Surge Arresters

Indonesia. Operations commenced in 1980 with the manufacture of Medium Voltage Switchgear. engaged in manufacture of EHV Transformers.India. Ireland. Belgium. To further augment its position in the Transmission & Distribution sector. which was relocated from Kanjur Mumbai Works. Crompton Greaves already possesses the distinction of producing world-class. The acquisition has given CROMPTON GREAVES access to new technologies – 765kV transformers.32. EHV Instrument Transformer. Canada. CROMPTON GREAVES has recently acquired two Hungarian companies.mtrs. Hungary. International business today accounts for over 50% of the sales. CG House. . rotating machines and Ganz Transverticum. A specialised Business Unit spearheads the export thrust for in-house products as well as carefully out-sourced synergestic products for supply to Trade. plot in Nashik on the Mumbai Agra National Highway and is demarcated in four main divisions: EHV SF6 Gas Switchgear. the turnover of CROMPTON GREAVES has crossed the US$ 2 billion mark. Medium Voltage Vacuum Switchgear and Surge Arresters. GIS upto 300kV. USA. Mumbai Global Leadership Today. a leading transformer manufacturer in Europe. Crompton Greaves is well on its way to becoming a Global Leader in the field of Transmission & Distribution. making it the first truly Indian multinational. The integration process now underway will strengthen the technological capability of CROMPTON GREAVES and its subsidiaries and allow the CROMPTON GREAVES group to emerge as leader at the cutting edge of Transmission & Distribution business on a global scale. In May 2005. involved in the project business & specializing in high-end engineering & substation capabilities. Our regional establishments throughout India have factory-trained personnel to provide prompt after sales service. With this acquisition. Industry. Gas Insulated Switchgear. supporting our service personnel located at the factory.Surge Arresters Business Edge Business Edge The Switchgear Works of Crompton Greaves is located on a 1. quality products that are globally competitive. CROMPTON GREAVES acquired the entire Pauwels Group. Ganz Transelektro. With the latest acquisition. CROMPTON GREAVES has manufacturing facilities on all five continents spanning . OEMs and Power Utilities.540 sq. it has become one of the top 10 transformer manufacturers in the world.

PLATE Low power loss resulting in enhanced performance at elevated temperatures Controlled environment assembly line Ultra stable elements resulting in enhanced overvoltage protection capacity Available in Brown & ANSI-Grey Porcelains Optional Spares : BASE PLATE I I Surge Counter. Insulating Base & Support Structure. CG metal oxide Surge Arresters consist of active part.Surge Arresters Introduction Components in any power system face in service. robust construction of Arresters Extremely high non-linearity of ZnO elements Positive locking of Zinc Oxide elements AL. typically between phase and earth for three phase installations. I All CG Arresters in this Catalog are designed in line with the requirements of ANSI-IEEE Standard C62.REL.REL. which is a series of highly nonlinear ceramic resistors made essentially of Zinc Oxide. due to continuous product improvements. Generally arresters are connected across the equipment to be protected.SPACER SILICA GEL SPACER TUBE FLANGE I I I I I PR. Note : CG Ltd. reserves the right to change Design and specifications in this catalogue without notice. Fine Zinc Oxide crystals are surrounded by other metal oxides (additives).11 & IEC 60099-4. . overvoltages that arise either due to natural lightning or inevitable switching operations.PLATE FLANGE COIL SPRING HOUSING ZnO ELEMENT FRP RUBE FRP ROD Special Features I Unique doughnut construction of ZnO elements offer high energy capability. Switching Surges etc. provide uniform density and temperature distribution Shatter proof performance Simple. Introduction Surge Arrester Assembly LINE TERMINAL PR. Surge arresters are used to protect power system installations and equipment against Lightning Overvoltages.

