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Introducing Chinas Dense Medium Cyclone and Technology


Serial No.:ICMO2013.1.1

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About Us
Coal Preparation Branch of China Coal Research Institute, established in 1956, is the only science and technology institute in China engaged in research in coal preparation. So far, more than 80% of the process and equipment technology used by Chinas coal preparation plants is originally from Coal Preparation Branch, especially, the dense medium coal preparation technology and equipment is result of long term effort and innovation. The three product cyclone invented by Coal Preparation Branch has a 95% market share in Chinas coking coal preparation plants. FavorSea Industrial Channel Limited is appointed marketing agent of Coal Preparation Branch of CCRI. FavorSea is uniquely positioned to serve as a strategic global marketing partner to China coal industry's leading innovators. The product and service include three/two product dense medium cyclone, CCRI pump, KDZG belt conveyor system, super sizing crusher, coal pipeline transportation system, coal preparation plant and coal mine designing and EPC contracting etc.

Research History of Chinas Coal Dense Medium Separation Technology


1958 China Coal Research Institute Coal Preparation Branch start the research of dense medium coal separation process with the magnetite powder as coal separation medium. FavorSea Industrial Channel Limited 2307 First Building No.6 Dacheng StreetBeijing China Tel: +86 10 8817 7742 Fax: +86 10 8817 7443

1966 the Branch successfully developed two products dense-medium cyclone with a diameter of 500mm and built the separation system of dense-medium cyclone in Liaoning Caitun. Subsequently, the Branch successfully developed two products dense-medium cyclone with 600mm and 700mm. 1977 the Branch started to develop three-product dense-medium cyclones, non-magnetic medium dense-medium cyclone and fine medium dense-medium cyclone. 1981 the Branch successfully developed 3NZX500/350 pressure feeding three products dense-medium cyclone, and passed the national identification as achievements in scientific research during the "Eighth Five-Year Plan" period. 1989, the Branch began to study the three-product dense-medium cyclone that utilized the gravity feeding mode, and in 1992 successfully developed 3NWX700/500 gravity feeding three-products dense medium cyclone, industrialize this technology, in the same year past the national technical evaluation and won the patent, and then extended the technology gradually. 1999 Coal Preparation Branch successfully developed the three products dense-medium cyclone (type 3NWX1200A type) of Chinas first large gravity feeding, which was successfully utilized in Laowuji Coal Preparation Plant in Panjiang, Guizhou. 2000- Now In order to improve the separation sharpness and economy of the dense-medium cyclone coal preparation and make advanced and efficient dense-medium cyclone coal preparation technology more widely extended, the Ministry of Science and Technology issued a research topic of key technology research on new process of the dense-medium cyclone coal preparation during the Tenth Five Year Plan, in December 2004, successful was the commissioning of the technical renovation project of Shanxi Jinyang Coal Separation Plant that used the new process of coal preparation researched during the Tenth Five Year Plan, cooperated with the new process, Coal Preparation Branch successfully developed the gravity feeding three products dense-medium cyclone (invention patent No.: 02158903.8), laid the foundation for the development of China's dense-medium coal preparation technology and the simplification of the coal preparation process as well as the bigness of the coal preparation plant, and made important contributions to the rise of the technical level of Chinas coal preparation.

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The Rapid Development of The Dense Medium Cyclone in China


1990s was the era of the rapid development of Chinas dense-medium coal preparation technology and the wash volume, in which the fastest development is the coal preparation technology of the dense-medium cyclone, the development momentum of Chinas dense-medium coal separation first came from the state environmental protection policy and the sustainable development strategy of the national economy, the Chinese government from the actual situation, clearly took coal as basic energy, strived to enhance the proportion of high quality coal, increased development efforts of the clean coal, encouraged and supported the development of the coal preparation and promoted the adoption of dense-medium coal preparation methods of high efficiency. In late 1990s, in the promotion of policies and market, Chinas research and design units made a lot of research work in equipment, technological process, plant structure and etc., and China Coal Research Institute Coal Preparation Branch, as China's leading enterprises in the field of coal preparation, obtained a number of achievements in scientific research, led the progress of Chinas coal preparation technology, particularly, did a lot of work in the largeness of the dense-medium cyclone, so that the plant investment and operating costs were greatly reduced, and also production management and separation efficiency were significantly improved, and provided a good foundation for the massive industrialized promotion of the coal preparation technology of Chinas dense-medium cyclone.

