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, INDIA LIMITED -

INSPECTION AND TEST PLAN FOR HV AND MV BUS DUCT

STANDARD SPECIFICATION NO.

6-81-1054 Rev.1
Page 1 of 5

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INSPECTION AND TEST PLAN FOR HV AND MV BUS DUCT

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29.06.2012 01.12.2008

Revised and Reissued Issued for implementation SA

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Rev. No.

Date

Purpose

Prepared by

Checked by

Standards Committee Convenor

Standards Bureau Chairman

Approved by

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL All rights reserved

Itill512:161zA ENONEERS INDIA UNITED laarg


(A Go' d Ind. Undid* Ag)

INSPECTION AND TEST PLAN FOR HV AND MV BUS DUCT

STANDARD SPECIFICATION NO.

6-81-1054 Rev. 1
Page 2 of 5

Abbreviations
AS BASEEFA

BIS CCE or CCOE CELL CIMFR CE DFT DT DPT ERTL FCRI FM FLP HT HIC ITP IP IC IGC IEC JEC LPT

Alloy Steel British Approval Service for Electrical Equipment in Flammable Atmospheres Bureau of Indian Standard Chief Controller of Explosives Certification Engineers International Limited Central Institute of Mining & Fuel Research Carbon Equivalent Dry Film Thickness Destructive Testing Dye Penetrate Testing Electronics Regional Test Laboratory Fluid Control Research Institute Factory Mutual Flame Proof. Heat Treatment Hydrogen Induced Cracking Inspection and Test Plan Ingress Protection Inspection Certification Inter Granular Corrosion International Electro technical Commission Japanese Electro technical Committee Liquid Penetrate Testing

MPT/MT MRT MTC MOC NPSH NDT NEMA PD PO PESO PQR PR PMI PVC QC TC TPI or TPIA UT UL VDR WPS WPQ XLPE

Magnetic Particle Testing Mechanical Run Test Material Test Certificate Material of Construction Net Positive Suction Head Non Destructive Testing National Electrical Manufacturers Association Partial Discharge Purchase Order Petroleum Explosive Safety Organization Procedure Qualification Record Purchase Requisition Positive Material Identification Poly Vinyl Chloride Quality Control Test Certificate Third Party Inspection Agency Ultrasonic Testing Under writer Laboratories Vendor Data Requirement Welding Procedure Specification Welders Performance Qualification Cross Linked Poly Ethylene

Inspection Standards Committee


Convenor . Mr. A.K. Lhaudhary Mr. S.C. Gupta Mr. G. Suresh
Format No. 8-00-0001-F7 Rev. 0

Members:

Mr. RK Singh Mr. Rajeev Kumar

Mr. MP Jain (Projects) Mr. G. Poornachandra Rao

Copyright El L All rights reserved

ith ENGINEERS aftekt 11WleuVir INDIA IJMITED

INSPECTION AND TEST PLAN FOR HV AND MV BUS DUCT

STANDARD SPECIFICATION NO.

6-81-1054 Rev. 1
Page 3 of 5

1.0 SCOPE This Inspection and Test Plan covers the minimum testing requirements of HV and MV Busducts. 2.0 REFERENCE DOCUMENTS PO/PR/ Standards referred there in/Job specifications/Approved documents.

SL NO. 1.0 2.0 2.1

STAGE/ ACTIVITY Procedures Material Inspection Incoming Material like CRCA Sheets, Bus Bars & Insulators, FRP Sheets, Copper Flexibles etc In process Inspection Structure assembly Final Inspection Final Inspection

CHARACTERISTICS --

QUANTUM OF CHECK --

SCOPE OF INSPECTION RECORD -Manufacturer's TC/ Incoming Inspection Records Supplier's test records SUB SUPPLIER -SUPPLIER -EIL/TPIA --

Physical, Dimensional, Mechanical and Electrical checks (as applicable).

100%

H/R

3.0 3.1 4.0 4.1

Visual, Dimensional, Bill Of Material

100%

Physical, Dimensional check and verification of Bill of Material. - Ch^^k calibration t ^b" of 11 testing equipment. Clearances and Creepage Distances Paint Shade, Thickness and adhesion. High Voltage Test

100% By Supplier and on Random Basis by TPIA/EIL

Witness Inspection Report

Format No. 8-00-0001-F7 Rev. 0

Copyright El L All rights reserved

VAR-Lithe ENV:ANDERS sig tiffiegibir INDIA LIMITED


III4PT eletinaliMeni) IA WNW India Undon40Ni

INSPECTION AND TEST PLAN FOR HV AND MV BUS DUCT

STANDARD SPECIFICATION NO.

6-81-1054 Rev. 1
Page 4 of 5

SL NO.

STAGE/ ACTIVITY

CHARACTERISTICS Insulation Resistance measurement before and after HV Test. Measurement of Continuity. Check for space heater circuit as applicable. Temperature Rise Test, if called for in the specifications. Impulse Voltage withstand test for HV Bus Duct only Short Circuit Test Weather-proof test/ Ingress Protection test as per the latest valid IS/IEC. Visual against Protection transportation.

QUANT UM OF CHECK

SCOPE OF INSPECTION RECORD SUB SUPPLIER SUPPLIER EIL/TPIA

4.2

Final Inspection- Type Tests

Sample/Prototyp e

Type test certificates/ reports

5.0 5.1

Painting Painting and Packing

damage

during

100%

Packing list / Supplier's Records

6.0 6.1

Documentation and IC Documentation and IC Review of Internal Test Reports and MTCs. Issuance of IC Type Test Reports/ Certificates H H

Format No. 8-00-0001-F7 Rev. 0

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SatWlegglek ENGNEERS ni Raters./ LMTED 14-i of Ina. unoettak.o)


IA Gov'

INSPECTION AND TEST PLAN FOR HV AND MV BUS DUCT

STANDARD SPECIFICATION NO.

6-81-1054 Rev. 1
Page 5 of 5

- Supplier to submit internal test reports, type test reports before offering items for Inspection to EIL/TPIA Legends: H- Hold (Do not proceed without approval), Random 10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may proceed after scheduled date).

NOTES (As applicable):

Wherever W/R or H/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable. This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable. Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL - All rights reserved