*Rig Name: Project No.

: Previous Name: Client: Owner: Present operator: Type: Rig Design: Built By: Year Built: Location: Planned area of operation: Max. Drilling depth: Max. Hookload: Annulars: Derrick: Diverter: Drawworks: Engines: Maintenance System: Mud Pumps: Ram type Preventers: Rotary Table: SCR System: Top Drive: Classification: Date start inspection: Date end inspection: Name surveyor and section(s) inspected. Name surveyor and section(s) inspected. Name surveyor and section(s) inspected. Serial No. Revision date:

LAND DRILLING UNIT
INDEX-DRILLING EQUIPMENT
No. DESCRIPTION: :
HOISTING EQUIPMENT GROUP 5.1 DRAWWORKS 5.2 ROTARY TABLE 5.3 TOP DRIVE SYSTEM 5.4 SWIVEL 5.5 KELLY SPINNER 5.6 KELLY AND KELLY DRIVE BUSHING 5.7 CROWN BLOCK 5.8 TRAVELLING BLOCK 5.9 HOOK DRILL FLOOR EQUIPMENT GROUP 5.10 DRILLING INSTRUMENTATION 5.11 DERRICK 5.12 CASING STABBING BOARD 5.13 TUGGERS AND SHEAVES. MAN-RIDING WINCHES. 5.14 SURVEY LINE PIPE HANDLING EQUIPMENT GROUP 5.15 PIPE SPINNING WRENCH 5.16 EZY-TORQ 5.17 PIPE HANDLING EQUIPMENT 5.18 IRON ROUGHNECK 5.19 PIPE RACKING SYSTEM 5.20 DRILL STRING 5.21 DRILLING SUBS 5.22 FISHING TOOLS 5.23 POWER TONG 5.24 WELL TESTING EQUIPMENT 1 2 3 4 Satisfactory Unsatisfactory Not inspected Not applicable

PAGE No.:
Serial No.: 008-2003-0019-LR-L Revision date: September 2002 LR-008 L

Critical Major Minor

SN. 008-2003-0019-LR-L No. Instructions

Revision date: September 2002 LR-008 L Comments Standards and Res. Crit. and instructions recorded values

HOISTING EQUIPMENT GROUP 5.1 DRAWWORKS

Manf:_______ Type:_______ Horsepower Rating:__________ 1

How many DC motors are installed:___________ API RP 54 section 9.4.7 3 Major

Record the drawworks serial number in the report.
Ensure that an auxiliary (Eddy Current, hydromatic or reverse current) braking system is installed on each drawwork. Ensure that the coupling engage/ disengage lever is secured Applicable and locked in the engaged position. on rigs with top drive Check spline and coupling between auxiliary brake and drawworks for wear. Check for wear on the U-shaped shifter ring of the coupling between the drawworks and auxiliary brake. Check that the brake is fitted with a system to monitor water temperature and water flow. Can the temperature difference be measured between inlet and outlet port. (Hydromatic brake) Check brake cooling water stuffing box for leaks. Check the cooling water flow for the brake rims. (Should be according manufacturers specifications) Are drill line kick back rollers in good condition. Check condition of drum drill line clamp. Check for wear on: Kick plates on the drum. Check condition of the clutch friction surface of each drum. Check condition of the friction shoe assemblies of each clutch. Check for excessive oil and grease on the drum and shoes of each clutch. Check quick air release valves of the clutches for proper functioning. Operate all clutches and check for leaks. Pull test the make up cathead to 7000 lbs. Pull test the break out cathead to 14000 lbs. Check Crown-O-Matic saver device for damage or worn parts. A Crown saver device must be fitted. Crown-O-Matic should NOT be used as manual / parking brake but as emergency brake only as it was originally designed to operate. Function test the crown block saver device. Check drillers console for damaged or malfunctioning gauges. Check the condition of the sand line. Check that the sand line drum clutch bearing is still being greased even if the sand line is not installed. (Several design drawworks will continue to turn during normal operations). Check for wear on: Chains. Check for wear on: Sprockets.

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3

Major

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Major Major Major Minor Minor Major

IADC Drilling Manual Ch.F Sections I.5

9 10 11 12 13 14 15 16 17 18 19 20

3 3 3 3 3 3 3 3 3 3 3 3

Minor Critical Minor Major Major Major Major Major Major Major Major Minor

API RP 54 section 9.4.8 SHELL D.E.N. 45/1991 API RP 54 section 9.4.8

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Critical Minor

IADC Drilling Manual Chapter U-4.D

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Minor Major

25 26

API Spec 7F Appendix A.3.5 API Spec 7F Appendix A.3.6

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Major Major

Table A. Check NDT inspection reports of: brake band at full circumference. Check condition of the gears.3 3 Major 28 29 30 31 32 Check the oil pump gland for leakage. .2.e. This may indicate worn bearings. Check lubricating oil pump if sprocket is securely attached to the drive shaft. (20 psi running idle and 50 psi at full speed) Check if all bearings have grease lines and if they all take grease. the toes of the lugs should not be welded. Check all bearings for burned (black) grease deposits and metal content of the grease.4 API Spec 7F Appendix A. Check NDT inspection reports of: Welding area of lugs on both the inside and outside of brake bands. (Spline type grease filled couplings) Are coupling seals intact. Check for excessive pump bearing clearance.) Check NDT inspection reports of: brake linkage. (This system prevents shifting of the gears when the drawworks is still turning and the neutral brake not energized).3. Check all Falk couplings for play and excessive wear. API Spec 7F Appendix A. Is the oil pressure correct. Check oil sump for deposits. The drilling line spooler should be fixed in the derrick by a 5/8" hanger cable at least 5 m above the drawworks.27 Only 3% wear is allowed as maximum. (Several have been found cracked recently according to National). Check all oil spray nozzles for free flow. Check the condition and operation of the air operated gear shifting mechanism. Check NDT inspection reports of: the spare brake bands. (Seals are often damaged due to incorrect greasing) Run block up and down the derrick and listen for excessive noise or vibration. Check condition and operation of blocking (safety) system. etc. 3 3 3 3 3 Minor Major Major Major Major 33 34 35 36 3 3 3 3 Major Major Major Major 37 38 39 40 41 42 43 44 45 3 3 3 3 3 3 3 3 Minor Major Major Major Minor Major Minor Critical Critical Operating Practice NDT Record 3 46 3 Major 47 NDT Record 3 Critical 48 49 50 NDT Record NDT Record NDT Record 3 3 3 Critical Critical Major BAND BRAKE CONVENTIONAL. Check when the equalizer bar has last been removed to NDT inspect the lower side of this bar for cracks and the condition of the pin and bushing. (I. The cable reel should also be attached to the derrick by an additional safety line. Is enough cable left on the drill line spool to last the next well? Are 12 wraps left on the drum with the elevator on the rotary table. Is the manual shifting mechanism operating properly. sludge.

apply brakes slowly until 3000 psi.F Sections IV IADC Drilling Manual Ch. (At 2100 psi. (Should be 15-20 seconds).e. (Servo valves. (Max.000 psi. Check main brake equalization pressure: @3000 psi. 61 Check hydraulic unit air supply.4 and II IADC Drilling Manual Ch.100 psi.7 and V 3 Major 3 Major 3 Major 54 55 56 57 Check that all pins on equalizing bar are properly located and retainer rings and pins are still in place. If too hot to hold. Check main brake pads running clearances. 64 Check hydraulic supply pressure: (optimum value): 2. Check hydraulic pump motor current. (Max.200 psi. (Min. Check system components. 59 Check disc thickness. etc.F Sections I. 53 Check for wear on: Brake linkage. Check if all gauges are functional.F Sections I. Check brake discs for extreme cracks.UNIVERSAL 58 Check disc wear. Check condition cooling water hoses and connections. (1/16") Check emergency brake pads clearance. (Should be 20% less than system pressure). 65 66 67 68 Check main brake pressure (optimum value): 1. Observe system for noise. 60 Check temperature of hydraulic oil if brake is in continual use. Check the threads of the nuts and eye bolts for adjusting the equalizer bar for excessive wear. 200°F). (100/110 psi). 3 3 3 3 3 3 3 3 3 3 3 Major Major Major Minor Major Major Major Major Major Major Major 69 70 71 72 73 74 75 76 77 78 79 3 3 3 3 3 3 3 3 3 3 3 Major Major Minor Critical Minor Major Major Major Minor Major Minor .200 psi. Check park brake pressure (optimum value): 1. 3/8" each side). Check that relief valve setting are set and recalibrated at least 2 yearly. 63 Check hydraulic filter indicator. (As close as possible) Check accumulator pre-charge pressure. the motor should not pull more than 9 Amps).3 3 Major Minor Major Minor DISK BRAKE . Inspect setting and condition of band brake kick back rollers.F Sections I. Check if the air pump does not short cycle with system engaged. Check if the equalizer bar is level and adjusted properly. 62 Check park brake pressure. (800 psi). IADC Drilling Manual Ch. 52 Check for wear on: Brake drum. Check main brake output pressure (optimum value): 1. vibration or sluggish operations.51 Check for wear on: Brake pads on band brake. (I. 3 3 3 IADC Drilling Manual Ch. At this pressure both brakes should have equal pressure). valve is by-passing excessively). 2 1/4").

11 Operate rotary brake and check for air leaks. 5. 27 Run rotary table on max speed (24 rpm) 28 Check locking system 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Major Major Major Minor Major Major Major Major Major Minor Major Major Minor Major Major Minor Major Minor Major Major Major Major Major Major 3 3 3 3 Major Major Major Major . speed for half hour.2 ROTARY TABLE Manf: ______Type:______ Horsepower Rating:_______ Static load rating: ____________ Max.P. 10 Check the condition of the brake housing for condition and excessive corrosion. 12 Check all Falk Couplings for play and excessive wear.) 7 Check condition of release springs and torque bars. 8 Check for excessive oil and grease on the drum and shoes. 3 Major Pressure should be 2000 psi ± 100 psi during operation. (Spline type grease filled couplings) 13 Are coupling seals intact. 82 Recommendations to be made regarding the general 4 Minor condition of the system. opening size: ________ Max. Check for bearing noise. temperature 70° C. 15 Check that hold down ring seal. function check controls. (These should be replaced when worn down to 5/32". continues rpm:__________ Max. 24 Run rotary table at max. 21 Run the oil pump and check for plugged oil lines. 16 Check lube oil for contamination and check magnetic filter. 20 Check for excessive bearing wear. 83 Recommendations to be made regarding structural 4 Minor improvement to the system. 5 Check condition of the drum brake friction surface. (Seals are often damaged due to incorrect greasing) 14 Check drive coupling guard if seals leak and fasteners are tightened. 19 Check for wear on the gears and couplings / clutches. locking wire and retaining band are still in place. 25 Check hydraulic drive condition. max. 17 Check for loose parts in gear box / transmission. 81 Is emergency stop auxiliary brake in easy reach for the Shell DEN 48/90 3 Critical driller. 22 Check the shifting mechanism of the transmission and shift gears. 18 Check for overall corrosion damage. 6 Check condition of friction shoe assemblies. (35 psi. overheating of bearings and vibrations. 23 Check table locking mechanism for proper operation and condition of the springs. 26 Check for hydraulic oil leaks.) 2 Check low lube oil pressure alarm and is it set at 25 psi? 3 Check oil pump drive assembly for wear and misalignment. 9 Check condition of the rubber tube. Hydraulic driven Rotary Table. torque rating:____________ 1 Check lube oil pressure and temp. 4 Check condition of all hoses for aging and damage. point.80 Check pressure by fitting a pressure gauge to G.

(MdaN & Ftlbs). 4 4 Minor Minor 3 3 Major Major 3 4 5 6 3 3 3 3 Major Major Major Major 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 3 3 3 TDS SB# 82 Rev. Check drilling motor and brake housing mountings for tightness. Check the hydraulic hoses of the pipe handler and torque wrench for leaks. tugger lines and stabbing boards. Check and ensure that the Link Tilt Intermediate Stops are well secured and springs in good condition.3 TOP DRIVE DRILLING SYSTEM Manufacturer:________ Type:___________ Drive Motor: Hydraulic/Electric. 30 Recommendations to be made regarding structural improvement to the system. but are far enough back to clear tong lines. lamps are in good order. Actuate the IBOP valve. Check the air breather on the exhaust side of the control valves for blockage. A 3 3 3 3 3 3 3 3 3 3 3 3 Varco Product Bulletin TDS-9602. Check the gear box lubricating oil pressure. Electric: Serial/Shunt wound.5 bar with gearbox running at idle speed). Check that the IBOP crank and roller bracket assembly bolts are safety wired or lock tabs installed. Check if the mountings for the derrick loops are mounted far enough from the corner. Check that the torque arrestor & hanger shaft pins are retained with nuts & cotter pins. Check the oil flow indicator for oil going to the lower quill shaft bearing. Verify that the stroke adjustment is correct. RPM speed indicator. dies. Mechanically check for complete opening & closing of IBOP. Check the oil flow to the take-up bearing. [Varco top drives with integrated swivel] (Orifice to be fitted with 500 micron filter).29 Recommendations to be made regarding the general condition of the system. 0. Check the upper IBOP valve for any surface damage. mounting of the reaction arms. Check the condition of the torque wrench attaching parts. Check that the service loops and mud hose are not overstressed or kinked with TDS on stops or at crown. Make-up torque setting gauge. Check if the cables are properly routed and properly supported in derrick and TDS. Check the oil level in the gear box with the motor turned off. 5. to insure that the hoses cannot catch under the guide rails. (Tong marks) (They should be removed after the valve is madeup). Check if the IBOP actuator shells are replaced by the modified type. Check that adequate service loop brackets are made. (The Alsthom Top Drive should have min. (MdaN. 3 Minor Critical Critical Critical Minor Minor Major Major Minor Critical Minor Minor Major Major Major Major 23 3 Major . 1 Check that all indicating 2 Check all gauges for proper scale and operation: Torque gauge. Check compensation cylinders to the bail mountings for tightness. and Ft lbs). etc. Check tool joint breaker to the dolly mountings for tightness.

Check automatic shut-down . Actuate link tilt and check operation. Check oil pump loss pressure switch and functioning of indicator system. Check cooling water flow if applicable. Check loss of purge air alarm system and automatic shut down (if provided) Check that the hinge pin of the Varco pipe handler is properly in place. 1996 3 Minor Major Critical Major Minor Major Major Critical Major Minor Minor Major Major Minor Critical Critical Major Critical Critical Critical Major Major 3 Critical 3 3 3 Major Minor Major 50 51 52 3 3 3 Critical Major Major . Check that the Split Landing Collar (SLC) retainer is still in place with both halves of the SLC. If applicable. Check that the top drive is sufficiently protected against damage by tong lines and tugger cables. Check that the space heaters are wired to be ON whenever the TDS is OFF. Check series motor overspeed and trip detector. Check that extended swivel bail pins are properly secured. Check if a retrofit dust filter is installed in the closed loop system. Check that all grease points are lubricated and pointed out to the crews. Check that adequate rail stops are installed. Check guide rail for straightness. (If applicable). Check the motor brake for proper operation. Check that the six support bolts for the torque wrench are tightened to 1200 Nm and lock wired.1996 MH Safety Alert SA-002/23 Aug. cycle time). (Maritime Hydraulic) Check the torque wrench and verify that it follows the makeup and break-out cycles. (Mud can get into the brake and cause problems). Check console purge system. start interlock and the prepurge period Check transfer panel purge system. (15 sec. Inspect the torque wrench stabbing guide for excessive wear and cracks. Verify that the elevator clears the monkey board when the link tilt is actuated. Be sure that it operates smoothly and that the elevators reach the mouse hole. Check the guide rollers for excessive axial and radial slop and wear. 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 MH Product Bulletin PB-027/30 Aug. max. Check operating of TDS purge system. Check the operation of the blower. Turn on the hydraulic and air power and check for leaks. (MH Type 1898 and 1899) Check the alarm systems to prevent collision between the Link Tilt Park System and other equipment in the derrick.24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Check if the lower gear case seals are leaking. Check if water detection and indication system is operating. Should be greased every day.

Varco Service Bulletin No. Check if a counterbalance relief valve kit has been installed. Check that the Retractable Guide Dollies used on Varco top drives and travelling blocks are NDT inspected for cracks.) Check that when a load shoulder upper IBOP valve is used the connection between the valve and mainshaft is NDT inspected on a 6 monthly or 1. C. (Cracks develop in and around the area where the lower retract arm stop is located).bulletin 16 3-689-11-0 revA. Check if the top drive motor is operating correctly in both directions. Ensure all torque guide flange bolts are wired to prevent them coming loose and dropping.53 54 55 56 57 Check blower loss light and alarm function. the pilot valves can cause problems when the oil is not clean.000 Rhrs.38 Rev. Varco Product Bulletin TDS-95-08 3 Major 65 3 Major 66 3 Major 67 3 Critical CAN Rig Model 1275AC-681 68 3 Major 69 3 Major 70 3 Major . Varco Service Bulletin No.38 Rev. (Existing swivels used on top drives).38 Rev.) Check the operation of the hydraulic spring.F NDT Records.500 Rhrs.(bevelling of the urethene ends) the block guides should be fitted with safety chains.) Check that NDT inspection of all load bearing areas have been carried out according Varco's recommendations. Has the recommended modification to the linktilt bracket / Canrig link support casting been carried out. Varco Service Bulletin No. Check that ultrasonic inspections carried out to detect signs of erosion and/or corrosion of the inside diameter. Are home-made wireline rollers installed on the TDS? Shell insists on installation of the VARCO wireline adapter assembly.000 Rhrs. Open the inspection cover of the gear box to verify the condition of the main bull gear teeth. Canrig product bulletin 15 Canrig product bulletin 11 3 3 3 Varco Safety Alert TDS-94-4 Rev. Check that the dolly bogie assembly is up-graded according to MH Safety Bulletin. Check that there is a bore back stress relief feature in the swivel box stem for improved fatigue resistance. basis. Check procedures that the TDS unit is fully isolated prior to commencing perforating operations. It was recommended product that 4x3/4"x2" bolts be added in accordance with drwg no.A 3 3 Minor Major Major Major Major 58 59 OPERATING PRACTICES MH Safety Bulletin SB-030/03 Dec 1996) 3 3 Critical Critical 60 61 3 3 Major Major 62 63 3 3 Major Major 64 NDT Records. (12 months or 3. (5 years or 15. (SB-030) Check whether TD S/Bs 59A and 67 are applied in the case of inadvertent break-out of connections (IBOP/Main shaft) Operate the torque wrench and break out the lower IBOP and leave it in the string.F NDT Records. Has the modification to the block guides been done to stop them from catching on the torque guide seam.F NDT Records. ( 1 psi oil pressure = 30 ftlbs torque.

11 Recommendations to be made regarding the general condition of the system. (Max.006") Check HPU discharge pressure is set at 2. API months and are valid inspection reports available.5 KELLY SPINNER 1 Check air supply and control hoses for leaks and deterioration.040") Check that NDT inspection reports are available stated that NDT Records the welded bail pin keepers were checked. Check if there is a plug in the top of the gooseneck to allow the running of a Schlumberger line? 3 3 4 4 Major Major Minor Minor 3 3 Minor Minor Major When the swivel is used.) Canrig product bulletin 08 3 Major 72 73 74 Check cap between brake pads and disc (minimum 0. 0.4 SWIVEL Manf:________ Type:________ Load Rating:________ 1 2 3 Check lower oil seals for leaks.4 internal load bearing parts for cracks. 2 Are air and control hoses properly supported along the rotary hose. 5. Check bail pin clearance by using a dial indicator. (Every 4-5 feet) 3 Check the air line lubricator. apply to RP 8B equipment in use during the period specified Check that the swivel was completely disassembled to carry Frequency NDT Records. the mud hose must be secured to both sides with a 5/8" cable for extra security.71 Ensure the pressure relief valve on the extended side of the link tilt is not set too high. 75 Recommendations to be made regarding structural improvement to the system. Drain oil in swivel and check for metal particles. 4 Check the operation of the spinner. (National Oilwell P-500/P-650). (NDT) equipment in use during the period specified API RP 8B 3 3 3 3 Major Major Major Major 3 Critical 9 3 Major 10 Check that the threaded connection of the swivel has been inspected for cracks and a valid inspection report available. API out the 5 yearly check of the bearings for wear and the apply to RP 8B section 3. (600psi is recomm. 3 4 4 Critical Minor Minor 3 3 3 3 Minor Minor Minor Major . 5. Operating Practice 3 4 5 6 7 8 Check bearing clearance if no records are available.350 psi Recommendations to be made regarding the general condition of the system. 12 Recommendations to be made regarding structural improvement to the system. Has swivel yoke been NDT inspected for cracks in the last 6 Frequency NDT Records.

Check kelly stripper rubber. 11/03/93) 3 3 Minor Major 10 Check kelly for wear. (1/8" when new) Check the thrust washers. PM Tasks / HISTORY REC. (Max.7 CROWN BLOCK Manf:__________ Sheaves. Top and bottom halves should have clearance. Check the clearance between the roller face and the side of the kelly. 2 3 4 5 6 7 Check sheaves for wear and damage. 11 Check kelly for straightness. 03/31/93) (Varco Service Bulletin No. allowable 1/8") Check roller driving surface wear. 13 Is the spare kelly properly stored? 14 Recommendations to be made regarding the general condition of the system. allowable width of the wear pattern). (Square kelly rollers max.6 KELLY & KELLY DRIVE BUSHING Type:________ 1 2 3 4 5 6 7 Check roller bearing clearance with pry bar. if they are turning the lock pins will need replacing to avoid wearing out of the roller pins and inside journal area. Are jumper bars installed to avoid the cable jumping of the sheaves in the event of a sudden loss of hook load. kelly rollers max. Number:____ Size:__________ Load Rating:_________ 1 Check sheaves for wobble and bearing wear. (Including one on the top of the sheave) 3 3 3 3 4 4 Major Minor Minor Minor Minor Minor 3 3 3 3 3 3 3 Major Major Major Major Critical Minor Major .) Inspect drive pins for wear. 1/8" and hex. etc. Check if crown block sheaves are properly greased. Check that the 4 hold-down bolts on the lower half of the kelly bushing (Type HDS and HDP) are of the one piece bolt and nut design and not the old type stud and weld-on nut by looking at the underneath side of the kelly bushing. 5. 12 Check condition of the spare kelly.1. Check for equal spacing between the sheaves. Check if guards are in place and secured. Check for loose bolts.4 (Category IV) 3 Critical 6 Recommendations to be made regarding the general condition of the system. 1/16" wear allowed. (1-1/4" is the max. 5. 7 Recommendations to be made regarding structural improvement to the system.5 Check that the kelly spinner is yearly disassembled to the extend necessary to conduct NDE of the primary load carrying components including all highly stressed areas of the kelly spinner has been inspected for cracks and is a valid inspection report available.. 4 4 Minor Minor 3 3 3 3 3 3 3 Major Major Major Major Major Major Major 8 9 (Varco Service Bulletin No. Check if pins are not loose. 15 Recommendations to be made regarding structural improvement to the system.12. API RP 8B section 3.16.

cracks or metal deformation.4 sheaves and shaft for cracks. API RP 54 section 9. max. (MH sheaves are gauged by measuring the depth of the grooves. Total groove depth shall be a minimum of 1. and of 36" diameter for a 1 1/8" wire Drilling and casing line sheaves: Grooves for drilling and casing line sheaves shall be made for the rope size specified by the purchaser. Check if guards are in place and properly secured.7. Check condition of travelling block hang-off lines. Check the travelling block for wear. 3. The bottom of the groove shall have a radius R.4 3 Major 9 3 Major 10 API Spec 8A section 8. New 60 mm. (NDT) equipment in use during the period specified 3 3 Major Major 13 Recommendations to be made regarding the general condition of the system. 63-64 mm) (Only gauge the sheaves when the blocks are hung-off for safety reasons). Check that the crown block was completely disassembled to Frequency NDT Records. 14 Recommendations to be made regarding structural improvement to the system. Total groove depth shall be a minimum of 1. Check that no improper/unapproved welding has taken place which could have effected the bearings.8 Check the sheave grooves for excessive wear.33d and a maximum of 1. Marking of sheaves must be done according API to confirm sheaves are comply with the API Spec's sample: (AB CO 1 1/8 Spec 8A logo month / year 36) is a sheave fabricated as per API Spec'. 5. subtending an arc of 150 degrees. (Dolly attachment) Are the travelling block sheaves properly greased. Table 2. 2 3 4 5 6 7 Check sheaves for wobble and bearing wear. Sand-line sheaves: Grooves for sand-line sheaves shall be made for the rope size spefcified by the purchaser. The sides of the groove shall be tangent to the ends of the bottom arc. The sides of the groove shall be tangent to the ends of the arc. Detail B). 3.75d and a maximum of 3d.4 4 4 Minor Minor 3 3 3 3 Major Major Major Major Major Minor Critical (Shell DEN 12/91) 3 3 3 .75d. The bottom of the groove shall have a radius R.8 TRAVELLING BLOCK Manf:_______ Type:_______ Load rating:_______ Sheaves. Number: _______ Size: __________ 1 Inspect sheave grooves for wear. damage.2 and 8. where d is nominal rope diameter (see Fig. API Spec 8A section 8. subtending an arc of 150 degrees. where d is the nominal rope diameter shown in Fig. Table 2. API carry out the 5 yearly check of the bearings for wear and the apply to RP 8B section 3.3 3 Major 11 12 Check that the crown was NDT inspected for possible cracks NDT Records in beams.

4 4 Minor Minor 3 3 Minor Major .3 Are inspection reports for link ear wear and cracks available.8 Check when the travelling block was completely Frequency NDT Records.10 DRILLING INSTRUMENTATION 1 2 Check gap of the Martin Decker drilling line weight indicator. 4 4 Minor Minor API RP 54 section 9.1 equipment Table 1 in use during the period specified When was the entire hook checked for cracks.1 equipment Table 1 in use during the period specified 3 3 3 3 Major Minor Critical Major 5 6 7 3 3 3 Major Critical Major 8 Recommendations to be made regarding the general condition of the system. Does the hook have an effective safety latch. Check weight sensor for leaks and worn pins. 11 Recommendations to be made regarding structural improvement to the system.9 HOOK Manf: ______________ Type: _____________ Load rating: _____________ 1 2 3 4 Check hook for free and easy operation and proper locking. HOISTING EQUIPMENT GROUP 5. 9 Recommendations to be made regarding structural improvement to the system. API disassembled to carry out the 5 yearly check of the bearings apply to RP 8B section 3. API 6-monthly apply to RP 8B section 3. 5. Check when the hook/travelling block connection was last NDT Records NDT inspected. Frequency NDT Records. (Yearly) Check when the hook was NDT inspected and were the pins Frequency NDT Records.1 equipment Table 1 in use during the period specified 3 Major 9 3 Major 10 Recommendations to be made regarding the general condition of the system.1 for wear and the sheaves and shaft for cracks? (NDT) equipment Table 1 in use during the period specified Check that the high load bearing areas of the travelling block Frequency NDT Records API are regularly NDT inspected. (5/8" with block empty ). Check snubber for oil leaks and oil level. wear and NDT Records metal deformations. API pulled and pins and ears checked for cracks? apply to RP 8B section 3.7. (Yearly) apply to RP 8B section 3.

static _____ lbs.2. 2 3 4 5 6 7 8 Check crown platform for damage. API RP 54 Section 9.17 API RP 54 Section 9. Check crown platform handrails for cracked welds and damage. API RP 8B 3 4 4 Critical Minor Minor Recommendations to be made regarding the general condition of the system. Check NDT inspection reports of the deadline anchor.. and Serial No.16 3 Major 3 3 3 3 3 3 Major Critical Minor Critical Critical Major Critical API RP 54 Section 9.17 3 .2.2. Guard rails consisting of 42 inch high top rail. Check that the deadline anchor is regular lubricated. intermediate rail and posts shall be installed on the outer edge of any floor. platform.) Name of Manufacturer.) rating.: _____ lbs. Cap. Test pit volume indicators.2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Major Minor Major Minor Major Critical Major Major Major Minor Minor Major Major Major Major Major Shell DEN 31/93 NDT Records. Check if heavy duty wire mesh has been installed around the crown bumper timber. API RP 54 section 9.12 API RP 54 Section 9. b. Check the Geolograph for proper operation.: __________ Major dimensions: __________ Gross nom. 5. Model No. Check tong torque for leaks and proper torque readings.16 API RP 54 Section 9.) whether guying is applicable and recommended guying patern.3.3. including static hookload capacity with number of lines. Check crown frame and crown support beam for bent beam flanges and webs and cracked welds.16 API RP 54 Section 9. Test low purge air audible alarm system. load. Ensure that the protection cover of the Geolograph line drum is installed.2 API Spec 4F Section 4. D.11 DERRICK Manf.3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 When was the weight indicator last calibrated (should be done periodically) Check wear in deadline anchor dies. 1 Hook Is permanent name plate attached to the denied structure indicating: a. or walkway that is 4 ft or more above ground.2. Check purge air system for leaks and proper regulated pressure. c. Check the condition of the Mud Volume Totalizer system.75 psi) Check gain and loss visual and audible warning alarms. (0. Test high and low limit alarms. Check that all warning lights are operational. Check if crown bumper timber guards and safety cable are installed/secured. Check high and low limit alarms of the flow indicator.2 API RP 54 Section 9. Check if crown bumper timber is installed and in good condition. (Install a calibrated tong gauge on the back up line and check one against the other).2. Check trip tank level indicator for proper functioning. 21 Recommendations to be made regarding structural improvement to the system. Check if deadline anchor is well secured and the hold down bolts are tight.10.

