0 10.000 141.000 27.0 T 6.0 5.0 10.000 22.0 20.0 4.000 Clamping length L3 max 52. Application areas Recommended use Shape (Order number) Grit size dk Bond Concentration Circumferential speed vc 1A1W grinding pins BZ351 C100 15.0 10.0 10.0 15.0 10.000 25.0 8.000 48.0 52.0 15.000 80.0 52.0 52.0 10.0 12.0 6..000 96.5.0 6.D126 .0 52.0 6.000 30.000 14.0 Clamping length L3 min 10.0 10.0 50.000 120.000 WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die nperm (rpm) according to clamping length L3 Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.0 12.000 96.D91 .0 10.000 138.0 10.. Suitable for wet and dry grinding.0 8.0 46.0 6.0 10.0 48.0 6..

1 L4 8 Grit size D126 D91 D126 D91 D126 BZ1A1W BZ1A1W BZ1A1W 1) Bond BZ351 BZ351 BZ351 BZ351 BZ351 BZ351 BZ351 BZ351 Concentration C100 C100 C100 C100 C100 C100 C100 C100 Order number 66260100307 66260100317 60157644115 60157644066 60157643774 66260100322 60157644100 1) 60157644096 ID grinding .75 1 1 1 S 3 3 3 3 L2 60 60 60 60 S1 2.metal bonds BZ1A1W 6 8 10 6 6 10 1 1 1 6 6 6 60 60 60 D126 D91 D126 Available while stocks last WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm 138 WINTER abrasives for the tools industry 2011/2012 .1A1W Stock programme Diamond grinding pins Shape 3BZ1A1W BZ1A1W 7BZ1A1W D 3 4 4 5 T 6 6 6 6 X 0.

Contact details can be found on the last page. Minimum order quantity for manufacture of non-stock items: 5 pieces per item Grinding pins / Grinding wheels . For spherical pin...B151 -B252 G825 S33 ..20 m/s dry 0.30 m/s wet . Please include the dimensions for D. when ordering.... emulsion or oil Please observe nperm 1A1W grinding pins und 1A1 grinding wheels B46 ..electroplated ... distinct grain protrusion of diamond and cBN grits ensure high material removal rates.. uniform surface roughness after an initial running-in period.1000 min-1 1 to 5 mm 20% of dk Dry.. The front face of the head of electroplated grinding pins from 6 mm diameter and above is specially designed to reduce the contact area. R. ceramic oxide).B91 B126 . hard short-chip materials (e. T.5. S.Electroplated grinding pins Electroplated grinding pins have three distinct advantages... Furthermore.20 m/s wet .5 m/min 100. special shapes possible. pre-sintered carbide.D181 G820 S33 .B64 .. surface roughness according to grit size and wear level.1000 min-1 1 to 5 mm 20% of dk Dry. V and L2. Dry and wet grinding HSS and high-alloyed hardened steel. 139 ID grinding .summary and recommendations for use Bond type Abrasive Bond designation Electroplated single-layer metal bond Diamond WINTER S for grinding pins 1A1W and grinding wheels 1A1 High material removal rate..5 m/min 100. cBN WINTER GSS for grinding pins 1A1W and grinding wheels 1A1 High material removal rate. Apart from the extensive stock programme.g. the head length ‘T’ should be specified as ‘0’.4 mm are producible.5. Features Application areas Recommended use Shape (Order Number) Grit size dk Bonds Concentration Circumferential speed vc Table feed rate vf Workpiece speed rate nw Feed rate s (= vf · 103 : nw) Infeed ae Coolant 1A1W grinding pins and 1A1 grinding wheels D46 . special shapes possible. Various special profiles can be manufactured to customer specifications and small head diameters from 0. S1.. On ID and coordinate grinding machines. various profile pins are available at short notice (see profile examples below).D64 -D91 D126 . On ID and coordinate grinding machines.15 m/s dry 0. emulsion or oil Please observe nperm WINTER Facts Shank tools Saws Inserts PCD PCBN Examples of common profile pins Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time. Dry and wet grinding Carbide.

0 4.000 50.0 4.000 51.0 2.000 66.0 10.6 0.0 10.0 5.0 10.0 6.0 10.000 30.0 4.0 10.0 28.0 10.0 5.000 24.0 33.0 40.000 85.0 31.000 146.000 96.0 4.0 2.0 31.000 150.000 38.0 10.0 2.000 56.0 1.0 10.2 2.000 24.000 54.9 1.8 1.000 150.0 10.000 53.9 2.0 4.0 10.000 83.4 1.0 24.000 35.000 56.0 28.0 40.0 10.0 10.000 39.0 10.0 20.0 10.000 136.7 0.000 150.0 Clamping length L3 min 10.000 91.0 10.0 4.000 36.000 29.0 4.0 35.0 31.0 33.0 33.0 10.000 134.000 28.0 40.0 10.000 106.000 18.0 nperm (1/min) 12.0 4.000 36.0 10.3 1.0 10.0 10.000 150.0 4.000 52.000 45.0 24.0 31.000 62.000 28.0 40.000 106.000 54.5 5.0 28.0 4.0 2.0 4.0 10.0 10.0 24.0 7.000 50.000 54.0 2.0 10.0 1.0 30.000 55.0 28.0 28.0 4.0 T 2.0 10.0 40.000 145.000 120.000 134.000 50.0 10.0 10.000 48.0 10.000 64.0 4.000 41.0 28.000 82.0 10.0 20.000 146.0 31.5 1.0 33.0 10.0 24.000 132.0 4.0 8.5 4.000 30.0 10.0 10.0 4.000 42.0 10.0 4.0 5.1 1.0 10.0 4.000 55.5 0.9 0.6 0.000 143.0 15.000 45.0 24.0 10.Important notes when using grinding pins (see also page 124) 1A1W single layer electroplated grinding pins Shape S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W WINTER Facts D 0.000 70.0 10.000 33.0 10.000 57.0 5.000 23.0 8.0 28.000 147.000 120.8 0.0 10.000 57.0 31.0 40.0 4.electroplated S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W Shank tools Saws Inserts S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W PCD PCBN Knives Milling cutters nperm (rpm) according to clamping length L3 Mould and die Service Glossary Contact All dimensions in mm 140 WINTER abrasives for the tools industry 2011/2012 .4 2.000 30.000 70.0 4.000 30.0 10.0 28.0 4.0 12.0 10.000 145.000 96.000 Clamping length L3 max 33.0 10.7 1.000 80.0 10.7 0.6 1.0 2.8 3.000 88.000 39.0 40.0 7.2 1.6 2.000 138.000 18.000 57.0 nperm (1/min) 27.0 24.0 7.0 3.0 4.0 28.000 IID grinding .5 2.8 0.

7 0.1A1W Stock programme Diamond grinding pins Shape S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W D 0.5 4 4 3 3 36 36 8 8 D126 D91 D126 S1A1W 2 4 3 36 12 D46 D91 D126 D181 S1A1W S1A1W 2.5 0.6 0.5 4.8 1 T 2 4 4 2 4 4 S 3 3 3 3 3 3 L2 38 36 36 38 36 36 L4 5 3 3 7 5 5 Grit size D91 D91 D91 D91 D91 D91 D126 S1A1W 1.electroplated 141 60157644152 . ID grinding .5 5 6 5 6 6 3 3 3 3 50 45 50 50 D91 D126 D91 D91 Milling cutters Mould and die Available while stocks last Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.8 0. Contact details can be found on the last page.3 1.5 4 4 3 3 36 36 12 12 D91 D91 D126 S1A1W 3 5 3 35 15 D91 D126 D181 S1A1W 3.2 4 3 36 8 D91 D126 S1A1W S1A1W 1.5 5 3 35 D91 D126 S1A1W 4 5 3 45 D91 D126 D181 S1A1W S1A1W S1A1W S1A1W 1) Bond G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 Concentration S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 Order number 60157644111 66260110736 60157643877 60157643493 66260134647 60157643706 60157643847 60157643955 60157643988 1) 66260134656 60157643944 60157643916 66260134665 66260134666 60157643806 66260134668 66260134670 66260134671 66260134675 66260134676 60157643785 66260134678 66260134679 66260134681 66260134682 66260100058 66260110226 60157643674 66260110137 66260100334 WINTER Facts Shank tools Saws Inserts PCD PCBN Knives 4 4.2 2.

electroplated D181 S1A1W 6 7 6 53 13 D91 D126 D181 S1A1W S1A1W 6 7 7 8 6 6 75 52 D91 D91 D126 D181 S1A1W 8 10 6 50 D91 D126 D181 S1A1W 8 10 6 75 D91 D181 S1A1W 10 10 6 50 D91 D126 D181 WINTER Facts Shank tools Saws S1A1W 10 10 6 75 D91 D181 Inserts S1A1W 12 10 6 50 D91 D126 PCD PCBN S1A1W 12 10 6 75 D91 D181 Knives S1A1W 15 10 6 50 D126 Milling cutters Mould and die Service Glossary Contact All dimensions in mm 142 WINTER abrasives for the tools industry 2011/2012 .1A1W Stock programme Diamond grinding pins Shape S1A1W D 5 T 7 S 3 L2 43 L4 Grit size D91 D126 Bond G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 G820 Concentration S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 Order number 66260134687 66260134688 60157644114 66260134690 66260134691 66260134692 60157643963 66260134693 66260134694 60157643771 66260134696 66260134697 66260134698 66260110242 66260110167 66260134699 66260134700 66260134701 60157644175 60157644083 66260134702 66260134703 60157643803 60157644091 60157643885 ID grinding .

6 0.9 1 4 2 3 3 36 38 5 7 B126 B91 B126 S1A1W 1 4 3 36 5 B91 B126 S1A1W 1.8 4 4 4 3 3 3 36 36 36 8 8 8 B91 B126 B91 B126 S1A1W 2 4 3 36 12 B91 B126 B151 S1A1W 2.5 4 4 4 3 3 3 36 36 36 8 8 8 B91 B126 B91 B126 S1A1W S1A1W S1A1W 1.4 1.electroplated .8 T 2 2 4 2 4 2 4 S 3 3 3 3 3 3 3 L2 38 38 36 38 36 38 36 L4 5 5 3 5 3 7 5 Grit size B91 B91 B91 B91 B91 B91 B91 B126 S1A1W S1A1W 0.7 1.2 4 3 36 8 B91 B126 S1A1W S1A1W S1A1W 1.1A1W Stock programme cBN grinding pins Shape S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W S1A1W D 0.8 0.6 0.7 0. Contact details can be found on the last page.5 0. 143 ID grinding .6 1.5 4 3 36 12 B91 B126 S1A1W 2.8 4 3 36 12 B91 B126 S1A1W 3 5 3 35 15 B91 B126 B151 Bond G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 Concentration S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 Order number 66260110140 60157644065 66260134726 60157643505 66260100338 60157643862 66260134734 60157643870 66260100335 66260134741 66260134739 66260134744 66260134742 66260134751 66260134749 66260110421 66260101138 66260134757 66260134755 66260110135 60157643451 60157643816 60157643992 66260133913 66260133911 60157644057 66260133920 66260133919 60157643883 66260107667 66260133929 66260133927 66260133926 Service Glossary Contact Mould and die Milling cutters Knives PCD PCBN Inserts Saws Shank tools WINTER Facts All dimensions in mm Please feel free to contact our sales engineers at any time.7 0.3 1.

5 T 5 S 3 L2 35 L4 Grit size B91 B126 B151 Bond G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 G825 Concentration S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 S33 Order number 60157643964 66260133931 66260133930 66260133937 66260133935 60157643772 66260133939 66260133944 66260100061 60157643453 66260133947 66260133946 60157643694 66260100064 60157643703 66260133951 66260133949 60157643834 66260133955 66260133953 66260133952 60157643793 60157643605 66260133958 66260133957 66260133956 60157644046 66260133960 66260133959 66260100091 60157644004 60157643797 ID grinding .5 5 5 7 3 3 45 43 B126 B91 B126 B151 S1A1W 6 7 6 53 13 B91 B126 B151 S1A1W WINTER Facts 6 6 7 7 7 8 6 6 6 68 75 52 B252 B126 B91 B126 B151 S1A1W S1A1W Shank tools Saws S1A1W 8 10 6 50 B91 B126 Inserts B151 S1A1W S1A1W S1A1W 8 8 10 10 10 10 6 6 6 70 75 50 B252 B126 B91 B126 PCD PCBN Knives B151 S1A1W 10 12 10 10 6 6 75 50 B126 B126 B151 Milling cutters S1A1W Mould and die S1A1W S1A1W 12 15 10 10 6 6 75 50 B126 B126 B151 Service Glossary Contact All dimensions in mm 144 WINTER abrasives for the tools industry 2011/2012 .electroplated S1A1W 4 5 3 45 B91 B126 B151 S1A1W S1A1W 4.1A1W Stock programme cBN grinding pins Shape S1A1W D 3.

WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time. Contact details can be found on the last page. 145 ID grinding .

. Coordinate grinding Grinding die sockets and beverage can ironing rings for the packaging industry on coordinate grinding machines Specification: 1K07B-12-5-2-6-40 *B126 KSS10N V240 Workpiece: HSS DM05.100 mm/min Infeed: ae = 0. WINTER is also offering a programme of small grinding tools with special geometries (07B grinding pin) and 11V2 grinding wheels for coordinate grinding.Small grinding tools for coordinate grinding Apart from the range of 1A1W grinding pins. Specific standard solutions are available ex stock.02 mm Coolant: Oil or emulsion (1 to 4%) Selection assistant for WINTER bond systems Diamond grinding tools K+888R cBN grinding tools KSS12N KSS10N Wear resistance Wear resistance Recommendations for use Universal resin bond for dry grinding Recommendations for use Standard resin bond for CNC applications Universal resin bond for tool grinding Application areas WINTER Facts Shank tools Saws 07B Stock programme Inserts cBN grinding pins PCD PCBN Shape 2K07B D 10 12 15 T 5 5 5 X 2 2 2 V° 40 40 40 Grit size B126 B126 B126 Bond KSS10N KSS10N KSS10N Concentration V240 V240 V240 Order number 60157643794 66260107661 60157644044 Knives 1K07B 1K07B Milling cutters Mould and die Service Glossary Contact All dimensions in mm 146 WINTER abrasives for the tools industry 2011/2012 . EW9Co10 Hardness: 62 – 64 HRC Machining parameters Cutting speed: vc = 30 m/s Feed rate: vf = 80..

6 weeks WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time. 147 Coordinate grinding Shape D W X H Grit size Bond Concentration Body Order number .11V2 Stock programme Diamond grinding wheels Shape 2K11V2 D 40 W 2 X 5 H 10 Grit size D64 Bond K+888R Concentration C75 Body H Order number 60157642670 cBN grinding wheels 2K11V2 20 2 5 8 B126 B126 KSS10N KSS12N KSS12N KSS10N V120 V180 V180 V180 H H H H 60157643218 1) 60157643026 66260136462 66260134764 K11V2 K11V2 30 40 2 2 5 5 8 10 B126 B126 1) Delivery time 5 . Contact details can be found on the last page.

e. forged segmented Shank tools closed or segmented Saws sintered closed - 63 - Inserts Resin closed wet and dry cut-off grinding 63 - - PCD PCBN a b For difficult to machine materials. cast. due to their clean and almost residue-free cutting ability. short-chipping and wear resistant materials such as glass. They are successfully used in the food industry and medical science.common maximum operating speeds for cut-off wheels Cutting off Maximum operating speed in m/s according to bond type Core Abrasive section Application mode Grinding mode Resin B closed mechanically and manually guided cut-off grinding mechanically and manually guided cut-off grinding manually guided cut-off grinding mechanically and manually guided cut-off grinding mechanically and manually guided cut-off grinding wet cut-off grinding dry cut-off grinding wet cut-off grinding dry cut-off grinding wet and dry cut-off grinding wet cut-off grinding 63 Metal M 80 80 40 a 80 63 63 b Electroplated G 80 80 50 a 80 80 80 WINTER Facts Metal metal blank. The specific characteristics of this cutting material permit the machining of high-performance high-speed steel and hardened steel from 55 HRC as well as magnetic materials.Diamond and cBN cut-off wheels Diamond cutting wheels are used for efficient cutting of hard. like e. quartzite.g.g. concentration and grit size leads to different tool characteristics which are specified to meet the requirements of different processes and applications. European Standard EN 13236:2000 . The current trend towards sintered materials has increased the use of diamond cutting wheels. granite. resin or electroplated metal bond contains either diamond or cBN. ceramics and carbide. cBN was developed as an addition to diamond. armoured concrete The abrasive section must be welded or sintered to the core for cut-off wheels for free hand cutting with metal bond abrasive sections Knives Milling cutters Mould and die Service Glossary Contact 148 WINTER abrasives for the tools industry 2011/2012 . type of abrasive. The cutting layer in sintered metal. diorite. rolled. The cutting wheels consist of a steel core with the cutting layer on the periphery. The combination of bond.

