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LESSON PLAN

Sub Code & Name : ME2026 UNCONVENTIONAL MACHINING PROCESS Unit: 01 Branch: Mechanical Engg Semester : VI

LP-MR ME2026 LP Rev. No: 00 Page 01 of 06

Unit syllabus: INTRODUCTION Unconventional machining Process Need classification Brief overview of all techniques Objective: To make the students familiar with the needs and the different types of unconventional machining processes.
Session No Topics to be covered Time Ref Teaching Aids

1 2 3 4 5

Introduction to unconventional machining processes, their needs and classification Brief introduction to the type of energy source employed in AJM, USM , WJM Brief introduction to the type of energy source employed in EDM, ECM, ECG Brief introduction to the type of energy source employed in EDM, ECM, ECG Brief introduction to the type of energy source employed in LBM, PAM,EBM

50 min 50 min 50 min 50 min 50 min

1,2,3, 4 1,2,3 1,2,3 1,2,3 1,3,4

BB/OHP BB/OHP BB/OHP BB/OHP BB/OHP

LESSON PLAN
Sub Code & Name : ME2026 UNCONVENTIONAL MACHINING PROCESS Unit: 02 Branch: Mechanical Engg Semester : VI

LP-MR ME2026 LP Rev. No: 00 Page 02 of 06

Unit syllabus: MECHANICAL ENERGY BASED PROCESSES Abrasive Jet Machining Water Jet Machining Ultrasonic Machining. (AJM, WJM and USM). Working Principles equipment used Process parameters MRR-Variation in techniques used Applications. . Objective: To make the students familiar with the principles, process parameters, applications, and recent trends of AJM, WJM and USM.
Session No Topics to be covered Time Ref Teaching Aids

06 07 08 09 10 11 12 13 14 15 16

Abrasive Jet Machining, Working Principle equipment used Abrasive Jet Machining ,Process parameters Abrasive Jet Machining, MRR-Variation in techniques used, Applications Water Jet Machining, Working Principle equipment used Water Jet Machining- Process parameters Water Jet Machining ,MRR-Variation in techniques used, Applications Ultrasonic Machining, Working Principle equipment used Ultrasonic Machining ,Process parameters Ultrasonic Machining, MRR-Variation in techniques used, Applications Comparison of process capabilities and parametric analysis CAT - I

50 min 1,3,4 50 min 1,2 50 min 1,3 50 min 1,3,4 50 min 1,3,5 50 min 1,3 50 min 1,3,5 50 min 1,3 50 min 1,3 50 min 1,3,5 -

BB/OHP BB/OHP BB BB BB BB/OHP BB/OHP BB/OHP BB/OHP BB/OHP -

LESSON PLAN
Sub Code & Name : ME2026 UNCONVENTIONAL MACHINING PROCESS Unit: 03 Branch: Mechanical Engg Semester : VI

LP-MR ME2026 LP Rev. No: 00 Page 03 of 06

Unit syllabus: ELECTRICAL ENERGY BASED PROCESSES Electric Discharge Machining (EDM)- working Principles-equipments-Process Parameters-MRR- electrode / Tool Power Circuits-Tool Wear Dielectric Flushing Wire cut EDM Applications. Objective: At the end of this unit the student would have learnt about the principles, process parameters, applications, and recent trends of EDM.
Session No Topics to be covered Time Ref Teaching Aids

17 18 19 20 21 22 23 24

Electric Discharge Machining (EDM)- working Principle Electric Discharge Machining (EDM) equipments-Process Parameters MRR- electrode / Tool Power Circuits Characteristic of the Electric Discharge Machining process Dielectric, Flushing Wire cut EDM working Principles Process Parameters, equipments Characteristic of Machining process, Applications.