Check condition of winch(es) at the monkeyboard. Check working platforms for damage and cracked welds. walkways and railways under which persons can pass or if there is machinery into which falling material can cause damage or create a hazard.9 Are toe boards provided in adition to handrails on opensided floors.1 API RP 4G section 2. Inspect safety belts and belly buster on monkeyboard. Check the TV system installed in the derrick. Ensure that no loose equipment is laying in the derrick. Do not drill or burn holes in any members or perform any welding without first obtaining approval of the manufacturer or the qualified person. (Mandatory on landrigs) Check condition of deadline stabilisers. derrick lighting. Visually check dp and dc rack fingers for cracks.2.) Check each tugger line sheave for proper tonnage. Verify that the tugger sheaves are the proper size for the line in use. Check that the dead line is not touching the derrick. cracked welds and that safety pins are installed. (Tugger sheaves. Check girts and bracing for damage and cracked welds. Check condition of Sella block type anti-fall device which should be installed to protect the derrick man. Check the derrick for bowing. Check spreaders for damage and cracked welds. Check rig floor and derrick illumination when dark. cracked welds and cleanliness and check all ladder retaining cages for damage.7 3 3 3 3 Major Major Critical Critical 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Major Minor Major Minor Major Minor Critical Critical Critical Critical Minor Major Minor Critical Minor API RP 54 Section 9. Check the condition of the drill line roller guide. one camera at the monkeyboard level and one at the stabbing board level.19 3 Critical 10 3 Minor 11 12 13 14 API RP 4G 2. platforms. bad pin connections and oval worn pin holes. (For rigs with a top drive). etc.3.10. Check all hand rails for damage and cracked welds. as applicable.3. Check all ladders for bad rungs. Check that all the tugger sheave bearings can be greased and do accept grease. Fixtures and accessories are preferably attached to structures by means of suitable clamps.13 API RP 54 Section 6.1 3 3 3 3 Major Major Major Critical 15 16 17 18 API RP 54 Section 9. Check if the ladder is fitted with resting platforms and cages unless a ladder climbing safety assist device is used. Check that the turnbuckles in the derrick (if applicable) are properly lock wired. API RP 54 9. Check if proper safety slings are installed on all equipment mounted in the derrick. Check that safety cables or chains are in place. Check condition of electric cables and lights especially in that part of the derrick which is classified as a hazardous area. Check the derrick man escape line system.1 34 35 3 3 Critical Critical .

Check the condition of the stabbers safety belt/harness.12 CASING STABBING BOARD Type:__________ Hydraulic/air operated 1 2 3 4 5 6 7 Check bolts on dolly and derrick attachment. Visually inspect the unit for cracks and damage. Check the condition of the Sella block type anti-fall device which should be installed above the stabbing board and connected to the stabbers safety harness.36 Check if valid test certificates and inspection reports of the derrick are available? (NDT inspection of high stress areas) NDT Records.1 NDT Records NDT Records 3 Major 37 Check NDT inspection reports of the pad eyes for the travelling block hang-off lines. Check cable clamps for tightness. Check that the platform is fitted with two locking devices. Check that the hoisting/lowering control is self centering. 5. One operating with the lifting handle at neutral and the other operating when the hoisting system fails. Check if the hoist is long enough to reach the bottom of the track. Check if the chain hoist is equipped with a positive stop which prevent the chain end from being pulled through the sheave. Check condition of the wire line or chain. Check sheave rotation and condition. (Both operate independently). 38 Check NDT inspection reports of the V-door floor supports. Check if the operational height range is sufficient? Check if the stabbing board tracks are substantial enough for the task. 40 Recommendations to be made regarding structural improvement to the system. API RP 4G section 5. Check if the board surface is non-slip and does it have proper handrails. Check that the hook is fitted with an effective safety latch.7. (If fitted) Check that 3 full turns of wire rope should remain on any drum and where reasonably practical. upper and lower limit switches should be fitted. (In the event of any failure. Check if the platform is fitted with a free-fall brake. Check if the platform is fitted with a lock latch mechanism when it is not in motion. Check that it is not possible to lower the board by brake only. 3 3 4 4 Critical Critical Minor Minor 3 3 3 3 3 3 3 Minor Critical Major Major Critical Minor Critical 8 3 Critical 9 10 11 12 13 3 3 3 3 3 Critical Major Minor Major Critical 14 15 16 17 18 19 3 3 3 3 3 3 Minor Critical Critical Major Critical Critical 20 21 API RP 54 Section 9. the loaded board must not become detached from the track).3 3 3 Critical Major 22 3 Major . 39 Recommendations to be made regarding the general condition of the system. Check that upper and lower limit switches are fitted. (If fitted) Check the anti-fall safety mechanism of the stabbing board. Check if the closing plates at the bottom of the tracks are capable of supporting the board.

Check that the brake will hold when load is suspended. auto brakes. (Only shackle allowed for Shell operations). caliper opening in hook. (They must not be altered with-out Certifying Authority approval. 30 Recommendations to be made regarding structural improvement to the system. Check that the manual operated brake is in good condition. (Must be fitted) 3 Major 3 Critical 3 3 3 NDT Records 3 4 4 Major Critical Minor Critical Minor Minor 3 3 3 3 3 3 Major Major Critical Major Critical Critical Shell DEN 55 7 8 9 10 11 3 3 3 3 3 Minor Critical Critical Minor Major 12 13 14 15 16 17 3 NDT Records 3 3 Operating practices. Check the condition of the pedestals and foundations. rims. Check that the winch control automatically return to neutral when released. shut of valves. (Brake linkage. 5. 27 Are rig specific procedures available for hooking up of the casing stabbing board. Check that drum guards are in place and in good condition. Operating practices. Check if protective guards are installed on air line oiler and water separator bowls. Check that an auto-brake has been fitted which applies the brake when the control lever is released or on loss of power. Check the NDT inspection reports that the foundations were inspected. 26 Check that a safety factor of 10:1 is applied to the raising/lowering chain or rope load rating. Inspect the tail chain and shackle for stretch. Check that the Safe Working Load is clearly marked on each tugger. (This in order to quickly close the air supply in case of a failure of the tugger controls). brake bands. Check that a ball valve is installed in the main air supply line of each tugger close to the operating control. 29 Recommendations to be made regarding the general condition of the system. Check if the tuggers are fitted with a simple spooling device to avoid hand injuries while guiding the wire line. broken or whickered spots.23 Check that anchorage's for the rope or chain are corrosion free and in good order. 25 Test the hoist and lowering system of the platform. Operating practices.) 24 Check that when a hydraulic unit is in use (cherry picker) the hydraulic system is failsafe in case of loss of hydraulic pressure. if it is larger then the chain size replace the hook.13 TUGGERS AND SHEAVES Type:__________ Hydraulic/air operated 1 2 3 4 5 6 Check the condition of the drill floor tuggers. etc). Check if air tuggers exhaust is vented to an area that does not create a safety hazard. Check that the winch control automatically return to neutral when released. Check the cable for crushed. 3 3 3 Critical Critical Major Critical Critical Major MAN-RIDING WINCHES . Is the cable end well secured. 28 Check NDT inspection reports of the high load bearing areas.

Check for hydraulic leaks. 2 3 4 5 6 7 8 9 10 11 12 Check operation of the winch. Check the hydraulic pump and motor for proper functioning and check condition of the coupling. Recommendations to be made regarding structural improvement to the system. Check the sheaves. Check idler rollers or chain for damage. etc. 5.18 19 Check that no disengaging clutch is fitted. muffler. air lines. Check for leaks on clamping cylinder. 21 Manriding winches should be marked "manrinding only" 22 Recommendations to be made regarding the general condition of the system.15 PIPE SPINNING WRENCH Manf:_________ Type:___________ Air/Hydraulic operated 1 2 3 4 5 6 7 8 9 10 Check drive rollers or chain sprockets for wear and damage. Recommendations to be made regarding the general condition of the system. 3 3 3 3 4 4 Critical Critical Critical Minor Minor Minor 3 3 3 3 3 3 3 3 3 3 4 4 Major Major Minor Major Minor Major Major Major Major Critical Minor Minor DRILL FLOOR EQUIPMENT GROUP 5. Check that control lever returns to neutral automatically when controls are released. aging and chafing. 3 3 3 3 3 3 3 3 3 3 Major Major Minor Major Minor Minor Major Major Critical Critical . Operating practices. 23 Recommendations to be made regarding structural improvement to the system. Check line spooler. Check retrieval overshot. Check hydraulic/air motor for leaks. Check condition of air motor. Check footage counter. cables. Check all shackles.14 SURVEY LINE Manf:_______ Type:______ Wire. Check that the spring hanger or lifting cylinder is fitted with a safety sling. Check that a drum guard is installed to protect the operator. Operating practices. (Air operated unit) Check hoses and couplings for wear. (To prevent injury by whiplash from wire line breakage). 20 Manriding winches should be fitted with a load limiting device. lubricator. Check the condition and tension of the drive chain. Check that specific written instructions are available in the operations manual for all man-riding applications.size:________ Length:____________ Drum capacity: _________ ofand the length unit: _________ 1 CheckLocation condition of survey line. Check control levers and linkage for wear and free movement. lifting cylinder or springhanger for proper hook up and damage.

17 Recommendations to be made regarding the general condition of the system. (BHPP Safety alert 20/11/96. 3 Check all hoses for wear and aging. 7 Check that all mounting points are regularly NDT inspected for cracks. (Max. etc. hinges. Hydraulic Spin Master. 18 Recommendations to be made regarding structural improvement to the system. Only required when not fully encased or running in guides. 3 Critical 12 13 Check operating oil pressure (2000 psi. 5. 5 Check condition of pull back spring.16 EZY-TORQ 1 Check all fasteners for tightness.9. 2 Check hydraulic system for leaks. Check the condition of the tong pull line wire quide rollers. Model 550.2. Check if a safety sling is installed to each tong counter weight. Check the condition of the tong make-up line. failure). sheave bearings and sheave pins for wear. Check for bent arms and hanging straight. 3 3 3 3 NDT Records 3 4 4 Major Minor Minor Major Critical Minor Minor NDT Records 3 3 3 3 3 3 3 4 4 Critical Minor Minor Critical Major Major Critical Minor Minor 3 API RP 54 section 9. 9 Recommendations to be made regarding structural improvement to the system. 8 Recommendations to be made regarding the general condition of the system.17 PIPE HANDLING EQUIPMENT Manf.11 Visually check for cracks the lifting point and attachment point of the hanging arm. Check the clearance between the tong dies and die slots. Check the condition of the tong break-out line. 16 Check that the lifting points are regular NDT inspected. (Hydraulic units only)? 14 Check the oil reservoir low oil level pump shut off. Check that a back-up pump and motor is installed and hooked up. 5.) If applicable. 4 Check condition of the wire line. 1/16") Check the condition of the "keys" above and below the dies.17 3 Critical Critical 3 4 5 6 7 8 9 10 3 API RP 54 section 9.:___________ Type:___________ 1 2 Check counter weights and hanging cables for wear and damage. 6 Inspect sheaves.7 3 3 3 3 3 3 3 Major Major Major Major Critical Critical Critical Minor . (Should be the original pins which are locked with a split pin) Visually check the tongs for excessive wear of all jaws. (Hydraulic units) 15 Function test unit in forward and reverse and verify proper operation. Check the condition of the tong back-up lines.

11 Inspect the snub-line posts for proper mounting to the drill floor. 23 24 25 26 Varco Service Bulletin No. 67. 22 Is the PS-21 or PS-30 modification with the Flushing / Filtration kit (FIF#890) system carried out. July 20000 Varco Service Bulletin No. 20000 Varco Service Bulletin No. Check that the old style footlatch of the Varco PS-15 power slip assembly has been replaced by a safety latch lock. 72. Check if the present wear requires the bails to be down rated.66 Febr 2000. 3 3 3 Major Major Major . Check that the dog collars are stored in a oil bath. Check that lifting swivels are of the new style (one piece bail design) a complete removal of the swivel hoist rings and welded brackets is a later modification. July 20000 3 3 Minor 3 Minor 3 Minor 3 Minor 3 Minor 27 3 Minor ELEVATOR LINKS 28 29 30 Visually check for wear and damage.) Check the condition of the dog collars. Jan.) Check inserts and insert slots for damage and wear. 20 Check that the Varco PS-21 or 30 hydraulic powered slip is operating properly. March 2000 Varco bulletin no. 21 Is the PS-21 or PS-30 modification with the auto grease system (FIF # 889) carried out. Are the inserts for the PS-21 or PS-30 upgraded with load rings as recommended by Varco. (Slips to be replaced when there is 1/8 to 3/16" clearance between the back of the inserts and the insert slots). 20000 Varco Service Bulletin No.) Is the PS-21 or PS-30 modification with new actuator kit (FIF#891) carried out. Jan. Check condition of the handles. Are the 13-5/8" _ 14" insets for the PS-30 modified to allow removal and installation of the PS-30 when casing is installed. 3 3 3 3 Critical Major Minor Minor Minor PS-21 and PS-30 Varco slips. 63. 63.2000 Varco Service Bulletin No. Check for worn hinges and hinge pins. Varco bulletin no 74 Sept. (Setting 250 psi. Check with a straight edge the back and face of the slip segments for bent or worn parts. 20000 Varco Service Bulletin No. (Not welded or bolted onto the floor but stabbed through a sleeve/pipe which is affixed to the drill floor as well as to the lower flanges of the main drill floor girders. 71. (free of charge Varco mod.) Check if insert carriers are properly marked for the size range and the Ram guides for specific pipe size. Jan. Measure wear on upper and lower eyes. (free of charge Varco mod. Safety Notice) Shell DEN 30/91 3 Minor Major Major Critical 17 18 19 Check that the Varco PS-16 air powered slip is fitted with side outlet pressure relief valve. 63. Shell DEN 14/1990 AND TOTAL REQUIREMENT 3 Critical SLIPS AND DOG COLLARS 12 3 Major 13 14 15 16 3 3 3 (Varco Oil Tools Service (VOTS) Bulletin #13 11/8/93.

(Warning of the danger of inadvertent operation while lightly loaded). Check the hinge pin clearance of the Varco-BJ FMS. [They can be opened with loads up to 2 tons (1. Check that warning labels are supplied and fitted to VarcoBJ slip type and 18-degree taper air operated elevators.e. Check that warning labels are fitted to all 3 ½" and 5" MH-air operated elevators and remote control panels. Check NDT inspection reports. API RP 8B 3 3 3 3 3 3 3 Major Major Critical Major Major Critical Critical 49 PM Tasks / History Records 3 Critical . 9" dc: max. ID is 7 11/16". ID is 7 ¼". (They are derated for use on Shell operations to 125 tons). (Varco Service Bulletin No. 7 3/4" dc: max. 34.650 kg)]. Check the integral slips of the 4 1/2" x 2 3/8" dual elevators. Check that the BJ 175.375 elevator. pins etc.N. 3/90 NDT Records NDT Records NDT Records NDT Records NDT Records. ID is 8 7/16").820 kg).) are properly secured with locking wire. Check the correct ID of the DC elevators. Check NDT inspection reports that the slips were inspected. (To be conducted half-yearly with a yearly check including complete disassembly and NDT inspection of hinges and pins). (6 ½" dc: max. 8" dc: max. ID is 6 1/16". Check for wear or damage of upsets that would affect elevator efficiency and handling ability or down grade load ratings. lock tabs (bent tab washers) or split pins. Check NDT inspection reports for the tongs. Check the NDT inspection reports of all elevators. (The hinge pin clearance should not exceed 0. which provides a positive lock. Check that the lifting eyes of the Flush Mounted Spider (FMS) . Check that all air operated elevators are supplied with load sensors to prevent inadvertent opening when loaded. Check the Baash-Ross 200 ton elevators. October 1996) 3 Critical ELEVATORS 32 3 Critical 33 3 Major 34 35 36 3 3 3 Minor Major Major 37 3 Minor 38 3 Minor 39 3 Major 40 (VOTS Bulletin #14 11/8/93. 1/96) Shell D.E. 250. (Maritime Hydraulic (MH) air-operated elevators can be opened if the elevator is supporting a load less than 2 tons).31 Ensure that all mounted hardware (i. Function elevators to check for full closing with no slop or wear.050"). Check handles and latches for wear. 350 and 500 ton elevator/spiders are equipped with a modification kit that has a lock finger instead of a lock cam. Check the lifting eyes of the Varco-BJ (Flush Mounted Spider) FMS-375. Collar type loads up to 15 tons (13. Safety Notice) 3 Major 41 3 Major 42 43 44 45 46 47 48 (Varco Bulletin No. bolts. (They have been known to fail in service due to improper heat treatment).375 are included in the lifting gear inspection program. 44. Check NDT inspection reports that the dog collars (safety clamps) were inspected.

Safety Notice) (VOTS Bulletin #11. Mud Bucket. Check for air leaks. Carry out full function test of the remote controlled mud bucket. make-up torque: _____ Max. Check the rotary table for excessive wear. Check if an arrow and L for LOCK on the master bushing and an ARROW on the LOCKING pin for locking the insert bowls in the master bushings has been welded on. Check that split casing bushings have a minimum length of 17" to avoid from falling through the rotary table. 4 4 4 Minor Minor Minor Finger boards: 61 Test pneumatic operation of drill pipe and 62 63 64 4 4 4 4 4 4 4 Minor Minor Minor Minor Minor Minor Minor Minor Minor drill collar fingers. Test the adjustable fingers for casing. PM Tasks / History Records / NDT Records 3 Critical MASTER BUSHINGS 51 3 Major 52 3 Major 53 54 55 3 3 3 Major Major Minor 56 (VOTS) Bulletin #9 15/3/93. Load test the chute with biggest size drill collars: Max 12 mT. break-out torque: ____ 1 Hydraulic pressure should be set between 2000 and 2200 psi. Check the hinge pins (MPCH only) for excessive clearance allowing the bushings to open. Check for hydraulic leaks. Check for mechanical damage and cracks. 4 Recommendations to be made regarding the general condition of the system. ( remote operated) 65 66 67 68 Check for aging of hydraulic hoses. (Replace the API drilling bowls when the taper indicates wear from the tool joint). Check the taper of the bowls with a straight edge. 4 69 Recommendations to be made regarding structural improvement to the system. 3 Major .18 IRON ROUGHNECK Manf: ____Type:______ Pipe sizes: _____ Max.) Check if the kelly drive bushing holes have become egg shaped due to wear. Check for aging hydraulic hoses. (If a movement of 1/16" (2 mm) can be accomplished between the two halves with the pins in place or the OD of the pins is worn down by 1 mm than the pins are worn.50 Check that the master bushing and bowl pullers are included in the lifting gear inspection program and regularly NDT inspected. Safety Notice) 3 Major Tubular shuttle (catwalk machine) 57 Function test the catwalk machine by 4 Minor 58 59 60 handling heavy wate drill pipe and drill collars from the pipe rack to drill floor (elevator pick up point) Check for hydraulic leaks. 5.

2 3 4 5 6 7 8 9 10 11 12 Check for excessive movement of unit when clamping onto the drill string which indicates that it is not sitting level. pull on each gear to check if they are tight. Check oil filter indicator on hydraulic power unit. vibration and signs of overheating. Check the pipe spinner rollers for wear and damage. Function test the operation of the torque wrench. 4 4 Minor Minor 4 4 4 4 4 Major Major Minor Minor Major 6 7 8 9 10 4 4 4 4 4 3 Major Major Major Major Major Minor DRILL FLOOR 11 Inspect rat hole assembly. 23/1/87) NDT Records 13 3 Major 14 Recommendations to be made regarding the general condition of the system. Check skate drive wire rope cable. sheaves and guides for freedom of movement and good condition. 15 Recommendations to be made regarding structural improvement to the system. Run the pipe racker and check the proper operation. Check stabber drive spline shaft covers and stabber jaws for proper operating condition. Check hydraulic system for leaks and hoses for wear and aging. Remove the covers on both sides of the unit and inspect the gear train for wear. Check hydraulic cylinders. Check that the driller can see the torque gauge. 5. Check bolts in lower plate and lifting arm cylinder. Drain an oil sample out of the spinning wrench gear case and check for metal cuttings. Function test the pipe spinner. . Run hydraulic power unit and check for leaks. Check motor coupling for wear. Check if the oil reservoir is equipped with a low level alarm or low level sump shut off device. This upgrade can be identified by a stamped cast mark of an encircled "P" or "PS". air cylinders and drive motors for proper mounting and good condition. Check condition of upper and lower jaws on the pipe conveyer. (The material in these two components has been upgraded to increase the cold temperature toughness of these parts. 14/8/96) (Varco Service Bulletin 134. Check air piping and connections for leaks. stabber guide rollers and drive pinion for looseness. (If applicable). All hollow type dowell pins should be replaced and removed from stock. 3 3 3 3 3 3 Major Major Minor Major Major Major 3 3 3 3 3 Minor Major Major Major Major (Shell WESA 113. Check that the latches and gates being NDT inspected on a semi-annual basis for cracks. Check skate guide rollers.19 PIPE RACKING SYSTEMS Manf:________________ Type:_________________ 1 2 3 4 5 Check hydraulic pumps and motors for unusual noise. Ensure that on Varco Iron Roughnecks the dowell pin of the jaw hinge pin is of the solid type. freedom of movement and build up of dirt.

5. 4 Check that the drill string has been used recently and if not. are regularly NDT inspected. PIPE RACKING ARM (manipulator arm) 14 Check the support rollers on the arm for free rotation. 18 Are the hydraulic systems failsafe in case of loss of hydraulic pressure? 19 Remove the pinion cover and inspect the condition of the bull and pinion gears. Check that the cementing cross-over 4½"IF Pin x 2"Weco Fem. (The drain should either be located on the side or the spring plate should be cylindrical) 13 Check that there is a good drainage system from the racked tubulars. caps. 3 Check the severity of the slip notches. Check that all lifting subs. Shell D. 17 Check if there is an indication in the drillers cabin to indicate that the pipe handling arm is extended of the automatic pipe handler. 5. (Total Red Alert No.5) NDT Records 3 Minor Critical 3 4 3 4 Critical Minor .N. 22 Recommendations to be made regarding the general condition of the system. how is the corrosion build up and has the pipe been rattled? 5 Check the condition of the tool joints. 15/90 API RP 54 6.12. etc.20 DRILL STRING 1 Check the condition of the internal coating especially below the box in the pipe is most vulnerable area. 7 Check that hard facing on the tooljoints is ARNCO 200 XT or Armacor. 23 Recommendations to be made regarding structural improvement to the system.4 3 4 Minor Major 4 4 4 4 Major Minor Major Major Shell DEN 21/1993 4 4 4 4 4 4 Critical Major Minor Major Minor Minor 3 3 3 3 3 3 3 3 4 4 Major Major Minor Major Major Major Major Minor Minor Minor 3 NDT Records. 20 Remove the rear cover plate and examine all hoses and connections for leaks and condition.12 Inspect mouse hole assembly. 9 Recommendations to be made regarding the general condition of the system.21 DRILLING SUBS 1 2 Check that all drilling subs are at the rig according to the contract. Recommendations to be made regarding the general condition of the system.E. (Only for Total rigs). 2 Check that the pins and boxes are doped before pipe is laid down. 21 Check the unit for proper operation. 10 Recommendations to be made regarding structural improvement to the system. 16 Check the hydraulic cylinders for oil leaks and the rods for scoring. 15 Visually inspect the hoses for deterioration. 8 Check if the pipe has been washed out before it is laid down. has been NDT inspected in the bottle neck. 6 Check the condition of the drill string if it has been exposed to corrosive fluids or gasses. If there is a possibility of an ice plug forming.

Visual inspect the fishing tools and that they are in good order.5 Recommendations to be made regarding structural improvement to the system. 6 Recommendations to be made regarding structural improvement to the system. Check that the tools catch all sizes of the drilling contractors equipment. (Report: Size"______ Pressure:______ Certification:_____ H2S trim:__).23 POWER TONG Manf:_________________ Type:______________ 1 2 3 Visually check the general condition of the unit.24 WELL TESTING EQUIPMENT Burner booms:________ Manf:________Type:______ Locations:_____ Number:____ Length:________ 1 2 Check the condition of the pipe line to the burner pit. (Report: Size"______ Pressure:______ Certification:_____ H2S trim:__). 11 Recommendations to be made regarding structural 4 improvement to the system. (1" HP hose and 1-1/4" low pressure hose). Check that the tools and associated parts are well organized.22 FISHING TOOLS 1 2 3 4 5 Check if all fishing tools specified by the contractor are at the rig. 6 Check the condition of the back-up pump. Check the main well test line from the rig floor to the separator/heater storage area. 5. 3 Check the condition of the hydraulic hoses and quick 3 connectors. Check the oil and service lines from the separator/heater area to the burner pit. 3 Check the tong lug door assembly for proper operation. should be 3 2400 psi max at 25 gpm and 1000 psi max at 69 gpm. (Report: Size"______ Pressure:______ Certification:_____ H2S trim:__). 9 Function test the power tong and check for hydraulic leaks 3 and the proper operation of the unit. 3 5 Check the hydraulic power unit output pressure. 3 8 Check that all ECKEL power tongs are fitted with a safety cut3 out when the doors are opened. 4 Check oil level in the gearbox. 5. Check the vent line from a point nearby the separator/heater to the burner pit. 3 3 Major Major Minor Major Minor Minor Major Critical Major Minor Minor Major Major 3 4 3 3 Major Minor 5 3 Major . 3 7 Check the low oil level pump shut off switch. Check if this line is tied into the choke manifold and check the valve isolation from the manifold. 4 Minor 3 3 3 3 4 4 Major Major Major Minor Minor Minor Recommendations to be made regarding the general condition of the system. 10 Recommendations to be made regarding the general 4 condition of the system. PIPE HANDLING EQUIPMENT GROUP 5.

Recommendations to be made regarding structural improvement to the system. Check if the capacity of the steam generator is sufficient. Check if there are steam outlets in the well test equipment storage area. Recommendations to be made regarding the general condition of the system. Check if a steam generator is available which can be used for well testing. (The system should be totally independent from the rig air system).6 7 8 9 10 11 Check that the air to the burner pit is supplied by third party air compressors. 3 Critical 3 3 3 4 4 Minor Minor Minor Minor Minor .

rating pump:__________ Fluid end conversion____________ Record the mud pumps serial numbers in the report.000 psi section J-2. API Spec 16D section 3.I. (Preferable no threaded connections.B pumps).6 6. 5 Remove the liners and wear plates and inspect the seal area IADC Drilling Manual for excessive pitting and possible wash-outs.: Serial No.5 6.2. Instructions Revision date: September 2002 LR-008 L Comments Standards and and instructions recorded values Res.C 3 3 Major Minor 3 Major 3 3 3 3 3 Major Major Major Major Major 3 Major . 2 Inspect fluid ends for signs of corrosion. excessive wear.11 6. 008-2003-0019-LR-L No. (400-650 IADC Drilling Manual Psi for discharge and 15 psi for suction damper for 5. (650-850 psi pre-charge for 7. 1 Check pump records and decide which liners. but safety chain installed across valve if threaded connections are used) IADC Drilling Manual section J-2.: 008-2003-0019-LR-L Revision date: September 2002 LR-008 L SN.1 6.hp/pump:_______________ Liner sizes available:__________ Max. 9 Check the pressure relief valves. BULK AIR SYSTEM AND TANKS CENTRIFUGE CEMENTING UNIT Satisfactory Unsatisfactory Not inspected Not applicable Critical Major Minor PAGE No. Crit.13 1 2 3 4 DESCRIPTION: MUD PUMPS SHALE SHAKER MUD CLEANER DESILTER DESANDER DEGASSER CENTRIFUGAL PUMPS MUD AGITATORS MUD MIXING SYSTEM STANDPIPE MANIFOLD AND ROTARY HOSES. 8 Check precharge pressure of pulsation dampeners. section J-5.2.4.II.8 6.press.1.: 6. washing.2 6.12 6. 7 Check the condition of the spare fluid ends.II.9 6. recent repair or welding. 6.500 psi mud pumps) ASME Section 8 Division 1.3 6.10 6.II 6 Disassemble and inspect for wear and corrosion at least one gate valve on the pump. valves and seats have to be inspected.4 6.7 6.LAND RIG DRILLING UNIT INDEX-MUD SYSTEM No.3.1 MUD PUMPS Manf:____________ Type:____________ Number:_____________ Max.C + J-2.1. 4 Inspect the valve cap sealing areas for pitting and wash-outs. API Spec 16D section 2. (No unauthorized welding/ repairs/modifications without proper certification and testing) 3 Remove all valve covers and check the threads of the valve covers and the threads in the fluid ends for cracks and excessive wear.

broken links etc. Check availability and condition of service tools. (Wear. wear.II. Check the pinion and bull gears in the power end for pitting.001. Check the bearings for any signs of over heating. Check that the crosshead pin fully contact the taper of the crosshead. (Particles indicate worn/damage bearings) Open the side covers and inspect the crossheads and guides.2. Check fluid and power end bolting for tightness. Tap all bolts and nuts with a small hammer to check for tightness. Inspect all high pressure piping including the pressure relief valve vent line for proper support. although an upper limit is not given by some manufacturers) Check the wiper seals on the pony rods for cracks. cracked inner races. that no weld repairs/modifications have been conducted without the proper certification and testing. (0.oil pump of the power end for proper operation and sufficient discharge pressure. (Broken/sheared bolts indicate main bearing wear) Check the cavity on top of the crosshead guides for metal particles. leakage.006") Check the that the bolts of the power end cover are in good order.) (Pull seats if in doubt) Check that guards are installed over the pony rod wells. Check if a strainer has been installed in the suction line of each pump to prevent foreign particles from entering the pumps. Check the low oil pressure alarm system. Check the bearing clearances. PUWER 98 MHSWR 1992 3 Critical 3 Critical 3 Critical 13 IADC Drilling Manual section J-2.13. (Record results in report) Check the lateral clearance of the pinion shaft when in doubt about the condition of the bearings. etc. Check the suction lines for excessive corrosion. (Especial the lines to the main bearings). Inspect suction and discharge valve seats for proper sealing and condition of taper.0.3 . cracks in roller cages. (Broken crosshead pin retainer bolts indicate a loose crosshead pin) Check the last crosshead clearance readings or have readings taken when required. etc.0. Visually inspect the chains for any damage such as broken or cracked rollers. etc. Check the crosshead pin bearing clearance. Check that the clean out spaces of the settling chambers are regularly drained/cleaned. (Max. end play 0. oil pump for each chain case.D 3 3 Major Major Major Major Major 19 20 21 22 23 24 25 26 27 28 29 3 3 3 3 3 3 3 3 3 3 3 Critical Major Major Major Major Major Major Major Major Major Major API RP 7L section 6. Check the lube.B 3 Major 14 15 16 17 18 3 3 3 IADC Drilling Manual section J-4. Check the oil system for plugged lines and metal particles in the system. missing split pins. etc. MHSWR 1992 API RP 54 section 9.E 3 3 3 3 3 Minor Minor Major Major Major .10 11 12 Check that the mud pump relief valve vent line is selfdraining. API RP 54 section 9..6.015 .005 0. sharp edges broken teeth and overheating. Check if tattle tale holes in fluid cylinders and valve pods are open and clear.7.) Relief valve discharges should be located and anchored so as to prevent a hazardous condition due to sudden discharge or piping movement.II. (To prevent gelled or solidified mud causing a blockage. Check the lube. Check suction flange and discharge flange bolts for tightness. pitting.025". PUWER 98. cracked welds.5 30 31 32 33 34 3 3 3 3 3 Minor Major Major Major Major 35 3 Major 36 37 38 39 40 IADC Drilling Manual section J-6.13. corrosion washouts.007"). (0. Check if the locking wire is still installed on all internal bolting. Visually check for cracks in the crankshaft.

pistons rod ends. (if required) Run pump at low speed and at 90 % of maximum speed and check for excessive noise. Check the purge air system. Check if the proper torque is applied by re-torquing the clamps of the pony rods. Check condition of: The screen bed. Check if there is an direct line to the burning pit to dump with cement contaminated mud.41 42 43 44 45 46 47 48 49 50 Check that the rubber goods are stored in a cool area.2 SHALE SHAKER Manf:___________ Type:_____________ Number: _____________Cap:_____________ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Check shock mounts for swelling. Check that all studs of the fluid end bolting being replaced or NDT inspected at a regular interval to prevent fatigue failures. 4 4 Minor Minor 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Major Major Major Minor Major Major Major Major Major Major Minor Minor Major Major Major Major Major Major Major Major Major Critical SHALE SHAKER: BRANDT TRIPLE TANDEM 19 Inspect shock mounts for swelling. (Maximum pressure 90 psi. It is normal for each mount to sag about 3/4". indicators and wiring. 22 Check that the V-belt guard is in place and in good order. Check the size and design of the feed header box. (For instance per 12. Check that bottles are installed on the side of the unit. Thule Shakers: Check the vibrator unit drive assembly. Verify proper tensioning of the drive belts (if installed) 1/43" or 1/64" per 1" of V-belt span Check NDT inspection reports when the pony rod ends. collapse or cracking. Check indicator pin on top of oil filter to see if it indicates a dirty filter. Check that an alignment sleeve is available for installation of Southwest fluid ends. (Ask a copy of the system). intermediate rods. Operate and check all gates and valves for proper operation and closing. They should accumulate 3 oz. etc. Check condition of: The draw bars. 21 Check V-belts for proper tension. SHALE SHAKER: BRANDT CASCADE . 6. 55 Recommendations to be made regarding structural improvement to the system. (If installed) Verify placement of emergency stops / switch on pumps. wear and alignment. vibrations and knocking. (Remove covers and check V-belts and bearings) Thule Shakers: Check the "Pneumoseal" clamping system for the lower screens.) Run and check proper operation. Has the high pressure mud system been checked on wall thickness and has the results been analyzed? Check if the crankshaft is NDT inspected on a yearly basis. Check for any potential problems in this system.000 Rhrs) 3 3 3 3 3 3 3 3 3 3 Minor Major Major Major Major Major Minor Major Major Major 51 52 53 3 3 3 Major Minor Major 54 Recommendations to be made regarding the general condition of the system. collapse or cracking. of oil in 24 hours. Check condition of: The channel rubber. 20 Check all bolts for tightness. Check condition of: The rapid change tension bolts. Check the mud solids control system. Check condition of: The float mounts. Check lube oil input lines and hose couplings for leaks. Check entire shaker for structural damage. Operate and pressure test all valves on pump and standpipe manifold to maximum working pressure. were last inspected. Check the operation and condition of the console controls.