whereas higher speeds (30–40 m/s) are used for porous. Materials with an affinity for carbon.g. 2. However. 149 Cutting off The tool dimensions are determined by the machine and the height of workpiece to be cut. maximum size of edge chipping) • machining parameters. speed from/to. carbide. are cut using cubic boron nitride (cBN). Coolant or dry cut? PCD PCBN Metal bonded cutting wheels are invariably used with coolant (with the exception of the electroplated S-type). Ideally. In general. A summary of the internationally approved designations for continuous-rim cutting wheels and the associated flanges has been compiled by FEPA. A general specification of cutting rates cannot be given in view of the large number of different materials which can be cut with the different cutting wheel types. dependent on the cutting operation. It is important for coolant flow to be sufficient and to be accurately directed to the tool/workpiece interface. water. .5 kW. WINTER Facts 5. short-chipping materials such as glass.e. Diamond and bond must be made to work hard if the self-sharpening effect is to occur.g. The directional stability of the blade can also be enhanced by increasing the flange diameter (diameter size required). diamond cutting wheels are used to cut hard. step cutting rather than full cutting is used for particularly dense materials such as sapphire which wears the diamond layer without simultaneously removing a corresponding amount of the bond. Contact details can be found on the last page. Which tool dimensions? 4. Different coolants are used for the different workpiece materials. at least by means of a change of drive pulley.5 kW should be allowed for each additional cutting wheel. a further 0. Bonds will have greater resistance to wear and will thus be more economical if the spindle drive permits high cutting rates. Feed rate is directly dependent on the spindle drive power and the hardness or toughness of the material to be cut. There are optimal ranges of peripheral speed. Compromises can be achieved with electroplated bonds. the flange diameter should not fall below 1/3 of the cutting wheel diameter. Which cutting layer specification? The following is indispensable for correct selection of layer specification: • full description of workpiece material • cutting edge quality requirements (e. Which materials can be cut? As a general rule. Sufficient motor drive output is essential as an undersized motor will prevent the optimum utilization of the diamond tool. long-chipping materials accumulate in the chip space.e. the full material thickness is cut in a single pass at a suitably chosen feed rate. Proportionately larger flanges are advisable for high cutting rates. emulsions. mineral based oils. A stable cutting wheel core is essential for chip-free cutting edges. The smaller the ratio of depth of cut to feed rate i. Cutting wheels with diameters exceeding 300 mm should be used with a drive power of at least 1. fine-debris materials. Which operation parameters? Shank tools In the vast majority of cases. graphite. feed rate from/to) • details of drive power (see point 4) • details of coolants 3. low peripheral speeds (20–30 m/s) are used for dense. Saws Inserts 6. ferrite and semiconductor materials. the shallower the cut. and should therefore be adjustable. Peripheral speed plays an important role in the adaptation of the tool to the cutting operation. resin bond closed-rim blades can also work dry. the maximum workpiece height which can be sawn is less than one third of the blade diameter. by a special flange or by emersion.Application notes 1.g. since any oscillation during the cutting operation can have a negative effect on tool behaviour. quartz. High-alloy steels such as HSS and chrome steel with 12% Cr are typical examples. The coolant is supplied via coolant nozzles. range of variants (e. e. for ganged wheels. Which machine? Generally valid principles apply to the highest possible dynamic stability. i. such as iron-based alloys. steel should have a minimum hardness of 55 HRC. the greater is the sharpening effect of the cutting process. Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time. ceramics (fired and unfired). so they tend to clog. coarse-debris materials. Soft. synthetic oils etc. Normally.

other bore diameters on request Cutting-off K1A1R 175 0.2 1.07 Ø ≤ 250 mm T ± 0.0 1. The result is fast cutting with clean cut surfaces without edge chipping – which is particularly important for thinwalled hollow workpieces.2 1.5 0.2 1.8 1. FEPA designation K1A1R D 100 T 0.0 0.8 1. D126.4 1. B107.0 H Grit size Normal concentrations K1A1R 125 0.6 0.5 1.6 0.6 0.6 0.20 .0 1.0 2.6 0.7 Saws K1A1R 300 1.1 1.3 Knives K1A1R Milling cutters 500 550 2. D213.0 1.9 2.0 0.0 1.4 0.10 Service Glossary Contact All dimensions in mm 150 WINTER abrasives for the tools industry 2011/2012 The following concentrations are available: Diamond: C38.0 1.8 1.9 1.2 1.3 0. V180.4 0.1 1.0 1. C75. D181. V240 .8 1.7 Inserts K1A1R PCD PCBN 400 1.10 Ø ≥ 300 mm T + 0.0 1.8 1.2 1.5 Standard bore diameter 20 mm.2 X 5 5 5 5 5 5 5 5 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 E 0. D151.9 1.4 1.8 1.8 1.7 0. C100 cBN: V120.6 2.5 0.3 K1A1R Mould and die Standard tolerances Ø < 100 mm T ± 0.5 0. C50.9 1. B151.8 1.6 0. D64.8 0.2 0.2 1.9 1.6 0. B181 K1A1R WINTER Facts 200 0.4 1. D301 cBN: B91.5 The following grit sizes are available: Diamond: D46. D107.0 2. D91.2 1.0 1.Resin bonded cut-off wheels Resin bonded cutting wheels feature exceptionally good free-cutting characteristics due to low cutting forces and low cutting temperatures.3 0. B126.7 0.7 1.5 K1A1R Shank tools 250 1.6 0.0.2 K1A1R 150 0.0 1.8 1.3 2.

8 0.9 1.2 1. Cutting off 151 for Tungsten Carbide .2 1.2 32 30 22 25 32 D151 D151 D151 D91 D126 K+4821 K+4821 K+4821 K+888RY K+4821 C100 C100 C100 C50 C38 E E E E 69014185153 69014185154 66260386423 66260118203 60157692084 Saws Inserts PCD PCBN Knives cBN grinding wheels Shape K1A1R K1A1R K1A1R D 100 125 150 T 1 1 1 X 5 5 7 E 0.6 32 D151 Bond K+888RY K+4821 K+888RY Concentration C50 C100 C75 Body E E E Order number 69014185139 69014185128 66260387932 Comments for Ceramics for Tungsten Carbide 4 × 90° Ø6 reference circle Ø90 for Tungsten Carbide for Tungsten Carbide for Tungsten Carbide 3 x 120° Ø4.2 1.9 0.8 H 20 Grit size D151 D151 2K1A1R 125 0.9 0.Selection assistant for WINTER bond systems Diamond cut-off wheels K+4821 K+888RY cBN cutting wheels KSSY Wear resistance Wear resistance Recommendations for use Special resin bond for cutting-off tungsten carbide Universal resin bond Recommendations for use Universal resin bond 1A1R Stock programme Diamond grinding wheels Shape K1A1R D 100 T 1 X 5 E 0.8 20 20 20 D151 D151 D151 K+4821 K+4821 K+4821 C100 C100 C100 E E E 69014185129 69014185130 66260112766 WINTER Facts Shank tools K1A1R K1A1R K1A1R K1A1R K1A1R 150 200 200 250 250 1 1.8 0.5 for Tungsten Carbide for Tungsten Carbide for Tungsten Carbide for Ceramics for Tungsten Carbide manual cut-off K1A1R K1A1R 11K1A1R 125 150 150 1 1 1 5 7 7 0. Contact details can be found on the last page.8 0.5 7 7 7 7 7 0.8 H 20 20 20 Grit size B151 B151 B151 Bond KSSRY KSSRY KSSRY Concentration V180 V180 V180 Body E E E Order number 66260388124 66260386108 66260385838 Comments for HSS for HSS for HSS Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.6 5 0.8 0.5 reference circle Ø33.8 0.

5 BZ1A1R 150 0.8 0. D91.5 1.4 0.5 0. are wear resistant and relatively insensitive to shock. C19.0 1.2 1.5 BZ1A1R 125 0.0 1.6 Shank tools The following grit sizes are available: Diamond: D64.9 1.0 1.0 1.6 0.0 1.5 0. other bore diameters on request BZ1A1R 125 0.3 0.6 0.8 BZ1A1R 175 0.4 0.5 1.3 0. They feature considerably longer life than resin bonds.2 1.6 0.7 0. V180. B126. developed specially for saw blades.4 0.4 0. D151.6 0.8 1.6 0. B107. B181 Saws 1.2 1.8 1.0 1.2 1.5 1.2 1.8 1.8 1.5 0. B151.9 1.3 0. C23.3 1.8 BZ1A1R 150 0.6 0.0 1.6 0.2 1.6 0.6 0. yet give much greater cutting forces. higer cutting temperatures and shorter cutting times.8 1.3 0.5 0.8 BZ1A1R 175 1.4 H Grit size Normal concentrations BZ1A1R 100 0.6 0.8 1.8 1.5 1.2 1.5 0.0 1.0 1. V240 All dimensions in mm . D107.2 1.5 0.6 0.5 0.2 1.5 X 5 5 5 5 5 5 10 10 10 10 10 5 5 5 5 5 5 10 10 10 10 10 5 5 5 5 5 5 10 10 10 10 10 5 5 5 5 5 10 10 10 10 E 0.2 1.Metal bonded cut-off wheels These bronze bonds.0 1.8 WINTER Facts 1. C90 cBN: V120.8 0.4 0.0 Standard bore diameter 20 mm.8 1. FEPA designation BZ1A1R D 100 T 0.8 1. D213.0 1.6 0.8 1.8 1. C45. D126. D301 cBN: B91. D181.8 Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact 152 WINTER abrasives for the tools industry 2011/2012 The following concentrations are available: Diamond: C16.2 1.9 1.0 1.

07 Ø ≤ 250 mm T ± 0. C90 cBN: V120.5 1.5 1.4 1.0 1. B107.1 1. other bore diameters on request 1.8 BZ1A1R 300 1.20 .5 1.9 1. B181 BZ1A1R 250 1.0 H Grit size Normal concentrations BZ1A1R 200 1.8 2.0 2.6 2. D213.6 2.2 1.2 1.5 1.8 2.4 BZ1A1R 450 1. 153 .6 1.6 1.1 1.1 1.8 BZ1A1R 250 1. V240 Files WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Standard tolerances Ø < 100 mm T ± 0.0 Standard bore diameter 20 mm.1 0.9 1.8 1.8 1.5 1.4 1. V180.0 BZ1A1R 400 1.8 1. D301 cBN: B91.0 1.4 1.2 1.5 1.8 BZ1A1R 350 1.5 1.0 BZ1A1R 350 1. Contact details can be found on the last page.2 1.0 BZ1A1R 450 1.8 1. D151.8 2.4 The following grit sizes are available: Diamond: D64.0 BZ1A1R 400 1.4 0.6 1.4 1.7 0.4 1.1 1.6 0.4 1. D91.8 1.1 1. D181.2 1.1 1.6 1.10 Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.7 0.4 1.8 X 5 5 5 5 5 10 10 10 10 5 5 5 5 10 10 10 10 5 5 5 10 10 10 5 5 5 10 10 10 5 5 5 10 10 10 5 5 5 10 10 10 E 0.0 1.8 2.4 0.0 2.10 Ø ≥ 300 mm T + 0.2 1.8 2. C23.8 0.1 1. C19.8 1.2 1. B126.0.4 The following concentrations are available: Diamond: C16. D126.8 2.5 0. C45. D107. B151.0 1.5 1.5 1.2 1.FEPA designation BZ1A1R D 200 T 0.4 0.8 BZ1A1R 300 1.7 0.5 1.

Riffle files for manual applications Profile 09E 15R Base body cross-section 4×2 Length of diamond layer 25 Total length 155 Shaft Ø Grit size D126 Order number 66260110258 Comments - 16R 4×2 25 155 - D91 D126 66260136434 66260136235 66260114735 66260110114 66260364429 Delivery time 4 weeks Delivery time 4 weeks Delivery time 4 weeks Delivery time 4 weeks Delivery time 4 weeks WINTER Facts 18R 3 × 1. die-cutting tools. Their particular features are ease of handling. drawing dies. and embossing dies. edge stability and long service life.Diamond files WINTER diamond files are mostly used in tool and die making for finishing form tools. They are available in four different grit sizes: D181 for rough filing D126 for universal use D91 for finish filing D20B and D46 for special applications Other specifications on request. Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm 154 WINTER abrasives for the tools industry 2011/2012 .5 25 155 - D91 D126 Shank tools 22R Saws 3×3 25 155 D91 Other dimensions available at short notice on request.

Files 155 Square 2142 2.5 85 140 3 D20B D91 D126 D91 D126 66260134232 66260134233 66260114759 66260110230 66260134235 66260134294 60157644163 66260134237 66260134238 60157644103 66260369574 66260107652 66260100060 66260134293 66260100085 60157643993 66260391073 Available while stocks last Available while stocks last Delivery time 4 weeks Delivery time 4 weeks Delivery time 4 weeks Half-round 2152 5x2 85 140 3 D20B D91 D126 WINTER Facts Round 2162 Ø3 85 140 3 D20B D91 D126 Shank tools Saws Blade 2172 Crossing file 2192 5 × 1. Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.Needle files for manual applications Plastic screw-on handle Profile 09E Flat square 2112 Base body cross-section 5×1 Length of diamond layer 85 Total length 140 Shaft Ø Grit size D20B D46 D91 D126 Flat square with rounded corners 2112r Flat pointed 2122 Triangular 2132 5×1 85 140 3 D91 Order number 66260111899 66260112558 66260134227 66260134228 66260134244 Comments 3 Delivery time 4 weeks Delivery time 4 weeks 5×1 85 140 3 D91 D126 66260110341 66260134289 66260114101 66260134230 66260134231 Delivery time 4 weeks 3.5 85 140 3 D91 D126 Inserts 5×2 85 140 3 D46 D91 D126 PCD PCBN Cross section 2102T 5×2 85 140 3 D20B D91 D126 Knives Milling cutters Screw-on handle Mould and die Other dimensions available at short notice on request.5 85 140 3 D20B 66260112712 Delivery time 4 weeks . Contact details can be found on the last page.

5 mm B/X = 2 mm C/X = 4 mm A A D91 D126 D91 D126 D91 D126 D126 D91 D126 Saws Triangular 48 10 120 200 Inserts Round 70 Round 76 Ø3 Ø 6.5 mm C/X = 4.3 5×3 8×3 80 80 80 80 125 150 125 150 PCD PCBN Half-round 89 Half-round 92 Knives D181 Half-round 96 10 × 5 120 200 A D126 Milling cutters Other dimensions available at short notice on request.Files for manual and machine use Profile 09B Base body crosssection Flat 7 4.5 × 2 Length of diamond layer 80 Total length Design Grit size Order number Comments 150 A D91 D126 66260110152 66260100260 66260100285 66260134250 66260100100 66260110317 66260110225 66260100333 60157643682 66260110330 60157644206 66260110214 60157644171 60157644203 66260110417 66260100385 60157644093 66260110441 66260110458 60157644174 60157643782 60157643651 60157643624 66260100346 66260100395 60157644102 60157644010 66260110435 Delivery time 4 weeks Delivery time 4 weeks Delivery time 4 weeks Delivery time 4 weeks Delivery time 4 weeks Delivery time 4 weeks Delivery time 4 weeks Delivery time 4 weeks Delivery time 4 weeks Available while stocks last Delivery time 4 weeks Delivery time 4 weeks Flat 13 9 × 3.2 80 150 A D91 D126 D181 Flat 16 11 × 4 120 200 A D91 D126 D181 Square 22 Square 23 Square 25 3 4 5 80 80 80 125 150 125 A A A D126 D91 D91 D126 Files Square 29 Square 32 Triangular 39 8 10 4 4. Mould and die Service Glossary Contact Version A Version B Version C All dimensions in mm 156 WINTER abrasives for the tools industry 2011/2012 .5 80 120 80 80 150 200 150 125 A B/X = 6 mm C/X = 2 mm C/X = 3 mm D126 D126 D91 D91 D126 WINTER Facts Triangular 41 Shank tools Triangular 45 8 80 150 C/X = 3.

5 25 15 15 25 15 15 15 25 60 50 50 50 50 50 50 60 3 3 3 3 3 3 3 3 D126 D91 D126 D126 D126 D91 D126 D126 66260134278 66260134328 66260129612 60157643753 60157643286 66260100066 66260134281 66260134282 Available while stocks last Delivery time 4 weeks Delivery time 4 weeks Delivery time 4 weeks Delivery time 4 weeks Delivery time 4 weeks Delivery time 4 weeks Delivery time 4 weeks Saw rods for manual and machine use Profile 10E Round 701 702 703 Base body cross-section Ø 0.5 4. Contact details can be found on the last page.30 Ø 2. double sided 307A 309A Round 331 339 343 345 Triangular 367 373 375 Base body crosssection 5×2 Length of diamond layer 15 Total length 50 Shaft Ø Grit size D126 Order number 66260110238 Comments 3 Delivery time 4 weeks 5×2 Ø1 Ø3 Ø3 Ø4 3.5 1 2 Inserts PCD PCBN Clamping zone free of diamonds both sides (20 / 45 mm) Other dimensions available at short notice on request. Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.80 Ø 1. .5 4.30 Length of diamond layer 65 65 65 Total length 130 130 130 Shaft Ø Grit size D126 D126 D126 Order number 66260134284 66260110148 66260100264 Delivery time 4 weeks Delivery time 4 weeks Comments WINTER Facts Shank tools Saws 0.Diprofile files for hand file machines Profile 09C Flat. Files 157 Other dimensions available at short notice on request.

