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Engineering Catalogue Innovations 2008 www.zimm.

at

The New Z-Series
- Innovative - Corrosion Protected - Durable

acity: High Cap 0 kN 5 kN – 100

ZIMM - Your Partner for Screw Jack Systems

We have been involved in drive technology for over 30 years. We have carried out very many projects for our customers during this time and strengthened our competence. Our know-how is the ideal support for you. As a mid-European company located in the Vorarlberg state in Austria, we export our products throughout the world. Our ZIMM modular system for screw jacks provides a wide range of solutions for electromechanical adjustment of linear and pivoting movements. We wish to present you our latest innovations in this catalogue. ZIMM serves as partner for well-known companies involved in machine and plant construction. Applications are very varied, for example in plants and machines producing sheet and tubular steel, wood and plastic working machines, textile machines, assembly plants in the automobile and aircraft industries, food and drinks production plants, packing machines, theatre and stage technology or tracking photovoltaic units in the solar energy industry. ZIMM's company strategy is to remain an innovative company with continuous development of the product range. Market awareness is of prime importance to us. Customer wishes are integrated into our development to improve the design and specification of our product range for customers and users. We provide our customers with a wide variety of solutions within the ZIMM modular screw jack system and can deliver components "from one source" on demand. This saves time in design, acquisition and assembly. Please do not hesitate to contact our marketing partners and our team.

Gunther and Jürgen Zimmermann CEO

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ZIMM sales team

CAD files
You can download the latest data from our homepage to support your design project. www.zimm.at

We are certified according to EN ISO 9001, 17.12.1996, Reg. No. 953/0

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Innovation Your Benefits

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Product features of the new Z-Series
Performance Service life Duty cycle Load
Corrosion protection

Innovations: 8 patents applied for / registered
Standard option: Trapezoid thread Tr Standard option: Safety nut SIFA

Painting not required Standard option: Ball screw KGT

Cooling by rib design

Integrated pivot bearing

Gearbox sealed

Highperformance: hardened and ground worm shaft 4 mounting options

Standard flange: economical+ efficient

Separate lubrication system enables Fluid grease high-duty applications Side marking for installation

Spindle grease

Spindle grease

Available In preparation
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Z-Series

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System
The New Z-Series S version
(standing spindle)

Tr SIFA KGT

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Z-Series

Patents pending for or registered for a range of functions and components!

© by ZIMM Austria 2008

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Logic
Innovative - Corrosion Protected - Durable R version
(rotating spindle)

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Available In preparation

Delivery Program Navigation

System Logic S+R Version
Lifting force 5 kN 10 kN 25 kN 35 kN 50 kN 100 kN

New Z-Series

Standing and rotating screw

S
Z
i= 4:1 i= 16:1
18x4

R

S
i= 4:1 i= 16:1

R

S
i= 6:1 i= 24:1

R

S
i= 7:1 i= 28:1

R

S
i= 7:1 i= 28:1

R

S
i= 9:1 i= 36:1

R

Version Version Version Version Version Version Version Version Version Version Version Version

Ratio Z-Tr

18x4

20x4

20x4

30x6

30x6

40x7

40x7

with trapezoid thread spindle

40x7 50x8

40x7

55x9

55x9

Z-KGT
with ball screw

16x5 16x10

16x5 16x10

25x5 25x10 25x25 25x50

25x5 25x10 25x25 25x50

32x5 32x10 32x20 32x40

32x5 32x10 32x20 32x40

40x5 40x10 40x20 40x40

40x5 40x10 40x20 40x40

40x5 40x10 40x20 40x40

50x10 50x20

50x10 50x20

Z-SIFA
with safety nut

18x4

18x4

20x4

20x4

30x6

30x6

40x7

40x7

40x7

55x9

55x9

MSZ-Series

MSZ gearboxes see Engineering Catalogue 2006

Ratio MSZ-Alu MSZ-Tr

MSZ
MSZ - see Engineering Catalogue 2006

i= 4:1 i= 16:1
18x4 18x4

i= 4:1 i= 16:1
20x4 20x4

i= 6:1 i= 24:1
30x6 30x6

i= 7:1 i= 28:1

i= 8:1 i= 32:1

with trapezoid thread spindle

with trapezoid thread spindle

18x4

18x4

20x4

20x4

30x6

30x6

40x7

40x7

50x8

50x8

MSZ-KGT
with ball screw

16x5 16x10

16x5 16x10

25x5 25x10 25x25 25x50

25x5 25x10 25x25 25x50

32x5 32x10 32x20 32x40

32x5 32x10 32x20 32x40

40x5 40x10 40x20 40x40

40x5 40x10 40x20 40x40

50x10 50x20

50x10 50x20

MSZ-SIFA
with safety nut

18x4

20x4

20x4

30x6

30x6

40x7

40x7

50x8

50x8

Screw versions:

Stronger spindle - multi-start left-handed - INOX (stainless steel) see Section 4
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Delivery Program
150 kN 250 kN 350 kN 500 kN 750 kN 1000 kN

S
Version
i= 9:1 i= 36:1
60x9

R
Version

S
Version

R
Version

S
Version

R
Version

S
Version

R
Version

S
Version

R
Version

S
Version

R
Version

i= 10.66:1 i= 32:1
60x9 80x16 80x16

i= 10.66:1 i= 32:1
100x16 100x16

i= 10.66:1 i= 32:1
120x16 120x16

i= 13.33:1 i= 40:1
140x20 140x20

i= 13.33:1 i= 40:1
160x20 160x20

63x10 63x20

63x10 63x20

80x10 80x20

60x9

60x9

80x16

80x16

100x16

100x16

120x16

120x16

140x20

140x20

160x20

160x20

i= 9:1 i= 36:1

i= 10:1 i= 40:1

i= 10:1 i= 40:1

i= 14:1 i= 56:1

60x12

60x12

80x16

80x16

100x16

100x16

120x16

120x16

63x10

63x10 63x20

80x10 80x20

60x12

60x12

80x16

80x16

100x16

100x16

120x16

120x16

Available In preparation
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Z-Series
Patents have been applied for or registered for a range of functions and components!

© by ZIMM Austria 2008

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System - Logic

Focal point is the new ZIMM corrosion protection

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Delivery Program - Navigation
Application Examples Selection Calculations Checklists

i
1

F [kN] M [Nm] P [kW] n [rpm] v [m/s]

2

Sp ee d

[m/s]

User-Topics
Corrosion protection Temperature Standard option: Trapezoid thread Tr Food Operational reliability and safety Standard option: Safety nut SIFA Clean room Standard option: Ball screw KGT

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Screw Jacks

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Mounting Pivoting

5

Bevel Gearboxes

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System Components Installation Operation Maintenance Transmission Parts General Terms and Conditions Sales Partner
Z-Series

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8

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10
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Application Examples

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Screw Jacks Application Examples

Stationary pallet lifting unit

Destacking unit for plate-type goods

Mobile scissor table suitable for pallet transfer with a hand lift

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Application Examples

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Screw Jacks Application Examples

Three-point lift of lapping and polishing device

Parabolic antenna D = 3.3 m, both axes – azimuth + elevation – each 50 kN, setting range per movement 0.02 - 0.05 mm; These installations are located outdoors along coastal regions

Adjustment of steel shuttering for concrete beams

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Application Examples

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Screw Jacks Application Examples

Scissor table combination for exact height positioning of a platform

Stage height adjustment

Mobile lifting platform for heavy vehicles

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Application Examples

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Screw Jacks Application Examples

Device to align steel profiles Centering mechanism using right and left threaded spindle

Motor gripper for steel profile Adjustment of a roller system in the textile industry

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Application Examples

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Screw Jacks Application Examples

