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DOC. NO.

: RFCC-A-CV-VP-PO029-SP007

Cilacap Resid Fluid Catalytic Cracking (RFCC) Project PT. PERTAMINA (Persero)
REV. NO. : 02 PAGE NO. :1 / 12

Manufacturing Procedure Specification of Paint Epoxy Coating

PROJECT

: CILACAP RESID FLUID CATALYTIC CRACKING (RFCC) PROJECT

LOCATION OWNER CONTRACTOR PO. NO.

: PERTAMINA RU-IV, CILACAP, CENTRAL JAVA, INDONESIA : PT. PERTAMINA (PERSERO) : CONSORTIUM ADHI-GSEC : RFCC-A-CV-PO-029

REQUISITION NO. : RFCC-A-CV-RQ-029 VENDOR NAME : PT. KHI PIPE INDUSTRIES

VENDOR DOC. NO. : 042/KHI/MPS/EXC/VIII/2012

02

Issued For Final

October 24, 2014

01 0 Rev.

Re-Issued for Approval Issued for Approval Description

September 24, 2012

August 15, 2012 Date

Edi Jumialdi Prepared by

Suprapto Reviewed by

Tri Wahono Approved by

CONSORTIUM ADHI – GS E&C

: RFCC-A-CV-VP-PO029-SP007 REV. NO. : 02 PAGE :2 /12 REVISION HISTRORICAL SHEET Rev. 01 02 Page / Paragraph PAGE 2 & 3 PAGE 2 & 3 Item Description of Change INPUT/TYPE DOC NO. FOR  COVER DOCUMENT   ISSUED FOR FINAL  CONSORTIUM ADHI – GS E&C . NO.Cilacap Resid Fluid Catalytic Cracking (RFCC) Project PT. PERTAMINA (Persero) MANUFACTURING PROCEDURE SPECIFICATION OF PAINT EPOXY COATING DOC.

KHI PIPE INDUSTRIES PIPE & COATING CILEGON . PERTAMINA (Persero) : Resid Fluid Catalytic Cracking (RFCC) . Date Description Prepared by This MPS is the property of KHI and must not be handed to a third party or reproduced completely or in a part without the explicit written consent of KHI PT. 042/KHI/MPS/EXC/VIII/2012 MANUFACTURING PROCEDURE SPECIFICATION of PAINT EPOXY COATING Customer Client Project : PT. ADHI KARYA (Persero) Tbk.BANTEN .Cilacap 0 14-Aug-12 Issued for Approval TW WS AA QA Checked by AHS Prod Reviewed by For Customer Approval Remarks Rev.MPS No. : PT.

Doc. No 042/KHI/MPS/EXC/VIII/2012 1 of 9 August 14. ] Page Date Revision Section Title 1 Table Of Content Section Description Page No 1 2 3 4 5 6 7 8 9 Table of Contents Scope Manufacturing Process Code. 2012 0 MANUFACTURING PROCEDURE SPECIFICATION [ M. Standard and References Responsibilities Receiving Inspection Blasting. Primer & Coating Application Inspection and Repair Coating Stock Yard 1 2 3 4 5 6 7 8 9 Remarks: . P. S. Specifications.

No 042/KHI/MPS/EXC/VIII/2012 2 of 9 August 14. ] Page Date Revision Section Title 2 Scope This document covers “MANUFACTURING PROCEDURE SPECIFICATION” including Testing and Inspection procedure specification of application of paint epoxy on pipe external surface. Remarks: .Doc. This procedure is written with the intention of being a working instruction for shop floor personnel by detailing the standard of workmanship and acceptance criteria throughout each phase of the process. S. Pipe epoxy coating activities will be conducted at PT. P. KHI Pipe Industries Cigading Factory. 2012 0 MANUFACTURING PROCEDURE SPECIFICATION [ M.

S. 2012 0 MANUFACTURING PROCEDURE SPECIFICATION [ M. No 042/KHI/MPS/EXC/VIII/2012 3 of 9 August 14. P. ] Page Date Revision Section Title 3 Manufacturing Process Material & Pipe Receiving Inspection BLASTING Good Not Good COATING APPLICATION Not Good REPAIR Good Accept RE-INSPECTION Accept THICKNESS MEASUREMENT Good RE-COATING Not Good MARKING STOCK YARD PACKING DELIVERED Remarks: .Doc.

c. ] Page Date Revision Section Title 4 Code. S.2 : Surface Preparation Standards for Painting Steel Surface b.cleaned steel — Comparator procedure Remarks: . Standard and References The following code. 2012 0 MANUFACTURING PROCEDURE SPECIFICATION [ M. SSPC-SP10/NACE No. P. ISO 8501-1-1988 : International Organization for Standard Blast Cleaning. Specifications. ISO 8503-2 -1998 :Method for the grading of surface profile of abrasive blast. standards and reference are relevant to this document: a. No 042/KHI/MPS/EXC/VIII/2012 4 of 9 August 14.Doc. specifications.

QA Manager responsible for ensuring that the Customer’s agreed quality requirements are satisfied. S.2. ] Page Date Revision Section Title 5 Responsibilities 5. No 042/KHI/MPS/EXC/VIII/2012 5 of 9 August 14. Coating Superintendent shall be responsible for all labor and equipment necessary for the required operation. 5. Remarks: .Doc. He shall also ensure that the operations are performed in a safe manner and that the product meets the requirements specified herein.1. P.C. 2012 0 MANUFACTURING PROCEDURE SPECIFICATION [ M. inspectors inspect and control the quality of the product in accordance with this document. He shall also ensure that the Q.

