Codeware, Inc.

Sarasota, FL, USA
www.codeware.com

COMPRESS Pressure Vessel Design Calculations

Item:
Vessel No:
Customer:
Contract:
Designer:
Date:

Split Stream Dearator
V-1234
Magaladon Oil Venture
C-45490-R56
John Doe
April 1, 2001

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1/93

Deficiencies Summary
Deficiencies for Heat Exchanger
Front tubesheet: Rated MDMT of -13.41 °C is warmer than the required -29 °C
Warnings Summary
Warnings for SS Inlet (N3)
The attached ASME B16.5 flange limits the nozzle MAP. (warning)
Warnings for SS Outlet (N4)
The attached ASME B16.5 flange limits the nozzle MAP. (warning)
Warnings for TS Inlet (N1)
The attached ASME B16.5 flange limits the nozzle MAWP. (warning)
The attached ASME B16.5 flange limits the nozzle MAP. (warning)
Warnings for TS Outlet (N2)
The attached ASME B16.5 flange limits the nozzle MAWP. (warning)
The attached ASME B16.5 flange limits the nozzle MAP. (warning)

ASME B16.5 / B16.47 Flange Warnings Summary
ASME B16.5 / 16.47 Flanges with Warnings
Flange

Applicable Warnings

TS Inlet (N1)

1

TS Outlet (N2)

1

SS Inlet (N3)

1

SS Outlet (N4) 1
ASME B16.5 / 16.47 Flange Warnings
No.

1

Warning

For Class 150 flanges, ASME B16.5 para. 5.4.3 recommends gaskets to be in accordance with Nonmandatory
Appendix B, Table B1, Group No. I.

2/93

Nozzle Schedule Nozzle mark Materials Service Size Nozzle Impact Norm Fine Grain Pad Impact Norm Fine Grain Flange SA-106 B Smls. Pipe No No No SA-516 70 No No No WN A105 Class 150 N3 SS Inlet NPS 2 Sch 80 (XS) DN 50 SA-106 B Smls. Pipe No No No SA-516 70 No No No WN A105 Class 150 3/93 . Pipe No No No SA-516 70 No No No WN A105 Class 150 N1 TS Inlet NPS 3 Sch 40 (Std) DN 80 N2 TS Outlet NPS 3 Sch 40 (Std) DN 80 SA-106 B Smls. Pipe No No No SA-516 70 No No No WN A105 Class 150 N4 SS Outlet NPS 2 Sch 80 (XS) DN 50 SA-106 B Smls.

27 N/A 50 9 3 Exempt Yes 9.44 Yes N3 60.49 5.27 N/A 50 9 3 Exempt Yes Yes 9. governing condition Corrosion allowance on nozzle wall 4/93 .32 5.49 5.27 N/A 50 9 3 Exempt Nozzle thickness Nozzle thickness required per UG-45/UG-16 Vessel wall thickness Required vessel wall thickness due to pressure + corrosion allowance per UG-37 Local vessel wall thickness (near opening) Area available per UG-37.9 5. governing condition Area required per UG-37.54 A2? User t (mm) Width (mm) t pad (mm) Corr (mm) A /A a r (%) Nom t (mm) Design t (mm) Yes 9.54 5.54 5.Nozzle Summary Reinforcement Pad Shell tn: Req tn: Nom t: Design t: User t: Aa: Ar: Corr: Nozzle mark OD (mm) t n (mm) Req t n (mm) A1? N1 88.44 Yes N2 88.32 5.27 N/A 50 9 3 Exempt Yes Yes 9.54 N4 60.9 5.

64 19.85 7.960 kPa @ 21.580 1.78 N/A 150 -48 Note 6 No Tube Side Flange (front) .89 Nozzle Note 8 No Pad Note 9 No Nozzle Note 8 No Pad Note 9 No TS Outlet (N2) 750 150 1.580 1.41 Note 4 No Tubes 750 150 19.580 kPa Chamber MAWP hot & corroded is 1.284.960 N/A 150 -39.66 150 -105 Note 5 No Tube Side Flange (front) 750 150 3.47 18.960 MAEP ( kPa) T MAWP ( kPa) Identifier N/A external ( °C) 150 MDMT ( °C) -39.21 24.28 N/A 150 -105 Note 3 No Tubesheet 750 150 18.11 4. 5/93 .386.65 N/A 150 -105 Note 1 No 150 5.11 °C This pressure chamber is not designed for external pressure.580 kPa @ 150 °C Chamber MAP cold & new is 1.89 MDMT Exemption Impact Tested Chamber design MDMT is -29 °C Chamber rated MDMT is -13.235.62 9.93 8.244.091.099.824.631.520.155.84 N/A 150 -105 Note 2 No 750 150 4.533.Pressure Summary Pressure Summary for Tube side chamber P T Design ( kPa) Design ( °C) Front Head 750 Straight Flange on Front Head 750 Front Channel e MAP ( kPa) 150 5.523.64 8.64 12.598.456.091.41 °C @ 1.75 N/A 150 -105 Note 7 No TS Inlet (N1) 750 150 1.21 150 -13.Flange Hub 750 150 6.155.

6/93 .100 65 3.64 8.100 N/A N/A N/A N/A N/A N/A Nozzle Note 8 No SS Inlet (N3) 1.520.62 9.56 1.75 N/A 65 -105 Note 14 No Saddle 1.100 65 5.244.960 N/A 65 -48 Nozzle Note 8 Pad Note 15 No No No Chamber design MDMT is -29 °C Chamber rated MDMT is -13.26 18.28 N/A 65 -105 Note 10 No Straight Flange on Rear Shell Head 1.93 8.100 150 18.100 65 1.960 kPa @ 21.100 kPa Chamber MAWP hot & corroded is 1.83 N/A 65 -48 Note 13 No Shell Side Flange (front) .85 7.100 65 5.456.66 12.11 °C This pressure chamber is not designed for external pressure.100 kPa @ 65 °C Chamber MAP cold & new is 1.631.657.091.21 150 -13.657.41 Note 4 No Shell 1.523.100 65 4.100 65 6.19 4.612.84 N/A 65 -105 Note 12 No Rear Shell Head 1.Flange Hub 1.66 19.155.960 N/A 65 -48 Pad Note 15 SS Outlet (N4) 1.099.Pressure Summary for Shell side chamber Identifier P T Design ( kPa) Design ( °C) MAWP ( kPa) MAP ( kPa) MAEP ( kPa) T e external ( °C) MDMT ( °C) MDMT Exemption Impact Tested Tubesheet 1.099.824.56 1.41 °C @ 1.125.65 N/A 65 -105 Note 11 No Tubes 750 150 12.100 65 1.155.21 29.100 65 1.533.598.64 150 N/A N/A No Shell Side Flange (front) 1.235.

3687) Rated MDMT of -94. Flange rating governs: 9.2395) 8.2804) 3. 10. Material is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0. Material is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0. Material is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.8 °C. Material is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0. Pad is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0. Tubesheet impact test exemption temperature from Fig UCS-66M Curve B = -13.8°C is limited to -48°C by UCS-66(b)(2) UCS-66 governing thickness = 8.11 mm 7. Pad is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.1947) 13. Straight Flange governs MDMT 12.Notes for MDMT Rating: Note # Exemption 1. Flange is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.41 °C 5.75 mm. Flange impact test exemption temperature from Fig UCS-66M Curve B = -29 °C Fig UCS-66.2385) 14. Details UCS-66 governing thickness = 16.344) 4. Bolts rated MDMT per Fig UCS-66 note (c) = -48 °C UCS-66(b)(1)(b) Bolts rated MDMT per Fig UCS-66 note (c) = -48 °C Design notes are available on the Settings Summary page.1M MDMT reduction = 65. UCS-66(b)(1)(b) has been applied.1664) 15.3441).2389). Material is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.2389) 11. UCS-66(b)(1)(b) has been applied. Straight Flange governs MDMT 2. Material is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0. (coincident ratio = 0. Material is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) 6. 7/93 .

Revision History No. 0 Date 6/18/2012 Operator Notes 20019413 New vessel created Heat Exchanger. [COMPRESS 2012 Build 7200] 8/93 .

A11 Addenda Metric Design or Rating: Minimum thickness: Design for cold shut down only: Design for lethal service (full radiography required): Design nozzles for: Corrosion weight loss: UG-23 Stress Increase: Skirt/legs stress increase: Minimum nozzle projection: Juncture calculations for α > 30 only: Preheat P-No 1 Materials > 1.00 90% of yield Required Marking .0 152. 2010 Edition.3(a).1 MDMT reduction: No UCS-68(c) MDMT reduction: No Yes Yes Yes Yes No No 9/93 .25&#34 and <= 1.Settings Summary COMPRESS 2012 Build 7200 Units: SI Datum Line Location: 0.4 mm Yes No No Hydro/Pneumatic Test Shop Hydrotest Pressure: Test liquid specific gravity: Maximum stress during test: 1. find nozzle MAWP and MAP 100% of theoretical loss 1.50" thick: UG-37(a) shell tr calculation considers longitudinal stress: Butt welds are tapered per Figure UCS-66.00 mm from right seam Design ASME Section VIII Division 1.3 times vessel MAWP 1.UG-116 Shell Side UG-116(e) Radiography: UG-116(f) Postweld heat treatment: Tube Side UG-116(e) Radiography: UG-116(f) Postweld heat treatment: RT1 None RT1 None Code Cases\Interpretations Use Code Case 2547: Apply interpretation VIII-1-83-66: Apply interpretation VIII-1-86-175: Apply interpretation VIII-1-83-115: Apply interpretation VIII-1-01-37: No UCS-66.20 1.5 mm per UG-16(b) No No Design P. Get Thickness from Pressure 1.

Yes Yes No Yes No No No 10/93 .Disallow UG-20(f) exemptions: Yes UG-22 Loadings UG-22(a) Internal or External Design Pressure : UG-22(b) Weight of the vessel and normal contents under operating or test conditions: UG-22(c) Superimposed static reactions from weight of attached equipment (external loads): UG-22(d)(2) Vessel supports such as lugs. saddles and legs: UG-22(f) Wind reactions: UG-22(f) Seismic reactions: UG-22(j) Test pressure and coincident static head acting during the test: Note: UG-22(b). skirts.(c) and (f) loads only considered when supports are present. rings.

00 Unknown Tubes SA-179 Smls.00 Internal Straight Flange on Front Head SA-234 WPB 254.83 3 1.22 3 1.51 ID 58.22 3 1.51 ID 72.769 9.9 9.51 ID 72.00 Internal Nominal t: Vessel wall nominal thickness Design t: Required vessel thickness due to governing loading + corrosion Joint E: Longitudinal seam joint efficiency * Head minimum thickness after forming Load internal: Circumferential stress due to internal pressure governs external: External pressure governs Wind: Combined longitudinal stress of pressure + weight + wind governs Seismic: Combined longitudinal stress of pressure + weight + seismic governs 11/93 .7 9.27* 4.27 4. Pipe 254.27 3.00 Internal Tubesheet SA-266 2 386 OD 67 67 22.7 9.9 9.27* 3.51 ID 58.00 Internal Straight Flange on Rear Shell Head SA-234 WPB 254.51 ID 348 9.27 4.49 0 1.18 3 1.83 3 1.00 External Shell SA-106 B Smls.51 ID 1. Pipe 254. Tube 25.Thickness Summary Component Identifier Material Diameter (mm) Length (mm) Nominal t (mm) Design t (mm) Total Corrosion (mm) Joint E Load Front Head SA-234 WPB 254.4 OD 1.8 3 1.00 Internal Rear Shell Head SA-234 WPB 254.27 3.00 Internal Front Channel SA-106 B Smls.700 2.46 6 1.77 0.

piping or other attachments.3 121.8 21.271.16 mm Vessel Capacity Shell side Capacity** (New): 71 liters Shell side Capacity** (Corroded): 75 liters Tube side Capacity** (New): 44 liters Tube side Capacity** (Corroded): 45 liters **The shell and tube capacity does not include volume of nozzle.7 70.2 1. Corroded: Vessel empty weight.1 0 0 0 0 0 0 115.1 5.45 m2 Vessel center of gravity location .7 32.9 87. New: Vessel test weight.2 0 0 0 0 0 0.2 9. New: Vessel empty weight.2 267.6 0 40.5 0 0 0 0 0 0 65.5 0.Weight Summary Weight ( kg) Contributed by Vessel Elements Component Operating Liquid Surface Area m2 Metal Metal New* Corroded* Insulation Piping Insulation Lining + Liquid Supports New Corroded New Corroded Front Head 9.from datum .29 Vessel operating weight.29 Tubesheet 60.14 Saddle 32.24 Tubesheet 0 0 0 0 0 0 0 0 0 0 Shell 22.2 14.4 21.4 21.5 6.4 23.7 42.16 * Shells with attached nozzles have weight reduced by material cut out for opening.7 Test Liquid 3. New: 435 kg Center of Gravity: 1.8 0 40.19 Rear Shell Head 0 0 0 0 0 0 0 0 0 0 TOTAL: 44.14 Front Channel 20 13.6 N/A Rear Shell Head 9. Corroded: Vessel operating weight.2 0 0 0 0 0 0 0 0 0.1 5.5 0 0 0 0 0 0 5.4 8.7 0 0 0 0 0 0 21.3¹ 0 0 0 0.9 0 0 0 0 0 0 17. New: Vessel test weight. Corroded: Vessel surface area: 372 kg 435 kg 372 kg 435 kg 550 kg 493 kg 3.88 TOTAL: 326.4 13.7 0 0 0 0 0 0 0 0 0.9 0. ¹Baffle weights are approximated.5 0 0 0 0 0 0 5.6 47.5 0.5 6.lift condition Vessel Lift Weight.3 0 0 0 0.6 17.2 Shell 106 72. Weight ( kg) Contributed by Attachments Component Nozzles & Flanges Body Flanges Tray Packed Trays Supports Beds Rings & Vertical Clips Loads 0 0 Surface Area m2 New Corroded New Corroded Front Head 0 0 0 0 0 0 0 0 Front Channel 22. 12/93 .7 22.51 Tubes 87.

058. Shop test pressure determination for Shell side chamber based on MAWP per UG-99(b) Shop hydrostatic test gauge pressure is 1.96 1 1. The field test condition has not been investigated for the Tube side chamber. The test temperature of 21.49 1 1.059.30 Tubes 2.66 1 1.30 Tube Side Flange (front) 2.11 °C (the chamber MAWP = 1.59 °C so the brittle fracture provision of UG-99(h) has been met.30 Notes: (1) Front Head limits the UG-99(b) stress ratio.08 1 1.08 4. 13/93 .08 1 1.100 kPa) The shop test is performed with the vessel in the horizontal position.08 1 1. Identifier Local test Test liquid UG-99(b) UG-99(b) pressure static head stress pressure kPa kPa ratio factor Front Head (1) 2.30 Tubesheet 2.66 5.057. and the test liquid height is assumed to the top-most flange.058.430 kPa at 21.580 kPa) The shop test is performed with the vessel in the horizontal position.08 4.30 Front Channel 2.08 4.058.08 1 1.97 3.058.08 4.08 4.11 °C is warmer than the minimum recommended temperature of 3.30 TS Outlet (N2) 2.5 1.30 TS Inlet (N1) 2.30 Straight Flange on Front Head 2.08 1 1. (2) The zero degree angular position is assumed to be up.058.055.11 °C (the chamber MAWP = 1.054 kPa at 21.Hydrostatic Test Shop test pressure determination for Tube side chamber based on MAWP per UG-99(b) Shop hydrostatic test gauge pressure is 2.

08 1 1.30 Notes: (1) Shell limits the UG-99(b) stress ratio.08 1 1.96 3.08 1 1. The field test condition has not been investigated for the Shell side chamber.30 Tubes 1.11 °C is warmer than the minimum recommended temperature of 3.49 1.96 Tubesheet 1.08 4.433.30 Shell Side Flange (front) 1.434.08 4.08 4.66 5.08 1 1. The test temperature of 21. and the test liquid height is assumed to the top-most flange.434.30 N/A 1. (2) The zero degree angular position is assumed to be up.49 1 1.30 SS Inlet (N3) 1.431.59 °C so the brittle fracture provision of UG-99(h) has been met.08 4.30 Straight Flange on Rear Shell Head 1.434.08 4.434.Identifier Local test Test liquid UG-99(b) UG-99(b) pressure static head stress pressure kPa kPa ratio factor Shell (1) 1.66 1 1.434.30 Rear Shell Head 1.08 1 1.30 SS Outlet (N4) 1. 14/93 .435.