1 Grain Structure of ZnO Block The MCOV is the maximum permissible rms value of power frequency voltage that may be applied continuously between the terminals of the arrester. Over Voltage Period (in sec) 0.24 1. 3 Various types of ZnO elements . Also. The rated voltage is used as a reference parameter for the specification of operating characteristics. Therefore an overvoltage capability based on a duration of one second is usually recommended. Barrier Cap. • Maximum Continuous Operating Voltage (MCOV) : Fig. For an effectively grounded system such faults will normally be cleared in less than one second. Higher temporary overvoltages may require higher MCOV.17 Distribution Class 2 Class 3 Class 4 Fig.37 1. C B O D Voltage A mA mA kA Current Fig.1 1 10 100 1000 TOV per unit of MCOV with prior duty 1.1 to 1.3 1.000 seconds. The minimum recommended ratings for solidly grounded systems allow for a temporary voltage rise of at least 40% over a period of one second. 2 Voltage / Current Characteristics A = Bottom linear part (ohmic region) B = nee Point (breakdown point) C = Non-linear part (uptum region) D = Upper linear part (uptum region) E = Working point (continuously applied voltage) Arrester Voltage Ratings The chart below indicates the minimum MCOV customers need to specify for an arrester as a function of system voltage. • Voltage Rating : The voltage rating of an arrester is that voltage which can be applied for a limited time after the arrester has absorbed a large amount of energy as established in the operating duty tests. The most common event causing a temporary overvoltage is a single line to ground fault.42 1. Barrier Res. • Temporary Overvoltage Capability : An arrester must be selected with a high enough voltage rating to withstand temporary overvoltages which might be caused by various occurrences on the system.Surge Arresters Basics of CG Surge Arresters Explanation of Terms Breakdown of Grain Boundary Bi O 2 3 Barrier ZnO Grain Res. the below table shows Temporary Overvoltage Capability for a time range of 0.

MCOV.Surge Arresters Basics of CG Surge Arresters • CG Arresters can be customized to meet virtually all the duty cycle voltage (Voltage Rating) & MCOV requirements. The energy absorption capability – a two shot energy discharge within one minute. Pressure relief current. Arrester Application Information CG Arresters are designed to use at altitudes of 1000 M. CG arresters can be used at an average temperature of 40°C & where daily maximum temperature does not exceed 60 degC (140° F). Arresters can be customized to meet requirements for higher altitudes. serial number. multi-stack arresters have unit name-plates indicating position of the unit in the column. Surge Counters to monitor Arrester discharges are available with built in milli-ammeters. Ultrasonic Cleaning Arrangement . All Arresters are identified with a unique serial number. Where Surge Counters is a requirement. Arrester name-plates have information on the rated voltages. it is dispatched along with the Arresters. Wherever Grading Ring is a requirement. it is supplied with suitable Insulating bases (IBs) for Arrester isolation from earth. The base mounting & Terminal options can be customized to specific needs in addition to the options provided in this Catalog. etc. signifies the switching surge capability of these arresters.

other ratings of Surge Arrester can be determined. SI) Line discharge class Pressure relief class Temporary over-voltages Creepage distance Arcing distance. NO. The tables show typical requirements from customers. Surge Arrester with different parameters can also be supplied. Energy involved Short Circuit level System over-voltages Pollution level Altitude Surge Arrester Selection Process SURGE ARRESTER PARAMETERS Rated Voltage Maximum Continuous Operating Voltage (MCOV) Rated Voltage Maximum Continuous Operating Voltage (MCOV) Rated Voltage Maximum Continuous Operating Voltage (MCOV) Residual Voltage (LI. 1 2 3 4 5 6 7 8 9 SYSTEM PARAMETERS System Voltage Maximum System Voltage System Earthing Basic Insulation levels (LI. Creepage With available Surge Arrester parameters and from appropriate table.Surge Arresters SR. SI) Line length. .