2. Coating Material Receiving Inspection a. P. d. b. lamination. Only the coating materials which have been approved shall be used for coating process. arc strike. Remarks: . weld spatter. Receiving coating material shall be checked as per delivery sheet. Check. No 042/KHI/MPS/EXC/VIII/2012 6 of 9 August 14. S. pit. Pipe Receiving Inspection All pipes shall be visually examined for defect such as slag. crevice and internal ridges or welds that have not been properly scarfed.Doc. Coating material as per Customer Purchase Order. ] Page Date Revision Section Title 6 Receiving Inspection 1. sharp edge. Pipes containing these defects shall be segregated if the defects are to the extent they would reduce the coating quality. slivers. 2012 0 MANUFACTURING PROCEDURE SPECIFICATION [ M. Keep the coating material as per manufacturer specification. verify and reported every batch of coating with the following items: • • • • • • • Coating Manufacturer’s name address Product Type Batch No Quantity Certificate Date of Manufacture / expire date Packing Condition c. e. If pipes are received from other pipe manufacturer the marking shall be recorded and kept for identification and the bevel end protector shall be kept and installed later after coating application has finished. porosity.

No 042/KHI/MPS/EXC/VIII/2012 7 of 9 August 14. The roughness profile depth shall be checked using a calibrated Elcometer roughness gauge or Keane-Tator profile comparator. when painting is being done or coating is drying and curing in adjacent areas. and the lighting is poor and equipment is in improper working condition. Blasting shall not be commenced when humidity is greater than 85% or surface temperature shall not less 3°C above dew point. Remarks: . at night. S. if any shall be removed by heating using a gas burner or a hot air blower. work in outside when it rain. ¾ ¾ ¾ ¾ ¾ ¾ ¾ Coating Application ¾ Epoxy coating which is applied shall be use High Build Epoxy Coating or as per PO. All moisture. if any shall be removed by heating using a gas burner or a hot air blower. any visible moisture is on the surface. Primer & Coating Application Blasting ¾ Before blasting the pipe surface shall be cleaned to remove dirt or grease. The finishing surface of blasting shall be Sa 2 ½ or SSPC SP-10 It is compared to the pictorial standard. ] Page Date Revision Section Title 7 Blasting. All traces of oil and grease shall be brushed and wiped off using detergent/water cleaning (Aqueous solutions of household detergent) and a clean cloth. All moisture. The roughness value shall be 30 . lamination and surface defect which are not remove during blasting shall be edges smoothed or rendered flush or removed by grinding and re-blast. ¾ Coating thickness as follows: 1st coat : minimum 50 microns with Zinc Rich Epoxy 2nd coat : minimum 200 microns with coal tar epoxy 3rd coat : minimum 200 microns with coal tar epoxy Total coating thickness is 450 microns ¾ The pipe surface temperature shall always be minimum of 3°C above dew point. sliver. the abrasive is wet. Any pipe which has been blasted but not primed and then wet by rain moisture shall be re-blasted. 2012 0 MANUFACTURING PROCEDURE SPECIFICATION [ M.80 microns as per ISO 8503-2. Every pipe is blasted to meet Sa 2 ½ standard by grit blasting. scale. P. sand blasting or abrasive blasting.Doc. Weld spatter.

¾ Adhesion test shall be conducted at first day application as per ASTM D4541 Repair of Coating ¾ Degrease if necessary.Doc. ¾ Clean and apply at least 2 touch up coats with appropriate epoxy coating. ¾ Feather back the adjacent coating to minimum 20 mm and firm edge by sanding disc.5 and sweep blast the others if over coating time has exceeded. ¾ DFT shall be checked as per SSPC-PA2 Standard. 2012 0 MANUFACTURING PROCEDURE SPECIFICATION [ M. P. ¾ Specified Nominal Coating Thickness is 450 micron. Dew Point) before and any change of weather condition during surface preparation. S. ¾ DFT measurement shall be performed on every coat and reported. ¾ Visual surface cleanliness shall be checked as per ISO 8501 and spot checks for dust level as per ISO 8502-3. ¾ Spot blast and clean the damage area back to with SA 2. Remarks: . ¾ The surface preparation and surface profile shall be evaluate and reported at the beginning of each production shift. No 042/KHI/MPS/EXC/VIII/2012 8 of 9 August 14. ] Page Date Revision Section Title 8 Inspection and Repair Coating Inspection Procedure ¾ Report the ambient condition (Humidity. ¾ Visual Inspection of finish every coat shall be performed and reported.

No 042/KHI/MPS/EXC/VIII/2012 9 of 9 August 14. Pipes with difference wall thickness shall be stacked at separate locations. Pipes shall be picked up clear of the ground on deck of the barge and moved bodily. 2. Remarks: . ground. ] Page Date Revision Section Title 9 Stock Yard A. Pipes shall not be rolled on a surface that can damage the pipe. As alternative for coated pipe. 6. Pipes shall not be dropped 4. Pipe storage : The pipe shall be stored under which do not have any effect detrimentally to its performance characteristic. Pipes shall be stockpiled on a horizontal surface. Soft dunnage or rubber shall be used to support the bottom layer and to eliminate contact of the coated pipe with any metallic surface. and not dragged over the ground of the barge deck. 4. Storage area shall be well drained and free from any materials which may damage the pipe coating. 5. 1. sufficient strength of nylon sling can also be used. P. 3. 2012 0 MANUFACTURING PROCEDURE SPECIFICATION [ M. Pipes shall be raised or lowered to or from stock pile. B. Handling : Pipe shall be handled in a manner to prevent damage to pipe walls beveled ends and coatings. barge or truck by end hooks inserted in the ends of the pipe and carried by a wire rope with spreader bar between the lines. Padding shall be provided when loading for transfer to any location. 2. S. 1. The pipes shall be stacked with maximum 2 tiers during storage. They may be stockpiled in a pyramidal shape. 3.Doc. Pipe shall not be subjected to jars or impact.