Mould and die Order example Shape BZ08B L 75 B 5 X 2 X1 5 R 40 Grit size D76 Bond BZ387 Concentration C75 Service Glossary Contact All dimensions in mm 158 WINTER abrasives for the tools industry 2011/2012 . Honing Metal bonded honing sticks Item designation BZ08B With diamond-free zone Layer thickness X ≥ 1 layer width B ≥ 2 diamond-free zone S ≥ 0. machining steel.5: ± 10‘ Milling cutters 08B and 08D can only be used in conjunction with a strip mount. form and surface. grit size. producing surfaces with parallel. for example to prevent the rupture of the lubricating film on cylinder liners. A periodic alteration of relative movements takes place between tool and workpiece. Furthermore. the required surface quality and material removal rate will determine whether the process should be carried out in one step or several operations. e. criss-crossing grooves.5: ± 15‘ L3 > 12.Honing sticks Honing is classified as machining with undefined cutting edges using a tool where grits are bound together whilst maintaining continuous surface contact between workpiece and tool for improving size. meaning no changes in the surface structure caused by thermal effects • Less distortion Diamond is exclusively used for honing workpieces. 08E is designed inclusive of strip mount for direct fitting. Cylinder liners for internal combustion engines are typical examples. the bond and the concentration must be selected according to the workpiece material and the workpiece hardness. To achieve the required surface quality. of all types of iron castings (cast iron.5 layer length L ≤ 150 WINTER Facts Shank tools Item designation BZ08D Without underlayer Layer thickness X ≥ 1 layer width B ≥ 2 layer length L ≤ 150 Saws Inserts Item designation BZ08E Including strip mount PCD PCBN Layer thickness X ≥ 1 layer width B ≥ 2 layer length L ≤ 150 Knives Tolerance at angle ß L3 ≤ 12. it is important to correctly specify all process parameters: The right grit type (diamond or cBN). tool steel and alloy steel in all hardness conditions. In some cases a particular surface finish is required. cBN is primarily used for honing steel. grit quality. ball bearing steel.g. The advantages of diamond and CBN honing stones compared to conventional honing stones are • Longer service life • Better form stability • Closer tolerances • Cooler working. annealed cast iron and some cast steels).

g.4 4. in order to achieve the shortest possible running-in time after installation.67 0. soldering or gluing the stones to the honing shoes and fixing them to the honing spindle.300 4.15 0.5 0.8 0. e.58 1.2 3. i.200 2. SiC grinding wheel – resin bonded. Contact details can be found on the last page.2 0.22 650 PCD PCBN Inserts Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time.e.8 0.4 0.Application data for regrinding metal bonded honing tools The honing head should be ground to the diameter of the bore to be honed. Ø 200 mm. Honing 159 Workpiece .2 0.500 1. so that a high percentage contact area is created right from the beginning. dry cut (uni-directional at point of contact) Grinding speed (diamond /cBN) vc = 15 m/s Grinding speed (SiC) vc = 23 m/s Grit size of diamond and cBN honing sticks D15 / B15 D20 / B30 D46 / B46 D64 / B64 D91 / B91 D126 / B126 D151 / B151 D181 / B181 Examples of proven tool designs Specifications of the SiC grinding wheels 400 HB3 320 HB3 240 HB3 180 HB3 120 HB3 80 JB3 80 JB3 80 JB3 Workpiece material Hardness [HB/HRC] Honing tools Grit size Bond Concentration Application data Circumferential speed VA [m/min] Stroke speed VH [m/min] Results Roughness Rt [µm] Effective material removal rate MRReff [cm³/min] Material removal rate per stick surface MRRLtotal [mm3/mm2 · min] Honing ratio G [cm³/cm³] Grey cast iron HB 180-220 Pre-honing D91 BZ387 C100 Finish honing D20B BZ387 C100 Steel HRC 62 ±2 Pre-honing B126 MSS473 V120 Finish honing B54 MSS473 V120 WINTER Facts 52 14 52 14 51 18 51 18 Shank tools Saws 5.

Suggested values vc = 30-70 m/min vA = 20-60 m/min vH = 10-30 m/min Median practical values 52 m/min 49 m/min 16 m/min Intersection angle The ratio of stroke speed (vH) and speed at the circumference (VA) gives the characteristic angle of intersection (α) of the honing pattern.2 2.5 8.8 0.Working data and grit sizes Honing speed The cutting speed (vc) is based on the speed at the circumference of the honing tool (VA) and its stroke speed (VH).1 5.43 Rt 1) [µm] 12.64 0. Honing Achievable surface finish values when honing with metal bond honing tools The practical values listed in the adjoining diagram serve as a quick reference. Grit size tables can be found in the Service section of this catalogue.85 0.8 0.5 *7 *15 *20 *25 46 54 64 76 91 Grit sizes according to FEPA 107 126 151 181 213 GG HB 180 .4 2 1. Usually the two speeds are selected so that the intersection angle lies between 25° and 60°.7 2.85 Rz Mould and die Service Glossary Contact 160 WINTER abrasives for the tools industry 2011/2012 .063 Milling cutters *WINTER grit sizes 1) Calculation base 1Ra = 8Rt = 0.2 1 0. coolant and the process parameters. Customers’ own tools can also be coated. Accurate surface finish values always depend on the bond.2 6.6 1. It is especially important to maintain a balanced ratio between grit size and concentration in order to prevent excessive levels of contact pressure.9 9. Surface finish value Ra 1) [µm] 1.4 1.2 0.8 6.5 0.25 0.2 9. With regard to the determination of the nominal size.2 6.7 0. depending on grit size. Grit sizes The abrasive grit sizes specified for this process are classified according to FEPA standards.1 1.250 Steel HRC 1 58 Steel soft WINTER Facts Shank tools Saws Inserts PCD PCBN 0.8 4.6 1.25 3.1 0.3 0.4 2. grit size and concentration of the honing tool as well as the workpiece material.7 0. with a median value in practice of 36°.2 1 0.15 Rz 1) [µm] 10. Concentration levels should be between C35 and C100 or V120 and V240 respectively.02 0. Typical fluid use is 30–150 l/min per bore.4 5. It is possible to manufacture tools different from those shown in the programmes.63 0. starting with B46 / D46. Contact pressure range 20–200 N/cm² (exceptions up to 600 N/cm²) Coolant In honing.6 8 7. the undersizes which depend on the coating must be specified based on the grit size.4 1.4 4.08 Knives 0.4 0.7 1.9 0.13 0.6 5 4 3.54 0. Please do not hesitate to contact us if you require assistance. mineral oil-based honing oils and water-soluble emulsions are used.8 11.

Hamburg) c) Loctite 307 / Activator T No. It consists merely of a resin bonded diamond or cBN layer.150 mm Thickness of cut: 0.6 . Blanks can be cut into individual honing sticks by using either a) Hand. The reference notes below show how these blanks are used.0. Order example Shape K08D L 50 B 50 X 3 Grit size B126 Bond KSSTY Concentration V120 WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.Resin bonded honing sticks Item designation K08D-50-50-X Without underlayer Layer thickness X = 1.5 .8 mm Layer specification: D151 BZ309 C45 Bond the stick to the strip mount e.or fretsaw b) Faster and cleaner cutting is achieved with a diamond cutting wheel.g. Contact details can be found on the last page.5 mm This blank has no base layer. model BZ Diameter: 100 . 747 The stick can subsequently be removed from the strip mount by heating to ~ 300 °C in an oven. with a) UHU-Plus b) Technicoll 2000 (Beiersdorf. Honing 161 .

for example • • diamond cutting wheels (catalogue No. Up-to-date measuring systems and selection procedures are used for inspection and selection of individual diamond lots according to size and shape. flat and crystal glass) diamond grinding wheels (from this catalogue) Milling cutters Mould and die are used. All constituents are either biodegradable or do not pose a threat to the environment (special waste disposal procedures are required for larger quantities). thus ensuring a consistent level of quality. WINTER Diaplast® means quality: • • • • Fast removal from the workpiece. especially for this purpose. They are colourless. It is important not only to keep within the specified grit size tolerances but also to maintain the particle size distribution within these limits. it is important that a thin cooling lubricant film is formed to support the material removal rate provided by the diamond particles. N. Grit sizes D25 to D0. SS. whereas an excessive quantity of fines is uneconomical. Why not make the experience of a leading diamond and cBN tool manufacturer work for you? WINTER is the right partner for lapping and polishing jobs in industry and the laboratory. Applications and product specifications Diamond bond system and solubility The special characteristics of the paste and liquid carriers developed by WINTER guarantee uniform diamond distribution and thus constant concentration. optimum surface quality Economical in use in conjunction with WINTER Diaplastol thinners Diamond grit size and grit distribution Polishing WINTER has extensive know-how in the preparation of diamond grits and the manufacture of diamond tools and diamond preparations. have unlimited shelf life and a high degree of temperature stability. Service Glossary Contact 162 WINTER abrasives for the tools industry 2011/2012 . The carriers used by WINTER have unlimited shelf life and a high degree of temperature stability. The classification of micron powders carried out by WINTER has closer tolerances than those stipulated by DIN and FEPA. 3. WINTER Diaplast® and WINTER Diaplast® suspension are the ideal lapping and polishing materials for lab and industrial application. In conjunction with our thinner WINTER Diaplastol.WINTER Diaplast® and WINTER Diaplast® suspension Apart from bonded abrasives. WINTER has developed in-house processes with high precision requirements. Even slightly oversized particles could cause surface scratches. meaning economic machining times Relief and distortion-free samples Outstanding edge definition. Diaplast® Type T is universally-soluble. WINTER Diaplast® diamond compounds types Effizient (Efficient). WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Please note: For preparatory machining tasks. E and WINTER Diaplast® suspension are supplied in alcohol/water and/or oil soluble form as standard. The viscosity of Diaplast® suspension is carefully controlled to ensure that the suspended state of the diamond particles is maintained over a long period.7 are micro grits which are not classified by sieving but by special techniques. WINTER also offers an unrivalled range of diamond pastes and suspensions. M. This provides optimum distribution of the individual particles avoiding the formation of agglomerates.

mineralogic and similar investigations. The number of particles per unit of weight decreases with increasing grit size. balls and seatings etc PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time. extremely short machining times. specially developed for metallographic applications. high-precision measuring and sensor surfaces. top quality surface finish and geometric accuracy. Overview of WINTER diamond pastes Effizient Impressive value for money. stainless steels. Application on special steels. For producing polished surfaces for metallographic. For very fast material removal. Machining of mass-produced parts and repairs and for when paste is frequently changed. For fast material removal. Polishing 163 Inexpensive paste of medium concentration. SS N T E M Applications in the industrial field: • • • • • Aeronautics and astronautics Engine construction Hydraulics Plant manufacturing Tools Industry • • • • • Automotive industry Engineering Manufacture of fittings Pump and mixer industry Turbine construction • • • • • Electronics Glass and plastics Medical technology Rolling industry etc. stainless steels. . carbide. Diamond concentration is always the same for types T and E. materials with constituents of differing hardnesses. Application on very hard material such as carbide and ceramics. hard cast iron etc. The diamond content increases with increasing grit size in WINTER diamond compound types SS. The most economical paste for standard use in production. short machining times. Contact details can be found on the last page. WINTER Facts Shank tools Example applications Typical examples of workpieces successfully lapped and polished with WINTER-Diaplast® diamond paste and WINTERDiaplast® suspension • • Auditory ossical implants Die-cast molded pieces • • Ball bearings Drawing dies Saws • • Dental implants Embossing punches • • Ignition electrodes Measuring and sensor tools • • • Implants (hip replacements) Molded parts Pump vanes • • • Injection molds Pistons for pumps Rollers with smooth surfaces Inserts • • • • • Plungers Sapphire windows Sliding-ring seals Slide rollers Wire and thread guides • • • • Sealing gaskets Slideways Switch contacts/-balls Wire-drawing dies • • • • Sealing surfaces Slide bearings Valve tapers.Diamond concentration The decisive parameters for material removal rate are number and size of the cutting edges of the diamond grit that engage the workpiece at any one time. N and Effizient and WINTER Diaplast® suspension. better surface quality and very good geometric accuracy. Applications on special steels. Application on large areas. in tool and die making as well as surface machining of rollers made of hardened steel. Economy paste for universal use.

drip-feed fitting for precisely directed feeding by hand 250 ml with drip-feed fitting 500 ml and 1000 ml as refill bottle Diamond grit sizes D0.A PCD PCBN Diaplastol thinner delivery programme Solubility of the bond *) Diaplastol Bottle with drip-feed fitting Refill bottle 100 ml 1.Diaplast® delivery programme Type Effizient SS N M E T Colour recognition Diamond grit sizes D0.SS .000 ml 4.100 ml .25 X X X X Silver D0. suitable for use on dosing devices for automatic polishing processes Accessories (additional pack): .A 164 WINTER abrasives for the tools industry 2011/2012 .D3 .7 D1 X Yellow D3 X Green D7 X Red D15 X Blue D25 D54 - Polishing WINTER Facts Type Suspension Colour recognition Solubility of the bond *) A/O *) A = soluble in alcohol-water O = soluble in oil Shank tools Saws Available in the following sizes: 100 ml / 250 ml / 500 ml / 1000 ml Other sizes on request Inserts Order exampe: WINTER Diaplast®-Suspension .A Diaplast® suspension 100 ml as combi-system Flexible bottle with standard screw closure.D7 .7 X X X X White D1 X X X X X X Yellow D3 X X X X X X Green D7 X X X X X X Red D15 X X X X X X Blue D25 X X X X X X Brown D54 X X X X X Black D91 X X X Orange D126 X X X Lilac Solubility of the bond *) A/O A/O A/O A A/O U *) A = soluble in alcohol-water U = universally soluble O = soluble in oil Available as dosing syringe in sizes 5 g / 10 g / 20 g ‚Efficient’ only available in sizes 5 g and 20 g Other sizes on request Order example: WINTER Diaplast®-Paste .10 g .100 ml .500 ml *) A = soluble in alcohol-water O = soluble in oil A/O Knives Milling cutters Canister Other sizes on request Mould and die Service Glossary Contact Order example: WINTER Diaplastol .spray-head with eco-friendly mechanical pump system for uniform distribution of the diamonds on large polishing plates or on larger areas for machine polishing .25 X Silver D0.

Diaplast® stock programme EFFIZIENT D1 Identification colour Yellow Solubility Soluble in water-alcohol Soluble in oil Soluble in water-alcohol Soluble in oil Soluble in water-alcohol Soluble in oil Soluble in water-alcohol Soluble in oil Soluble in water-alcohol Soluble in oil 5 gramme 66260329904 66260329990 66260329981 66260329992 66260329983 66260329994 66260329986 66260329997 66260329988 69014117428 10 gramme 20 gramme 66260329980 66260329991 66260329982 66260329993 66260329984 66260329995 66260329987 66260329999 66260329989 69014117429 D3 Green D7 Red D15 Blue D25 Brown TYP SS Highest concentration D0.7 D1 D3 D7 D15 D25 D54 FEPA TYP N High concentration D0.7 D1 D3 D7 D15 D25 D54 FEPA Identification colour Silver White Yellow Green Red Blue Brown Black Identification colour Silver White Yellow Green Red Blue Brown Black Solubility 5 gramme 60157643984 66260100265 10 gramme 60157643724 66260100627 66260110232 60157644084 66260110535 60157644016 60157644176 60157643824 20 gramme 66260100076 60157667492 Soluble in wateralcohol (Soluble in oil on request) 66260100287 66260110467 66260110248 60157644020 66260110601 66260113334 66260110495 66260116707 66260114624 69014166621 Solubility 5 gramme 66260112531 66260134316 10 gramme 60157644162 60157643608 66260110340 66260100292 66260110143 66260100256 20 gramme 66260114891 60157643751 60157644170 66260100087 60157643708 60157644184 66260113661 WINTER Facts Shank tools Soluble in wateralcohol (Soluble in oil on request) 60157643805 66260133498 66260133500 66260110307 66260110180 66260110461 Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time. Contact details can be found on the last page.25 D0. Polishing 165 66260110146 60157644154 .25 D0.

D54 200 300 Mould and die Service Glossary Contact 166 WINTER abrasives for the tools industry 2011/2012 .7 200 300 Milling cutters 120 Polishing cloth 31 for diamond grit size D1 .25 .Diaplast® stock programme TYP T Medium concentration D1 D3 D7 D15 D25 D54 FEPA TYP E Normal concentration D1 D3 D7 D15 D25 D54 FEPA Identification colour Yellow Green Red Blue Brown Black Identification colour Yellow Green Red Blue Brown Black Soluble in wateralcohol (Soluble in oil on request) Solubility universal universal universal universal universal universal Solubility 5 gramme 66260100257 66260100365 60157644173 60157643981 66260100098 60157643905 5 gramme 66260110438 66260134307 66260134308 66260134309 60157644070 60157644187 10 gramme 66260110407 66260164645 66260164646 10 gramme - Polishing Polishing Diaplast® suspension stock programme Suspension 100 ml D1 D3 D7 Identification colour Yellow Green Red Solubility Soluble in water-alcohol (Soluble in oil on request) Order number 66260110642 66260100250 66260110667 WINTER Facts Diaplastol thinner stock programme Diaplastol Spray bottle Contents 100 ml 1 litre 4.D3 200 300 Polishing cloth 1007 for diamond grit size D7 .5 litre Solubility Soluble in water-alcohol (Soluble in oil on request) Order number 66260118433 66260195804 66260195809 Shank tools Saws Refill bottle Canister Inserts Polishing cloths stock programme PCD PCBN Polishing cloths Application Diameter [mm] 120 Order number 66260384527 66260195806 66260100068 66260387665 66260195796 66260381705 66260386538 66260100054 Knives Polishing cloth soft for diamond grit size D0.D0.

The selection of the grit sizes to be used depends mainly on the hardness of the specimens and their individual structural constituents. as diamond distribution on the polishing cloth is more even. Grinding Polishing Polishing with WINTER Diaplast® diamond compound or WINTER Diaplast® suspension can be effected on both manual and automatic polishing machines. A thin cooling and lubricating film must be maintained. Before starting polishing.25 to D1) are generally not used with very hard materials. WINTER Facts Shank tools Saws Note When polishing with WINTER Diaplast® it is important to avoid any transfer of coarser grit to the next finer polishing operation. it is rough-ground with silicon carbide abrasive paper or with WINTER diamond grinding wheels. Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time. Depending on the state of the specimen. It is essential not only to keep the polishing device clean. The specimen is then polished with WINTER Diaplast® compound or WINTER Diaplast® suspension. and lower pressure should be used for finer diamond grits. This may be done under running water with the aid of a brush (for coarser grit sizes) or with a cotton pad (for finer grit sizes). There are some cases where WINTER diamond suspensions are easier to handle than diamond compounds. The greater the hardness of the material to be polished the coarser the grit to be used at the beginning. high polishing pressure can be used with hard materials. enabling economical application of WINTER Diaplast® and giving good surface quality. otherwise abrasive or polishing agents may be deposited between the specimen and the mount. Proper rough grinding can greatly reduce polishing time. which are processed either hot or cold. A separate polishing disc with polishing cloth must be used for every diamond grit size. The finest grit sizes (D0. It is important that the mounting medium should bond to the specimen without any gaps. The hardness of the mounting medium should be matched to the hardness of the specimen in order to avoid edge rounding. It is important to ensure that any unevenness caused by sawing is completely removed by the grinding operation. Diamond suspensions are preferable for automated polishing operations as feeding during the process is possible. so that a little WINTER Diaplastol thinner must be applied in order to maintain the cutting action of the diamond grit. Contact details can be found on the last page. As a rule.Application notes for the preparation of specimens for microscopic examinations Practical execution Specimen preparation starts with mounting of the workpiece if applicable. Polishing 167 . Remember that the polishing process not only removes the scratch marks of the last grinding operation. slightly moisten the polishing cloth and distribute the polishing agent evenly on the polishing cloth. but it may be required to remove sufficient material from the specimen surface to expose an undamaged microstructure. The polishing pressure to be applied is dependent on the specimen material and the diamond grit size. This means it is often necessary to start with a larger diamond grit size than would be necessary for removal of the scratch marks from the last grinding operation. The surface state of the specimens before polishing is critical for the economic efficiency of polishing with WINTER Diaplast® and for the quality of the final polish. but also to clean the specimens between the individual polishing stages. WINTER polishing cloths can be used on commercial standard machines. WINTER Diaplast® diamond compound is soon saturated with the swarf of the material being machined. It is also recommended to use an ultrasonic cleaning bath between each polishing step. Sample Mounting In most cases. the standard mounting media are plastics.

