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SPECIFICATION AMENDMENT

TAKREER PROJECT No 5578
Agreement no 07-5578-F-1

RUWAIS REFINERY EXPANSION PROJECT

COMPANY Doc. No. 5578-AMD-PU-005 ENG Doc. 25418-1000-3PS-P000-P0005

Rev. 2

AMENDMENT TO DESIGN GENERAL SPECIFICATION DGS-PU-005 PIPING FLEXIBILITY ANALYSIS

RUWAIS REFINERY EXPANSION PROJECT FRONT END ENGINEERING DESIGN

INTERNATIONAL BECHTEL CO. LTD.

THE DESIGN OR PART THEREOF CONTAINED IN THIS DOCUMENT WAS DEVELOPED FOR TAKREER FOR THE PROJECT AND REMAINS THE PROPERTY OF TAKREER. ALL INTERNATIONAL BECHTEL CO. LTD. PROPRIETARY INFORMATION OR UNDERLYING INTELLECTUAL PROPERTY UTILIZED IN THE CREATION OF THE DESIGN OR INFORMATION CONTAINED HEREIN SHALL REMAIN THE PROPERTY OF INTERNATIONAL BECHTEL CO. LTD..

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
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All previous issues are hereby superseded and are to be destroyed.TAKREER SPECIFICATION AMENDMENT PIPING FLEXIBILITY ANALYSIS TAKREER PROJECT No 5578 Agreement no 07-5578-F-1 RUWAIS REFINERY EXPANSION PROJECT COMPANY Doc. (c) CHKD = Checked by. DISC = Discipline Lead. ARE NON-CONTROLLED AND MAY BECOME OUTDATED Page 2 of 10 . PMC = Project Management Consultant. the revision number being denoted within the symbol. 25418-1000-3PS-P000-P0005 Rev. PEM = Project Engineer Manager. REV DATE REASON FOR ISSUE BY CHKD DISC PEM APPROVED PMC COMPANY 2 1 0 27-03-09 10-03-09 15-01-09 Re-issued IFF IFF IFA HD HD HD RW RW RW RW/CC RW/CC RW/CC AG AG AG Signed (Initials) NOTES: Revisions after IFD are denoted as follows: (a) By a vertical line in the right-hand margin against the revised text. No. ONCE PRINTED. Revision symbols are positioned adjacent to the revision. 5578-AMD-PU-005 ENG Doc. (b) By a triangle symbol for graphics. ELECTRONIC DOCUMENTS.2 This page is a record of all revisions of this document.

No.TAKREER SPECIFICATION AMENDMENT PIPING FLEXIBILITY ANALYSIS TAKREER PROJECT No 5578 Agreement no 07-5578-F-1 RUWAIS REFINERY EXPANSION PROJECT COMPANY Doc. 5578-AMD-PU-005 ENG Doc.4 2. 2. ONCE PRINTED. Para. Para. No.3 2. ARE NON-CONTROLLED AND MAY BECOME OUTDATED Page 3 of 10 . No.2 PARAGRAPHS REVISED THIS ISSUE Para. No. Para.5 ELECTRONIC DOCUMENTS. No. 25418-1000-3PS-P000-P0005 Rev.

..........5 AMENDMENTS ... AMENDMENTS TO SECTION 3 – REFERENCE DOCUMENTS .......... SCOPE ............................7 APPENDIX 1 ............................3................................................................... ONCE PRINTED............ 2....5 2............................................4.........DGS-PU-005 REV 0.10 ELECTRONIC DOCUMENTS................7 2................................0 DOCUMENT PRECEDENCE ..........6 2............... ARE NON-CONTROLLED AND MAY BECOME OUTDATED Page 4 of 10 .......... AMENDMENTS TO SECTION 8............... 5578-AMD-PU-005 ENG Doc........................0 – DESIGN ..................5 2......................................1....................2..6 2.....................2 TABLE OF CONTENTS 1........... 25418-1000-3PS-P000-P0005 Rev......................TAKREER SPECIFICATION AMENDMENT PIPING FLEXIBILITY ANALYSIS TAKREER PROJECT No 5578 Agreement no 07-5578-F-1 RUWAIS REFINERY EXPANSION PROJECT COMPANY Doc................................... AMENDMENTS TO SECTION 1 – GENERAL ................ AMENDMENTS TO SECTION 4..................................... STANDARDS AND SOFTWARES . AMENDMENTS TO SECTION 2 – CODES...5.. No................