Check pump packing and pump pressure.5 DESANDER Manf:_______ Type: ________Cap:________ Number of cones and sizes: ________________________ Pump manufacturer and type: _________ _________________ Motor HP: ______ Impeller size. 11 Recommendations to be made regarding structural improvement to the system. Check valves in the mud lines for proper functioning. size. The vibrator housings require to be greased with the recommended grease. Check for plugged inlet piping. minimum 3/4".c 4 4 Minor Minor 3 3 3 3 3 3 3 3 3 4 4 Minor Major Major Critical Minor Minor Major Major Major Minor Minor IADC Drilling Manual Section Y-2. Check the condition of the V-belts and sheaves.) Check for broken support springs. 9 Check the spare parts for the desilter and desilter pump. 7 Operated the pump and check for vibration and bearing wear.3 MUD CLEANER Type:_____________ Capacity:___________ 1 2 3 4 5 6 7 8 9 10 Check the cones for wear and plugging. 3 3 3 3 Minor Minor Minor Minor ISO FLEX Topas grease NB52 or NB 152 for high temp operation. Operated the pump and check for vibration and bearing wear. 6 Check pump packing and pump pressure. 6. 8 Check the associated pipe work for possible problem areas. IADC Drilling Manual Section Y-2. 11 Recommendations to be made regarding structural improvement to the system. Check vent is open on hydraulic pump. Check for plugged inlet piping. available ________________ 1 2 3 4 Visually inspect all cones for wear. Check shock mounts for swelling.C. 28 Recommendations to be made regarding structural improvement to the system. Check mud tank suction line for solids build up and mud cake. available: ________________________ 1 2 3 4 5 6 7 8 Visually inspect all cones for wear. Check if the V-belt guard is in good order.D.4 DESILTER Number of cones and size: _______________ Pump manufacturer and type _______________________ Motor HP_____ Impeller size. 27 Recommendations to be made regarding the general condition of the system.C . Check mud tank suction line for solids build up and mud cake. Check suction lines for leaks and mud cake built-up. Check associated pipe work for any potential problem areas. Check piping for corrosion and wear and function all valves.D. IADC Drilling Manual section Y-2. 6. Check that a correct pressure gauge is installed. 5 Check that a correct pressure gauge is installed. 10 Recommendations to be made regarding the general condition of the system.23 24 25 26 Check condition and operation of the angle adjustment plates and safety pins. installed: __________________ Impeller size. (Should be replaced when deeply grooved at the apex or has a thin wall. 6. collapse or cracking. Check screen spacer height. Check hydraulic oil level in reservoir.c 3 3 3 3 3 3 3 3 3 4 4 Minor Minor Minor Minor Minor Minor Major Major Major Minor Minor 3 3 3 3 3 3 3 3 Minor Minor Minor Minor Minor Major Minor Major IADC Drilling Manual section Y-2. installed: _____________ Impeller. Check entire shaker for structural damage. Check piping for corrosion and wear and function all valves.c Recommendations to be made regarding the general condition of the system.

Discharge line length) Verify if a water flush line is installed to assist removal of solids. 7 Recommendations to be made regarding structural improvement to the system. 6. Verify that an overflow is in place to the next downstream compartment of the unit's suction. Run unit and check for proper operation. knocking and overheating. Check oil level. Check that the couplings are properly protected. Check condition of all pumps. 11 Recommendations to be made regarding structural improvement to the system. Check discharge/suction pressure and amperage. Verify that a centrifugal pump is used for suction (feed) and not a reciprocating pump as this will result in fluctuations in the suction (feed). (Corrosion. Check the three way valve and float. Check the vent line: corrosion. Check all pumps for bad bearings. size. (Overloading may occur when the unit was not cleaned). 3 3 3 3 3 Major Minor Major Critical Major 6 Recommendations to be made regarding the general condition of the system. Else a low pressure can result in poor separation and fluid loss. Verify that during normal operation the feed of the pump will be indicated on the feed gauge with a pressure of 4x the mud weight (PPG). High pressure can result in increased wear. 16 Recommendations to be made regarding structural improvement to the system. Check V-belts and sheaves for deposit build up. (Run each pump and circulate water. Run vacuum compressor and check for vibration. etc).6 DEGASSER Manf: ________________ Type: _____________________ 1 2 3 4 5 6 7 8 9 10 Open tank for inspection. Check the vacuum gauge and vacuum. The valves or fittings should be at least 2x pipe diameter . Check all pumps for leaking shaft seals. make sure that the screen area is at least 2x greater than the suction line area. If less then 10% internal parts might be worn. 6. solidified mud. Check that the V-belt guard is in place and in good order. The overflow should have a downward directed slope and a splash plate installed on the discharge (1 foot per 6ft. 4 4 Minor Minor 3 Major .Brandt Hydrocyclone 9 Check that butterfly valves are installed on the pump suction and discharge lines. and discharge area. (Check if at least 10% difference in both amperage is found.8 MUD AGITATORS Type:_________________ Number:_____________ 1 Check for play in top and bottom bearings when tanks are empty. If a suction screen is in place. 4 4 Minor Minor 3 3 3 3 3 3 3 3 3 4 4 Major Major Critical Major Minor Major Major Major Major Minor Minor Recommendations to be made regarding the general condition of the system. Close discharge valve and check discharge /suction pressure and amperage). 3 Major 10 3 Major 11 12 3 3 Major Major 13 14 3 3 Major Major 15 Recommendations to be made regarding the general condition of the system. 6.7 CENTRIFUGAL PUMPS Manf:_____________ Type:________________ 1 2 3 4 5 Check all centrifugal pumps for vibration.

Check that several tanks can feed the main mud pumps directly.) Check the condition of all mixing hoppers. ____________ 1 Inspect the flow arrangement of the solids removal system including the location of each tank. Check gearbox oil level. Check that there is a direct reading level indicator showing mud level in trip tank which in full view of the driller. eye wash showers. API RP53 chapter 15. Check if there are alternate means of filling hole should primary trip tank pump fail. A volume change of half a barrel should be easily detected. Check if all valves are in good working condition.) Check that there is an adequate system of bypass gates etc. 3 3 3 3 3 4 Major Major Major Minor Minor Minor Recommendations to be made regarding the general condition of the system. 3 Minor 3 3 3 3 3 Minor Major Minor Major Major 7 3 Major 8 9 10 11 12 13 14 15 3 3 3 3 3 3 3 3 Minor Major Major Major Major Minor Critical Critical 16 17 3 3 Minor Major TRIP TANK SYSTEM Capacity:________________ 18 A trip tank is a low-volume. [100 barrels(15. Run agitators and check for the proper running direction. Check isolation and dump valve arrangements of each tank. underflow/overflow between tanks and bypass gates and valves. (Such as the main mud tanks. ____________ Trip tank cap. pipe work.____________ Additional mud storage cap.6 3 Critical API RP53 section 15. Check if the paddles are in good order.2 3 4 5 6 7 Check if the upper and lower bearings of the reduction gearbox will accept grease.9 MUD MIXING SYSTEM No. __________ Slug pit Cap.5 bbl. manifolding. workable system. Run agitators and check for vibrations. etc. 8 4 Minor Recommendations to be made regarding structural improvement to the system. slug tank etc. Check the availability of safety equipment as eye protection. Check if it is possible to transfer mud between the mud tanks. and that the standard and condition of the equipment is adequate for the proposed operations. dust mask. (Close the valves for a short period so the pump doesn't get too hot). slug) Check the ability to circulate through the mixing hoppers to different tanks and to be able to transfer mud from one tank to another while continuing mixing. Check the mud mixing system to ensure that it is a viable. 6.____________ Degasser tank Cap. 19 20 21 Verify that volume changes in the trip tank can be measured within an accuracy of 0. (Handles in place. to re-route returns to alternative tanks. (Active. __________ No. Check that all safety equipment is stored in a designated locker. Check the integrity of all valves in the system by pressure testing with the centrifugal pumps. 2 3 4 5 6 Check that it is possible to mix mud or transfer mud at the same time. reserve tanks __________ Total Cap. easy to operate. Check the weighting system. noise arresters. Check the condition of the surge tanks.6 3 3 3 Major Major Minor . emergency shower. Check the integrity of the dump valves. ____________ Desander tank Cap. rubber gloves.____________ Desilter tank Cap. etc. Check the safety relief valve of the surge tanks. apron. active tanks __________ Total Cap.9 m³) or less] calibrated tank that can be isolated from the remainder of the surface drilling fluid system and used to accurately monitor the amount of fluid going into or coming from the well.

3 3 3 3 3 3 3 3 3 Minor Major Major Major Major Major Major Major Minor FLOW LINE SYSTEM 26 Check the size of the flow line. BASE OIL SYSTEM Locations tanks____________ Total storage capacity __________ 33 Check the condition of the base oil transfer pump. 6. (Min. S. 34 Check if a separate oil off loading line is available from the off loading manifold. (Any chiksan of a lower pressure rating then the maximum working pressure of the BOP should be removed from the rig to prevent accidental use in a higher pressure system). blisters or surface ripples. clamp as per API RP 7L section A. Operate trip tank in normal use and check for any stiffness or error of level indicator.7. Visually check the rotary hoses. Check that the trip tank fill up pump is in good condition.A. 27 Inspect the flow line for abrupt turns where plugging may occur. (If older then 3 to 4 years it should be mentioned in the inspection report). 39 Recommendations to be made regarding the general condition of the system. Check and verify the calibration of the level indicator(s). 30 Check the general access to the working area. due to the danger to personnel during a complete failure). Ensure the rotary hoses are adequately secured on each end. 3 3 Critical Minor 3 3 3 3 3 Major Major Major Major Major 3 4 4 Major Minor Minor 3 3 3 3 Major Minor Major Critical 5 Location of API RP 54 section 9. Check safety cables and clamps.7. 35 Check if it is possible to back load oil based mud? REVERSE CIRCULATING LINE 36 Check if there is a permanently installed reverse circulating line and what is the condition. (Rotary hoses should be replaced at the first sign of any deterioration such as swelling. (If available). (It should be good to clear any blockage) CASING FILL-UP LINE 31 Check if the low pressure casing fill-up line is completely separate from the high pressure mud system.7 API Spec 7K API RP 7L Appendix A 3 Critical 6 7 8 API RP 7L Appendix A 3 3 Minor Critical Critical (BHPP fatal accident. Check the age of the hoses. Check the pressure rating of all chiksans on the rig.10 STANDPIPE MANIFOLD AND ROTARY HOSES Valves manf. and type:_______________ Pressure rating:__________ ID valves: _________" ID piping: _____________" Pressure rating:____________ 1 2 3 4 Check if wall thickness checks have been conducted within the previous year and that the results were analyzed. Check the normal testing procedure for the stand pipe manifold. 12"). are there provisions for a temporary line? HIGH RATE MIXERS 38 Check the condition of the high rate mixers. 29 Check the design and structure of the Gumbo Box including the dump line and overflow. Ensure that a safety line is attached to all sections of chiksans in temporary or permanent use. Check for proper fastening of the stand pipes to the derrick. 28 Check the jet/circulating line to assist in keeping the flow line clear. 32 Check the pump and that it can be started and stopped from the drill floor. 20/11/96) 3 . 37 Check if there is no permanently installed reverse circulating line available. 40 Recommendations to be made regarding structural improvement to the system.22 23 24 25 Check that lines allowing trip tank to be pumped out are routed over the shakers before going to the pits.

Check that the bulk mud and cement tank relief valves discharges are piped or vented to a safe place with respect to protection of personnel. working pressure. Shell 3 3 3 3 Major Minor Minor Critical 13 14 15 16 17 18 3 3 3 3 3 Minor Critical Major Major Major Critical API RP 7L section A and API RP 53 section 17. Check bulk weighing system.) Check that tank walls are clean and free of barite or cement build-up. (Indicate moisture in the bulk air).11 BULK AIR SYSTEM AND TANKS Total barite tank cap:___________ Total cement bulk cap:___________ 1 2 3 4 5 Check the outside of the tanks for damage or corrosion. Check if the safe working pressure is stenciled on the tanks. Function all manual operated valves. etc. All high-pressure hoses are to be removed from service and sent away for recertification. including an annual test to 1. CEMENT MANIFOLD Valve manf. 24 Visually inspect the cement hose and check its rated working pressure. (If found bad open more valves). Ensure that only fig. (They should only be used for bulk storage in open areas).2. Check burst plates. 21 Wall thickness tests should be carried out on the standpipe from the manifold up to the rotary hose connections. a check valve should be installed plus 1 isolation valve or 2 isolation valves).9 10 11 12 Check if the pressure gauges are working and visible for the driller. Disassemble one valve at random and inspect internals especial the body. Pressure test manifold and hoses to maximum working pressure. 25 Pressure test the cement manifold and hose to its max. Check air supply system in the tanks. Rev 3). 6. (Preferable two isolation valves). (If the rated working pressure is less then the system this should be noted in the report). (Preferably not. Is there a connection for installing MWD monitoring equipment? Check if there is there a direct outlet from the standpipe manifold to the choke manifold. 26 Recommendations to be made regarding the general condition of the system.2 3 Major Minor Minor Critical Critical 6 7 8 9 3 3 3 3 Minor Major Minor Major . 27 Recommendations to be made regarding structural improvement to the system. but if so. Check if vent lines are open. Ensure that the high pressure mud systems has only welded and or bolted connections and no threaded.13.13. (Spider fluffers. as per manufacturer’s recommended inspection and testing requirements (according to this user’s guide.3 3 3 3 Minor Critical Major API RP 574 section 7. canvas. API RP 54 section 9. and type: ______________ Pressure rating:___________ ID valves:______" ID piping:_________" Pressure rating piping:_______ 22 23 Review the testing procedure for this manifold.4 3 19 20 Replace the damaged jumper hoses for new ones.2 3 3 Minor Major 3 Critical 3 4 4 Major Minor Minor 3 3 3 3 API RP 54 9.1502 connection are used on a rig contracted by a Shell company.25 times the maximum working pressure. If there is a connection: check if two isolation valves or one check valve with one isolation is installed with the same pressure rating as the choke manifold.13. Pressure test each individual valve to its rated working pressure. Check if there is a permanent connection with the choke manifold.3. Threaded connections should be avoided and welded or flanged connection must be used.

. . Check and inspect the transfer pumps. 3 3 4 4 Major Major Minor Minor 3 3 3 3 3 Minor Minor Major Major Major 6 7 8 9 Recommendations to be made regarding the general condition of the system.10 11 12 13 14 15 16 17 18 19 Check the bottom of the tanks for any rocks. Check if air booster lines are installed to assist with the transport of bulk? (If not are they required?) Check if air operated valves work properly. Check hydraulic fluid level. (Check regulators and by-pass valves) Check the integrity of all valves in the system by pressure up with air. etc. 6. Check oil level in pillow blocks. Check the condition of the valve position indicators.Main isolation valve for the air supply system. 3 3 3 3 3 3 Major Critical Minor Major Major Major 3 3 3 3 Major Major Major Major 20 Check that the cement system is completely isolated from the other bulk systems. Check the pressure gauge on the surge tank.12 CENTRIFUGE Manf:________ Type: _________ Cap:_______ Number:_________ Only to be inspected when it is rig equipment or when it is specially requested. Not when it is third party equipment. 22 Recommendations to be made regarding the general condition of the system.13 CEMENTING UNIT Owner:____________ Manf:__________ Type:____________ Unit output BPM: ______________ Max. Check bulk hatch door for proper sealing and lock down bolts. no load should be 300 . With full load or during start up 1000 . Check oil. Check if a screen is installed in the barite/cement loading system.indicator ligths for tank fill-up.Main storage fill-up and discharge valve -Vent valves for each storage tank. grease points and belts for tightness. 6.Operating Pressure:________ Number of pumps: ____________ Are the pumps driven: Independently/Via Emergency Panel/Rig power 1 2 Check that the safe working pressure is stenciled on the surge tank. 23 Recommendations to be made regarding structural improvement to the system. 1 2 3 4 5 Remove cover and examine barrel for condition and scroll wear. 21 If bulk is available transfer bulk to a hopper and observe for any problems.400 psi. Check hydraulic fluid pressure while operating. Operate centrifuge and evaluate performance. Check the operation of the bulk air compressor by pressuring up an empty bulk tank and calculating if the compressor works at rated capacity.1100 psi. If the system is equipped with a main control panel it should have the following functions: .Air pressure isolation for the air supply system. 3 3 3 4 4 Minor Major Major Minor Minor 3 3 Minor Minor . 10 Recommendations to be made regarding structural improvement to the system. Check all lines and valves. . Check if the bulk air can be supplied from the rig air system if needed.

Recertify the relief valve of the surge tank and high-pressure pumps arrangements.1.4 IADC Drilling Manual Section I. (Not older than one year) Check that the fuel supply to the unit can be shut remotely from a safe area.21 3 Critical 4 5 6 7 8 9 Check that calibration reports for the chart recorder and instrumentation is available.4 ABS Guide for Certification of Drilling Systems Section 3. (Secured.1. Check the safety relief vent line. 3 3 3 3 3 3 Major Critical Critical Critical Critical Major 10 11 12 13 3 3 API Spec 16D Section 3. etc.2.12 3 3 Critical Major Minor Major 14 15 4 4 Minor Minor . Recommendations to be made regarding the general condition of the system. Recommendations to be made regarding structural improvement to the system. Check that the exhaust of the cementing unit's diesel engines and the cold start air compressors engine discharge to a safe area. safe discharge.2. Check if any modifications to the high pressure piping has been carried out without any certification. Check that the power ends of the unit is fitted with safety relief valves or rupture disc's.I. Check if it is possible to supply liquid mud to the unit with only emergency power available. Check if the high pressure piping has been checked for wall thickness within the last 12 months and that the results were analyzed. API Spec 16D Section 3.3 Check that the surge tank is fitted with a safety relief valve or with a open vent line.) Check that the chicksans are fitted with safety chains/ slings.

1.1.10.2 7.1.4.4. General Record the ram type preventers serial number in the report.3 7. HYDRIL GATE VALVES (BOP Mounted) CHOKE MANIFOLD CHOKE MANIFOLD.1 BOP RAM TYPE 7.4 7.069) Inspect BOP body at the bonnet seal area for pits and damage and flatness. 10/91 3 3 Major Major .9.2.4 7. 1 Have the BOPs been disassembled and inspected in accordance with the manufacturer's guidelines in the last 3 .2. 463 D.Cameron).1 BOP RAM TYPE.1.: Serial no.: 7.1 API RP 53 section 17. Comments Standards and and recorded Instructions values Crit. GENERAL MUD-GAS SEPERATOR.7 7.3 7. Inspect condition of bonnet seal grooves for damage and pitting. GENERAL ANNULAR PREVENTER.4.015" (Hydril. SHAFFER BOP RAM TYPE.: 008-2003-0019-LR-L Revision date: September 2002 LR-008 L Critical Major Minor SN.1 7.010" (Shaffer) or 0.4. CAMERON TYPE D ANNULAR PREVENTER.3 7.1 7.3 (3-5 yearly) Total CLT. Inspect ram bores (cavities) for scoring and pitting.2 Total CLt 04-252 2.1 7.2 7.2.2.1. (Poorboy Degasser) SWACO ULTRA CHOKE CHOKE CONTROL UNITS (Swaco & General) CHOKE REMOTE CONTROL PANEL. Consider replacing critical BOP elastomeric components on well control equipment that has been out of service for six (6) months or longer.2 7. 10/91 3 Major Major Major 8 9 CIW EB No.b.1 7.5 7. 008-2003-0019-LR-L No.1.2.4.5 years. Ensure that the grease which is used on the bonnet bolts has the right friction coefficient.LAND DRILLING UNIT INDEX-WELL CONTROL EQUIPMENT No.6 7. (Normally 0. 7.c 3 Major 2 3 3 3 Major Major 4 3 Major 5 6 7 3 3 CIW EB No. Instructions Revision date: September 2002 LR-008 L Res.04-251/ Shell EP 1500. (Is there an extended double or regular double preventer installed?) Inspect the bolt and bolt holes for damaged threads and galling. HYDRIL PRESSURE TESTING BOP'S ANNULAR TYPE PREVENTERS ANNULAR PREVENTER.1.4 7.8 1 2 3 4 DESCRIPTION: BOP RAM TYPE BOP RAM TYPE.4.3 7. 463 D.1 7. SHAFFER ANNULAR PREVENTER.6. API RP 53 section 17.5 7.2 7. GENERAL BOP RAM TYPE.4 7. Verify whether the BOP is suitable for H2S under NACE-MR-0175. CAMERON TYPE U BOP RAM TYPE. Machining is required if deformation is more then 0.5.5 7. CAMERON CAMERON STYLE HUB CLAMPS BOP HANDLING EQUIPMENT BRIDGE CRANE SURFACE HYDRAULIC BOP CONTROL UNIT.10. DIVERTER SYSTEM Satisfactory Unsatisfactory Not inspected Not applicable PAGE No. Investigate whether there is adequate space underneath the shear rams to hang off the tool joint of the drill pipe.1.

show extrusion or other damage. greater hardness then new seals.625" + 0. Inspect operating piston tail rod for wear or pitting. Ensure that all the seals of the hydraulic bonnet bolts are replaced once every three years or after 400 pressure cycles.3 4 Major . Extend the ram operating piston rods and inspect for wear. Inspect ram packers for cracking and excessive hardness. If zinc bromide is used. HyTorc Tool/HyTorc sockets. 27 28 Inspect ram change piston rods for wear or pitting. Maximum hardness should be 85 Shore A. 463 D.12. Apply a maximum of 300 psi operating pressure to open and close the rams and check for proper ram operation. the lifespan of the seals and packers is reduced with 50 %.4 Shell DEN 25/91 3 3 3 Minor Minor Major 23 HYDRIL EB 92004 3 Major 24 API RP 53 section 17. Inspect condition of the bonnet seals and replace if they show cuts. Document the shearing capacity of the shear rams. Is a Hydraulic Torque tool in use and are only purposely made sockets used of the OEM. 10/91 3 Major Major Major 19 EB #463 D. Loctite may be used). Ring gaskets coated with resilient material such as rubber or polytetrafluoroethylene should not be used. Check the ram guide pins for tightness. 463 D. Maximum allowable wear for 13-5/8". 10/91 3 Major 20 21 22 API RP 53 section 6. Measure the side clearances between the ram block and the ram cavity and ensure that the sum of both does not exceed 0. so that the spare part stock of these seals should be increased.031" + 0.10 11 12 13 14 15 Check proper installation of retainer ring of intermediate flange seals. scoring or pitting.1. to check that the maximum clearance does not exceed the maximum top clearance of 0. Measure ram block thickness beside the top seal groove and measure the ram bore height at the top seal sealing area.844".1 3 Major 7.188" = 13. Due to the limited amount of deformation which a grove can make on a ring as it is not compressed during installation it is not recommended to re-use any lock ring or gasket. outwards.2 CAMERON TYPE U AND U-II 26 The large bore bonnets are identified checking the location of the rams bleeder pug at the bonnet. 4 Major 4 4 Minor Major 29 30 COT EB N0.10. with regular bonnets the bleeder lug is located close to the intermediate flange. (Ensure that a pipe is inside the bore prior to closing the pipe rams) Review the elastomeric materials in the rig store with regard to shelf-life. 3 3 3 3 3 3 Major Major Major Minor Major Major CIW EB No. straightness and wear (they are screwed into the bonnets with 75 ft/lb of torque.2 3 Major 25 API RP 53 section 17. Inspect vertical bore for drill pipe and drill bit damage.060". Ensure that it is appropriate for the grades and weights of the drill pipe in use on the rig.080". Check that excessive corrosion has not pushed the spirolox retainer ring. Records of maintenance performed and repairs made should be maintained on file at the rig site or readily available. A PM system with equipment identified task specified and time intervals between tasks stated should be employed on eacg rig. with the bonnets closed and the ram packers and seals installed. of the ram piston rod. 10/91 16 17 18 3 3 CIW EB No. Inspect ram blocks for excessive wear and damage. Inspect all ring grooves for pitting or damage.BOP wellbore + 1/32" + 3/16" =13. cracks when bent. with large bore bonnets the bleeder plug is installed at the opposite side of the flange.797D/5/94 4 4 Minor Major 31 API RP 53 section 17.11.

outlet connections. Increase pressure slowly. Function test each individual wedgelock with the ram closed when pressure testing each ram.1.000 psi and remove close line. 10/91. Before opening the doors ensure that the rams are fully retracted.8 4 7. Remove pipe plug in the top centre of the intermediate flanges to expose the plastic injection port.2. Remove the plastic injection screw and the check-valve in this port. 2) intermediate flange and the piston rod seals. Check for leakage from the tattle tale hole on the bottom of the intermediate flange (type U.3 SHAFFER 44 Are the booster assemblies installed on the shear ram bonnets or are the new Shaffer "V" shear rams in use? 45 Is the ram shaft hub modification been accomplished? (Have the ram shafts with the large ram block mounting nubbit been installed?) 46 The hydraulic operator shell test will be accomplished with the ram assemblies installed and the BOP doors open. 4 Shaffer 4 Critical Major Shaffer manual AX060172-2. Check for fluid leaks between: 1) intermediate flange and the bonnet (especially a problem with the Type U II). 2) intermediate flange and the body. Repeat procedure for each set of rams. Variable Bore Ram. 10/91 4 Major 40 EB #463 D. end connections. on a mandrel if pipe rams). Record the tests of the hydraulic circuits on a calibrated pressure graph recorder. (if installed) Ram BOPs equipped with ram locks should be pressure tested with ram locks in closed position and closing pressure bled to zero.32 33 Inspect the ram change piston rods Colmanoy coating for wear or pitting. 2) one test with the smallest rated pipe of drill pipe or donut which is available to perform a pressure test. Check for leaks. With tester installed.1 4 Minor . close rams with 1. 10/91 4 Major 41 42 43 API RP 53 section 6. EB # 196 D.5. perform the pressure test in the same manner as the pipe rams but two different tests should be performed with the VBR: 1) one test with 5" drill pipe or test donut.000 psi and remove the open line. Handwheels should be in place and the threads on the ram locking shaft should be in a condition that allows the locks to be easily operated. 4 Major EB #463 D. Pressure test ram operating cylinders open side at 3. 10/91 4 Major 39 EB # 463 D. Open-body pressure test to 200-300 psi. 3) from the close port. 1/66 4 Major 34 API RP 53 section 17.) Pipe RAM test.4 4 Major 35 36 37 CIW EB 463D 30-10-1991 4 4 Minor Major Minor EB #463 D. VBR. Probe the plastic packing to ensure that it is soft and not been energised. install a blind flange on upper end connection (or close upper rams. Function test each individual locking screw.3. 10/91 4 38 EB #463 D. All manual locking devices must be function tested during our survey.3 4 4 Minor Minor Major API RP 53 section 17. Manual locks either screw clockwise or counterclockwise to hold the ram closed. working pressure" and hold ten minutes . Check for leaks.500 psi operating pressure (using proper test mandrel if pipe rams) and pressure under rams to 200-300 psi and hold for 5 minutes .II). (Check for and remove any plug in this vent port. insert: "max. check for leakage at intermediate flange to body. If possible. Check for fluid leaks between: 1) intermediate flange and the bonnet (especially type U II). Pressure test ram operating cylinder closed side at 3. Note: The ram change pistons have different thread ends which do not match at the opposite hole in the main body. and vent to atmosphere located on the bottom of the intermediate flange. 3) the tail rod. Check the smooth operation of locking screws. Set a cup type or plug type tester below the preventer or preventers.

