VACUUM CLEANER

SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE "SAFETY PRECAUTIONS"
IN THIS MANUAL.

MODEL : V-CA241NT/HT/NTQ/NTV/HTV
V-C7142NT/V-C7145HT/V-C7153HTV/V-C7155HEU

CONTENTS
SAFETY PRECAUTIONS ...............................................................................................................3
CAUTIONS ......................................................................................................................................3
DESCRIPTION ................................................................................................................................4
SPECIFICATIONS...........................................................................................................................4
DISASSEMBLY ...........................................................................................................................5~6
TROUBLE SHOOTING GUIDE...................................................................................................7~9
SCHEMATIC DIAGRAM ........................................................................................................10~11
CIRCUIT DIAGRAM................................................................................................................10~11
EXPLODED VIEW ..................................................................................................................12~14
REPLACEMENT PARTS LIST................................................................................................15~16
APPENDIX ....................................................................................................................................17
1. THE TYPE OF POWER CORD & PARTS NUMBER......................................................................................17
2. COLOR & PARTS NUMBER .......................................................................................................................... 18
3. MOTOR & PWB ASSY PARTS NUMBER ...................................................................................................... 18

-2-

3828Fi5873A

SAFETY PRECAUTIONS
BEFORE OPERATING THIS VACUUM CLEANER, READ THIS SERVICE MANUAL THOROUGHLY,
AND OBSERVE EACH POINT CAREFULLY.
1. Motor filter(Air Cleaner)

3. Avoid suction such materials as :

1) This filter is reusable.

2) Never use the vacuum cleaner without filter.
It may damage the motor.

1) Liquid or wet dust :

Clogs the ventilation holes, reduces the suction
power significantly and harms the motor.

3) When the light of body is on, wash the motor filter

with water and brush.

2) Inflammable liquids such as benzene, alcohol or

solvents.

4) Even if the light is not on, wash the motor filter at

least once 6 months.

3) Burning objects such as cigarette butts.

NOTE : Reusing of the motor filter.

5) Sharp objects such as needles, pins, metal, glass

particles etc.

4) Bulky objects such as vinyl, paper etc.

Never wash the filter in a washing machine or in a

dishwasher.

4. Attachments
Nozzle : For cleaning wooden floor, the room floor
and carpet.

Never use hot water for washing the filter.

Reuse the filter after drying it completely in the
shade for a day.

Crevice Tool : For cleaning any crevice, inside corners of

window frames. (However, do not use the
crevice tool more than 20 minutes.)

Do not dry near fire or direct sunray.

2. Exhaust filter(Washable HEPA filter)

Dusting Brush: For delicate vacuuming of fabrics on the

furniture, curtains, etc.

1) This filter is reusable HEPA filter.

2) For clean air, theis filter must be assembled.

Upholstery Nozzle: For vacuuming the dust on the

upholstery.

3) Wash the exhaust filter with water once a year.

4) When the light of body is on, wash the exhaust filter with
water.

However, do not use the crevice tool more than 20

minutes because it may cause harm to the motor.

NOTE : Reusing of the exhaust filter.

5. Close supervision is necessary when this

vacuum cleaner is used by or near children.
Childrens carelessness may cause damage
to the cleaner or injure persons.

Never wash the filter in a washing machine or in a

dishwasher.
Never use hot water for washing the filter.

6. Air exhausted from the vacuum cleaner is

normally warm. But if extraordinarily hot air
is exhausted, check if the telescopic tube,
hose or clean filter is clogged or not.

Reuse the filter after drying it completely in the

shade for a half day.
Do not dry near fire or direct sunray.
Do not brush the filter. This will cause permanently
damage allowing dust to by-pass the filter.

7. Electric shock could occur if used outdoors

or on wet surfaces.

CAUTIONS
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE VACUUM CLEANER, DISCONNECT
THE ELECTRICAL POWER SUPPLY CORD FROM THE WALL OUTLET.
1. Motor exchange

2. In case of exchanging other parts. refer

to the exploded view.