HNO3 before Diaplast® D1 recommended.25*** 1007 1007 or 31 31** 31 Soft cloth*** Aluminium and aluminium alloys Wet grinding on diamond foil D46 and/or SiC paper to 1000 grit D7 D3 D1 D0. instead.25 31 31 Soft cloth Use little pressure Samples sensitive to water! Clean only with Alcohol Grinding lubricant: petroleum jelly * For ultra-pure copper or very soft copper alloys. 1007 1007 31 31* * Polishing stage may in some cases be dispensed with * Only for hardened steel ** Can in some cases be dispensed with *** Not required In hard castings and martensitic steels Intermediate etching with 1% alcohol.25* 1007 or 31 31 31 Soft cloth* WINTER Facts Magnesium alloys Shank tools Wet grinding on SiC paper D7 to 1000 grit D3 D1 D0.25 can be dispensed with.25 Mould and die Service Glossary Contact 168 WINTER abrasives for the tools industry 2011/2012 . Rinse with methanol. Intermediate etching with 5% alcoh. use alumina on a soft polishing cloth and give a brief second polish Clean samples with alcohol Copper and copper alloys Wet grinding on diamond foil D46 and/or SiC paper to 1000 grit D7 D3 D1 D0.25 1007 31 31 or cloth soft Soft cloth 1007 or 31 31 31 Soft cloth A brief second polish with alumina 3 on a soft cloth may be required.25 1007 or 31 31 31 Soft clotht Saws Nickel and nickel alloys Inserts Wet grinding on diamond D15 foil D46 and/or SiC paper D7 to 1000 grit D3 D1 D0.25 1007 or 31 31 31 or cloth soft Soft cloth* Lead alloys Polishing Wet grinding on SiC paper D3 to 1000 grit D1 D0.25 1007 1007 or 31 31 31 Soft cloth PCD PCBN Silicon and germanium Wet grinding on diamond foil D46 and/or SiC paper to 1000 grit D7 D3 D1 D0. Use little pressure Knives Zinc and zinc alloys Milling cutters Wet grinding on SiC paper D7 to 1000 grit D3 D1 D0.Polishing recommendations Material Specimen premachining WINTER Diaplast® as paste or suspension D15 D7 D3 D1* Polishing underlay Notes Carbides Stellite Diamond wheel/ foil D126 or D91. machining with D0. HNO3 before Diaplast® D1 is advantageous Use little pressure * Can in some cases be dispensed with Ferritic Pearlitic Martensitic Austenitic steels Cast Iron of all types Wet grinding on diamond foil D46 and/or SiC paper to 600 grit D15* D7 D3** D1 D0.

in principle. Due to the large variety of alloys and material compositions. optimal results may require slight deviations from the above table in some cases. ** Is only necessary in samples also containing softer constituents Carbon Saw-cut * Is only necessary in soft types of carbon. In samples with constituents of differing hardnesses this is normally necessary.25* 1007 1007* 1007 31 31 Soft cloth** 1007 31 31 Soft cloth* * Dispensed with in samples with constituents whose hardness differences are only slight. . to miss out individual grit sizes. WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time.Material Specimen premachining WINTER Diaplast® As paste or suspension D15 D7 D3 D1* Polishing underlay Remarks Ore samples (of various compositions) Diamond wheel/foil D126 or D91 or wet grinding to 1000 grit 1007 1007 31 31* * Whether machining with WINTER Diaplast D1 and D0.25 is necessary depends on the respective material hardness.25** D7 D3 D1 D0. Contact details can be found on the last page. Ceramic samples Diamond wheel D126 Diamond foil D64 or D46 D25 D15* D7 D3 D1 D0. but this mostly results in longer polishing times which may cause relief formation. Polishing 169 These recommendations have been compiled on the basis of our experience with common materials. Our metallographic laboratory is available for consultation in difficult cases. It is possible.

checking and packing under clean room conditions. Its designation is then RC. WINTER uses optical image analysis for measuring grit size. no platelets. Grit size relates to the size of grit excluding the metal coating. many cutting surfaces. blocky to splintery. defined structure. irregular. The method recommended by FEPA as ‘Standard for Diamond Micron Powder Sizes’ provides guidelines for grit size determination but they are not universally applied. flat cleavage planes. many cutting edges. many cutting edges WINTER Facts Type B Shank tools cBN Black Monocrystalline. irregular. blocky. Micron powder Type P Synthetic diamond Black to dark grey Polycrystalline. distinct cutting edges.Micron powder WINTER micron powders consist of synthetic diamond. Saws Inserts Micron powders with metal coating PCD PCBN For special applications. The results are comparable with those obtained by FEPA. for instance in resin bond grinding wheels. predominantly blocky. blocky shapes. 170 WINTER abrasives for the tools industry 2011/2012 . defined structure Type R Synthetic diamond Greenish-grey Monocrystalline. 20–30 µm and 25–37 µm. no needle-shaped particles Type N Natural diamond Colourless to pale grey Monocrystalline. a consistent level of grit quality is guaranteed. WINTER micron powders with metal coating are available in sizes 15–25 µm. blocky. distinct cutting edges This type of grit is also available with metal coating. Up-to-date methods for chemical purity checking such as energy dispersive analysis (EDA) and atomic absorption spectroscopy (AAS) are also applied. Its designation is then BC. Quality Knives Due to the high quality standards WINTER imposes on classification. the use of metal-coated micron powders has proved to be advantageous. The compounds are divided into the following types: Type Type M Hard material Synthetic diamond Colour Greenish-yellow to pale yellow Shape and surface Monocrystalline. fragile structure This type of grit is also available with metal coating. natural diamond and cBN with specific characteristics adapted to different industrial applications. Measurement of grit size Milling cutters Mould and die Service Glossary Contact There is no universal procedure yet for determination of grit size. This method permits the additional determination of the form factor (ratio of width to length of the measured particles) of the grit.

50 R 0.50-1 M 0.5 P MYPOLEX 0-1 P MYPOLEX 1-2 P MYPOLEX 1-3 P MYPOLEX 2-4 P MYPOLEX 2-5 P MYPOLEX 3-7 P MYPOLEX 5-10 P MYPOLEX 10-20 P MYPOLEX 20-30 P MYPOLEX 22-36 P MYPOLEX 25-37 Order number 130008366 130004614 130003860 130003284 130003285 130003286 130003287 130003530 130003288 130003289 130003290 130003292 130003690 130003293 WINTER Facts Shank tools Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time.50-1. Contact details can be found on the last page.25 M 0-0.50 M 0.5-2 R 1-3 R 2-4 R 2-5 R 3-6 R 3-7 R 4-7 R 4-8 R 5-10 R 6-12 R 8-15 R 8-25 R 10-20 R 15-25 R 20-30 R 25-37 R 35-45 R 40-60 R 60-80 Order number 130003588 130003589 130003554 130003571 130003529 130003262 130003593 130003263 130003598 130003580 130003264 130003591 130003265 130003268 130003266 130003267 130003269 130003270 130003514 130003204 130008113 Designation type P [µm] P SS 1-3 P SS 2-4 P MYPOLEX 0.25 P MYPOLEX 0-0.5-2 M 1.5 M 2-4 M 2-5 M 3-5 M 3-7 M 4-8 M 5-10 M 6-10 M 6-12 M 8-12 M 8-25 M 10-15 M 10-20 M 15-20 M 15-25 M 20-25 M 20-30 M 25-30 M 25-37 M 30-60 M 35-45 M 40-60 M 45-55 M 50-70 Order number 130003651 130003605 130003280 130003281 130003282 130003722 130003283 130003480 130003353 130003350 130003565 130003351 130003352 130003621 130003629 130003622 130003354 130003357 130003623 130003355 130003767 130003356 130003768 130003358 130003769 130003359 130003817 130003360 130003361 130003716 130003630 Knives PCD PCBN Inserts Saws Designation type R [µm] R 0-0.00 R 0.25-3 M 1-3 M 1-3.0-0. Micron powder 171 130003291 .1 M 0-0.Micron powders stock programme Designation type M [µm] M 0.0-0.

The surface quality (Rt) of a carbide workpiece with a diameter of approx. Delivery programme WINTER Facts DIMLAP® lapping plate Dimensions: Ø 152mm × 35mm Dimensions: Ø 203mm × 45mm Available in 325. measuring tools and in the aerospace industry.1 µm are achievable.35mm. aluminium. This result would have been difficult to achieve using conventional lapping methods. 1200. Excellent surface qualities below Rt = 0. the grits are firmly embedded in the bond and cannot be transferred to the workpiece to be machined and have a negative effect on the lapping process. 1800 und 3000 mesh DIMLAP® hand-lapping sticks Dimensions: 76mm × 19mm × 6. 25 mm was measured within 0. After machining with DIMLAP® for 15 minutes.12 µm. the Rt value was improved to 0.Lapping tools DIMLAP® lapping tools DIMLAP® lapping tools are diamond impregnated lapping stones.35mm. 600.02 µm Determenistic shape generation of the workpiece Lapping DIMLAP® lapping tools are already frequently employed in the manufacture of precision tools. 1200 mesh Other dimensions and types on request. • • • • Astonishingly fast chip removal Final accuracy down to better than 0. 600. Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact 172 WINTER abrasives for the tools industry 2011/2012 . Unlike loose grit in conventional lapping. Tools should also be cleaned with lapping oil and a SiC stone. coated area 127mm × 19mm Available in 325.1 µm Possible surface accuracy Rt< 0. ceramics and carbide. Benefits DIMLAP® lapping tools will shorten your machining time by up to 75% and will retain their accuracy 50–100 times longer than conventional lapping tools. The same lapping tool can be used for copper.02 μm with precise flatness below 0.25 µm. DIMLAP® lapping tools should only be used in conjunction with lapping oil. coated area 76mm × 19mm Dimensions: 127mm × 19mm × 6.

Manual lapping tools WINTER manual lapping tools are used for sharpening. i.Stock programme Diameter 152 152 152 203 203 SiC stone for cleaning of Dimlap® DIMLAP® Lapping oil Height 35 35 35 45 45 6 x 25 x 150 100ml Grit size [mesh] D1800 D1200 D600 D1800 D600 600 Order number 66260348496 2) 66260341174 1) 66260336269 1) 66260340285 1) 66260340504 1) 66260340268 66260118433 Instructions for use and care for DIMLAP® lapping tools 1. Too much oil prevents good contact between the workpiece and the DIMLAP® plate. for wood and metal mills or small cutting chisels. Contact details can be found on the last page. Good surface qualities can also be achieved with straight-line movements. Apply a few drops of lapping oil to the plate and distribute it evenly across the surface with a tissue. An appropriate solvent should be used for cleaning. 3. All parts to be lapped should have a well-ground surface and should be burr-free. only slight pressure should be applied so that the plate does not clog. 2. beveling and breaking off edges on tungsten-carbide tools directly on the machine. DIMLAP® lapping tools should be cleaned regularly using a fine silicon carbide stone (600 mesh) and lapping oil. more wear resistant laps are preferred for robust applications like larger cutting chisels or milling heads. 7. WINTER Facts Shank tools Stock programme Shape K11C L 30 B 9 X 2 Grit size D7 D15 D46 D64 D91 BZ11C 30 9 1 D46 D64 D91 D126 1) Saws Bond Resin Resin Resin Resin Resin Bronze Bronze Bronze Bronze Order number 60157644068 66260134295 66260110338 66260107646 60157644054 66260110195 60157644202 60157644110 66260134302 Inserts PCD PCBN Knives Milling cutters Mould and die Delivery time 8 weeks 2) Available while stocks last Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time. DIMLAP® lapping tools should not be exposed to acidic or other corrosive liquids. All abrasive particles should be removed from the surface. Lapping 173 . If lapping soft material such as aluminium and copper.e. 5. the entire surface of the plate should be utilized with figure-of-eight and circular movements. When lapping. especially for fine grit sizes. DIMLAP® plates should be clean. before lapping is recommenced. The metal bonded. This method is also suitable for clogged-up lapping tools or in case of burr formation. 4. as necessary. 6. Resin bonded laps are used for finer cutting edges.

subsequent sharpening with WA150GV sharpening stone or WINTER stone No. If used with coolant. 1) PCD PCBN Shape 1S44B-40-20 Specification D301 / S11 Order number 60157642712 1) Knives Delivery time 5 to 6 weeks Milling cutters Mould and die Service Glossary Contact All dimensions in mm 174 WINTER abrasives for the tools industry 2011/2012 . 5 ‘Dressing Tools’.Dressing tools Electroplated and sintered-metal bonded dressing tools For dressing vitrified and resin bonded diamond and cBN grinding wheels WINTER offers you suitable dressing tools. subsequent sharpening with WA150GV sharpening stone or WINTER stone No. 2 is required. Thus electro-plated and sinter-metal bonded dressing tools are always available ex stock. Shape 1S09H-80-20-8 Specification D301 / S11 Order number 66260134287 WINTER Facts Shank tools Saws Inserts WINTER dressing cylinders Application For dressing resin bond diamond and cBN grinding wheels on surface grinders. If used with coolant. Dressing Stock programme WINTER dressing strip Application For dressing resin bond diamond and cBN grinding wheels on surface grinders. Further details will be found in our catalogue No. 2 is required.

Contact details can be found on the last page. Dressing 175 .5 1 H 7 7 Grit size D213 D301 Bond BZ387.1 Concentration C135 Order number 66260100343 Diamond dressing pins electro-plated Shape 50S07B D 15 T 10 X 4 Grit size D426 Bond G825 Concentration S33 Order number 60157644198 WINTER Facts Shank tools 6A9 Delivery programme Diamond dressing wheels metal bonded Saws Inserts Shape 1BZ6A9 2BZ6A9 1) D 15 15 T 2 6 X 1.07B Stock programme Diamond dressing pins metal bonded Shape 4BZ07B D 15 T 4 X 1 Grit size D301 Bond BZ 387.1 BZ387 Concentration C135 C135 Order number 66260112087 1) 66260379145 1) Knives PCD PCBN Delivery time 5 to 6 weeks Application For dressing vitrified bonded cBN grinding wheels Milling cutters Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time.

5 Diameter Ø 9. Diamond Fliesen® are characterized by consistent behaviour throughout their service life.250 Length 45. the diamonds have several usable points which can be rotated. These tools are used in areas where highest profile accuracy is required.Stationary dressing tools Examples of stationary dressers Please refer to our Catalogue No.5 For grinding wheels made of fused alumina abrasives. Depending on quality.33 Knives Single point dressing tools Single point dressing tools are suitable for straight grinding wheels and simple profiles. ES. Specification Diamond quality ct 1 Working points 3 Holder MK1 × 40 Order number 66260382005 Milling cutters Mould and die LEA-1-VATOM-MK1-40 Vatom Service Glossary Contact All dimensions in mm 176 WINTER abrasives for the tools industry 2011/2012 . XG. Vortex (SG. Profile diamond tools Profile diamonds are tools which have to meet highest demands. Specification TFAS90-20-15-33 D711 T645-J3 E Furioso TFAS90-20-15-33 D711 T645 E 1) 2) Grit size Fliese® D711/J3 D711 Dimensions Diamond section 20 × 15 20 × 15 Fliese ® Order number 60157693885 1) 69014185720 2) 20. of grit size 80 . This is not possible for single-use diamonds with only one point.). special corundum etc.120 For grinding wheels made of fused alumina abrasives. grit size 80 .120 Dressing Igel® / pro-dress® A robust dressing tool for straight dressing of peripheral and plane surfaces. Dimensions Specification HIG3.52 PCD PCBN 40/250 L 0. Its area of application is straight dressing peripheral and plane surfaces with fine and finest grinding wheel grit sizes. The low cutting pressure makes this dressing tool ideally suited for OD grinding and surface grinding. grit size 60 . TG.80 WINTER Facts Shank tools Pro-dress® is of similar design to Igel®. 5 ‘Dressing Tools’ for our comprehensive product range of stationary dressers Diamond Fliesen® Tools Universal dressing tool for profiling and straight dressing. Their main advantage is higher dressing feed speeds. Dimensions Specification ct Order number 66260339381 Saws Inserts α 40° R 0. Igel® are easy to handle and very economical in use.5 × 33 20.5 × 33 For grinding wheels such as Quantum.5-8-11-MK1-40 D711 H710 3) ct Diamond section Ø 8 × 11 Holder MK1 × 40 Grit size Igel® D711 Order number 66260195960 3) 3.