it refers to an authorization to use. A CONCESSION Request is subject to COMPANY approval. components or equipment already in progress or completely manufactured but which does not meet or comply with Project requirements. Piping Flexibility Analysis. Often. 1. CONCESSION REQUEST – A deviation requested by the CONTRACTOR usually after receiving the contract package or purchase order. ELECTRONIC DOCUMENTS. SHOULD – Denotes an action or requirement which is not mandatory but which is strongly recommended With: Replace: With: SHOULD – Denotes an action or requirement which is not mandatory but which is strongly recommended to comply with the requirements of this document. ARE NON-CONTROLLED AND MAY BECOME OUTDATED Page 5 of 10 . or release materials. repair. repair. or release materials. AMENDMENTS The following amendments and additions shall apply to Design General Specification. Often. SCOPE This addendum specification and its attachments cover the requirements for piping flexibility analysis of piping systems and components.1. All references to “DGS” shall be replaced with “5578-AMD”. ONCE PRINTED.3 AMENDMENTS TO SECTION 1 – GENERAL DEFINITIONS General Definitions Replace: CONCESSION REQUEST – A deviation requested by the CONTRACTOR usually after receiving the contract package or purchase order. A CONCESSION Request is subject to COMPANY approval. 2. recondition. DGS-PU-005 Revision 0. 5578-AMD-PU-005 ENG Doc.2 1. reclaim. This specification should be read in conjunction with the attached Design General Specification No DGS-PU-005 Rev 0 and the specific requirements of the requisition(s) in which it is incorporated. No. 2. it refers to an authorization to use. components or equipment already in progress or completely manufactured by which does not meet or comply with COMPANY requirements. recondition. reclaim. 25418-1000-3PS-P000-P0005 Rev.TAKREER SPECIFICATION AMENDMENT PIPING FLEXIBILITY ANALYSIS TAKREER PROJECT No 5578 Agreement no 07-5578-F-1 RUWAIS REFINERY EXPANSION PROJECT COMPANY Doc.

STANDARDS AND SOFTWARES Replace second sentence: With: “The latest edition in force shall apply” “15 January 2008 is the effective date for codes and standards i. ONCE PRINTED. AMENDMENTS TO SECTION 2 – CODES.e.2. the code or standard valid on that date shall be the one to be used”. AMENDMENTS TO SECTION 3 – REFERENCE DOCUMENTS Delete all Project Specifications References and replace with and add following: Project Specification 25418-1000-3PS-S000-C0001 25418-1000-3PS-MV00-M0001 25418-1000-3PS-MES0-M0002 25418-1000-3PS-MEA0-M0002 25418-1000-3PS-P000-P0001 25418-1000-3PS-P000-P0002 25418-1000-3PS-P000-P0003 AMD Number 5578-AMD-CU-002 5578-AMD-MD-001 5578-AMD-ME-002 5578-AMD-MP-002 5578-AMD-PU-001 5578-AMD-PU-002 5578-AMD-PU-003 Specification Title Structural Engineering Design Criteria Pressure Vessels – General Shell and Tube Heat Exchangers Air-cooled Heat Exchange Equipment General Piping – Process & Utility Design Layout & Drawing Fabrication. 2.Supplier of equipment or support services for a particular piece of equipment/package. No. ARE NON-CONTROLLED AND MAY BECOME OUTDATED Page 6 of 10 .TAKREER SPECIFICATION AMENDMENT PIPING FLEXIBILITY ANALYSIS TAKREER PROJECT No 5578 Agreement no 07-5578-F-1 RUWAIS REFINERY EXPANSION PROJECT COMPANY Doc. 25418-1000-3PS-P000-P0005 Rev.2 The following definitions shall be added under definitions.3. SUB-VENDOR . Procurement and Construction (EPC) phase. Handling and Installation of Process & Utility Piping Technical Specification for Piping Systems ELECTRONIC DOCUMENTS. 5578-AMD-PU-005 ENG Doc. MANUFACTURER / VENDOR .Any supplier of equipment or support services for a particular piece of equipment/package to a VENDOR. Specific Definitions COMPANY CONTRACTOR – Abu Dhabi Oil Refining Company – (Takreer) – Organization to which TAKREER award the Engineering. 2.