mount block in holder and measure height of block in holder).1. Measure the width between the side pads. Hydril inspection manual 4. after closing the rams with 1500 psi.400 psi for shear rams.500 psi). Locking pressure should be 500 to 1.1.3 Hydril manual 6844 3.a+b Shaffer PM manual section VIII 8.b Shaffer PM manual section VIII -4. nicks or pits or other damages which are cutting the upper rubber seal.2.060"). Inspect upper ram block and lower ram block bolts. Inspect the lower blade for cracks. Check for deep gouges and other accidental damage inside the ram cavities.4 HYDRIL (13 5/8" 5K & 10K) 64 Do not try to open the bonnet by applying operator closing pressure to the rams with the bonnet bolts unscrewed as this will cause binding and damage to the rod end of the piston! 65 Investigate whether the bonnets hinges are operating smoothly (52 degrees). NTD inspection recommended. the well bore pressure tests should be done with ram hydraulic closing pressure bled off. stand-off is 0. Perform a well bore pressure test on all rams at maximum working pressure: According to Shaffer. 71 Inspect shear blades for nicks and cracks.4 60 API RP 53 section 6. 72 Check condition of top seal and lateral T-seal of the Upper Blade Shear Ram assembly. Nicks should be ground out and the blade dressed.a Shaffer PM manual section VIII-6.400 psi for pipe rams.1 4 4 Major Major . Pressure test all hydraulic operators to maximum working pressure 3.3 4 Minor 4 4 4 4 Minor Major Minor Minor Minor Hydril Engineering Bulletin 98001 4 4 4 Minor Major Engineering bulletin 93008 Hydril manual 6844 3.b 4 4 4 4 4 4 Shaffer EB #124A Shaffer EB #124A API RP 53 section 17.3. Unlock pressure should be 100 to 400 psi for all rams. 69 Check that the ram guide pins are tight in the bonnets (they are screwed into the bonnets with 75 ft/lb of torque.3 4 Major 61 API RP 53 section 6.E. test pressure on VBR: 1.b 4 4 4 4 4 4 4 Major Major Minor Minor Major Minor Major Minor Major Major Major Major Major Shaffer PM manual section VIII-D. 70 Inspect all threaded holes in ram blocks for damage. 73 Inspect the front packers. Install test pipe in BOP bore and check poslock locking pressure of all pipe rams. Inspect the lower blade fastening bolts. Measure ram holders for spreading and for wear of the height of the holder. Cracked shear blades should be replaced. Check poslock unlock pressure of all rams. The top of the ram cavity near the seat must be smooth and set at an angle of 15° or less with the seat. At least 3/8" of the front packer should extend beyond the front face of the ram when it is in proper position. All pressure tests should be recorded.2. Shaffer PM manualsection I Shaffer PM manual section VIII -3. Loctite may be used).3. While testing ram open sides.a Shaffer PM manual section VIII-3.000 psi.1.3 4 Major 62 63 4 4 Major Major 7.1. Locking pressure should be 1. Measure the height of the ram blocks (remove rubbers. Check for pits and deep scratches on the ram skids (smooth the irregularities with emery cloth).000 to 1. the doors should be open to observe possible ram shaft leakage (max. Check for deep scratches and pits on side pads (smooth the irregularities with emery cloth).1. Close doors and check poslock locking pressure of shear rams according to Shaffer specifications. Measure skid to seat height. retainer rings and O-rings. 66 Are there wear plates installed in the cavity? 67 Have the low torque door modifications been performed? 68 Check the ram guide pins for straightness or damage (max.47 48 49 50 51 52 53 54 55 56 57 58 59 Shaffer BOPs should have the hydraulic seals of the bonnets renewed at three yearly intervals.

50" 91 The maximum uniform wear allowed at the bore is 0.3 4 Major 86 87 4 API RP 53 section 17. Check overall height of the shear ram blocks. P/A announcements.950" (5M). collapse pressure and internal pressure. Ensure that the ram block retainer bolts are renewed every time the ram packers are renewed.1 4 Major Major 88 Variable bore rams should be initially pressure tested on the largest and smallest OD pipe sizes that may be used during the well operations. While pressure testing ram operators the bonnets should be open to observe possible leakage. No hycar or relislient VX or AX rings are allowed during our pressure tests.5 PRESSURE TESTING (All BOPs) 93 No personnel is allowed on top or close to the BOP during the pressure tests.500 psi and the close pressure released to ensure all MPL locking devices operate properly with the close pressure bled off to zero psi (see 7. 92007 Hydril EB No. 19 july 93 4 4 4 4 4 4 4 4 4 Major Major Major Major Major Major Major Major Major Major API RP 53 section 17. Check that the normal operating pressure of 13-5/8" BOP is 1. if gouges are deeper.8 4 4 4 4 3 3 3 Major Major Major Major Critical Critical Major API RP 7G Shell DEN 18/90 3 3 Critical Critical API Spec 6A 3 Major . Inspect stellite sealing surface for cracks. Measure ram block and ram cavity to check maximum allowable vertical learance. Check that no gouges fully traverse the ram top sealing surface of the seal seat. 96 Verify the test pressure does not exceed the drill pipe for yield. 89 NDT inspect bonnet bolts with heavy pre-loads 4. Check overall height of pipe rams and blind ram blocks. The low pressure tests are extra critical if wear at the top seals or the ram cavity is present. (Stellite inlay from left to right available) Inspect surface finish of lower sealing surface of the seal seat for gouges.53). 94 Ensure that all safety rules are followed: isolation of the area.000 psi. No leakages are allowed. After pressure testing. Engineering bulletin 93008 Engineering bulletin 90051RS/29 Oct 90 See Hydril E.25" (key-seat) 7. permit system. No cemented test joint or a welded blind flange are allowed at the test drill pipe connections.5. 95 Verify the type of wellhead and rated working pressure. using a maximum of 200 psi to determine if the operating system still functions smoothly.3.200" (10M) and 7.4 4 4 Major 85 API RP 53 section 6. API RP 53 section 17. the bearings of the MPL cylinders might be worn.050 psi. 96002 Hydril EB No. Insert a pipe in the BOP bore and perform a "lock-out test" of all pipe ram MPL devices according to Hydril operators manual specifications. Maximum depth of gouges in seal seat not to exceed 0. If the rams do not move smoothly. 97 Ensure that the BOP is tested with an "open" test pipe.1. cycle the rams close and open. pits or dents.5 4 Minor Hydril EB No. apply the ModuSpec stamp and sign each sheet. 96003 API RP 53 section 17. Pressure test all hydraulic operators to maximum working pressure 3.B.2. 93007.yearly and with small pre-loads 1-yearly 90 The maximum wear at the nominal bore (key-seat) is 0.1. 98 Pressure-test the rams to 250 psi for 5 minutes and full working pressure for 10 minutes.200 (10M) and 7.2.064" 92 The maximum wear at the ring groove areas is 0.015".74 75 76 77 78 79 80 81 82 83 84 Make sure that the upper surface of the lower blade is flush with the hard faced surface of the ram block.950" (5M). Perform a well bore pressure test of all rams at maximum working pressure with the rams closed of 1. Minimum height is 8.3. 96002 Hydril EB No. the seat should be replaced.3.3. Minimum height is 8. Record the results on a pressure chart recorder. warning signs etc.

3. The Cameron type U sometimes show small drips from the bonnets at the start of the pressure test.( 1-1/2" ID hoses are preferred for the annular preventers. verify whether this drip eventually stops.2 3 Major 3 Major 3 Major API RP 53 section 17.1 3 Major 4 4 Minor Minor 3 Major 2 3 4 3 3 3 Major Major Major 5 3 Major 6 3 Minor 7 API RP 53 section 17. Inspect for excessive wear and key seats. (Either Cameron wedgelocks.11. bore of the lower housing.99 The variable bore rams are to be tested with 5" drill pipe and the smallest pipe available to test the variable at the bottom of its range.2.5 3 Major 100 The locking systems can be tested during the pressure tests. a 3-1/2" to 7" variable bore rams should be tested with a 3-1/2" and a 5" pipe.000 psi. even if the chart is showing a straight line.11 3 Minor 8 3 Major 9 3 Major . the piston bore. b. API RP 53 section 17. 7.5. Hydril MPL or manual locking systems ) 101 No drips from the bonnets are allowed. I. Bore of the upper housing. Ensure that all hoses to the annular preventer have. 3yearly. Shaffer poslocks.1 API RP 53 section 17. if the annular is not connected and these connections will not be pressure tested. d. packing element.12.3 . (The drip could be caused from trapped water outside the bonnets and not coming from the bore ) 102 Ring gaskets coated with resilient material such as rubber or polytertafluorethylene should not be used. meaning after the ram is closed with the right closing pressures. Ensure that the accumulator bottle is installed at a close distance from the preventer Inspect the top and bottom flange sealing surfaces. 104 Recommendations to be made regarding the general condition of the system.5 years. The visual inspection is necessary as the pressure tests not always reveal this damage and problems may occur during the next well. it is not recommended to re-use any loc 103 A PM system with equipment identified.5. NL. Shaffer 69-00241 section 3. tasks specified and time intervals between tasks stated should be employed on each rig.10.) Verify that a surge bottle is or can be instaaled. the locks need to be energized and the closing pressure bled off during the pressure tests. c. Due to limited amount of deformation which a grove can make in a ring as it is compressed during installation. Check the pre charge-pressure (required pre charge-pressure is approximate 450 psi). API RP 53 section 17. a. Inspect the condition of the threaded holes/ studs on top of the Annular cap. Every 3-5 years. Records of maintenance performed and repairs made should be retained on file at the rig site or readily available.e. very often severe scoring is present on the annular housing and piston. Shaffer 69-00241 Section 3.2 ANNULAR TYPE PREVENTERS 7.1 ANNULAR PREVENTERS GENERAL Record the annular type preventers serial number in the report. at least 1" ID with a working pressure of 3. 105 Recommendations to be made regarding structural improvement to the system. 1 Have the BOPs been disassembled and inspected in accordance with the manufacturer's guidelines in the last 3 . Has the packer been removed for inspection within the previous year (yearly PM task)? What type of element is installed? Nitrile or natural rubber? When serious milling has taken place the annular preventer must always be stripped and the piston and the housing inspected.

(45 sec.2. ensure that the annular pressure regulator is capable of regulating the pressure up to 3. nicks or scratches are present on the spherical bowl then a NL-Shaffer service engineer should be contacted.2 CAMERON TYPE D 16 Investigate what type of element is installed.3. Ensure that the wheep holes are open and not plugged. a). or the annular sent in for repair to an approved work shop. The opening chamber at 3.522.000 psi.1 API Spec 16A 3 Major 11 12 3 3 Major Major 13 3 Major 14 15 API Spec 16A API RP 53 section 17. Regular rubber or CAMLAST.1+2 3 3 Major Major 7.10 Check the annular packing element visually when closing on the smallest drill string size expected to be used on the well.4.) the packer has been exposed to H2S at a temperature exceeding 200 degrees Fahrenheit (93 degrees Celcius) 18 19 20 Ensure that the trash seal is installed and that it is still in good condition. Ensure that the actuator bearings are not cracked.2. Ensure that the actuators are lubricated. The closing chamber when the annular element is installed and with a drill pipe present in the bore is to be tested to 3. The pressure should never be set higher than 3.2.699 4 4 4 Major Minor Minor 21 API RP 53 section 17.4.500 psi. Shaffer 69-00241-section 3.6 4 4 Major Major Major .3 SHAFFER 23 Inspect the sealing element for the following.) cracks on the bottom around the bore area. if the I. 16A.) Does the annular packer relax to its normal bore size in less then 30 minutes. b. CIW EB 522 D 4 Major 7. EB N0.527D 4 Major Major EB No. excessive wear on ID at the top.3/4".000 psi for 15 minutes.2.2. for 15 minutes.2.D 4 Major 22 API RP 53 section 17.2. The maximum allowable bore wear should not exceed 1/8" at any radius. 4 EB No. if the bore size is less then 18. If the rubber shows serious cracks when closing the elements should be renewed.1. The closing time of the annular on drill pipe should be no longer than 30 seconds.) other discrepancies such as excessive splitting and gouging. Allow 5-10 minutes for the element to "settle" as the rubber is compressed still slightly after the full closing pressure is applied. As the minimum operating (closing) pressure of these annular preventers is 1. API Spec 16D section 2.3. (When in doubt perform a drift test with a full bore running/test tool. c.3/4".000 psi.527D EB No. Test the annular preventer to 250 psi for 5 minutes and to 70% of the maximum working pressure for 10 minutes (conduct the pressure test against the smallest string diameter expected to be used in the well). Check the operating system of the CIW type D annular preventer by pressure-testing the opening and closing chambers individually.2. Has a "D" shaped seal been installed in the annular preventer? An optional replacement for the standard lip seal is the D-seal to be used in pitted.D.) a large portion of the sealing surface has been gouged away. c.10 4 Major 4 Major 25 26 27 4 Shaffer 69-00241-section 3.000 psi. Ensure that the lockring jack screws are backed off and all nuts made up. b. Investigate whether the drill crew is familiar with the pressure reduction if the annular is to be closed on a casing string.527D EB No. corroded and oversided seal groves.) vertical cracks or tears along the full height of the sealing surface. 24 If deep scores. of the bore is equal to or is more then 18.) Perform a drift test of annular element per API Spec. 17 The packer and donut should be replaced if either of them shows: a.

3. Bulletin. flanged or hub connections are mandatory on all pressure systems above 3. 38 Recommendations to be made regarding structural improvement to the system. (This is sometimes rather difficult and can be very time-consuming without the special Shaffer jack screws) Check the condition of the jack screws. Inspect the annular piston tapered bowl for pits and gouges deeper then 1/16" which should be repaired at a Hydril authorized repair facility.2.000 psi. (Hydril GL and GK) How is the secondary chamber hooked up for the Hydril GL annular preventer? Normally the secondary chamber is hooked up to the opening chamber to reduce the amount of control fluid needed to close the annular and therefore performing the fastest way of closing the annular preventer. Closing chamber when the annular element is installed and with drill pipe in the annular preventer present at 1. Bulletin.3 GATE VALVES (BOP Mounted) 1 2 3 Have any conversions been applied? (Cameron FC valves). One person should be able to operate the valves. Hydril catalogue 822 page 21 Only on Hydril GL. 9 July 93 4 Major 35 36 Hydril GK only API RP 53 section 17.4. Do not increase the operating pressure over 1500 psi. Inspect that the annular piston tapered bowl.2. b. Opening chamber at 1. Operate all manually-operated valves and inspect their operation. Required torque is 300-400 ft/lbs.) excessive wear on ID at the top. Allow 510 minutes for the element to "settle"as the rubber is compressed still slightly after the full closing pressure is applied. Ensure that all grease caps are installed on the valves (these caps are covering check valves and are an important safety item).500 psi for 15 minutes.) other discrepancies such as excessive splitting and gouging. Allow 5-10 minutes for the element to "settle"as the rubber is compressed still slightly after the full closing pressure is applied. No threaded connections are allowed. 37 Recommendations to be made regarding the general condition of the system. Remote operation with manual valves is the preferred layout. 4 4 Minor Minor 3 3 3 Minor Minor Minor 4 5 3 3 Major Minor 6 (Total-Shell) API RP 53 section 8. It takes four turns to tighten the jaw operating screws.28 Check whether the ORIGINAL jacks crews are present to lift the locking ring of the annular preventer. Opening chamber at 1. 93006. a minimum of 4 undamaged jack screws. 4 Minor 34 Eng. The surface should be kept smooth to seal pressure and prevent damage to the packing unit.4.b 3 Critical . a. 93006.testing the opening and closing chambers individually. API RP 53 section 17.) cracks on the bottom around the bore area.500 psi for 10 min. Is the original recommended grease in use for the valves? Ensure that all valves have a hand wheel installed. 9 July 93. Check the operating system of the Shaffer annular preventer by pressure testing the opening and closing chambers individually.500 psi for 10 minutes. The surface should be kept smooth to seal pressure and prevent damage to the packing unit. Hydril yearly 4 4 Minor Major Check the operating system of the Hydril annular preventer by pressure. Welded. a minimum of 4 undamaged jack screws should be present on the rig. 7. c.4 HYDRIL TYPE GL/GK 30 Inspect the sealing element for the following. Pits and gouges deeper than 1/16" should be repaired at a Hydril authorized repair facility.3. Closing chamber when the annular element is installed and with drill pipe in the annular preventer present at 1. not on GK Hydril preventer 4 Major 4 Major 32 4 Minor 33 Eng.500 psi for 15 min. Check whether the piston position indicator is still installed. 31 Verify that jaw operating screws are made up tight.2. Shaffer yearly 4 Minor 29 4 Major 7.2.

remote operated. 8 The maximally allowable surface pressure feature on the automatic choke console should be positively disconnected (before drilling out a deep casing shoe) (Cameron panels).2. Not allowed for use on Shell Ops. POW-R-SEAL Type M valves installed with tapered square section for fixation of the hand wheel? Disassemble at least one gate valve (at random) on the BOP and inspect the gate. Assemble the valve(s) and pressure-test all valves to rated working pressure. API RP 53 section 17.4. 4 What is the size if the vent line in the derrick.2. If metal targets (with lead fillings) are installed in the system.10.11. Open the valves which are operating stiffly for internal inspection.3 3 Major 12 3 Major 13 Ensure the studs are of a decent grade (B-7 or higher) and the nuts 2H on all gate valve flanges and clamps 14 Recommendations to be made regarding the general condition of the system. Check wether an equalizing hole is drilled into the centre of the lead plug Function-test all the valves for easy operation. Shell DEN 23/90 3 Minor 8 3 Major 9 10 API RP 53 section 17. (record the results on a pressure chart recorder). be discharged directly to the burner pit via a high pressure line and not via a diverter line? 6 Check that the direct line to the burner pit is as short and as straight as possible. 15 Recommendations to be made regarding structural improvement to the system.5 API RP 53 section 17.M.7 Are W. ensure that they are not placed vertically where they may fall down into the stream.1. 3 Check the pressure gauges/transmitters for proper operation.b API RP 53 section 8.000 psi and above. Pressure rating of these lines should be the same as the buffer tank. Check system for inclusion of non-return values in air system pipework. 2 For working pressures of 3.4 CHOKE MANIFOLD 7.if the hydraulic operator should fail. GENERAL 1 Check whether buffer tank is devided into 2 sections to comply with 100% redundancy.d API RP 53 sections 10.4 3 3 Major Major 11 API RP 53 section 17. seats.3.b and 8.(should be 8-10") 5 Can the well fluid. Shell DEN 5/91 3 Critical 10 3 Major 11 3 Major 12 3 Minor . in case of an emergency.K. The HCR valves have a mechanical over-ride which enables the crew to close the valve manually.3. Inspect also if the lead plug is still in place. Willis MC-10 in-line chokes built between February 1 1990 and October 31 1990 should be taken out of service immediately because they are made of incorrect material and develop cracks in service. valves have also a hand wheel installed.j 3 3 Major Critical 3 3 3 Major Minor Minor 3 Minor 3 Critical 3 Minor 9 Cameron alert Nov. After every three to five years of service the gate valves should be disassembled and inspected in accordance with the manufacturers guide lines. Open up the targets with lead plugs. 26 1990.2. 7.2 3 4 4 Major Minor Minor API RP 53 section 8.2. Ensure the HCR.only flanged. inspect their condition and check whether they are still firmly connected to their flanges. welded or clamped connections should be employed on components subject to well pressure. there is no manual open function though. body-sealing areas.2.1 CHOKE MANIFOLD.000 psi for 10 minutes in the closed position of the valve and 10 minutes in the open position of the valve.2. Pressure-test the hydraulic actuators to 3. 7 Under no circumstances should it be possible to blow down through the oil burner line itself (on account of the risk of plugging and blowback into the air system).

2.3. blocked chokes and washed-out valves.2 3 3 3 Major Major Major 3 3 Minor Minor API RP 53 section 8.2 3 Major Major To follow manufacturer specs .1. 7.000 psi and above.2 3 Minor API RP 53 section 8.3 3 Major 36 3 Critical . i. Record all tests on a pressure chart recorder.2 3 3 3 3 Minor Minor Minor Minor 3 Critical 3 Critical 35 API RP 53 section 17. (As per ASME) Is it possible to bypass the poorboy degasser and to vent gas directly to the vent line in the derrick? 3 Major 3 3 3 3 3 Total (mandatory on all Total inspections) API RP 53 section 17.e.10. 18 Always open all the check valves (non-return valves) and inspect the condition of the seats and the valves. 34 If a U-tube is installed a secondary vent on the highest point of the U-tube should be installed of preferably at least 6" ID. 15M and 20M arrangements. testing of manifold. 16 Open the pull seat and gate and inspect the manual choke on the choke side of the manifold. preferably 20 ft with an vent ID of at least 8" preferably 16". to give 150 psi WP.4. 19 Flush the manifold with water through all lines to ensure there are no blockages. minimum 4" nominal diameter lines are recommended. Total Clt 04-2577.2 MUD-GAS SEPERATOR (Poorboy degasser) 33 Check if the mud-gas separators are equipped with a liquid mud seal of at least 10 ft.3 API RP 53 section 17. 14 Open the pull seat and gate and inspect the remote choke on the choke side of the manifold.11.1 API RP 53 section 8. Biannual checks are recommended).13. containing the press ratings of the valves and ID. Minimum 5 gallon a minute flow is required. 20 Pressure-test all valves from both sides at low and maximum working pressure (5 minutes for low pressure and 15 minutes for high pressure tests). 32 The bleed line that bypasses the chokes should be at least equal in diameter to the choke line. 26 Ask for a schematic drawing of the manifold layout. 17 Open the pull seat and gate and inspect the manual choke on the kill side of the manifold. 30 Minimum recommended size for choke lines is 2" for 3M and 5M arrangements and 3" for 10M. 28 Two valves are recommended for installations with rated working pressures of 5. 15 Open the pull seat and gate and inspect the remote choke on the kill side of the manifold. 25 When was the last borescope inspection performed? (To be done in manufacturer shop or recognised machinery shop.13 Open at least one valve at random on the manifold to check the internal condition with special attention to the body sealing areas for pitting and corrosion.8.11. anticipated problems during well killing operations. to prevent siphoning. 21 Is it possible to pressure-test all the valves from the sides which have to hold pressure during a well killing operation? 22 Ensure the studs are of a decent grade (B-7 or higher) and the nuts 2H on all gate valve flanges and clamps Coflexip hoses: 23 Is the temperature rating correct? 24 Check installation date. One of these valves should be remotely controlled.5 3 3 Major Major Minor Minor Major Minor Major 3 API RP 53 section 17. 31 For air and gas drilling operations. The separator should be hydrostatic pressure tested to 180 psi. This vent does not need to extend to the top of the derrick and should NEVER be tied into the primary vent.2 API RP 53 section 8. 27 Study the kill and choke manifold layout and ensure that all contingencies are covered.2 API RP 53 section 8.API RP 53 section 17. No float valve or regulating valve to be used as they can malfunction or plug-up. 29 Pressure gauges suitable for operating pressure and drilling fluid service should be installed.2 API RP 53 section 8.

2 3 3 Minor Minor 3 3 API Spec 16C 10.6 API Spec 16C 10. 54 Verify the proper operation of the manual selector. 51 Verify the proper operation of the drill pipe pressure gauge. Shell EP 1500 appendix 32 3 Critical 38 API RP 53 section 17. API RP 53 section 3. 47 Check hydraulic and pneumatic systems for leaks.). 59 Check the hydraulic system for proper setting (120 . 45 46 Check the oil level. 61 Check desiccant (replace it if it has turned pink).1.1. This examination may be performed by hydrostatic. Studs and nuts with visibly worn or deformed threads must be replaced. 62 Recommendations to be made regarding the general condition of the system.4 API Spec 16C 10. Even with a hand pump emergency air is required as the lack of rig air causes no position indication of the remote choke position inidication 57 Test the hand-operated hydraulic pump for proper operation. 53 Verify the proper operation of the air-pressure gauge. 30 psi and 8 psi).4 CHOKE CONTROL UNIT (Swaco and General) 44 The drilling choke hydraulic control system should be designed with a back-up operating system to open or close the drilling choke after a loss of preliminary power. 7.1.4. 3 3 3 3 3 API Spec 16C 9. 56 In the event of failure of the rig air supply an emergency air system should be available such as nitrogen bottles to provide 12 hours of choke operations. 7. abrasion and hair line cracks. 42 Check all seals and O-rings.k 3 Major Major Major Major Major Critical API Spec 16C 10.99.9. equal to or greater than the primary hydraulic pump.16. 40 Check the three sleeves in the outlet spool body for wear.7.5 CAMERON STYLE HUB CLAMPS 1 Check that spacing between clamp halves is approximately equal.7 API Spec 16C 10.9. 2 No welding or weld repairs on clamps.4.7 API Spec 16C 10.1.1 3 3 3 3 3 3 3 3 Minor Minor Minor Minor Minor Minor Minor Minor Minor Major API Spec 16C 10.9. 50 Verify the proper operation of the casing pressure gauge.9.9. 55 Verify the proper operation of the hydraulic pressure gauge. Check the proper operation of the hydraulic regulator for speed control.3 SWACO ULTRA CHOKE 39 Disassemble the choke and check the tungsten plates for wear.9.8. 49 Verify the proper operation of the choke position indicator. 22/7/94 Cameron EB 595 D.1. dents and straightness. 48 Ensure that low pressure gauges for casing and drill pipe readings are isolated (if installed).5 API Spec 16C 10. 41 Examine interior of the chokes bodies for wear or abrasion. (It has to be possible to monitor the pressure in the mud-gas separator.2 Cameron Cameron Cameron Cameron 3 3 3 3 3 4 4 Minor Minor Minor Minor Minor Minor Minor Cameron EB 595 D.9. CAMERON 58 Check the pneumatic pressure for proper setting (45 psi.9. 7. choke travel time 25-30 sec. 63 Recommendations to be made regarding structural improvement to the system. 22/7/94 Cameron EB 595 D.5 CHOKE REMOTE CONTROL PANEL. The back-up hydraulic system should have a rated W.140 psi. Use feeler gauge to check.2. 22/7/94 Cameron EB 595 D. 43 Assemble choke and check for proper functioning. 3 4 Check overall conditions of studs and nuts for galling.4.P. with a pressure gauge installed at the separator.1. 60 Check hydraulic oil level (3/4 into the sight glass).9. One cycle from close to open should take 25-30 seconds. 52 Verify the proper operation of the pump stroke counter.1 API Spec 16C 10. ultrasonic or other examination methods.11. The rig maintenance and inspection schedule should provide NDE of the mudgas separator to verify the integrity.8 3 Critical 7. and the choke control panel.37 Is a pressure gauge (0-20 psi) installed near the automatic choke control panel to monitor the pressure in the poorboy degasser. 22/7/94 3 3 3 3 Major Critical Major Critical .