60 mesh Sharpening of resin bonded grinding wheels Grit size < D46 White corundum. 3 see WINTER stone No. vitrified bonded. 180 mesh Sharpening of resin bonded and metal bonded grinding and cutting wheels Grit size ≥ D46 Silicon carbide. 3 Ruby allumina. Cleaning and sharpening stones WINTER stone No. 5 (100×50×25) Cleaning and sharpening stones 66260389054 Knives Order number Cleaning and sharpening of vitrified and resin bonded grinding wheels ≥ D54 Recommended for sharpening Q-Flute2 Cleaning and sharpening of vitrified and resin bonded grinding wheels Cleaning and sharpening of vitrified and resin bonded grinding wheels ≤ D46 69936621643 Milling cutters Stone WA150GV (25×25×150) Stone WA220GV (25×25×150) Stone WA320GV (25×25×150) 69936621630 69936651380 Mould and die Service Glossary Contact All dimensions in mm Please feel free to contact our sales engineers at any time. 66260195821 Replacement grinding wheels 37C46-N5VS 39C60-MV 39C802-IV Accessories For grit sizes D91 to D181 D64 to D126 ≤ D64 1 set consisting of: 3 clutch segments. Order no.WINTER dressing device With rotating SiC grinding wheel (centrifugal clutch) for dressing diamond and cBN grinding wheels. 60 mesh Sharpening of metal bonded grinding wheels Grit size ≥ D251 see WINTER stone No. 2 (100×24×13) 66260195816 Shank tools WINTER stone No. vitrified bonded. complete with one wheel each of 37 C60-MV and 39 C802-15V. 2 Order number 66260395639 WINTER Facts WINTER stone No. 3A (80×15×10) WINTER stone No. vitrified bonded. 3 springs and 3 screws Order number 69936679412 66253051624 66253052726 66260274670 Only use dry. rubber-bonded. Contact details can be found on the last page. subsequent sharpening with WINTER stone previously soaked in water only as necessary. 3B (100×50×25) WINTER stone No. 80 mesh Cleaning and sharpening of electro-plated and vitrified bonded grinding wheels and pins see WINTER stone No. 4 (90×70×20) 66260389357 66260386167 60157642665 PCD PCBN Inserts WINTER stone No. 3 (100×40×15) 66260195817 Saws WINTER stone No. Dressing 177 Cleaning and sharpening stones for diamond and cBN grinding wheels . 1AW (100×20×20) White corundum.

your grinding process becomes more effective and profitable. Many companies worldwide involved in industrial production benefit from this expertise.Compendium The WINTER brand represents over 160 years of heritage and grinding experience. This way. We know our customers‘ requirements and help you with our technological expertise and competence. 178 .

WINTER offers you a multitude of services. etc. 182 Glossary Compiled for you: this litte reference guide explains terms around grinding: bonds.180 Service In addition to design and production of grinding tools. material removal rates. Contact details can be found on the last page 179 . 199 Contact Whom to ask first? Who is my nearest contact person? Where can I get quick and easy help? WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time. roughness. 192 Index This catalogue-spanning index helps you to easily find the right information for your application and the corresponding grinding tools.

To improve productivity and technical capability. France and China.Service Competition is keen. Economic and advanced production processes are reviewed with top-class experts from different parts of the industry. as the grinding industry‘s technology leader.we will gladly make an offer that meets your needs. The result for customers is a fine-tuned production process. Advice Our field service engineers and customer service team are here to help. closely co-operate with our Research and Technology Centres in the USA. Saws Inserts PCD PCBN Knives Milling cutters WINTER offers seminars on topics such as: – – – – Mould and die Tool Grinding Technology Forum (expert panel discussion) Grinding (basic training) Grinding fluids (focused technology review) Dressing technology (focused review) Service Glossary Contact 180 WINTER abrasives for the tools industry 2011/2012 . Basic research supports new customer-specific product and application developments at our global Technology Centres. to identify the best solution. and then to implement it together with you. invests heavily in Research and Development. So we can demonstrate improvements to your process without interrupting your production. Ask your field salesman for the latest calendar of scheduled seminars and get yourself registered. We invite internal and external consultants on specific subjects to comment on the technological state-of-the-art and development trends. our application and development engineers continue to support you. Together with product management and our application engineering team. customised solutions will be found which meet your needs. and can advise on new production strategies with the help of innovative process diagnostic technology. WINTER Facts Shank tools Training and Continuing Education We offer regular seminars on current issues and developments at our European Grinding Technology Centre (EGTC) in Norderstedt. and can offer advice on all WINTER products and grinding processes. Our dedicated specialists are expert in the field of complex grinding systems. and cost pressures are acute. Specific training programmes can also be arranged according to your individual requirements. we can evaluate your grinding processes using sophisticated sensing and measurement systems which you may not have access to. Our EGTC (European Grinding Technology Centre) with the R&D Department in Norderstedt. WINTER not only provides high performance grinding tools but can also assist in analysing your processes. Just contact us . and optimised day-to-day operations. On your factory floor. Service Process Optimisation At our EGTC (European Grinding Technology Centre). Product Development WINTER. you need a supplier who co-operates efficiently.

Mobile Dressing Unit For better grinding results Almost every CNC grinding machine can be upgraded by MDress. Contact details can be found on the last page Service 181 . Just contact us. the mobile rotary diamond dressing unit. on the CNC grinding machine and obtain a more economic grinding result. The grinding wheel achieves its ultimate axial and radial running truth directly on the main spindle. WINTER Facts Shank tools RFID – Radio Frequency Identification This technology makes it possible to transfer stored data from the grinding wheel to the grinding machine. Using MDress ensures highly precise reconditioning of grinding wheel profiles. Our customers are enabled to test. vitrified bonded grinding wheels. Our application engineers will give you support. The advantages are Saws Inserts The increased level of transparency • • Integrated tool-life monitoring Automated scanning and storage of tool use PCD PCBN Shorter set-up times • • Direct access to grinding wheel data by the machine control system Elimination of operator error in manual recording and entry of data Knives Improved profitability • Reduced machine downtime by automatic data transfer between machine and grinding wheel Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time.Field Instrumentation System (FIS) Optimise your production process Have us make a FIS process analysis and optimise your production process: field instrumentation system is a portable system to monitor and measure your grinding process. reduction of cycle time – Prolongation of tool life time – Machine and process studies – Analytical determination and benchmarking Give it a try! MDress . for example. to demonstrate an optimised dressing process with the MDress dressing system on your machine at your premises. Exact and comparable data is obtained and can contribute to increase your performance: – Process optimisation.

The grit is tenaciously achored by the bond. Resin Bond Systems These are based on either phenolic or polyimide resins. it is inevitable that a wide range of bond systems is required. Special variants are crushable. leading to longer tool life. and more grinding heat is developed than in resin bonded wheels. profile accuracy is dependent on the grit size specified. Such single layer bond systems are suitable for profiled wheel bodies of all kinds. Sintered bronze bonds are relatively soft and at their softest can overlap the hardest resin bonds. and for machining abrasive materials that would otherwise wear the bond. metal bonds are shock-resistant. However. Sintered Metal Bonds Glossary Most metal bonds are based on bronze. due to porosity. Bonds are categorised according to the fundamental material type used. Saws Inserts PCD PCBN Vitrified Bonds Vitrified bonds are based on fusible glasses combined with fillers and the abrasive grains. This leads to a grinding layer with a very high material-removal-rate capability. as well as the abrasive grains. and many variations exist within each type.50 % of the grain diameter. so therefore act harder and grip the abrasive grains more strongly. although harder systems may be based on steel or even hardmetal. Metal bonds are ideal for grinding wheels with sharp edge profiles.Glossary For your reference: a short explanation of grinding terms Bonds To meet the challenges of the wide diversity of grinding applications. Furthermore. usually together with added fillers. and are available in different hardness levels. brittle metal bonds that can be dressed on the machine in a special crushing process. and are used in a wide range of applications due to their fast and cool grinding behaviour. WINTER Facts Shank tools Electroplated Bonds In this bond system. Knives Milling cutters Mould and die Service Glossary Contact 182 WINTER abrasives for the tools industry 2011/2012 . in most applications acting harder. which also impacts the grinding process. The main features of vitrified bonds are: – Good dressability and profileability – Free-cutting due to the porosity and self sharpening behaviour – Fluid availability. However. in the grinding zone allows cool grinding at low grinding forces – High cutting speeds and material removal rates are possible. This variation in porosity and hardness is analogous to the vitrified bonds of conventional grinding wheels. Metal bonded grinding wheels generally grind more slowly. Steel and hardmetal bonds are more wear resistant. Resin bonds are at the lower end of the hardness scale. the metal bond is deposited electrolytically onto a bronze or steel body. While resin and metal bonds are generally fully dense. vitrified bonds are usually produced with a defined porosity. metal bonds can also readily dissipate heat. and grain tips can protrude from the bond layer by 30 . only the outermost grain layer acts in this way. and are suitable for very aggressive operating conditions. Metal bonds are mostly used in wet grinding. These bonds are especially useful in creep feed grinding. although the abrasive can sometimes appear blunt. which is why these tools are mainly designed in single-layer versions.

and has a hardness just a little below that of diamond. The grinding (Rosiwal) hardness is 140 times higher than that of alumina. Applications for cBN are becoming increasingly economic. Contact details can be found on the last page 183 Glossary .22 Volume % 12 18 24 30 These definitions are not applicable for single layer electroplated tools.5 Volume % 12. The graphite-like hexagonal modification of boron nitride (hBN) is soft and is used as a lubricant.75 25 31.18 5. Compared to diamond. Both natural and synthetic diamonds are used in industrial applications. cBN has technological and economic advantages when grinding materials having a chemical affinity to carbon.09 3. Shank tools Saws Inserts PCD PCBN Diamond Diamond is one of the three carbon modifications (the others are graphite and the fullerenes) and.Concentration According to the WINTER system. Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time.13 4. Examples are tungsten carbide. and other difficult to machine materials.3 4. brittle and short-chipping materials.2 3. Because of its hardness and wear resistance. diamond is the hardest material known.25 cBN Concentration V120 V180 V240 V300 Carat / cm³ 2. graphite and wear-resistant thermal spray alloys as well as hard-facing alloys. ceramics. semiconductor materials. glass.5 18.4 5. and cBN grinding of workpieces with hardness as low as 50 HRC have been demonstrated. such as steels and ferrous alloys. the concentration value defines the volume fraction of diamond or cBN in the abrasive layer as follows: Diamond Concentration C50 C75 C100 C125 Carat / cm³ 2. diamond is used for grinding hard. quarz. with a Moh‘s hardness of 10. Conditioning Conditioning of a grinding wheel consists of dressing and cleaning: Dressing Profiling Influences macrostructure Produces concentricity and grinding wheel profile Need: Shape or re-shape the wheel surface Sharpening Influences microstructure Generates topography and grain exposure by eroding the bond Need: Create grit protrusion Influences microstructure Removes chips from chip space Need: No change in the surface Cleaning WINTER Facts Cubic Boron Nitride (cBN) Boron nitride is found in two structural modifications: Cubic boron nitride (cBN) has the zinc-blende crystal structure equivalent to diamond. plastics with glass fiber reinforcement.

a separate sharpening step is usually required to remove some of the bond material and expose the grains. Glossary Dressing = Truing + Sharpening It is necessary to distuinguish between the key wheel preparation steps of truing. PCD PCBN Knives FEPA The Federation of European Producers of Abrasives (FEPA) is a non-profit European organisation which publishes safety guidelines and standards for conventional and superabrasive (diamond and cBN) grinding tools as well as loose abrasive grain (see grit sizes). "dressing" is the combined process of truing and sharpening. and also removes any surface contamination. To achieve optimum results. Therefore. CVD: these diamonds are manufactured by gas phase deposition (methane. hydrogen) at low pressure using a vacuum system. diamond dressing sticks. SiC grinding wheels. At the end of the production chain of a multilayer grinding wheel is the profiling and sharpening process. for superabrasive grinding wheels containing either diamond or cBN abrasives in a resin or metal bond. Saws Inserts Grinding wheel truing generates the correct geometric shape. WINTER Facts Shank tools Dressing describes the processes of truing and sharpening a grinding wheel. PCD: polycrystalline diamond pieces formed by sintering micronized diamond particles together with a binder under HP/HT conditions. the WINTER brake-dressing device.• • • • • Natural diamond: these diamonds were created in the earth’s mantle under high pressure and temperature (1200 1400°C). sharpening and cleaning of the grinding wheel surface. and early grain fracture. and fresh grains are exposed. In so doing. rotary profile dressers. Milling cutters Mould and die Service Glossary Contact 184 WINTER abrasives for the tools industry 2011/2012 . if you chose to change the direction of rotation. Our engineers can offer advice to help you chose the best method for your application. this bond tail would precede the grains during cutting. and the type of workpiece material being ground. such as either alumina-based or SiC sharpending stones. etc. at up to 60000 bar and 1500°C. In addition. Both single crystals (octahedrons. develops the necessary concentricity. worn blunted grains are either removed or resharpened. triangles…) and crushed grit (boart) are used in industrial diamond tools Synthetic diamond: synthetic diamond grits are formed in presses in a very high pressure/high temperature (HP/HT) process. using a variety of solvent/catalyst materials which help to convert graphite into diamond. Direction of Rotation Indicator Resin and metal bond diamond and cBN grinding wheels always show an indicator for the direction of rotation. MCD: large synthetic diamonds that are produced in a HP/HT process similar to synthetic diamond grit. The dressing interval depends upon the grinding process parameters being used. When grinding with conventional alumina or silicon carbide wheels. dressing parameters and dressing strategy must be finely tuned to the grinding wheel and grinding process. it is important to adhere to the rotational direction shown by the indication arrow or to re-sharpen the grinding wheel before use. after truing. increased grinding pressure. However. dressing tools. In the sharpening process. the grinding wheel surface must be cleaned (Dressing + Cleaning = Reconditioning) periodically. which would lead to lower chip-space. different tools and methods are used. Therefore. a bond tail is formed behind each of the active abrasive grains. CNC rotary dressers. If the wheel is mounted the wrong way round. This bond tail supports the grain and prevents the grain from untimely fracture. It also provides standards for the most common grinding wheel shapes and dimensions.

it may consist of aluminium. All grinding wheels with either diamond or cubic boron nitride (cBN) are grinding tools according DIN 8589. The body significantly influences the vibration behaviour and the thermal conductivity of the grinding wheel. The “cutting edges“ are composed of the diamond or cBN grit. Body material type Resin with metal fillers Resin with non-metallic fillers Aluminium Steel Copper Composite material Label H B or D A E C CFK Vibration Absorbtion medium good bad bad bad good Heat Transmission sufficient bad good satisfactory very good bad Mechanical Stiffness good satisfactory (not sufficient with thinwalled bodies) very good very good very good good Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time. Contact details can be found on the last page 185 Glossary Grinding 14FF1 14FF1 6V5 14E1 .6L2 14M1 FEPA-Shapes These drawings show the most important grinding wheel geometries: 6V5 14E1 1A1 1A1R 1V1 1A1W 4A2 4A9 4BT9 4ET9 6A2 6A9 4BT9 6L2 6L2 14M1 14FF1 9A3 11A2-70º 11V2 6V56L2 14M1 6L2 11V9 6V5 14M1 12A2-20º 14E1 12C9-20º 12V9 6L2 14M1 6V5 14E1 12V2 6V5 14A1 4BT9 14E1 14E1 14FF1 14F1 14FF1 14M1 6V5 14E1 4BT9 6L2 14FF1 14M1 4BT9 4BT9 According to DIN 8589. brass. steel or ceramics. WINTER Facts Shank tools Grinding Wheel Bodies The body of a grinding wheel provides the static and dynamic stiffness to the tool. Dependent on the kind of grinding layer. 4BT9 14FF1 Grinding Ratio (G-Ratio) The grinding-ratio is calculated as a ratio of the ground workpiece volume Vw to the wheel wear volume Vs. grinding is defined as material removal using geometrically undefined cutting edges. filled resin. the following table shows examples for superabrasive grinding wheel bodies.

60 34 .45 25 . D-prefix indicates diamond.25 15 .Grit Sizes The seive-sizes for diamond and cBN range according to FEPA standards (also ISO 6106) and are shown in the following table.30 8 . As abrasives always contain a range of grit sizes.0). FEPA standards are similar (M 63…M1. while B-prefix refers to cBN.25 PCD PCBN Knives D 20 C D 20 B D 20 A D 15 D 15 C Milling cutters Mould and die Service Glossary Contact 186 WINTER abrasives for the tools industry 2011/2012 . WINTER diamond classification D 25 Grit size [µm] 40 . the values given for average grit sizes and particles per carat are approximations.37 20 . FEPA grit size D or B 1181 1001 851 711 601 501 426 356 301 251 213 Standard [Mesh] 16/18 18/20 20/25 25/30 30/35 35/40 40/45 45/50 50/60 60/70 70/80 80/100 100/120 120/140 140/170 170/200 200/230 230/270 270/325 325/400 400/500 500/600 Average Grit Size [µm] 1100 930 780 660 555 465 395 330 280 233 197 167 140 118 99 83 72 63 55 47 38 33 Particles per ct 60 100 160 270 450 760 1200 2100 3500 6000 10000 16000 28000 46000 80000 135000 200000 300000 460000 750000 1400000 2100000 Glossary 181 151 126 107 91 WINTER Facts 76 64 Shank tools 54 46 39 33 Saws Inserts WINTER has its own classification for fine and microgrit sizes.

WINTER diamond classification D 15 B D 15 A D 10 D7 D5 D3 D1 D 0.000 9.9 9. Contact details can be found on the last page 187 Glossary .120 540 36 2.5 1.000 2.5 Hardness of Abrasives The hardness value of a material is generally influenced by the method of measurement.7 D 0.600 2.060 1.2 0-1 0 .000 120 6.10 5 . Different measuring methods and equipment result in different scales and units which cannot easily be compared.20 8 . different hardness values for abrasives are given and compared to some reference materials: Material Diamond cBN Silicon carbide Corundum Quarz Manganese Gypsum Talc Moh‘s Hardness 10 9.25 0.0. even though its penetration hardness (Vickers) is only 5 times higher.6 PCD PCBN Inserts Saws Shank tools WINTER Facts Diamond‘s stock removal resistance (Rosiwal hardness) is 140 times higher than corundum (alumina).25 Grit size [µm] 10 . for example: Moh‘s hardness: abrasion behaviour (measure of scratch resistance) Rosiwal hardness: stock removal behaviour (measure of resistance to stock removal) Vicker‘s Microhardness: indentation behaviour (resistance to penetration) In the following table.03 Rosiwal Hardness 140.5 .6 9 7 5 2 1 1. Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time.000 Vickers Microhardness (HV) 10.15 6 .10 3-7 2-5 0. Thus several scales exist.