” Replace: “In case of conflict the order of precedence shall be stated in the AGREEMENT or other PROJECT documents as applicable” With: “In case of conflict. ONCE PRINTED. Replace: AMENDMENTS TO SECTION 4.0 DOCUMENT PRECEDENCE “The CONTRACTOR Pipe Stress Engineer shall notify the PMT/TAKREER of any apparent conflict between this specification.… latest version of CAESAR III ……. Codes and Standards D.4.1. and any other specifications noted herein. and any other specifications noted herein.” “…. Specification C... Resolution and/or interpretation precedence shall be obtained from COMPANY in writing before proceeding with the design. 5578-AMD-PU-005 ENG Doc. ARE NON-CONTROLLED AND MAY BECOME OUTDATED Page 7 of 10 .1 – Replace: With: “. the Codes and Standards.0 – DESIGN Section 8. the related data sheets. latest version of CAESAR II ……” ELECTRONIC DOCUMENTS. Resolution and/or interpretation precedence shall be obtained from the PMT/TAKREER in writing before proceeding with the design. Datasheets B.TAKREER SPECIFICATION AMENDMENT PIPING FLEXIBILITY ANALYSIS TAKREER PROJECT No 5578 Agreement no 07-5578-F-1 RUWAIS REFINERY EXPANSION PROJECT COMPANY Doc. the Codes and Standards. the documentation order of precedence is: A.1 – PIPING ANALYSIS PRACTICE 8. the related data sheets.5. AMENDMENTS TO SECTION 8. No.2 25418-1000-3PS-P000-P0006 25418-1000-3PS-P000-P0007 25418-1000-3PS-P000-P0008 5578-AMD-PU-006 5578-AMD-PU-007 5578-AMD-PU-008 Pipe Support Elements Metallic Expansion Joints Shock Arrestors 2. 25418-1000-3PS-P000-P0005 Rev. Standard drawings” 2.” With: “The CONTRACTOR Pipe Stress Engineer shall notify COMPANY of any apparent conflict between this Specification.

Exception is flare or any other no-pocket line. The loads shall With: Delete: Replace: With: Delete: Replace: 8. Blowdown valves which are identified in Piping & Instrument Diagrams (P&IDs) to generate acoustic induced vibration. The use of expansion joint requires COMPANY approval. Expansion loops shall be avoided on pipe bridges over roadways.g Lines connected to high pressure PSV’s. 25418-1000-3PS-P000-P0005 Rev.6 – Exchangers (Shell and Tube) 8. Allowable loads on shell and tube exchanger nozzles shall be in accordance with Appendix 1. The maximum allowable forces and moments which may be applied to air cooled heat exchanger nozzles shall be limited to those listed in project specification 5578-AMDMP-002. where flat loop is provided. “Piping flexibility shall be obtained through pipe routing or expansion loops unless process conditions.3 – Add 8. limitations of space or economics dictate the use of flexible connectors. No. APPENDIX 1.3. limitations of space or economics dictate the use of flexible connectors. Expansion loops.1. 5578-AMD-PU-005 ENG Doc.” st Replace 2nd Para. Allowable loads on shell and tube exchanger nozzles shall be in accordance with project specification 5578-AMD-ME-002. ARE NON-CONTROLLED AND MAY BECOME OUTDATED Page 8 of 10 . using loads specified in that specification.TAKREER SPECIFICATION AMENDMENT PIPING FLEXIBILITY ANALYSIS TAKREER PROJECT No 5578 Agreement no 07-5578-F-1 RUWAIS REFINERY EXPANSION PROJECT COMPANY Doc. shall be offset vertically to clear adjacent piping. ONCE PRINTED. when installed in a horizontal plane. shall be offset vertically to clear adjacent piping.5 – Exchangers (Air-Cooled) Replace: The maximum allowable forces and moments which may be applied to air cooled heat exchanger nozzles shall be limited to those listed in Appendix 2 (API STD 661. Expansion loops. modified). Section 8. The use of expansion joint requires COMPANY approval.3. Allowable nozzle loads shall be calculated in accordance with project specification DGS-MD-002 requirements. “Lateral movement of piping in overhead piperacks and grade pipeways shall be restricted to 25mm (1”) With: “Lateral movement of piping in overhead piperacks and grade pipeways should be restricted to 25mm (1”) Section 8.3. APPENDIX 2.1.2 – PIPING SYSTEMS Replace 1 Para.” With: “Piping flexibility shall be obtained through pipe routing or expansion loops unless process conditions. Expansion loops shall be avoided on pipe bridges over roadways.3 – EXTERNAL LOAD LIMITS ON EQUIPMENT 8. when installed in a horizontal plane.2 8.3.8 – Pressure Vessels ELECTRONIC DOCUMENTS.

