Wichelhaus GmbH & Co KG  Feuerbachstr.

12  D-42719 Solingen

wichelhaus@wichelhaus-co.de

Vario Line Jigger

-1Bank Details: Stadtsparkasse Solingen Account No.: 528 083 (Bank Code: 342 500 000), SWIFT-ADRESS SOLS DE 33 Competent court of jurisdiction and place of performance is Solingen. The company is based in Solingen. Register Court: Local Court (Amtsgericht) Solingen HRA 23144

The company is based in Solingen. Tradition: Processes such as pre-treating. That means a significant energy-saving manufacturing of the plants and usage of recyclable materials. Recently we got involved in a project for developing a new kind of textile jigger machine. which led to today's division 'Textile Machinery' as new portfolio of Wichelhaus GmbH & Co. the most important aim was to achieve the reduction of current energy consumption during production process.wichelhaus-co. For further information on our company please visit our website www. Our Vision: Our vision is to combine environment. scouring or dyeing of textile fabrics have been carried out on jiggers from the beginning of the textile industry. However. KG in Solingen in April 2011. energy and engineering matters with the existing procedure providing highest production efficiency while keeping energy and water consumption at its minimum and following ecological and economical aspects as guiding principles. and manufacturing special production plants for different purposes. a traditional jigger machine does neither comply with the requirements of modern textile company's regarding its energy management nor with the quality requirements for high-class. Textile finishing highly benefits from this simple but efficient technology. However. thank you very much for your inquiry and your interest in our textile machinery products. very fine as well as very heavy textiles mostly made of natural fibres. designing. Wichelhaus GmbH & Co KG has always been engaged in developing. We were aware of turning things upside down: -2Bank Details: Stadtsparkasse Solingen Account No.de. A very critical environmentrelated factor was to ensure energy resource savings already during design and development of new machines. The jigger is especially suitable for the treatment of crease-sensitive. mostly technical textiles.: 528 083 (Bank Code: 342 500 000). Register Court: Local Court (Amtsgericht) Solingen HRA 23144 . wherever possible.Vario Line Jigger – Textile Machinery Engineering of the Future Dear ladies and gentlemen. SWIFT-ADRESS SOLS DE 33 Competent court of jurisdiction and place of performance is Solingen. non-permeable.

user-friendly. whenever required.Current Situation: The Vario Line Jigger brings together the benefits of traditional finishing technologies and high-tech mechanical engineering developments while complying with both economical and ecological demands. and 1400 mm. fabric tension and fabric speed. dyestuff/ chemicals up-take and liquor ratio are some of the most important parameters to deliver best qualities. eco-friendly and Made in Germany ► Consistent fabric tension ► Consistent fabric speed ► Optimum and consistent liquor ratio (for large & small batch sizes) ► Special expander construction ► Perfect monitoring due to large inspection windows ► Friction-free guide rollers bearing ► Insulated stainless steel liquor trough and economic dye trough ► Vario Master Roll reduces passages ► Automatic traversing ► Circulation pump for an even dispersion ► Filter station ► High-performance heat exchanger ► Add tank with mixer and rinsing tubes ► Programmable dosing system Range: The Vario Line Jigger has been designed for fabric widths from 1600 up to 4000 mm and for batching roller diameters of 1000. The liquor quantity can be set from 110 up to 2850 l. as well as blends with a high percentage of elastane. The Vario Line Jigger meets all these requirements: It is economical. SWIFT-ADRESS SOLS DE 33 Competent court of jurisdiction and place of performance is Solingen. -3Bank Details: Stadtsparkasse Solingen Account No. The company is based in Solingen. Reliable control of the whole process provides optimum safety. Benefits: Consistent temperature. The machine provides an optimum use of space due to the arched design of its protection windows to be opened and closed overlapping in the roof area. We look forward to offering you both a demonstration of the machine's functionality and trials using your own materials. The installation of a ready-for-action Vario Line Jigger allows test operation and trial runs under production conditions. Register Court: Local Court (Amtsgericht) Solingen HRA 23144 .: 528 083 (Bank Code: 342 500 000). 1200. The usual treatment of natural fibres is added by the possibility of the optimum pretreatment and dyeing of polyamide fabrics. Test Centre: Effectiveness in the future requires on-going development and optimization. processing time.

-4Bank Details: Stadtsparkasse Solingen Account No. SWIFT-ADRESS SOLS DE 33 Competent court of jurisdiction and place of performance is Solingen.: 528 083 (Bank Code: 342 500 000). Register Court: Local Court (Amtsgericht) Solingen HRA 23144 . The company is based in Solingen.