Material Removal Rate The material removal rate. is expressed in mm3/s and defines the volume of workpiece material ground per unit time (second). refers to the removal rate per millimetre of wheel contact width and is expressed in units of [mm3/(s . Appraisal criterion Influencing Paramters Cutting Speed vc (m/s) Machine. MRR or Qw. Parameters influencing Grinding Results The table shows some correlations between process variables and the grinding results. The specific material removal rate. mm)].and Operation Paramters Cutting Force F F= f(…) Grinding Ratio G G= f(…) Roughness Ra Ra= f(…) Temperature ϑ ϑ = f(…) F G Ra ϑ VC Material Removal Rate Qw (mm3/s) F G VC Ra VC ϑ VC Glossary Qw Coolant (Oil Content) F G Qw Ra Qw ϑ Qw WINTER Facts Oil Content Oil Content Oil Content Oil Content Shank tools Grit Size (µm) Grinding Wheel F G Ra ϑ Saws Grit Size Grit Size Grit Size Grit Size Concentration (Carat/cm3) F G Ra ϑ Inserts Concentration PCD PCBN Concentration Concentration Concentration Knives Milling cutters Mould and die Service Glossary Contact 188 WINTER abrasives for the tools industry 2011/2012 . MRR’ or Q‘w.

5 1.100 0.4 2. Contact details can be found on the last page 189 Glossary .0 0.6 0.012 0.8 6.0 0.100 0.6 0.40 0.2 20 15 Inserts Shank tools WINTER Facts Grit Size Saws PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time.8 1.1 1.025 0.Roughness The surface roughness of a ground workpiece is influenced by many diverse parameters: – – – – – – – Grit size of abrasive grain Concentration of abrasive grain Specification of bond system Type and hardness of work piece Grinding process Grinding parameters Dressing parameters A general and qualitative correlation between grit size and surface roughness is shown below: 181 151 126 107 91 76 64 54 46 30 20 7 Ra [µm] Rt [µm] Rz [µm] 0.6 1.05 0.050 0.20 0.6 10 6 3.200 0.3 3.2 1.

Chemical and thermal wear WINTER Facts Carbon diffusion. although it is not as hard as diamond. Primarily. when no grain chipping from mechanical wear is present. Mechanical wear: Abrasion. production method. grit macrofracture.Specification The specification is the general description of the grinding tool and contains all relevant information concerning the product‘s features. Superabrasives Diamond and cubic boron nitride are the hardest materials existing in industry today. Therefore. cBN has proven to give better tool performance when machining. and reaction with grinding fluids. oxidation. In general. Wear effects on diamond and cBN Glossary The hardness of an abrasive grit type alone is not sufficient to determine the grinding tool‘s grinding behaviour. causing different effects. and breakout of grain from the bond. the specification always contains the following details: Example: 11V9 Shape 100-2-10-20 Dimension D126 Grit Size K+888R Bond C75 Concentration A Body Material Furthermore. Diamond not only reacts with iron (above a certain threshold temperature). according to the current state of knowledge. high speed steel. the specification can contain additional information regarding drawing index. Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact 190 WINTER abrasives for the tools industry 2011/2012 . there are two main types of wear. but also with chromium. for example. graphitization. and other details. Diamond and cBN grains can wear in many ways. An outward sign of the occurance of thermo-chemical wear is the rapid appearance of wear flats on the grains. cBN does not show chemical reaction with iron or other metals. structure. vanadium and tungsten. The levels of hardness of diamond and cBN are significantly higher than those of conventional abrasives like alumina (corundum) and silicon carbide (see hardness). micro-chipping of cutting edges.

WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time. Contact details can be found on the last page Notes 191 .

.......... C4 ......... C5 Actual surface roughness..................... connections for................................................................ C4 ..............................without adaptor part ........................................for surface grinding.................with diamonds ............................body dimensions and machine............... UZ........ Optics..........56....................................................................................................................................................................................................................... 146-147 Core drill with counter sink.................................................................................. C3 Service Glossary Contact 192 WINTER abrasives for the tools industry 2011/2012 ....... 182 Crystal glass .................................. aspherical and toric surfaces ........... C3 Cubic boron nitride ...... C1 Continuous generation grinding................................ C4 Concentration ................machining of ..... C1 Shank tools Saws Inserts C Cage window . C1 Centering and bevelling wheels single part design ........ 58........................... C5 Composites.for spherical............................................................. 59............. C1 WINTER Facts Beveling....................................................... C1 Constant velocity joint............................................................ 3 “Flat and Crystal Glass“ see catalogue No....... influencing parameters for profile rotary dresser ........... C5 making a diamond dressing gear for honing and continuous profile grinding ............................................................................................................ SD...................................................................................... PCD/ CVD/MCD). C4 ............................................................ Ceramics & Composites“ see catalogue No.............. Bearings“ see catalogue No....................... C3 Counter-direction .............................................. 148-153................... C5 Brake pads............... 183 Center bearing..... C1 Crushable bond ................................................................................................................................ 1 “Automotive......technical notes ......... 139....................... grinding of ....................................... 180 Check sheet for CNC-controlled dressing tools ............ C3 Beveling profile grinding wheel .. 130........................... 183 Cup-wheels .............. C4 Centering wheels ................. C5 B profile dressing tools ............Index 37 C1 C3 C4 C5 C6 – – – – – – see page 37 in this catalogue see catalogue No.............. TS........................ C4 Concave generating tools and rounding tools .. C5 Index Ball track ... DDS) .......... C1 cBN (cubic boron nitride) .....................................................76 Circular knife grinding ........................................ Turbines.. technical notes ..................... C4 Cut-off wheels ..................... C4 ............................................................ 5 “Dressing Tools“ see catalogue No.............................................................................................. 36 CNC-controlled dressing tools (SG..................... C5 making a diamond dressing gear for generation grinding ......................................................... 80 Bearings ....................... 6 “WINTER Standard Catalogue“ A Acoustic emission system (AE signal) ........................ 137.....101 Clearance angle...................................................... C4 Centering................... C4 Blade dresser (Fliesen) .......................... C5 Crankshaft ....... C1 Camshaft ....................... grinding tools for.............. 4 “Electronics and Photovoltaics........... C5 Chip breaking flute grinding ..................... C4 Cut-off ..... C1 Cam bore ................ C5 Advice ......................................... 183 Con-rods ............... C1 Band saws ....................... C4 Coordinate grinding ..with adaptor part ................ C4 PCD PCBN Knives Milling cutters Mould and die ............

.......................................................................................................................grit size and dwell revolution................................................................................................. grinding tools for ................. C4 Diamond Dressing System (DDS) ........................ Machining of ..........hollow drills ........................ C5 ................................................................................................................. C5 Decor grinding ......... 184 Double disk grinding (inserts) ... TS.................. C5 Dressing pins ........................................................... C4 Direction of Rotation Indicator......diamond ..................................... C5 Dressing of conventional grinding wheels ...86-87 Double taper disk and roller dresser (HP und VU) ............. C5................. C4 ...C5..........................................................................profile dresser (UZ.....................SD rotary dresser ....... C4 .............................................................. 177...with synthetic CVD and MCD needles ........................ Contact details can be found on the last page 193 Index ......................41-52 E Edge Grinding ........................... C3 Design and tolerances for diamond roller dresser........................................................................SG rotary dresser ................for machining gear components ............... C5 ................ C4 Field Instrumentation System (FIS)...... 182 End Mill...........................for optical glass .......................................................... 56 Dry grinding (re-sharpening) ........................ C4 Fire-proof glass . C5 Diamond ......... 184 Dressing cylinder .... C3 FIS (Field Instrumentation System)..................................................... 118-123.................................................. C5 Dressing of vitriified bonded diamond and cBN grinding wheels ............ 56 WINTER Facts Shank tools F Face grinding (tungsten carbide saw blade) .........TS rotary dresser ..........................................pastes ......................................................................................................................................... C5 Dressing parameters .. 184 Ferrites and magnetic materials............ C6 Drilling .......................................... C5............................................................ 162-169 .................60........................... C4 Electroplated diamond wire .........saw blades .......................................181 Files .........resin bonded grinding tools .............................with natural grain................ 154-157 Finishing with pellets .................................. C5 Dressing ....... 162-169 ...........................................TS rotary dresser ......................................................61-65 Faces of gear shaft ........cBN........... C6 Dressing tools ................................................................................................ C4 ....................................... C5 Diamond cut-off wheels for optical glass ............................................................for vitrified bonded grinding tools ... C5 ...................SD rotary dresser ..................................................................... C5 ........................................................................................... 181...........................with natural needles ........files..............................UZ rotary dresser ............................. C5 ........lapping media .................................... 175....... 172-173 .WINTER cleaning and sharpening stones ................................. C5 ............................................. C5 .........stationary dresser ...................... 18-53............ C5 ........ C5 ................... C6 Dressing of vitrified bonded cBN grinding wheels......................................... C4 Electroplated bonds............... C5 D DDS rotary dresser ............................................SG rotary dresser ..................... C4 Flat knife grinding . C5 ............ C4 CVD rotary dresser ...... 72-74 Flat belt ..................................................................................suspension ....... 174............ C4 .................stationary dresser ..................... ................................ C5 .......................... C1 .............................................wire .......... 162-169 ..... 100-102........................... SG) .177................ 183f Diamond blades ...................................................................... C5................................. C5 ........................ C5 ............................ C5 Diamond ..... C5 Cylinder liners ...... 154-157 ................ 100-102 Saws Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time..................................................... C4 Drills........................................................................................................... C5 ............................. C6 Dressing sticks .................................................Cut-off wheels .....CVD/MCD rotary dresser .......................... C5 Dressing of grinding wheels made of ceramic grains ...........................................................181 Flank grinding (tungsten carbide saw blade) ...... 18-53........................... machining of ................polishing media ......... C1 Flat grinding ......... C1 FEPA .................... C5 Dressing unit ........

............................ C3 J Jig grinding .......................... C4 ID saw blades ...... 60............................................................................................................ C4 Glass edge..........................................................................................machining of .......... 172-173 Level+ ........................................................................ stationary dresser.... 98-105 L H Hand dresser ........................ 32-35 Gear shaft ...... C4 Notes for tool selection........Straight profile .............. C1 Insert+ ................................................................................................. C5 Infiltrated rotary dresser .................................... C5 Mdress ....................................................................................................................................85...................................................................... C5 MSLTM ..... C3 .....CNC machines .......... 170-171.................................................... C3 Hollow glass ................................................ 114 Hollow drill................ 187 Hob grinding........181 Micron grit sizes ............a mobile dressing unit...................... C5 Influencing parameters .....Flute grinding ........................................ C3 Hollow tooth grinding................85-87 Linear glass edges...........................88-89 ..................................................................................C-profile ................................ aed............... C3 ......................................................118-123 MCD rotary dresser ................... C1 Gemstones.......... 75..................................................................... 90 ........................................................................................................... 188 Ingot grinding ...........profiling..................... .................... 18-31 Fuel injection system ............. C3 ....... C1 Shank tools I ID grinding ................................................................... C5 Infeed..............................Trapezoid profile............................ machining of ................. C1 Hydraulic Cam Follower ......................................................... C5 Infeed............................................................................................................................... when dressing with rotary profile dressers ............ 130............................................ C5 WINTER Facts Laminated safety glass ........... machining of glass ..... C4 Lapping media ................................................................. 137........ C5 Hardness of abrasives .......... C1 Mould and die Service Glossary Contact 194 WINTER abrasives for the tools industry 2011/2012 .................... C5 ......... when dressing with stationary dresser and CNCcontrolled rotary dresser .... dressing tools for .................................................. 124-144................... ... C5 Material removal rate (MRR) ............................. 146-147 Journals....... C3 Lapping and polishing ....................... C1 Full profile rotary dresser (VU) ......................................................................................... 107.................. 88-89 Inserts..... C4 Igel............................................................................................................................................................................top and bottom grinding .. C3 Index M Machine requirements for dressing with diamond profile rotary dresser ......................... 131-132 Honing processes.................................... 18..................................86-87 G Gashing............................... 116-177 Mounting and demounting of profile roller dresser ..................82-97 Saws Index Inserts PCD PCBN Knives Milling cutters N Notch grinding ...... K1 K Knife grinding ..................................................................... aed............................. C5 Nozzle body .................26-27 Mould-and-die industry ............ 190 Maxi programme ......................... grinding tools for ......................................................... 188 µicro+ grinding wheels ... 139....... C4 Injection needle ....peripheral grinding ..............................................................................................

.......................................................................... C1 Rondist ................................... 177........................................... C6 Superabrasives .. C5 PCX .. 184 Single Point dressing diamonds ..................... 183 Roughing mill (knurled profile) ............................machining of ........................................ 182 RFID (Radio Frequency Identification) . 100.... 180 Profile diamonds.......... 88......................................................... C5 ...................... machining of . 100............. machining of ........ C5 Sintered materials.........................................................(HSS)...................(Stellite)................92-93 Q‘w = Specific MRR (Specific Material Removal Rate) .......................................... 6-7 Sharpening sticks .................... 162-169 Mould and die Service Glossary Contact Please feel free to contact our sales engineers at any time............................... C4 OD grinding (Ingot) ...................................... disposable ......................................................................................... C5 ® S Safety glass....................... 162-169................................................. C5 ..................... C4 One start dressing sets (HP).94-95 Pellets......................... ........................................... C5 Rotation direction indicator ............................. machining of ...... cup-wheels for ........ C5 Profile grinding ..............................................92-97 PCD................... 103-104 profile S ....... C3 Rolling elements ........... 21-24...........................................92-97 PCD grinding ....................... C5 Profile knives......... C1 Radio Frequency Identification (RFID) ..................... C5 Process optimization .. parameter.................................................... C4 Stock programme ...................................................... ...60-76 SD rotary dresser ............. 78-79 Profiling (inserts) ........................................... C4 .......................................... 90................ 182 Specification of grinding wheel......................................................... CVD.............................................................................................................................. 190 PCD PCBN Knives Milling cutters R Races......for glass industry...16-57 Shapes (grinding wheel geometries) ....................... grinding tools for ....cup-wheels for ..................................................................... 33...............181 Refractory............................... 180 Pro-dress .............................. ground ............. C5 Overlap ratio Ud for stationary and CNC-controlled rotary dressing tools .........................77 ................................. C5 Single pointer unground..................................................................................................................... C5 Spherical surfaces..... C4 Single taper disk (HP) ................................................................................ machining of .................................................................................... C4 ....... 184 Sintered metal bonds ........................................... 90 Shank tools Q Q-Flute grinding wheels ................... 52-53.......optical glass .(tungsten carbide)..................... 189 P Parameter influencing grinding results ............................................. C4 Surface grinding ......O OD grinding ............... C4 Peripheral grinding (inserts) ............................... C3 ............................... C3 Saw blade ..... 184 PcBN machining ............ grinding tools for ............................. Contact details can be found on the last page Index 195 Inserts Index Shank tools..................... dressing tools for .... parameter ...................... 171 Quantum+ grinding wheels...............................181 Rim machining .......... 189 Suspensions........................ 31..........................................................finishing with… .......41-52 Resin bonds ........................................................................................................... 118-123............................................................ C5 Re-sharpening grinding tools ................ 190 Speed ratio qd‘ for rotary dresser..................glass industry ........................................................ 103-104 Profile grinding.................................................technical notes for application of .................... C4 .................... C4 ...................................... grinding tools for ........................ 41.................................... C5 Saws WINTER Facts Product development . C4 Polishing..................................................for advanced materials............. C4 Surface roughness....with synthetic needle ........................................unground .............................................................. 162-169 Process analysis .................................. 56 Roughness..................... C5 SG rotary dresser . C4 Polishing pastes ....................... MCD rotary dresser ................................................................ 78-79 .................... C3 Sharpening tools ............................88-89 Plastics............................

........................................................................................ 182 V-Pro............................. C1 WINTER Facts Vitrified bonds ...... C5 Top grinding (tungsten carbide saw blade) ............... 180 Trapezoid profile............................. 33-34.......66-71 Top and bottom grinding (inserts).............61-63 Tooth flank honing ......... C1 U Uni-direction ...................................................................... grinding tools for ......... 36-37 Shank tools Saws W Wear effects on diamond and cBN ......... C5 Turbine blades ................. 177 Inserts PCD PCBN Knives Milling cutters Mould and die Service Glossary Contact 196 WINTER abrasives for the tools industry 2011/2012 ......... Cup-wheels for......................... C4 Training ....................... C4 Technical glasses................ grinding tools for .... C5 Index V Valve............................................... C3 Tiger grinding wheels .................................................. C1 Turbine casing ................................................................................................................................................................. C4 Technical notes.................................................................................................................... C3 Trouble shooting rotary dresser ..................................................... machining of glass ..........................T Technical ceramics...... glass machining............................................................................................................... C5 UZ-rotary dresser ........................................ 190 WINTER stone ......86-87 Toric surfaces.......... C5 TS rotary dresser...................