769 1.2 N/A - Tube Side Flange (front) 1.51 Front Channel Right - 1.302.383.361.31 N/A Straight Flange on Front Head Left - 2.912.912.6 N/A Shell Left - 1.51 Straight Flange on Rear Shell Head Right - -58.51 - 1/3 depth of Rear Shell Head -80.4 491.6 N/A Note For main components.912.7 1.1 491.51 Front Channel Left - 2.954.Vacuum Summary Component Line of Support Elevation Length above Datum (mm) Le (mm) Front Head - 2.51 Shell Right - 0 1.51 Tubesheet - 1.891.434 N/A - 1/3 depth of Front Head 2.4 491.51 Straight Flange on Front Head Right - 2.831.8 N/A - Shell Side Flange (front) 1.51 Straight Flange on Rear Shell Head Left - 0 1.900.4 491.912. the listed value of 'Le' is the largest unsupported length for the component.91 N/A Rear Shell Head - -131.302. 15/93 .

60*750) + 3 = 3.7 liters corr = 18.11 °C) UG-27(c)(1) P = S*E*t / (R + 0.0. 10.Front Channel ASME Section VIII Division 1.000*1.60*P) + Corrosion = 750*130. ln.60*8.18 mm.Full UW-11(a) Type 1 Right circumferential joint . Hs = 416. (at 21.523.7 kg Capacity New = 17.00 .28 kPa 16/93 .0.25 / (118.55 liters ID = 254.11 / (130.60*5.27 mm Design thickness.000*1.344) Internal design pressure: P = 750 kPa @ 150 °C Static liquid head: Pth = 4.08 kPa (SG = 1.25 + 0.00*8.Ps = 118.11 / (127. A11 Addenda Metric Component: Cylinder Material specification: SA-106 B Smls. Horizontal test head) Corrosion allowance Design MDMT = -29 °C Rated MDMT = -105 °C Radiography: Inner C = 3 mm Outer C = 0 mm No impact test performed Material is not normalized Material is not produced to Fine Grain Practice PWHT is not performed Longitudinal joint Seamless No RT Left circumferential joint .83 mm Maximum allowable working pressure. (at 150 °C) UG-27(c)(1) t = P*R / (S*E .244.60*t) = 118. Pipe (II-D Metric p. (at 150 °C) UG-27(c)(1) P = S*E*t / (R + 0.60*t) .00*5.51 mm Length = 348 mm Lc t = 9. 2010 Edition.Full UW-11(a) Type 1 Estimated weight New = 20 kg corr = 13.0 = 4.25 + 0.11) .85 kPa Maximum allowable pressure. 40) Pipe Description: NPS 10 Sch 40 (Std) DN 250 Material is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.000*1.11) = 7.

00 = 118 MPa ScHN = min(B.00 = 118 MPa ScCN = min(B.125 / (Ro / t) = 0.1 MPa S = 118 / 1.125 / (Ro / t) = 0. (table CS-2 Metric) A = 0. S) = 118 MPa Allowable Compressive Stress.00 = 118 MPa ScHC = min(B.11) = 0.49 MPa S = 118 / 1.52 / 8.125 / (136.007427 B = 119. Cold and Corroded.004680 B = 118. Vacuum and Corroded. Cold and New.125 / (Ro / t) = 0. S) = 118 MPa 17/93 .ScHC.125 / (136. Hot and New.11) = 0.004680 B = 118.52 / 8. S) = 118 MPa Allowable Compressive Stress. (table CS-2 Metric) A = 0.11) = 0.11) = 0.ScCN.ScVC. S) = 118 MPa Allowable Compressive Stress.52 / 5.007427 B = 119.00 = 118 MPa ScVC = min(B.125 / (136.52 / 5.Allowable Compressive Stress.1 MPa S = 118 / 1.1 MPa S = 118 / 1. S) = 118 MPa Allowable Compressive Stress.004680 B = 118. (table CS-2 Metric) A = 0.125 / (Ro / t) = 0.125 / (136.00 = 118 MPa ScCC = min(B.ScHN.ScCC.52 / 5.49 MPa S = 118 / 1. Hot and Corroded.125 / (Ro / t) = 0. (table CS-2 Metric) A = 0.125 / (136.11) = 0. (table CS-2 Metric) A = 0.

Full UW-11(a) Type 1 Estimated weight New = 106 kg corr = 72.60*5.60*1.51 mm Length = 1. (at 21. Horizontal test head) Corrosion allowance Design MDMT = -29 °C Rated MDMT = -105 °C Radiography: Inner C = 3 mm Outer C = 0 mm No impact test performed Material is not normalized Material is not produced to Fine Grain Practice PWHT is not performed Longitudinal joint Seamless No RT Left circumferential joint .100*130.Ps = 118.22 mm Maximum allowable working pressure. (at 65 °C) UG-27(c)(1) t = P*R / (S*E .Shell ASME Section VIII Division 1.000*1. 2010 Edition.26 / (118.27 mm Design thickness.0 = 4.100 kPa @ 65 °C Static liquid head: Pth = 4.11) . A11 Addenda Metric Component: Cylinder Material specification: SA-106 B Smls.11) = 7.00*8.60*t) = 118. 40) Pipe Description: NPS 10 Sch 40 (Std) DN 250 Material is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0. Pipe (II-D Metric p.4 liters ID = 254.08 kPa (SG = 1. (at 65 °C) UG-27(c)(1) P = S*E*t / (R + 0.85 kPa Maximum allowable pressure.11 liters corr = 67.00 .100) + 3 = 4.28 kPa 18/93 .11 / (130.26 + 0. ln.244.000*1.60*P) + Corrosion = 1.0.11 °C) UG-27(c)(1) P = S*E*t / (R + 0.523.60*8.769 mm Lc t = 9.11 / (127. 10.Full UW-11(a) Type 1 Right circumferential joint .5 kg Capacity New = 63.000*1.26 + 0.00*5. Hs = 416.18 mm.60*t) .2389) Internal design pressure: P = 1.0.

125 / (Ro / t) = 0.ScCC.ScCN.11) = 0. Hot and Corroded.004680 B = 118.125 / (Ro / t) = 0. S) = 118 MPa Allowable Compressive Stress.53 / 5.125 / (136.125 / (136.Allowable Compressive Stress.125 / (136.007427 B = 119.53 / 8. (table CS-2 Metric) A = 0.004680 B = 118. S) = 118 MPa Allowable Compressive Stress.1 MPa S = 118 / 1.11) = 0. Cold and Corroded.ScHC.125 / (Ro / t) = 0.004680 B = 118.125 / (136.1 MPa S = 118 / 1. Hot and New. (table CS-2 Metric) A = 0. (table CS-2 Metric) A = 0.00 = 118 MPa ScVC = min(B.00 = 118 MPa ScCN = min(B.49 MPa S = 118 / 1.00 = 118 MPa ScHN = min(B. S) = 118 MPa Allowable Compressive Stress.11) = 0.53 / 5. (table CS-2 Metric) A = 0.ScVC.007427 B = 119.ScHN.53 / 5. Cold and New.53 / 8.11) = 0. S) = 118 MPa 19/93 .49 MPa S = 118 / 1. Vacuum and Corroded.125 / (136.1 MPa S = 118 / 1.125 / (Ro / t) = 0.00 = 118 MPa ScHC = min(B. (table CS-2 Metric) A = 0.11) = 0.00 = 118 MPa ScCC = min(B. S) = 118 MPa Allowable Compressive Stress.125 / (Ro / t) = 0.

27 mm 2 (new) 1.1 liters * includes straight flange Inner diameter Minimum head thickness Head ratio D/2h Head ratio D/2h Straight flange length Lsf Nominal straight flange thickness tsf Results Summary Outer C = 0 mm Seamless No RT Full UW-11(a) Type 1 corr = 6.97032 K (New) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (254. Hs=0 mm Operating head) Pth= 4.63))2]=0. 42) Internal design pressure: P = 750 kPa @ 150 °C Static liquid head: Ps= 0 kPa (SG=1.5 mm + 3 mm = 4.93 kPa 8.5 kg Capacity*: new = 5.8 mm 5.5 mm 3.51 / (2*63.824.955 (corroded) 58. A11 Addenda Metric Component: Material Specification: Straight Flange governs MDMT Ellipsoidal Head SA-234 WPB (II-D Metric p. Division 1. Minimum thickness per UG-16 Design thickness due to internal pressure (t) Maximum allowable working pressure (MAWP) Maximum allowable pressure (MAP) = = = = 1.08 kPa (SG=1.Front Head ASME Section VIII. ln.5 kg corr = 5.7 mm 9.51 / (2*66.27 mm The governing condition is UG-16.18 mm Horizontal test head) Corrosion allowance: Inner C = 3 mm Design MDMT = -29°C Rated MDMT = -105°C Radiography: No impact test performed Material is not normalized Material is not produced to fine grain practice PWHT is not performed Do not Optimize MDMT / Find MAWP Category A joints Head to shell seam - Estimated weight*: new = 9.63))2]=1 20/93 .10.65 kPa K (Corroded) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (260.5 liters = = = = = = 254. 2010 Edition. Hs=416.51 mm 9.533.

995*1 .824.2*t) . Maximum allowable pressure.824.999.2*750) + 3 3.27 / (1*254.533. (Corroded at 150 °C) Appendix 1-4(c) P = = = 2*S*E*t / (K*D + 0. (Corroded at 150 °C) Appendix 1-4(c) t = = = P*D*K / (2*S*E .995*1*6.51 +0.27) .8 mm The head internal pressure design thickness is 3.27) .51*0.27 / (0.0 8.8 mm.0 5.995*1*9.Ps 2*117. Maximum allowable working pressure.51 +0.2*t) . 21/93 .533.999.65 kPa The maximum allowable pressure (MAP) is 8.65 kPa.2*P) + Corrosion 750*260.11 °C) Appendix 1-4(c) P = = = 2*S*E*t / (K*D + 0. (New at 21.Design thickness for internal pressure.0.93 kPa The maximum allowable working pressure (MAWP) is 5.999.0.2*6.97032 / (2*117.Ps 2*117.2*9.93 kPa.97032*260.

2010 Edition.08 kPa (SG = 1.00 .0.60*t) .Straight Flange on Front Head ASME Section VIII Division 1.00*9.52 / 6.84 kPa Allowable Compressive Stress.ScHC.60*750) + 3 = 3.000*1.4 kg Capacity New = 2.27 / (130.0 = 5.11 °C) UG-27(c)(1) P = S*E*t / (R + 0.125 / (136.27) .000*1.000*1.13 liters ID = 254.99 liters corr = 3.60*P) + Corrosion = 750*130. Hot and Corroded.0. Hs = 416.235.27) 22/93 .00*6. A11 Addenda Metric Component: Straight Flange Material specification: SA-234 WPB (II-D Metric p.Ps = 118.125 / (Ro / t) = 0.520.25 + 0.60*6.18 mm.83 mm Maximum allowable working pressure.5 kg corr = 2. (at 150 °C) UG-27(c)(1) t = P*R / (S*E .64 kPa Maximum allowable pressure.25 + 0. Horizontal test head) Corrosion allowance Design MDMT = -29 °C Rated MDMT = -105 °C Radiography: Inner C = 3 mm Outer C = 0 mm No impact test performed Material is not normalized Material is not produced to Fine Grain Practice PWHT is not performed Longitudinal joint Circumferential joint - Seamless No RT Full UW-11(a) Type 1 Estimated weight New = 3.60*t) = 118.27) = 8. (at 150 °C) UG-27(c)(1) P = S*E*t / (R + 0.51 mm Length = 58. (at 21. (table CS-2 Metric) A = 0.27 mm Design thickness.60*9.25 / (118.27 / (127. ln. 10.2804) Internal design pressure: P = 750 kPa @ 150 °C Static liquid head: Pth = 4.7 mm Lc t = 9. 42) Material is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.

ScHN.B = = 0.65 MPa S = 118 / 1.17 MPa S = 118 / 1.005741 B = 119.17 MPa S = 118 / 1.125 / (136.008487 B = 119.52 / 9.27) = 0.125 / (136. (table CS-2 Metric) A = 0.00 = 118 MPa ScCN = min(B.52 / 6.ScCC. Vacuum and Corroded.52 / 9.ScVC.125 / (136.52 / 6. Cold and New.125 / (Ro / t) = 0. S) = 118 MPa 23/93 . Cold and Corroded.008487 B = 119. S) = 118 MPa Allowable Compressive Stress.00 = 118 MPa ScVC = min(B. S) = 118 MPa Allowable Compressive Stress. Hot and New. (table CS-2 Metric) A = 0. (table CS-2 Metric) A = 0.125 / (Ro / t) = 0.65 MPa S = 118 / 1.005741 119.27) = 0.125 / (Ro / t) = 0.00 = 118 MPa ScHN = min(B.00 = 118 MPa ScCC = min(B. (table CS-2 Metric) A = 0.00 = 118 MPa ScHC = min(B.ScCN.27) = 0. S) = 118 MPa Allowable Compressive Stress. S) = 118 MPa Allowable Compressive Stress.27) = 0.125 / (136.17 MPa S = 118 / 1.125 / (Ro / t) = 0.005741 B = 119.

18 mm.25 / (118.25 + 0.235.00*6.27) = 8.27 / (127.0 = 5.51 mm Length = 58.60*t) = 118. 2010 Edition.4 kg Capacity New = 2.100) + 3 = 4. 10. 42) Material is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0. (at 21.5 kg corr = 2.Straight Flange on Rear Shell Head ASME Section VIII Division 1.27 mm Design thickness.27) 24/93 .00*9.60*1.1947) Internal design pressure: P = 1. A11 Addenda Metric Component: Straight Flange Material specification: SA-234 WPB (II-D Metric p.22 mm Maximum allowable working pressure.60*P) + Corrosion = 1.125 / (Ro / t) = 0.100*130.00 . Hot and Corroded.520.0.Ps = 118.60*t) .52 / 6.27 / (130.25 + 0.000*1. ln. (at 65 °C) UG-27(c)(1) P = S*E*t / (R + 0. Horizontal test head) Corrosion allowance Design MDMT = -29 °C Rated MDMT = -105 °C Radiography: Inner C = 3 mm Outer C = 0 mm No impact test performed Material is not normalized Material is not produced to Fine Grain Practice PWHT is not performed Longitudinal joint Circumferential joint - Seamless No RT Full UW-11(a) Type 1 Estimated weight New = 3.0.000*1.ScHC.60*9.100 kPa @ 65 °C Static liquid head: Pth = 4.13 liters ID = 254.64 kPa Maximum allowable pressure.99 liters corr = 3.27) .84 kPa Allowable Compressive Stress. (at 65 °C) UG-27(c)(1) t = P*R / (S*E .60*6.11 °C) UG-27(c)(1) P = S*E*t / (R + 0.7 mm Lc t = 9.000*1.08 kPa (SG = 1. Hs = 416. (table CS-2 Metric) A = 0.125 / (136.

52 / 9.17 MPa S = 118 / 1.005741 B = 119.005741 119. S) = 118 MPa Allowable Compressive Stress.65 MPa S = 118 / 1. (table CS-2 Metric) A = 0.125 / (136.65 MPa S = 118 / 1. Hot and New.B = = 0.ScVC.52 / 6.52 / 9. S) = 118 MPa Allowable Compressive Stress.00 = 118 MPa ScCN = min(B. S) = 118 MPa Allowable Compressive Stress.008487 B = 119.17 MPa S = 118 / 1.17 MPa S = 118 / 1. S) = 118 MPa Allowable Compressive Stress.27) = 0.005741 B = 119.ScCN.ScCC.00 = 118 MPa ScHN = min(B.125 / (136. Cold and New.27) = 0.125 / (Ro / t) = 0.125 / (136.52 / 6. Vacuum and Corroded.00 = 118 MPa ScCC = min(B. S) = 118 MPa 25/93 .125 / (Ro / t) = 0. (table CS-2 Metric) A = 0.00 = 118 MPa ScVC = min(B. (table CS-2 Metric) A = 0.125 / (Ro / t) = 0. (table CS-2 Metric) A = 0.125 / (Ro / t) = 0.ScHN.00 = 118 MPa ScHC = min(B.125 / (136.27) = 0.008487 B = 119. Cold and Corroded.27) = 0.