3 49.2 12.5 15.4 68.Surge Arresters Reference Standard Arrester Type & Class Rated Frequency Line Discharge Class Nominal Discharge Current Energy Handling Capability Continuous Leakage current at MCOV Hz kAp kJ / kV of Rating Resistive (Max.4 44.3 17 19.5 10.0 28.7kV – 36kV Dist.) Product Range Unique Ref.0 2.7 25.2 71.6 46.0 90.4 24.5kA 9.8 54.6 33.0 54.3 58.1 7.0 9.2 67.9 41.3 102.0 60.6 72.0 17.0 18.5 22.3 58.8 37.0 30.5 44.0 16.5 22 24.5 22.1 6 9 10 12 15 18 21 24 27 30 36 MCOV 2.0 20.0 10kA 11.11.7 90 101 106 134 Distribution Class – Normal Duty IEC 60099-4.5 89.5 5.5 120.4 24.0 11.5 80.0 19.3 49.6 35.6 35.0 85.2 71.0 60. No.0 85.7 15.9 14.2 67.7 19.9 18.0 5kA 10.) Capacitive (Max.5kA 8.0 52.0 81.0 22.5 29.2 51.2 12.5 9.7 3 4.65 8.7 90 101 106 134 H * Diagram not to scale 2.8 76. 1000 micro-sec 5 0.5 20.7kV to 36 kV Creepage distance mm 150 150 150 150 150 300 300 300 600 600 600 600 900 900 900 Overall Height (H) mm 230 230 230 230 230 300 300 300 425 425 425 425 530 530 530 Lightning Impulse RV (8/20 micro-sec) at 1.8 114.3 18.4 10. ZYPD002 ZYPD003 ZYPD004 ZYPD005 ZYPD005 ZYPD007 ZYPD008 ZYPD010 ZYPD013 ZYPD015 ZYPD017 ZYPD019 ZYPD022 ZYPD024 ZYPD029 Rated Voltage 2. Distribution class 48-62 Hz 75A. IS 3070 (Part-3) Gapless.0 76.6 4.4 14.0 94. Class SA (Normal Duty) .2 5.4 29 Steep Impulse RV at 5kA (1/ 2microsec) 11.4 39.5 micro-amps micro-amps 150 600 2.0kA 9.8 27.6 33.1 108.9 28.3 18.0 31. ANSI IEEE Std C62.5 26.0 64.55 3.8 49.0 57.0 3.3 2.0 80.4 57.2 12.

2 109 10kA 10 11 17 19 22 30 32 38.1 36.8 64.9 29.3 90.2 91.8 44. ZPR1002 ZPR1003 ZPR1004 ZPR1005 ZPR1005 ZPR1007 ZPR1008 ZPR1010 ZPR1013 ZPR1015 ZPR1017 ZPR1019 ZPR1022 ZPR1024 ZPR1029 Rated Voltage 2.5 10.5 17.1 53.7 20.6 4.1 7.9 28.4 29 Steep Impulse RV at 10kA (1/ 2microsec) 11.1 20.0kA 9.9 86 97 108 129 (Distribution Class .2 45.Heavy Duty) IEC 60099-4.3 24.5 27.2 12.55 3.4 68.6 53.1 53.8 43.) Capacitive (Max.4 89.7 15.6 58. No.9 86 97 108 129 H 2.1 54.1 57.8 72.2 71.6 80.2 12.6 45.4 68.3 2.3 107 3.7 3 4.6 54.8 43.3 10.5 22 24.1 6 9 10 12 15 18 21 24 27 30 36 MCOV 2.2 30.3 18.0 micro-amps micro-amps 250 1000 2.9 20.3 24.3 17.4 36.5 96 115 20kA 11.8 64.) Product Range Unique Ref. 2000 micro-sec 10 1.7 28.6 33.7kV to 36 kV Creepage distance mm 150 150 150 150 150 300 300 300 600 600 600 600 900 900 900 Overall Height (H) mm 230 230 230 230 230 300 300 300 425 425 425 425 530 530 530 Lightning Impulse RV (8/20 micro-sec) at 1.4 10.4 73.3 17 19.2 82.2 5.5 30. Distribution class 48-62 Hz 125A.6 35. Class SA (Heavy Duty) * Diagram not to scale . ANSI IEEE Std C62.6 33.5 77 86. IS 3070 (Part-3) Gapless.11.4 81.5 21.5 5.5 21.6 35.3 15.5 57.65 8.7 18.4 10.2 108 5kA 9.7kV – 36kV Dist.2 12.Surge Arresters Reference Standard Arrester Type & Class Rated Frequency Line Discharge Class Nominal Discharge Current Energy Handling Capability Continuous Leakage current at MCOV Hz kAp kJ / kV of Rating Resistive (Max.2 15.5 61.5 48 57.8 35.3 18.5 15.5kA 9.

