You are on page 1of 1

P&G Cabuyao Dashboard - 11/16/2012 - 12/16/2012

The following is a summary of the Weekly Access Reports for P&G Cabuyao from 11/16/12 to 12/16/2012.

Rack Performance Summary Statistics


Inputs 32,295 Staged 33,811 Outputs 32,803 Trucks Loaded 3,587 Avg. Pallets/Truck 9.1 Path Clears 18,611 PC % 55.04% Pallets Moved 153,864 Chargeable Drive Errors 2,060 PMPE 75 Interventions 262 PMPI 587

ACTIV Inventory Stats (11/16 - 12/16/12) Low Avg High # Brand Codes 166 189 209 % Fill 70.40% 79.18% 89.01% Mod-to-Mod Moves from 11/16 - 12/16/12 to mod from mod 1 2 Totals 1 x 7,976 7,976 2 7,644 x 7,644 Totals 7,644 7,976 15,620

Top Ten Drives in Error at Cabuyao from 11/16 - 12/16/12


Rank 1 2 3 4 5 6 7 8 9 10 Drive Number 90076 90071 90102 90501 90074 90315 90502 90073 90072 90103 Drive Type VTL VTL CAT CAT VTL DLT CAT VTL VTL CAT Module 0 0 0 0 0 0 0 0 0 0 Error Count 148 103 75 71 63 51 46 46 39 37 Last Week's Rank 1 4 3 5 2 8 7 6 10 9 Most Frequent Error (w/ # Occurrences) VTL Load Error - Overhang Left/Overhang Right (LIFT_VERTICAL_SAFETY) - 60 Conveyor NOK. (CONVEY0R_NOT_READY) - 61 DLT/CAT Move Failed - The cart does not move (MOVE_CANNOT_MOVE) - 25 DLT/CAT Move Failed - The cart does not move (MOVE_CANNOT_MOVE) - 57 Sensor error of telescopic unit (LIFT_HORIZONTAL_SENSOR) - 18 DLT/CAT Move Failed - The cart does not move (MOVE_CANNOT_MOVE) - 50 DLT/CAT Move Failed - The cart does not move (MOVE_CANNOT_MOVE) - 43 VTL Load Error - Overhang Left/Overhang Right (LIFT_VERTICAL_SAFETY) - 17 VTL Load Error - Overhang Left/Overhang Right (LIFT_VERTICAL_SAFETY) - 26 DLT/CAT Move Failed - The cart does not move (MOVE_CANNOT_MOVE) - 13

Top Ten Error Codes for All Drives at Cabuyao from 11/16 - 12/16/12
Detailed data can be found in the following accompanying reports: - Drive and Error Code Summary - Drive Count Rank 1 2 3 4 5 6 7 8 9 10 Error Code 94017 94118 94002 94143 94117 94041 94109 94051 94053 94054 Error Description DLT/CAT Move Failed - The cart does not move (MOVE_CANNOT_MOVE) VTL Load Error - Overhang Left/Overhang Right (LIFT_VERTICAL_SAFETY) DLT Deck Safety - Lost Up Prox While Moving (UP_CONFIRM) Conveyor NOK. (CONVEY0R_NOT_READY) Sensor error of telescopic unit (LIFT_HORIZONTAL_SENSOR) DLT/CAT Calibration Error - Calibration Failed (NULL_ERROR) VTL empty after loading - Pickup Failed (LIFT_EMPTY_AFTER_LOAD) DLT/CAT Drive - Frequency inverter error (EXE_CONVERTER) DLT/CAT - Subcontroller 24VDC Fuse Error (EXE_FUSE) DLT/CAT - Subcontroller 24VDC Output Driver Error (EXE_START)
P&G Cabuyao Lead Time Distribution
On Time Orders
# Normalized Orders Cumm. % Normalized Orders Normalized Staging Time = (Staging Time / # Pallets) * 30

Error Count 1152 137 128 94 87 75 72 57 57 57

Last Week's Rank 1 3 2 4 7 5 6 8 9 10

P&G Cabuyao Normalized Staging Time Distribution (Orders Normalized to 26 Pallets/Order)

Late Orders

100% 90% Percent of Orders (Number of Orders Labelled)

16

3,500 3,150 2,800


3373 Orders Staged (3373 Last Report) 8.6 Pallets/Order Staged Actual

100% 90% 80% 70% Cummulative % Orders


Actual Avg Staging Time = 1:21:44 Normalized Avg Staging Time = 4:53:42

80% 70% 60% 50% 40% 30% 20% 10% 816 9 6 2 4 7 4 1 3374

2,450 Number of Orders 2,100 1,750 1,400 1,050 700 350 25 0 0:01 - 0:30 0:31 - 1:00 1:01 - 1:30 1:31 - 2:00 2:01 - 2:30 2:31 - 3:00 3:01 - 3:30 242 378 384 345 304 271 0 3:31 - 4:00 4:01 - 4:30 4:31 - 5:00 387 142 0 5:01 - 5:30 5:31 - 6:00 216 79 6:01 - 6:30 0 6:31 - 7:00 7:01 - 7:30 264 132 48 7:31 - 8:00 0 8:01 - 8:30 70 26 8:31 - 9:00 9:01 - 9:30 0 9:31 - 10:00 44 16 10:01 - 10:30 10:31 - 11:00 0 11:01 - 11:30 > 11:30

60% 50% 40% 30% 20% 10%

0%
0%

0 PAST APP TIME

0 0:01 - 0:30

0 0:31 - 1:00

0 1:01 - 1:30

0 1:31 - 2:00

0 2:01 - 2:30

0 2:31 - 3:00

0 3:01 - 3:30

0 3:31 - 4:00 > 4:00

Prepared for P&G Cabuyao by

Range of Normalized Staging Times

Lead Time = (Appointment Time) - (Order Drop Time)