Compact press

Metering slide in a grain chute

Height adjustment in a bottle monitoring system

Angle adjustment of a plate saw using a screw jack with linear measuring system

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Application Examples

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Screw Jacks Application Examples

Scissor table

Mobile lifting platform

Conveyor adjustment

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Application Examples

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Screw Jacks Application Examples

Cooling tunnel - the conveyor belt and upper part are raised to different heights using different spindle pitch (1-pitch/2-pitch) for cleaning and maintenance purposes

Wide belt grinding machine - precise adjustable stop using 4 screw jacks

Opening and closing a container

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Application Examples

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Screw Jacks Application Examples

Foil roll turning for horizontal and vertical take-up and let-off

Panel transport trolley with exact height adjustment for smooth transfer

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Advanced Modular System

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Application Examples

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Complete System Solutions

ZIMM – Modular System We lift, lower, pull and push from 5 to 1000 kN. • Complete design through modular system – compatible from start to finish • Everything from one source minimizes costs • Systems pre assembled and tested ready for shipping • Short delivery times • Resistant to tension and compression forces • Contemporary design • Corrosion resistant spindles and components on request • An extensive range of accessories as standard options

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Selection, Calculations, Checklists

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Selection Calculations Checklists

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Selection, Calculations, Checklists

Selecting a Screw Jack or Lifting Equipment – Procedure
2.1 Observe design information S version
Standing spindle

i
S

2.4 Parameters according to Checklist Pages 1 to 5 R version
Rotating spindle

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R

Preselect screw jack size
acc. to diagram on screw jack Pages Stat. / dyn. load (Section 4)

Preselect screw jack size
acc. to diagram on screw jack Pages Stat. / dyn. load (Section 4)

Tension load

Compression load
F

Compression load 2.9 Buckling calculation

Tension load 2.10 Critical whirling speed

2.9 Buckling calculation

Min. spindle diameter
(possibly select larger screw jack and check again)

2.11 Required drive torque per screw jack 2.13/14 System layout

Min. spindle diameter
(possibly select larger screw jack and check again)

2.13/14 Select motor

2.15 Check max. power torque
(possibly select larger screw jack and check again)
m the INFO: ys confir d, se alwa arameters, loa Plea ion p an applicat ty etc. so we c u speed, d the correct en irm conf have be ponents com . selected

Define system components
See Section 7

2.16 Determine lengths
(spindle, protective tube)

2.20 Order code
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Selection, Calculations, Checklists

Construction Advice

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- Frequency converter: Serves to increase the motor speed to above 1500. This variant is only usable for movements without load or with light loads. Slower: - Motors with more poles/lower speed (6, 8, 10 or 12 poles) - Frequency converter (attention: a suitable cooler for the motor is required for slow operation below 25 Hz, e.g.: external fan) - Geared motor (attention: maximum input torque) - Bevel gearbox with gear reduction (only possible for certain applications) Temperature and operating period Screw jacks are generally not designed for continuous operation. Refer to the diagram on the Gearbox Pages (Section 4) for the maximum operating periods (ED). These are reference values but various according to usage conditions. In borderline cases, select a larger screw jack or contact our project technicians. Operating temperatures should not exceed 80°C (higher on request). Rotation protection On the Version S with standing spindle, the spindle is free running within the gear (worm wheel). The spindle must be protected against rotation – otherwise it would rotate due to the friction in the worm wheel. This can be achieved by fixing the spindle to an external guidance system or by using our rotation protection (VS) (in a protective tube). Pay attention to the parallelism and angularity of mounting surfaces, gears, nuts and guides to each other. The same applies for exact alignment of gears, pedestal bearings, connecting shafts and motors to each other. Parallelism and angularity

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Design and specification The customer confirm selection and dimensioning because we are not familiar with the design criteria such as installation location and type of application. We can provide support during selection and layout on request and make a proposal with subassemblies drawing and calculation based on your application parameters. You can then examine and approve this drawing with parts lists. These then serve as basis for production and preassembly and assist your employees during assembly and fitting. We guarantee the quality of the machine elements as described in the catalogue. The gearboxes are designed for industrial use with loads and operating periods as specified in the catalogue. Please contact our project technicians for demands going beyond these specifications. We generally deliver according to our current Terms of Sales and Delivery (Section 10). Lifting speed
Spindle pitch P x motor speed n Gear reduction i

Lifting speed v =

V
m/min
Several options are available to influence the lifting speed: Faster: - Double-pitch screw (not generally in stock): Doubles the speed (attention: max. input torque, not self-locking brake required!) - Larger spindle diameter for R version (spindle from next larger size): Bigger pitch / higher lifting speed depending on gearbox size - Ball screw spindle: Various pitch options available (attention: not self-locking, brake required!)

Guides Guide bush play in the screw jack gearbox can be between 0.2 mm and 0.6 mm depending on the size. This is just a secondary support and does not replace a linear guide system to support side forces.

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Selection, Calculations, Checklists

Construction Advice
Safety distance Safety distances between moving and stationary components must be maintained otherwise there is the risk of the screw jack reaching the blocked position (see Gearbox Data Sheets). Accuracy The repeat accuracy of the gearbox can be up to 0.05 mm when moving to the same position again under the same load conditions. This requires measures on the drive side, e.g. a rotary voltage braked motor in connection with a frequency converter, a rotary pulse encoder or a servo motor with encoder, etc. The pitch accuracy for trapezoid spindles is 0.2 mm over 300 mm spindle length, and 0.05 mm for ball screw spindles over 300 mm spindle length. Under alternating load, axial play on trapezoid threads can be up to 0.4 mm and 0.08 mm on ball screws (when new). Rotation play on a new drive shaft is approx. 3° to 5°.

i
Direction of rotation and movement Drive To achieve smooth startup and brake ramps, we recommend using a frequency converter. This lengthens the service life of the equipment and minimizes starting noise. Trial run! Trial runs without load and under normal operating conditions including load (according to your design parameters) are necessary to ensure reliable operation. These on-site trial runs are necessary to achieve system alignement and to eliminate any factors which may affect operation. Spare parts To protect against production downtimes caused by long operating periods or high loads, we recommend storing a set of screw jacks (including spindles, system components and with assembly drawings) at your location or at your customer's location. Stage engineering We deliver lifting equipment according to the current regulations on stage design. Land, air and water vehicles Our machine elements used in any land, sea or air vehicles are generally excluded from our extended warranty terms. Individual conditions can be agreed with our management. Environmental conditions Please specify any ambient conditions outside normal industrial environmental conditions (Checklists).

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Check the rotation direction of the equipment and record this in the drawing or select one of our standard system layouts (Section 4 - Checklists). With T bevel gearboxes, the direction of rotation can be changed by simply turning the gearbox around. Self-locking / overrun Screw jacks with a single pitch trapezoid thread spindles have a limited self-locking capability which cannot always be relied upon, especially with impact loads or vibrations (brake recommended). The overrun after the motor has been switched off varies depending on the application. To minimize overrun, we recommend using a brake motor or a spring-compression brake FDB. A braked motor is essential for double pitch spindles or ball screw drives because these are not self-locking.

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Selection, Calculations, Checklists

Construction Advice

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Design advice for plant engineers: Hardly any assembly problems arise when using screw jacks in mechanical engineering because the surfaces being processed are machined. In plant engineering however, frequent geometric faults may occur in welded frames despite accurate working in steel construction. The interaction between different components can also cause alignment issues. Therefore the following must be considered: Parallelism / angularity: The mounting surfaces for the nuts should also be at right angles. ZIMM has developed the self-aligning nut PM (see Section 7) to save time and costs here.