4 36.1 70.7 71.) Kg-m IEC 60099-4.1 7.0 micro-amps – 400 & Capacitive (Max.5 27.65 8. IS 3070 (Part-3) Gapless.7 9.0 52.7 55.5 22 24.0 37.7 15.7 54.4 7.5 58.4 36.5 23.7kV-48kV CL–2 SA .6 90 96 104 116 139 174 184 192 213 232 255 6.7 35.4 84.5 60.1 76.0 108 116 126 140 169 211 223 253 281 305 336 7.4 80.3 90 107 114 132 141 154 171 205 257 271 283 314 342 376 5.7kV to 144kV Creepage Overall distance Height mm (H) mm 150 150 150 300 300 300 300 600 600 600 900 900 900 1050 1050 1050 1815 1815 1815 3075 3075 3625 3625 3625 3625 470 470 470 470 470 470 470 560 560 560 640 640 640 680 680 680 1160 1160 1160 1745 1745 1825 1825 1825 1825 Steep Impulse Switching Impulse Switching Impulse Lightning Impulse RV (8/20 micro-sec) at RV at10kA RV at 125A RV at 500A (1/ 2microsec) (30/60microsec) (30/60microsec) 1.5 39 42 48 57 70 76 84 98 106 115 (Class .5 45.2 12.4 74.3 17 19.6 79.8 15.2 60.5 45.2 43.9 62.7 9.5 15.2 56.Surge Arresters Reference Standard Arrester Type & Class Rated Frequency Line Discharge Class Nominal Discharge Current Pressure Relief Class Energy Handling Capability Continuous Leakage current at MCOV Cantilever strength Product Range Unique Ref.7 80.2 25.0kA 5kA 10kA 20kA 8.3 89.8 63.8 97. Station class 48-62 Hz 2 10 A / 40 4.2 32.5 25.4 29 31.8 72.8 48.5 49.7 3 6 9 10 12 15 18 21 24 27 30 36 39 45 48 54 60 72 90 96 108 120 132 144 MCOV 2.1 89.7 19.2 18.0 95.6 20.0 30.7 24.1 63.3 2.9 43.2 44.11.3 21.9 7.55 5.0 73.9 71.3 27. ANSI IEEE Std C62.7 46.0 22.4 48.1 118 126 137 153 183 229 242 275 305 332 365 8.7 92 98 107 119 143 179 189 197 219 238 262 6.4 54.1 6.4 10.8 38.4 30.3 27.0 90.5 45.4 80.6 68.9 57.4 12.0 94.0 38.8 63. ZLA2002 ZLA2003 ZLA2005 ZLA2007 ZLA2008 ZLA2010 ZLA2013 ZLA2015 ZLA2017 ZLA2019 ZLA2022 ZLA2024 ZLA2029 ZLA2031 ZLA2036 ZLA2039 ZLA2042 ZLA2048 ZLA2057 ZLA2070 ZLA2076 ZLA2084 ZLA2098 ZLA2106 ZLA2115 Rated Voltage 2.6 40.9 104 111 121 134 161 202 213 242 268 292 321 7.8 8.2 14.6 88.8 31.2 7.8 31.0 37.5kA 3.6 102.7 54.9 28.4 18.9 71.) – micro-amps – 1500 325 upto 144kV 2.2) Hz kAp kArms kJ / kV of Rating Resistive (Max.5 23.1 21.2 18.2 16.3 24.7 77.5 54.4 31.6 66.5 36. No.7 107 114 132 141 154 171 205 257 271 308 342 372 409 * Diagram not to scale Ø178 Ø178 Ø100 Ø178 Ø100 H H Ø178 Ø100 Ø100 H 90kV-144kV Class-2 SA 54kV-72kV Class-2 SA 2.9 6.4 30.0 50.2 25.2 12.0 112 119 131 145 174 218 230 261 290 315 347 7.1 63.