After problems, such as complicated process, high power consumption and etc. are solved, large diameter densemedium cyclone, especially three-products dense-medium cyclone is high in separation efficiency, and can be used to simplify the coal preparation process and reduce the equipment number and land occupied of the coal preparation plant, greatly lower the production cost and therefore it capture the market gradually in China. The continuous development of the large-diameter dense-medium cyclone has a far-reaching significance for the development of coal preparation technology, especially for the development and promotion of the dense medium coal preparation technology.

Features of Dense Cyclone From CCRI

Medium

High-level optimized design and high-precision processing technologies ensure the products quality Simple structure, small occupied space for overall unit Large capacity, high separation sharpness The lining adopts the highly wear resistant composite ceramic materials developed by ourselves, and is featured by high strength and high wear resistance, which ensures the service life of the cyclone Wear resistance measures have been taken for all wearing positions and wearing parts The advanced and reliable intelligent control system is available. The coal preparation process monitoring system, which is featured by advanced technology, strong function, outstanding control performance and high reliability, may be provided based on the needs at the site. In addition, the digitized control and display of the equipment parameters are possible based on the needs of customers

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All standard parts adopt the top brand products in China to ensure the good reliability and mechanical performance of the equipment. In the product design, such advanced analysis and design software as Fluent, Pro/E and Solidworks are fully used for optimal design Design and manufacture customized equipments for customers based on the special requirements, on-site spatial environment or factory structure restrictions. The selection is comprehensively considered the site application in different use, such as the coal preparation system has jigging pressure ,pressure feeding dense-medium, gravity feeding dense-medium and so on; Different coal preparation, such as the characteristics of coal, size consist and the different requirements of the products. Our products consist of tens of models and products of hundreds of specifications. Therefore, we have no restriction when recommending our products, and can objectively recommend or design products with proper technologies and values for customers by fully considering the design capacity of the coal preparation plant, coal quality and requirements on products. We recommend the models based on the basic theory and our experience in the actual application of thousands of products.

Technical Features
All key technical parameters are analyzed and designed using the international advanced computational fluid mechanics technologies; High separation sharpness, which effectively ensures the recovery of refined coal; Few wearing parts, low equipment maintenance costs; Large capacity and high top size, which meets the large-scale and modularization requirements of coal preparation plants; Low energy consumption and low medium-feeding pressure, which reduces the overall wearing and prolongs the service life of the equipment; Easy adjustment, easy model selection for support equipment

Technical Parameter of Main Products


1.Multi-Medium Gravity Feeding Three Products Dense Medium Cyclone.
The multi-medium series of gravity feeding three products dense medium cyclone is the new generation of high-end technical product developed by Tangshan Branch by targeting at the problems during the large-scale development of cyclones and through the countless experiments by the research workers (invention patent No.: 02158903.8). This product is the key equipment used for separation of 0-100mm size fraction raw coals. It has such advantages as low energy consumption, long service life, convenient adjustment, low degradation rate of coal and easy model selection of supporting equipment. The supporting processes have such advantages as less initial investment, small occupied space, simple technological process and low costs.