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Lubrication Adequate lubrication is essential for the service life of a screw jack. Ensure adequate lubrication of spindles, gearboxes and rotation protection. The red lubrication strip for the rotation protection can be mounted in alternative positions to meet your requirements (please specify). Please also refer to our lubricator and our Assembly, Operating and Maintenance Instructions (Section 8). Assembly, Operating and Maintenance Instructions Please refer to our Assembly, Operating and Maintenance Instructions (Section 8) during the design phase.

Spindles and guides must be parallel to each other otherwise the equipment can seize up during operation. All mounting surfaces for the gearboxes must be exactly at right angles to the guides otherwise interference can occur. This accelerates wear and/or severe damage can occur. Squeaking noises can also occur on R versions.

Additional features where alignment may be a problem are the integrated pivot bushings in the gearbox or the hinged bearing plate KAR (see Section 7). For plant engineering: We supply massive standard linear guides including rollers. Stability, long service life, avoidance of geometric errors and absorption of side forces are decisive arguments for using these guides. You can find further information in our Engineering Catalogue 2006 or on our homepage at www.zimm.at

Printing errors, mistakes regarding dimensions etc., as well as technical changes and improvements are excepted. Valid re the drawings which are have been checked and approved by both partners in accordance with the order acknowledgement.

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Selection, Calculations, Checklists

Checklists - Page 1 - Parameters

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Company: Address: Contact: Dept.: Date: Phone: Fax: E-mail:

1 Lifting force in kN, max. - Per gearbox kN Per system kN - Under tension kN Under compression kN - Load: static kN Dynamic kN - Fitting posn.: vertical horizontal pivotal - Conditions: smooth impact load vibrations 2 Lift / travel mm Type L = 0.375 m/min m/min (many variants possible)

ent: ffici e and Fast Copy t c il Sele / E-ma n 10) Fax : Sectio s tact Con (

3 Lifting speed Type N = 1.5 m/min Customer requirement

4 Operating period, operating cycle lifts per day lifts per hour hours per day: 8 16 24 % operating period (ED) relative to 10 min, For ED > 10 % per 10 min, please specify cycle (e.g.: 5s up, 5s pause, 5s down, 30s pause) 5 Type S or R: S standing spindle R rotating spindle MA4 MA5

6 Standard layout No. Measure MA1 MA2 MA3 See standard layouts, Checklist Section 2.7 and 2.8 (for multiple systems) 7 Component list YES NO See Checklist Section 2.5 or 2.6!

8 Motor: Rotary voltage motor AC Brake motor AC Spring-compression brake Incremental encoder Linear measuring system 9 Application purpose / function description / branch Description:

Manual operation Limit switches (S version)

Operating conditions: Ambient temperature: 10 Quantity: 11 Schedule:

Dry Min. pcs.

Humid °C

Dusty Max.

Chips °C

Prototype first Delivery:

Quotation:

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Selection, Calculations, Checklists

Checklists - Page 2 - Component List S

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Type: SN (standing spindle, normal speed) SL (standing spindle, low speed )

Variants: Tr trapezoidal screw KGT ball screw
This picture shows various options!

Tension load (kN), static Tension load (kN), dynamic Compression load (kN), static Compression load (kN), dynamic Standard spindle end Stroke Fixing flange BF Pivot bearing head SLK

Forked head GK Rod end KGK Bellows FB Spiral spring SF Handwheel HR Motor with brake Motor without brake Coupling KUZ Rotary pulse encoder DIG Motor flange MF Pivot bracket LB Hinged bearing plate KAR Lubricator Z-LUB Spring-compression brake FDB Protective cap SK Lubrication strip SL 2x limit switch set ESSET Rotation protection VS Escape protection AS Protective tube SRO

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Selection, Calculations, Checklists

Checklists - Page 3 - Component List R
Type: RN (rotating spindle, normal speed) RL (rotating spindle, low speed ) Variants: Tr trapezoidal screw SIFA safety nut with SIFA control KGT ball screw
This picture shows various options!

2

Tension load (kN), static Tension load (kN), dynamic Compression load (kN), static Compression load (kN), dynamic Opposed bearing plate GLP Bellows FB Spiral spring cover SF

Lubricator Z-LUB Stroke

Cardan adapter DMA Duplex nut DM Trapezoid flange nut FM KGT flange nut KGT-F Self-aligning nut PM Greaseless nut FFDM Driving flange TRMFL Safety nut SIFA Wear control SIFA control Handwheel HR Motor with brake Motor without brake Rotary pulse encoder DIG Motor flange MF Coupling KUZ Pivot bracket LB Hinged bearing plate KAR Spring-compression brake FDB Protective cap SK Z-Series

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Selection, Calculations, Checklists

Checklists - Page 4 - System-Layouts

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A

B

C

D

E

F

G

H

The most common arrangements are shown. Be certain to check the rotation direction should your design deviate!

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2

Selection, Calculations, Checklists

Checklists - Page 5 - System-Layouts

2

i

J

K

L

M

N

The most common arrangements are shown. Be certain to check the rotation direction should your design deviate!

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2
Example:

Selection, Calculations, Checklists
Explanation: I = moment of area 2nd level in mm4 F = max. load/gearbox in N L = free spindle length in mm E = elasticity modulus for steel (210,000N/mm2) v = safety factor (normally 3) d = minimum core diameter of spindle

F

F = 45,000N/gearbox L = 1320 mm v=3

Critical Buckling Force of the Spindle

2
Euler 1 Formula:
4

I=

F x v x (L x 2)2 then d = π2 x E

I x 64 π

Example: I= 45,000 N x 3 x (1,320 mm x 2)2 9.4089611 mm4 = = 453,965.22 mm4 2 2 π x 210,000 N/mm 2,072,616.924
4

d=
Unguided

453,965.22 mm2 x 64 = 55.15 mm minimum core diameter π = Z-250 (spindle core Ø = 59.6 mm)

Euler 2

Formula:
4

F x v x L2 I= then d = π2 x E Example: I=

I x 64 π

45,000 N x 3 x (1,320 mm)2 2.3522411 mm4 = 113,491.305 mm4 = 2 2 π x 210,000 N/mm 2,072,616.924
4

S version Guided

Pivot drive

d=

113,491.305 mm4 x 64 = 38.99 mm minimum core diameter π = Z-100 (spindle core Ø = 43.6 mm)

Euler 3

Formula:
4

I=

F x v x (L x 0.7)2 then d = π2 x E

I x 64 π

Example: I= 45,000 N x 3 x (1,320 mm x 0.7)2 1.1525912 mm4 = = 55,610.7396 mm4 2 2 π x 210,000 N/mm 2,072,616.924
4

R version Guided

d=

55,610.739 mm4 x 64 = 32.62 mm minimum core diameter π = Z-50/Tr50 (spindle core Ø = 39.8 mm)

Trapezoid thread Tr Core Ø in mm (minimum) Ball screw KGT Ø mm Core Ø in mm (minimum)

Z-5 18x4 12.9 16 12.9

Z-10 20x4 14.9 25 21.5

Z-25 30x6 22.1 32 27.3

Z-35/50 Z-50/Tr50 40x7 50x8 31.0 39.8 40 34.1 -

Z-100 55x9 43.6 50 44.1

Z-150 60x9 48.6 63 57.1

Z-250 80x16 59.6 80 72.4

Z-350 100x16 80.6 -

Z-500 120x16 99.6 -

Z-750 140x20 115.0 -

Z-1000 160x20 135.0 -

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Selection, Calculations, Checklists

Critical Whirling Speed for R Gearboxes

2
Maximum allowable spindle speed nzul = 0.8 x nkr x fkr nzul nkr
fkr = 0.32 fkr = 1
Maximum allowable spindle speed (rpm) Theoretical critical spindle speed (rpm) that leads to resonance vibrations (see diagram) Correction factor that considers the type of spindle mounting The operating speed must not exceed 80% of the maximum speed

fkr

!
With end mounting
(preferred solution)

Without end mounting
(avoid when possible)

[rpm]

700 600 500
Tr Tr Tr 10 14 Tr 16 12 0x 0x 0x 0x 20 20 16 16

0x4 Tr 2 8x4 Tr 1

0x6 Tr 3

x9 60 Tr x9 55 Tr x7 40 Tr

6 x1 80 Tr

Spindle speed =

Input speed iGearbox

400 300 200 100 0 1500 2000 2500 3000 3500 4000 4500 5000 Unsupported spindle length [mm]

nkr

The maximum allowable spindle speed must be calculated for R version gearboxes (with rotating spindle) with long, thin spindles. To do this, read out the theoretical critical speed nkr from the diagram. Also consider the additional lengths for spindle bellows etc. when calculating the unsupported spindle lengths. Now use the formula together with the correction factor for the spindle mounting to calculate the maximum allowable spindle speed.