4 53.5 36.8 43.5 58.65 8.5 23.0 43.7 13.2 65.7 69.3 7.4 10.6 52.7 14.9 102 115 127 151 189 201 229 254 279 303 354 363 380 406 418 476 502 540 553 577 602 615 653 681 738 787 835 29.2 7.6 8. ANSI IEEE Std C62. ZLA3002 ZLA3003 ZLA3005 ZLA3007 ZLA3008 ZLA3010 ZLA3013 ZLA3015 ZLA3017 ZLA3019 ZLA3022 ZLA3024 ZLA3029 ZLA3031 ZLA3036 ZLA3039 ZLA3042 ZLA3048 ZLA3057 ZLA3070 ZLA3076 ZLA3084 ZLA3098 ZLA3106 ZLA3115 ZLA3131 ZLA3140 ZLA3144 ZLA3152 ZLA3168 ZLA3180 ZLA3190 ZLA3209 ZLA3212 ZLA3220 ZLA3230 ZLA3235 ZLA3245 ZLA3292 ZLA3303 ZLA3318 ZLA3335 Rated Voltage 2.1 51.5 54.2 73.0 20.5 36.5 39.4 78.7kV to 420 kV Creepage Overall distance Height mm (H) mm 150 150 150 300 300 300 300 600 600 600 900 900 900 1050 1050 1050 1815 1815 1815 3075 3075 3625 3625 3625 4495 4890 5000 5000 5440 6125 6125 7250 7250 7250 9065 9065 9065 9065 10500 10500 10500 13020 460 460 460 460 460 460 460 680 680 680 790 790 790 856 856 856 1090 1090 1090 1390 1390 1600 1600 1600 1600 2283 2625 2625 2535 2883 2883 3100 3100 3100 4075 4075 4075 4075 4700 4700 4700 4700 MCOV 2.2 6.0 14.9 58.5 20.0 44.3 24.0 109 115 130 144 171 214 228 259 288 316 344 402 412 432 460 474 540 569 612 627 655 683 698 740 772 837 893 947 29.0 28.4 6.5 7.9 15.55 5.4 50.5 102 110 129 136 154 171 202 253 270 307 341 374 407 475 487 510 545 561 639 673 724 741 774 807 825 876 913 990 1056 1120 25.9 29. No.6 68.1 24.1 7.2 12.3 23.9 100 117 124 140 155 184 230 245 279 310 340 370 432 443 464 495 510 581 612 658 674 704 734 750 796 830 900 960 1018 35.3 49.9 69.4 12.2 74.0 111 118 133 147 175 219 233 265 295 323 352 410 421 441 470 485 552 581 625 640 669 697 713 756 789 855 912 967 31.0 micro-amps — 400 & Capacitive (Max.4 7.2 61.1 76.3 80.3) Hz kAp kArms kJ / kV of Rating Resistive (Max.1 104 112 131 139 157 174 206 258 274 312 347 381 414 484 496 520 554 571 651 685 737 755 788 822 840 892 930 1008 1015 1076 .8 17.3 17 19.6 45.11.2 50.3 31. IS 3070 (Part-3) Gapless.3 94.7 3 6 9 10 12 15 18 21 24 27 30 36 39 45 48 54 60 72 90 96 108 120 132 144 168 172 180 192 198 228 240 258 264 276 288 294 312 360 390 396 420 (Class .3 7.5 39 42 48 57 70 76 84 98 106 115 131 140 144 152 168 180 190 209 212 220 230 235 245 292 303 318 335 Steep Impulse Switching Impulse Switching Impulse Lightning Impulse RV (8/20 micro-sec) at RV at10kA RV at 250A RV at 1kA (1/ 2microsec) (30/60microsec) (30/60microsec) 1.7 50.8 44.8 66.8 37.0 94 99 112 124 147 184 196 223 248 272 296 346 354 371 396 408 465 490 526 539 563 587 600 637 664 720 768 814 26.5 7.6 47.3 59.) micro-amps – 1500 725 2.Surge Arresters Reference Standard Arrester Type & Class Rated Frequency Line Discharge Class Nominal Discharge Current Pressure Relief Class Energy Handling Capability Continuous Leakage current at MCOV Cantilever strength Product Range Unique Ref.1 63.30 2.0 95.5 20.1 37.9 88.7 77.7 38.8 92.6 64.5 23.4 24.2 82.6 25.2 44.7 21.1 87.0 110 117 132 146 173 216 230 262 291 320 348 406 416 436 465 479 546 575 619 634 662 690 705 748 780 846 902 957 30.0 28.4 57.4 93.) Kg-m IEC 60099-4.0 87.5 6.7 62.7 27.0 8.8 6.5 22 24.7 8.8 76.0 15.2 95.6 85.5 55.8 25.9 17.7 39.0kA 5kA 10kA 20kA 8.6 8. Station class 48-62 Hz 3 10 A / 65 6.2 60.0 32.4 29 31.0 34.7 15.3 86.2 7.8 57.5 44.5kA 3.5 73.8 72.