1. not by means of hoses. Inspect flat and spherical bearing washers for galling and replace when galling is found. 2 Check if the SWL is displayed on the crane hoists. each having an independent dedicated power source (electrically and pneumatically operated hydaulic pumps) should be installed.3. At least two pump systems. suffcient volume of ethylene glycol or other anti-freeze should be added to the fluid.2. 3 Minor Major 8 3 Minor . 10 Recommendations to be made regarding the general condition of the system. Clamps with crack indications should be replaced. NDT inspection is recommended. Is there a sign installed which warns for automatic operations of these pumps? Cameron EB 595 D.1. 8 Clamp bodies should be MPI inspected every 25 test cycles to proof test pressure.2 3 3 Major Major API Spec 16D 2.2. (This is higher than maximum working pressure). when installed.2. 9 Review contractors tooling and lubricant use. 6 Operate crane and check that the block runs freely up and down. 22/7/94 Cameron EB 595 D. 4 Ensure that there are sufficient wraps on the winch drum when the hook block is in its lowest position. 2 Open up the fluid reservoir and inspect the condition of the control fluid. API Spec 16D 2.1. 8 Check crane hook for deformation. NDT inspection recommended. 7 Visually inspect sheaves for wear. 3 The hydraulic fluid reserviur shall be at least twice the usable fluid capacity of the accumulator system 4 When ambient temperatures at or below freezing are expected and water-based control fluid is used. wear and aging.2.2. This should be hard-piped. 7. NDT inspection recommended.2 3 Major API Spec 16D 2. abrasion. 11 Recommendations to be made regarding structural improvement to the system. 5 Check high-pressure hoses and piping for leaks.1.6 BOP HANDLING EQUIPMENT 7. kinks or evidence of wire not spooling properly on the drum. cracks and wear. 9 Check deadline anchor for wear and proper installation. Are trace-type heating systems used? 5 The same pump system may be used to produce power fluid for control of both the BOP stack and the diverter system. Any damaged part should be scrapped.2. 7.1.1.2.7 HYDRAULIC BOP CONTROL AND ACCUMMULATOR UNIT 1 The fluid reservoir should have air vents of sufficient size installed to avoid pressurisation of the tank during fluid transfers.1 BRIDGE CRANE 1 Visually inspect wire rope for broken wires. 3 Bridge cranes should have adequate stops fitted to the tracks. 22/7/94 Cameron EB 595 D. 11 Recommendations to be made regarding structural improvement to the system. 3 Critical API Spec 16D 2. 22/7/94 3 3 3 Minor Minor Minor 3 Critical 3 4 4 Minor Minor Minor 3 3 3 3 3 3 3 3 3 4 4 Critical Minor Minor Critical Major Minor Critical Critical Critical Minor Minor API Spec 16D 2.6. Check the operation of the fluid level control switches. 22/7/94 Cameron EB 595 D. 10 Recommendations to be made regarding the general condition of the system.2. 7 Check bearing washers for insufficient material strength or signs of insufficient lubrication. Pay attention to rust above the fluid level and the presence of fungus or bacteria growth.3 3 Minor 6 7 3 API Spec 16D 2. chafing.5 6 Check bearing surfaces of nuts for damage.

000 psi.4 3 Minor Major 20 API Spec 16D 2.) (We do accept two banks as an workable system).2.4. but assure that both banks have the same amount of bottles installed.2. The recommended pre-charge pressure for the BOP components shall be permanently attached to the accumulator banks.P.1. ensure that the pneumo-hydraulic switch is working properly and that the bypass valve is not opened in the air supply system to the air pumps (a slight leak at the pistons of the air operated pump is normal). The second device is normally a relief valve).000 psi for Surface Accumulators) A minimum of two independent hydraulic pressure control circuits shall be provided. Inspect the operation of the air-operated pumps.4. filters.) API Spec 16D 2.1.4.1. No isolation valves are allowed to be installed in the 2 devices protecting the pump for over-pressure. normally 1. When two electrically driven pumps are installed it is preferred to have an electric pressure switch installed for each individual pump. (The pre-charge pressure shall not exceed the working pressure of the accumulator. Ensure the vent valve which drains the control fluid back to the tank is clearly marked. (Often no discharge filters are installed on older rigs) Recommend ultrasonic cleaner for cleaning H. 3 Critical 18 19 3 API Spec 16D 2. Inspect the plungers for excessive leakage or heat development on the electrically-driven pumps (excessive heat might indicate bent plungers). When three air-operated pumps are installed It is preferred to have at least two pneumo-hydraulic switches installed. 3 Critical .1. 3 3 Critical Minor 12 13 GOP no requirement. API RP 53 section 12.4.2. (Some very old systems have 1. 3 3 Minor Minor 14 3 Minor 15 3 Minor 16 3 Minor 17 API Spec 16D 2. isolating the bank or draining the fluid back to the reservoir. 3 Minor 24 API Spec 16D 2.3 3 Critical 10 11 API Spec 16D 2. Ensure that non-return valves are installed in the discharge lines of the air-operated pumps and the electric driven hydraulic pumps .1.2.5 3 Critical 21 22 API Spec 16D 2.3 GOP no requirement.1.) (1.500 psi WP accumulator bottles!) Ensure that all protective covers on the very delicate nitrogen valves of the accumulator bottles and shraeder valve caps are installed. (Normally there are two sets of accumulator banks.1.1. Check the condition of the suction filters and discharge filters of the pumps. Inspect the pre-charge of the accumulator bottles.6.2. Inspect the condition of the valves and valve handles. The accumulator system shall be designed such that the loss of an individual accumulator or bank will not result in more than 25% loss of the total accumulator system capacity.2. 3 3 Critical Minor 23 API Spec 16D 2. When the air-operated pumps are not pumping at the same speed a worn piston in the fastest operating pump might be the cause. Ensure ONLY Nitrogen is used to pre-charge the accumulators.9 Each pump shall be protected from over-pressure by a minimum of 2 devices to limit the pump discharge pressure (normally one electrical pressure switch for the electric-driven hydraulic pump and a hydro-pneumatic switch for the air-driven pump. (Annular and Manifold pressure regulator.2. Are O2 meters being used to check storage N2 bottles? Ensure the accumulator bottles are designed for the working pressure they are operating in. (Normally closed valve) Supply pressure isolation valves and bleed-down valves shall be provided on each accumulator bank to allow for checking the pre-charge.3.2.

7.3. The driller's remote panel must be physically arranged as a graphic presentation of the BOP stack. A minimum of one remote panel shall be furnished.2.6.1 3 Critical .6.5 14 3 Critical 38 API Spec 16D 2.25 The annular preventer shall be remotely controllable.2 3 3 Critical Critical 31 Shell EP 89-1500 3. Direct manual valve and regulator operability shall permit the closing of the annular BOP and maintain the set regulated pressure in the events of loss of remote control ability. The sensitivity of the regulator should be sufficient to maintain a set pressure plus or minus 150 psi.4.1.5. This alternate source of power should be capable to allow remote operations.1 3 Critical 33 API Spec 16D 2. each one clearly showing 'open' and 'closed' positions for each preventer and the pressure operated choke line valves.2.2.2.1 Shell EP 89-1500 3.5.7. (Note: This means that only TR-type fail-safe regulators are allowed.1. (Supply the solenoid valves with air.7.1. A dedicated control circuit on the hydraulic control manifold shall operate the annular preventer(s).2.1.1. The manifold shall be designed to function at full system rated working pressure (accumulator pressure) in an emergency.5.1. The electric power supply to electro-pneumatic and electrohydraulic panels shall automatically switch to an alternate source of electric supply when primary power is interrupted.1. Is the unit located in a safe place which is easily accessible to the rig personnel in an emergency? Not on the rig floor. The remote panel shall be accessible to the driller. and the rig air pressure (air-operated panels only) or a low air-pressure warning.5.2. Check if each of the remote control panels is equipped with a master shut-off valve and controls for the regulators and the bypass valve. The driller's panel shall be equipped with displays to read the accumulator pressure. The by-pass valve needs to be remotely controlled from the driller's panel or alternatively the manifold regulator must be controlled from the remote control panel. if the remote control panel is air-controlled).2.2.2 3 Critical 29 30 API Spec 16D 2. Shell EP 89-1500 3.2.6.1.2. API Spec 16D 2. Check if all air and hydraulic BOP operating units are equipped with 0-3000 psi regulator valves of the Koomey-TR type.2.1 3 Critical 26 27 Shell EP 89-1500 3. Ensure that two graphic remote control panels. The remote panel shall be accessible to the driller. manifold regulated pressure.3.2.2. One panel must be located near the driller and one at the toolpusher's office or near the exit of the location.2. the annular BOP regulated pressure.7 Shell EP 89-1500 3. The membrane (AKR) regulators will lose their set regulator pressure when the remote control (rig air) is lost).1.6 section 14 API Spec 16D 2. 3 3 Critical Major 28 API Spec 16D 2. An emergency air back-up system consisting of either an airpressure vessel which is isolated from the rig air system with a non-return valve or Nitrogen bottles fitted with a regulator valve should be installed to supply the remote control system of air to maintain the remote control of the BOP in case of a loss of rig air pressure. The components in this circuit shall include a pressure regulator to reduce the upstream manifold pressure to the power fluid level that meets the BOP manufacturer recommendations.6.7.7.1. A by-pass valve is to be installed or other means to override the manifold regulator to permit switching from regulator pressure to direct accumulator pressure for operating functions. The TR regulator has an air motor installed on the spindle to adjust the regulator remote. Ensure that the annular regulator pressure setting can be operate from the driller's remote control panel.2. Ensure that all hydraulic functions which operate the BOP and the choke and kill valves can be remotely controlled from the driller's remote control panel.2 API RP 16E 2.1.7.5.1 API Spec 16D 2.8 3 Critical 39 API RP 53 12. 3 Minor 3 3 Critical Critical 37 API Spec 16D 2.8 API RP 16E 2.1.2 3 Critical 32 API RP 53 section 17. API Spec 16D 2.1 3 Critical 34 35 36 API Spec 16D 2.

3.2.2. 3 Minor 51 API Spec 16D 2. Ensure a decent tele-communication system is present between the hydraulic unit and the driller's console.5. 3 Major 52 53 API Spec 16D 2. The second electrical pump starts at 2.000 psi). although the steel swivel joints are acceptable.400 psi and cut out at 2.5.5. The shear/blind rams panel valve SHOULD be protected with a fools-box or cover to protect the valve being closed accidentally. Inspect the condition of the control hoses and fittings going from the hydraulic unit to the BOP. API RP 500 3 Critical 41 42 API RP 53 section 12.1.5.1.3 3 Critical 49 API Spec 16D 2.2.f 3 Major 44 Shell EP 89-1500 3.2.1.1. All panel valves of the BOP equipment should be either in a closed or open position during operation and not be left in "block" (centre) position. Verify that the choke and kill valves open or close response time does not exceed the minimum observed ram close response time. The air-driven pumps shall require no more than 75 psi air supply to reach the rated working pressure. The fireresistant control hoses of the Coflexip type are the preferred type to be connected to the BOPs.2.600 psi and cuts out at 2. Remove the covers and inspect the drive chain/belt and sprocket of the electric-driven pump.1. Verify whether the response time of the BOP control system is capable of closing an annular preventer smaller than 18-3/4" within 30 seconds.2. the pump system should have the capacity of closing one annular BOP (excluding the diverter) on open hole and open the hydraulically operate choke valve(s) and provide the minimum operating system pressure within two (2) minutes.) API Spec 16D 3. the skid frame and the electric pump should have a decent ground cable installed.f 3 3 Minor Minor 43 API RP 53 section 12. (A BOP may be considered closed when the regulated operating pressure has recovered to its normal setting.3. Normally the air pumps starts at 2. The combined output of all pumps should be capable of charging the entire accumulator system from pre-charge pressure to maximum rated control system working pressure within 15 minutes.) Verify whether the response time of the BOP control system is capable of closing each ram BOP within 30 seconds.1.700 psi. but use the smallest size drill pipe in use at the well. 3 Major 50 API Spec 16D 2.2. API Spec 16D 2.3 API RP 53 section 12. the pressure switches and the electrical motor are explosion-proof.3.3.2. Test the remote operation of all panel valves operated from the drill floor.2.000 psi.3. All panel valves installed on the panel should be marked clearly. Note the setting found.2.1 3 3 Major Major 54 API Spec 16D 2. 3 Major .f API RP 53 section 12.1.3.3 3 Critical Minor Major 48 API Spec 16D 2. Each pump system shall provide a discharge pressure at least equal to the system working pressure (normally 3.40 Ensure the electrical connections on the junction boxes. Each hydraulic pump system should be capable of the following: With the accumulator bottles isolated from service. The lead electric pump start at 2.5.1.000 psi.1.900 psi. When only one electric pump is installed then the pressures of the lead pump should be followed. Both systems should start automatically.1.2 3 Major 45 46 47 3 3 API Spec 16D 2. Examine for chain damage and measure the stretch. (Note: Do not test the annular preventer on an open hole. Check the limit pressure control switches for the proper setting. this protection is not to interfere with the remote operation of this panel valve.2. annular preventers with a larger bore (Hydril MSP-diverters) should close within 45 seconds.1. This means that the ratio of the air pump(s) should be equal or higher than 40.700 psi and cuts out at 3. The control hoses should be of 1" minimum size with a working pressure of 3.

3 Critical 56 Shell EP 89-1500 3.3. Ensure that the system should be fail-safe to make it impossible to close in the well with the diverter system. at zero well bore pressure.5. Recommendations to be made regarding structural improvement to the system. Is an emergency air supply available in case of a loss of rig air pressure to maintain remote control.4.1and API Spec 16D 2.2.4 3 Critical 2 API Spec 16D 2. the accumulator capacity should be sufficient to close and open all preventers and closing again one ram type and one annular preventer and holding them closed against the rated working pressure. all the BOP's in the BOP stack.5.1 3 Critical 57 58 59 60 61 7. Ensure at least one of the electric operated hydraulic pumps is connected with the emergency switchboard.4.8 1 3 3 API RP 53 section 12.Minimum required accumulator pressure to close at full bore pressure is 714 psi (So 1200 psi is used to comply with API 53 5.2.2. Ensure that there is sufficient accumulator capacity to comply with the criteria above. Check when the accumulator bottles were hydrostatic tested. Check for leaks on valves and piping.6 API Spec 16D 2.2.2. after closing all of the BOP's shall exceed the minimum calculated (using the BOP closing ratio) operating pressure required to close any ram BOP (excluding the shear rams) at the maximum rated well bore pressure of the BOP. Ensure that the main hydraulic control panel is located in an area remote from the drill floor.5 3 Critical 3 4 5 6 7 8 9 10 11 12 API Spec 16D 2. and close the diverter bag within 30 seconds.5. API Spec 16D 2. to satisfy the greater of the following requirements: 1. the minimum pressure remaining in the accumulators after the functions above mentioned have been carried out should be at least 1430 psi). plus 50% reserve.6 3 3 3 3 3 3 3 3 Critical Critical Minor Minor Minor Minor Critical Critical Critical Major API Spec 16D 2. (For instance the max.2.55 Accumulator Volume Requirements: The BOP control system shall have the minimum stored hydraulic fluid volume (VR) with the pumps inoperative. A diverter control system should be capable of operating the vent line and flow-line valves and closing the annular packing element on pipe within 30 seconds if the packing element 20" or smaller. Minimum required accumulator pressure is 1428 psi.3. An air storage or nitrogen back-up system should have a capability of operation all pneumatic functions at least twice in the event of a loss of rig air pressure.000 psi and the closing ratio is 7:1. (10 yearly). Without recharging. Pressure gauges should be calibrated to 1% of full scale at least every three years.1. Recommendations to be made regarding the general condition of the system. Check gauges for proper readout. Check regulators for proper functioning. Examples: CIW 13-5/8" U BOP 5M WP closing ratio = 7:1 -. 2.2.1.4 API Spec 16D 2.3) CIW 13-5/8" U BOP 10M WP BOP closing ratio is 7:1.) Close from full open position.4. DIVERTER SYSTEM Check if a back-up fluid supply is available to operate the flow line and vent valves. 45 seconds if packing element is more than 20".2.4. Ensure that all diverter control functions are remotely operable from the drill floor. (45 seconds if the diverter nominal bore is larger then 20").) The pressure of the remaining stored accumulator volume.1 3 3 . Check all valves for easy operation.A.2. WP of the BOP stack is 10.g 3 4 4 Critical Major Minor Minor Minor API Spec 16D 2. Check the emergency electrical power supply to the remote control panel.

Function test burner pit and shale shaker diverter valves.4. no butterfly valves are allowed.2. the preferred vallve is the hydraulically operated ball valve. 3 3 3 3 Minor Minor Minor Major 20 21 4 4 Minor Minor .4.5 3 3 Critical Critical 16 17 18 19 API RP 53 section 4.8. when the diverter packer is closed without closing in the well. Recommendations to be made regarding structural improvement to the system. All the diverter valves should be full bore valves. Recommendations to be made regarding the general condition of the system.6.2.13 The diverter control system should have sufficient accumulator capacity to provide the usable hydraulic fluid volume (with pumps inoperative) required to operate all of the divert mode functions plus 50% reserve.4. API Spec 16D 2.2. Vent lines are typically 10" or larger ID for offshore service installations and 6" or larger for onshore operations.4 3 Critical 14 15 API Spec 16D 2.3 API RP 53 section 4. It should be possible to change the diverted flow (left/port to right/starboard side). The valves of the diverter should be hydraulically controlled.5 API Spec 16D 2.4 API RP 64 section 3. When the diverter is closed the flow-line valve(s) must close automatically and diverter vent line valves open automatically .1.2.2.

1. 008-2003-0019-LR-L No.1.2 Caterpillar Engines 9. 9.1 DIESEL ENGINE 9.LAND DRILLING UNIT INDEX-POWER PLANT No. (treatment) Check for any engine oil leaks.: 008-2003-0019-LR-L Revision date: September 2002 LR-008 L PAGE No.1 General 9. Check that the engine alarm panel is operational. Instructions Revision date: Comments and recorded values September 2002 LR-008 L Standards Res.2 9. 3 3 3 3 3 3 3 3 3 3 3 3 3 Major Major Major Major Major Major Major Major Major Major Major Major Major API RP 7C11F appendix A3 . or should be made from pipe with screwed or welded connections.4 9. Check for any cooling water leaks. Check condition of exhaust lagging. and Instructions 9. Check engine oil pressure when engine is at normal running temperature.: 1 2 3 4 Satisfactory Unsatisfactory Not inspected Not applicable Critical Major Minor SN.1.1 DIESEL ENGINES Note the following: The number of engines: The model numbers: Engine output: Total running hours of each engine: Record the engine serial numbers in the report. Crit. Check exhaust emission. Check cooling water condition. Check governor oil level. Exhaust manifolds should have fireproof gaskets between bolted connections.1.3 9.1 GENERAL 1 2 3 4 5 6 7 8 9 10 11 12 13 Check engine oil level. Check cooling water level.3 Engines for Camp power 9. Carry out a lamp test on all engine alarm panels.: DESCRIPTION: 9.5 EMERGENCY GENERATOR SET AIR COMPRESSORS / AIR SYSTEM REFRIGERATING AND AIR-CONDITIONING WATERMAKER Serial No. Check for any exhaust manifold leaks.

2 Caterpillar Engines Check low lube oil pressure shut down Check over speed shutdown Remove water temperature switches and bench test for alarm and shutdown If fitted remove metal detector and check condition of electronic grid. Ensure that all engine mounted pressure and temperature gauges are operating and securely mounted. Check condition of fuel lines Ensure all brackets are fitted on fuel lines and have rubber protection. (if installed) Are the engine crankcase explosion relief valves so arranged that people are not likely to get hurt? Check pre-lube cycle and remote starting procedure. Check that the rig power emergency shut down devices are checked on a weekly basis. If fitted remove at random the oil centrifuge and examine. Check that there is an emergency shut-down device that will close off the combustion air. Test the high lube oil temperature alarm setting.2 API RP 54 9. Check the operation of the engine air manifold shut down flaps. Is there a nozzle tester on the rig.14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Inspect crankcase and oil pan for loose bolts and small discrepancies such as fatigue cracks. Test the high engine water temperature alarm setting and shutdown. Check air starter motor for leakage and proper operation. Check for exhaust leakage under the water cooling shield for the exhaust manifold Are the nozzles regularly tested. (10% above rated) Check working of low oil level indicator.2 API RP 54 9. Check valve clearances at random 3 3 3 3 3 3 3 3 3 3 3 Major Major Major Major Major Major Major Major Major Major Major .2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 Major Major Critical Minor Critical Major Major Major Major Major Major Major Major Major Major Major Major Critical Major Major Major Major Minor Minor API RP 14F 3.(if applicable) Recommendations to be made regarding the general condition of the system. Test the load sharing system.15. Test the low lube oil pressure alarm setting and shutdown. possible load for a 1 hour. Run one engine on max. Check hold down bolts and engine mounts for vibration Check that all rotating parts are protected.1.15.15. Check when the vibration damper was last checked for: rubber flexibility and the use of silicon grease. 3 Major 3 3 API RP 14F 3. Check the crankcase pressure.1 API RP 54 9. Check that the engine shut down devices are actuation checked weekly basis. Check which equipment trips with load shedding.2 API RP 14F 3. Is there a nozzle tester on the rig. Recommendations to be made regarding structural improvement to the system.2 39 40 41 42 43 44 45 46 47 48 49 9. (rig savers) Check the operation of any lock-out device when turning gear is engaged. Test the low fuel oil pressure alarm setting. nicks and burrs on stress plates. Check/test engine overspeed.

an alarm should be fitted in case of loss of overpressure and an air lock used for any access from a zone 1 area. Check fan belt tightness and wear. then the supply should be fitted with an alarm in case of failure). it should be pressurized with air from a safe area. Inspect crankcase and oil pan for loose bolts and small discrepancies such as fatigue cracks. 62 Check for oil leakage around the crankshaft seals. Check lube oil level and condition Date of last lubrication oil change. check the PMS-history files whether all programshave been carried out on the due running hours". 61 Check condition of the turbo protection shield if fitted.1. 3 3 3 3 3 3 3 3 Minor Minor Minor Minor Major Major Major Major 77 78 79 80 81 3 3 3 3 3 Major Major Major Major Major . 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 Major Major Major Major Major Major Major Major Major Major Major Major Major Minor Minor 3 3 Minor Critical 3 3 Critical Critical 9. the model numbers. and burrs on stress plates.50 Ask for crankcase breathers to be removed and check condition of screens. especially valve springs and collets. (If water-cooled spark arrestors are fitted. 60 Check operation of sump heater if fitted. total running hours of each engine 69 70 71 72 73 74 75 76 Before inspection. Open up cylinder head covers. Portable engines and stationary small prime movers 65 Is the foundation or mounting cradle free of defects? 66 Check that spark arrestors are fitted to all exhausts unless if they venting into a safe area. If the engine-room is in the hazardous area. 52 Remove air filters and check for bearing movement on the compressor side of the turbo. Check the air starter motor for leakage and proper operation Time how long it takes to start an engine and have it on the main bus bar Run the engines at 100% load for 1/2 hour. nicks.Blue smoke is an indication of excessive unburned lube oil. 55 Check engine for excessive vibration 56 Check service records to see if liner protrusion and ovality were measured and recorded at the last top overhaul 57 Check operation of emergency pull switch. Check radiator hoses for aging or damage.Black or gray smoke usually is caused by air starvation or overload. check inlet.3 Engines for Camp Power Note the following:No. 58 Check operation of emergency shut down on the hydromechanical unit 59 If possible check differential pressure across the oil cooler. Check pre-lube cycle and starting procedure. Check the exhaust emission. 51 Check for noisy turbo-chargers. 64 Recommendations to be made regarding structural improvement to the system.and exhaust valves with springs. Check cooling water treatment. 67 68 Check that overspeed trips are fitted. 63 Recommendations to be made regarding the general condition of the system. 54 Check top deck for any deterioration or damaged parts. of engines. 53 Record hours on Turbo cartridges.

Is the emergency generator fitted with a spark arrestor? Means should be provided to ensure that machinery can be brought into operation from a black-out condition without external aid. C. bracing. generator stator and connecting leads. 94 Recommendations to be made regarding structural improvement to the system. 88 High lube oil temperature. Check that the interconnect/back feed feeders are protected for overload/short circuit. revolving fields. Check fan belt tightness and wear. Check lube oil level and condition. generator stator and connecting leads. Date of last lube oil change. exciter field. and connecting leads. 2 Is the emergency source of power a generator powered by a compression ignition engine or gas turbine operating on fuel with a flash point greater than 43 deg. 84 Check engine pumps for leaks.82 Check cooling water temperature and pressure and compare with design values 83 Check lube oil temperature and pressure and compare with design values. and exciter armature with diode assembly. 9. 2 yr ) Check the engine control panel. Check that the emergency generator can also supply at least one of the BOP triplex pumps. and connecting leads.2 EMERGENCY GENERATOR SET (CHECK ONLY IF APPLICABLE) Engine type:____________ Genr: Cap. revolving fields. without supervision? 3 4 5 6 7 8 9 10 11 Are the emergency generator.(Normally set 10% above rated engine speed). damaged insulation. 89 Check and inspect base mounting bolts for any damage or improper torque. and exciter armature with diode assembly. Check radiator hoses for ageing or damage.______kW 1 Check the emergency engine control panel. Remove inspection covers on generator and inspect the following for loose connections. 85 Check engine overspeed. loose bolts. 3 3 Major Critical 3 3 3 3 3 3 3 3 3 Critical Major Minor Major Minor Minor Major Critical Major 12 13 14 3 3 3 Major Major Major . bracing. 87 Low lube oil pressure. damaged insulation. loose bolts. 90 Remove inspection covers on generator and inspect the following for loose connections. 3 3 3 3 Major Major Major Major 3 3 3 3 3 Major Major Major Major Major 3 3 4 4 Major Major Minor Minor Recommendations to be made regarding the general condition of the system.(Max. its equipment and its fuel storage located outside any hazardous areas? Are they independent of and remote from the main power supply? Does the emergency equipment space have an exit to the open air? Check radiator air shutters for easy movement. 91 92 93 Check oil or grease in main bearing. exciter field. Check and test the alarm setting of the following: 86 High engine water temperature.

9 10 Check proper functioning of automatic drains. 25 Recommendations to be made regarding the general condition of the system. Check if the safety lights automatically switch on when the emergency generator doesn't start. 8 Check high air temperature shut down on screw type compressors. if provided.2 3 Minor Critical Critical 3 3 3 3 3 3 Minor Minor Minor Minor Critical Critical API RP 54 9. 6 Check operation and capacity. meters in the emergency switchboard. 4 Check "V" belts for correct tension or wear. Air safety valves and fittings properly protected against mechanical damage? 11 Are the discharges from the safety valves piped and vented to a safe place with respect to protection of personnel? AIR RECEIVERS Are air receivers for engine starting.2 . 7 Check pressure gauges to ensure proper operation of suction and discharge valves of all stages. 5 Check foundation or hold-down bolts for tightness.3 AIR COMPRESSOR Manf:___________ Type:_____________ No. (Do not megger test exciter field with voltage regulator connected). rig air. Instructions).13. (Generator revolving field and exciter with diodes jumped according to mfg. 26 Recommendations to be made regarding structural improvement to the system. Record results in report.:________ 1 Check the oil levels of all compressors. controls. interior components. charger and is the ventilation or extraction of gasses satisfactory? Check/test engine shut downs. Test to ensure the emergency equipment come into operation automatically upon loss of the main power supply and is it automatically connected to the emergency distribution system? 3 Major 16 17 18 3 3 3 Major Major Major 19 20 21 3 3 3 Major Major Major 22 Can the emergency generator. drill floor. storage location. 3 Check when the oil was last changed. be started independently from the automatic starting mechanism and has it been operationally tested? 23 Are there two independent means of starting the emergency generator engine? 24 Run the engine at 100% load for 1 hour. 2 Check the condition of the oil of all compressors.15 Megger test generator and exciter. Check the emergency generator batteries. Check the circuit breakers. point 6 3 Minor Minor Minor Major Minor Major Major Major 3 3 API RP 54 9. 9.13. fitted with the following: 12 Clearly visible distiguishing marks? 13 Pressure gauges with maximum working pressure clearly visible? 14 A hand hole or manhole? 15 Certificate for pressure vessel requirements? 16 Relief valve or bursting disc? 17 Are the discharges from the safety valves piped and vented to a safe place with respect to protection of personnel? 3 Minor 3 3 4 4 Major Major Minor Minor 3 3 3 3 3 3 3 IADC Safety alert 98-7. Check automatic operation of the generator set when main bus bar power is lost.

10 Check that all air-condition machinery is operational. Check oil level of compressors. check pressures. machinery.) Check potable water loading system.4 REFRIGERATING AND AIRCONDITIONING Manf. Check that all refr. 13 Recommendations to be made regarding structural improvement to the system.) Check ppm measuring system. 9 Check air-condition machinery V-belt tightness and wear. 5 Check and note temperatures of freezers and cooling rooms. 6 Check air-conditioning ventilator V-belt tightness and wear.machinery is operational. 9. 11 Run air-conditioning machinery. 20 Recommendations to be made regarding the general condition of the system. 12 Recommendations to be made regarding the general condition of the system.5 WATERMAKER Manufacturer:__________ Capacity:__________ Heating source:________ 1 2 3 Check operation of the watermakers. dump valve. Check safety switch operation for vacuum. Is it possible to take water samples when loading water? Recommendations to be made regarding the general condition of the system. check pressures. (Alarm. 7 Check air filter of evaporators. 9. 8 Check air filters vent units. 3 Minor 3 4 4 Major Minor Minor 3 3 3 3 3 3 3 3 3 3 3 4 4 Minor Major Major Major Minor Minor Minor Minor Major Major Major Minor Minor 3 3 3 Major Minor Minor 4 5 6 7 8 3 3 3 4 4 Major Major Minor Minor Minor . freon level and safety devices. 21 Recommendations to be made regarding structural improvement to the system. Recommendations to be made regarding structural improvement to the system. Is the capacity sufficient to supply the rig of potable water? Is it economical to make the water on the rig? (In other words is it more econominal to supply water from shore than to make it on the rig).:___________ Refrigerant: R__________ 1 2 3 4 Check refr.machinery V-belt tightness & wear. Run refr. (Opens above 2" high vac. freon level and safety devices.18 Is a label permanently installed showing the name of the manufacturer and to which standards the pressure vessel has been fabricated and tested? 19 Check history files that PM checks have been conducted in time according to running hours. etc.