7 mm 9.824.93 kPa 8.63))2]=0.5 mm + 3 mm = 4. 2010 Edition. 42) Internal design pressure: P = 1.5 kg Capacity*: new = 5.51 mm 9.97032 K (New) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (254.5 kg corr = 5.51 / (2*63.27 mm 2 (new) 1.51 / (2*66.533.10. A11 Addenda Metric Component: Material Specification: Straight Flange governs MDMT Ellipsoidal Head SA-234 WPB (II-D Metric p.18 mm 5.1 liters * includes straight flange Inner diameter Minimum head thickness Head ratio D/2h Head ratio D/2h Straight flange length Lsf Nominal straight flange thickness tsf Results Summary Outer C = 0 mm Seamless No RT Full UW-11(a) Type 1 corr = 6.5 liters = = = = = = 254.Rear Shell Head ASME Section VIII.65 kPa K (Corroded) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (260. Minimum thickness per UG-16 Design thickness due to internal pressure (t) Maximum allowable working pressure (MAWP) Maximum allowable pressure (MAP) = = = = 1.5 mm 4.100 kPa @ 65 °C Static liquid head: Ps= 0 kPa (SG=1. Hs=416.27 mm The governing condition is UG-16.18 mm Horizontal test head) Corrosion allowance: Inner C = 3 mm Design MDMT = -29°C Rated MDMT = -105°C Radiography: No impact test performed Material is not normalized Material is not produced to fine grain practice PWHT is not performed Do not Optimize MDMT / Find MAWP Category A joints Head to shell seam - Estimated weight*: new = 9.63))2]=1 26/93 .955 (corroded) 58. Hs=0 mm Operating head) Pth= 4. ln.08 kPa (SG=1. Division 1.

27 / (1*254.2*1.51 +0.2*t) .Ps 2*117.27 / (0.0 5.100*260.97032*260. Maximum allowable pressure.93 kPa The maximum allowable working pressure (MAWP) is 5.2*t) .Ps 2*117.27) .97032 / (2*117.100) + 3 4. 27/93 .995*1*6. Maximum allowable working pressure.999.51 +0.824.2*6.533.18 mm The head internal pressure design thickness is 4.0.999.11 °C) Appendix 1-4(c) P = = = 2*S*E*t / (K*D + 0.533.824.Design thickness for internal pressure.51*0.93 kPa.27) .995*1*9. (New at 21. (Corroded at 65 °C) Appendix 1-4(c) t = = = P*D*K / (2*S*E .65 kPa. (Corroded at 65 °C) Appendix 1-4(c) P = = = 2*S*E*t / (K*D + 0.995*1 .0.18 mm.2*9.0 8.2*P) + Corrosion 1.65 kPa The maximum allowable pressure (MAP) is 8.999.

49 mm 3 mm 82.89°C 0 kPa 1.4 mm 288.93 mm 77. 334. Pipe (II-D Metric p. 10.960 kPa @ 21.27 mm 8 mm 9 mm 8 mm 188. 2010 Edition. new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Projection available outside vessel.9 mm NPS 3 Class 150 WN A105 SA-193 B7 Bolt <= 64 (II-D Metric p. 32) -39. Lf: Pad is split: Front Channel 0 kPa SA-106 B Smls.128. 19) 188.5-2009 flange rating MAP: ASME B16.4 mm No 28/93 . ln.580 kPa @ 150°C 1.11°C 3.11°C No Full UW-11(a) Type 1 0° 8. 40) 1 NPS 3 Sch 40 (Std) DN 80 SA-516 70 (II-D Metric p.5-2009 flange rating MAWP: ASME B16. ln.TS Inlet (N1) ASME Section VIII Division 1.000 kPa @ 21. ln.93 mm 5.9 mm 9 mm Note: round inside edges per UG-76(c) Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Nozzle description: Pad material specification: Pad diameter: Flange description: Bolt Material: Flange rated MDMT: (UCS-66(b)(1)(b)) Liquid static head on flange: ASME B16. Lpr: Projection available outside vessel to flange face. 18.55 mm 152.11 mm 2.5-2009 flange hydro test: PWHT performed: Circumferential joint radiography: Nozzle orientation: Local vessel minimum thickness: Nozzle center line offset to datum line: End of nozzle to shell center: Nozzle inside diameter. A11 Addenda Metric tw(lower) = Leg41 = tw(upper) = Leg42 = Dp = te = 9.

93 mm Outer Normal Limit of reinforcement per UG-40 LH = = = MIN(2.3).Reinforcement Calculations for Internal Pressure The attached ASME B16.93.8 UG-41 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(2) UW-16 Weld Sizing Summary Required weld size (mm) Actual weld size (mm) Nozzle to pad fillet (Leg 41) 1.78 mm 29/93 .C)) = MAX(83.Cn) + (t .11 mm Pad rated MDMT: -105 °C Parallel Limit of reinforcement per UG-40 LR = MAX(d.11 .580 kPa @ 150 °C (mm) The nozzle passes UG-45 A required A available A1 A2 A3 A5 A welds treq This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.6 weld size is adequate Nozzle to pad groove (Upper) 1.5*(5.5*(tn .74 9 weld size is adequate Weld description Status Calculations for internal pressure 1.3)) = 83.C).5*(8. Nozzle UCS-66 governing thk: 4. 41.3441).49 .Cn) + te) MIN(2.5*(t . 2.5 flange limits the nozzle MAWP.2 general note (1) applies. Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).96 + (5.3) + 9) 12.56 5.11 . Rn + (tn . Pad is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0. UG-45 Nozzle Wall UG-37 Area Calculation Summary Thickness (cm2) Summary For P = 1.49 .76 tmin 4.8 mm Nozzle rated MDMT: -105 °C Pad UCS-66 governing thickness: 8.74 5.6 weld size is adequate Pad to shell fillet (Leg 42) 2.3) + (8.580 kPa @ 150 °C Fig UCS-66. 2.

580.6 mm UG-45 Nozzle Neck Thickness Check ta UG-27 = = = P*R / (S*E . tb UG16 ] max[ 4.96 / (118.76 mm tb1 = = = max[ tb1 .57 mm Required thickness tr from UG-37(a) tr = = = P*R / (S*E .0016*130.26 / (118.0.6 mm Outer fillet: tmin = lesser of 19 mm or te or t = 5.0.7*8 = 5.76 ] 30/93 .0016) 0.26 / (118.7*Leg = 0.76 mm tUG-45 = = max[ ta .6*1.0016*41. tb1 ] min[ 7.580.000*1 .0.6*P) 1.580. 4.0.8 .000*1 .56 mm tw(actual) = 0.76 ] 4.580.0016*41.580.76 mm This opening does not require reinforcement per UG-36(c)(3)(a) UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 19 mm or tn or te = 2. tb ] max[ 3.580.000*1 .000*1 .57 .96 / (118.0016*130. ta UG-22 ] max[ 3.7*8 = 5.6*1.0.57 .5 ] 4.0016) 1. 4.0.5*tmin = 2.7*Leg = 0.76 .6*P) + Corrosion 1.49 mm tc(min) = lesser of 6 mm or 0.580.6*1.6*1.0.7*tmin = 1.580.0016) + 3 3.0016) + 3 4.0.6*P) + Corrosion 1.57 mm ta = = = max[ ta UG-27 . 4. 0 ] 3.11 mm tw(min) = 0.74 mm tc(actual) = 0.76 mm tb = = = min[ tb3 .Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn / (Sn*E .6*P) 1.57 mm tb1 = = = P*R / (S*E .

= 4.76 mm 31/93 .

65 mm 32/93 .06 5.84 5.28 mm Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn / (Sn*E .11 .6 weld size is adequate Nozzle to pad groove (Upper) 3. 2. Rn + (tn .C)) = MAX(77.5 flange limits the nozzle MAP.11 °C (mm) The nozzle passes UG-45 A required A available A1 A2 A3 A5 A welds treq This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.0.0)) = 77.96 + (5.6*P) 1.0). Reinforcement Calculations for MAP The attached ASME B16.960 kPa @ 21.0. 2.96 / (118.Available nozzle wall thickness new.000*1 .49 .0) + 9) = 20.5*(t .6 weld size is adequate Pad to shell fillet (Leg 42) 4.002*38.C).Cn) + te) = MIN(2.6*1.8 UG-41 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(2) UW-16 Weld Sizing Summary Required weld size (mm) Actual weld size (mm) Nozzle to pad fillet (Leg 41) 3.5*(8.11 .Cn) + (t .49 = 4. UG-45 Nozzle Wall UG-37 Area Calculation Summary Thickness (cm2) Summary For P = 1. 38.002) 0.14 tmin 4.11 °C Parallel Limit of reinforcement per UG-40 LR = MAX(d.5*(5. tn = 0.875*5.49 .8 mm The nozzle neck thickness is adequate.93 mm Outer Normal Limit of reinforcement per UG-40 LH = MIN(2.84 9 weld size is adequate Weld description Status Calculations for internal pressure 1.93.960.960 kPa @ 21.0) + (8.960.5*(tn .

002) + 0 0.14 mm tUG-45 = = = max[ ta .7*Leg = 0.96 / (118.65 .6 mm UG-45 Nozzle Neck Thickness Check ta UG-27 = = = P*R / (S*E . 2.0.0.7*8 = 5.6*P) + Corrosion 1.65 mm ta = = = max[ ta UG-27 . 0 ] 0.06 mm tw(actual) = 0.875*5.960.000*1 .14 mm tb1 = = = max[ tb1 .65 .7*Leg = 0. 1.84 mm tc(actual) = 0.14 mm This opening does not require reinforcement per UG-36(c)(3)(a) UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 19 mm or tn or te = 5.002) 2.14 ] 2.960.6*1.960.14 .26 / (118.6*1.49 mm tc(min) = lesser of 6 mm or 0. tb ] max[ 0.000*1 .14 mm tb = = = min[ tb3 .0.6*1.Required thickness tr from UG-37(a) tr = = = P*R / (S*E .960.5 ] 2.8 mm The nozzle neck thickness is adequate.6*P) 1.7*8 = 5. 33/93 .49 = 4. tn = 0. tb1 ] min[ 4.11 mm tw(min) = 0.5*tmin = 4.000*1 .14 ] 2.8 .0. 2.002) + 0 2.6 mm Outer fillet: tmin = lesser of 19 mm or te or t = 8.26 / (118.960.0.7*tmin = 3.002*127.960.002*38.6*P) + Corrosion 1.002*127. tb UG16 ] max[ 2.14 mm Available nozzle wall thickness new.0. ta UG-22 ] max[ 0.65 mm tb1 = = = P*R / (S*E .

32) -39.TS Outlet (N2) ASME Section VIII Division 1.49 mm 3 mm 82. A11 Addenda Metric tw(lower) = Leg41 = tw(upper) = Leg42 = Dp = te = 9.5-2009 flange rating MAWP: ASME B16. 19) 188. 18.93 mm 5. 2010 Edition.55 mm 152. ln. 10.000 kPa @ 21.11 mm 2.5-2009 flange rating MAP: ASME B16.580 kPa @ 150°C 1. Lpr: Projection available outside vessel to flange face.4 mm No 34/93 . new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Projection available outside vessel. ln.11°C No Full UW-11(a) Type 1 180° 8.9 mm 9 mm Note: round inside edges per UG-76(c) Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Nozzle description: Pad material specification: Pad diameter: Flange description: Bolt Material: Flange rated MDMT: (UCS-66(b)(1)(b)) Liquid static head on flange: ASME B16.9 mm NPS 3 Class 150 WN A105 SA-193 B7 Bolt <= 64 (II-D Metric p.128.93 mm 77. Lf: Pad is split: Front Channel 0 kPa SA-106 B Smls.11°C 3. ln.27 mm 8 mm 9 mm 8 mm 188.5-2009 flange hydro test: PWHT performed: Circumferential joint radiography: Nozzle orientation: Local vessel minimum thickness: Nozzle center line offset to datum line: End of nozzle to shell center: Nozzle inside diameter. 40) 1 NPS 3 Sch 40 (Std) DN 80 SA-516 70 (II-D Metric p. Pipe (II-D Metric p. 334.960 kPa @ 21.4 mm 288.89°C 0 kPa 1.

11 mm Pad rated MDMT: -105 °C Parallel Limit of reinforcement per UG-40 LR = MAX(d.3) + (8.5*(tn .49 .5*(8.Reinforcement Calculations for Internal Pressure The attached ASME B16.96 + (5. 2.2 general note (1) applies.5*(t .56 5.3) + 9) 12. Nozzle UCS-66 governing thk: 4.11 .78 mm 35/93 .5*(5.8 mm Nozzle rated MDMT: -105 °C Pad UCS-66 governing thickness: 8.C)) = MAX(83.Cn) + (t .93.3).6 weld size is adequate Nozzle to pad groove (Upper) 1.580 kPa @ 150 °C (mm) The nozzle passes UG-45 A required A available A1 A2 A3 A5 A welds treq This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4. 41. Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).93 mm Outer Normal Limit of reinforcement per UG-40 LH = = = MIN(2.49 .74 9 weld size is adequate Weld description Status Calculations for internal pressure 1.74 5.C). UG-45 Nozzle Wall UG-37 Area Calculation Summary Thickness (cm2) Summary For P = 1.8 UG-41 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(2) UW-16 Weld Sizing Summary Required weld size (mm) Actual weld size (mm) Nozzle to pad fillet (Leg 41) 1.3441).11 .5 flange limits the nozzle MAWP.6 weld size is adequate Pad to shell fillet (Leg 42) 2.3)) = 83. Rn + (tn . Pad is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.Cn) + te) MIN(2. 2.580 kPa @ 150 °C Fig UCS-66.76 tmin 4.

6*1.580.76 .7*Leg = 0.0016) + 3 3.0016*41.76 mm This opening does not require reinforcement per UG-36(c)(3)(a) UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 19 mm or tn or te = 2.580.Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn / (Sn*E .0016) 0.0.0016*130.6*P) + Corrosion 1. 0 ] 3.5*tmin = 2.26 / (118. tb1 ] min[ 7.26 / (118.57 mm Required thickness tr from UG-37(a) tr = = = P*R / (S*E . 4.5 ] 4.0.76 mm tb1 = = = max[ tb1 .0016*130.57 mm tb1 = = = P*R / (S*E .6*1.96 / (118.000*1 .49 mm tc(min) = lesser of 6 mm or 0.6*1.0.6*P) + Corrosion 1.6*P) 1.7*8 = 5.6*1.000*1 .76 mm tb = = = min[ tb3 .0.8 .0.7*tmin = 1.580.000*1 .0016) + 3 4.76 ] 4. ta UG-22 ] max[ 3.000*1 .7*Leg = 0.76 ] 36/93 .0.11 mm tw(min) = 0. tb UG16 ] max[ 4.6 mm Outer fillet: tmin = lesser of 19 mm or te or t = 5. tb ] max[ 3.7*8 = 5.580.96 / (118.580.0.0.6*P) 1.74 mm tc(actual) = 0. 4.76 mm tUG-45 = = max[ ta .57 .57 mm ta = = = max[ ta UG-27 .56 mm tw(actual) = 0.0016*41.580.0016) 1. 4.57 .580.580.6 mm UG-45 Nozzle Neck Thickness Check ta UG-27 = = = P*R / (S*E .

= 4.76 mm 37/93 .

UG-45 Nozzle Wall UG-37 Area Calculation Summary Thickness (cm2) Summary For P = 1. tn = 0.14 tmin 4.8 UG-41 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(2) UW-16 Weld Sizing Summary Required weld size (mm) Actual weld size (mm) Nozzle to pad fillet (Leg 41) 3.6*P) 1.Available nozzle wall thickness new.960 kPa @ 21.11 .002*38. 38.28 mm Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn / (Sn*E . Rn + (tn .0) + 9) = 20.0).960.Cn) + (t . 2.5*(t .875*5.Cn) + te) = MIN(2.000*1 .8 mm The nozzle neck thickness is adequate.5*(tn .96 + (5.11 .C)) = MAX(77.5*(5.11 °C Parallel Limit of reinforcement per UG-40 LR = MAX(d.960 kPa @ 21. Reinforcement Calculations for MAP The attached ASME B16.0.6*1.49 .5 flange limits the nozzle MAP.002) 0.C).49 = 4.84 9 weld size is adequate Weld description Status Calculations for internal pressure 1.93 mm Outer Normal Limit of reinforcement per UG-40 LH = MIN(2.06 5. 2.96 / (118.84 5.960.0)) = 77.5*(8.6 weld size is adequate Pad to shell fillet (Leg 42) 4.49 .0) + (8.0.65 mm 38/93 .11 °C (mm) The nozzle passes UG-45 A required A available A1 A2 A3 A5 A welds treq This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.93.6 weld size is adequate Nozzle to pad groove (Upper) 3.