1) Separate the Body Cover and Body Base by

unfastening the screws.
2) After disconnecting the lead wires, replace the old
motor with a new one.
-3-

3828Fi5873A

DESCRIPTION
Flexible Hose ASSY

Telesscopic
Pipe ASSY
Cord Reel
Button
Dust Tank
Power Cord
Switch Button
(ON/OFF)

Nozzle ASSY

CANISTER

ATTACHMENTS

DUSTING BRUSH

CREVICE TOOL

ACCESSORY
HOLDER

UPHOLSTERY
NOZZLE

BRUSH ASSY

ELBOW PIPE

SPECIFICATIONS
MODEL : REFER TO THE COVER PAGE
POWER SOURCE : ON RATING PLATE
POWER CONSUMPTION : ON RATING PLATE
POWER CONTROL :
- MAIN : SLIDE CONTROL (F/HOSE)
(HT/HTV/HEU)
PUSH ON/OFF(BODY)
(NT/NTV/NTQ)

CORD LENGTH : 6 m
HOSE LENGTH : 1.6 m
NET WEIGHT : 4.5 kg
PACKING WEIGHT : 7.5 kg
NET DIMENSION : 280 399 276 (W D H)mm
PACKING DIMENSION : 315 565 330 (W D H)mm
ATTACHMENTS
HOSE......................................................................... 1EA
TELESCOPIC PIPE ASSY ........................................ 1EA
NOZZLE ASSY ...........................................................1EA
DUSTING BRUSH .................................................... 1EA
CREVICE TOOL .........................................................1EA
UPHOLSTERY NOZZLE ............................................1EA
ACCESSORY HOLDER .............................................1EA
BRUSH ASSY............................................................1EA

-SUB : VACUUM POWER ADJUSTMENT BY

SLIDE KNOB (NT/NTV/NTQ)

This specifications are subject to change according to the buyer's request.

-4-

3828Fi5873A

DISASSEMBLY
NOTE: Before attempting to service or adjust any part of the vacuum cleaner, disconnect the electrical power supply cord
from the wall outlet.
Almost all of the parts of this vacuum cleaner can be
disassembled with a screw driver and each connecting
component easily fits each other.
Disassemble one by one referring to the exploded view.
If possible, don't disassemble except for the necessary
parts. It is not necessary to disassemble the parts that
are not detailed in the exploded view.

3) Disassemble the body cover, raising the body cover.

1. Body Cover Assembly Replacement

1) Remove the dust tank from the set.

2) Remove the four screws fastening the body base.

2. Motor Assembly Replacement

1) Detach exhaust cover in the direction of the arrow and
unhook the motor covr with driver.

-5-

3828Fi5873A

2) Pull out the motor and disconnect the lead wires from it.

4. Disassembly of Motor Housing

1) Remove the two screws fastening the motor housing.

Motor Ass'y

3. Cord Reel Assembly Replacement

1) Lift the cord reel assembly from the body base.

Cord Reel Ass'y

-6-

3828Fi5873A

TROUBLE SHOOTING GUIDE

1. SWITCH ON BUT MOTOR DOSE NOT TURN.

CHECKING
CHECK THE POWER
SOURCE

CAUSE

SOLUTION

The fuse is melt down in the

coverknife switch.

Exchange the fuse.

Poor plug insertion

Insert again.

Power cord cut

Repair or exchange.

Interior lead wire cut

Exchange the lead wire.

Motor(stator, armature) coil

cut or damaged.

Exchange the motor.

Poor contact carbon brush

defaced.

Exchange or repair the motor.

Poor switch contact point

(HT/HE)

Exchange the switch.

2. SWITCH ON, MOTOR DOES NOT TURN BUT BUZZES.

Motor armature cut.

Exchange the motor.

Ball bearing defacement

Exchange the motor.

Impeller hindrance
(Caused by foreign matters)

Remove the foreign matters.