If the calculated maximum spindle speed is lower than the required speed, select a larger spindle or a double pitch spindle with half the speed. This must then be checked. You have the option to use a "stronger spindle" on the R version (spindle of next larger gearbox). Bear in mind that a larger diameter spindle demands a higher drive torque.

Attention: Long, thin spindles can squeak even though the bending critical speed is maintained! Therefore calculate with sufficient safety margins.

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Selection, Calculations, Checklists

Determining the Drive Torque of [M G] One Screw Jack

2
The following specifications serve to calculate the required drive torque. In order to facilitate calculation of the drive torque, we have determined multiplication factors from this formula and included these in the technical data for the respective versions.

MG F ηGearbox ηSpindle P i ML PM

Required drive torque [Nm] for a gearbox Lifting load (dynamic) [kN] Screw jack efficiency (without spindle) Spindle efficiency Spindle pitch [mm] Screw jack ratio Idling torque [Nm] Motor drive capacity Example: Z-25-SN F = 12 kN (lifting load, dynamic) ηGearbox = 0.87 ηSpindle = 0.375 P=6 i =6

Formula:

1) Drive torque: MG =

F [kN] . P [mm] + ML [Nm] 2 . π . ηGearbox . ηSpindle . i MG [Nm] . n [min-1] 9550

1) MG =

12 kN . 6 mm 2 . π . 0.87 . 0.375 . 6 6.21 Nm . 1500 min-1 9550

+ 0.36 Nm = 6.21 Nm

2) Motor capacity: PM[kW] =

2) PM =

= 0.975 kW

3) We recommend multiplying the calculated value by a safety factor of 1.3 to 1.5 (up to 2 for small systems).

!
Z-50 0.87 0.86 0.85 0.84 0.78 0.58 0.57 0.56 0.55 0.47 Z-100 0.88 0.87 0.87 0.85 0.78 0.67 0.65 0.65 0.65 0.57

3) Example: 0.975 kW . 1.5 = 1.462 kW

Motor 1.5 kW

For gearboxes with single pitch trapezoid thread spindles, it is also possible to just multiply the load by the factor stated on the corresponding gearbox page (Section 4). Gearbox efficiency ηGearbox (without spindle)
i N N N N N N L L L L L L RPM 3000 1500 1000 750 500 100 3000 1500 1000 750 500 100 Z-5 0.81 0.82 0.82 0.82 0.82 0.77 0.74 0.70 0.67 0.65 0.62 0.53 Z-10 0.83 0.84 0.82 0.84 0.84 0.79 0.78 0.74 0.72 0.70 0.67 0.59 Z-25 0.87 0.87 0.86 0.85 0.83 0.78 0.76 0.72 0.70 0.68 0.65 0.54 Z-35 0.87 0.87 0.86 0.85 0.78 0.58 0.57 0.56 0.55 0.45 Z-150 0.89 0.89 0.88 0.87 0.80 0.67 0.66 0.65 0.63 0.53 Z-250 0.91 0.90 0.90 0.89 0.83 0.78 0.77 0.76 0.75 0.65 Z-350 0.91 0.91 0.91 0.90 0.86 0.79 0.78 0.78 0.77 0.67 Z-500 0.93 0.92 0.92 0.92 0.87 0.77 0.76 0.75 0.73 0.61 Z-750 0.88 0.88 0.87 0.81 0.67 0.66 0.65 0.58 Z-1000 0.90 0.90 0.89 0.84 0.76 0.76 0.75 0.66

Spindle efficiency ηSpindle
Tr spindle, single pitch Efficiency Tr spindle, double pitch Efficiency 18x4 0.399 18x8 0.565 20x4 0.375 20x8 0.540 30x6 0.375 30x12 0.540 40x7 0.344 40x14 0.509 50x8 0.314 50x16 0.474 55x9 0.330 55x18 0.492 60x9 0.311 60x18 0.471 80x16 0.273 80x32 0.532 100x16 120x16 140x20 0.265 0.260 0.232 100x32 120x32 140x40 0.474 0.426 0.444 160x20 0.261 160x40 0.431 Ball screw spindle 0.9 Ball screw spindle 0.9

Idling torque ML of gearbox [Nm] (without spindle)
N L Z-5 0.10 0.08 Z-10 0.26 0.16 Z-25 0.36 0.26 Z-35 0.56 0.40 Z-50 0.76 0.54 Z-100 1.68 1.02 Z-150 1.90 1.20 Z-250 2.64 1.94 Z-350 3.24 2.20 Z-500 3.96 2.84 Z-750 7.28 4.42 Z-1000 9.70 5.90

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Selection, Calculations, Checklists

Drive Torque for Gearboxes - exact calculation
The efficiency of connecting shafts (η 0.95) and bevel gearboxes (η 0.90) are included in the following example calculation.
1 2 3 4

2

Gearbox formula:
5 1 2 3 6

Drive torque: MG = Efficiency: Connecting shafts: Bevel gearboxes:

F [kN] . P [mm] + ML [Nm] 2 . π . ηGearbox . ηSpindle . i

7

η 0.95 η 0.90

Example: 1) MG = 12 kN . 6 mm + 0.36 Nm = 6.21 Nm . π . 0.87 . 0.375 . 6 2 6.21 Nm 0.95
(Connecting shaft efficiency)

Z-25-SN F = 12 kN (lifting load, dynamic per gearbox) ηGearbox = 0.87 ηSpindle = 0.375 P=6 i =6

2)

= 6.53 Nm

3)

6.21 Nm + 6.53 Nm = 12.74 Nm

12.74 Nm . 1.5 = 19.11 Nm --> This means KSZ-25-L is OK (see Section 6)

4)

12.74 Nm 0.9
(Bevel gearbox efficiency)

= 14.15 Nm

5)

14.15 Nm 0.95

= 14.9 Nm

6)

(12.74 Nm + 14.9 Nm)/0.9 = 30.71 Nm

7)

30.71 Nm . 1.5 = 46 Nm We recommend multiplying the calculated value by a safety factor of 1.3 to 1.5 (up to 2 for small systems).

!

46 Nm --> we need KSZ-50-L (see Section 6)

Motor selection: 132M-P4-7.5 kW (50 Nm) --> see Section 7 for motors

An approximated calculation is shown on the next page.

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2.12

2

Selection, Calculations, Checklists

Drive Torque for Gearboxes - Approximated Calculation

2

Determination The drive torque required for a lifting system is the sum of the torques for the single screw jacks and increases due to friction losses on transfer components such as couplings, connecting shafts, bevel gearboxes etc. MR = MG x 2.25

To simplify the calculation, the following factors are used to determine the drive torque for the most common system layouts.