8 mm The nozzle neck thickness is adequate.0.26 / (118.84 mm tc(actual) = 0.6*1. 1.49 mm tc(min) = lesser of 6 mm or 0.960.0.14 mm tb = = = min[ tb3 .002) + 0 0.002*127.002*127.65 mm ta = = = max[ ta UG-27 .65 .7*8 = 5. tb UG16 ] max[ 2.960.14 mm This opening does not require reinforcement per UG-36(c)(3)(a) UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 19 mm or tn or te = 5.002) 2.6*1.6*P) + Corrosion 1.002) + 0 2.6*1.000*1 . tn = 0.5 ] 2.06 mm tw(actual) = 0.7*Leg = 0. 39/93 .14 ] 2.8 .6 mm Outer fillet: tmin = lesser of 19 mm or te or t = 8. 0 ] 0.11 mm tw(min) = 0.96 / (118.0.0.26 / (118.7*8 = 5.65 .960.960.0.000*1 . 2. tb ] max[ 0.0.14 mm tUG-45 = = = max[ ta . tb1 ] min[ 4.002*38.960.000*1 .875*5. ta UG-22 ] max[ 0.65 mm tb1 = = = P*R / (S*E .6 mm UG-45 Nozzle Neck Thickness Check ta UG-27 = = = P*R / (S*E .6*P) + Corrosion 1. 2.5*tmin = 4.7*Leg = 0.49 = 4.14 mm tb1 = = = max[ tb1 .960.7*tmin = 3.6*P) 1.Required thickness tr from UG-37(a) tr = = = P*R / (S*E .14 mm Available nozzle wall thickness new.14 .14 ] 2.

5-2009 flange rating MAWP: ASME B16.93 mm 49.SS Inlet (N3) ASME Section VIII Division 1.11 mm 1. 2010 Edition.44 mm 288.27 mm 8 mm 9 mm 8 mm 160.9 mm 152. Lf: Pad is split: Shell 0 kPa SA-106 B Smls.5-2009 flange hydro test: PWHT performed: Circumferential joint radiography: Nozzle orientation: Local vessel minimum thickness: Nozzle center line offset to datum line: End of nozzle to shell center: Nozzle inside diameter. 334. 40) 1 NPS 2 Sch 80 (XS) DN 50 SA-516 70 (II-D Metric p. 32) -48°C 0 kPa 1.54 mm 3 mm 88.11°C No Full UW-11(a) Type 1 180° 8. 18.5-2009 flange rating MAP: ASME B16. ln. Pipe (II-D Metric p. Lpr: Projection available outside vessel to flange face.960 kPa @ 21. ln. A11 Addenda Metric tw(lower) = Leg41 = tw(upper) = Leg42 = Dp = te = 9. ln.33 mm 9 mm Note: round inside edges per UG-76(c) Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Nozzle description: Pad material specification: Pad diameter: Flange description: Bolt Material: Flange rated MDMT: (UCS-66(b)(1)(b)) Liquid static head on flange: ASME B16. 19) 160.642.11°C 3. 10.33 mm NPS 2 Class 150 WN A105 SA-193 B7 Bolt <= 64 (II-D Metric p.875 kPa @ 65°C 1.25 mm 5.000 kPa @ 21. new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Projection available outside vessel.4 mm No 40/93 .

78 5.C). Pad is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.3) + (8.54 . 2.Reinforcement Calculations for Internal Pressure The thickness requirements of UG-45 govern the MAWP of this nozzle.56 5.11 .2389). Rn + (tn .78 mm 41/93 .5*(8.5*(5.657.84 4.56 kPa @ 65 °C Fig UCS-66. 27. Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe). 2.63 + (5.6 weld size is adequate Pad to shell fillet (Leg 42) 2.85 mm Nozzle rated MDMT: -105 °C Pad UCS-66 governing thickness: 8. UG-45 Nozzle Wall UG-37 Area Calculation Summary Thickness (cm2) Summary For P = 1.657.25.11 .78 9 weld size is adequate Weld description Status Calculations for internal pressure 1.Cn) + (t .11 mm Pad rated MDMT: -105 °C Parallel Limit of reinforcement per UG-40 LR = MAX(d.3) + 9) 12.3)) = 55.54 .85 UG-41 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(2) UW-16 Weld Sizing Summary Required weld size (mm) Actual weld size (mm) Nozzle to pad fillet (Leg 41) 1.56 kPa @ 65 °C (mm) The nozzle passes UG-45 A required A available A1 A2 A3 A5 A welds This nozzle is exempt from area calculations per UG-36(c)(3)(a) treq tmin 4.C)) = MAX(55.5*(t . Nozzle UCS-66 governing thk: 4.25 mm Outer Normal Limit of reinforcement per UG-40 LH = = = MIN(2.5*(tn .3).6 weld size is adequate Nozzle to pad groove (Upper) 1.Cn) + te) MIN(2.2 general note (1) applies.

tb UG16 ] max[ 4.000*1 .000*1 .657.000*1 .6*P) + Corrosion 1.6*1.11 mm tw(min) = 0.84 mm tb = = = min[ tb3 .657. tb ] max[ 3.6*P) + Corrosion 1.84 .7*tmin = 1.657.6*1.657.84 ] 4.85 mm This opening does not require reinforcement per UG-36(c)(3)(a) UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 19 mm or tn or te = 2.78 mm tc(actual) = 0.5585*130.5585) + 3 3.6*P) 1. 4.0.56 mm tw(actual) = 0.39 mm ta = = = max[ ta UG-27 .54 mm tc(min) = lesser of 6 mm or 0.84 mm tUG-45 = = max[ ta .5 ] 4.0.39 mm tb1 = = = P*R / (S*E .42 .6 mm UG-45 Nozzle Neck Thickness Check ta UG-27 = = = P*R / (S*E . ta UG-22 ] max[ 3.5585) 0.7*Leg = 0.657.39 .5585) + 3 4.5*tmin = 2.7*8 = 5.5585) 1. tb1 ] min[ 6.0.Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn / (Sn*E .0.0.39 mm Required thickness tr from UG-37(a) tr = = = P*R / (S*E .000*1 . 4.0.84 mm tb1 = = = max[ tb1 .5585*130.6 mm Outer fillet: tmin = lesser of 19 mm or te or t = 5.6*P) 1. 4.63 / (118.84 ] 42/93 . 0 ] 3.657.0.5585*27.39 .5585*27.0.63 / (118.26 / (118.7*Leg = 0.6*1.26 / (118.657.6*1.7*8 = 5.657.

= 4.84 mm 43/93 .

6*P) 1.28 mm Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn / (Sn*E .5*(8.5*(5. tn = 0. 2.0) + 9) = 20.41 mm 44/93 .54 = 4.6 weld size is adequate Pad to shell fillet (Leg 42) 4.Cn) + (t . Rn + (tn .C)) = MAX(49.11 °C Parallel Limit of reinforcement per UG-40 LR = MAX(d.Cn) + te) = MIN(2.63 / (118.960 kPa @ 21. UG-45 Nozzle Wall UG-37 Area Calculation Summary Thickness (cm2) Summary For P = 1.0) + (8.06 5.000*1 .0.5 flange limits the nozzle MAP.14 4.25.5*(t . Reinforcement Calculations for MAP The attached ASME B16. 24.0)) = 49.85 UG-41 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(2) UW-16 Weld Sizing Summary Required weld size (mm) Actual weld size (mm) Nozzle to pad fillet (Leg 41) 3.11 .875*5.002*24.002) 0.11 °C (mm) The nozzle passes UG-45 A required A available A1 A2 A3 A5 A welds This nozzle is exempt from area calculations per UG-36(c)(3)(a) treq tmin 2.6*1.960.85 mm The nozzle neck thickness is adequate.960.Available nozzle wall thickness new.88 5.5*(tn . 2.88 9 weld size is adequate Weld description Status Calculations for internal pressure 1.63 + (5.C).54 .6 weld size is adequate Nozzle to pad groove (Upper) 3.0.54 .960 kPa @ 21.0).11 .25 mm Outer Normal Limit of reinforcement per UG-40 LH = MIN(2.

41 mm ta = = = max[ ta UG-27 .6*P) 1. tb UG16 ] max[ 2.85 mm The nozzle neck thickness is adequate.14 mm Available nozzle wall thickness new.6 mm UG-45 Nozzle Neck Thickness Check ta UG-27 = = = P*R / (S*E .88 mm tc(actual) = 0.0.Required thickness tr from UG-37(a) tr = = = P*R / (S*E .14 mm tUG-45 = = = max[ ta .6*P) + Corrosion 1.14 mm tb = = = min[ tb3 .6*1.000*1 .63 / (118.42 .7*Leg = 0.002*127.14 mm This opening does not require reinforcement per UG-36(c)(3)(a) UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 19 mm or tn or te = 5.6 mm Outer fillet: tmin = lesser of 19 mm or te or t = 8.002) + 0 2. 45/93 . tb ] max[ 0.7*8 = 5.11 mm tw(min) = 0. tb1 ] min[ 3. 2.0. 2.960.0.6*P) + Corrosion 1.06 mm tw(actual) = 0.960.7*Leg = 0.960.26 / (118.26 / (118.0.875*5.6*1.000*1 .960.002*127.14 ] 2.14 .54 = 4.41 mm tb1 = = = P*R / (S*E .5*tmin = 4.002*24. ta UG-22 ] max[ 0.14 ] 2.7*tmin = 3.002) 2. 1.5 ] 2.41 .960.7*8 = 5.0.960.0.54 mm tc(min) = lesser of 6 mm or 0.000*1 .002) + 0 0.41 .6*1.14 mm tb1 = = = max[ tb1 . 0 ] 0. tn = 0.

93 mm 49. A11 Addenda Metric tw(lower) = Leg41 = tw(upper) = Leg42 = Dp = te = 9. new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Projection available outside vessel.SS Outlet (N4) ASME Section VIII Division 1.9 mm 152.11°C No Full UW-11(a) Type 1 0° 8.960 kPa @ 21. ln.875 kPa @ 65°C 1.4 mm No 46/93 . Lpr: Projection available outside vessel to flange face. 10.96 mm 288. 2010 Edition. 334.33 mm NPS 2 Class 150 WN A105 SA-193 B7 Bolt <= 64 (II-D Metric p. Pipe (II-D Metric p. 19) 160.25 mm 5. 32) -48°C 0 kPa 1. ln. ln. 40) 1 NPS 2 Sch 80 (XS) DN 50 SA-516 70 (II-D Metric p.11°C 3.5-2009 flange hydro test: PWHT performed: Circumferential joint radiography: Nozzle orientation: Local vessel minimum thickness: Nozzle center line offset to datum line: End of nozzle to shell center: Nozzle inside diameter.33 mm 9 mm Note: round inside edges per UG-76(c) Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Nozzle description: Pad material specification: Pad diameter: Flange description: Bolt Material: Flange rated MDMT: (UCS-66(b)(1)(b)) Liquid static head on flange: ASME B16. 18.5-2009 flange rating MAP: ASME B16. Lf: Pad is split: Shell 0 kPa SA-106 B Smls.27 mm 8 mm 9 mm 8 mm 160.54 mm 3 mm 88.5-2009 flange rating MAWP: ASME B16.11 mm 80.000 kPa @ 21.

25 mm Outer Normal Limit of reinforcement per UG-40 LH = = = MIN(2.78 9 weld size is adequate Weld description Status Calculations for internal pressure 1.2 general note (1) applies.C)) = MAX(55.6 weld size is adequate Nozzle to pad groove (Upper) 1.78 5.5*(tn . 2.56 kPa @ 65 °C Fig UCS-66. UG-45 Nozzle Wall UG-37 Area Calculation Summary Thickness (cm2) Summary For P = 1.5*(5.56 5.85 mm Nozzle rated MDMT: -105 °C Pad UCS-66 governing thickness: 8.3).2389).3) + (8.657.11 .84 4. 2. Nozzle UCS-66 governing thk: 4.3)) = 55.Reinforcement Calculations for Internal Pressure The thickness requirements of UG-45 govern the MAWP of this nozzle.Cn) + te) MIN(2.85 UG-41 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(2) UW-16 Weld Sizing Summary Required weld size (mm) Actual weld size (mm) Nozzle to pad fillet (Leg 41) 1.C).Cn) + (t . 27.78 mm 47/93 .6 weld size is adequate Pad to shell fillet (Leg 42) 2.11 mm Pad rated MDMT: -105 °C Parallel Limit of reinforcement per UG-40 LR = MAX(d.54 . Rn + (tn .11 . Pad is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.63 + (5.657.25.3) + 9) 12.56 kPa @ 65 °C (mm) The nozzle passes UG-45 A required A available A1 A2 A3 A5 A welds This nozzle is exempt from area calculations per UG-36(c)(3)(a) treq tmin 4.5*(t .5*(8. Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).54 .

5585*27.26 / (118.000*1 .78 mm tc(actual) = 0.657.6*1.Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn / (Sn*E . 4.63 / (118.0.5 ] 4.84 mm tb = = = min[ tb3 .6*P) + Corrosion 1. 4.000*1 .657.7*tmin = 1.39 mm ta = = = max[ ta UG-27 .56 mm tw(actual) = 0. ta UG-22 ] max[ 3.000*1 .0.5585*130.657.657.6 mm Outer fillet: tmin = lesser of 19 mm or te or t = 5. tb ] max[ 3.0.0.657.39 mm Required thickness tr from UG-37(a) tr = = = P*R / (S*E .6*P) 1.0.5*tmin = 2.84 mm tUG-45 = = max[ ta .0.6*P) 1. tb1 ] min[ 6.5585) + 3 3.5585) + 3 4.6*1. tb UG16 ] max[ 4.5585) 0.6*P) + Corrosion 1.6*1.5585) 1.0.000*1 .84 ] 48/93 .63 / (118.54 mm tc(min) = lesser of 6 mm or 0.7*Leg = 0.0.6 mm UG-45 Nozzle Neck Thickness Check ta UG-27 = = = P*R / (S*E .85 mm This opening does not require reinforcement per UG-36(c)(3)(a) UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 19 mm or tn or te = 2. 0 ] 3.39 .6*1.5585*130. 4.84 ] 4.657.26 / (118.5585*27.7*Leg = 0.39 .11 mm tw(min) = 0.657.84 .7*8 = 5.39 mm tb1 = = = P*R / (S*E .657.42 .7*8 = 5.84 mm tb1 = = = max[ tb1 .

84 mm 49/93 .= 4.

tn = 0.5 flange limits the nozzle MAP.960 kPa @ 21.11 .25 mm Outer Normal Limit of reinforcement per UG-40 LH = MIN(2.54 = 4.0) + 9) = 20.C).960 kPa @ 21.875*5.0) + (8.63 + (5.54 .11 °C Parallel Limit of reinforcement per UG-40 LR = MAX(d.63 / (118. 24.002*24. 2.960.88 5.41 mm 50/93 .85 mm The nozzle neck thickness is adequate. 2.85 UG-41 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(2) UW-16 Weld Sizing Summary Required weld size (mm) Actual weld size (mm) Nozzle to pad fillet (Leg 41) 3.11 °C (mm) The nozzle passes UG-45 A required A available A1 A2 A3 A5 A welds This nozzle is exempt from area calculations per UG-36(c)(3)(a) treq tmin 2. Rn + (tn .C)) = MAX(49.5*(5.28 mm Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn / (Sn*E .14 4.6 weld size is adequate Pad to shell fillet (Leg 42) 4.5*(tn .88 9 weld size is adequate Weld description Status Calculations for internal pressure 1.Cn) + te) = MIN(2. Reinforcement Calculations for MAP The attached ASME B16.960.25.6*P) 1.5*(8.000*1 .0)) = 49.0).11 .54 .5*(t .6 weld size is adequate Nozzle to pad groove (Upper) 3.0.Available nozzle wall thickness new.6*1.002) 0.Cn) + (t .0.06 5. UG-45 Nozzle Wall UG-37 Area Calculation Summary Thickness (cm2) Summary For P = 1.