A.8 78 702 CONFLANS CEDEX FRANCE TEL: +33 (0)1 34 90 40 00 FAX: +33 (0)1 39 19 89 56 SAINT-GOBAIN DIAMANTWERKZEUGE GMBH & CO. S.P. DA ZONA INDUSTRIAL DA MAIA ISECTOR VIII .F.O.20. K1 MECIDIYEKOY TR-34394 ISTANBUL TURKEY TEL: +90 212 288 63 71 FAX: +90 212 275 6734 SAINT-GOBAIN ABRASIVES LTD.O. 190 RUE J.908 MAIA PORTUGAL TEL: +351 229 437 940 FAX: +351 229 437 949 SAINT-GOBAIN ABRASIVI SRL PARC INDUSTRIAL HOLROM DRUM CAREI NR. CTRA. VERT (FRANCE) 0800 906 903 SAINT-GOBAIN ABRASIFS. BOX 10 NL-7150 AA EIBERGEN THE NETHERLANDS TEL: +31 545 466466 FAX: +31 545 474605 SAINT-GOBAIN ABRASIVES AS VESTVOLLVEIEN 6D N-2019 SKEDSMOKORSET NORWAY TEL: +47 63 87 06 00 FAX: +47 63 87 06 01 SAINT-GOBAIN ABRASIVES UL. 122 APARTADO 6050 P-4476 .A.20. STAVERTON GLOUCESTERSHIRE GL2 9QU UNITED KINGDOM TEL: +44 1452 858 700 FAX: +44 1452 858 800 SAINT-GOBAIN ABRASIVES KFT BUDAFOKI ÚT 111 H -1117 BUDAPEST HUNGARY TEL: +36 1 371 22 50 FAX: +36 1 371 22 55 SAINT-GOBAIN ABRASIVI S.P.A VIA PER CESANO BOSCONE 4 I-20094 CORSICO MILANO ITALY TEL: +39 024 4851 FAX: +39 02 . TORUNSKA 239/241 PL-62-600 KOLO POLAND TEL: +48 63 26 17 100 FAX: +48 63 27 20 401 SAINT-GOBAIN ABRASIVOS.V. DE GUIPÚZCOA. EFE HAN NO. CTRA. Bearings SAINT-GOBAIN DIAMANTWERKZEUGE GmbH & Co.V.A VIA PER CESANO BOSCONE 4 I-20094 CORSICO MILANO ITALY TEL: +39 024 4851 FAX: +39 02 . KM. CTRA. SATU-MARE ROMANIA TEL: +40 261 450 009 FAX: +40 261 750 010 SAINT-GOBAIN ABRASIVES 18/3.F.A. S. BOX 10 NL-7150 AA EIBERGEN THE NETHERLANDS TEL: +31 545 466466 FAX: +31 545 474605 SAINT-GOBAIN ABRASIVES AS VESTVOLLVEIEN 6D N-2019 SKEDSMOKORSET NORWAY TEL: +47 63 87 06 00 FAX: +47 63 87 06 01 SAINT-GOBAIN ABRASIVES UL. RUS-127006 MOSCOW. L. 1 Automotive. K1 MECIDIYEKOY TR-34394 ISTANBUL TURKEY TEL: +90 212 288 63 71 FAX: +90 212 275 6734 SAINT-GOBAIN ABRASIVES LTD. 60/B H-1225 BUDAPEST HUNGARY TEL: +36 1 371 22 50 FAX: +36 1 371 22 55 SAINT-GOBAIN ABRASIVI S. KM.44 78 266 SAINT-GOBAIN ABRASIVES S. 1: Automotive.5020 SALZBURG AUSTRIA TEL: +43 662 43 00 76 0 FAX: +43 662 43 01 75 SAINT-GOBAIN ABRASIVES N.8 78 702 CONFLANS CEDEX FRANCE TEL: +33 (0)1 34 90 40 00 FAX: +33 (0)1 39 19 89 56 SAINT-GOBAIN DIAMANTWERKZEUGE GMBH & CO. S. HEIDE 10 B-1780 WEMMEL BELGIUM TEL: +32 2 267 21 00 FAX: +32 2 267 84 24 SAINT-GOBAIN ABRASIVES.A. DOLGORUKOVSKAYA STR.A.B. S.P.V.5020 SALZBURG AUSTRIA TEL: +43 662 43 00 76 0 FAX: +43 662 43 01 75 SAINT-GOBAIN ABRASIVES N. RUSSIA TEL: +74959373223 FAX: +74959373224 SAINT-GOBAIN ABRASIVOS. KENNEDY GRAND DUCHE DE LUXEMBOURG L-4930 BASCHARAGE TEL: +352 50 401 1 FAX: +352 50 16 33 NO. VINOHRADSKÁ 184 130 52 PRAHA 3 CZECH REPUBLIC TEL: +420 267 132 256 FAX: ++420 267 132 027 SAINT-GOBAIN ABRASIVES A/S KORSKILDEENG 5 DK-2670 GREVE DENMARK TEL: +45 467 552 44 FAX: +45 467 550 60 SAINT-GOBAIN ABRASIFS PO BOX 18260 SUITE 404/405 . SATU-MARE ROMANIA TEL: +40 261 450 009 FAX: +40 261 750 010 SAINT-GOBAIN ABRASIVES 18/3. TORUNSKA 239/241 PL-62-600 KOLO POLAND TEL: +48 63 26 17 100 FAX: +48 63 27 20 401 SAINT-GOBAIN ABRASIVOS.and cBN Tools for the Electronic and Photovoltaic Industries. VERT (FRANCE) 0800 906 903 SAINT-GOBAIN ABRASIFS. VINOHRADSKÁ 184 130 52 PRAHA 3 CZECH REPUBLIC TEL: +420 267 132 256 FAX: ++420 267 132 027 SAINT-GOBAIN ABRASIVES A/S KORSKILDEENG 5 DK-2670 GREVE DENMARK TEL: +45 467 552 44 FAX: +45 467 550 60 SAINT-GOBAIN ABRASIFS PO BOX 18260 SUITE 404/405 . 2 ALLéE DES FIGUIERS AÏN SEBAÂ . Turbine and Bearing Industries SAINT-GOBAIN ABRASIVES N. CTRA. BAHCELER SOK. BAHCELER SOK. S. S. 190 RUE J. Optics.A.5020 SALZBURG AUSTRIA TEL: +43 662 43 00 76 0 FAX: +43 662 43 01 75 SAINT-GOBAIN ABRASIVES N. Ceramics and Composites #123456 Published 2009 4 Shank tools Catalogue No.908 MAIA PORTUGAL TEL: +351 229 437 940 FAX: +351 229 437 949 SAINT-GOBAIN ABRASIVI SRL PARC INDUSTRIAL HOLROM DRUM CAREI NR. TORUNSKA 239/241 PL-62-600 KOLO POLAND TEL: +48 63 26 17 100 FAX: +48 63 27 20 401 Precision Engineering Solutions Milling cutters WINTER Standard Catalogue SAINT-GOBAIN DIAMANTWERKZEUGE GmbH & Co. EFE HAN NO. HEIDE 10 B-1780 WEMMEL BELGIUM TEL: +32 2 267 21 00 FAX: +32 2 267 84 24 SAINT-GOBAIN ABRASIVES.F.A.A.R.CASABLANCA MOROCCO TEL: +212 22 66 57 31 FAX: +212 22 35 09 65 SAINT-GOBAIN ABRASIVES BV GROENLOSEWEG 28 NL-7151 HW EIBERGEN P. UNIT 25 ANSON BUSINESS PARK CHELTENHAM ROAD EAST. EFE HAN NO. 11 RO-447355 VETIS JUD. VINOHRADSKÁ 184 130 52 PRAHA 3 CZECH REPUBLIC TEL: +420 267 132 256 FAX: ++420 267 132 027 SAINT-GOBAIN ABRASIVES A/S KORSKILDEENG 5 DK-2670 GREVE DENMARK TEL: +45 467 552 44 FAX: +45 467 550 60 SAINT-GOBAIN ABRASIFS PO BOX 18260 SUITE 404/405 . KM.V.O. L. NO. DOXEY ROAD STAFFORD ST16 1EA UNITED KINGDOM TEL: +44 1785 222 000 FAX: +44 1785 213 487 Precision Engineering Solutions Automotive. S. 7. S. DE GUIPÚZCOA. S.5020 SALZBURG AUSTRIA TEL: +43 662 43 00 76 0 FAX: +43 662 43 01 75 SAINT-GOBAIN ABRASIVES N. Ceramics and Composites WINTER Diamond and cBN Tools for the Electronic and Photovoltaic Industries. NO.LOB17 JEBEL ALI FREE ZONE UAE-DUBAI UNITED ARAB EMIRATES TEL: +971 4 88 17 836 FAX: +971 4 88 73 210 SAINT-GOBAIN ABRASIFS RUE DE L’AMBASSADEUR . for Machining Optical Glass. DE GUIPÚZCOA. S. 11 RO-447355 VETIS JUD. L.P. Optics. Ceramics & Composites WINTER Diamond. STAVERTON GLOUCESTERSHIRE GL2 9QU UNITED KINGDOM TEL: +44 1452 858 700 FAX: +44 1452 858 800 Saws Precision Engineering Solutions Inserts SAINT-GOBAIN DIAMANTWERKZEUGE GmbH & Co.8 78 702 CONFLANS CEDEX FRANCE TEL: +33 (0)1 34 90 40 00 FAX: +33 (0)1 39 19 89 56 SAINT-GOBAIN DIAMANTWERKZEUGE GMBH & CO. DA ZONA INDUSTRIAL DA MAIA ISECTOR VIII . RUS-127006 MOSCOW. HEIDE 10 B-1780 WEMMEL BELGIUM TEL: +32 2 267 21 00 FAX: +32 2 267 84 24 SAINT-GOBAIN ABRASIVES. S. 3 Flat and Crystal Glass #123456 Published 2009 3 Catalogue No.44 78 266 SAINT-GOBAIN ABRASIVES S. VERT (FRANCE) 0800 906 903 SAINT-GOBAIN ABRASIFS.20. SATU-MARE ROMANIA TEL: +40 261 450 009 FAX: +40 261 750 010 SAINT-GOBAIN ABRASIVES 18/3.O. UNIT 25 ANSON BUSINESS PARK CHELTENHAM ROAD EAST.CASABLANCA MOROCCO TEL: +212 22 66 57 31 FAX: +212 22 35 09 65 SAINT-GOBAIN ABRASIVES BV GROENLOSEWEG 28 NL-7151 HW EIBERGEN P. 7.CASABLANCA MOROCCO TEL: +212 22 66 57 31 FAX: +212 22 35 09 65 SAINT-GOBAIN ABRASIVES BV GROENLOSEWEG 28 NL-7151 HW EIBERGEN P.44 78 266 SAINT-GOBAIN ABRASIVES S. HEIDE 10 B-1780 WEMMEL BELGIUM TEL: +32 2 267 21 00 FAX: +32 2 267 84 24 SAINT-GOBAIN ABRASIVES. 2 Tools Tools #123456 Published 2009 WINTER Diamond and cBN Tools for the Tools Industry 2 Catalogue No.B. 6 WINTER Standard Catalogue Stock Programme for Diamond and cBN Tools #123456 Published 2009 Mould and die 6 Service Glossary Contact Please feel free to contact our sales engineers at any time. KENNEDY GRAND DUCHE DE LUXEMBOURG L-4930 BASCHARAGE TEL: +352 50 401 1 FAX: +352 50 16 33 NO. S.V.20. DOLGORUKOVSKAYA STR. S.A. 122 APARTADO 6050 P-4476 . 190 RUE J.B. Contact details can be found on the last page 197 Index WINTER Diamond Tools for Machining Flat and Crystal Glass . TORUNSKA 239/241 PL-62-600 KOLO POLAND TEL: +48 63 26 17 100 FAX: +48 63 27 20 401 SAINT-GOBAIN ABRASIVOS.V.B. BAHCELER SOK. KENNEDY GRAND DUCHE DE LUXEMBOURG L-4930 BASCHARAGE TEL: +352 50 401 1 FAX: +352 50 16 33 NO. KM. K1 MECIDIYEKOY TR-34394 ISTANBUL TURKEY TEL: +90 212 288 63 71 FAX: +90 212 275 6734 SAINT-GOBAIN ABRASIVES LTD. DOLGORUKOVSKAYA STR. KG SCHÜTZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215 Catalogue No. KM.O. UNIT 25 ANSON BUSINESS PARK CHELTENHAM ROAD EAST. K1 MECIDIYEKOY TR-34394 ISTANBUL TURKEY TEL: +90 212 288 63 71 FAX: +90 212 275 6734 SAINT-GOBAIN ABRASIVES LTD.F. BAHCELER SOK. EFE HAN NO.P. for Machining of Optical Glass. RUSSIA TEL: +74959373223 FAX: +74959373224 SAINT-GOBAIN ABRASIVOS. 122 APARTADO 6050 P-4476 . 11 RO-447355 VETIS JUD. 190 RUE J. 6: WINTER Standard Catalogue Stock Programme for Diamond and cBN Tools SAINT-GOBAIN ABRASIVES GMBH TEISENBERGGASSE 37 A. CTRA. SATU-MARE ROMANIA TEL: +40 261 450 009 FAX: +40 261 750 010 SAINT-GOBAIN ABRASIVES 18/3. KG SCHUETZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215 SAINT-GOBAIN ABRASIVES KFT BUDAFOKI ÚT 111 H -1117 BUDAPEST HUNGARY TEL: +36 1 371 22 50 FAX: +36 1 371 22 55 SAINT-GOBAIN ABRASIVI S. 11 RO-447355 VETIS JUD. DA ZONA INDUSTRIAL DA MAIA ISECTOR VIII .A.908 MAIA PORTUGAL TEL: +351 229 437 940 FAX: +351 229 437 949 SAINT-GOBAIN ABRASIVI SRL PARC INDUSTRIAL HOLROM DRUM CAREI NR. HEIDE 10 B-1780 WEMMEL BELGIUM TEL: +32 2 267 21 00 FAX: +32 2 267 84 24 SAINT-GOBAIN ABRASIVES. Bearings WINTER Diamond and cBN Tools for the Automotive.5 E-31195 BERRIOPLANO (NAVARRA) SPAIN TEL: +34 948 306 000 FAX: +34 948 306 042 SAINT-GOBAIN ABRASIVES AB BOX 305 SE-177 25 JäRFäLLA SWEDEN TEL: +46 8 580 881 00 FAX: +46 8 580 881 01 SAINT-GOBAIN ABRASIVES BUYUKDERE CAD. KG SCHUETZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215 SAINT-GOBAIN ABRASIVES KFT 1225 BP. RUSSIA TEL: +74959373223 FAX: +74959373224 SAINT-GOBAIN ABRASIVOS.A.8 78 702 CONFLANS CEDEX FRANCE TEL: +33 (0)1 34 90 40 00 FAX: +33 (0)1 39 19 89 56 SAINT-GOBAIN DIAMANTWERKZEUGE GMBH & CO. EFE HAN NO. BOX 10 NL-7150 AA EIBERGEN THE NETHERLANDS TEL: +31 545 466466 FAX: +31 545 474605 SAINT-GOBAIN ABRASIVES AS VESTVOLLVEIEN 6D N-2019 SKEDSMOKORSET NORWAY TEL: +47 63 87 06 00 FAX: +47 63 87 06 01 SAINT-GOBAIN ABRASIVES UL. CTRA. 11 RO-447355 VETIS JUD. VINOHRADSKÁ 184 130 52 PRAHA 3 CZECH REPUBLIC TEL: +420 267 132 256 FAX: ++420 267 132 027 SAINT-GOBAIN ABRASIVES A/S KORSKILDEENG 5 DK-2670 GREVE DENMARK TEL: +45 467 552 44 FAX: +45 467 550 60 SAINT-GOBAIN ABRASIFS PO BOX 18260 SUITE 404/405 .A. NO. Turbines. RUS-127006 MOSCOW. S. VINOHRADSKÁ 184 130 52 PRAHA 3 CZECH REPUBLIC TEL: +420 267 132 256 FAX: ++420 267 132 027 SAINT-GOBAIN ABRASIVES A/S KORSKILDEENG 5 DK-2670 GREVE DENMARK TEL: +45 467 552 44 FAX: +45 467 550 60 SAINT-GOBAIN ABRASIFS PO BOX 18260 SUITE 404/405 . VERT (FRANCE) 0800 906 903 SAINT-GOBAIN ABRASIFS. 4: Electronics.LOB17 JEBEL ALI FREE ZONE UAE-DUBAI UNITED ARAB EMIRATES TEL: +971 4 88 17 836 FAX: +971 4 88 73 210 SAINT-GOBAIN ABRASIFS RUE DE L’AMBASSADEUR .A. SATU-MARE ROMANIA TEL: +40 261 450 009 FAX: +40 261 750 010 SAINT-GOBAIN ABRASIVES 18/3.5 E-31195 BERRIOPLANO (NAVARRA) SPAIN TEL: +34 948 306 000 FAX: +34 948 306 042 SAINT-GOBAIN ABRASIVES AB BOX 305 SE-177 25 JäRFäLLA SWEDEN TEL: +46 8 580 881 00 FAX: +46 8 580 881 01 SAINT-GOBAIN ABRASIVES BUYUKDERE CAD. KENNEDY GRAND DUCHE DE LUXEMBOURG L-4930 BASCHARAGE TEL: +352 50 401 1 FAX: +352 50 16 33 NO. 2 ALLéE DES FIGUIERS AÏN SEBAÂ . 5 Dressing Tools Dressing Tools WINTER Diamond Tools for Dressing Grinding Tools #123456 Published 2009 5 PCD PCBN Catalogue No. UNIT 25 ANSON BUSINESS PARK CHELTENHAM ROAD EAST. KG SCHUETZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215 SAINT-GOBAIN ABRASIVES KFT BUDAFOKI ÚT 111 H -1117 BUDAPEST HUNGARY TEL: +36 1 371 22 50 FAX: +36 1 371 22 55 SAINT-GOBAIN ABRASIVI S. 2: Tools WINTER Diamond and cBN Tools for the Tools Industry SAINT-GOBAIN ABRASIVES GMBH TEISENBERGGASSE 37 A. DE GUIPÚZCOA. S. L.A. VINOHRADSKÁ 184 130 52 PRAHA 3 CZECH REPUBLIC TEL: +420 267 132 256 FAX: ++420 267 132 027 SAINT-GOBAIN ABRASIVES A/S KORSKILDEENG 5 DK-2670 GREVE DENMARK TEL: +45 467 552 44 FAX: +45 467 550 60 SAINT-GOBAIN ABRASIFS PO BOX 18260 SUITE 404/405 . 122 APARTADO 6050 P-4476 . DE GUIPÚZCOA. DOLGORUKOVSKAYA STR. Turbines. SATU-MARE ROMANIA TEL: +40 261 450 009 FAX: +40 261 750 010 SAINT-GOBAIN ABRASIVES 18/3. VERT (FRANCE) 0800 906 903 SAINT-GOBAIN ABRASIFS. 7.F. BOX 10 NL-7150 AA EIBERGEN THE NETHERLANDS TEL: +31 545 466466 FAX: +31 545 474605 SAINT-GOBAIN ABRASIVES AS VESTVOLLVEIEN 6D N-2019 SKEDSMOKORSET NORWAY TEL: +47 63 87 06 00 FAX: +47 63 87 06 01 SAINT-GOBAIN ABRASIVES UL.O. RUS-127006 MOSCOW. NO.P.5 E-31195 BERRIOPLANO (NAVARRA) SPAIN TEL: +34 948 306 000 FAX: +34 948 306 042 SAINT-GOBAIN ABRASIVES AB BOX 305 SE-177 25 JäRFäLLA SWEDEN TEL: +46 8 580 881 00 FAX: +46 8 580 881 01 SAINT-GOBAIN ABRASIVES BUYUKDERE CAD. RUSSIA TEL: +74959373223 FAX: +74959373224 SAINT-GOBAIN ABRASIVOS. KG SCHÜTZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215 Flat and Crystal Glass Catalogue No. BAHCELER SOK. KG SCHÜTZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215 Catalogue No.O.A.A VIA PER CESANO BOSCONE 4 I-20094 CORSICO MILANO ITALY TEL: +39 024 4851 FAX: +39 02 . Ceramics and Composites SAINT-GOBAIN DIAMANTWERKZEUGE GmbH & Co. Photovoltaics. STAVERTON GLOUCESTERSHIRE GL2 9QU UNITED KINGDOM TEL: +44 1452 858 700 FAX: +44 1452 858 800 Precision Engineering Solutions SAINT-GOBAIN DIAMANTWERKZEUGE GmbH & Co.P.A. 7.A VIA PER CESANO BOSCONE 4 I-20094 CORSICO MILANO ITALY TEL: +39 024 4851 FAX: +39 02 .A VIA PER CESANO BOSCONE 4 I-20094 CORSICO MILANO ITALY TEL: +39 024 4851 FAX: +39 02 . DA ZONA INDUSTRIAL DA MAIA ISECTOR VIII .44 78 266 SAINT-GOBAIN ABRASIVES S. L. KG SCHUETZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215 Knives SAINT-GOBAIN ABRASIVOS. UNIT 25 ANSON BUSINESS PARK CHELTENHAM ROAD EAST.P.O. 190 RUE J.R.F. KM. 7. S.5 E-31195 BERRIOPLANO (NAVARRA) SPAIN TEL: +34 948 306 000 FAX: +34 948 306 042 SAINT-GOBAIN ABRASIVES AB BOX 305 SE-177 25 JäRFäLLA SWEDEN TEL: +46 8 580 881 00 FAX: +46 8 580 881 01 SAINT-GOBAIN ABRASIVES BUYUKDERE CAD. K1 MECIDIYEKOY TR-34394 ISTANBUL TURKEY TEL: +90 212 288 63 71 FAX: +90 212 275 6734 SAINT-GOBAIN ABRASIVES LTD. NO. Photovoltaics . 5: Dressing Tools WINTER Diamond Tools for Dressing of Grinding Tools SAINT-GOBAIN ABRASIVES GMBH TEISENBERGGASSE 37 A. VERT (FRANCE) 0800 906 903 SAINT-GOBAIN ABRASIFS.LOB17 JEBEL ALI FREE ZONE UAE-DUBAI UNITED ARAB EMIRATES TEL: +971 4 88 17 836 FAX: +971 4 88 73 210 SAINT-GOBAIN ABRASIFS RUE DE L’AMBASSADEUR . 2 ALLéE DES FIGUIERS AÏN SEBAÂ .R.908 MAIA PORTUGAL TEL: +351 229 437 940 FAX: +351 229 437 949 SAINT-GOBAIN ABRASIVI SRL PARC INDUSTRIAL HOLROM DRUM CAREI NR.CASABLANCA MOROCCO TEL: +212 22 66 57 31 FAX: +212 22 35 09 65 SAINT-GOBAIN ABRASIVES BV GROENLOSEWEG 28 NL-7151 HW EIBERGEN P.8 78 702 CONFLANS CEDEX FRANCE TEL: +33 (0)1 34 90 40 00 FAX: +33 (0)1 39 19 89 56 SAINT-GOBAIN DIAMANTWERKZEUGE GMBH & CO.P. BAHCELER SOK.5020 SALZBURG AUSTRIA TEL: +43 662 43 00 76 0 FAX: +43 662 43 01 75 SAINT-GOBAIN ABRASIVES N. 2 ALLéE DES FIGUIERS AÏN SEBAÂ .908 MAIA PORTUGAL TEL: +351 229 437 940 FAX: +351 229 437 949 SAINT-GOBAIN ABRASIVI SRL PARC INDUSTRIAL HOLROM DRUM CAREI NR. 122 APARTADO 6050 P-4476 .R.P. 3: Flat and Crystal Glass WINTER Diamond Tools for Machining Flat and Crystal Glass SAINT-GOBAIN ABRASIVES GMBH TEISENBERGGASSE 37 A.R. STAVERTON GLOUCESTERSHIRE GL2 9QU UNITED KINGDOM TEL: +44 1452 858 700 FAX: +44 1452 858 800 Precision Engineering Solutions Electronics.LOB17 JEBEL ALI FREE ZONE UAE-DUBAI UNITED ARAB EMIRATES TEL: +971 4 88 17 836 FAX: +971 4 88 73 210 SAINT-GOBAIN ABRASIFS RUE DE L’AMBASSADEUR . Turbines. Bearings WINTER Diamond and cBN tools for the Automotive. K1 MECIDIYEKOY TR-34394 ISTANBUL TURKEY TEL: +90 212 288 63 71 FAX: +90 212 275 6734 SAINT-GOBAIN ABRASIVES LTD. KENNEDY GRAND DUCHE DE LUXEMBOURG L-4930 BASCHARAGE TEL: +352 50 401 1 FAX: +352 50 16 33 NO. 7.44 78 266 SAINT-GOBAIN ABRASIVES S. DA ZONA INDUSTRIAL DA MAIA ISECTOR VIII . DE GUIPÚZCOA. RUS-127006 MOSCOW. 2 ALLéE DES FIGUIERS AÏN SEBAÂ . NO. Optics. KG SCHUETZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215 SAINT-GOBAIN ABRASIVES KFT BUDAFOKI ÚT 111 H -1117 BUDAPEST HUNGARY TEL: +36 1 371 22 50 FAX: +36 1 371 22 55 SAINT-GOBAIN ABRASIVI S. KG SCHÜTZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215 Catalogue No.20. RUSSIA TEL: +74959373223 FAX: +74959373224 SAINT-GOBAIN ABRASIVOS. TORUNSKA 239/241 PL-62-600 KOLO POLAND TEL: +48 63 26 17 100 FAX: +48 63 27 20 401 SAINT-GOBAIN ABRASIVOS. DOLGORUKOVSKAYA STR. S.A VIA PER CESANO BOSCONE 4 I-20094 CORSICO MILANO ITALY TEL: +39 024 4851 FAX: +39 02 .908 MAIA PORTUGAL TEL: +351 229 437 940 FAX: +351 229 437 949 SAINT-GOBAIN ABRASIVI SRL PARC INDUSTRIAL HOLROM DRUM CAREI NR. 122 APARTADO 6050 P-4476 . BOX 10 NL-7150 AA EIBERGEN THE NETHERLANDS TEL: +31 545 466466 FAX: +31 545 474605 SAINT-GOBAIN ABRASIVES AS VESTVOLLVEIEN 6D N-2019 SKEDSMOKORSET NORWAY TEL: +47 63 87 06 00 FAX: +47 63 87 06 01 SAINT-GOBAIN ABRASIVES UL.44 78 266 SAINT-GOBAIN ABRASIVES S.CASABLANCA MOROCCO TEL: +212 22 66 57 31 FAX: +212 22 35 09 65 SAINT-GOBAIN ABRASIVES BV GROENLOSEWEG 28 NL-7151 HW EIBERGEN P. KG SCHÜTZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215 WINTER Facts Catalogue No. KENNEDY GRAND DUCHE DE LUXEMBOURG L-4930 BASCHARAGE TEL: +352 50 401 1 FAX: +352 50 16 33 NO.BÁNYALéG U. STAVERTON GLOUCESTERSHIRE GL2 9QU UNITED KINGDOM TEL: +44 1452 858 700 FAX: +44 1452 858 800 Precision Engineering Solutions SAINT-GOBAIN DIAMANTWERKZEUGE GmbH & Co. 2 ALLéE DES FIGUIERS AÏN SEBAÂ .8 78 702 CONFLANS CEDEX FRANCE TEL: +33 (0)1 34 90 40 00 FAX: +33 (0)1 39 19 89 56 SAINT-GOBAIN DIAMANTWERKZEUGE GMBH & CO. 4 Electronics.Catalogue No. KG SCHÜTZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215 Catalogue No. Photovoltaics. 190 RUE J.B.O.A.O. KG SCHUETZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215 SAINT-GOBAIN ABRASIVES KFT BUDAFOKI ÚT 111 H -1117 BUDAPEST HUNGARY TEL: +36 1 371 22 50 FAX: +36 1 371 22 55 SAINT-GOBAIN ABRASIVI S.P. 11 RO-447355 VETIS JUD. DOLGORUKOVSKAYA STR.A. DA ZONA INDUSTRIAL DA MAIA ISECTOR VIII .CASABLANCA MOROCCO TEL: +212 22 66 57 31 FAX: +212 22 35 09 65 SAINT-GOBAIN ABRASIVES BV GROENLOSEWEG 28 NL-7151 HW EIBERGEN P. Turbine and Bearing Industries Form # 1615 Published in 2010 1 Catalogue No. RUSSIA TEL: +74959373223 FAX: +74959373224 SAINT-GOBAIN ABRASIVOS. HEIDE 10 B-1780 WEMMEL BELGIUM TEL: +32 2 267 21 00 FAX: +32 2 267 84 24 SAINT-GOBAIN ABRASIVES.5 E-31195 BERRIOPLANO (NAVARRA) SPAIN TEL: +34 948 306 000 FAX: +34 948 306 042 SAINT-GOBAIN ABRASIVES AB BOX 305 SE-177 25 JäRFäLLA SWEDEN TEL: +46 8 580 881 00 FAX: +46 8 580 881 01 SAINT-GOBAIN ABRASIVES BUYUKDERE CAD.LOB17 JEBEL ALI FREE ZONE UAE-DUBAI UNITED ARAB EMIRATES TEL: +971 4 88 17 836 FAX: +971 4 88 73 210 SAINT-GOBAIN ABRASIFS RUE DE L’AMBASSADEUR . S.5 E-31195 BERRIOPLANO (NAVARRA) SPAIN TEL: +34 948 306 000 FAX: +34 948 306 042 SAINT-GOBAIN ABRASIVES AB NORRA MALMVäGEN 76 S-19162 SOLLENTUNA SWEDEN TEL: +46 8 580 881 00 FAX: +46 8 580 881 01 SAINT-GOBAIN ABRASIVES BUYUKDERE CAD.R. BOX 10 NL-7150 AA EIBERGEN THE NETHERLANDS TEL: +31 545 466466 FAX: +31 545 474605 SAINT-GOBAIN ABRASIVES AS VESTVOLLVEIEN 6D N-2019 SKEDSMOKORSET NORWAY TEL: +47 63 87 06 00 FAX: +47 63 87 06 01 SAINT-GOBAIN ABRASIVES UL.P. TORUNSKA 239/241 PL-62-600 KOLO POLAND TEL: +48 63 26 17 100 FAX: +48 63 27 20 401 SAINT-GOBAIN ABRASIVOS. RUS-127006 MOSCOW.O. Ceramics & Composites SAINT-GOBAIN ABRASIVES GMBH TEISENBERGGASSE 37 A. EFE HAN NO.O.LOB17 JEBEL ALI FREE ZONE UAE-DUBAI UNITED ARAB EMIRATES TEL: +971 4 88 17 836 FAX: +971 4 88 73 210 SAINT-GOBAIN ABRASIFS RUE DE L’AMBASSADEUR . L.20.B.