3 diagram ] [ Class .7kV-144kV Class-3 SA 276kV-420kV Class-4 SA 168kV-264kV Class-4 SA 54kV-144kV Class-4 SA * Diagram not to scale . ANSI IEEE Std C62. No. Station class 48-62 Hz 4 20 A / 65kArms 8.11.4) Hz kAp kArms kJ / kV of Rating Resistive (Max. IS 3070 (Part-3) Gapless.) Kg-m IEC 60099-4.0 micro-amps – 400 & Capacitive (Max. ZLA4042 ZLA4048 ZLA4057 ZLA4070 ZLA4076 ZLA4084 ZLA4098 ZLA4106 ZLA4115 ZLA4131 ZLA4140 ZLA4144 ZLA4152 ZLA4168 ZLA4180 ZLA4190 ZLA4209 ZLA4212 ZLA4220 ZLA4230 ZLA4235 ZLA4245 ZLA4292 ZLA4303 ZLA4318 ZLA4335 Rated Voltage 54 60 72 90 96 108 120 132 144 168 172 180 192 198 228 240 258 264 276 288 294 312 360 390 396 420 MCOV 42 48 57 70 76 84 98 106 115 131 140 144 152 168 180 190 209 212 220 230 235 245 292 303 318 335 (Class .Surge Arresters Reference Standard Arrester Type & Class Rated Frequency Line Discharge Class Nominal Discharge Current Pressure Relief Class Energy Handling Capability Continuous Leakage current at MCOV cantilever strength Product Range Unique Ref.5kA 3.) micro-amps–1500 1000 54kV to 420 kV Creepage Overall distance Height mm (H) mm 1815 1815 1815 3075 3075 3625 3625 3625 4495 4890 5000 5000 5440 6125 6125 7250 7250 7250 9065 9065 9065 9065 10500 10500 10500 13020 1368 1368 1368 1368 1368 1630 1630 1630 1630 2623 2623 2623 2623 2623 2623 2623 2888 2888 3153 3153 3153 4710 4710 4710 4710 4710 Steep Impulse Switching Impulse Switching Impulse Lightning Impulse RV (8/20 micro-sec) at RV at20kA RV at 500A RV at 2kA (1/ 2microsec) (30/60microsec) (30/60microsec) 1.0kA 10kA 20kA 40kA 177 196 228 284 314 352 392 432 470 549 562 588 627 647 713 781 840 859 897 937 956 1015 1171 1269 1281 1371 116 128 148 186 205 229 256 282 306 358 367 383 409 422 466 510 548 561 585 611 624 662 764 828 836 895 120 133 154 193 213 238 266 293 318 372 381 398 425 438 484 530 570 582 608 635 648 688 794 860 869 930 138 153 177 222 245 274 305 337 366 428 438 458 489 504 556 609 655 670 699 730 745 791 913 989 999 1069 140 155 180 225 249 279 310 342 372 435 445 466 496 512 565 619 666 681 711 742 757 804 928 1005 1015 1086 143 158 183 229 253 283 315 348 378 442 452 473 504 521 574 629 676 692 722 754 770 817 942 1021 1032 1104 150 166 193 241 266 298 332 366 398 465 476 498 531 548 605 662 712 728 760 794 810 860 992 1075 1086 1162 168 186 216 270 298 334 372 410 446 521 533 558 595 614 677 741 797 815 851 889 907 963 1111 1204 1216 1301 [ Class .4 diagram ] Ø1090 Ø280 Ø1090 Ø860 Ø280 Ø320 Ø860 Ø280 H H H Ø320 H Ø320 276kV-420kV Class-3 SA 168kV-264kV Class-3 SA 2.

I Working Cantilever strength: 60 kg-m . Performance Rated 3 to 96kV.55kV to 81kV MCIV. I High Current-Short Duration: 100 kAp I Nominal discharge current (IEC): 10kA I Line Discharge Class (IEC): Class 2 I Minimum Energy Capability: 4. Station class arresters are used in large electric utility and industrial sub-stations to protect transformers and other substation equipments from lightning & switching surge-generated overvoltage. The ZPL2 arrester design is tested inaccordance with the latest industry standards for metal oxide arresters.94 kJ / kV MCOV I Pressure Relief Capability: 65kA rms sym.Surge Arresters CG Polymeric Housed Surge Arresters Design The new generation of polymeric housed surge arresters incorporates a superior polymeric material that is recognised by the industry. These polymeric surge arresters are suitable for both indoor & outdoor applications.4 to 110kV system line to line voltage.96kV and have the following features: I Excellent protection against the ingress of moisture I Improved cantilever strength I High fault current capability I Excellent protective characteristics I Light weight I High durability I Superior performance in the presence of contamination These Polymeric-housed surge arresters are designed to protect against overvoltage due to lightning or switching.2. The risk of damage to the housing is significantly reduced by comparison with porcelain. Our station class polymeric surge arresters are designed & tested in accordance with the IEC-60099-4 standard. 2. Handling and installation are much easier as a result. The type ZPL2 station class arresters offer the benefits of polymer housings for system voltages up to 110kV. The ZPL2 arresters are approximately 1/5 the weight of the porcelain equivalent. These surge arresters are available in the range from 3kV . Our polymeric arresters provide both excellent protective characteristics and temporary over-voltage capability. The ZPL2 arresters consistently withstand the following minimum design tests.