MR = MG x 2.1

MR = MG x 3.1

MR = MG x 3.35

MR = MG x 4.6

MR = MG x 6.8

MR = MG x 4.4

MR – overall drive torque for the complete system MG - drive torque for one single screw jack MA – starting torque max. 1.5 x MR MR = MG x 3.34 Example (example Section 2.11, 12 kN per gearbox) Attention: We recommend multiplying the calculated value by a safety factor of 1.3 to 1.5 (up to 2 for small systems). The values specified are valid for even load distribution across all gearboxes! MR = MG x 3.27

MR = MG x 4.6 = 6.21 Nm x 4.6 = 28.57 Nm x safety 1.5 = 42.86 Nm

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Selection, Calculations, Checklists

2

37

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2.14

2

Selection, Calculations, Checklists

F

Maximum Forces / Torques

2

FS

Load definitions F - Lifting load tension and/or compression FS - Side forces on the spindle vH - Lifting speed of the spindle (or nut on R versions) FA - Axial load of the input shaft FR - Radial load of the input shaft MR - Input torque nR - Input speed Please examine the information on the following technical pages before making your choice of the appropriate screw jack. A full specification can only be given with full application data and relevant information. In case of doubt, please contact our project technicians.

FR

MR nR
Input shaft= worm shaft

FA

Side forces on the lifting screw The Table on the right shows the maximum allowable side forces. Side forces should generally be supported by linear slides. The guide bushing in the gearbox only functions as a secondary guide. The maximum side forces actually effective must be below the Table value! Attention: Only static allowed

Maximal side force FS [N] (only static)
Z 5 10 25 35 50 100 150 250 350 500 750 1000 100 360 600 900 1300 3000 5000 5500 9000 15000 29000 34800 46000 200 160 280 470 700 2000 4000 5000 9000 13000 29000 34800 46000 300 100 180 300 450 1300 3000 3900 6500 12000 29000 34800 39000 400 70 130 240 360 900 2300 2800 4900 10000 29000 34800 36000 500 55 100 180 270 700 1800 2300 3800 8800 29000 34800 32000 600 45 80 150 220 600 1500 1800 3000 7000 24000 28800 30000 700 38 70 130 190 500 1300 1500 2500 6000 20000 24000 25000 800 32 60 110 160 420 1100 1300 2200 5500 17000 20400 29000 900 28 50 100 150 380 950 1200 2000 4800 15000 18000 25000 1000 25 47 90 130 330 850 1000 1900 4300 14000 16800 23500

Extended spindle length in mm 1200 20 40 70 100 280 700 850 1450 3500 12000 14400 20000 1500 18 30 60 90 230 600 750 1250 3000 9000 10800 17000 2000 12 20 45 60 160 400 500 900 2000 7000 8400 12000 2500 – 15 35 50 130 350 400 760 1600 5600 6720 10000 3000 – – 30 40 100 250 350 660 1400 4900 5880 8000

Maximum input torque The values shown should not be exceeded to attain the optimal service life. Higher values for lower operating hours are possible. Please provide full data.

Maximum input torque MR [Nm]
i RPM N 3000 N 1500 N 1000 N 500 L 3000 L 1500 L 1000 L 500 Drive-through Z-5 4.0 4.7 5.6 6.1 1.4 1.5 1.8 2.2 39 Z-10 Z-25 11.0 17.0 13.5 18 14 22 16.7 28 5.7 8.5 7.5 10 8.7 11 10.7 14 57 108 Z-35 19.8 20.8 24.8 9 9.7 11.1 130

Max. drive-through torque, worm shaft [Nm] Z-50 Z-50/Tr50 Z-100 Z-150 Z-250 Z-350 Z-500 Z-750 Z-1000 31.5 31.5 53.4 75.1 152 36.8 36.8 60.8 77.1 152 265 408 480 680 46.5 46.5 75.3 95 160 350 500 640 960 10.4 10.4 13.5 20.7 41.4 14.9 14.9 15.4 23.7 47.4 100 170 210 450 19.2 19.2 18.9 29.4 63.5 112 220 240 580 260 260 540 540 770 1800 1940 4570 4570

- Bear in mind that the starting torque is approx. 1.5 times the operating torque - Limit values are mechanical - consider thermic factors depending on operating period

Radial load on the input shaft The radial forces in the adjacent Table should not be exceeded when using chain or belt drives.

Maximum radial load of the input shaft FR [N]
FR max. Z-5 110 Z-10 190 Z-25 260 Z-35 260 Z-50 420 Z-100 650 Z-150 670 Z-250 1100 Z-350 1400 Z-500 2600 Z-750 3000 Z-1000 3400

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Selection, Calculations, Checklists

Calculating Spindle and Protective Tube Lengths
Fitting lenght The following Tables serve to calculate the required spindle and protective tube extension lengths yourself. This lets you quickly calculate the fitting dimensions of your screw jack. Basic principle The spindle (and the protective tube on the S version) are extended depending on the version and system components used. These dimensions are minimum requirements. For special fitting situations, please provide a drawing or contact our project technicians.

2

Stroke + basic length (+ various extensions for variants/system components) Example S:
Z-25-SN, stroke: 250 mm Bellows Z-25-FB-300 (ZD=70 mm) Fixing flange BF (therefore bellows without fixing ring) Rotation protection VS Limit switch ESSET Spindle length Tr: 250 Stroke + 180 + Basic length 43 Bellows (70-27=43)
Section 7

+

44 = Limit switch + rotation protection

517 mm Spindle length

Protective tube length SRO: 250 + 55 Stroke Basic length

71 = Limit switch + Rotation protection

+

376 Protective tube length

Example R:
Z-25-RN, stroke 250 mm Spindle with journal (opposed bearing plate GLP) Bellows Z-25-FB-300 (ZD=70 mm) below and above Duplex nut DM Spindle length Tr: 250 + 145 + Stroke Basic length

60 + 55 + Bellows, gearbox side 2nd bellows (70-10=60) (70-15=55)

50 Duplex nut

=

560 mm Spindle length

Length calculation for connecting shafts can be found in Section 7.

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Z-Series

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2.16

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Selection, Calculations, Checklists

Length Calculation, Standing Version S - Spindle

2
Spindle extension for S version below gearbox (protective tube side)
Z-5 to Z-150: Tr basic length Escape/rotation protection AS/VS Limit switch ES2) ES2) and hinged bearing plate KAR Z-5 139 15 43 64 Z-10 161 20 45 65 Z-25 180 20 45 69 Z-35 219 30 59 Z-50 240 30 55 Z-50/Tr50 263 30 55 Z-100 338 30 45 Z-150 342 30 45 -

Spindle extension for S version above gearbox
Z-5 to Z-150: Bellows with bellow ring (GK/KGK)1) Bellows without bellow ring (BF/SLK)1) Bellows and KAR with FBR (GK/KGK)1) Bellows and KAR without FBR (BF/SLK)1) Z-5 ZD-2 ZD-22 ZD+31 ZD+11 Z-10 ZD+1 ZD-24 ZD+28 ZD+3 Z-25 ZD+5 ZD-26 ZD+46 ZD+15 Z-35 ZD+10 ZD-36 Z-50 ZD+10 ZD-36 Z-50/Tr50 ZD+8 ZD-40 Z-100 ZD-2 ZD-50 Z-150 ZD-2 ZD-22 -

Spindle extension for S version below gearbox (protective tube side)
Z-250 to Z-1000: Tr basic length Escape protection AS Limit switch ES2) ES2) and hinged bearing plate KAR Z-250 370 30 37 Z-350 424 35 42 Z-500 552 40 40 Z-750 619 40 40 Z-1000 643 40 40 -

Spindle extension for S version above gearbox
Z-250 to Z-1000: Bellows with bellow ring (GK/KGK)1) Bellows without bellow ring (BF/SLK)1) Spindle side ”F” (down) Z-250 ZD-2 ZD-22 11 Z-350 ZD-2 ZD-22 Z-500 Z-750 Z-1000 -

Safety distances are already included in basic lengths! (Tr spindle: 10 mm up to Z-50, 20 mm for Z-100 to Z-500, 40 mm for Z-750 and Z-1000) 1) The value will be added to or subtracted from the ZD dimension of the bellows depending on the sign and the result then added to the spindle length. 2) Limit switches ES are always in combination with rotation protection VS (VS is included in the extension), with escape protection AS as from Z-250. Spindle extension for spiral spring cover SF: The extension for spiral spring covers varies according to the fitting and therefore this variant must be calculated from a drawing. We would be pleased to make this drawing for you.