The system may be applied as required for large and small fabric batches and for difficult textiles. The two expanders are adjustable within and allow very smooth material transport. you are flexible to immediately respond to any requirement. the material is highly isotope and homogeneous. and resistant to abrasion and corrosion. Drive System Main Rollers: Two AC three-phase motors are responsible for the direct drive of the main support rollers.: 528 083 (Bank Code: 342 500 000). Guide Roller Bearings Like other components. This protects the textiles against suffering from standard high tension that may result in strong deformation and loss of elasticity. 35%. The company is based in Solingen. preventing tripods from getting deformed through loading. are driven frequency-controlled. Low thermal conductivity and effective heat capacity of this polymer material provide a high thermal stability. SWIFT-ADRESS SOLS DE 33 Competent court of jurisdiction and place of performance is Solingen. even at high temperatures. The use of ceramic instead of carbon/ steel roller bearings allows an extremely smooth running of the machine's main rollers. The trough design allows an economic dyeing of small-sized batches. etc. equipped with a third convex guide roller in the trough. polymeric casts neutralize vibrations ten times faster.) are made of stainless steel and integrally cast in the base frame. The machine-specific connecting parts (e. The braking energy is transformed into driving energy. non-conductive.Technical Design: Basic Frame: The side walls are built of two solid tripods made of a special polymeric cast. reduces the number of passages by approx. A high-quality stainless steel casing protects the roller core against aggressive agents. The two main support rollers. Ceramic roller bearings are nonmagnetic. The Vario Line Jigger features special two-rowed self-aligning ball bearings.g. The large inspection windows are electrically driven and suit best for the operator to visually monitor the whole process. resulting in a decreased liquid consumption. featuring special bearings at the roller ends. the bearings are made of high-quality materials. made of ceramics with concave outer ring raceway to absorb radial and axial forces even more easily. diagonal members. too. Register Court: Local Court (Amtsgericht) Solingen HRA 23144 . providing best mechanical properties. The rather large angle adjustability of the bearing units compensates small misalignments and shaft deflection without any problems. They do not require any oil or -5Bank Details: Stadtsparkasse Solingen Account No. Two large pneumatically controlled outlet valves enable quick liquor discharge. roller bearing. The hermetic sealing of the inspection windows ensures a consistent inside temperature. increases the liquor exchange. Liquor Trough: The special design provides an optimum and consistent liquor ratio. Vario Master Roll (VMR) as schematic illustration Material Expander The construction of the two material expanders enables an improved dyeing and scouring result. In comparison to steel constructions. The two fluorescent light tubes inside support process monitoring. The design of the expander lips protects even very sensitive textiles. As a result. Both inspection windows are made of 14 mm safety glass providing excellent insulation values. The unique Vario Master Roll (VMR).

Hoods: 4x 0. Register Court: Local Court (Amtsgericht) Solingen HRA 23144 . The control unit designed as a cabinet is located directly next the plant to ensure all conduits to be as short as possible. The documentation is completely available in digital forming any number of your choice. Heat Exchanger: The use of a state-of-the-art high-performance plate heat exchanger ensures the utmost heating-up or cooling-down of the liquor. collecting any accumulation of fluffs from the liquor. 16 l/min. The plant controller features a fully automatic process control DDC (Drive Dyeing Control) including integrated PLC and software.0 KW. Traversing: 1x 0. Pump: 1x 2.5 KW. it is available on our website via online access with your password-protected customer login. touch screen monitor. Circulation System: The liquor circulation pump equipped with rinsing tubes ensures a consistent temperature and a homogeneous dye concentration in the bath. Temperature Measurement: The temperature within the hood and the trough area is measured by temperature sensors. machine visualization. SWIFT-ADRESS SOLS DE 33 Competent court of jurisdiction and place of performance is Solingen. resulting in considerably shorter processing times. Add tank: The stainless steel add tank has a capacity of 150 litres. emergency system. In German language. which leads to much less maintenance of ceramic bearings.25 KW Heat exchanger: Liquor: 17. Control Panel: The control panel can be swivelled freely around for optimum operation of the machine. These two factors considerably increase working efficiency. Ethernet TCP/IP. CE-documentation including declaration of conformity documentation on the electric equipment. -6Bank Details: Stadtsparkasse Solingen Account No.25 KW. the control unit may be integrated into one of the side walls of the basic frame. possible network connection.: 528 083 (Bank Code: 342 500 000). The company is based in Solingen. Additionally. Jigger-sided (liquor tubes and outlet) and outlet-sided. Pressure: 0-16 bar Pneumatics: Consumption approx. the add tank features automatic valves. The filter unit is integrated into the cycle of the liquor circulation. Specification: Drive engines: 2x 5. Internet technology and USB interface. Automatic Traversing Automatic traversing enables the main roll to get shifted in the longitudinal direction resulting in a significant benefit for edge treatment.grease lubrication. The plate design allows an easy maintenance and a low risk of blocking through fluffs. Alternatively. The working temperature is achieved very fast and continuously maintained due to perfect sealing of the Vario Line Jigger. Liquor Level Monitoring: A level sensor is a transmitter to reliably monitor the level of liquor in the bath. independent from work temperature.6 l. operating instructions and maintenance guide. The large surface enables a high energy transfer. The dosing device allows an exact dosage of dyes and chemical agents right from the add tank. stable operating system. The filter drag has to be cleared by hand. Documentation: Design documentation: Assembly drawings including stock list.