002*127.14 mm This opening does not require reinforcement per UG-36(c)(3)(a) UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 19 mm or tn or te = 5.42 .960.6 mm UG-45 Nozzle Neck Thickness Check ta UG-27 = = = P*R / (S*E .0.000*1 .41 .7*tmin = 3.960. 2.960.960.7*Leg = 0.7*Leg = 0.26 / (118.5*tmin = 4. tn = 0.0. 51/93 .6*1.63 / (118.85 mm The nozzle neck thickness is adequate.06 mm tw(actual) = 0.54 mm tc(min) = lesser of 6 mm or 0.88 mm tc(actual) = 0. ta UG-22 ] max[ 0.14 .002) + 0 2. tb UG16 ] max[ 2.0.26 / (118. tb1 ] min[ 3.0.0. 2.Required thickness tr from UG-37(a) tr = = = P*R / (S*E .6*P) 1.5 ] 2.000*1 .002) + 0 0. tb ] max[ 0.6*1. 1.7*8 = 5.14 mm tUG-45 = = = max[ ta .000*1 .002) 2.6*P) + Corrosion 1.7*8 = 5.002*127.11 mm tw(min) = 0.960.14 mm tb = = = min[ tb3 .0.41 mm tb1 = = = P*R / (S*E .41 .960.41 mm ta = = = max[ ta UG-27 .54 = 4.14 mm tb1 = = = max[ tb1 .6*1.6 mm Outer fillet: tmin = lesser of 19 mm or te or t = 8.14 ] 2.002*24.14 mm Available nozzle wall thickness new.6*P) + Corrosion 1.14 ] 2. 0 ] 0.875*5.

ln. Appendix 2 Flange Calculations Flange is attached to: Flange type: Flange material specification: Bolt material specification: Shell (Left) Weld neck integral SA-266 2 (II-D Metric p. ln. Cbolt: Design MDMT: Rated MDMT: 4.75 in Coarse Thread 1. MAP: Corrosion allowance: Bolt corrosion (root). 32) 0.19 kPa @ 65 °C (bolting limits) Flange = 0 mm No impact test performed Flange material is not normalized Material is produced to fine grain practice PWHT is not performed corroded = 21.100 kPa @ 65 °C 34.2 mm Note: this flange is calculated as an integral type. new flange OD bolt circle raised face ID gasket OD gasket ID flange ID facing height thickness bolting hub thickness hub thickness hub length length gasket factor seating stress A = 386 mm C = 344 mm Rf = 307 mm = 304 mm = 284 mm B = 254.25 mm g0 = 9.27 mm h = 25 mm e = 61 mm m =4 y = 69 MPa Gasket thickness T = 3.51 mm trf = 5 mm t = 36 mm = 16.612. Determination of Flange MDMT 52/93 . MAWP: Maximum allowable pressure.83 kPa @ 21.598.Shell Side Flange (front) ASME VIII-1.1111 °C Bore = 3 mm 0 mm -29 °C -48 °C Estimated weight: New = 22. 334. A11 Addenda Metric.75 in dia g1 = 15. 2010 Edition.36 kg 3.42 mm Bolt Description: Internal design pressure. 18. P: Required flange thickness: tr= Maximum allowable working pressure.18 kg Flange dimensions. 8) SA-193 B7 Bolt <= 64 (II-D Metric p.0.

2385) Bolts rated MDMT per Fig UCS-66 note (c) = -48 °C The rated flange MDMT is -48 °C Flange calculations for Internal Pressure + Weight Only 53/93 . Flange is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.UCS-66(b)(1)(b) has been applied.

5 + 12. Am2 = 28.5 .5 + 40. b = b0 = 5 mm G = (OD of contact face + gasket ID) / 2 = (304 + 284) / 2 = 294 mm hG = (C .G)/2 = (344 .087.24 N Per VIII-1.16 N Required bolt area.9 N Wm1 = H + Hp = 74.490.4 N-m MT = HT*hT = 16.1 = 40.637.785*B2*P = 0.413)*172/2 = 515.HD = 74. Am = greater of Am1. corroded.601.7269 cm2 Am1 = Wm1/Sb = 115.619.1 = 58.25/2 = 35.14*294*4*1.0334 = 535.872.637.7269 cm2 Total area for 16.619.0356 = 2.117.035. Ab = 31.75 in dia bolts.601.102. Column I Gasket width N = 10 mm b0 = N/2 = 5 mm Effective gasket seating width.05 = 115.1741 cm2 W = (Am + Ab)*Sa/2 = (2.54 N Wm2 = 3.601.256.1 = 74.5 N HD = 0.64 N MD = HD*hD = 58.785*G2*P = 0.16/(100*172) = 28.785*260.14*G*m*P = 2*5*3.9*0.102.54/(100*172) = 6.Gasket details from facing sketch Confined gasket 1(a).637.2 N-m 54/93 .14*b*G*y = 3.25 + 25)/2 = 33.5 + 12.0.62 mm hT = (R + g1 + hG)/2 = (29.58.6 = 16.512*1.6866 + 3. Appendix 2-5(a)(2): Wm2 from the mating flange governs so Wm2 = 494.6*0.14*5*294*69 = 318.6 N HT = H .294)/2 = 25 mm hD = R + g1/2 = 29.148.37 mm Hp = 2*b*3.256.785*2942*1.701 cm2 Am2 = Wm2/Sa = 494.035.05 N H = 0.

025 = 12.7 N-m The bolts are adequately spaced so the TEMA RCB-11.015.878.89 MPa 55/93 .1 MPa does not exceed Sfo 0.6177 = 2.6148 e = F/h0 = 0.63/35.252*260. 2-7.5*Sno ] = 207 MPa SR does not exceed Sfo 0.23 load concentration factor does not apply.1095*3.VIII-1.33*t*e + 1)*Mo/(L*t2*B) = (1.0768*3.148.4 + 535.773 V = 0.4817 T = 1.293 = 30.3355*362*260.638 N-m Mg = W*hG = 515.7186 Z = 2.0768 L = (t*e + 1)/T + t3/d = (3.51112 = 35.VIII-1.1503 Y = 5. 2.3967 F = 0.217 MPa Allowable stress Sfo = 138 MPa Allowable stress Sno = 118 MPa ST does not exceed Sfo SH does not exceed Min[ 1.087.562 MPa does not exceed Sfo Stresses at gasket seating .74. Appendix 2-7 SH = f*Mg/(L*g12*B) = 1e3*1.5*Sfo.2.638/(2.6*0.619.619.025 = 1.49 mm From FIG. Appendix 2-7 f = 1.252*260. where K = A/B = 386/260.2118 + 1)/1.7/(2.51) = 9.6177 cm3 Stresses at operating conditions .638/(362*260.638/(2.3355*12.637.54 .5 = 3.0212 + 1)*1e3*3.2118 d = (U/V)*h0*g02= (5.673*9.6148/0.1095 U = 5.HG = Wm1 .51) .11)1/2 = 36.256.293 MPa ST = Y*Mo/(t2*B) .51*5.05*0.05 N MG = HG*hG = 40.015.649*0.907 MPa SR = (1.5 N-m Mo = MD + MT + MG = 2.64*0.878.3355*12.673 h/h0 = 0.Z*SR = 1e3*5.51 = 1.5 = 40.51) = 151.3355 SH = f*Mo/(L*g12*B) = 1e3*1. Hub and Flange Factors h0 = (B*g0)1/2 = (260.51) = 42.1503)*3.H = 115.7186 + 3.1.2 + 1.6851 g1/g0 = 2.5(SH + SR) = 26.5(SH + ST) = 36.0768*12.33*36*0.

112*0. 8) Material is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0. Hs = 416.0212 + 1)*1e3*12. Shell Side Flange (front) .51) = 32.3*36.5*Sfa. Appendix 2-14 J = 52. A11 Addenda Metric Component: Flange hub Material specification: SA-266 2 (II-D Metric p.899 = 106. 2010 Edition.33*36*0.SR = (1.429 MPa does not exceed Sfa Flange rigidity per VIII-1.Flange hub ASME Section VIII Division 1.3355*362*260.878.51) .5 kg corr = 1 kg Capacity New = 1.27E+03*5.33*t*e + 1)*Mg/(L*t2*B) = (1.Full UW-11(a) Type 1 Estimated weight New = 1.5(SH + ST) = 129.33 liters ID = 254.100 kPa @ 65 °C Static liquid head: Pth = 4.7/(362*260.49) = 0.N/A Right circumferential joint .394 MPa does not exceed Sfa 0.14*V*Mo/(L*E*g02*KI*h0) = 1e3*52. 18. Horizontal test head) Corrosion allowance Design MDMT = -29 °C Rated MDMT = -105 °C Radiography: Inner C = 3 mm Outer C = 0 mm No impact test performed Material is not normalized Material is produced to Fine Grain Practice PWHT is not performed Longitudinal joint Seamless No RT Left circumferential joint .7/(2.1095*1e3*12.3355*202.967 MPa Allowable stress Sfa = 138 MPa Allowable stress Sna = 118 MPa ST does not exceed Sfa SH does not exceed Min[ 1.7469 The flange rigidity index J does not exceed 1.899 MPa ST = Y*Mg/(t2*B) .18 mm.1664) Internal design pressure: P = 1.878.08 kPa (SG = 1. satisfactory.1503*12.878.51 mm = 25 mm 56/93 .Z*SR = 5.5*Sna ] = 207 MPa SR does not exceed Sfa 0.27 liters corr = 1. 2.2.5(SH + SR) = 92. ln.673*32.14*0.7/(2.

75 kPa Allowable Compressive Stress.60*1. (at 21. (at 65 °C) UG-27(c)(1) t = P*R / (S*E .125 / (136.53 / 9.ScCN.27) .125 / (Ro / t) = 0.456.27) = 9.125 / (136.60*6.005741 B = 119. Hot and New. (table CS-2 Metric) A = 0.Ps = 138.000*1.27) = 0. (table CS-2 Metric) A = 0.04 mm Maximum allowable working pressure.008487 B = 119.0.27 mm Design thickness. S) = 119. Hot and Corroded.0.53 / 9.27 / (127.27) = 0.60*t) = 138.60*P) + Corrosion = 1.11 °C) UG-27(c)(1) P = S*E*t / (R + 0.000*1.00 .00 = 138 MPa ScHN = min(B.27) = 0. (table CS-2 Metric) A = 0.17 MPa S = 138 / 1.000*1.25 + 0.ScHC.0 = 6.00*9. S) = 119.27 / (130.25 / (138.125 / (Ro / t) = 0.65 MPa S = 138 / 1.100*130. Cold and New.00 = 138 MPa ScCN = min(B.53 / 6.00*6.17 MPa Allowable Compressive Stress.008487 B = 119.631.125 / (Ro / t) = 0.Length Lc t = 9.65 MPa Allowable Compressive Stress.65 MPa S = 138 / 1.00 = 138 MPa ScHC = min(B. (at 65 °C) UG-27(c)(1) P = S*E*t / (R + 0.62 kPa Maximum allowable pressure. S) = 119.65 MPa 57/93 .ScHN.125 / (136.100) + 3 = 4.60*t) .26 + 0.60*9.

53 / 6.ScCC.005741 B = 119.Allowable Compressive Stress.53 / 6.17 MPa Allowable Compressive Stress.00 = 138 MPa ScVC = min(B. (table CS-2 Metric) A = 0.005741 B = 119. S) = 119.125 / (136.17 MPa 58/93 .125 / (136.17 MPa S = 138 / 1.17 MPa S = 138 / 1.27) = 0. Vacuum and Corroded.ScVC.00 = 138 MPa ScCC = min(B. Cold and Corroded.125 / (Ro / t) = 0.27) = 0.125 / (Ro / t) = 0. S) = 119. (table CS-2 Metric) A = 0.

27 mm h = 25 mm e = 61 mm m =4 y = 69 MPa Gasket thickness T = 3. 32) 0. A11 Addenda Metric.598. Cbolt: Design MDMT: Front Channel (Right) Weld neck integral SA-266 2 (II-D Metric p.Tube Side Flange (front) ASME VIII-1.18 kg Flange dimensions. P: Required flange thickness: tr= Maximum allowable working pressure.75 in dia g1 = 15.2 mm Note: this flange is calculated as an integral type. MAP: Corrosion allowance: Bolt corrosion (root).42 mm 3. ln.25 mm g0 = 9. Determination of Flange MDMT 59/93 . MAWP: Maximum allowable pressure. ln.284. 2010 Edition.78 kPa @ 21.36 kg (bolting limits) Flange = 0 mm No impact test performed Flange material is not normalized Material is produced to fine grain practice PWHT is not performed corroded = 21.11 kPa @ 150 °C 4.75 in Coarse Thread 750 kPa @ 150 °C 34. new flange OD bolt circle raised face ID gasket OD gasket ID flange ID facing height thickness bolting hub thickness hub thickness hub length length gasket factor seating stress A = 386 mm C = 344 mm Rf = 307 mm = 304 mm = 284 mm B = 254.1111 °C Bore = 3 mm 0 mm -29 °C Rated MDMT: -48 °C Estimated weight: New = 22. 8) SA-193 B7 Bolt <= 64 (II-D Metric p.51 mm trf = 5 mm t = 36 mm = 16. 18. Appendix 2 Flange Calculations Flange is attached to: Flange type: Flange material specification: Bolt material specification: Bolt Description: Internal design pressure. 334.0.

8°C is limited to -48°C by UCS-66(b)(2) UCS-66 governing thickness = 8.8 °C.1M MDMT reduction = 65. (coincident ratio = 0. Flange impact test exemption temperature from Fig UCS-66M Curve B = -29 °C Fig UCS-66.3687) Rated MDMT of -94.UCS-66(b)(1)(b) has been applied.11 mm Bolts rated MDMT per Fig UCS-66 note (c) = -48 °C The rated flange MDMT is -48 °C Flange calculations for Internal Pressure + Weight Only 60/93 .

148.51*4) = 42.41 = 93.54 N Wm2 = 3.14*5*294*69 + 10*254.37 mm Hp = 2*P*(b*3.64 = 10.2 N HD = 0.25/2 = 35. Ab = 31.75 = 39.16 N The pass partition gasket load has been included in the calculation of Wm1 and Wm2 per TEMA RGP-RCB-11.5 + 12.2 N-m 61/93 .102.64 N HT = H . b = b0 = 5 mm G = (OD of contact face + gasket ID) / 2 = (304 + 284) / 2 = 294 mm hG = (C .117.14*294*4 + 10*254.75 = 50.Gasket details from facing sketch Confined gasket 1(a).854. corroded.HD = 50.256.955.102.14*b*G*y + br*rl*Y' = 3.7269 cm2 Total area for 16.5 + 12.785*G2*P = 0. Am2 = 28. Appendix 2-5(a)(2): Wm1 from the mating flange governs so Wm1 = 115. Column I Gasket width N = 10 mm b0 = N/2 = 5 mm Effective gasket seating width.7.25 + 25)/2 = 33.0.955.54/(100*172) = 6.933.57 N Wm1 = H + Hp = 50.413)*172/2 = 515.6866 + 3.1741 cm2 W = (Am + Ab)*Sa/2 = (2.512*0.965.62 mm hT = (R + g1 + hG)/2 = (29.785*2942*0.75*(5*3.423.51*69 = 494.64*0.64 N MD = HD*hD = 39.0356 = 1.965.785*260.889.294)/2 = 25 mm hD = R + g1/2 = 29.872.61 N Per VIII-1.39.75 in dia bolts.14*G*m + br*rl*m') = 2*0. Required bolt area.41 N H = 0.955.889.889.701 cm2 Am2 = Wm2/Sa = 494.785*B2*P = 0.2 + 42.16/(100*172) = 28. Am = greater of Am1.7269 cm2 Am1 = Wm1/Sb = 115.256.2 .G)/2 = (344 .