Abbreviations: AS BF ES FBR GK Escape protection Fixing flange Limit switch Bellows connecting ring Forked head KAR KGK SLK ZD Hinged bearing plate Rod end Pivot bearing head Compression dimension

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Selection, Calculations, Checklists

Length Calculation, Standing Version S - Protective Tube SRO

2
Protective tube extension for S version
Z-5 to Z-150: Tr basic length1) Escape/rotation protection AS/VS Limit switch ES3) ES3) and hinged bearing plate KAR Z-5 46 15 73 94 Z-10 49 20 72 92 Z-25 53 20 72 96 Z-35 57 30 86 Z-50 62 30 82 Z-50/Tr50 62 30 82 Z-100 82 30 62 Z-150 87 30 62 -

Attention: Minimum stroke with limit switch ES2): Z-5 to Z-150: Min. stroke with limit switch ES Min. stroke with ES and lubrication strip SL Z-5 50 120 Z-10 51 121 Z-25 51 121 Z-35 41 111 Z-50 42 112 Z-50/Tr50 42 112 Z-100 42 112 Z-150 42 112

Protective tube extension for S version
Z-250 to Z-1000: Tr basic length1) Escape protection AS Limit switch ES3) ES3) and hinged bearing plate KAR Attention: Minimum stroke with limit switch ES2): Z-250 to Z-1000: Min. stroke with limit switch ES Min. stroke with ES and lubrication strip SL Z-250 47 117 Z-350 42 112 Z-500 46 116 Z-750 46 116 Z-1000 46 116 Z-250 87 30 46 Z-350 97 35 51 Z-500 151 40 40 Z-750 152 40 40 Z-1000 152 40 40 -

1) Basic length of protective tube without cap - add another 5 mm to the overall length of the protective tube to include the cap thickness.

2) If a shorter stroke than specified is required, fit the limit switches and the lubrication strip on two different sides (fitting location)!

3) Limit switches ES are always in combination with rotation protection VS (VS is included in the extension), with escape protection AS as from Z-250.

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2.18

2

Selection, Calculations, Checklists

Length Calculation, Rotating Version R - Spindle

2
Z-5 to Z-150: Tr basic length without journal Tr basic length with journal (= standard for opposed bearing plate GLP) Tr basic length strengthened with journal1) KGT basic length without journal Z-5 86 101 106
16x05 16x10

Z-10 102 122 127 138 171
25x05 25x10 25x25 25x50 32x05 32x10 32x20 32x40 25x05 25x10 25x25 25x50 32x05 32x10 32x20 32x40

Z-25 114 139 144
32x05 32x10 32x20 32x40 40x05 40x10 40x20 40x40 32x05 32x10 32x20 32x40 40x05 40x10 40x20 40x40

Z-35 132 162 177
40x05 40x10 40x20 40x40 50x10 50x20

Z-50 148 178 193
40x05 40x10 40x20 40x40 50x10 50x20

Z-100 222 267 277
50x10 50x20

Z-150 250 305 325

KGT basic length without journal1)2)

KGT basic length with journal

25x05 25x10 25x25 25x50 16x05 16x10

138 171 221 374 153 186 158 191 241 394

KGT basic length with journal1)2)

25x05 25x10 25x25 25x50

154 187 237 390 167 191 232 267 174 207 257 410 192 216 257 292

179 203 244 279 181 195 234 299 204 228 269 304 211 225 264 329

199 213 252 317 247 287 229 243 282 347 292 332

215 229 268 333 263 303 245 259 298 363 308 348

317 357 342 412 362 402 397 467

63x10 63x20

370 440 370 450 465 425 495 445 525 540

63x10 63x20

80x10 80x20-4EP 80x20-5EP 63x10 63x20

40x05 40x10 40x20 40x40 50x10 50x20

40x05 40x10 40x20 40x40 50x10 50x20

50x10 50x20

63x10 63x20

80x10 80x20-4EP 80x20-5EP

Flange nut FM Duplex nut DM Self-aligning nut PM Greaseless duplex nut FFDM DM + safety nut SIFA PM + safety nut SIFA 1. Bellows3) 2. Bellows3) KAR4) spindle-side + 1st Bellows3)

35 45 78 53 70 123 ZD-12 ZD-10 ZD+21

44 45 83 53 84 128 ZD-12 ZD-14 ZD+15

46 50 95 59 95 158 ZD-10 ZD-15 ZD+31

66 70 129 85 133 212 ZD-12 ZD-15 -

66 70 129 85 133 212 ZD-12 ZD-15 -

90 190 173 300 ZD-22 ZD-20 -

90 115 210 211 330 ZD-22 ZD-30 -

Z-250 to Z-1000: Tr basic length without journal Tr basic length with journal (= standard for opposed bearing plate GLP) Tr basic length strengthened with journal1) KGT basic length without journal

Z-250 265 340 365 80x10 385 80x20-4EP 465 80x20-5EP 480 80x10 460 80x20-4EP 540 80x20-5EP 555 140 250 ZD-22 ZD-40

Z-350 288 388 408 160 270 ZD-22 ZD-60

Z-500 366 486 486 180 303 -

Z-750 417 537 592 220 365 -

Z-1000 438 613 320 500 -

KGT basic length with journal

Duplex nut DM DM + safety nut SIFA 1. Bellows3) 2. Bellows3)

Safety distances are already included in basic lengths (twice: 1x above and 1x below)! (Tr spindle: 10 mm up to Z-50, 20 mm for Z-100 to Z-500, 40 mm for Z-750 and Z-1000) 1) When using a larger diameter spindle, select the components for the next size gearbox (Z-10 strengthened has a spindle Tr 30x6 which means component Z-25 - this is then the calculated spindle extension for size 25). 2) The basic length for KGT spindles includes the KGT nut length and the
Z-Series

safety clearance acc. to the ZIMM Catalogue. 3) The value will be added to or subtracted from the ZD dimension of the bellows depending on the sign and the result then added to the spindle length. 4) KAR is the hinged bearing plate

Spindle extension for spiral spring cover: The extension with a spiral spring cover depends on the fitting, therefore this variant must be calculated using a drawing. We would be pleased to make this drawing for you.

2.19

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Selection, Calculations, Checklists

Order Code

2
Z-Series ZIMM Size Version Ratio Thread version Spindle Ø / pitch Number of threads, material Stroke List of system components

Z
Z 5 10 25 35 50 100 150 250 350 500 750 1000 S Standing version R Rotating version N Normal e.g. i = 4:1 L Low e.g. i = 16:1 Tr Trapezoid spindle (not specified = Tr) Tr 1804 2004 ... +CONTROL Wear control KGT 1605 1610 ...