The company is based in Solingen. wear parts will be defined. chemical agents feeding has to be carried out manually. Depending on the kind of application. and will be provided. Motor for mixer: 1x 0. Register Court: Local Court (Amtsgericht) Solingen HRA 23144 . Initial start-up and final acceptance of the machine will be carried out on your production site. the add tank will be additionally equipped with a mixer. Trough Insulation The stainless steel trough features an additional GFR insulation to reduce the heat dissipation through the surface.Spare Parts: During the time of project realisation. The acceptance report documents are prepared in advance.please feel free to contact us! Automatic Traversing Automatic traversing enables the main roll to get shifted in the longitudinal direction resulting in a significant benefit for edge treatment. we provide a number of further special designs. thin textiles with poor water permeability. Lock Roller Lock rollers serve as water deflector for sensitive. when all features and motion sequences are fully delivered and the plant runs trouble-free during a period of 5 hours. The machine is considered to be inspected and accepted. Additional Equipment for Add Tank . As usual. the mounting positions of the replaceable wear parts are designed to provide easy access for replacement. Inspection and Acceptance : The operating and functioning inspection and acceptance of the machine will be carried out at the Wichelhaus company. Motor traversing: 1x 0. Generally. when all features and motion sequences are fully delivered and the plant is complete and in good order after inspection carried out by the customer.Mixer To prepare solutions of granulated or powder chemical agents. => You feel there are lacking options . The machine is considered to be inspected and accepted. The lubrication system is mounted on the machine. as our strength is the development of constructions suitable for practical applications meeting tailor-made our customer's demands. and his individual business concept. The plant will be run in full operation mode but without production due to the lack of periphery.25 KW External Expander for Manual Loading and Offloading An expander is used to load or offload the batches. -7Bank Details: Stadtsparkasse Solingen Account No.: 528 083 (Bank Code: 342 500 000). considering his manufacturing structure.Automatic Filling Filling the add tank with water will be automatically controlled through an additional valve. and they are float mounted on the main rollers. serving as additional support device to expand the textile between the main roller and the external batch. Your staff will be instructed how to operate the machine on the day of final acceptance. resulting in heat loss to be minimized. and then separately highlighted in the stock list. SWIFT-ADRESS SOLS DE 33 Competent court of jurisdiction and place of performance is Solingen.25 KW Additional Equipment for Add Tank . The scope of our delivery does not include a spare parts kit. The customer supplies a sufficient amount of material for free to allow us running the complete initial start-up and acceptance procedures. Options: The following options present a range of variation and additional features to be selected according to customer's demands. Central Lubrication The machine will feature an automatic central lubrication at the relevant points.

Register Court: Local Court (Amtsgericht) Solingen HRA 23144 . unloading and bringing the plant into your production hall excluded. steam and pneumatics have to be connected by the customer .Control and calibration . Due to our price proposed. to programme . KG Jörg Demtröder -8Bank Details: Stadtsparkasse Solingen Account No. as described above. Price: Information on the relevant design concept meeting your individual application are available in the commercial documents attached. or try to find other technical design concepts together with you. Kind regards from Solingen Wichelhaus GmbH & Co. KG: .Dyeing process acc.Function test of the drive units .Checking filters (if available) prior to and after one dyeing run .Test run with sample material delivered by the customer Delivery In compliance with your wishes we offer delivery free or EXW. We will be glad to help you with further information.Drafting the acceptance report . . We are looking forward to receiving your feedback.Dosing System In the finishing industry. the dosing system means to be a comprehensive subject that we are able to handle in accordance with your individual production processes.Control of the supply lines . We hope the concept. Please find the information on the relevant design for your individual application in the commercial documents attached.Testing all features .Main connections for the supply lines .Vernier adjustment of the machine frame .Bringing in and positioning of the machine .The customer delivers a qualified fitter and electrician to be available on demand for putting the machine into operation.Internet connection with Ethernet cable to run initial start-up and remote maintenance. The company is based in Solingen. Putting into Operation On-site To be carried out on-site by a service technician in your production plant Putting into operation comprises the following works: . please do not hesitate to call us. water. meets your demands and fully attracts your interest. Within the responsibility of Wichelhaus GmbH & Co. Should you have any questions about the concept or should there be any uncertainty.Electrical and mechanical testing of all features .: 528 083 (Bank Code: 342 500 000).Handing over the machine to the customer Within the customer's responsibility: .All supply lines for current. SWIFT-ADRESS SOLS DE 33 Competent court of jurisdiction and place of performance is Solingen. we assume the installation of the supply lines (current and air) and the connection to the machine to be carried out by the customer.General visual inspection for any machine damages (transport losses) .

Register Court: Local Court (Amtsgericht) Solingen HRA 23144 .: 528 083 (Bank Code: 342 500 000).-9Bank Details: Stadtsparkasse Solingen Account No. SWIFT-ADRESS SOLS DE 33 Competent court of jurisdiction and place of performance is Solingen. The company is based in Solingen.

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