WINTER Facts Shank tools Saws Inserts PCD PCBN Knives Milling cutters Mould and die Thank you to Tom. who had his photo taken for our front cover. Tom‘s mother works in our shipping department. Service Glossary Contact 198 WINTER abrasives for the tools industry 2011/2012 .

KG Schützenwall 13-17 D-22844 Norderstedt Telefon: Fax: E-Mail: +49 .(0)40 .winter-superabrasives.com Mould and die Service Glossary Contact 199 .52 58 0 +49 .52 58 215 info.Contact Whom to ask first? Who is my nearest contact person? Where can I get quick and easy help on grinding tools and grinding processes? For your inquiries please ask you sales engineer: WINTER Facts Shank tools Saws Inserts PCD PCBN Saint-Gobain Diamantwerkzeuge GmbH & Co.winter@saint-gobain.com Knives Milling cutters www.(0)40 .

CTRA.V. 122 APARTADO 6050 P-4476 . BAHCELER SOK. L. 7. KM. 2 ALLÉE DES FIGUIERS AÏN SEBAÂ . VERT (FRANCE) 0800 906 903 SAINT-GOBAIN ABRASIFS. NO.20. KG SCHUETZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215 SAINT-GOBAIN ABRASIVES KFT BUDAFOKI ÚT 111 H -1117 BUDAPEST HUNGARY TEL: +36 1 371 22 50 FAX: +36 1 371 22 55 SAINT-GOBAIN ABRASIVI S.SAINT-GOBAIN ABRASIVES GMBH TEISENBERGGASSE 37 A.CASABLANCA MOROCCO TEL: +212 522 66 57 31 FAX: +212 522 35 09 65 SAINT-GOBAIN ABRASIVES BV GROENLOSEWEG 28 NL-7151 HW EIBERGEN P. KENNEDY GRAND DUCHE DE LUXEMBOURG L-4930 BASCHARAGE TEL: +352 50 401 1 FAX: +352 50 16 33 NO. KG SCHÜTZENWALL 13-17 D-22844 NORDERSTEDT GERMANY TEL: + 49 40 5258-0 FAX:+49 40 5258-215 #1798 Edition 2010 .44 78 266 SAINT-GOBAIN ABRASIVES S.P.F. STAVERTON GLOUCESTERSHIRE GL2 9QU UNITED KINGDOM TEL: +44 1452 858 700 FAX: +44 1452 858 800 SAINT-GOBAIN DIAMANTWERKZEUGE GmbH & Co.908 MAIA PORTUGAL TEL: +351 229 437 940 FAX: +351 229 437 949 SAINT-GOBAIN ABRASIVI SRL PARC INDUSTRIAL HOLROM DRUM CAREI NR. BOX 10 NL-7150 AA EIBERGEN THE NETHERLANDS TEL: +31 545 466466 FAX: +31 545 474605 SAINT-GOBAIN ABRASIVES AS VESTVOLLVEIEN 6D N-2019 SKEDSMOKORSET NORWAY TEL: +47 63 87 06 00 FAX: +47 63 87 06 01 SAINT-GOBAIN ABRASIVES UL.O. DE GUIPÚZCOA. DOLGORUKOVSKAYA STR. S.A VIA PER CESANO BOSCONE 4 I-20094 CORSICO MILANO ITALY TEL: +39 024 4851 FAX: +39 02 . RUSSIA TEL: +74959373223 FAX: +74959373224 SAINT-GOBAIN ABRASIVOS. SATU-MARE ROMANIA TEL: +40 261 450 009 FAX: +40 261 750 010 SAINT-GOBAIN ABRASIVES 18/3. UNIT 25 ANSON BUSINESS PARK CHELTENHAM ROAD EAST. TORUNSKA 239/241 PL-62-600 KOLO POLAND TEL: +48 63 26 17 100 FAX: +48 63 27 20 401 SAINT-GOBAIN ABRASIVOS.5 E-31195 BERRIOPLANO (NAVARRA) SPAIN TEL: +34 948 306 000 FAX: +34 948 306 042 SAINT-GOBAIN ABRASIVES AB BOX 305 SE-177 25 JÄRFÄLLA SWEDEN TEL: +46 8 580 881 00 FAX: +46 8 580 881 01 SAINT-GOBAIN ABRASIVES BUYUKDERE CAD. 11 RO-447355 VETIS JUD. S.A.O.P. 190 RUE J. S. EFE HAN NO.A.B. VINOHRADSKÁ 184 130 52 PRAHA 3 CZECH REPUBLIC TEL: +420 267 132 256 FAX: ++420 267 132 027 SAINT-GOBAIN ABRASIVES A/S KORSKILDEENG 5 DK-2670 GREVE DENMARK TEL: +45 467 552 44 FAX: +45 467 550 60 SAINT-GOBAIN ABRASIFS PO BOX 18260 SUITE 404/405 .A.8 78 702 CONFLANS CEDEX FRANCE TEL: +33 (0)1 34 90 40 00 FAX: +33 (0)1 39 19 89 56 SAINT-GOBAIN DIAMANTWERKZEUGE GMBH & CO. K1 MECIDIYEKOY TR-34394 ISTANBUL TURKEY TEL: +90 212 288 63 71 FAX: +90 212 275 6734 SAINT-GOBAIN ABRASIVES LTD.5020 SALZBURG AUSTRIA TEL: +43 662 43 00 76 0 FAX: +43 662 43 01 75 SAINT-GOBAIN ABRASIVES N. HEIDE 10 B-1780 WEMMEL BELGIUM TEL: +32 2 267 21 00 FAX: +32 2 267 84 24 SAINT-GOBAIN ABRASIVES.LOB17 JEBEL ALI FREE ZONE UAE-DUBAI UNITED ARAB EMIRATES TEL: +971 4 88 17 836 FAX: +971 4 88 73 210 SAINT-GOBAIN ABRASIFS RUE DE L’AMBASSADEUR .R. DA ZONA INDUSTRIAL DA MAIA ISECTOR VIII . RUS-127006 MOSCOW.