Section 8. Structural Engineering Design Criteria.13 – ALLOWABLE FORCES AND MOMENTS ON FLANGES Replace: “To avoid leakage in flanges. Paragraph NB3647. No.7 – WIND LOADS Replace: With: Design for wind loads shall be in accordance with Project Specification DGS-CU-002. Section III. Section 8. bending moments and forces on flanges shall be limited to the formulas listed in the ASME pressure vessel codes. Structural Engineering Design Criteria Design for wind loads shall be in accordance with Project Specification Amendment 5578-AMD-CU-002. The loads shall be confirmed by CONTRACTOR Pipe Stress Engineer with Vessel Engineer and/or Vessel MANUFACTURER. ONCE PRINTED. With: ELECTRONIC DOCUMENTS. Section III. Structural Engineering Design Criteria. Paragraph NB-3658 and NC-3658”. Structural Engineering Design Criteria Design for seismic loads shall be in accordance with Project Specification Amendment 5578-AMD-CU-002. 5578-AMD-PU-005 ENG Doc. 25418-1000-3PS-P000-P0005 Rev. bending moments and forces on flanges shall be limited to the formulas listed in the ASME pressure vessel codes.8 – SEISMIC LOADS Replace: With: Design for seismic loads shall be in accordance with Project Specification DGS-CU002. using loads specified in that specification. ARE NON-CONTROLLED AND MAY BECOME OUTDATED Page 9 of 10 . With: Allowable nozzle loads shall be calculated in accordance with project specification 5578-AMD-MD-001 requirements.2 be confirmed by CONTRACTOR Pipe Stress Engineer with Vessel Engineer and/or Vessel MANUFACTURER.1” “To avoid leakage in flanges. Section 8.TAKREER SPECIFICATION AMENDMENT PIPING FLEXIBILITY ANALYSIS TAKREER PROJECT No 5578 Agreement no 07-5578-F-1 RUWAIS REFINERY EXPANSION PROJECT COMPANY Doc.

TAKREER SPECIFICATION AMENDMENT PIPING FLEXIBILITY ANALYSIS TAKREER PROJECT No 5578 Agreement no 07-5578-F-1 RUWAIS REFINERY EXPANSION PROJECT COMPANY Doc. 25418-1000-3PS-P000-P0005 Rev. ARE NON-CONTROLLED AND MAY BECOME OUTDATED Page 10 of 10 .2 APPENDIX 1 .DGS-PU-005 REV 0 DESIGN GENERAL SPECIFICATION PIPING FLEXIBILITY ANALYSIS ELECTRONIC DOCUMENTS. No. ONCE PRINTED. 5578-AMD-PU-005 ENG Doc.