The value of a new brake is 0.LAND RIG DRILLING UNIT INDEX-ELECTRICAL No.5 MAIN SWITCH BOARDS 10.1 ELMAGCO BRAKE 1 2 3 Check that the brake cooling water discharges freely in an open funnel.055" (It may be necessary to remove rust.4 CONVERTERS (SCR and variable frequency drives) 10. Check the quantity of the brake cooling water flow.9 MOTOR CONTROL (MCC's and Motor Starters) 10. If they are clean.GAS and GENERAL 10.BATTERY CHARGERS AND UPS 10.1 ELMAGCO BRAKE 10.20 HAZARDOUS AREAS 10.m.15 ALARM SYSTEMS: FIRE. Open up and inspect the connection box of the brake.10 LIGHTING SYSTEM (Main) 10.11 LIGHTING SYSTEM (Emergency) 10. 3 PHASE 10. this might indicate a lack of inhibitor in the cooling water).2 MAIN GENERATORS 10. (7838 brake requires 150 g. This should prevent siphoning and allow venting of steam.17 COMMUNICATION: TELEPHONE AND PA SYSTEMS 10.12 ELECTRICAL OUTLETS 10. This prevents water from entering the bearings.7 DC MOTORS 10. Check the performance of the brake cooling water pump and the standby pump. Check flow and temperature alarms.: Serial No.: 008-2003-0019-LR-L Revision date: September 2002 LR-008 L SN. Check the monitoring device of the cooling water system. Revision date: September 2002 LR-008 L Comments and Standards and Res. Crit.21 MISCELLANEOUS ITEMS 1 2 3 4 Satisfactory Unsatisfactory Not inspected Not applicable Critical Major Minor PAGE No. Measure and record the air gaps between the rotating and stationary part of the brake. Check the operation of cooling water flow and temperature alarms and verify the settings. recorded values instructions 3 3 3 Major Major Major Major Major Minor Major Major 4 5 6 7 8 3 3 3 3 3 9 10 3 3 Minor Major .18 ELECTRIC WELDING AND WELDING DISTRIBUTION 10. Instructions 10. Ensure that the connections of the conduits to the brake coils are tight.3 MAIN TRANSFORMER.19 EARTHING AND EARTH BOUNDING 10.13 CABLES AND CABLE TRAYS 10. Remove and inspect the breather elements of the coil cavities.p. these should rattle when shaken.14 BATTERIES.8 AC MOTORS 10. 008-2003-0019-LR-L No.6 EMERGENCY SWITCH BOARDS 10.) Check that the overflow vents in the side of the brake are positioned just below the bearing. check the flamepaths. DESCRIPTION: : 10.

Record the time of this test in the report. F7/F8= _____.Ohm) Measure and record the resistance value of each individual coil. 22 Check for earth faults. Check the brake operation with the driller. when hot 18 Ohm. Check that the available alarms at the drillers console are operational. Check the brushes of the slip rings or the exciter armature for chipping. simulate a power loss to the control system. Check any auxiliary equipment located inside the connection box. F1/F2= _____. Check the generator bearings for lubrication and temp. (Test voltage @ 500 V. 3 3 3 3 3 3 4 4 Major Major Major Major Major Major Minor Minor 3 3 Minor Major 3 3 Major Major Major Major Major Major Minor Major 4 3 5 3 6 7 3 3 8 3 9 10 3 API RP 7L section 6. brush holders. heavy slot bar marking. 25 Check that the brake returns to full action after moving the control handle. cracks or sticking in the holder. cold condition 14 Ohm. brushes.(Minimum value @ 500 V= 2 M. This can be the result of prolonged running under high load and low power factor. 21 Compare the current with the threshold values. (Also check for shiny clips and discolored. F3/F4=_________. F1/F2=_________. Apply full braking power and maintain this until the system switches off. 10.11 12 Disconnect the brake coil leads. Check for swelling of the field armatures caused by overheating. Check the drillers control for proper spring return of the handle. check that the current limiting activates after the set time. the fault system should: Monitor current to the brake coils. pitch bar marking. threading. 26 Recommendations to be made regarding the general condition of the system. megger test each individual coil and record the value. Megger test the rotating fields and/or exciter armature with slip ring or armature brushes in place. rotating field coil connections. minimum 11 Ohm.2 MAIN GENERATORS 1 2 Are any filters installed on the air intakes of generators located in dusty/greasy/oily areas. Check the power reducing control switch (If applicable) for freedom of operation. Conduct a drain test of the battery back-up system to verify the condition of the batteries. (Ask the driller to lower an empty block from a considerable height and apply full power to the elmagco brake. Check the general condition of the battery back-up system. 27 Recommendations to be made regarding structural improvement to the system. (If installed) Test the action of the battery back-up system. (This should indicate a brake fault and/or when the battery back-up system has been activated). Note: disconnect the voltage regulator before megger testing) Open the generator connection box and inspect the stator and field connections. Check the air cap of the rotor/stator and the exciter/stator. F5/F6= _____. The empty block should come to an almost complete stop). 24 When a PWM 20 CL control system is installed. (Type 7838. 23 Check the condition of battery back-up system. F3/F4= _____. copper drag. Examine the exciter commutator for excessive or destructive streaking. Remove the inspection covers of the generator and the exciter. F5/F6=_________. or high mica. 3 Major Major 3 13 3 Major Major Major Criti cal Criti cal Criti cal Major 14 15 16 3 3 3 17 18 19 3 3 3 20 When a 2025A Baylor brake control system is present. frayed or loose pigtails). Verify that the space heater is working. F7/F8=_________. commutator and armature. grooving. Visually inspect the following for defects: collector slip rings. Check the rotating fields and associated components for evidence of movement.3 3 .

under frequency.11 Start a diesel generator set. using a 1000V megger tester. Regular oil samples should be taken from any transformers or other equipment immersed in oil. Load the generator and observe the operation. Check the safety devices on the entrance to the transformers. such as pressure from fans.4 CONVERTERS (SCR and Variable frequency Drives) 1 2 SCR system. If these fail an alarm must be raised.6. (Only if required by the Client) 19 Check that the couplings between engine and the main generator and any auxiliary exciters are adequately guarded. Check the local controls.or cooling water pumps or other permissives. 14 Check load sharing system. Perform "drop off" test with engines at +/. Survey for signs of overheating of copper bars and connections and tracking over insulation surfaces marked by carbonization. 10. Are any fans operational for the cooling of the transformer and what is their condition? Are the transformers sufficiently protected against overcurrent and short circuit Take megger readings of the primary and secondary side of the transformer. 15 Check/test engine overspeed. pressure from oil. Attend especially to the alarms of failed fans oil. Connect the high voltage winding to ground and megger the low voltage winding. Check for loose connections and examine the general conditions of the transformer. 21 Recommendations to be made regarding structural improvement to the system.50% load. test with other generators on line. Note this value in the report. 3 Major Minor Major Major Major Major Major Major Minor Minor Minor 3 3 3 3 3 3 3 3 4 4 API RP 54 section 5. Record the value in the report. Inspect for accumulation of dust or dirt on the insulation surfaces and cooling air passages. 12 Verify that the generator instruments on the main switchboard operate correctly. C. excite the generator. 13 Check the generator safety devices such as under voltage. Test the SCR system with electrician and driller.3 MAIN TRANSFORMERS 1 2 3 4 5 6 7 8 9 Are any warning signs displayed near or at the transformers? Is a high temperature indication or alarm installed? Check and record the transformer temperature for reference. These samples should be examined and the results logged for future reference. (If the operations permit this) 3 3 Major Major Major Major 3 4 3 3 . (If installed) 18 Run a load test on the generators. Check the integrity and cleanness of the SCR cabinets. synchronize and couple it to the main board. drillers and mud pump console. Check the assignments and master/slave operations. Recommendations to be made regarding structural improvement to the system. but the drive should not stop. (10% above rated) 16 Parallel the generators and check the performance under varying conditions. 17 Check the power management system. before reading the value.4 3 3 3 3 3 3 3 3 3 Minor Major Criti cal Major Major Major Major Major Major 10 11 3 3 Major Major Minor Minor Minor 12 13 14 3 4 4 10. Has a thermal inspection of the busbars and connections been carried out recently? Recommendations to be made regarding the general condition of the system.or cooling pumps. AC to DC conversion. Allow the megger to operate for a while. Check if all the assignment permissives are working properly. 20 Recommendations to be made regarding the general condition of the system. over voltage and reverse power. Value_________ deg.

especially the bus tiebreakers. 10 Recommendations to be made regarding structural improvement to the system. 10.5 MAIN SWITCH BOARDS Main AC switchboard. which are seldom utilized. Perform a visual inspection of the main switchboard. 10. Check that lock out tag out facilities are available at the switchboard 8 to enable machinery to be safely isolated for maintenance. especially the bus tiebreakers. Operate all main circuit breakers. 8 Check that lock out tag out facilities are available at the switchboard to enable machinery to be safely isolated for maintenance. Check all switch boards for earth faults. 2 Check for discoloring of the main and secondary busbars. Recommendations to be made regarding the general condition of 9 the system. 9 Recommendations to be made regarding the general condition of the system. Check for cracks in the winding heads. 3 examine the main and auxiliary contacts as well as the rear connections. cleanness of the teflon creepage band and flash ring for possible flashovers. 7 Check if sufficient spare parts are available for the SCR units. 10 Recommendations to be made regarding the general condition of the system. 4 Operate all main circuit breakers.6 EMERGENCY SWITCH BOARDS Emergency AC switchboard. 3 3 Major Major Major 3 . 6 Repeat this test with each SCR unit and generator set to ensure that the power limitation works on every possible situation. 6 Has a thermal inspection of the busbars and connections been carried out recently? 7 Check that there are rubber (non-conducting) mats or grating in front of switch boards and MCCs. (Company policy dependent) 8 Has a thermal inspection of the busbars and connections been carried out recently? 9 Check that lock out tag out facilities are available at the switchboard to enable machinery to be safely isolated for maintenance. Perform a visual inspection of the main switchboard.If a power limitation system is installed: Create an overload situation during the operation and ensure that the power limitation phases back the mud pump strokes. check for cleanness and the condition of the internal components. examine the main and auxiliary contacts as well as the rear connections. 10 Recommendations to be made regarding structural improvement to the system. 10. check for cleanness and the condition of the internal components.7 DC MOTORS 1 5 3 Major Major Major Major Major Minor Minor 3 3 3 3 4 4 3 Major Major Major Major Major Major Minor Major Minor Minor 3 3 3 3 3 3 3 4 4 1 3 Minor Minor Minor Minor Minor Minor Minor Minor Minor Minor 3 3 3 3 3 3 3 4 4 1 2 3 Open the DC motors and check internally for cleanness. Check for discoloring of the main and secondary busbars. 5 Has a thermal inspection of the busbars and connections been 6 carried out recently? Check that there are rubber (non-conducting) mats or grating in front 7 of switch boards and MCCs. 3 Withdraw the main circuit breakers and inspect for mechanical wear. 11 Recommendations to be made regarding structural improvement to the system. 5 Check all switch boards for earth faults. Ensure that the commutator is in a good condition and no arcing has occurred. 4 which are seldom utilized. Check the condition of the armature and windings. 2 Withdraw the main circuit breakers and inspect for mechanical wear.

4 3 3 3 3 Major Criti cal Major Major Major Megger test the following AC motors and record the values in the report.23 4 4 Major Major Major Major Major Major Major Major Major Major Major Major Major Minor Minor Minor Minor 3 API RP 54 section 5.(API minimum value is 2 M. 10.(API minimum value is 2 M.4.) 6 Fire pump No 1 7 Fire pump No 2 8 Air compressor 1 9 Air compressor 2 3 3 3 3 Major Major Major Major . Check the operation of the lock out switch. If the cooling air of a DC motor is venting to a hazardous area. check the bearings for excessive noise and temperatures and attend for abnormal sounds and/or vibration of the DC motor. 28 Check that all motors are fitted with a permanent and legible name plate indicating size rating and serial number. the air supply ducting to the fan should be gastight. Check the condition of the blower motor. 29 Recommendations to be made regarding the general condition of the system. Check the motor couplings for tightness. ducting.4 API RP 7L section 1.4 5 6 7 8 Ensure that.8 AC MOTORS 1 2 3 4 5 Check that the AC motor is suitable for the area in which it is located. If it is not a closed loop type than the air should come from a nonhazardous area. damper and connecting pieces. Check the operation of the air purge system. Check for proper use of cable glands and suitable fixation of the supply cable. (If installed) Test the purge-loss alarm.) Top drive Rotary Mud pump 1 A Mud pump 1 B Mud pump 2 A Mud pump 2 B Mud pump 3 A Mud pump 3 B Cement pump No: 1 Cement pump No: 2 Check that the coupling between motor and the driven unit is adequately guarded.ohms. Open the motor connection box and inspect the cable glands. Open randomly the connection boxes of some AC motors and check the motor connections. terminals and pressure switch. While motor is in operation. the brushes are not stuck in the holders. 14 15 16 17 18 19 20 21 22 23 24 25 26 27 3 3 3 3 3 3 3 3 3 3 3 3 3 4 API RP 54 section 5. Check the operation and correct classification of the space heater and cabling.6. Check that the motor is firmly placed and that the coupling between a motor and the driven equipment is adequately guarded.ohms. Note: if the blower is mounted on the top of the DC motor. the brush holders are in good condition and that the teflon part of the brush holder is clean.6. the start interlock. 30 Recommendations to be made regarding structural improvement to the system. Randomly check of the motors in operation. Drawworks A Drawworks B Drawworks C 3 Major Criti cal Major Minor Major 3 3 3 3 9 10 11 12 13 3 3 3 Major Major Major Major Major 3 3 Megger test the motor field and armature and record the values in the report. and the pre-purge period. the exhaust of the motor should be equipped with a spark arrestor or the air should be vented to a location outside the hazardous area. the bearings for excessive noise and temperatures and attend for abnormal sounds and/or vibration of the AC motor.

pumps . (Minimum burning time 1 hour) Check that sufficient emergency lights are available when running on the emergency generator. Check that all the emergency lights are marked as such. Recommendations to be made regarding the general condition of the system. Are they still valid. 10. Are all the electrical starters and circuit breakers clearly labeled? Are the remote operating stations clearly labeled? Randomly check if the circuit breakers and thermal overloads of the individual starters are suitable for their application. 6 Recommendations to be made regarding structural improvement to the system. But how about Load Analyzes and Short Circuit Calculations??) Has a thermal inspection of the equipment and connections been carried out recently? Check that there are rubber (non-conducting) mats or grating in front of switch boards and MCCs. etc.? (Electricians hook up new fans. motors. Recommendations to be made regarding structural improvement to the system. Recommendations to be made regarding the general condition of the system. 10 Recommendations to be made regarding the general condition of the system.10 LIGHTING SYSTEM (Main) 1 2 3 4 5 Are all working areas sufficiently illuminated? Lighting distribution. 3 3 3 3 3 3 3 3 3 3 3 4 4 Major Major Major Major Minor Minor Minor Minor Minor Minor Major Minor Minor 10. Are all the lighting circuits properly identified? 3 3 3 3 4 4 Minor Minor Major Minor Minor Minor Recommendations to be made regarding the general condition of the system. 3 3 3 3 3 3 Minor Minor Major Minor Criti cal Major 7 8 9 3 3 3 4 4 Minor Criti cal Major Minor Minor Check that lock out tag out facilities are available at the switchboard to enable machinery to be safely isolated for maintenance. 10. Review the last Load Analyzes. 3 3 3 3 3 4 Major Major Major Minor Criti cal Minor . Check the condition of equipment in the motor starters. Check the operation of the controls. Check if all the glass globes.you name it.10 11 12 13 14 15 16 17 18 19 20 21 22 Air compressor 3 General service water pump 1 General service water pump 2 Degasser pump Desander pump Desilter pump Koomey unit charge pump Mixing pumps Transfer pumps Agitators Conduct a megger test of other AC motors at random and record the values in the report. as long as they can find some available starter panels in MCCs. meters and indication lights.11 LIGHTING SYSTEM (Emergency) 1 2 3 4 5 6 Lighting. protection shades or diffusers are in place on the lighting fixtures. Have the circuit breakers and thermal overloads been tested through a current injection test less than 5 years ago. Check if the duration of the lighting of these light fittings is adequate. mud tanks. 11 Recommendations to be made regarding structural improvement to the system. Check if sufficient emergency battery backed lighting is available on the escape ways from drill floor. Carry out a visual inspection of the equipment in the distribution boards.9 MOTOR CONTROL (MCC's and Motor Starters) 1 2 3 4 5 6 Motor control centers. Check for overloaded circuits in the distribution boards.

Are the bulkhead penetrations correct for there purpose? (Watertight/gastight/A60 fireproof) 2 4 4 3 Major Major 2 No splices or taps are allowed in seals.13 CABLES AND CABLE TRAYS 1 General. or specially designed brackets or supports may be utilized. 7 4 Minor 3 Criti cal Minor Minor Recommendations to be made regarding the general condition of the system.11 3 4 Check for corrosion of the battery connections and leakage of battery acid. 4 Check if any unused cables are properly terminated and logged in a file. cool.s trip if a leakage current to earth has been detected of 30 mA for 30 m.6. (RCCB. facilities or hook ups are well protected. 5 Check that sufficient cable trays and supports are in use for the electrical installations in the hazardous areas. 6 Check the battery liquid level. 10.on the horizontal and vertical cable trays. 10. causing grounding of the circuit conductors. 1 Check if all electrical socket outlets are equipped with residual current circuit breakers in order to provide personal protection. Major Criti cal Criti cal Criti cal Major Major Minor Major Minor Minor . 10 Recommendations to be made regarding the general condition of the system. Check the integrity of the battery box / locker. 9 Check that all cables in temporary electrical installations. accessible. Check all main cable runs for security and damage. 11 Recommendations to be made regarding the general condition of the system. Are the penetrations up to A-60 standards. “hazardous area”) Is suitable personal protection available? Are the gas vents. as applicable? 7 Check the flexible multicore cables for deformation. BATTERY CHARGERS AND UPS 1 2 3 4 5 Battery system. 10 Check that cables are properly supported and secured to a cable tray or other approved means of support. 7 Check the meters. 3 Recommendations to be made regarding structural improvement to the system. both mechanically and electrically and preferably have suitable earth leakage protection. Are the danger notices clearly displayed? (Such as “corrosive”. 8 Perform a drain test of the emergency (lighting) battery banks. 6 Check the cable transits and glands in the bulkheads of the hazardous areas for tightness and if the correct type is used. vent caps and specific gravity. For small installations. indicating possible internal damage.sec. if the operation allows this.Recommendations to be made regarding structural improvement to the system. 12 Recommendations to be made regarding structural improvement to the system.12 ELECTRICAL OUTLETS AND PORTABLE ELECTRICAL EQUIPMENT. Sealing compounds are not insulating materials and may absorb moisture. standard pipe or conduit. 9 Check that the batteries are installed in a clean. 3 Check if the cables are properly fastened with steel streps. controls and indicator lights of the battery chargers.) API RP 54 section 5.14 BATTERIES. and vibration-free locations. 8 Check if the correct type of cable glands have been used for the equipment application. 10.Commercially made cable trays are generally preferred for multiple cable runs. battery bank supports and ventilation of the room(s) properly maintained? 3 3 3 3 3 Major Major Major Major Major Major Criti cal Criti cal 3 3 3 3 4 4 Minor Minor 3 3 3 3 3 3 3 3 API RP 7C-11F section 2.

which is or will be located in hazardous or potentially hazardous areas.11 3 Major Major Major Minor Minor Minor Minor Check if the bonding straps have an adequate cross section. under which it has to operate. have their original identification labels in place and are legible. Are the welding units working properly and are ample cables and welding equipment available? Inspect welding sockets for security and damage. with which the equipment is fixed to the bulkheads.18 ELECTRIC WELDING AND WELDING DISTRIBUTION 1 2 3 Welding stations. complies with a recognized standard for electrical apparatus for installation in potentially explosive atmospheres. All electrical components in hazardous areas should be marked/labeled/tagged.5. are tight and are of a type which cannot come loose in service. Check if any equipment. etc. 3 Recommendations to be made regarding structural improvement to the system.1. including junction boxes. 5 Check that all electrically conductive cable support systems are adequately grounded. GAS and GENERAL 1 2 Are the general alarm signals properly audible in all areas of the unit? 4 Minor 3 4 4 Criti cal Minor Minor Recommendations to be made regarding the general condition of the system. 4 Checks should be made to ensure that all fasteners (fixing bolts). Look for certificates/labels of the Underwriters Laboratory.4 3 .17 COMMUNICATIONS: TELEPHONE AND PA SYSTEMS 1 2 Is the public address system properly audible in all areas of the unit? 3 3 3 Criti cal Minor Minor Recommendations to be made regarding the general condition of the system. 10. API RP 54 9. Ventilation systems for hazardous (classified) locations should be completely separate from those for unclassified (non-hazardous) locations. 7 Recommendations to be made regarding structural improvement to the system. outlets.11 Recommendations to be made regarding structural improvement to the system. API RP 500 section 11. 3 Recommendations to be made regarding structural improvement to the system.5.15 ALARM SYSTEMS: FIRE. Particular attention should be paid in the hazardous areas. Missing or illegible labels void the electrical equipment for further use in the hazardous areas. 10.3 2 3 3 3 3 3 4 4 3 Criti cal 2 3 Major Major Major 3 3 4 3 5 6 7 3 3 Major Minor Criti cal API RP 500 section 11. Check if the electrical installation in the hazardous areas is suitable for the application and that the integrity of the protection concept will not become impaired. Ventilation inlets should be located in unclassified (non-hazardous) locations. electrical equipment. 10. lights. Check if all electrical equipment is fitted with bonding cables and if these cables are in an acceptable condition.20 HAZARDOUS AREAS 1 Hazardous areas. 10. Check if all joints of the bonding straps have an adequate low resistance.19 EARTHING AND BOUNDING 1 Earthing and bonding. Check that all the electrical equipment. 3 3 4 4 Minor Minor Minor Minor Recommendations to be made regarding the general condition of the system.14.1. 10. Check that all equipment is suitable for its intended purpose and that it is so constructed and protected that it is suitable for the conditions. 4 Recommendations to be made regarding structural improvement to the system. 6 Recommendations to be made regarding the general condition of the system.

Check the alarms. and if these cables are not together in junction boxes with other cables of nonintrinsically safe systems.2. fan shrouds. 15 Check if the air for the purging and pressurizing of hazardous area equipment is drawn from a safe area. the manufacturers description of the manner in which specific items of the power plant function. if this is not immediately obvious. Check if adequate guards. review PMS procedures. 17 Carry out a random inspection on the appearance of the flame paths of Eexd enclosures.5. 3 Major Major Major 3 3 . Check metal structural parts. (Junction boxes. including ratings. Check if there are any defects noticeable on the cable sheaths or armoring of the electrical cables in the hazardous areas. control stations and electric motors) The flame path should be free from corrosion and special grease should be applied to it. the particulars of the main items of the power plant.5. where falling objects could injure personnel? Is the electrical equipment properly identified? Are hand lamps and extension cables well maintained and regularly checked? Electrical forklift: Check the battery and charger. which is located in places. All new drilling units (built after 1982) should have additional isolation facilities between the SCR unit and the DC motors. During maintenance on the relevant equipment it should not be possible to apply power to this equipment from the SCR unit. operate the controls and drive motors. if so.21 MISCELLANEOUS ITEMS 1 2 3 5 6 7 Are safety slings installed on equipment. are closed with the proper type and amount of bolts. duty. interlocks and electrical disconnection associated with pressurized equipment in the hazardous areas. willfully or accidentally. fences and personal protection are available on potentially dangerous equipment.1 in H2O). (Eexi equipment) Check if blue cables are used for intrinsically safe circuits.1 3 Major 9 API RP 500 section 11. panels and similar items on electrical machinery and power equipment for evidence of overheating or sparking. 19 Recommendations to be made regarding the general condition of the system. API RP 500 section 11. Check the reverse signal and indicator lights. 20 Recommendations to be made regarding structural improvement to the system. Enclosed hazardous (classified) spaces containing any open portion of the mud system should be ventilated at a minimum rate of 12 air changes per hour. the owners instructions for his personnel for operating and managing the plant. 10. 11 Check if the drilling units Operation Manual include. starters.8 Enclosed hazardous (classified) locations are to be provided with ventilation as required to maintain them at a pressure lower than adjacent less hazardous locations by a minimum differential of 25 Pa (0. the power to the switchgear room switches off.2. etc. 12 Check if the drilling units Operation Manual include. in order to ensure the gastight integrity. control stations. the room should be purged and positively pressurized. Check that all the junction boxes. 18 Carry out a random inspection on the use of zener barriers for electrical equipment in hazardous areas.3 3 Major Major Major Major Criti cal Criti cal Major Major Major 10 3 11 12 3 3 13 3 3 14 Check that upon loss of overpressure or ventilation to a switchgear room located in the hazardous areas. (Eexp equipment) Check alarms Check if any switchgear room is located in the hazardous areas. 16 Check if the air for the purging and pressurizing of hazardous area equipment is filtered and dried. 3 3 3 3 Major 4 4 Minor Minor 3 3 3 3 3 3 Minor Minor Minor Major Criti cal Minor Criti cal Criti cal 8 9 3 3 10 Check if the drilling units Operation Manual include. make and serial numbers.

13 Check if the drilling units Operation Manual include; the manufacturers recommendations for operating the plant. 14 Check if the drilling units Operation Manual include; the manufacturers description of the electrical protection equipment and method of operation. 15 Check if the drilling units Operation Manual include; the manufacturers instructions for checking or measuring of induced currents in normally non current carrying parts. 16 Check if the drilling units Operation Manual include; single line diagram of the whole electrical installation, complete with cable/wire numbers, junction boxes and terminal numbers. 17 Recommendations to be made regarding the general condition of the system. 18 Recommendations to be made regarding structural improvement to the system.

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LAND DRILLING UNIT

INDEX-SAFETY
No.:
11.1.1 11.1.2 11.1.3 11.1.4

DESCRIPTION:

PAGE No.:

AUTOMATIC FIRE DETECTION SYSTEM CO2/HALON SYSTEM FOR FIRE CONTROL FIXED FIRE EXTINGUISHING SYSTEMS. PORTABLE EXTINGUISHERS & FIRE FIGHTING EQUIPMENT 11.2.4 BREATHING APPARATUS 11.3 FLAMMABLE GAS DETECTION 11.5 DRILLING FACILITIES SAFETY 11.6 FIRST-AID AND HOSPITAL 11.7 EMERGENCY PROCEDURES MANUAL 11.8 LIFTING AND HANDLING 11.9 ACCOMMODATION 11.10 POLLUTION CONTROL 11.11 HOUSEKEEPING 11.12 GENERAL SAFETY ITEMS 11.13 WORK PERMITS

Serial No.:

008-2003-0019-LR-L

Revision date: September 2002 LR-008 L

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Satisfactory Unsatisfactory Not inspected Not applicable 008-2003-0019-LR-L Instructions

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Revision date: September 2002 LR-008 L Comments and Standards and Res. recorded values instructions 3

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11.1.1 AUTOMATIC FIRE DETECTION SYSTEM (if applicable)

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Check that smoke detectors, heat detectors or both installed in the camp accommodation areas. Verify the proper operation of the fire detection system. Check that there is an audible and visual alarm in the toolpusher office or radio room. The detection panel should be self-monitoring for faults. Activation of a detector in any space should not affect the remaining alarms. Audible alarms may be cancelled but, visual alarms may not be cancelled until the pull station is re-set. Check that the system wiring is adequate protected At least two detectors should be fitted in any space and they should be arranged to give effective monitoring Heat detectors should not be self-resetting. Heat detectors should not mounted over 8 metre from the ground. Heat detectors should not covering more than 37 sq.m.

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Check that frangible bulb detectors are set 30°C. above the ambient temperature or not less that 57°C. Adequate provision for system testing should be made. Without interfering with the system integrity. Check that manual pull stations are located near exits or on escape routes where possible. Are satisfactory operating and planned maintenance instructions available. Check PM system for fire detection system.

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Recommendations to be made regarding the general condition of the system. Recommendations to be made regarding structural 18 improvement to the system. 11.1.2 CO2/HALON SYSTEM FOR FIRE CONTROL (if applicable)

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Make a general inspection of the entire system to assure that there is nothing that interferes with the operation of the equipment or access to the release controls. Inspect all components of the system, such as piping, nozzles, valves, sirens, remote pull controls and boxes, for visible damage. Check all nozzles and piping for obstructions from paint, oil grease, dirt, or any matter that would interfere with proper operation. Check rupture discs when installed, make sure they are intact and clean. Look for holes or cuts. Check all manual release equipment for proper operation. Check for seized or broken pull wires, broken cover glasses and that hammers are in place. Check if ventilation stops when Halon/CO2 is supplied? SCR room Main switchboard room Paint locker Is there provision for checking the weight of agent in the cylinder(s). Are CO2 alarms operational ( check with air pressure or records ) Check that the protected areas have a sufficient volume of Halon available, calculated as follows: Halon 1301, minimum 4.25%, maximum 7% x 0.16cu.m/kg. Halon 1211, minimum 4.25%,maximum 5.5% x 0.14cu.m/kg. The agent should be stored outside the protected area, except for Halon 1301, which may be stored inside if personnel are present.

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Are the following areas covered by: CO2/Halon protection:

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Fixed Fire Extinguishing Systems ( CO 2 )

Halon system.

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14 15 16 17 The storage area should have external exits. 3 Major . 19 Recommendations to be made regarding structural improvement to the system.1. 11. Nozzles need to be capable for jet and spray. Check PM history files for last test of the system. Check that flax canvas hoses are rot-proofed. Check that approved fire hoses are used. 3 Minor 3 3 3 Criti cal Major Criti cal 18 Recommendations to be made regarding the general condition of the system. . for the kind of fire most likely to occur. Check condition of nozzle. cables and battery charger.Escape from anywhere within the area must be possible within 10 seconds. 11. be well ventilated. Ensure the dial is set for 3% foam solution.4 PORTABLE EXTINGUISHERS & FIRE FIGHTING EQUIPMENT 1 Check that a suitable fire extinguisher is available in any part of the installation. Recommendation to be made regarding structural 19 improvement to the system. No more than two nozzles should be fitted to each pressure cylinder. Each cylinder should have a relief valve in case of exposure to heat.1. When diesel driven: start engine by hand and / or by other means as applicable and check operation.3 FIRE EXTINGUISHING SYSTEM (water) Hoses: 4 4 Minor Minor 1 2 3 4 5 6 7 Check the condition of the hoses. Check condition and the uniformity of the couplings used.A audibly and visually alarm to be fitted. If an Halon auto-release system is fitted then: . near or connected to fire pump. Check that the couplings of nozzle and hose are compatible with the fire hydrants. Ensure coupling wrench and nozzle is in place at fire pump. If the starting device of the diesel is electric: check condition of batteries. Is the fire pump protected from freezing ( cold climate ) 3 3 3 3 3 3 3 Major Minor Minor Major Minor Minor Major Nozzles: 8 9 10 11 12 13 14 15 3 3 3 3 3 3 3 3 Major Major Minor Major Major Minor Minor Major Foam Pick-up Nozzles: Fire Pump: 16 3 Major 17 18 3 4 4 Major Minor Minor Recommendation to be made regarding the general condition of the system. Check that the fire main is not used for other purposes. Check for damage to couplings. Check the condition of the nozzles. Check for proper storage. although with gas tight doors and bulkheads and provide fire protection. pick up hoses and mixer.