4 84.3 27.5 25.Polymeric Surge Arrester) Hz kAp kArms kJ / kV of Rating Resistive (Max.2 44.8 31.4 36.3 2.4 80.7 46.5 39 42 48 57 70 76 84 98 106 115 (Class .4 30.5 23.1 6.7 107 114 132 141 154 171 205 257 271 308 342 372 409 * Diagram not to scale Ø144 Ø124 Ø144 H H H Ø144 Ø124 90kV-144kV CL-2 POLY SA Ø124 Ø144 Ø124 2.2 25.2 18.2 56.8 63.0kA 5kA 10kA 20kA 8.65 8.4 31. ANSI IEEE Std C62.4 12.9 57.) Kg-m IEC 60099-4.7 55.4 54.1 63.7 71.5 15.7 15.5 58.8 15.8 31.0 micro-amps – 400 & Capacitive (Max.0 94.8 38.6 88.4 29 31.1 21.7 54. ZPL2002 ZPL2003 ZPL2005 ZPL2007 ZPL2008 ZPL2010 ZPL2013 ZPL2015 ZPL2017 ZPL2019 ZPL2022 ZPL2024 ZPL2029 ZPL2031 ZPL2036 ZPL2039 ZPL2042 ZPL2048 ZPL2057 ZPL2070 ZPL2076 ZPL2084 ZPL2098 ZPL2106 ZPL2115 Rated Voltage 2.8 63.0 112 119 131 145 174 218 230 261 290 315 347 7.9 104 111 121 134 161 202 213 242 268 292 321 7.2 12.8 97.6 79.9 71.5kA 3.7 54.4 30.7 77.0 73.4 18.0 30.1 89.5 45.7 3 6 9 10 12 15 18 21 24 27 30 36 39 45 48 54 60 72 90 96 108 120 132 144 MCOV 2.2 60.0 95.6 90 96 104 116 139 174 184 192 213 232 255 6.0 108 116 126 140 169 211 223 253 281 305 336 7.4 80.6 40.9 28.2 7.5 45.5 22 24.0 38.7 92 98 107 119 143 179 189 197 219 238 262 6.3 21.7 24.3 90 107 114 132 141 154 171 205 257 271 283 314 342 376 5.2 .6 20.7kV to 144kV Creepage Overall distance Height mm (H) mm 150 150 150 300 300 300 300 600 600 600 900 900 900 1050 1050 1050 1815 1815 1815 3075 3075 3625 3625 3625 3625 250 250 250 250 250 250 250 435 435 435 435 435 435 540 540 540 785 785 785 1155 1155 1825 1825 1825 1825 Steep Impulse Switching Impulse Switching Impulse Lightning Impulse RV (8/20 micro-sec) at RV at10kA RV at 125A RV at 500A (1/ 2microsec) (30/60microsec) (30/60microsec) 1.3 24.4 48.5 54.5 45.0 37. No.9 6.3 17 19.6 102.Surge Arresters Reference Standard Arrester Type & Class Rated Frequency Line Discharge Class Nominal Discharge Current Pressure Relief Class Energy Handling Capability Continuous Leakage current at MCOV Cantilever strength Product Range Unique Ref. Station class 48-62 Hz 2 10 A / 65 4.1 70.1 7.5 23.6 68.11.6 66.) – micro-amps – 1500 325 upto 144kV 2.8 48.0 50.5 27.1 63.9 71.5 36.1 76.0 90.7 19.4 36.2 12.8 8.8 72. IS 3070 (Part-3) Gapless.2 16.0 52.4 10.0 37.7 9.7 9.7 35.3 89.9 7.7kV-48kV CL-2 POLY SA 54-72kV CL-2 LA POLY SA .5 60.1 118 126 137 153 183 229 242 275 305 332 365 8.2 25.2 43.2 14.5 49.2 18.4 74.9 43.9 62.4 7.3 27.0 22.2 32.55 5.7 80.