MT = HT*hT = 10,933.57*0.0334 = 364.9 N-m
HG = Wm1 - H = 115,256.54 - 50,889.2 = 64,367.34 N
MG = HG*hG = 64,367.34*0.025 = 1,609.2 N-m
Mo = MD + MT + MG = 1,423.2 + 364.9 + 1,609.2 = 3,397.3 N-m
Mg = W*hG = 515,148.64*0.025 = 12,878.7 N-m
The bolts are adequately spaced so the TEMA RCB-11.23 load concentration factor does not apply.
Hub and Flange Factors
h0 = (B*g0)1/2 = (260.51*5.11)1/2 = 36.49 mm
From FIG. 2-7.1, where K = A/B = 386/260.51 = 1.4817
T = 1.7186

Z = 2.673

h/h0 = 0.6851

g1/g0 = 2.3967

F = 0.773

V = 0.1503

Y = 5.1095

U = 5.6148

e = F/h0 = 0.2118

d = (U/V)*h0*g02= (5.6148/0.1503)*3.649*0.51112
= 35.6177 cm3
Stresses at operating conditions - VIII-1, Appendix 2-7
f = 1.0768
L = (t*e + 1)/T + t3/d
= (3.6*0.2118 + 1)/1.7186 + 3.63/35.6177
= 2.3355
SH = f*Mo/(L*g12*B)
= 1e3*1.0768*3,397.3/(2.3355*12.252*260.51)
= 40.067 MPa
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*36*0.0212 + 1)*1e3*3,397.3/(2.3355*362*260.51)
= 8.678 MPa
ST = Y*Mo/(t2*B) - Z*SR
= 1e3*5.1095*3,397.3/(362*260.51) - 2.673*8.678
= 28.217 MPa
Allowable stress Sfo = 138 MPa
Allowable stress Sno = 118 MPa
ST does not exceed Sfo
SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 207 MPa
SR does not exceed Sfo
0.5(SH + SR) = 24.373 MPa does not exceed Sfo
0.5(SH + ST) = 34.142 MPa does not exceed Sfo
Stresses at gasket seating - VIII-1, Appendix 2-7
SH = f*Mg/(L*g12*B)

62/93

= 1e3*1.0768*12,878.7/(2.3355*12.252*260.51)
= 151.89 MPa
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*36*0.0212 + 1)*1e3*12,878.7/(2.3355*362*260.51)
= 32.899 MPa
ST = Y*Mg/(t2*B) - Z*SR
= 5.1095*1e3*12,878.7/(362*260.51) - 2.673*32.899
= 106.967 MPa
Allowable stress Sfa = 138 MPa
Allowable stress Sna = 118 MPa
ST does not exceed Sfa
SH does not exceed Min[ 1.5*Sfa, 2.5*Sna ] = 207 MPa
SR does not exceed Sfa
0.5(SH + SR) = 92.394 MPa does not exceed Sfa
0.5(SH + ST) = 129.429 MPa does not exceed Sfa
Flange rigidity per VIII-1, Appendix 2-14
J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e3*52.14*0.1503*12,878.7/(2.3355*202.27E+03*5.112*0.3*36.49)
= 0.7469
The flange rigidity index J does not exceed 1; satisfactory.
Tube Side Flange (front) - Flange hub
ASME Section VIII Division 1, 2010 Edition, A11 Addenda Metric
Component:
Flange hub
Material specification:
SA-266 2 (II-D Metric p. 18, ln. 8)
Material is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.2395)
Internal design pressure: P = 750 kPa @ 150 °C
Static liquid head:
Pth = 4.08 kPa

(SG = 1, Hs = 416.18 mm, Horizontal test
head)

Corrosion allowance
Design MDMT = -29 °C
Rated MDMT = -105 °C

Radiography:

Inner C = 3 mm

Outer C = 0 mm

No impact test performed
Material is not normalized
Material is produced to Fine Grain Practice
PWHT is not performed

Longitudinal joint Seamless No RT
Left circumferential joint - Full UW-11(a) Type 1
Right circumferential joint - N/A

Estimated weight New = 1.5 kg
corr = 1 kg
Capacity
New = 1.27 liters corr = 1.33 liters

63/93

ID
= 254.51 mm
Length
= 25 mm
Lc
t
= 9.27 mm
Design thickness, (at 150 °C) UG-27(c)(1)
t

= P*R / (S*E - 0.60*P) + Corrosion
= 750*130.25 / (138,000*1.00 - 0.60*750) + 3
= 3.71 mm

Maximum allowable working pressure, (at 150 °C) UG-27(c)(1)
P

= S*E*t / (R + 0.60*t) - Ps
= 138,000*1.00*6.27 / (130.25 + 0.60*6.27) - 0
= 6,456.62 kPa

Maximum allowable pressure, (at 21.11 °C) UG-27(c)(1)
P

= S*E*t / (R + 0.60*t)
= 138,000*1.00*9.27 / (127.26 + 0.60*9.27)
= 9,631.75 kPa

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2
Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (136.53 / 6.27)
= 0.005741
B
= 119.17 MPa
S

=

138 / 1.00 = 138 MPa

ScHC

=

min(B, S) = 119.17 MPa

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (136.53 / 9.27)
= 0.008487
B
= 119.65 MPa
S

=

138 / 1.00 = 138 MPa

ScHN

=

min(B, S) = 119.65 MPa

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (136.53 / 9.27)
= 0.008487
B
= 119.65 MPa
S

=

138 / 1.00 = 138 MPa

ScCN

=

min(B, S) = 119.65 MPa

64/93

53 / 6.125 / (136.27) = 0.125 / (Ro / t) = 0.53 / 6.125 / (Ro / t) = 0.ScVC.17 MPa S = 138 / 1.005741 B = 119. (table CS-2 Metric) A = 0.17 MPa Allowable Compressive Stress.00 = 138 MPa ScVC = min(B. (table CS-2 Metric) A = 0.ScCC.005741 B = 119.17 MPa S = 138 / 1.125 / (136.27) = 0. S) = 119.17 MPa 65/93 . Cold and Corroded.00 = 138 MPa ScCC = min(B.Allowable Compressive Stress. S) = 119. Vacuum and Corroded.

11 kg.Saddle Saddle material: Saddle construction is: Saddle allowable stress: Saddle yield stress: Saddle distance to datum: Tangent to tangent length: Saddle separation: Vessel radius: Tangent distance left: Tangent distance right: Tubesheet distance left: Saddle height: Saddle contact angle: Wear plate thickness: Wear plate width: Wear plate contact angle: Web plate thickness: Base plate length: Base plate width: Base plate thickness: Number of stiffener ribs: Largest stiffener rib spacing: Stiffener rib thickness: Saddle width: Anchor bolt size & type: Anchor bolt material: Anchor bolt allowable shear: Anchor bolt corrosion allowance: Anchor bolts per saddle: Base coefficient of friction: Saddle mounted on a steel foundation.1 mm Ar = 553.7 mm Atsl = 419.7 mm Hs = 400 mm θ = 120 ° tp = 8 mm Wp = 200 mm θw = 144. test new =88 kg Weight of saddle pair =32.6 mm tw = 6 mm B = 150 mm 0.66 kg 66/93 .8 ° ts = 6 mm E = 300 mm F = 150 mm tb = 12 mm n= 2 di = 268. A283 C Web at edge of rib Ss = 108 MPa Sy = 205 MPa 495 mm L = 2.72 kg.4 Weight on left saddle: operating corr =292.53 mm Al = 914.419.8mm Ls = 952 mm R = 136.625 inch coarse threaded SA-307 B 138 MPa 0 mm 2 µ = 0. test new =429.55 kg Weight on right saddle: operating corr =46.

9 0.5 Load Case 1: Weight .11) = 14.141 MPa Maximum tensile stress S1t = S1 + Sp = 14.049 MPa Tensile stress is acceptable (<=1*S*E = 118 MPa) Compressive stress is acceptable (<=1*Sc = 118 MPa) Longitudinal stress at the left saddle (Weight .189 118 0.9 / 3 = 2.1*131.17*(2.2 N/cm Bending moment at the left saddle: 67/93 .41 118 Load Vessel condition Tangential shear (MPa) S3 allow Stress over saddle (MPa) Circumferential stress (MPa) S4 (horns) S4 (Wear plate) allow (+/-) S5 Splitting (MPa) allow S6 allow Weight Operating 2.419.517 = 13.724 NA 216.82*10 / 2.049 MPa Sp = P*R / (2*t) = 1.9 19.4 -2.Operating Longitudinal stress between saddles (Weight .049 118 33.8 / 12) / (π*133.Operating.Notes: (1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on Two Saddle Supports" by L.411 216.P.717 118 Weight Test 11.9 / 3 + 2.52 -5.322.517 mm w = Wt / Le = 3.458 184. Load Vessel condition Bending + pressure between saddles (MPa) S1 (+) allow (+) S1 allow (-) (-) Bending + pressure at the saddle (MPa) S2 allow (+) S2 (+) allow (-) (-) Weight Operating 14. (2) If CL of tubesheet is located within a distance of Ro / 2 to CL of saddle.871 177 2.972*5.9 2.725 94.059 118 30. the shell is assumed stiffened as if tubesheet is a bulk head.311 72 Weight Test 2.475 173.858 118 19.808 -7.0505*458.5 0.5 0.307 102.41 / (2*5.189 MPa Maximum compressive stress (shut down) S1c = S1 = 0.3*K1*Q*(L / 12) / (π*R2*t) = 3*0.762 216. right saddle loading and geometry govern) S1 = +.511 184.Operating) Le = 2*(Left head depth) / 3 + L + 2*(Right head depth) / 3 = 2*72.8 + 2*72. Zick.419.11) = 0.

11+8)*(150+1.65 / (4*(5.92) / 4) = 605.0529*2.75 / (133.1 + 2*72.12 / 2 .Operating) 68/93 .3*0.65 / ((5.864.11*(150+1. Weight .307 MPa Ring compression in shell is acceptable (<= 0.53*5.593.(136.972*5.Operating) S4 = -Q / (4*t*(b+1.864.5*Sa = 177 MPa) Ring compression in shell over left saddle (Weight .532 .7603*2.72.864.Mq = w*(2*H*Al / 3 + Al2 / 2 .56*Sqr(136.3*0.w*(a + 2*H / 3) = 2.3*K3*Q / (2*(t2+tp2)) = -2.725 MPa Tangential shear stress is acceptable (<= 0.56*Sqr(136.4 MPa) Circumferential stress at the left saddle horns (Weight .9 / 3) = 1.1 / 3 + 914.3799 / (π*133.864.112) = -7.(R2 .11))) .1707*1.53*13.11) = 2.858 MPa Maximum compressive stress (shut down) S2c = S2 = 19.11) = 19.75 N S3 = K2.65 / (4*5.717 MPa Tensile stress is acceptable (<=1*S = 118 MPa) Compressive stress is acceptable (<=1*Sc = 118 MPa) Tangential shear stress in the shell (left saddle.808 MPa Circumferential stress at saddle horns is acceptable (<=1.1*131.5*Sa = 177 MPa) Circumferential stress at the left saddle wear plate horns (Weight .65 .717 MPa Sp = P*R / (2*t) = 1.864.0434*2.5*Sy = 102. Weight .1.871 MPa Circumferential stress at wear plate horns is acceptable (<=1.3*K3*Q / (2*t2) = -2.141 MPa Maximum tensile stress S2t = S2 + Sp = 33.H2) / 4) = 13.864.11))) .5 MPa) Saddle splitting load (left.8*1e3*9.Operating) S4 = -Q / (4*(t+tp)*(b+1.97*5.11) = 14.112+82)) = -2.2 / 10000*(2*72.56*Sqr(Ro*t))) .Operating) Qshear = Q .Mq*K1' / (π*R2*t) = 605.9*914.41 / (2*5.56*Sqr(Ro*tc))) = 0.56*Sqr(136.56*Sqr(Ro*t))) .11 + 8)*(6 + 1.8*S = 94.65 / (2*5.11))) = 2.Operating) S5 = K5*Q / ((t + tp)*(ts + 1.593.53*5.65 / (2*(5.32*(914.2*Qshear / (R*t) = 1.8 N-m S2 = +.

41 MPa Tensile stress is acceptable (<= 0.43*128.9 / 3 + 2.12 / 2 .Test Longitudinal stress between saddles (Weight .9 MPa) Compressive stress is acceptable (<=1*Sc = 118 MPa) Longitudinal stress at the left saddle (Weight .3*K1*Q*(L / 12) / (π*R2*t) = 3*0.3*1e3*9.8 / 12) / (π*132.3 N-m S2 = +.9*Sy = 216.96*(2.05 = 0.(136.43*128.72.9*Sy = 216.16 N/cm Bending moment at the left saddle: Mq = w*(2*H*Al / 3 + Al2 / 2 .9 MPa) Compressive stress is acceptable (<=1*Sc = 118 MPa) 69/93 .8 + 2*72.92) / 4) = 925.864.352 MPa Maximum tensile stress S2t = S2 + Sp = 30.3799 / (π*132.11) = 11.Test) Le = 2*(Left head depth) / 3 + L + 2*(Right head depth) / 3 = 2*72.517 = 20.5508*0.2035*2.873.41 / (2*8.Area resisting splitting force = Web area + wear plate area Ae = Heff*ts + tp*Wp = 4.41 / (2*8.11) = 0.352 MPa Maximum tensile stress S1t = S1 + Sp = 11.8*20 = 18.059 MPa Sp = P*R / (2*t) = 1.11) = 11.11) = 19.311 MPa Stress in saddle is acceptable (<= (2 / 3)*Ss = 72 MPa) Load Case 2: Weight .6 + 0.517 mm w = Wt / Le = 5.H2) / 4) = 20.472*8. right saddle loading and geometry govern) S1 = +.532 .419.059 MPa Tensile stress is acceptable (<= 0.762 MPa Maximum compressive stress (shut down) S2c = S2 = 19.16 / 10000*(2*72.075.9 / 3 = 2.411 MPa Maximum compressive stress (shut down) S1c = S1 = 0.41 MPa Sp = P*R / (2*t) = 1.9*914.Mq*K1' / (π*R2*t) = 925.1 / 3 + 914.42*10 / 2.7305 cm2 S6 = K8*Q / Ae = 0.419.472*8.65 / 1.Test.(R2 .0505*862.

47 / 1.56*Sqr(136.56*Sqr(136.475 MPa Tangential shear stress is acceptable (<= 0. Weight .11 + 8)*(6 + 1.5} =201. Weight .4 = 1.Tangential shear stress in the shell (left saddle.024.1 + 2*72. transverse 70/93 .11))) = 2.3223*1*2) = 4.511 MPa Ring compression in shell is acceptable (<= 0.11))) .2.625 inch coarse threaded bolt = 1.47 / (2*8.5 MPa) Shear stress in anchor bolting.7603*4.11*(150+1.02*(914. one end slotted Maximum seismic or wind base shear = 0 N Thermal expansion base shear = W*µ = 3.212.458 MPa Stress in saddle is acceptable (<= 0.212.271.3*0.22 / (132.209.56*Sqr(Ro*t))) .w*(a + 2*H / 3) = 4.8*(0.56*Sqr(Ro*tc))) = 0.5 MPa) Saddle splitting load (left.212.Test) S4 = -Q / (4*t*(b+1.112) = -5.2*Qshear / (R*t) = 1.Test) Qshear = Q .2035*4.7305 cm2 S6 = K8*Q / Ae = 0.873.642 MPa Anchor bolt stress is acceptable (<= 138 MPa) Shear stress in anchor bolting.9*Sy = 184.3032 cm2 ( 2 per saddle ) Bolt shear stress = 1.9 MPa) The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {B + 1.79*0.212.9*Sy = 216.47 .209.92 / (130.Test) S5 = K5*Q / ((t + tp)*(ts + 1.53*8.47*8.8*20 = 18.724 MPa Circumferential stress at saddle horns is acceptable (<= 0.91 mm Ring compression in shell over left saddle (Weight .6 + 0.92 N Corroded root area for a 0.0529*4.56*(Rotc)0.22 N S3 = K2.47 / (4*8.05 = 0.9*Sy) = 173.Test) Area resisting splitting force = Web area + wear plate area Ae = Heff*ts + tp*Wp = 4.1707*2.271.11) = 2.52 MPa) Circumferential stress at the left saddle horns (Weight .212.5508*0.53*16.3*K3*Q / (2*t2) = -4.9 / 3) = 2.9*Sy = 184.47 / ((8.

95E+03 / (12*(1 .775.0.5 = 4.4))*25.5*108))0. Saddle base plate thickness check (Roark sixth edition.32) + 2.424 MPa: (108) Sc = Ki*π2*E / (12*(1 .3032 cm2 ( 2 per saddle ) Bolt shear stress = 0 / (130.xo)*y / I + Q / A = 0*(400 .0.92*(400 .25. satisfactory.112. Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion.6 / 6)2) = 115. Table 26. satisfactory.146.Maximum seismic or wind base shear = 0 N Corroded root area for a 0.6*6 / (268.25.146. b = 144 mm tb = (β1*q*b2 / (1.32)*(268.404 MPa The secondary bending + axial stress in the saddle < 2*Sy= 410 MPa.112.55 mm The base plate thickness of 12 mm is adequate. case 7a) where a = 268.65 / 3.625 inch coarse threaded bolt = 1.65 / 3. assumes one saddle slotted) σb = V*(Hs .6 N is <= Fb.57 / (1e4*604. 71/93 .32)*(di / ts)2) = 1.3223*2*2) = 0 MPa Anchor bolt stress is acceptable (<= 138 MPa) Web plate buckling check (Escoe pg 251) Allowable compressive stress Sc is the lesser of 108 or 115.209.6633*0.372.097*1442 / (1.18 Fb = n*(As + 2*be*ts)*Sc = 2*(864 + 2*13.75 N Saddle loading of 4.28*π2*199.32) + 2.8094 = 0.6*6 + 2*6*(150 . Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted) σb = V*(Hs .57 / (1e4*604.5*Sa))0.91)*95.91)*95.6.8094 = 6.864.18*6)*108 = 220.4))*25.91 MPa The primary bending + axial stress in the saddle <= 108 MPa.5 = (1. satisfactory.4 = 268.4 = 13.xo)*y / I + Q / A = 1.424 MPa Allowable compressive load on the saddle be = di*ts / (di*ts + 2*tw*(b .864.