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Technical Parameter
Type 1500/1100 1400/1050 1350/950 1300/920 1200/850 1100/780 Feeding Size mm 110 105 100 100 90 80 the least working pressure MPa 0.22 0.21 0.19 0.18 0.15 0.12 Capacity t/h 550-750 450-600 400-550 350-450 300-420 250-350

2.Gravity Feeding Three Dense Medium Cyclone

Note: The above are the conventional models. We may design the proper

Products

Technical Features
The separation density of the secondary cyclone may be steplessly regulated online in a convenient and flexible way, which guarantees the quality of the clean coal and middling; Raw coals enter the cyclone by relying on gravity, which reduces over crushing of materials; High top size, large capacity, strong refuse discharge capability, strong adaptability; Good wear resistance, composite ceramic materials for lining, long service life; Special cyclones may be designed according to customers' needs. . 1. Center overflowing tube of primary cyclone 2. Medium inlet 3. Feeding vortex finder of primary cyclone 4. Middle part of primary cyclone 5. Discharging vortex finder of primary cyclone 6. Feeding partition board 7. Feeding elbow 8. Collecting tube of secondary cyclone 9.Adjusting device 10. Overflow cap of secondary cyclone 11. Center overflow cyclone of secondary tube 12. Vortex finder of secondary cyclone 13. Part one of cone 14. Part two of cone 15. Spigot

Feed the qualified dense medium suspension of single density into the cyclone under the proper pressure. The raw coal is fed into the cyclone by relying on gravity to separate clean coal, middling and refuse successively, which has simplified the process and reduced investment.

Technical Parameter
Parameter Specification 1400/1050 1300/920 1200/850 1100/780 1000/700 900/650 800/570 700/500 600/400 500/350 Feeding Size mm 100 90 85 75 70 65 55 50 40 35 pressure MPa 0.30~0.40 0.28~0.36 0.18~0.28 0.16~0.25 0.15~0.22 0.14~0.19 0.12~0.16 0.08~0.14 0.07~0.11 0.06~0.10

Medium feeding

Capacity t/h 400~550 300~450 280~400 230~330 180~280 130~220 90~140 70~120 50~70 25~60

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3.Pressure Feeding Three Products Dense-Medium Cyclone


Fully mix the raw coal with the qualified dense medium suspension of single density, feed it into the cyclone under the proper pressure, and separate clean coal, middling and refuse successively, which has simplified the process.

Technical Features
High separation sharpness and wide applicability, suitable for separation of easy-to-wash, middle-difficult-to-wash, difficult-to-wash and extremely-difficult-to-wash coal; Good wear resistance, composite ceramic materials for lining, long service life; Special cyclones may be designed according to customers' needs. 3NZXseries pressure feeding three products dense-medium cyclone .

1. Overflow cap of primary cyclone 2. Central overflow tube of primary cyclone 3. Feeding 4. Feeding vortex finder of primary cyclone 5. Middle part of primary cyclone 6. Bottom of primary cyclone 7. Overflow cap of secondary cyclone 8. Central overflow tube of secondary cyclone 9. Vortex finder of secondary cyclone 10. Part one of cone 11. Part two of cone 12. Spigot

Technical Parameter
Parameter Specification 1400/1000 1300/920 1200/850 1100/780 1000/700 900/650 850/600 710/500 600/400 500/350 Feeding Size mm 100 90 85 80 70 65 60 50 40 25 Medium feeding pressure MPa 0.28~0.38 0.26~0.34 0.17~0.26 0.15~0.24 0.14~0.20 0.13~0.18 0.12~0.17 0.08~0.14 0.06~0.10 0.05~0.10 Capacity t/h 400~550 300~450 280~400 230~330 180~280 130~220 100~180 70~120 50~70 25~60

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4.Pressure Feeding Two Dense-Medium Cyclone


Technical Features

Products

High separation sharpness and high efficiency; Low lower limit of separation; Wide scope of application, suitable for separation of easy-to-wash, middle-difficult-to-wash, difficult-to-wash, and extremely-difficult-to-wash coal; Good wear resistance, composite ceramic materials for lining, long service life; Special cyclones may be designed according to customers' needs.

High separation sharpness and high efficiency; Low lower limit of separation; Wide scope of application, suitable for separation of easy-to-wash, middle-difficult-to-wash, difficult-to-wash, and extremely-difficult-to-wash coal; Good wear resistance, composite ceramic materials for lining, long service life; Special cyclones may be designed according to customers' needs.