-7-

3828Fi5873A

3. SWITCH OFF BUT MOTOR TURNS

Poor connection

Repair the slide volume of hose

or triac of PWB assembly

Poor switch
(NT/NE)

Exchange the switch.

Carbon brush defaced

Exchange the carbon brush

or the motor.

Motor armature cut

Exchange the motor.

Foreign matters attached to

the impeller

Remove the foreign matters.

Low voltage

Inquire to the power utility

company.

Hose and extension wands

are clogged with foreign
matters.

Remove the foreign matters

in the hose or extension
wands.

The slide knob on the handle is

opened or the control knob is
located on weak position.

Close the slide knob by sliding it.

Regulate the knob.

The motor filter is clogged.

Clean the motor filter.

The exhaust filter is clogged.

Exchange the exhaust filter.

4. WEAK SUCTION POWER

Low rotation speed

Motor turns normally,

but suction power is weak.

-8-

3828Fi5873A

5. VIBRATION NOISES

Loose parts

Secure firmly.

Unbalanced motor assembly

Exchange or repair the motor.

Foreign matters are attached

to the impeller.

Remove the foreign matters.

Poor carbon brush rectification

Exchange the motor.

Armature is cut or foreign

matters attached.

Exchange the motor

Remove foreign matters.

6. RADIO, TV RECEPTION DISTURBANCE

Poor cord, lead wire

Exchange cord, lead wire.

Poor rectification of
carbon brush

Exchange the motor.

Poor electric connector or

receiver

Repair the electric connector

or receiver.

Poor capacitor

Exchange the capacitor.

7. IMPROPER TUBE OF NOZZLE CONNECTION

Bent connection parts

Exchange the parts.

Poor connection
(Caused by foreign matters)

Remove the foreign matters

and reconnect.

-9-

3828Fi5873A

SCHEMATIC DIAGRAM

SLIDE VOLUME

GY

SUB PWB
ASSEMBLY

BL

MAIN PWB
ASSEMBLY

GY

T/P

BK

CIRCUIT DIAGRAM
MOTOR

T/P

R8
1K
R9
100

6
1

TRANS

S/VOL
VR1
20K

BD1
C1
0.47uF
/AC250

C3
0.47uF
/100V
R10
470K
1/2W

R10-1
470K
1/2W

-10-

3828Fi5873A

R6
18K

R3
470
1/2W

2 OPTO-TRIAC 4
T2

R5
100
Q2
A1015
D5
1N4148

IC1

Q1
C3198

R7
11K

R4
11K

R2
330
1/2W

T1

SCHEMATIC DIAGRAM

POWER S/W

MAIN PWB
ASSEMBLY

T/P

CIRCUIT DIAGRAM

MAIN S/W

T/P

C1
0.47F
250V

R1
470K

-11-

3828Fi5873A

EXPLODED VIEW
135504

146871
139202

139204

239402
146811

139204
235507

135506

249011
135510

252302
149741
252311
235503
146611

145103
130401
144801
149702

144411
146611

-12-

3828Fi5873A

136501

750063

349701

139201
652032

349701

140361
140561
266011

235501
452002
152313
139204

166311

166311

435506

333002
333003

349801

748382

568711
340261
349701

-13-

3828Fi5873A

452151

452151
435501

435501

435508
436501
444801

452003
436501
435508

449321

444801

452003
449321

552491

652012
552495

652031

652481

650581

149309

652032

652013

-14-

3828Fi5873A

REPLACEMENT PARTS LIST

LOCATION No.

PART No.