3 kg 7833.Baffle Summary Report Baffle Name Distance from Cut Distance Cut Direction Baffle Weight (kg)¹ Front Tubesheet (mm) from Center (mm) Baffle #1 85.3 Upwards 64.95 Upwards 64.39 2.13 Downwards 64.39 2.88 Downwards 64.39 2.39 2.2 Baffle #3 333.39 2.85 Upwards 64.2 Baffle #12 933.15 Upwards 64.39 2.39 2.2 Baffle #5 505.2 Baffle #14 1.4 Upwards 64.2 Baffle #13 1.45 mm 1.2 mm TEMA) 253.05 Upwards 64.39 2.03 Downwards 64.2 Baffle #15 1.2 Baffle #2 162.105.39 2.71 mm 18 162.2 Baffle #17 1.2 mm TEMA (Max)) 10 mm (3.41 kg/m³ ¹Note: Baffle weight is approximated.2 Baffle #7 676.39 2.633 mm 40.68 Downwards 64.276.6 Upwards 64.2 Baffle #11 1.43 Downwards 64.2 Baffle #4 248.534.39 2.78 Downwards 64.33 Downwards 64.2 Baffle #10 762.95 Upwards 64.39 2.2 Baffle #18 1.2 Baffle Material: Baffle Type: Baffle Orientation: Baffle Shell Clearance: Baffle Thickness: Baffle Diameter: Baffle Count: Maximum Tubesheet to Baffle Distance: Maximum Baffle to Baffle Distance: Distance from Shell Side Tubesheet Face to Bend: Baffle Group Weight: Baffle Material Density (assumed): SA-36 Single Segmental Horizontal 0.5 Upwards 64.191.39 2.2 Baffle #6 419.43 mm 171.2 Baffle #8 591.019.362.23 Downwards 64.39 2.2 Baffle #9 848.39 2.39 2.8 mm (3.448.58 Downwards 64. 72/93 .39 2.39 2.2 Baffle #16 1.

2010 Edition. mm NPS 10 Sch 40S (Std) Di= 254.7 Tubesheet Options Tube Layout Tubesheet dimensions. new.51 tc= 9.27 L= 348 Closure SA-234 WPB Di= 254.27 LSF= 58.43 mm Maximum tube support separation: 171.75 mm Material: SA-266 2 T = 67 OD = 386 Impact test is not performed Not normalized Produced fine grain practice Shell side corrosion = 3 Tube side corrosion = 3 PWHT not performed Pattern: 30° (triangular) MDMT = -29 °C Tubesheet pass groove depth = 5 Gasketed shell side Gasketed tube side 73/93 .51 ts= 9. Pipe Di= 254.700 mm do= 25.45 mm Baffles support all tubes: No Tube Options Tube material: SA-179 Smls. mm (front and rear) Tube hole count: 30 Tube pitch: 31.77 (2.27 Inner corrosion: 3 Outer corrosion: 0 MDMT: -29 °C Outer corrosion: 0 MDMT: -29 °C Type: bonnet Ellipsoidal head Inner corrosion: 3 Cylinder SA-106 B Smls. A11 Addenda Metric Codes Description U-tube ASME only design (TEMA Ninth Edition (2007) minimum thickness checks active) Class R One pass shell Perform ASME tube design check Shell material: SA-106 B Smls.51 tmin= 9. Tube Tube dimensions.42 min) Inner corrosion: 0 Outer corrosion: 0 Tube to tubesheet joint calculations have not been performed Channel and Shell Options Shell dimensions new.4 Tube to tubesheet joint option tt= 2.Data Inputs Summary General Options Identifier Heat Exchanger ASME VIII-1. Pipe Tube supports\baffle plates present Maximum tubesheet to tube support distance: 162. mm Front channel dimensions. mm Tube length from outer tubesheet face to bend: L t= 1. new.

11 Pressure (kPa) 1.733.11 Et (MPa) 201.993 202.22 202.11 Design temperature (°C) 150 21.1 161.1 Es (MPa) 203.11 21.272.2 223.100 0 1.22 Ss (MPa) 118 216.272.337 202.272.11 S (MPa) 138 223.2 74/93 .434.08 Design temperature (°C) 65 21.4 161.9 216.609.272.9 Design temperature (°C) 150 21.22 202.11 21.058.22 St (MPa) 92.Design Conditions Summary Design Conditions Description Tube Side Shell Side Tubes Shell Tubesheet Tube side hydrotest Shell side hydrotest Pressure (kPa) Design 750 2.11 21.08 0 Design temperature (°C) 150 21.11 21.

Pipe - Tube Side Flange (front) 1 386.51 ID x 9.00 OD x 284.42 min) mm SA-179 Smls. Pipe - Rear ellipsoidal head 1 254.72 mm long SA-193 B7 - Tubes 15 25.00 ID x 3.00 OD x 36 mm thk SA-266 2 Front tubesheet 1 386.75 in dia.00 OD x 67 mm thk SA-266 2 Shell Side Flange (front) 1 386.27 mm min thk SA-234 WPB - Front channel cylinder 1 254.00 ID x 3.Materials and Gaskets Summary Materials And Gaskets Part Quantity Size Material Gasket Front ellipsoidal head 1 254. Tube - Shell cylinder 1 NPS 10 Sch 40S (Std) x 1769.40 OD x 2.20 mm thk 304.00 OD x 284.27 thk x 348.00 mm SA-106 B Smls.77 nom wall (2.51 ID x 9.20 mm thk 75/93 . stud x 202.00 OD x 36 mm thk SA-266 2 Front Tubesheet flange bolts 16 0.00 mm SA-106 B Smls.27 mm min thk SA-234 WPB - Front pass partition - 10 mm thk SA-516 70 - 304.51 ID x 9.

85 mm long SA-193 B7 1 2 in 150# WN A105 1 NPS 2 Sch 80 (XS) DN 50 SA-106 B Smls.625 in dia. bolt x 76. Pipe 1 88.33 ID x 50.00 wide x 9 mm thk pad SA-516 70 4 0.2 mm long SA-193 B7 1 2 in 150# WN A105 1 NPS 2 Sch 80 (XS) DN 50 SA-106 B Smls. bolt x 76.00 wide x 9 mm thk pad SA-516 70 4 0. Pipe 1 88.00 wide x 9 mm thk pad SA-516 70 4 0. bolt x 69. Pipe 1 60.625 in dia.85 mm long SA-193 B7 Gasket - - - - 76/93 .90 ID x 50.625 in dia.Nozzle Materials And Gaskets Part TS Inlet (N1) Bolts for TS Inlet (N1) TS Outlet (N2) Bolts for TS Outlet (N2) SS Inlet (N3) Bolts for SS Inlet (N3) SS Outlet (N4) Bolts for SS Outlet (N4) Quantity Size Material 1 3 in 150# WN A105 1 NPS 3 Sch 40 (Std) DN 80 SA-106 B Smls.625 in dia.33 ID x 50. bolt x 69.2 mm long SA-193 B7 1 3 in 150# WN A105 1 NPS 3 Sch 40 (Std) DN 80 SA-106 B Smls. Pipe 1 60.90 ID x 50.00 wide x 9 mm thk pad SA-516 70 4 0.

5*S))1/2 + C = 417.45 mm The pass partition plate thickness of 10 mm is adequate. 19) S = 138 MPa a = 253. new q= 2 kPa SA-516 70 (II-D Metric p.7 = 0.1198 t = b*(q*B/(1.TEMA RCB-9.01mm b = 417.98*(0*0. Pass partition minimum weld size = 0.6053.1198/(1.132. 18. B = 0.131 t = 9.98mm T = 10 mm C =6 mm 7 mm From TABLE RCB-9.75*(t .132 Pass Partition Plate Calculations Minimum Front Pass Partition Plate Thickness Front tube side pressure drop: Front pass plate material: Front pass plate allowable stress: Front pass plate dimension: Front pass plate dimension: Front pass plate thickness.6) + (6 / 2) / 0.45 .75*(6. three sides fixed.5*138))1/2 + 6 = 6. new: Front pass plate corrosion allowance: Front pass plate fillet weld leg size.62 mm The pass partition fillet weld size of 7 mm is adequate.C) + (C / 2) / 0.7 = 4. ln. a/b = 0. 77/93 .5 mm From TABLE RCB-9.

7 .40*t) .000421 = 42.42 / (12. Tube (II-D Metric p.0.59 liters OD = 25. 2010 Edition. ln.00 + 0.100 kPa @ 150 °C Static liquid head: Pth = 3.4019 MPa 78/93 .64 kPa Maximum allowable pressure.40*2.42) = 19.Tubes ASME Section VIII Division 1.4 Do / t = 25.Ps = 92.4 mm Length = 1.40*2.091.091.0.6 mm. (Corroded & at 150 °C) UG-28(c) L / Do = 1.77 mm Design thickness.9 kg corr = 2. 11) Material is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) Internal design pressure: P = 750 kPa @ 150 °C External design pressure: Pe = 1.49 From table G: A From table CS-1 B Metric: = 50.59 liters corr = 0.0000 = 51.00*2.00*2.9 kg Capacity New = 0.700 / 25.400*1. (at 21. Horizontal test head) Corrosion allowance Inner C = 0 mm Design MDMT = -29 °C Rated MDMT = -105 °C Outer C = 0 mm No impact test performed Material is not normalized Material is not produced to Fine Grain Practice PWHT is not performed Estimated weight New = 2. A11 Addenda Metric Component: Tubes Material specification: SA-179 Smls.0. (at 150 °C) Appendix 1-1 t = P*Ro / (S*E + 0.3993 = 0.400*1. Hs = 404.700 mm Lc t = 2.0 = 19.7 .11 °C) Appendix 1-1 P = S*E*t / (Ro .40*t) = 92.40*750) + 0 = 0.0.4 / 0.64 kPa External Pressure.40*P) + Corrosion = 750*12. 6.42 / (12.400*1.42) .96 kPa (SG = 1. (at 150 °C) Appendix 1-1 P = S*E*t / (Ro .1 mm Maximum allowable working pressure.7 / (92.

0000 = 10.010505 = 95.401.Pa = 4*B / (3*(Do / t)) = 4*42.099.66 kPa 79/93 . (Corroded & at 150 °C) UG-28(c) ta = t + Corrosion L / Do = 1.100 / (3*(25.49 + 0 = 50.4 / 2.099.42)) = 12.4796 = 0.42 From table G: A From table CS-1 B Metric: Pa = 0.93 kPa Design thickness for external pressure Pa = 1.49)) = 1.099.1 MPa = 4*B / (3*(Do / t)) = 4*95.93 kPa = 0.4 Do / t = 25.4 / 0.700 / 25.49 mm Maximum Allowable External Pressure.4 / 2.87 / (3*(25.

h: Number of tubes. Nt: Tube pitch. ln. p: Radius to outer tube center. νs: SA-106 B Smls. 8) Triangular 386 mm 67 mm (tdesign = 22. A: Tubesheet thickness. 2010 Edition. hg: Corrosion allowance shell side . AL: Pass partition groove depth. ct: Tubesheet poisson's ratio.0065 m2 5 mm 3 mm 3 mm 0. Ds: Shell thickness. cs: Corrosion allowance tube side .46 mm) 15 31. A11 Addenda Metric Tubesheet Type of heat exchanger: Simply supported: Tubesheet material specification: Tube layout: Tubesheet outer diameter.1 Configuration d: tubesheet gasketed with shell and channel No SA-266 2 (II-D Metric p.3 Stepped Tubesheet Step 1 diameter shell side Step 1 depth shell side Step 2 diameter shell side Step 2 depth shell side Step 1 diameter tube side Step 1 depth tube side Step 2 diameter tube side Step 2 depth tube side 304 mm 5 mm 251 mm 5 mm 304 mm 5 mm 251 mm 5 mm Shell Shell material specification: Shell inner diameter. ro: Total area of untubed lanes. ν: U-Tube Fig.51 mm 9.31 Type of construction: 80/93 .27 mm 3 mm 0 mm 0.Tubesheet -. 40) 254. Division 1.75 mm 102. 18.ASME ASME Section VIII. ts: Shell inner corrosion allowance: Shell outer corrosion allowance: Shell poisson's ratio. 10.97 mm 0. ln. Pipe (II-D Metric p. UHX-12.

4579618 Tube side hydrotest 39.Channel Channel material specification: Channel inner diameter. C: Shell side gasket load reaction diameter. 11) 25. dt: Tube nominal thickness.77 mm 2. 10. tc: Channel inner corrosion allowance: Channel outer corrosion allowance: Channel poisson's ratio. Gc: 344 mm 294 mm 294 mm Tube Supports Tube supports present: Support all tubes: Maximum distance from tubesheet to first support: Maximum distance between tube supports: Yes No 162.4 mm 2. Gs: Channel side gasket load reaction diameter.3 Flange Bolt circle diameter. 6.85 0. tt.61 Load case 2 115.42 mm 12.54 Tube side hydrotest Load case 1 257.5% 0 mm 0 mm 0. Dc: Channel thickness.45 mm Summary Tables Tubesheet Design Thickness Summary tdesign (mm) Condition Design 22.854.min: Tube tolerance: Tube inner corrosion allowance: Tube outer corrosion allowance: Tube expansion depth ratio. Tube (II-D Metric p.3115698 Shell side hydrotest 37. νt: SA-179 Smls.05 Shell side hydrotest Load case 2 150.51 mm 9. tt: Tube minimum thickness.3 Tubes Tube material specification: Tube outer diameter. Pipe (II-D Metric p.256.43 mm 171. νc: SA-106 B Smls.27 mm 3 mm 0 mm 0. ln. ρ: Tube poisson's ratio.260.256.547.78 81/93 . 40) 254. ln.5888626 Tubesheet Effective Bolt Load Condition Design Load Case W* (N) Load case 1 93.54 Load case 3 115.

Tube Et =202.2 S =248 Tubes SA-179 Smls. Tube Sy.s =241 Channel SA-106 B Smls.100 750 150 65 150 150 Tube side hydrotest 0 2.272 S =223. Pipe Es = 199.11 21.272 Sc =216.t =179 EtT =202.9 Sy.000 S =138 S =219 Tubes SA-179 Smls.s =241 Channel SA-106 B Smls.c =241 Tubesheet SA-266 2 E =202.434.1 N/A Shell SA-106 B Smls.9 Sy.11 Material Properties Condition Design Tube side hydrotest Shell side hydrotest Allowable Stress (MPa) Yield Stress (MPa) Component Material Modulus of Elasticity (MPa) Shell SA-106 B Smls.t =179 Et =202.4 N/A Shell SA-106 B Smls.1 N/A Calculations for Design Condition 82/93 .000 St =92.11 Shell side hydrotest 1.1 Sy.4 Sy.272 Ss = 216. Pipe Es = 202.272 S =223.11 21.000 StT =92. Tube Et =195. Pipe Ec =202.11 21. Pipe Ec =202.2 S =248 Tubes SA-179 Smls.11 21.272 StT =161.08 21.11 21.c =214 Tubesheet SA-266 2 E =195.272 St =161. Pipe Es = 202.08 0 21.c =241 Tubesheet SA-266 2 E =202. Pipe Ec =195.000 Sc =118 Sy.272 Ss = 216.t =158 EtT =195.s =227 Channel SA-106 B Smls.867 Ss = 118 Sy.272 Sc =216.272 StT =161.9 Sy.9 Sy.058.1 EtT =202.Pressures and Temperatures Condition Design Tubesheet design temp T (°C) Tube side design pressure Pt (kPa) Shell side design pressure Ps (kPa) Channel design temp Tc (°C) Shell design temp Ts (°C) Tube design temp Tt (°C) 1.272 St =161.11 21.

2*2.4 .2*tt]} p* = p / (1 .(1.34 = 1.35902 hg' = 2 New or corroded UHX-12.5085984 = 0.5 = 34.2708567 1)*(1.000)*(92.2708567 -1)*(1.75 .85].75) / (π*231.77*(195. 0] Condition Design New or corroded Do = 2*102.14 Load case 3 MTS = 231. 4*231.77*(195.2708567 1)*(1.25.1193171 p* = 31.100 .27085672 + 1)*750] / 1000 = 829. 4*Do*p) / (π*Do2))0.75 / (1 .22.(1.1)*(ρc2 + 1)*Pt] Condition Design New or corroded All load cases ρs = 294 / 231.606.2 * d = MAX{[25.34*31.342 / 16 *[(1.4) / 31.100 .776.000 / 195.2709 Load case 1 New or corroded MTS = 231.4*MIN(0.2*tt*(EtT / E)*(StT / S)*ρ].51 New µ* = (34.22.2709 New or corroded All load cases ρc = 294 / 231.5085984 .35532 Corroded µ* = (34.dt) / p d* = MAX{[dt .2470175 * d = MAX{[25.2*2.34 New or corroded µ = (31.342))0.4 / 138)*0.75 = 0.4 .2708567 -1.5085984 = 0.5085984 .2*2.(ρc .77]} = 22.5 µ* = (p* .2*2. [dt .UHX-12.1 Step 1 Do = 2*ro + dt µ = (p .2 Step 2 ρs = Gs / Do ρc = Gc / Do MTS = Do2 / 16 *[(ρs -1)*(ρs2 + 1)*Ps .77]} = 22.000)*(92. Corroded [25.5.27085672 + 1)*0] / 1000 = 2.27085672 + 1)*750] / 1000 = Load case 2 MTS = 231.4 .5.4*MIN(AL.4 / 138)*0.23 83/93 .2470175) / 34.8844].97 + 25.000 / 195.(1.ct).27085672 + 1)*0 .34 = 1.2708567 -1)*(1.27085672 + 1)*1.2708567 -1)*(1.4 = 231.d*) / p* hg' = MAX[(hg .342 / 16 *[(1.0065.1193171) / 34.4 .27085672 + 1)*1.342 / 16 *[(1. New [25.92 1)*(1.