50 min 1,2,4, 50 min 1,2,4, 5 50 min 1,2,4, 50 min 1,2,4, 50 min 1,2,4, 5 50 min 1,2,4, 50 min 1,2,4, 50 min 1,2,4,

BB/OHP BB/OHP BB/OHP BB/OHP BB/OHP BB/OHP BB/OHP BB/OHP

LESSON PLAN
Sub Code & Name : ME2026 UNCONVENTIONAL MACHINING PROCESS Unit: 04 Branch: Mechanical Engg Semester : VI

LP-MR ME2026 LP Rev. No: 00 Page 04 of 06

Unit syllabus: CHEMICAL AND ELECTRO-CHEMICAL ENERGY BASED PROCESSES Chemical machining and Electro-Chemical machining (CHM and ECM)- Etchantsmaskant- techniques of applying maskants-Process Parameters MRR-Applications. Principles of ECM-equipments-MRR-Electrical circuit-Process Parameters-ECG and ECH Applications. Objective: At the end of this unit the student would have learnt about the chemical and electrochemical energy based processes
Session No Topics to be covered Time Ref Teaching Aids

25 26 27 28 29 30 31 32 33 34 35 36 37

Chemical machining, working Principle Etchants, Maskant, Techniques of applying maskants Process Parameters MRRPrinciples of ECM, Electrolysis, Functions of Electrolyte and its importance ECM machine tool, equipments CAT - II Electrical circuit, MRR Process Parameters of ECM, parametric analysis Principles of ECG, ECG Machine Tool Equipments, Process Parameters Electrical circuit, MRR Process Parameters ,Process characteristics

50 min 50 min 50 min 50 min 50 min 50 min 50 min 50 min 50 min 50 min 50 min 50 min

1,2,4 2,3,4 1,4 2,3 1,2,3 2,4,5 1,4 1,4 1,4,5 2,3,4 2,3,4 2,3,4

BB/OHP BB BB/OHP BB/OHP BB BB BB/OHP BB BB BB/OHP BB/OHP BB/OHP

LESSON PLAN
Sub Code & Name : ME2026 UNCONVENTIONAL MACHINING PROCESS Unit: 05 Branch: Mechanical Engg Semester : VI

LP-MR ME2026 LP Rev. No: 00 Page 05 of 06

Unit syllabus: THERMAL ENERGY BASED PROCESSES Laser Beam machining (LBM), plasma Arc machining (PAM) and Electron Beam Machining (EBM). Principles-Equipment- Types-Beam control techniques Applications. Objective: At the end of this unit the student would have learnt about the thermal energy based processes
Session No Topics to be covered Time Ref Teaching Aids

38 39 40 41 42 43 44 45 46 47 48

Laser Beam machining ,LBM -working Principle Types of laser, Equipments Process Parameters ,Process characteristics plasma Arc machining (PAM) working Principle plasma Arc cutting system, Equipments Process Parameters ,Process characteristics Electron Beam Machining (EBM)- working Principle Electron Beam machining system, Equipments Process Parameters ,Process characteristics Beam control techniques Comparison of process capabilities, Applications. CAT - III

50 min 50 min 50 min 50 min 50 min 50 min 50 min

1,3,5 1,4,5 1,2,4 1,2 1,3,4 1,3,4 1,4,5

BB/OHP BB BB BB BB/OHP BB/OHP BB/OHP BB/OHP BB/OHP BB/OHP -

50 min 1,4,5 50 min 1,4 50 min 1,4 -

LESSON PLAN
Sub Code & Name : ME2026 UNCONVENTIONAL MACHINING PROCESS Unit: --Branch: Mechanical Engg Semester : VI

LP-MR ME2026 LP Rev. No: 00 Page 06 of 06

Course Delivery Plan:


1 Week Units
I II 1

2
I II

3
I II

4
I II

5
I II

6
I II

7
I II

8
I II

9
I II 4

10
I II

11
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12
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13
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14
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15
I II

Text Books and References: 1. 2. 3. 4. Vijay.K. Jain Advanced Machining Processes Allied Publishers Pvt. Ltd., New Delhi (2002) ISBN 81-7764-294-4. Benedict. G.F. Nontraditional Manufacturing Processes Marcel Dekker Inc., New York (1987). Pandey P.C. and Shan H.S. Modern Machining Processes Tata McGraw-Hill, New Delhi (1980). Mc Geough, Advanced Methods of Machining Chapman and Hall, London (1998). Paul De Garmo, J.T.Black, and Ronald.A.Kohser, Material and Processes in Manufacturing Prentice Hall of India Pvt. Ltd., New Delhi (8th Edition) (2001) ISBN 81-203-1243-0.

5.