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In the camp there should be at least one extinguisher on each accommodation skid. In working areas there should always be an extinguisher within 10 metres. Check that the approved weights and capacities for extinguishers are as follows: fluid type (water): 9 - 13.5 litres. CO2 : not less than 3.2 kg dry powder : not less than 4.5 kg No extinguishers should exceed 23 kg. fully charged. They should be properly constructed They should have a re-enforced discharge hose which will not kink if bent through 90 degrees. There should be a locking device on the trigger. The method of operation should be readily apparent. They should be fitted with a mounting bracket. Camp accommodation extinguishers should be of the water type although up to 50% of the number may be dry powder. Extinguishers of less than 9 litre capacity will be accepted in the radio room or similar service spaces. Halon extinguishers should be fitted with a rupture disk. The word "Fire Extinguisher". The extinguishing agent. The type of charge and quantity. The method of operation. A warning that fumes given off are dangerous especially in confined spaces and suitability for use on live electrical installations. The manufacturer and year of make. Instructions for regular checks The test and working pressure. The instruction - "Refill after complete or partial use." A non-metallic discharge horn. All metal parts of the handle should be sheathed. A minimum discharge hose size of 9.5 mm for a 16 kg. extinguisher and minimum of 12 mm for a 45 kg. extinguisher. The The The The The The manufacturer. capacity of the extinguisher. solution level for a full extinguisher. extinguisher's test pressure. operating instructions. year of manufacture.

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All extinguishers should comply with the following:

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Halon extinguishers should be clearly marked with:

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Dry powder extinguishers should have a controllable release mechanism which may be shut-off.

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Dry powder extinguishers should be clearly marked with:

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The word "Fire Extinguisher". The operating instructions. A warning about use on electrical fires. The manufacturer. The year of manufacture. The maintenance instructions. The test-and working pressures. The instructions - "Refill after complete or partial use." Sufficient spare charges for 25% of the portable extinguishers should be available. Charges should be renewed every 4 years or if there is a weight loss exceeding 10% of the original. Ensure that no Halon or CO2 extinguishers are near or in sleeping quarters. Check that no extinguishers with a medium liable to give off toxic fumes is in use. Machinery spaces should be equipped with extinguishers suitable for oil fires, 50% of which should be of the foam type. All galley extinguishers should be suitable for use on oil fires. Check for visible damage or abuse of hoses, nozzles, valves and hangers. Check last inspection/hydrostatic test date. Check that all portable fire extinguishers have been numbered. Have all fire extinguishers on outside location or in the mud processing area been placed in fibber glass cabinets or at least been protected by plastic bags. Check that firemen's outfits are stored in suitable containers with instructions on the lid. The boxes will be located in pairs. There should be least 2 sets of fireman suits on the rig. A protective outfit including gloves, boots, a face mask or hood and a helmet. A self-contained breathing apparatus. A portable battery operated safety lamp capable of functioning efficiently for a period of not less than 3 hours. A fireman's axe which should have a blade and a spike on the reverse side. A safety harness and lifeline. Safety harnesses should be adjustable and be fitted with a lifeline equipped with a suitable strength. A fire-proof life and signalling line should be provided 3 metres longer than required to go from any accommodation or work space to clean air. The line should be 500 kg copper or galvanised steel rope overlaid by hemp rope to 32 mm circumference.

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Fire Extinguisher:

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The fireman suits should consist out of:

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An instruction plate should be attached at each end of the line reading the following: Signals by wearer of breathing apparatus. 2 pulls - slack off line. Check when the various fire extinguishers were last pressure tested. Accepted frequencies are 4 yearly CO2 cartridges are not to be recharged if more than 15 years have elapsed since date of manufacture A detailed plan of the layout of all firefighting equipment should be posted at the toolpushers office and at the camp. The plans should be clear and not confused by excess detail.

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Recommendations to be made regarding the general condition of the system. Recommendations to be made regarding structural 66 improvement to the system. 11.2.4 BREATHING APPARATUS

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Visually inspect the complete apparatus for worn or aging rubber parts and damaged components. Check that sufficient sets of breathing apparatus are available at readily accessible locations when H2S is or may be present. They should be of an open circuit, compressed air type containing at least 1200 litres of free air, with a full flow override device and a gauge. The maximum weight should be less than 16 kg. Are the B.A. sets well constructed and in good condition with full face masks. If ultra lightweight cylinders are in use, are Aluminium these well protected in the harness and only refilled onshore with dry air. B.A. sets should be clearly marked with the manufacturer's name as well as operating instruction and have the charging pressure marked in 20 mm red letters on a white background up to 137 bar and black on yellow for up to 207 bar. Every set should have spare air storage of 2400 litres unless 5 or more sets are available then the spare capacity is reduced to 9600 litres. (8 bottles) Check the spare bottles. Spare capacity may be reduced to 4800 litres if a compressor is available. Check the arrangement of the compressor for suitability of clean air supply, filtration, operating instructions and procedures. Check when the pressure relief valves of the compressor(s) were last tested/certified. Check the last cylinder hydrostatic test date to ensure it was tested within the last 5 years.

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Check which provision is available for calibration and testing. Check that the location of the sensors could be considered an effective layout.sequential systems are not approved unless they have very quick sampling frequency. There must be at least 2 meters available.13 14 15 16 11. charred or missing. DRILLING FACILITIES SAFETY 3 Criti cal Minor Major Major 3 3 3 5 3 Minor 6 7 3 3 Major Major 8 9 3 3 Minor Major H2S Gas Detection. The meter should read LEL%. When was is last tested. Is the system self-monitoring for faults. Can a sensor be tested without affecting the whole system. Is there a battery check function. decals. Are the meters of robust construction. Can the system be easily recalibrated? Only systems with continuous monitoring of all detectors are approved . Is there an H2S warning system and is it presently operational.5m.5 4 4 Minor Minor . 10 11 12 3 3 3 Criti cal Minor Minor Portable Gas Detectors. sets are regular maintained. easily handled by one person and have a sampling tube at least 1. FLAMMABLE GAS DETECTION 3 Criti cal 3 4 4 Major Minor Minor 1 2 3 4 Check that there is a flammable gas detection system with detectors at all likely areas for flammable gas to occur. 13 3 Major 14 15 16 17 18 19 3 3 3 3 3 3 Minor Minor Minor Major Major Minor 20 21 11. long. Check that portable gas detection systems are examined and tested every 28 days and before use. Check that activation of an alarm in any area should not prevent another area from sounding. Check the condition of the test equipment of the gas detection system.3 Visually inspect cylinder for dents or gouges in metal. Recommendations to be made regarding the general condition of the system. Check audible and visual alarm. Check control station and location. reliable level to prevent activation by background levels. The system should be set at the lowest possible. Recommendations to be made regarding structural improvement to the system. gauge lenses melted or elastomeric bumper distorted. Recommendation to be made regarding the general condition of the system. shall be removed from servic Check maintenance system that all B.A. such as paint turned brown or black. Recommendations to be made regarding structural improvement to the system. Does it measure the actual concentration of gas present. Cylinders which show exposure to high heat or flame.

Check that any dangerous moving part is enclosed by a fixed guard. mud-logging unit. Check records and frequency of pit and BOP drills. 3 Minor 4 5 6 7 8 9 10 Check that all the sacks are clearly labelled and not mixed. A properly constructed 3 rail guard rail should be fitted across the V-door when it is not in use. It should be used. (oil based mud) 3 Minor 3 Minor Operating practise. updated and authorised. Are the safe drilling procedures & standards complete. welding masks or goggles. When oil base mud will be used. Check that all flammable substances are kept in appropriate receptacles. welding aprons.and ear protectors. Check that all safety lockers have been supplied with the appropriate safety equipment (safety gear. Check if there are standing instructions/regulations for fuel-leaks. first-aid.1 2 3 Check the communications system from the driller's enclosure to the monkey board. overalls. explosive or flammable substances. Check that safety signs are installed giving instructions for material handling. Are all hatches and doors to areas or receptacles containing dangerous substances marked with "DANGER" in red letters. trash in pits. etc. Are there appropriate warning and safety signs displayed. gloves. 50 mm+ high. All doors to hazardous areas should be marked with "HAZARDOUS AREA" in red capital letters at least 50 mm high. mud pits. toolpushers and company mans office. well away from the accommodation or from hazardous zones. 3 3 3 Minor Minor Minor 3 3 3 3 Minor Minor Minor Criti cal Protective Clothing 11 3 Minor Hazardous Areas 12 3 Minor Dangerous Substances 13 3 Minor 14 3 Criti cal Minor 15 3 16 3 Minor 17 3 Minor Dangerous Machinery 18 3 Criti cal . Are there sufficient supplies of eye. reserve pit leaks. Doors to rooms containing a recognised fire hazard should be fitted with a door closer. Check that the operations manual contains a drawing showing the location of storage for radioactive. etc. breathing apparatus.)? Check if there is a fixed foam system installed for the mud tanks. Check that radio-active sources or explosives are stored as far from the accommodation as reasonably practicable. preventing accidental contact. and safety boots available.

3 Minor Recommendations to be made regarding the general condition of the system.19 20 21 A non-fixed guard must incorporate a safety device which shuts down the machine when the guard is open. Check if there is a list with medical trained persons available in the hospital and toolpushers office. follow up on accidents.7 EMERGENCY PROCEDURES MANUAL Check the Emergency Procedures Manual for details of action taken during the following: . Check that all guards in good condition. Are there suitable drinking water points. Check that the person who is responsible for the first-aid supplies carried out checks. oils. greases etc. records. If the crew complement is greater than 40. necessary for the running of the rig should be available and a COPY kept by the medic.6 FIRST-AID AND HOSPITAL Hospital 3 4 4 Minor Minor Minor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Health Check that the hospital is equipped with all necessary medicines. clearly marked "Drinking Water" conveniently accessible to everyone. Is the hospital purposely built and with easily cleaned surfaces. 11. etc. Recommendation to be made regarding structural 18 improvement to the system. Is there enough room available for a stretcher to be brought into the hospital. both of whom can use artificial respiratory equipment. Check the records. (Expire date. the means to sterilise equipment The hospital should not be used for any other purpose. 11. Check that the DHSS Accident book is held in the hospital and kept up to date.) Are there an accident. Is the drinking water tested for purity every three months. injury and illness forms filled out. 22 Recommendations to be made regarding structural improvement to the system. Safety and health data sheets for all chemicals. 3 3 3 Minor Minor Minor 3 3 3 Minor Minor Minor 3 Minor 3 3 Minor Minor 3 Minor 3 3 Minor Minor 3 Minor 3 3 Minor Minor 15 16 17 3 4 4 Minor Minor Minor Recommendation to be made regarding the general condition of the system. work table with smooth impervious top. there should be two medically trained persons. Is there a first-aid log for minor injuries. Doors to the hospital should be marked "HOSPITAL" in red capital letters at least 50 mm high. It should have the following equipment: smooth surface sink with hot and cold water. Note action taken by Contractor's toolpusher. Check if there is ambulance available.

fire alarm. Instructions should be clearly displayed at the driller's console. The general alarm should be capable of giving a bell or klaxon or visual alarm. fire team leader. Check the training certification of the personnel on the rig. Recommendation to be made regarding the general condition of the system. Check that emergency telephone numbers are posted.A. Check how responsibility is controlled and what the review process is. (if applicable) 3 3 Minor Minor Independent Lifting Gear Inspections. Check that lifting appliance safety load indicators (cranes) and alarms are examined/tested every 7 days. well control. Check the general alarm system in the camp. Check the training and certification of personnel such as: first-aid. Check that the general alarm and public address system be operated from the drill floor. . system. H2S. systems are supplied by normal and emergency power. Recommendation to be made regarding structural improvement to the system.8 3 3 4 4 Minor Minor Minor Minor 1 2 Check that all lifting appliance wire lines are examined and tested at 7 day intervals. fire fighting. Check that the general alarm and P. LIFTING AND HANDLING 3 Minor There should also be: 2 3 Minor 3 4 5 3 3 3 Minor Minor Minor 6 7 3 3 Minor Minor Alarm and Public Address System. 8 9 3 3 Minor Minor 10 3 Minor 11 12 13 3 3 3 Minor Minor Minor 14 15 16 17 11.A. Instruction notices must be posted in anyarea where action in an emergency is performed. H2S emergency particulars of search and rescue service (desert) emergency shut down instructions The Emergency Procedures manual should be readily available. toolpushers and company man office for general alarm and for the P.1 a fire or explosion a blowout a leak or spill of oil or gas a storm or severe weather condition a structural failure an equipment failure resulting in risk to personnel a death or serious injury/illness A code of signals for general alarm system indicating: abandon rig. Check that these numbers are regular checked and tested. Can it be activated easily. Check that flashing light alarms in high noise areas are visible from all parts of that space. toolpusher and company man office.

Are there two means of exit provided. down hole tools. Check all certification. Check camp and rig alarm system. concerning the most recent lifting gear inspection. Are smoke detector provided in the accommodation. including wires. If so. Recommendation to be made regarding the general condition of the system. and approval of the Certifying Authority.3 4 5 6 7 Check that a competent inspection company is used. Check that the accommodation is clean. Check that the lifting gear equipment register include drilling equipment lifting gear. The mess room should be capable of seating at least half the total complement at one time. Check that the accommodation is properly grounded and check when this was measured and verified. located outside hazardous areas and not seriously affected by noise or vibration. (links. Are exits clearly marked.) Check that all pad-eyes are regularly tested color coded and marked with the SWL. Recommendation to be made regarding structural improvement to the system. tidy. Check that there is an adequate system in use to ensure that no uncertified lifting equipment can be taken in use. Are all multiple slings (bridles) marked with the approved symbol. Check that all electrical wiring and outlets are in good order. when was the last function test. elevators. Inspections should be at 6 months intervals. There should be 1 lockable drawer per person. well-maintained and orderly. The recreation room should be large enough to seat at least half the complement at one time. 8 3 Minor 9 3 Minor 10 3 Minor 11 12 11. Check that all certificates of all lifting appliances.9 4 4 Minor Minor 1 2 3 4 5 6 Is the accommodation protected from the environment. properly heated and cooled. There should be one basin with hot and cold water per 6 persons and a WC and bath or shower for every 8 persons. Check that sufficient fire extinguishers are available. kept on file on the rig. 3 Minor 3 3 3 Minor Minor Minor 3 3 Minor Minor 7 8 3 3 Minor Minor 9 10 11 12 3 3 3 3 Minor Minor Minor Minor 13 14 3 3 Minor Minor . ACCOMMODATION 3 3 Minor Minor 3 Minor 3 3 Minor Minor Lifting and Handling Appliances. SWL x TONNES 0 90 Degrees Check that no modification to any lifting equipment has been carried out without consultation with. Separate sleeping accommodation should be provided for women.

Check if there is a fire fighting plan displayed in the camp and rig site. Recommendation to be made regarding structural improvement to the system. Recommendation to be made regarding structural 9 improvement to the system. have been covered by extraction hoods. (if applicable) Are the dump valves of the mud pits secured properly to avoid accidental dumping of oil base mud. 11. 20 Galley 3 Minor 21 22 3 3 Minor Minor 23 24 3 3 Minor Minor 25 26 11. Check when they were last function tested. Is the mud lost during a mouse hole connection or is that collected and returned to a wast tank or mud returns tank? Check that the drains (gates) of the mud tanks are in good condition. (if applicable) Check if the drainage of the drill floor being collected and pumped back into the system. 3 Criti cal Criti cal Criti cal Criti cal Criti cal Minor Minor 4 3 5 3 6 3 7 8 3 4 4 Recommendation to be made regarding the general condition of the system. Check that heating and air conditioning has been provided in the accommodation. POLLUTION CONTROL 3 3 3 Minor Minor Minor 3 3 Minor Minor Fire Protection for Accommodation. All materials used must be non-combustible and be approved by a relevant code/standard. Recommendation to be made regarding the general condition of the system. Check the condition of the fire blanket which should be installed in a suitable container. At least a fire extinguisher should be available. Check if all furnaces. 3 Check that drilling cuttings are being cleaned before being disposed off.15 16 17 18 19 Check that this alarm can be heard in all areas. deep fat fryers etc. 3 Minor Criti cal SHELL Companies need to be informed if such equipment is on the rig. The use of HALON fire fighting equipment should be discouraged for environmental reasons.11 HOUSEKEEPING Check the following for poor housekeeping: . Check the condition of the filters which are installed on the air extraction hoods above the furnaces. Check if there is a fixed CO2 fire-fighting installation installed in the galley.10 4 4 Minor Minor 1 2 Check if there is a waste oil storage tank available and is the capacity sufficient. Check if there is a dedicated muster station area at the camp and the rig site. 3 The following questions if OBM is used. Are they working and in satisfactory condition.

Choke manifold. rough jagged corners. Check for missing and condition of all handrails. Check the access to and from the rig floor and pipe racking area and the position of the following: Standpipe manifold. desks. fountain unclean. unsafe. racks. Check for signs indicating possible bump hazards and possible slippery areas. Hazards: Nails. Make complete inspection by walking every walkway both in daylight and at night time. Unclean equipment: dirty benches. high should have safety cages fitted or have safety harness devices. etc. should have a 150 mm toe-board and have 3 handrails to at least 1m. chips. lack of soap. broken flooring or paving. Walkways should have a non skid surface All walkways above 2m. oil. on floor. water or coolant leaks. Check for proper lighting in all work areas. 3 3 3 3 3 3 3 Minor Minor Criti cal Minor Minor Minor Minor 3 3 Minor Minor 3 3 3 Minor Minor Minor Walkways and Railings. etc. etc. Congested portable equipment: air guns. papers. Check that the safety cages extend from 2. Unclean wash and rest rooms. Unstable or unbraced piles. structures. Check the condition of the grating on mud tanks. Watch and document all tripping hazards.5 metres above the bottom of the ladder. where practical at intervals of 9 metres. work benches. Check that rest platforms are fitted on long ladders. All ladders over 6M. walkways and equipment storage areas. racks. towels. Ensure all derrick lights are working. Grating should not be bent and become a tripping hazard. unpainted. drill motors.) Overloaded or improperly loaded: racks. lunch boxes. gas. paper. hanging wires. obsolete equipment machines and fixtures lying around. Makeshift equipment. frames. 13 3 Minor 14 15 16 17 18 3 3 3 3 3 Minor Minor Minor Minor Minor 19 20 21 3 3 3 Minor Minor Minor Walkways and Stairs.1 2 3 4 5 6 7 8 9 10 11 12 Damaged. Check that the grating is not overloaded. aisles. Dirty floors and walls. 22 23 3 3 Criti cal Criti cal Criti cal Criti cal Minor 24 25 26 3 3 3 . lack of disinfectants. (Ignition hazards. bottles are on floors. dust filings. above the walkway. Personal items lying around: clothing. shelves and skids. or packages. scrap of work and rubbish. broken glass. Air. in aisles. holes and worn walkways. dirt and oil on work benches. on machines. toppling boxes. mud processing areas. etc. and the like. Rubbish: cigarette butts.

Have they been secured with chains or purpose designed clamps instead of rope? Minor Gas Bottles: 19 20 21 3 3 3 Minor Minor Minor . corrections made and records available on site. suitable store for paint and other flammable materials available. frequency of safety meetings. Recommendation to be made regarding structural improvement to the system. orientation given to all new employees. Are there regular safety inspections by contractor. posters. Define what method is used: booklets. Are all employees made aware of safety policies. Check that the maximum working pressures are clearly marked on all pressure vessels.12 Recommendation to be made regarding the general condition of the system. are records kept/followed up. Have all oxygen and acetylene bottles been stored in the properly designated locations? Check that "DANGER" and "NO SMOKING" signs are clearly displayed. by discussions with a representative sample of the rig crew. Check that sufficient eye protection. Check that the fuel tank is fitted with grounding wire which can be connected to the loading truck during unloading Are proper instructions displayed in local and English language 3 Minor 3 Minor 3 Minor 3 3 3 3 Minor Criti cal Minor Minor 3 Minor 3 Minor 3 3 3 3 3 3 Minor Minor Minor Minor Minor Criti cal Critical Minor Fuel oil system: 16 17 18 3 3 3 Check that the fuel supply to the engines can be closed from a safe area and that this valve is marked as such. is available. Check that there are signs available to post. GENERAL SAFETY ITEMS 4 4 Minor Minor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Check if there is a separate.27 28 11. Check that all the pressure relief valves are regularly tested/certified. emergency response requirements etc. Are high pressure lines secured/anchored and identified (including vent lines of high pressure relief valves of for instance the mud pumps)? Check that there are eye guards installed on grinding wheels in the workshops. Is there an accident prevention program in effect. videos. goggles etc. indicating high pressure testing is in progress. letters. Check materials and equipment for cleaning spills. Personnel: Check familiarity with general safety requirements.(SWP) Have all sight glasses of tanks been properly protected for accidental damage? Have all sight glasses been equipped with selfclosing valves? Is a policy enforced to wear safety glasses at the rig site.

22 23 24 25 Check that the proper hose clamps have been used on the gas hoses instead of jubilee clamps. Check the gas bottles for excessive corrosion. Are the lock-out/tag-out procedures in effect. instead of simply to satisfy the legislation. Records should be maintained for at least one year. Recommendation to be made regarding the general condition of the system. Are work permits signed off and returned to the toolpusher on completion of all work. between oxygen cylinders and flammable gas cylinders. Freon bottles near compressors should be raised off of the ground to minimize corrosion of their base. WORK PERMITS 3 Minor 3 Minor 3 3 Criti cal Minor 26 3 Criti cal Minor Minor 27 28 11. 3 3 Minor Minor 3 3 3 Minor Criti cal Minor 6 3 Minor 7 8 4 4 Minor Minor . Check that the system is in use as an effective tool. Recommendation to be made regarding structural improvement to the system. Check that it covers the following: a) hot work b) electrical work c) high pressure testing d) mechanical isolation Are the permits properly completed and work checked by a responsible person. Recommendation to be made regarding structural improvement to the system.13 4 4 1 2 3 4 5 Check that a permit to work system is used. Check that the acetylene and oxygen bottles are fitted with flash-back protection of an approved type. Check that there is an absolute minimum in the open air of 10 ft. Recommendation to be made regarding the general condition of the system.

008-2003-0019-LR-L No.3 12.: 12. Cooperation of operational personnel in maintenance activities.9 12.5 MAINTENANCE ORGANISATION PREVENTIVE MAINTENANCE ANALYSIS AND REPORTING DEVELOPMENT MAINTENANCE ORGANISATION ORGANISATION DRILLING 12.: 008-2003-0019-LR-L Revision September 2002 LR-008 L date: PAGE No. thus are sufficient spares available for safety critical equipment and major equipment? Revision September 2002 LR-008 L date: Standards and Comments Res. How would personnel rate the availability of the correct spare parts to maintenance personnel. up-to-date drawings. 4 12. Are the manufacturers recommendations followed with respect to maintenance intervals and tasks.1 PM ON ENGINE ROOM EQUIPMENT Serial No.6.1 MAINTENANCE ORGANISATION 1 2 Does the company have a Planned Maintenance System.9.3 3 Minor Minor 3 4 5 6 3 3 3 3 Minor Minor Minor Minor 7 8 9 3 3 3 Minor Minor Minor 10 Recommendations to be made regarding the general circumstances regarding this subject.: DESCRIPTION: 12. How would personnel rate the efficiency and accuracy of the stock control system. Instructions 12.11 ORGANISATION SAFETY 1 2 3 4 Satisfactory Unsatisfactory Not inspected Not applicable Critical Major Minor SN.4 12.1 PM ON DRILLING EQUIPMENT ORGANISATION MUD SYSTEM 12.10.2 12. Are the equipment manufacturer's service alerts on the rig and properly filed.6 12.10 ORGANISATION ELECTRICAL 12. and recorded instructions values 3 API RP 7L 1.7.1 12. Are all manuals available and are the heads of departments familiar with the instructions regarding the operationability of the maintenance management system? Is personnel familiar with their function and job descriptions? How would you rate the housekeeping of the maintenance department (tool store.5.LAND RIG DRILLING UNIT INDEX-MAINTENANCE SYSTEM No.2 PREVENTIVE MAINTENANCE GENERAL . etc. Crit. piping diagrams.1 PM ON ELECTRICAL EQUIPMENT 12. working area)? Accuracy and availability of technical documentation.1 PM ON WELL CONTROL EQUIPMENT ORGANISATION ENGINE ROOM 12.7 12.1 PM ON MUD SYSTEM ORGANISATION WELL CONTROL 12. 4 Minor Minor 11 Recommendations to be made regarding structural improvement to this subject.

satisfactory or unsatisfactory. The simple daily and weekly maintenance routines. How would personnel rate the practicality of the Preventive Maintenance Tasks down loaded by management for them to comply to. reporting. especially the registration of measurements (tolerances. Are all Preventive Maintenance Work Orders (PM tasks) feasible looking at the already existing workload for the maintenance organisation on the rig. temperatures. 4 12. 3 Minor 2 3 3 3 Minor Minor . administration. Would personnel describe this as satisfactory or not. 2 3 4 Are Machine History Reports regularly made out as required? How would you rate the quality of Machine History Reporting? Are the Machine History Reports properly filed.4 DEVELOPMENT MAINTENANCE ORGANISATION 1 Are all Heads of departments trained in the maintenance management system within the company (Maintenance planning.3 ANALYSIS AND REPORTING 1 Is the deferred maintenance periodically evaluated (for reason of delay. Minor Minor 8 Recommendations to be made regarding structural improvement to this subject. Are the daily and weekly PM booklets utilised by designated personnel? Involvement of operational personnel with maintenance. reason for Feedback Form) and prioritised (give deferred PM tasks a higher priority) in order to improve planning of work. How would you rate the detail of the preventive maintenance tasks. software. the organisation on the rig can only be judged if they have received that update) Are Equipment Reports and Feedback Forms correctly filled in and sent to Head Office? (Record also whether or not Head Office responds every time) Are the Equipment Reports and Feedback Forms evaluated. filed and followed up by the maintenance coordinator? (rig manager?) 3 Minor API RP7L 1.4. infrared heat sensing and spectrographic oil analysis are used for all essential equipment inspections. Minor 3 Minor 3 5 6 Indicate completion percentage of PM-tasks of several monthly Preventive Maintenance Reports. evaluation. easy accessible and up-to-date? (Every six month's the history files should be updated by head office. torque's. such as vibration analysis. Minor 3 3 3 4 Minor Minor 7 8 9 Recommendations to be made regarding the general circumstances regarding this subject.)? 3 Minor Minor 3 Minor 3 3 4 Degree in which diagnostic techniques. Does maintenance personnel receives training (training-on-the-job) in reporting techniques (Machine History Reports). 4 12. pressures. etc.1 3 3 3 Minor Minor Minor 5 3 Minor 6 7 3 4 Minor Recommendations to be made regarding the general circumstances regarding this subject. Minor Minor 10 Recommendations to be made regarding structural improvement to this subject.) Does maintenance personnel receives training (training-on-the-job) in the PM tasks. etc.1 2 Are all Preventive Maintenance Work Orders (PM tasks) understood by personnel.

12 Check the records to verify the oil flow to the take-up bearing is regularly checked. 3 Minor 3 3 3 3 Major Minor Major Minor 3 3 Minor Major 13 3 Major 14 Check when the precharge pressure of the counterbalance cylinder accumulator was last checked. Check if the main shaft has been removed recently for inspection of the splines. (6 monthly) 3 3 3 Minor Minor Major 19 20 3 3 Minor Minor . DEN 43/93 Shell PM TASKS / HISTORY RECORDS.) Rate the extent to which this training is provided. 8 Check records of backlash in pinion and ring gear. service bulletin. Varco Safety Alert TDSCERTIFICATION RECORDS.H. Check when the gear box oil was last changed.UNIVERSAL 6 Check if springs of emergency brake are renewed every 12 months. maintenance of new installed equipment [top drives. 4 12.5. Does the drilling contractor provide its maintenance personnel with special training (e. Is the PM system for the drawworks up to date. Are all technical and safety bulletins sent and available on the rig. MH Safety Alert SA. 2 Are the foundation hold down bolts regular checked for tightness. 9 10 Is the PM for the rotary table up to date.1 PM ON DRILLING EQUIPMENT DRAWWORKS 1 Is the drawworks foundation bolt check covered in the PM system.5 ORGANISATION DRILLING 12.001 dated TEB RECORDS TEB RECORDS PM TASKS / HISTORY RECORDS OIL SAMPLE RECORDS PM TASKS / HISTORY RECORDS 3 3 3 3 3 Minor Minor Minor Minor Minor DISK BRAKE . (Varco top drives with integrated swivels) Check that the bolts of the M. 3 4 5 Check that all air valves are serviced regularly.006"). Are break downs logged and are they occurring in above average time intervals? TOP DRIVE DRILLING SYSTEM 11 Check oil sample analyzing reports. 3 3 Minor Minor 6 Recommendations to be made regarding the general circumstances regarding this subject. equipment in hazardous areas.000 hrs) Check that regular oil samples are taken. Are the proper certificates available on the rig. 3 Major 15 3 Minor 16 17 18 Are all modifications carried out as per manufacturer's safety alert bulletins. maintenance of electr. electricians and other craftsmen. (Yearly or 3. (.4 5 Extent in which the apprentice program fills the department's needs for qualified mechanics. Are break downs logged and are they occurring in above average time intervals. This should be included in the PM and checked monthly as per. etc]. PM TASKS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS PM TASKS HISTORY RECORDS PM TASKS / HISTORY RECORDS HISTORY RECORDS HISTORY RECORDS PM TASKS HISTORY RECORDS OIL SAMPLE RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS. 4 Minor Minor 7 Recommendations to be made regarding structural improvement to this subject. DDM lower clamping cylinders are replaced on a 3-monthly basis according to M. ROTARY TABLE 7 Check when the main bearing clearance was last measured.004.g.H.