DESCRIPTION

APPLICATION

130401

Refer to appendix

135504

3550FI1615A

COVER, MOTOR

135506

3550FI1610A

COVER, MOTOR HOUSING

139204

3920FI3798A

PACKING, SEAL

139204

3920FI3763A

PACKING, SEAL

144411

4441FI3605V

CASTER ASSEMBLY

146611

Refer to appendix

WHEEL ASSEMBLY

146811

Refer to appendix

MOTOR ASSEMBLY, VC

239402

3940FI3646A

SPONGE, ABSORBING

139202

3920FI3772C

PACKING, MOTOR MOUNTING

146871

Refer to appendix

CORD REEL ASSEMBLY

145103

Refer to appendix

LEVER, CORD WINDING

249011

4901FI2001A

DAMPER ASSEMBLY

135510

3550FI3818A

COVER, SESOR

235507

3550FI2530A

COVER, DECO

144801

4480FI3742A

HOOK, FILTER SETTING

235503

3550FI2529A

COVER, EXHAUST FILTER

252311

5231FI2469A

FILTER ASSEMBLY, EXHAUST

149741

4974FI2398A

GUIDE, EXHAUST

252302

5230FI4734A

FILTER(MECH), EXHAUST

149702

4970FI4694F

SPRING, COIL

235501

Refer to appendix

COVER, BODY

136501

Refer to appendix

HANDLE, CARRIER

452002

5200FI2489A

PIPE, CONNECTOR

139204

3920FI3788A

PACKING, SEAL

435506

3550FI3802A

COVER, TERMINAL

HT/HTV/HEU

166311

6801FI3464J

CONNECTOR ASSEMBLY

HT/HTV/HEU

349701

4970FI2460F

SPRING, COIL

166311

6877FI2002N

CONNECTOR, ASSEMBLY

NT/NTV/NTQ

266011

601FI3149B

SWITCH ASSEMBLY, POWER

NT/NTV/NTQ

652032

5203FI3744A

BRUSH ASSEMBLY, FILTER-CLEANER

BASE, BODY

-15-

3828Fi5873A

REMARK

LOCATION No.

PART No.

DESCRIPTION

750063

Refer to appendix

349701

4970FI3217A

SPRING, COIL

139201

3920FI4718N

PACKING, DUST SEAL

140561

4056FI3650A

LOCKER, DUST CAP

140361

4036FI3631A

SEAL

152313

5231FI2470A

FILTER ASSEMBLY, CLEAN

333002

3300FI2281A

PLATE, COVER

333003

3300FI2282A

PLATE, COVER

349801

4980FI3735A

SUPPORTER, BOARD

748382

Refer to appendix

TANK, DUST

340261

Refer to appendix

LATCH

349701

4970FI3209A

568711

Refer to appendix

452151

5215FI1330F

435501

Refer to appendix

436501

APPLICATION

CAP, DUST

SPRING, SPECIAL
PWB(PCB), ASSEMBLY
HOSE ASSEMBLY, FLEXIBLE

HT/HTV/HEU

COVER, GRIP HANDLE

HT/HTV/HEU

3650FI1474C

HANDLE, GRIP

HT/HTV/HEU

449321

4932FI2362E

CONNECTOR(MECH), HOSE ASM

HT/HTV/HEU

452003

5200FI2473A

PIPE, FITTING

HT/HTV/HEU

435508

3550FI2449A

COVER, PIPE

HT/HTV/HEU

444801

3123013P

HOOK, CONNECTOR

HT/HTV/HEU

452151

5215FI1336F

HOSE ASSEMBLY, FLEXIBLE

NT/NTV/NTQ

449321

5214FI2326D

HOSE, FLEXIBLE

NT/NTV/NTQ

452003

5200FI2493A

PIPE, FITTING

NT/NTV/NTQ

444801

3123013P

HOOK, CONNECTOR

NT/NTV/NTQ

435508

3162FI3825A

COVER, PIPE

NT/NTV/NTQ

436501

3650FI1487B

HANDLE, GRIP

NT/NTV/NTQ

435501

Refer to appendix

COVER, GRIP HANDLE

NT/NTV/NTQ

552491

5249FI1405D

NOZZLE ASSEMBLY, FLOOR

652012

5201FI2438D

PIPE ASSEMBLY, TELESCOPIC

149309

4930FI2378B

ACCESSORY HOLDER

652031

5202FI3474B

BRUSH, DUSTING

650581

5058FI3462C

TOOL CREVICE

652481

5248FI2259C

NOZZLE, UPSOLSTERY

552495

5249FI1413A

NOZZLE ASSEMBLY, TURBINE

HEU

652013

5201FI1005B

PIPE ASSEMBLY, ELBOW

HEU

-16-

3828Fi5873A

REMARK

APPENDIX
1. THE TYPE OF POWER CORD & PARTS NUMBER

A-1

TYPE OF PLUG

CORD REEL ASSY P/NO (L/NO.:146871)