34) = 2.3622 New Corroded E* = 0.3243672) / 69.54*(294 .34 = 1.000*ln(1.23 + 115.3(b) ν* = 0.000 = 70.0.3208 UHX-12.5.14 Load case 3 M* = 829.from Fig.734 New .074.294) / (2*π*231.5. UHX-11.5.294) / (2*π*231.000 = 69.34) = 829.54*(294 .776.ν*) / E*)*(E*ln(K)) Condition Design New or corroded All load cases K = 386 / 231.9213 New .9765 Corroded All load cases F = ((1 .734)*(195.6 Step 6 M* = MTS + W**(Gc .0. UHX-11.606.3542 Corroded .294) / (2*π*231.from Fig.96 UHX-12.UHX-12.631.3542265*195.606.3244 Corroded .92 Load case 2 M* = 2.256.75 = 1.14 + 115.163 E* = 0.000*ln(1.61*(294 .256. UHX-11.from Fig.074. UHX-11.631.776.6685 New All load cases F = ((1 .75 = 2.23 84/93 .362214*195.854.3(a) E* / E = 0.3207623) / 70.92 + 93.Gs) / (2*π*Do) Condition Design Load case 1 New or corroded M* = -1.1102 Corroded h / p = 61 / 31.3 Step 3 E* / E = α0 + α1*µ* + α2*µ*2 + α3*µ*3 + α4*µ*4 ν* = β0 + β1*µ* + β2*µ*2 + β3*µ*3 + β4*µ*4 Condition Design New h / p = 67 / 31.3(b) ν* = 0.6685)) = 0.163)*(195.6685)) = 0.3(a) E* / E = 0.5 Step 5 K = A / Do F = ((1 .34) = -1.from Fig.

UHX-12.5.7 Step 7
Mp = (M* - (Do2 / 32)*F*(Ps - Pt)) / (1 + F)
Mo = Mp + (Do2 / 64)*(3 + ν*)*(Ps - Pt)
M = Max[Abs(Mp),Abs(Mo)]
Condition Design
Load case 1

Mp = (-1,776.92 - (231.342 / 32)*0.9765*(0 - 750) / 1000) / (1 + 0.9765) =

-279.34

Load case 2

Mp = (2,606.14 - (231.342 / 32)*0.9765*(1,100 - 0) / 1000) / (1 + 0.9765) =

409.7

Load case 3

Mp = (829.23 - (231.342 / 32)*0.9765*(1,100 - 750) / 1000) / (1 + 0.9765) =

130.36

Load case 1

Mp = (-1,776.92 - (231.342 / 32)*0.96*(0 - 750) / 1000) / (1 + 0.96) =

-292.2

Load case 2

Mp = (2,606.14 - (231.342 / 32)*0.96*(1,100 - 0) / 1000) / (1 + 0.96) =

428.56

Load case 3

Mp = (829.23 - (231.342 / 32)*0.96*(1,100 - 750) / 1000) / (1 + 0.96) =

136.36

New

Corroded

Load case 1
New

Mo = -279.3397 + (231.342 / 64)*(3 + 0.3243672)*(0 - 750) / 1000 = -2,364.27

Load case 2

Mo = 409.6983 + (231.342 / 64)*(3 + 0.3243672)*(1,100 - 0) / 1000 =

3,467.6

Load case 3

Mo = 130.3585 + (231.342 / 64)*(3 + 0.3243672)*(1,100 - 750) / 1000 =

1,103.33

Load case 1
Corroded

Mo = -292.202 + (231.342 / 64)*(3 + 0.3207623)*(0 - 750) / 1000 = -2,374.87

Load case 2

Mo = 428.5629 + (231.342 / 64)*(3 + 0.3207623)*(1,100 - 0) / 1000 =

3,483.15

Load case 3

Mo = 136.3609 + (231.342 / 64)*(3 + 0.3207623)*(1,100 - 750) / 1000 =

1,108.27

Load case 1

M = Max[Abs(-279.3397),Abs(-2,364.27)] =

2,364.27

Load case 2

M = Max[Abs(409.6983),Abs(3,467.6)] =

3,467.6

Load case 3

M = Max[Abs(130.3585),Abs(1,103.33)] =

1,103.33

Load case 1

M = Max[Abs(-292.202),Abs(-2,374.87)] =

2,374.87

Load case 2

M = Max[Abs(428.5629),Abs(3,483.15)] =

3,483.15

Load case 3

M = Max[Abs(136.3609),Abs(1,108.27)] =

1,108.27

New

Corroded

85/93

UHX-12.5.8 Step 8
σ = 6*M / (µ**(h - hg')2)
Stress
(MPa)

Condition Design

Allowable
2*S
(MPa)

Overstressed?

Load case 1

σ = 6*2,364.2713 / (0.3553196*(67 - 5)2) = 10.386

276

No

Load case 2

σ = 6*3,467.5978 / (0.3553196*(67 - 5)2) = 15.233

276

No

Load case 3

σ = 6*1,103.3266 / (0.3553196*(67 - 5)2) =

4.847

276

No

Load case 1

σ = 6*2,374.8727 / (0.3590201*(61 - 2)2) = 11.402

276

No

Load case 2

σ = 6*3,483.1466 / (0.3590201*(61 - 2)2) = 16.722

276

No

Load case 3

σ = 6*1,108.2739 / (0.3590201*(61 - 2)2) =

276

No

New

Corroded

5.321

UHX-12.5.9 Step 9
τ = (1 / (4*µ))*(Do / h)*ABS(Ps - Pt)
Condition Design
Tubesheet Shear Stress

Stress
(MPa)

Allowable
(MPa)

Overstressed?

Load case 1

τ = (1 / (4*0.2))*(231.34 / 67)*ABS(0 - 750) / 1000 = 3.237

110.4

No

Load case 2

τ = (1 / (4*0.2))*(231.34 / 67)*ABS(1,100 - 0) / 1000 = 4.748

110.4

No

Load case 3

τ = (1 / (4*0.2))*(231.34 / 67)*ABS(1,100 - 750) / 1000 = 1.511

110.4

No

Load case 1

τ = (1 / (4*0.2))*(231.34 / 61)*ABS(0 - 750) / 1000 = 3.555

110.4

No

Load case 2

τ = (1 / (4*0.2))*(231.34 / 61)*ABS(1,100 - 0) / 1000 = 5.215

110.4

No

Load case 3

τ = (1 / (4*0.2))*(231.34 / 61)*ABS(1,100 - 750) / 1000 = 1.659

110.4

No

New

Corroded

Calculations for Tube side hydrotest Condition
UHX-9.5
hr = (1.9*W*hg / (S*G))0.5
Condition Tube side hydrotest
Operating
New

Load case 1

hr = (1.9*257,547.05*25 / (223.2*294))0.5 = 13.65
Gasket Seating

New

Load case 1

hr = (1.9*515,148.64*25 / (223.2*294))0.5 = 19.31

Tubesheet Design Thickness to Maintain hr = 19.31 + 10 + 10 =
39.31 mm

86/93

UHX-12.5.1 Step 1
Do = 2*ro + dt
µ = (p - dt) / p
d* = MAX{[dt - 2*tt*(EtT / E)*(StT / S)*ρ], [dt - 2*tt]}
p* = p / (1 - 4*MIN(AL, 4*Do*p) / (π*Do2))0.5
µ* = (p* - d*) / p*
hg' = MAX[(hg - ct), 0]
Condition Tube side hydrotest
New

Do = 2*102.97 + 25.4 =

231.34

New

µ = (31.75 - 25.4) / 31.75 =

0.2

*

d = MAX{[25.4 - 2*2.77*(202,272.22 / 202,272.22)*(161.1 / 223.2)*0.85],

New

[25.4 - 2*2.77]} =

22.0011653

New

p* = 31.75 / (1 - 4*MIN(0.0065, 4*231.34*31.75) / (π*231.342))0.5 =

34.51

New

µ* = (34.5085984 - 22.0011653) / 34.5085984 =

0.362444

hg' =

5

UHX-12.5.2 Step 2
ρs = Gs / Do
ρc = Gc / Do
MTS = Do2 / 16 *[(ρs -1)*(ρs2 + 1)*Ps - (ρc - 1)*(ρc2 + 1)*Pt]
Condition Tube side hydrotest
New

All load
cases

ρs = 294 / 231.34 =

1.2709

New

All load
cases

ρc = 294 / 231.34 =

1.2709

New

Load case 1

MTS = 231.342 / 16 *[(1.2708567 -1)*(1.27085672 + 1)*0 - (1.2708567 - 1)*(1.27085672 +
-4,876.05
1)*2,058.08] / 1000 =

87/93

ν*) / E*)*(E*ln(K)) Condition Tube side hydrotest New All load cases K = 386 / 231.Pt)) / (1 + F) Mo = Mp + (Do2 / 64)*(3 + ν*)*(Ps .05*(294 .Abs(-6.1102 New .Pt) M = Max[Abs(Mp).5.05 + 257.529.22 = 73.529.22*ln(1.6 Step 6 M* = MTS + W**(Gc .from Fig.(Do2 / 32)*F*(Ps .59 M = Max[Abs(-812. UHX-11.3(b) ν* = New 0.6685)) = 0.from Fig.3636735*202.529.96 Mo = -812.272.59)] = 6.3217 UHX-12.876.34) = -4. UHX-11.9549) = -812.053)*(202.058.5.Abs(Mo)] Condition Tube side hydrotest New Load case 1 New Load case 1 New Load case 1 Mp = (-4.3216675)*(0 .75 = 2.561.876.9639 + (231.876.2.0.053 New .9549*(0 .3216675) / 73.08) / 1000) / (1 + 0.3 Step 3 E* / E = α0 + α1*µ* + α2*µ*2 + α3*µ*3 + α4*µ*4 ν* = β0 + β1*µ* + β2*µ*2 + β3*µ*3 + β4*µ*4 Condition Tube side hydrotest New h / p = 67 / 31.058.UHX-12.Gs) / (2*π*Do) Condition Tube side hydrotest New Load case 1 M* = -4.547.3637 E* = 0.05 UHX-12.3(a) E* / E = 0.9639).9549 UHX-12.294) / (2*π*231.5 Step 5 K = A / Do F = ((1 .6685 New All load cases F = ((1 .34 = 1.59 88/93 .272.2.5.5.(231.342 / 64)*(3 + 0.08) / 1000 = -6.05 .561.7 Step 7 Mp = (M* .342 / 32)*0.

2*294))0.9*150.UHX-12.59 Tubesheet Design Thickness to Maintain hr = 17.362444*(67 .56 No Calculations for Shell side hydrotest Condition UHX-9.8 Step 8 σ = 6*M / (µ**(h .Pt) Condition Tube side hydrotest Tubesheet Shear Stress New Load case 1 Stress (MPa) τ = (1 / (4*0.5 = 17.59 + 10 + 10 = 37.9*427.5922 / (0.5 = 10.34 / 67)*ABS(0 .12 Allowable (MPa) Overstressed? 446.hg')2) Condition Tube side hydrotest New Load case 1 Stress (MPa) σ = 6*6.78*25 / (223.5)2) = 28.342.43 Gasket Seating New Load case 2 hr = (1.260.883 Allowable (MPa) Overstressed? 178.59 mm 89/93 .5.08) / 1000 = 8.5 Condition Shell side hydrotest Operating New Load case 2 hr = (1.529.5.2))*(231.058.67*25 / (223.9 Step 9 τ = (1 / (4*µ))*(Do / h)*ABS(Ps .4 No UHX-12.2*294))0.2.

1 Step 1 Do = 2*ro + dt µ = (p .2*2.97 + 25. New [25.(ρc .34 New µ = (31.4*MIN(0.51 New µ* = (34.2*tt]} p* = p / (1 .77*(202.77]} = 22.362444 hg' = 5 UHX-12.27085672 + 1)*0] / 1000 = 90/93 .75) / (π*231.5085984 = 0.1)*(ρc2 + 1)*Pt] Condition Shell side hydrotest New All load cases ρs = 294 / 231.34 = 1.342 / 16 *[(1. 4*231.2 * d = MAX{[25. 0] Condition Shell side hydrotest New Do = 2*102.d*) / p* hg' = MAX[(hg .4 .397.5.25.2)*0.65 1)*(1.4) / 31.4*MIN(AL.272.75 / (1 . 4*Do*p) / (π*Do2))0.5 µ* = (p* .08 .(1.2 Step 2 ρs = Gs / Do ρc = Gc / Do MTS = Do2 / 16 *[(ρs -1)*(ρs2 + 1)*Ps . [dt .4 .75 .5085984 .342))0.2708567 3.2*2.34 = 1.4 = 231.85].27085672 + 1)*1.34*31.434.dt) / p d* = MAX{[dt .0011653 New p* = 31.ct).2709 New All load cases ρc = 294 / 231.22 / 202.2708567 -1)*(1.1 / 223.22.2*tt*(EtT / E)*(StT / S)*ρ].272.5 = 34.22)*(161.2709 New Load case 2 MTS = 231.UHX-12.0011653) / 34.75 = 0.0065.5.

053 New .3216675)*(1.5.3637 E* = 0.34) = 3.84)] = 4.272.Pt)) / (1 + F) Mo = Mp + (Do2 / 64)*(3 + ν*)*(Ps .3 Step 3 E* / E = α0 + α1*µ* + α2*µ*2 + α3*µ*3 + α4*µ*4 ν* = β0 + β1*µ* + β2*µ*2 + β3*µ*3 + β4*µ*4 Condition Shell side hydrotest New h / p = 67 / 31.65 UHX-12.342 / 64)*(3 + 0. UHX-11.0) / 1000 = 4.9549*(1.(231.3636735*202.561.5 Step 5 K = A / Do F = ((1 .UHX-12.ν*) / E*)*(E*ln(K)) Condition Shell side hydrotest New All load cases K = 386 / 231.78*(294 .9549 UHX-12.561.294) / (2*π*231.434.0779 .75 = 2.Gs) / (2*π*Do) Condition Shell side hydrotest New Load case 2 M* = 3.5.3216675) / 73.053)*(202.84 91/93 .7 Step 7 Mp = (M* .3(a) E* / E = 0.6685 New All load cases F = ((1 .0779 .397.from Fig.0.342 / 32)*0.6685)) = 0.4763 + (231.6 Step 6 M* = MTS + W**(Gc .3217 UHX-12.3(b) ν* = New 0.397.549.65 + 150.260. UHX-11.34 = 1.from Fig.Pt) M = Max[Abs(Mp).434.5.84 New Load case 2 M = Max[Abs(566.22*ln(1.Abs(4.272.397.549.Abs(Mo)] Condition Shell side hydrotest Mp = (3.5.(Do2 / 32)*F*(Ps .48 New Load case 2 New Load case 2 Mo = 566.65 .1102 New .22 = 73.9549) = 566.549.4763).0) / 1000) / (1 + 0.

5.56 No 92/93 .19 178.5.2))*(231.Pt) Condition Shell side hydrotest Tubesheet Shear Stress New Load case 2 τ = (1 / (4*0.4 No UHX-12.hg')2) Condition Shell side hydrotest New Load case 2 Stress (MPa) σ = 6*4.5)2) = 19.08 .362444*(67 .34 / 67)*ABS(1.8445 / (0.0) / 1000 = Stress (MPa) Allowable (MPa) Overstressed? 6.UHX-12.9 Step 9 τ = (1 / (4*µ))*(Do / h)*ABS(Ps .549.8 Step 8 σ = 6*M / (µ**(h .594 Allowable (MPa) Overstressed? 446.434.

11 21.11 21.11 21.11 Pressure (kPa) 18.21 0 29.Tubesheet Maximum Pressure Report ASME Tubesheet Maximum Pressure Ratings Description Tube Side Shell Side Design Shell side hydrotest Tube side hydrotest Pressure (kPa) 18.386.21 24.155.11 Tubes Design temperature (°C) 150 21.11 93/93 .125.47 0 Design temperature (°C) 150 21.11 Tubesheet Design temperature (°C) 150 21.26 Design temperature (°C) 65 21.155.11 21.

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