1. Discharging tube; 2. Discharging partition board; 3. Feeding short connector; 4. Feeding elbow; 5. Part 1 of cone; 6. Part 2 of cone; 7. Spigot

Technical Parameter
Excel 1 Technical parameter of Dense-medium cyclone basic parameter installment point . 1020 1020 1020 1020 1020 1020 1020 1020 1020 1020 Feeding Size mm 130 120 110 100 90 80 60 50 40 25 the least working pressure MPa 0.19 0.18 0.16 0.15 0.13 0.12 0.10 0.08 0.07 0.06 Capacity t/h 500700 450600 300500 250400 240350 160280 130180 90120 5090 4060

product specification 1500 1400 1300 1200 1100 1000 850 700 600 500

Note: The diameter of the cyclone tank may be designed and adjusted according to customers' needs.

Excel 2 basic parameter of coal slime dense-medium cyclone basic parameter installment point . 090 090 090 090 090 090 Feeding Size mm 3 3 3 3 3 3 the least working pressure MPa 0.20 0.20 0.20 0.15 0.15 0.15 Capacity m3/h 160220 115155 80120 5580 3550 2030

product specification 400 350 300 250 200 150

Note: The diameter of the cyclone tank may be designed and adjusted according to customers' needs.

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5.Gravity Feeding Two Products Dense-Medium Cyclone


Technical Features
High separation efficiency, large capacity, strong adaptability to different raw coal Separated materials enter the cyclone by relying on gravity, which reduces over crushing of materials; Good wear resistance, composite ceramic materials for lining, long service life; Special cyclones may be designed according to customers' needs.

1 2 3 4 5 6 7 8

center tube; discharging vortex finder; feeding medium short connector; cylinder body; feeding vortex finder; feeding partition board; feeding elbow; buffer tank

Technical Parameter
No. 1 2 3 4 Specification NWZX1200 NWZX1000 NWZX800 NWZX750 NWZX650 NWZX500 (mm) Internal Diameter of 650 500 project 1200 1000 800 750 Cylinder Range of feeding 80 70 65 50 25 60 size working 0.17-0.26 0.15-0.20 0.12-0.17 0.07-0.12 0.060.10 0.08-0.14 pressure(Mpa) cycle Capacity (m3/h) 1100 700900 450550 280350 180230 380450 1300 Capacity(t/h) 250400 180300 90150 80120 70100 4060

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6. Thickening and Classifying Cyclone (Set)


The thickening and classifying cyclone set is the ideal equipment for thickening and classifying the ore pulp, and is widely used for the recovery of coarse slimes at coal preparation plants and the thickening and classifying of the ore pulp before floatation. It plays an important role in closing the wash water and reducing environmental pollution. .

Technical Features

Simple and practical structure, reliable operation, good adaptability; Good effects of thickening and classification; Modular design, simultaneous application in a number of equipments.

Technical Parameter
Parameter Specification Feeding Size mm feeding pressure Mpa cyclone(series) 0-3 0.05-0.20 80-150 Design relevant products according to needs Feeding Size g/l Capacity m3/h

7. Highly Wear Resistant Lining of Cyclone


The highly wear resistant cyclone lining is developed by Tangshan Branch of Tiandi Science and Technology co., ltd through its research and experience of many years, and through its numerous experiments in terms of erosion and abrasion mechanism, formulation, mixing, shaping and fritting of the ceramic materials. This product has extremely high performance in erosion and abrasion resistance. It meets the special needs of cyclone and the product performance reached the international advanced level..

Technical Parameter
Hardness/HV bending strength/MPa 1800 280 3.69 density/g/cm3

performance index

FavorSea Industrial Channel Limited 2307 First Building No.6 Dacheng StreetBeijing China Tel: +86 10 8817 7742 Fax: +86 10 8817 7443

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