4 SA 450 340 4 MOUNTING HOLE 340×340mm FOR 390kV CLASS . FOR SA MOUNTING 4 NOS. 350 275 32 4 MOUNTING HOLE 275×275mm FOR 198kV CLASS . M16×120 BOLT (FOR SA BASE MOUNTING) 337 320 250 120° 120° 3 SLOTS OF 15MM WIDTH AT PCD 290 TO 320 (FOR SA MOUNTING) 32 320 250 32 Ø14 EARTHING HOLE. NEMA / DIN LINE TERMINAL 55 100 55 CLAMP TYPE LINE TERMINAL Base plate General Arrangement BASE PLATE BASE INSULATOR (QTY. 4NOS. 4NOS. 4 NOS.3 SA 4 MOUNTING HOLE 250×250mm FOR 390kV CLASS . (FOR SA MOUNTING) 4 NOS.Surge Arresters Diagram Line Terminals General Arrangement Ø30 Ø14. 3 MOUNTING HOLE AT PCD 290~320 FOR UP TO 120kV CLASS .5/50 80 BASE INSULATOR BASE PLATE 320 250 345 Ø11 EARTHING HOLE./SA) WITH M12 STUD 55 44. M16×120 BOLT (FOR SA BASE MOUNTING) 120 32 120 ° ° Ø11 EARTHING HOLE.3 SA 4 MOUNTING HOLE 250×250mm FOR 192~216kV CLASS ./SA) WITH M12 STUD 320 250 BASE PLATE BASE INSULATOR (QTY.4 SA Ø275 * Diagram not to scale .5 HOLE 4 NOS. 75 44. Ø11 EARTHING HOLE. 2NOS. 2 NOS. Ø13 HOLE. 2 NOS. 3NOS. 2 NOS.3 SA Base plate General Arrangement for polymeric sa BASE PLATE BASE INSULATOR BASE PLATE 3 SLOT OF 14 WIDTH AT PCD 222~254 450 340 400 275 Ø14 HOLES. 4 NOS.5/50 STUD TYPE LINE TERMINAL M10×30 BOLT.

Surge Arresters ARRESTER Line Terminals General Arrangement 190 210 BASE PLATE A BASE INSULATOR CONNECTING LINK 0 1 000022 Ø220 AC m A (CREST/Ö 2) MOUNTING HOLE CUSTOMER SUPPORT STRUCTURE SURGE COUNTER GROUNDING Surge Monitor Model No. Test Lab Impulse Generator . SC 07-1 RAIN HOOD COVER General Arrangement of Accessories Surge Counter Details ACCESSORIES : Surge Arrestors may be supplied with following accessories on request : I I I Surge counter Insulating base (required in case surge counter is to be used) Cable conductor of specific length (required in case surge counter is to be used) Note : Grading rings are supplied with CG Surge Arresters for CLASS 3 & 4 and for KV rating higher than or equal to 144 KV.2000kVp * Diagram not to scale Ø163 2 3 4 5 .

MIDC.com Regd.No. Dr. Mumbai .400 030. Ambad. CG House. SA-111 (4/10/1K) / Sangam G R O U P C O M PA N Y New Zealand . Nashik .com URL : www. Office : 6th Floor. Cat. Annie Besant Road.Data subject to change Canada Iceland Kyrgyzstan Iraq Iran Dubai Nepal Bangladesh South Korea Laos Myanmar Taiwan Vietnam Thailand Philippines Malaysia Mozambique Zimbabwe Zambia Botswana South Africa Indonesia Australia Japan USA Spain Jordan Egypt France Italy Greece Syria Panama Ghana Colombia Suriname Brazil Uruguay Chile Argentina Costa Rica Mauritania Ecuador Peru Oman Benin Sudan Srilanka Nigeria Ethiopia Kenya Tanzania Crompton Greaves Limited Switchgear Complex A-3. India.sethuraman@cgglobal. Worli.422 010 India Tel : (+91) 253 2301661 to 674 Fax : (+91) 253 2381247 E-mail : govindaraj.cglonline.