H
1 Stroke 1-pitch H + stroke (not specified in mm = 1-pitch) 2* 2-pitch I INOX (stainless steel) LH * left-handed KGT Ball screw drive *) Deliverable but not stock item, delivery time on request List of system components (sequence not important) ––> Section 7

Tr/SIFA Tr with safety nut SIFA

Order example:

Z - 10 - SN - Tr - 2004 - 1 - H 300 - FB390 - VS - BF

Lis to f sys tem com (se qu enc ponen en ts ot imp ort ant )

Nu mb er of sta rts

Spi nd le d iam Spi ete nd le p r itc h

Ver sio nS Ra or tio No R rL Thr ead ver sio n

Str oke

Siz e

43

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© by ZIMM Austria 2008

2.20

3

User-Topics

User-Topics
Additional Information

3

3.0

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© by ZIMM Austria 2008

44

3

User-Topics

User-Topics – Additional Information

°C

3
Food 3.4 Operational reliability and safety 3.5 Clean room 3.6

Corrosion protection 3.1

Temperature 3.3

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3.0

3

User-Topics

Corrosion Protection
How does ZIMM protect its products against corrosion?
All relevant components of the ZIMM - Z-Series are, as standard, coated with a special high-quality coating for long lasting passive corrosion protection.

3

We also offer an additional nanocoating for components as enhanced corrosion protection.

Corrosion protection “Standard”
For applications in industial and operating premises with adverse effects from rinsing water and similar. • High-quality metallic coating with appealing optic

Corrosion protection "Enhanced" - nanocoating
(specify when ordering: “Nanocoating”) For use outdoors and in industial premises. Also for frequent contact with water and liquids. • • • • High-quality metallic coating Plus additional transparent nanocoating Appealing optic High gloss finish

Fixtures, screws
Conventional galvanized screws can be used for dry interior areas. We recommend corrosion resistant screws for outdoor applications or humidity >70% to prevent corrosion. Use corrosion resistant screws with quality A4-80 to match the conventional 8.8 hexagon socket screws. A2-70 screws have less strength.

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User-Topics

Corrosion Protection
How does ZIMM ensure the quality of its coatings?
ZIMM carries out extensive quality inspections to ensure the high quality of its coatings. These also include the standardized corrosion test.

3
Salt spray test according to DIN EN ISO 9227:2006 (previously DIN 50021)

All tests according to DIN EN ISO / IEC 17025:2005 are performed by an accredited test laboratory.

Results from the corrosion tests*: Corrosion protection:
Very good

Corrosion protection "Enhanced" (no corrosion attacks)

Good
Corrosion protection “Standard” (first isolated corrosion attacks)

None
Non-coated component (complete component corrosion) *Result from the salt spray test after identical exposure time

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User-Topics

°C
Temperature
The ambient temperature is very important for component operation. Always inform us about ambient temperature and conditions, especially when these deviate from the usual 20°C to 25°C.

3
Normal temperature (-20°C to +60°C): A normal temperature range is up to about 60°C gear-operating temperature. The highest heat development is on the shaft seal ring and trapezoid thread. Various test have shown that Tr spindles warm up twice as much as housings. Example: At an ambient temperature of 20°C, the housing reached about 60°C (+40°C) and the Tr spindle about 100°C (+80°C). We recommend not to exceed 100°C on Tr spindles when using standard gearboxes. Low temperatures (-20°C to -40°C): Seals and most of our greases are principally specified down to a temperature of -40°C. Experience has however shown that applications below -20°C are critical. The grease becomes very thick and hard to move and the breakaway torque in particular is impeded. Generally speaking, all components must have adequate size for minus temperatures because the material strength weakens (apart from aluminium). We recommend low temperature grease for temperatures below -20°C. Our standard gearboxes up to size Z-150 are filled with a synthetic low-viscosity grease that is already suitable down to -40°C as standard. High temperatures (+60°C to +160°C, briefly up to +200°C): For ambient and operating temperatures (gear housing) above 60°C, we recommend gearboxes with high temperature grease and FPM seals. The operating temperature can then generally reach up to 160°C. Up to maximum 200°C for short peaks or during minimum operating periods (after approval). We offer appropriate heat-resistant components for high temperature applications.

Temperature ranges for standard parts: Screw jack, standard Screw jack, high temperature Bellows, round Bellows, square Limit switch Rotary pulse encoder DIG Motors Connecting shafts VWZ+KUZ-KK Couplings KUZ Bevel gearbox Ball screw KGT -25°C to +80°C (-40°C to +100°C) Up to 160°C, short peaks up to 200°C -32°C to +70°C (max. +85°C) -15°C to +70°C (no direct sunshine) -30°C to +85°C -40°C to +80°C Less capacity as from 40°C e.g. factor 0.8 at 60°C 0°C to 70°C, reduced from -20°C to +100°C (max. +120°C) -20°C to +70°C, reduced from -40°C to +100°C -10°C to +90°C -25°C to +80°C

For lower and higher temperatures, please request information on the component from us, with your Checklist (Section 2).

Ambient and operating temperatures: The ambient temperature is relevant for components such as limit switches or bellows. For gearboxes, the operating temperature is slightly or considerably higher than the ambient temperature depending on the duty cycle.

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User-Topics

Food
Food industry The food sector works with a very high automation level. This supports, on the one hand, a very high hygiene level and, on the other hand, intelligent and efficient system rationalized production. Corrosion protection Our Z-Series is protected against corrosion and is therefore very suitable for most applications in the food industry. The Z-Series is not suitable for special applications where stainless steel is mandatory. Lifting systems We deliver gearboxes and systems with food industry grease to the food industry. Our food industry greases have FDA approvals. Use the Checklist in Section 2 to confirm your application parameters and requirements.

3

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3

User-Topics

Operational Reliability and Safety
Operational reliability and safety Operational reliability and safety are just as important for industrial systems as for theatre stages or other systems. Design and specification During the design and planning phase, pay special attention to the load capacity of the drives and system components depending on the installation situation. Plan your system with appropriate safety for fixing, movement and transport elements. Consider the design information in Section 2. Use a safety nut SIFA on safety-relevant systems. If the thread in the nut breaks due to wear, the SIFA absorbs the load. An electronic control is available on request. Assembly Correct and careful assembly is vital for trouble-free and safe system operation. Pay careful attention to our Assembly, Operation and Maintenance Instructions included with each delivery. These are also available at www.zimm.at. Inspection and maintenance Regular inspections and maintenance are prerequisites to ensure long life. Check the following during regular inspections: Optical state, fixtures and connections, wear on the trapezoid thread and the level of lubrication. Observe our lubrication instructions and only use lubricants we recommend. Refer to our automatic lubricator in Section 8. Spare parts To protect against production downtimes caused by high duty cycle or high loads, we recommend storing a set of screw jacks (including spindles etc. and assembly drawings) at your location or at your customer's location. Complete replacement of a screw jack is more costefficient than repairs.

3

Screw jack with safety nut SIFA

3.5

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© by ZIMM Austria 2008

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User-Topics

Clean Room
Branches High cleanness demands requiring clean rooms must be met in various areas such as semiconductor production, flat screen production, optic and laser technology, spacecraft production etc. Clean room A clean room is a room where the concentration of particles in the air is controlled and in defined cleanness classes. It is important to keep the particle contamination caused by work materials, lubricants and drives at a minimum. Your system Use the Checklist in Section 2 to inquire your drive and also specify the specific requirements for your application. We can then offer you a system to meet your requirements.

3

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3.6

4

Screw Jacks

Small family, Z-5 to Z-25 Features: · Sandwich plate · Completely compatible with MSZ gearboxes · Gearbox body only longer at the front and rear · Integrated pivot bearing

4
Middle family, Z-35 to Z-150 Features: · Sandwich plate · Generally compatible with MSZ gearboxes · With universal connection dimensions · Integrated pivot bearing

Large family, Z-250 to Z-1000 Features: · Baseplate · With universal connection dimensions · Integrated pivot bearing

Patents pending for or registered for a range of functions and components!

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4

Screw Jacks

Screw Jacks

Screw jacks with trapezoid thread 4.1

Screw jacks with ball screw 4.27

Screw jacks with trapezoid thread and safety nut SIFA 4.29

4

i

The availability is shown on the gearbox pages: Available In preparation

i

(Section 0.9 contains a complete overview)

Patents pending for or registered for a range of functions and components!

