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TITLE

:
SUBIC DRYDOCK CORPORATION

QC WORK INSTRUCTIONS

(MAGNETIC PARTICLE TEST)

DOC. No.: QCI-206 Revision No.: 0 Issue No.: 1

TEST MEMORANDUM
Ref. No. : SB - 001/TM-53

Vessel Name Main/Sub Code System / Component Location of Test Type of Test 1.0 PURPOSE:

: : : : : Magnetic Particle Test

The purpose of this test memo is to provide specific instruction conducting Magnetic Particle Testing in ferromagnetic materials. This test memo describes testing techniques, evaluation of indications for welded, cast and forged materials. This procedure provides information required to perform the test for detecting surface and near-surface discontinuities. 2.0 SCOPE: The scope of this procedure covers all on-board and in-service repair, as required. This procedure also applies to mandatory testing as specified by Customer or Ship’s Class Surveyor.

3.0 TEST EQUIPMENT/CHEMICALS: - Magnetic particle white contrast paint - Magnetic particle suspension bath - Magnetic yoke (reticulated legs) - Field indicator - Lighting fixture (if required) - Caliper / steel rule 4.0 SAFETY PRECAUTIONS: It is the responsibility of the personnel to comply with appropriate safety and health practices on the test area. Keep test area clear and safe. Ensure that no any worker inside the tank/compartment to be test. Wear proper PPE i.e., hard hat, fall protection harness, goggles, etc.

Effectivity Date:
April 01, 2011

Page No.:
Page 1 of 3

1.2 Cleaning by grit blasting or immersion of part in hot water may be accomplished. White contrast paint shall be sprayed in such a manner to ensure 100% coverage of the affected area to undergo examination.1 Pre-Cleaning : Prior to actual testing.0 TEST PROCEDURE: 5. This may be accomplished manually using spray type solvent cleaner or alcohol and clean rags. .A “‘CAUTION” statement is given to prevent damage to the equipment. 5. as applicable for the type of contaminant to be removed. Drying of the component can be accomplished using manual wipe and/or application of pressurized dry air. 5. grease.e. 5. blast media residue. each component shall be dry and free from any contaminants i. paint. solvent and alkali may be required to remove any contaminant that might interfere with the process. 2011 Page No. Wear proper PPE. No.3 Drying of Part: Drying of part is accomplished by normal evaporation. dirt. scale. The aid of filtered shop air may be used.1. . and other extraneous matter which would mask defects.2 White Contrast Paint Application: The white contrast paint may be applied by means of spraying.1 Chemical cleaning processes such as detergent.1. equipment and chemical being used.3 It is essential that the component be thoroughly clean and dry.: 1 NOTICE Carefully read and obey all CAUTIONS and WARNING on this Test Memorandum..: Page 2 of 3 . 5.TITLE: SUBIC DRYDOCK CORPORATION QC WORK INSTRUCTIONS (MAGNETIC PARTICLE TEST) DOC.: QCI-206 Revision No.: 0 Issue No.A “WARNING” statement is given to prevent personal injury. Effectivity Date: April 01. lint. WARNING: Read and understand all safety precautions regarding chemical usage upon commencing on testing. as applicable. 5. 5. Refer to the description of these statement that follow.

: QCI-206 Revision No. 5. 5. 5. If residual field is greater than 3 gauss. due to smudging or careless handling. Spray ample amount of Magnetic particle suspension bath simultaneously with regards to part magnetization.0 QUALITY RECORDS: .: 1 5.5.5.TITLE: SUBIC DRYDOCK CORPORATION QC WORK INSTRUCTIONS (MAGNETIC PARTICLE TEST) DOC. When no guidance is given. 2011 Page No. magnifiers up to 10X may be used to assist in the evaluation of indication present.7 Post Cleaning: Component/part shall be post-cleaned of magnetic particle contrast paint/residue and when required. 68 or other customer approved variance.Magnetic Particle Inspection and Test Report Effectivity Date: April 01. As required. 5. repeat the demagnetization . Yoke is position on the test part and start applying magnetization then slowly pulling away the Mag. 5. No.8mm) or greater is considered relevant. corrosionprotected.6 Test Part Demagnetization: The Mag. 5. Validation of the residual field strength is accomplished with a calibrated field indicator.4 Test Part Magnetization: The Mag.2 Accept/reject criteria shall be as specified in IACS No. Yoke is position on the test part and start applying magnetization.: Page 3 of 3 . until corrected. as applicable to a particular component.8 The Magnetic Particle Test Report shall be prepared after the completion of the inspection and test. 6. 5. a linear indications that is 0.1 The inspector shall perform gauss reading and shall not exceed 3 gauss anywhere in the test part. per the applicable customer specified procedure.: 0 Issue No.6.verification procedure.030 inches (0.1 The inspector shall exercise care in handling parts to reduce non-relevant indications. Yoke to dismount against the test part.5 Test Part Evaluation: Interpretation of component shall be accomplished. and therefore shall be rejected and or rectified.

TITLE: SUBIC DRYDOCK CORPORATION QC WORK INSTRUCTIONS (MAGNETIC PARTICLE TEST) DOC.09 “Standard Guide for Magnetic Particle Testing”.68 “Guidelines for Non-destructive Examination of Hull & Machinery Steel Forgings” IACS No.: Page 4 of 3 . 2011 Page No. ASTM E709 . Effectivity Date: April 01.20 “Non-destructiveTesting of Ship Hull Steel Welds”.: 1 7. No.05 “Standard Practice for Magnetic Particle Testing”.0 REFERENCE: IACS No. ASTM E1444 .: QCI-206 Revision No.: 0 Issue No.