You are on page 1of 9

Name of the Factory:

Chaity Composite Group Limited.

Location of the Factory:Village: New Tipuddy. P.S.: Sonargoan. P.O.: Boro Nogor. District: Narayonganj.

Production flow chart:Yarn Fabric Dyeing Finishing Garments Packing Delivery for shipment

Lay out plan of knitting section:-

Machine list:1) 2) 3) 4) 5) 6) 7) Gouding (cotton s/j-15, Micropolar-6) Fukuhara (Rib-9, s/j-10) Orizio (Rib-4, Interlock-4, s/j-8) Sun Da (s/j-40, Rib-2, interlock-1) Sun Da [open width] (s/j-8) Pailung[open width] (s/j-3) Kauo-Heng (V-bed rib-7)

Difference between different machine:Cylinder Needle Feeder No. of Cam Box Diameter Gauge Needle Guoding M/C Taiwan 30 18 96 1696 32 Co. Ltd.(cotton) Gouding M/C Taiwan 60 19 60 30 Co. Ltd(polyester) ORIZIO Italy 26 24 104 1620 88 Sun Da Taiwan 34 24 90 2260 34 FUKUHARA Japan 36 18 64 4070 16(Cylinder)+16(Dial) Sun Da (open Taiwan 30 24 90 2256 30 width) Pailung Auto Taiwan 64 24 308 4824 154 strip) Brand Origin

Flat Knitting Machinery list:Brand KauoHeng1 KauoHeng6 Origin Machine Width Taiwan 54 Taiwan 80 Needle gauge 14 14 No. of Needle

Yarn to fabric path diagram of Guoding s/j m/c:Package (cone form) Yarn guide Tension device Yarn guide Auto stopper Yarn guide Positive feeder Yarn guide Auto stopper Yarn guide Feeder Needle Fabric Squeezing roller Fabric roll

Yarn to fabric path diagram of Double jersey (FUKUHARA m/c):-

Package (cone form) Yarn guide Active guide Tension device Auto stopper Yarn guide Positive feeder Auto stopper Yarn guide Guide Feeder Needle Fabric Squeezing roller Fabric roll

Yarn to fabric path diagram of V-bed Double jersey (Kauo-Heng m/c):-

Package (cone form) Yarn guide Tension device (spring type) Yarn guide Auto stopper Yarn guide Guide Guide Guide Feeder Auto stopper Guide Guide Guide Feeder Needle Fabric (collar, cuff)

Maintenance Tools: 1) 2) 3) 4) 5) 6) 7) 8) 9) Thread tape(taflon tape) Hexo blade Pile Dhali( Plain, Ring) L.L. key T.L. key Q.P. key Gauge meter Tension meter

Name of the Knitted Fabrics:1) 3T fleece 2) Baby Tarry 3) Lacoste( s/j, d/j) 4) Pica( s/j, d/j) 5) Single jersey 6) Thermal(rib) 7) Opcl(rib) 8) Tarry(coolmax) (rib) 9) Interlock 10) Plain s/j 11) Full feeder lycra

Derivatives of the Fabrics:1) 2) 3) 4) 5) 6) 11 S/j 11 Rib 11 Interlock 33 Rib 31 Rib 21 Interlock

Production per Day:Average: 18-20tons per day Highest: 28tons per day

Types and causes of Faults:1) Lycra drop: if Lycra yarn tron it makes a gap line in the fabric. 2) Star mark: if yarn thorn and join it by knotting then a knot spot shows in the fabric which looks like star. 3) Hole: if m/c not works properly, for G.S.M. cutter. 4) Long loop: if cam not works properly or cam breaks. 5) Needle breakage Line: if needle breaks. 6) Count Mix: if different types of yarn are feed to the m/c. 7) Knot spot: if knot is not given properly. 8) Sate up: if more than one needle breaks it creates sate up. 9) Oil mark: when any hole is creating on oil pipe and fall onto the fabric it creates oil spot. 10) Edge mark: when squeezing rollers pressure is so high, it creates EDGE mark on the edge of the fabric. 11) Band line: if yarn thorns from width wise it calls Band line. 12) Wrong Design: if knitting m/c runs with the construction of a fabric which is not required for that m/c it creates wrong design. 13) G.S.M. variation: this type of fault mainly creates by operator. If operator give different count of yarn in the creel. 14) Sinker mark: when fabric is take down from sinker it creates a line. This is visible after dyeing. 15) Abrasion mark: it mainly create in Compaction m/c. There is some blade which makes the fabric smooth. If the blades are dirty it makes abrasion mark. 16) Stripe: if yarn or Lycra missed it creates stripe.

Yarn storing system:Cone formed yarn packages are stored in cartoon and bale

Fabric storing system: Fabric stored in roll form. 1 roll = 15-20Kg.

Fiber Types:1) Cotton 2) Polyester 3) Lycra

Count Used:26s, 30s, 34s, 36s, 16s, 12s

G.S.M.:No 1 2 3 4 5 30s Fabric s/j Rib Lacoste Baby tarry Micro Polar Fleece G.S.M. 230-170 250-210 260-220 260-220 280-180 No . 1 2 3 4 34s Fabric s/j Rib Lacoste Baby tarry G.S.M. No. 1 2 3 4 26s Fabric s/j Rib Lacoste Baby terry G.S.M. 260-220 290-210 290-130 290-130

200-140 190-160 190-150 190-150

Which count of yarn is mostly used?

26s, 30s, 34s It also depends on buyers demand.

Which GSM fabric is mostly produced?

140, 150, 170, 180, 210

What type of color fabric is mostly produced?

Black, Red, White, Stripe, Gray

Which types of fault is show on fabrics?

Star mark, Hole, Sate up, Stripe, Needle Breakage line, Band line.

Yarn collected from:Thailand, Bangladesh, India, Taiwan.