33 Are break downs logged and are they occurring in above average time intervals. API RP 8B/ SI 1019. (Should be taken yearly). Check that the elevator is regularly gauged for wear on its bore. (I.21 Is a regular thorough examination. 5H) Check that all derrick mounted equipment are regularly inspected for security and tightness. Check if the bearing wear measurements are recorded in the PM history files. Is the PM for the travelling block up to date. by means of dismantling. API PM TASKS / HISTORY RECORDS HISTORY RECORDS PM TASKS / HISTORY RECORDS CERTIFICATION RECORDS HISTORY RECORDS PM TASKS / HISTORY RECORDS 3 Major 24 25 3 3 Minor Major 26 27 3 3 Major Major 28 Check that the TDS unit power and service loops are regularly surveyed to ensure that they lay correctly and undamaged. Check measurements of the main bearing clearance of the swivel. and not twisted. during normal drilling operations. 37 38 Is the PM for the crown block up to date. 3 Minor 40 41 42 Check the certification and proper SWL of the block hang-off lines. (Not older than 6 months). 3 3 Major Minor KELLY & KELLY DRIVE BUSHING 34 Check if valid inspection reports are available of the kelly in use. (As per Sedco Forex Equipment Alert OIL SAMPLE RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS. 4H.e.38 Rev.000 Rhrs. 3 3 3 Major Minor Major . Check that the make-up torque of the swivel to mainshaft rotary shouldered connection is inspected to ensure proper make-up torque has not been reduced. (TDS-3. Check that the critical components comprising the torque wrench are checked at least on every tour (12 hours) or more regularly. yearly) 22 PM TASKS / HISTORY RECORDS. 5. carried out at least every 12 months or 3. SWIVEL 29 Are welded keepers replaced with the bolted type at the time of the 2-yearly inspection? (Only on Sedco rigs) 3 Major 3 Major 30 31 Check oil analyzing reports. 6 PM TASKS 3 Major 3 Minor 23 Varco Service Bulletin No.F PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS. 3 3 Minor Major KELLY SPINNER 32 Is the PM for the kelly spinner up to date. TRAVELLING BLOCK 39 Check that bearing wear is regularly inspected. 35 Is the spare kelly inspected and ready to be installed? 3 Major 3 Major CROWN BLOCK 36 Check if the sheave bearing wear is recorded and are within the allowable limits. 4. in particular those displaying torque/ pressure and amps is carried out on a regular basis. Check that adequate procedures are written covering maintenance visual inspection and thorough examination in accordance with the manufacturer's recommendation. 3 3 3 Major Major Minor Are break downs logged and are they occurring in above average time intervals. Check that calibration of all instruments.

(Recommended by SF NS) Are proper certificates available to classify these winches as manriding winches? 3 Minor 52 3 Critical 53 3 Minor EZY-TORQ 54 Check that the unit is calibrated on a yearly basis. (New 10 1/8"). etc.20-½") 14 3/16" 3 Minor 3 Major 57 3 Major 58 Check when the last slip test was performed in order to check the condition of the master bushings. mud pump pressure gauges. Review the results. HISTORY RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS 3 Minor HOOK 44 Is the PM for the drilling hook up to date? 3 Major 45 Are break downs logged and are they occurring in above average time intervals? 3 Minor DRILLING INSTRUMENTATION 46 Check when all instrumentation was calibrated such as RPM of the rotary table. PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS API RP 8B 3 Major PIPE HANDLING EQUIPMENT 55 Check if the tong counter weight wire lines are included in the lifting gear inspection program as they are classified as lifting appliances. [A full contact should have been accomplished]. 56 Check the throat ID of the API drilling bowls. (Replace when ID exceeds: 10 5/8" for standard and 10 7/8" for extended API bowls. MD load indicator. (This test is recommended by Varco to be repeated every 3 month. bowls and slips. Sedco policy on North CERTIFICATION RECORDS. 48 Check when all bolted connections were checked for loose and broken bolts. (Yearly) CASING STABBING BOARD 50 Check load test certificates. 49 Check certification Sella block above the monkeyboard. DERRICK 47 Check when the tugger sheaves were last removed from the derrick and inspected for bearing and shaft wear. (Replace the master bushings when the ID reaches the following dimensions: Master bushing type/rotary table size wear dimension: MSS (17½". flow meter.) PM TASKS / HISTORY RECORDS 3 Minor PIPE RACKING SYSTEMS . 3 Minor Major Critical 3 Minor TUGGERS AND SHEAVES 51 Are the foundations regularly inspected by the crew as a standard PM task for obvious safety reasons. Check that the wire on all man riding winches are replaced yearly.43 Are break downs logged and are they occurring in above average time intervals.) Check the master bushings. 3 Major 3 3 CERTIFICATION RECORDS CERTIFICATION RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS.

Schedules to ensure maintenance is up to date.7 ORGANISATION WELL CONTROL 12. ANNULAR PREVENTER. 2 Check the planned maintenance files for maintenance history. ANNULAR BOP. 7 3 3 3 3 3 3 4 Major Minor Minor Minor Minor Major Recommendations to be made regarding the general circumstances regarding this subject. CAMERON TYPE D 1 Were the packer and donut last removed for inspection within the previous year.6 ORGANISATION MUD SYSTEM 12. PM TASKS / HISTORY RECORDS PM TASKS HISTORY RECORDS PM TASKS 3 Minor 3 3 3 3 3 3 Major Minor Minor Major Minor Minor Check if drill string related failures have been occurring. 4 12. 62 63 64 65 Check if the corrosion rate has been monitored properly. (Last well and before) DRILLING SUBS 66 Check the inspection program for the drilling subs and the previous inspection records. 67 Check that the inspection has been carried out by a recognized company. 6 Check the PM tasks used on this system and records. 71 72 Check when the high pressure lines were last pressure tested. 4 Check the certification of the cement hose.7. 61 Check that the inspection is carried out by a recognized company. Minor Minor 8 Recommendations to be made regarding structural improvement to this subject. 4 Minor Minor 74 Recommendations to be made regarding structural improvement to this subject. Check that the deficiencies found during the previous inspection have been repaired/replaced. Check for valid wall thickness inspection reports of the oil and gas lines. 4 12. SHAFFER 2 Was the packer removed for inspection within the previous year. DRILL STRING 60 Check inspection program of the drill string and the latest inspection records (6 monthly).6. HYDRIL TYPE GL 3 Major 3 Major . STANDPIPE MANIFOLD AND ROTARY HOSES 3 Check the certification of the rotary hoses. BULK AIR SYSTEM AND TANKS 5 Check calibration reports of the bulk weighing system. Check if good records are kept. WELL TESTING EQUIPMENT 70 Check when the burner booms were last inspected.1 PM ON MUD SYSTEM MUD PUMPS 1 Check the planned maint.59 Check the maintenance files for recent repairs and problems.1 PM ON WELL CONTROL EQUIPMENT ANNULAR TYPE PREVENTERS ANNULAR PREVENTER. 68 Check that the deficiencies found during the last inspection have been repaired/ replaced? FISHING TOOLS 69 Check the inspection programme for the fishing tools. (Recommend that previous inspection report is not older then 1 year maximum) HISTORY RECORDS HISTORY RECORDS PM TASKS HISTORY RECORDS HISTORY RECORDS PM TASKS HISTORY RECORDS HISTORY RECORDS PM TASKS / HISTORY RECORDS 3 3 3 Major Minor Major 3 3 3 3 Minor Major Major Major 73 Recommendations to be made regarding the general circumstances regarding this subject.

2 Check the oil consumption rate in the log-book. 22/7/94 Cameron EB 595 D.4.3 Was the packer removed for inspection within the previous year. 6 Check the PM that the engines are overhauled when past 20.1.hrs.** 3 Are lube oil samples taken.000 run.4.5 3 Critical 14 3 Major 15 Recommendations to be made regarding the general circumstances regarding this subject. analised and are results reported back to the rig? 4 Check and inspect foundation bolts for any damage or improper torque.1. 6 When were all kill and choke lines ultra-sonically checked for wall thickness especially in the bends? Does rig have documentation to show when lead targets were last changed ? CHOKE MANIFOLD 7 Check the planned maintenance and the testing procedure of the manifold. Others +/.9.1 PM ON ENGINE ROOM EQUIPMENT DIESEL ENGINES 1 Check that scheduled cleaning of the turbo charger is part of the weekly routines. (E9) turbo charged 1 gallon / hr. 22/7/94 3 Minor 3 3 Major Major 3 3 Major Major API Spec 16D 3.3 API RP 53 chapter 12.). 4 12. 9 If bolt torque is not monitored and recorded then they should be MPI'ed prior to installation. ** 7 Check if a major overhaul has been expected/planned in the first 6 months. (The pressure setting is normally 3. and is it part of the PM routine? PM TASKS HISTORY RECORDS HISTORY RECORDS HISTORY RECORDS PM TASKS HISTORY RECORDS PM TASKS HISTORY RECORDS PM TASKS. 3 3 3 3 Major Major Major Major GATE VALVES (BOP Mounted) 4 Are these valves disassembled at least once every 3 years for an internal inspection and full servicing? 5 Have all hub connections been re-torqued since the first pressure test after installation. 9 Is the coolant inhibitor concentration checked. 5 Check that the PM system is up-to-date. The precharge pressure on each accumulator bottle should be measured prior to each BOP stack installation on each well and adjusted if necessary. 8 Check the PMS history for last inspection of turbo chargers. 13 Verify whether the accumulator bottles have ever been hydrostatically tested.3. preferably every ten years the bottles should be tested in a qualified machine shop to 1. 4 Minor Minor 16 Recommendations to be made regarding structural improvement to this subject.2. API Spec 16D 3.) Accumulator precharge. Cameron EB 595 D.2.300 psi) (We recommend to repeat this test 2 yearly). CAMERON STYLE HUB CLAMPS 8 Replace bolts and nuts after every 25 make-up and break-out cycles. HISTORY RECORDS 3 3 3 3 3 3 3 3 3 Major Minor Major Major Major Major Minor Major Minor .5 times the working pressure. BOP HANDLING EQUIPMENT 10 Ensure the crane/beams/blocks was load tested recently (5 tons above SWL) 11 Check the certification of the wire ropes and how long they have been installed. tags with the test date and test pressure are to be installed.9 ORGANISATION ENGINE ROOM 12. (New bottles should have ASME U1A certificates.9 gallon / 24 hrs.2. EMD 16 cyl. 3 Critical ASME Section VIII Division 1. HYDRAULIC BOP CONTROL AND ACCUMMULATOR UNIT 12 The relief valves should be tested.1. (API Spec 16D 2.

2 yr. API RP 7C-11F HISTORY RECORDS PM TASKS. 3 PHASE 5 Check PMS history files that programmes have been carried out on "due times" and for last megger readings. Date last reading: ____________________ . TRANSFORMER. for last megger readings and break downs. Check that a brake cooling water treatment being used? 3 3 3 3 Major Major Minor Major GENERATOR: AC 3 PHASE 4 Check PMS history files that programmes have been carried out on "due dates" for last megger readings and break downs. HISTORY RECORDS.10. Check when was the Elmagco brake was last disassembled and the bearings replaced. 17 Check PMS files for history of maintenance test running and megger readings. HISTORY RECORDS PM TASKS. When were they last inspected? Have the pressure vessel relief valves been tested. AC MOTORS 7 Check PMS history files that programmes have been carried out on " due times". 4 12. Is the emergency source of power including any associated circuits regularly tested by rig personnel and is such testing logged for record? 3 3 Major Minor 15 3 Minor EMERGENCY POWER SUPPLY 16 Provisions should be made for testing of the complete emergency system. Date last reading: ___________________ . (Max.10 ORGANISATION ELECTRICAL 12. 4 Minor Minor 22 Recommendations to be made regarding structural improvement to this subject.) 12 Check cooling water treatment. DC MOTORS (INCLUDING PROPULSION MOTORS) 6 Check PMS history files that programmes have been carried out on " due times". CERTIFICATE 3 Major 3 3 3 Critical Major Critical 21 Recommendations to be made regarding the general circumstances regarding this subject.1 PM ON ELECTRICAL EQUIPMENT ELMAGCO BRAKE 1 2 3 Check PM history files for repeating failures. recertified within the previous 2 years? 3 Major HISTORY RECORDS HISTORY RECORDS HISTORY RECORDS HISTORY RECORDS. Note: the generators to be megger tested for ModuSpec. AIR COMPRESSOR 18 Check safety valves. When where they last tested? 19 20 Check the air vessels. API RP 62 (2. API RP 62 (2.) A preventive maintenance programme for the emergency power system should be in place with records available covering at least the 3 previous years.6. 3 Major 3 Major 3 Major . Date of last lubrication oil change. HISTORY RECORDS. 2 yr. This includes a weekly test of the automatic starting arrangements by interrupting the normal supply of power to the emergency bus. for last megger readings and break downs. 3 3 Minor Minor 13 14 Check generator main bearing.6) 3 Major EMERGENCY GENERATOR SET (IF APPLICABLE) 11 Check the date of last lubrication oil change. ** (EMD) HISTORY RECORDS HISTORY RECORDS PM TASKS.10 Check the records and spot check if the top piston rings land clearance is within tolerance. (Max. Date last reading: ___________________ .1) weekly PM TASKS.

Every 20 years if the are externally andFOAM) checked for FIXED cylinders FIRE EXTINGUISHER SYSTEMSexamined (WATER AND 6 7 Check that the fire monitors are regular tested/checked/maintained. including the numerical measurements.) and are the results recorded in the PM history files. Electrical Earthing and Bonding 16 How often is the earthing bonding tested? Check records. etc.or are damaged. Are PM records up-date Last date of inspection: Next 3 3 3 3 3 Major Major Minor Major HALON/CO2 SYSTEM FOR FIRE CONTROL 4 Check when the equipment was last fully serviced by a certified independent company. Are satisfactory operating and maintenance instructions available. 4 12. When were the gas cylinders last hydrostatically tested according the following: Every 10 years unless: . . Accepted frequencies are 4 yearly BREATHING APPARATUS 11 Check the PM system for the breathing apparatus. Are regular maintenance checks conducted on electrical equipment located in hazardous areas with regards to corrosion and to ensure the integrity of the flame path? Are type of survey and dates when carried out recorded. heaters. 3 3 3 Major Critical Check when the various fire extinguishers were last pressure tested. (if applicable) FLAMMABLE GAS DETECTION 10 Critic al Minor 3 . 18 Minor Minor 3 4 Minor Minor Minor Recommendations to be made regarding structural improvement to this subject. 17 Recommendations to be made regarding the general circumstances regarding this subject.ELECTRICAL EQUIPMENT Electrical Equipment 9 Ensure that all equipment permanently placed in hazardous areas is recorded in the PM system and check that regular PM tasks are performed and recorded.or showing loss of pressure.1 PM ON SAFETY EQUIPMENT AUTOMATIC FIRE DETECTION SYSTEM 1 2 3 Check PM history files for repeating failures. motors. 3 Major 3 Minor 3 Critical 11 3 Minor 12 13 14 3 3 3 3 Minor Minor Have sample checks been made of equipment earth bonding conductors to verify the earth continuity path? 15 Are comments on the survey and outstanding items requiring specified attention during the next survey. Check PMS history files that the fire pump and hoses are regular tested/checked.11 ORGANISATION SAFETY 12. Are the results logged. Check that all extinguihers are regularly checked by the crew (weekly/monthly) and that records are available. or are showing signs of corrosion. generators. . ELECTRICAL SAFETY (*) HAZARDOUS ZONES . 5 Major 3 3 Major Major PORTABLE EXTINGUISHERS & FIRE FIGHTING EQUIPMENT 8 9 Check last inspection/hydrostatic test date.GENERAL ITEMS 8 Check if current injection test is carried out within the last 5 years. 10 Are regular insulation tests conducted on all equipment and systems (cables.11.the cylinders have been discharged. switchgear.

3 Critical .12 Check PM records that the gas detection system is regularly tested/calibrated.

: 008-2003-0019-LR-L Revision September 2002 LR-008 L date: Serial No.11 Derrick 13.1 Drawworks 13.4 Air Compressors PAGE No.1.5 Kelly Spinner 13.12 Casing stabbing Board 13.2.3.3 Gate Valves 13.LAND RIG DRILLING UNIT INDEX: SPARE PARTS No.5 Remotely Operated Choke 13.2.6 Kelly and Kelly Drive Bushing 13.2 Rotary Table 13.9 Standpipe Manifold 13.1.2.1 Ram Type Preventers 13.7 Crown Block 13.2.2.3.20 Power Tong 13.2 Emergency Generator Set 13.7 Centrifuge 13.2.8 Travelling Block 13.: 008-2003-0019-LR-L Revision September 2002 LR-008 L date: 13.1.8 Mud Agitators 13.6 BOP Handling System 13.3.1.19 Pipe Racking System 13.1.1.2 Shale Shakers 13.5 Desander 13.1.4 Swivel 13.1.5.6 Degasser 13.17 Pipe Handling Equipment 13.1.15 Pipe Spinning Wrench 13.5.1.1.7 BOP Control Unit 13.14 Survey line 13.1.: Serial No.1.3 Mud Cleaner 13.: DESCRIPTION: 13.5.1 DRILLING 13.1.9 Hook 13.10 Drilling Instrumentation 13.3.18 Iron Roughneck 13.2.9 Diverter System POWER PLANT 13.1 Mud Pumps 13.3.4 Choke and Kill Manifold 13.2 MUD SYSTEM 13.1.3.5 .4 Desilter 13.10 Bulk Air System and Tanks 13.16 Ezy-Torq 13.1.1.3 WELL CONTROL EQUIPMENT 13.2.2 Annular Preventers 13.3.1.3 Top Drive 13.13 Tuggers and Sheaves 13.3.2.1.1.2.1 Main Engines 13.

7.5.2 Rotary Table Coupling between table and transmission Rpm meter Recommended parts 13.1 Elmagco Brake 13.4 Portable Extinguishers 13.7.7 Refrigerating and Air-Conditioning 13.6 Cranes/Forklift 13.7.6.1.4 DC Motors 13.12 Drilling Safety equipment 13.7.5 Fire Fighting Equipment 13.: 008-2003-0019-LR-L Revision September 2002 LR-008 L date: 1 2 3 4 Satisfactory Unsatisfactory Not inspected Not applicable Revision date: Comments and recorded values September 2002 LR-008 L Standards Res. SN. and instructions Crit.6.13.5.10 Gas Detection System 13.6 General Items SAFETY 13.7.6.6 ELECTRICAL 13.7.6.3 Top Drive IBOP valve Repair kit IBOP valve 3 3 3 3 3 3 3 3 3 3 4 3 3 4 3 3 Major Major Major Major Major Major Major Major Major Minor Major Major Major Major Major Major . Instructions 13.6.1.7.1.5 AC Motors 13.2 Generators 13.9 BA Sets 13.3 Main Fire Water Extinguishing System 13.1 Automatic Fire Detection System 13.13 First Aid and Sick Bay 13.3 Transformers 13.7.7. 008-2003-0019-LR-L No.6.15 Pollution Control 13.1 Drawworks 1 High clutch diaphragm 2 Low clutch diaphragm 3 Weight indicator load sensor diaphragm 4 Diaphragms for catheads 5 Set brake bands 6 Pads for two brake bands 7 Part for control air and air dump valves 8 Drive chains 9 Coupling DC motor/drawworks 10 Drill line kick back rollers 11 Recommended parts 12 13 14 15 16 13.16 General Safety Items 13.1 DRILLING 13.7.2 CO2 Systems 13.7 Serial No.7.7.14 Lifting and Handling 13.

1.5 Kelly Spinner Air or hydraulic motor Air or hydraulic hoses Control valve Recommended parts 13.12 Casing stabbing Board Wire rope for platform Winch or block Hydraulic controls and hose (if hydraulic operated) Recommended parts 13.13 Tuggers and Sheaves Wire ropes 3 3 3 3 3 3 3 3 3 4 3 3 3 4 3 3 3 4 3 3 3 3 4 3 3 3 4 3 3 4 4 3 3 3 3 4 3 3 4 3 3 3 4 3 Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major .1. Spare motor or available within 24 hours General parts for electronics Pressure gauges Spare main shaft or available within 24 hours Dies for pipe handler Hydraulic cylinder for pipe handler General parts for hydraulics Back-up hydraulic pump Recommended parts 13.10 Drilling Instrumentation Deadline anchor diaphragm and pins Pressure gauges Load cell tongs Fluid for load cell Recommended parts 13.1.1.1.1.1.17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Service loop on the rig or available within 24 hours.1.11 Derrick Pins Bolts Recommended parts 13.1.6 Kelly and Kelly Drive Bushing Kelly Drive bushing rollers Roller bearings Seals Recommended parts 13.7 Crown Block Sheave Bearings Seals Recommended parts 13.8 Travelling Block Bearings Seals Recommended parts 13.9 Hook Recommended parts 13.4 Swivel Wash pipe assembly Kits for wash pipe Shims Recommended parts 13.1.

1.1.2.18 Iron Roughneck Jaws Drive rollers pipe spinner Hydraulic hoses Clamping cylinder Recommended parts 13.20 Power Tong General parts Recommended parts 3 3 3 4 4 3 3 3 4 3 3 4 3 3 3 4 3 3 3 3 4 3 3 3 4 3 4 Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major 13.1 Mud Pumps 1 Liners and pistons to operators specified sizes 2 Piston seals 3 Valves.1. seats.1.2 Shale Shakers Screens Tension bolts Rubber goods 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major .16 Ezy-Torq Hydraulic hoses Pulling cable Recommended parts 13.1.2.17 Pipe Handling Equipment Tong dies Tong parts Pins Recommended parts 13.14 Survey line Recommended parts 13.2 MUD SYSTEM 13.1.15 Pipe Spinning Wrench Spare pipe spinner (On rigs without an Iron Roughneck) Rollers Hydraulic hoses Recommended parts 13.19 Pipe Racking System Spare hydraulic pump Hydraulic hose Rotatings heads and fingers Recommended parts 13.1.springs and seals 4 Liner wear plate including "O" ring 5 Crosshead extension rod (pony rod) 6 Piston rods 7 Intermediate rod 8 Clamps (sets) 9 Drive chains or belts 10 Bladder pulsation damper 11 Fluid end modules 12 Parts for safety relief valves 13 Valve Caps 14 Recommended parts 15 16 17 13.61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 Operator handle Spring for handle General parts Recommended parts 13.

2.5 Desander Cones Clamps Recommended parts 13.7 Centrifuge Recommended parts 13.9 Standpipe Manifold Valve overhaul kits Complete valve of each type Pressure gauge Recommended parts 13.2.2.3 Mud Cleaner Cones Clamps Recommended parts 13.6 Degasser Vacuum compressor Parts for compressor Three way valve Recommended parts 13.4 Desilter Cones Clamps Recommended parts 13.2.8 Centrifugal pumps Impellers Shafts Wear plates Bearings Shaft packing Housing or complete pump Pedestal Coupling pump/electric motor Butterfly valves complete Seats for butterfly valves Spades for butterfly valves Recommended parts 13.10 Bulk Air System and Tanks Butterfly valves complete Parts for butterfly valves Pressure gauge Safety relief valve Weight sensor Gasket for manhole Fluffers Spare reducing valve 3 4 3 3 4 3 3 4 3 3 4 3 3 3 4 4 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 4 3 3 3 4 3 3 3 3 3 3 3 3 Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major .8 Mud Agitators Bearings for gear box Coupling gear box electric motor Shaft seals Paddle Recommended parts 13.2.2.2.2.2.18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 Vibrator motor Recommended parts 13.

b API RP 53 (1997) section 8.4.2 Annular Preventers Element API RP 53 (1997) API RP 53 (1997) API RP 53 (1997) section 6.3 WELL CONTROL 13. o-rings. maintained and readily available as a recommended spare part for the service intended. API RP 53 (1997) section 8.e 3 3 3 3 3 4 4 4 3 Major Major Major Major Major Major Major Major Major 12 Set rubber seals 3 Major 13 14 15 16 17 18 Recommended parts 13. Recommended parts 13.packing.ad 3 Major 2 Complete set of bonnet seals for each size and type of ram BOP being used 3 Major 3 4 5 6 7 8 9 10 11 Set rubber seals for operators Ram blocks reguired by operators specification Ring gaskets Control hoses Operator Plastic packing for BOP secondary seals Ring gaskets to fit end connection.5.1 Ram Type Preventers 1 Complete set of ram rubber for each size and type of ram BOP being used API RP 53 (1997) section 6.f API RP 53 (1997) section 8.c 3 3 Major 4 Major 4 Major .4.4.3.63 64 Parts for remote operation of the valves Recommended parts 3 4 Minor Major 13. disc assemblies and wear sleeves. inserts.ad API RP 53 (1997) section 6.a API RP 53 (1997) section 6.3.3. 19 20 4 Major Major 21 Valve of each type installed 22 Choke or kill hose 23 Parts for manually adjustable chokes such as flow tips.e API RP 53 (1997) section 6. gaskets.5.5.4 Choke and Kill Manifold Overhaul kit for each valve size and type installed.3.4.f 4 3 3 3 4 4 Major Major Major Major Major Major A flexible choke or kill line (if in use) should be carefully stored. Recommended parts 13.4.3 Gate Valves Overhaul kit for each type of gate valve Complete valve Seals kit for hydraulic operated valves BX-rings API RP 53 (1997) API RP 53 (1997) API RP 53 (1997) API RP 53 (1997) section 6.4.

9 Diverter System Recommended parts ENGINE ROOM 13.3. 25 Miscellaneaous such as hoses.5 Remotely Operated Choke Seat Disc Seal kit Position indicator Parts for remote panel Recommended parts 13.3.5.5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Recommended parts 13.5.3.6 BOP Handling System Hoses Wire rope Recommended parts 13.2 Emergency Generator Set Governor Fuel injectors 4 3 3 3 3 3 4 3 3 4 3 3 3 3 3 3 3 3 4 4 Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major .7 BOP Control Unit Overhaul kit triplex pump Overhaul kit air pump Overhaul kit for each type of regulator Parts for Ashcroft pneumatic hydraulic transmitters Bladders for accumulator bottles Gauges Relief valve Parts for remote panel Recommended parts 13.5.etc.3. tubing.d API RP 53 (1997) section 8.1 Main Engines Governor Fuel injectors Turbo charger Start motor Overhaul kit start motor Air filter elements Fuel filter elements Lubrication filter elements Heads Liners Pistons Water pump Lubricating pump Fuel pump Gauges V-belts Radiator Recommended parts 13. API RP 53 (1997) section 8. gauges.5.24 Parts for the remote controlled chokes.e 4 Major 4 Major 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 13.

6 1 2 3 4 5 6 7 8 9 10 11 Turbo charger Start motor Overhaul kit start motor Air filter elements Fuel filter elements Lubrication filter elements Heads Liners Pistons Water pump Lubricating pump Fuel pump Gauges V-belts Recommended parts 13.7 Refrigerating and Air-Conditioning Compressor for AC Compressor for refrigerating plant AC units for camp Freon Ventilator/motors Recommended parts ELECTRICAL 13.5.6.6.2 Generators Brushes Diodes Controls Meters Breaker Slip ring Recommended parts 13.5.6 Cranes/Fork lift Hydraulic hoses Air filter Lubrication filters Fuel filters Wire rope Battery Controls Recommended parts 13.3 Transformers 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3 3 4 3 3 3 3 3 3 3 4 3 3 3 3 3 4 Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major 3 3 3 4 3 3 3 3 3 3 4 Major Major Major Major Major Major Major Major Major Major Major .4 Air Compressors Valve overhaul kit Set bearings Pistons Liners Air supply valve Air filters V-belts Recommended parts 13.1 Elmagco Brake Flow switch Breather Parts for control panel Recommended parts 13.6.21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 13.5.

6.5 AC Motors Motor of each type used Recommended parts 13. heat) Sirene Fuses Recommended parts 13.7.7.12 Drilling Safety equipment Safety equipment Gloves Eye protection Ear protection Boots 3 4 3 3 3 4 3 4 3 3 3 3 3 3 Major Major Major Major Major Major Major Major Major Major Major Major Major Major 3 3 3 3 4 3 3 4 3 3 3 4 3 3 3 4 3 3 3 4 3 3 3 4 3 3 3 3 3 Major Major Major Major Major Major Major Major Major Major Major Major Major Major Minor Major Major Major Major Major Major Major Minor Major Major Major Major Major Major .6.7.4 Portable Extinguishers Extinguishers CO2 cartridges Powder Recommended parts 13.6.9 BA Sets Bottles Masks Regulator Recommended parts 13.10 Gas Detection System Control cards Detector heads Test gas Recommended parts 13.7.7.7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Breaker Recommended parts 13.1 Automatic Fire Detection System Control cards Detector heads (smoke.12 13 14 15 16 17 18 19 20 21 22 23 24 25 13.2 CO2 Systems Nozzles Sirene Recommended parts 13.7.3 Main Fire Water Extinguishing System Hoses Nozzles Sprinkler heads Recommended parts 13.4 DC Motors Brushes Heater Safety (lock out) switch Recommended parts 13.7.6 General Items AC/DC modules Main circuit breaker SCR spares Meters Batteries Fuses SAFETY 13.

14 Lifting and Handling Slings/ shackles Crane wires Drill line Recommended parts 13.16 General Safety Items Recommended parts 3 4 3 4 3 3 3 4 3 4 4 Major Major Minor Major Major Major Major Major Major Major Minor .30 31 32 33 34 35 36 37 38 39 40 Coveralls Recommended parts 13.7.7.7.13 Hospital Medicines Recommended parts 13.15 Pollution Control Dispersant Recommended parts 13.7.

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