TOYOTA

Engine & Cooling Fuel Ignition Electrical Running gear Torque settings

MR2 CAT (SW20) 1990 to 1994
Capacities Notes & Illustrations
TOYP5002020

Automotive Technical

DATA BOOK
Engine and cooling system
Type Capacity (cm3) / number of cylinders Compression ratio / pressure Oil pressure Oil temperature Valve clearance - inlet Valve clearance - exhaust Firing order No 1 cylinder position Thermostat opening temperature Radiator cap pressure bar bar ºC mm mm

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MR2 CAT (SW20) 3S-FE DOHC 16V 1998 / 4 9.8 / ≥9.8 [2.5 to 4.9] 80 0.19 to 0.29 0.28 to 0.38 1-3-4-2 TBE 80 to 84 0.74 to 1.03 MR2 CAT (SW20) rpm rpm % ppm % % 700±50 _ 0 to 0.5 N/A ≤1200 _ _ Toyota Electronic TCCS _ _ 2.7 to 3.0 95[U]

1990 to 1994

ºC bar

Fuel system
Idle speed - manual [auto] Fast idle speed - manual [auto] CO @ idle speed [3000 rpm] - see page VI HC @ idle speed [3000 rpm] - see page VI CO2 @ idle speed [3000 rpm] - see page VI O2 @ idle speed [3000 rpm] - see page VI Carburettor / fuel injection Type / ref Main jet / needle Injection pressure Pump pressure Octane rating

1990 to 1994

bar bar RON

Ignition system
Type Ignition coil Primary resistance Ballast resistor Voltage - Tmnl 15(+) to earth Distributor Points gap (air gap) Dwell angle Condenser capacity Rotation Ignition timing - basic [static º V = Vacuum NV = No Vacuum Total ignition advance º º º Centrifugal check. º º º Vacuum range check Maximum vacuum advance Spark plugs Type Electrode gap ohms ohms V mm º (%) µF Crankshaft @ rpm Crankshaft Crankshaft Crankshaft Crankshaft Crankshaft Crankshaft @ rpm @ rpm @ rpm @ rpm @ rpm @ rpm mbar º Crankshaft

mm

MR2 CAT (SW20) 1990 to 1994 Computerized Denso 0.4 to 0.5 _ _ Toyo Denso [0.20 to 0.40] _ _ Clockwise 10 BTDC @ idle1 _ 13 to 22 BTDC @ idle _ _ Computer control _ _ Computer control _ NGK/Champion BKR5EY-A11 / RC7YCC 1.10 MR2 CAT (SW20) 1990 to 1994

Electrical system
Battery V / CC / RC Alternator voltage / full load current / engine rpm Starter motor current / voltage - cranking A/V Starter motor current / voltage - locked A/V

12 / 60Ah 13.9 to 15.1 / 70, 80 / 3000 90 / 11.5 (no load) _ MR2 CAT (SW20) 1990 to 1994

Running gear
Brakes Front (min. friction material thickness) Rear (min. friction material thickness) Tyres Saloon Estate / Van Pressure - front / rear - Saloon Pressure - front / rear - Estate / Van Front suspension / wheel alignment Toe-in (+) / Toe-out (–) Camber Castor King pin inclination Rear suspension / wheel alignment Toe-in (+) / Toe-out (–) Camber mm mm Size Size bar bar mm [º]

1.0 1.0 195/60x14: 205/60x14 _ 1.8 / 2.2 _ +1.0±2.0 -50’±45’ +2°45’±30’ +13°30’±30’ +5.0±1.0 -1°25’±30’ MR2 CAT (SW20) 1990 to 1994

mm [º]

Torque wrench settings
Cylinder head - stage Cylinder head - stage Cylinder head - stage Cylinder head - stage Big-end bearings Main bearings Clutch cover Flywheel [driveplate] Front hubs Rear hubs Wheel nuts / bolts Spark plugs 1 2 3 4 Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm

20 47 + 90° _ 53 59 19 88 [83] 123 206 103 39 MR2 CAT (SW20) 4.2 2.6 3.4 WT 13.6 55 1990 to 1994

Capacities
Engine oil & filter Gearbox - 4-speed [5-speed] Automatic transmission - refill Final drive Cooling system Fuel tank litres litres litres litres litres litres

Notes and Illustrations
1

Terminals TE1 & E1 shorted

1: Idle speed

2: CO / Mixture

1998 cm3

1998 cm3, 3S-FE

EFi, 3S-FE

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