4687FI1477K

17

TYPE

17

12.7

19

6.
3

S-1

C-2

4.8

4687FI1480V

19

19

C-1

4687FI1477E

19

Color identification
of fuse

B-3

Brown

13A

Yellow

5A

Blue

3A

-17-

3828Fi5873A

4687FI1477D

2. COLOR & PARTS NUMBER

LOCATION NO.

DESCRIPTION

BLUE GRAY

CHAMPAGNE GOLD

LIGHT JAPAN BLUE

REMARK

130401

BASE, BODY

3040FI1497A

3040FI1497A

3040FI1497G

146611

WHEEL ASSEMBLY

4661FI2411B

4661FI2411C

4661FI2411L

145103

LEVER, CORD WINDING

4510FI2439B

4510FI2439C

4510FI2439L

235501

COVER, BODY

3550FI1611A

3550FI1611B

3550FI1611K

136501

HANDLE, CARRIER

3650FI2409A

3650FI2409A

3650FI2407D

750063

CAP, DUST

5006FI1328A

5006FI1328A

5006FI1328G

748382

TANK, DUST

4838FI1401A

4838FI1401A

4838FI1401A

340261

LATCH

4026FI3767M

4026FI3767M

4026FI3767K

435501

COVER, HANDLE GRIP

3550FI1601M

3550FI1601N

3550FI1641C

HT/HTV/HEU

435501

COVER, HANDLE GRIP

3550FI2508E

3550FI2508F

3550FI2508G

NT/NTV/NTQ

BEIGE BLUE

CRANBERRY RED

REMARK

LOCATION NO.

DESCRIPTION

130401

BASE, BODY

3040FI1497A

3040FI1497A

146611

WHEEL ASSEMBLY

4661FI2411F

4661FI2411G

145103

LEVER, CORD WINDING

4510FI2439F

4510FI2439G

235501

COVER, BODY

3550FI1611E

3550FI1611F

136501

HANDLE, CARRIER

3650FI2407A

3650FI2407A

750063

CAP, DUST

5006FI1328A

5006FI1328A

748382

TANK, DUST

4838FI1401D

4838FI1401A

340261

LATCH

4026FI3767M

4026FI3767M

435501

COVER, HANDLE GRIP

3550FI1601R

3550FI1601S

HT/HTV/HEU

435501

COVER, HANDLE GRIP

3550FI2508J

3550FI2508K

NT/NTV/NTQ

3. MOTOR & P.C.B ASSY & CORD REEL ASM PARTS NUMBER
LOCATION
NO.

146811

LOCATION
NO.

568711

DESCRIPTION

MOTOR ASSY, VC

DESCRIPTION

PART NO.

REMARK

4681FI2457A

VMC420E5 ( 220~230V / 50Hz )

4681FI2457B

VMC420E6 ( 240V / 50Hz )

4681FI2451G

VMC400L2 ( 120V / 60Hz )

PART NO.

PWB(PCB) ASSEMBLY, MAIN

REMARK

6871FX2160A

220~240V / 50Hz ( HT/HTV/HEU )

6871FX2160D

120V / 60Hz ( HT/HTV/HEU )

6871FX3084A

220~240V / 50Hz ( NT/NTV/NTQ )

6871FX3084B

120V / 60Hz ( NT/NTV/NTQ )

-18-

3828Fi5873A

3828Fi5873A

P/No. : 3828Fi5873A

July. 2002
Printed in Korea