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4.0

4

Z-5-S Standing Spindle 5 kN

Standard options:
Trapezoid thread Tr Ball screw KGT

This page

Section 4.27

New: Spindle lubrication during operation

32J7/1.5 deep M8/13 deep (4x) 16H9/15 deep Spindle length
1)

M6/8 deep Overall height

4
SRO 2) Length M8/13 deep (4x)

M8/13 deep (8x)

Fitting height Y

Breakthrough for protective tube SRO, square 41x41 or round Ø 50

kN
2)

Protective tube length SRO with Tr 18x4 spindle
Escape/rotation protection without limit switch set ESSET 61+stroke Escape/rotation protection with limit switch set ESSET 119+stroke Escape/rotation protection with ESSET and KAR* 140+stroke

Without escape/ rotation protection 46+stroke
1)

*Hinged bearing plate KAR, fitted on side F (below).

See Table "Fitting heights" below for bellows, see Section 7 for spiral springs

Duty cycle, thermal limit, for S+R
5
[kN]

Fitting heights for 0-stroke, with Tr 18x4 spindle
This chart provides approx. figures under standard industrial conditions (ambient temperature etc.) and regular maintenance (lubrication etc.). The maximum input torque for optimum service life is shown on the right (1500 rpm) and on page 2.15 90 100 Standard spindle end* Fixing flange BF Forked head GK* Rod end KGK* Pivot bearing head SLK

4 3 2 1 0

50 0r pm

10 00

10

m 0 rp 150 m 0 rp 180 m 0 rp 300

rp m

X

Bellows FB
All dimensions in mm

20

30

40

50

60

70

80

Trapezoid thread Tr 18x4

% ED/10 min at 20°C

KGT: % ED 1.1 to 2.5 higher

Without FB Z-5-FB-265 Z-5-FB-500 Z-5-FB-800

X/Y X/Y X/Y X/Y 98/142 50/94 70/114 100/144 133/177 83/127 83/127 131/175 198/242 148/192 148/192 196/240 218/262 168/212 168/212 216/260 * With bellows connecting ring Z-5-FBR

Y

X/Y 98/142 111/155 176/220 196/240

4.1

Z-Series

© by ZIMM Austria 2008

54

4

Z-5-R Rotating Spindle 5 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA Ball screw KGT

This page

Section 4.30

Section 4.28

1)

Fitting height Y+stroke1)

Effective length Minus nut=stroke

M8/13 deep (4x)

Spindle length

32J7/1.5 deep
M8 DIN 912

1)

M6/8 deep

16H9/15 deep

4

M8/13 deep (4x) M8/13 deep (8x)

Fitting height Z-5-R- for 0-stroke with Tr spindle
Flange nut FM Y 149 mm
1)

Duplex nut DM 159 mm

Duplex nut with SIFA 184 mm

Self-aligning Greaseless nut nut PM FFDM 192 mm 167 mm

For bellows or spiral spring extension: See Sections 2 + 7

Standard ratios
Version Z-5-SN Z-5-SL Z-5-RN Z-5-RL Type Standing spindle Rotating spindle Speed Normal Low Normal Low Standard spindle1) i 4:1 16:1 4:1 16:1 Stroke per drive shaft rotation5) 1.00 mm 0.25 mm 1.00 mm 0.25 mm

Tr 18x4 Tr 18x4

Technical data series Z-5-S / Z-5-R
Max. compression / tensile force, static - 5 kN (0.5 t) Max. compression / tensile force, dynamic - see diagram on the left page Nominal speed - 1500 rpm Max. drive shaft speed - 3000 rpm (load and cycle dependent) Spindle dimension, standard - Tr 18x42) Gear reduction - 4:1 (N) / 16:1 (L) Housing material - aluminium, protected against corrosion Worm shaft - steel, case-hardened, ground, protected against corrosion Weight of screw jack - 1.2 kg Weight of spindle/m - 1.58 kg Gearbox lubrication - synth. ZIMM-Fluid-Grease Spindle lubrication - synth. ZIMM-Grease-Paste Gearbox operating temperature - max. 80°C, higher on request Mass moment of inertia - N: 0.217 kg cm2 - L: 0.117 kg cm2 Input torque (at 1500 rpm) - max. 4.7 Nm (N), max. 1.5 Nm (L) Drive-through torque - max. 39 Nm Drive torque MG (Nm) Breakaway torque Idling torque 4) ML (Nm) - F (kN) x 0.623)5) + ML (N-Normal) - F (kN) x 0.213)5) + ML (L-Low) - drive torque MG x 1.5 - 0.10 (N-Normal) - 0.08 (L-Low) Between gearbox and nut or nut and end of threads provide for a safety distance of (minimum) 10 mm! See Section 2 for the Checklist. Important information 1) - For bellows or spiral spring extension: See Sections 2 + 7 2) - Tr 18x4 is standard, others available: 2-pitch, INOX (stainless steel), left-handed, stronger spindle Tr 20x4 (only for R version) 3) - Factor includes efficiency, ratio and 30 % safety 4) - Can be higher when new 5) - For 4 mm spindle pitch

55

Z-Series

© by ZIMM Austria 2008

4.2

4

Z-10-S Standing Spindle 10 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA Ball screw KGT

New: Spindle lubrication during operation This page Section 4.29 Section 4.27

M8/15 deep (4x)

35J7/3 deep 16H9/15 deep Fitting height Y Spindle length Overall height
1)

1)

M8/10 deep

4
SRO Length
2)

M8/15 deep (4x)

M8/15t deep (8x)

Breakthrough for protective tube SRO, square 56x56 or round Ø 70

kN
2)

Protective tube length SRO with Tr 20x4 spindle
Escape/rotation protection without limit switch set ESSET 69+stroke Escape/rotation protection with limit switch set ESSET 121+stroke Escape/rotation protection with ESSET and KAR* 141+stroke

Without escape/ rotation protection 49+stroke
1)

*Hinged bearing plate KAR, fitted on side F (below).

See Table "Fitting heights" below for bellows, see Section 7 for spiral springs

Duty cycle, thermal limit, for S+R
10
[kN]

Fitting heights for 0-stroke, with Tr 20x4 spindle
This chart provides approx. figures under standard industrial conditions (ambient temperature etc.) and regular maintenance (lubrication etc.). The maximum input torque for optimum service life is shown on the right (1500 rpm) and on page 2.15 Standard spindle end* Fixing flange BF Forked head GK* Rod end KGK* Pivot bearing head SLK

8 6 4 2 0

50 0r pm

m rp 00 10 pm 0r 150 m 0 rp 180 m 0 rp 300

X

Bellows FB
All dimensions in mm

10

20

30

40

50

60

70

80

90 100

Trapezoid thread Tr 20x4

% ED/10 min at 20°C

KGT: % ED 1.1 to 2.5 higher

Without FB Z-10-FB-340 Z-10-FB-700 Z-10-FB-1000

X/Y X/Y X/Y X/Y 80/133 115/168 59/112 120/173 140/193 136/189 196/249 201/254 221/274 160/213 156/209 216/269 271/324 210/263 206/259 266/319 * With bellows connecting ring Z-10-FBR

Y

X/Y 115/168 171/224 191/244 241/294

4.3

Z-Series

© by ZIMM Austria 2008

56

4

Z-10-R Rotating Spindle 10 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA Ball screw KGT

This page

Section 4.30

Section 4.28

Fitting height Y+stroke1)

Minus nut=stroke

Effective length

Spindle length

M8/15 deep (4x)

35J7/3 deep M8/10 deep
M8 DIN 912

16H9/15 deep

4

M8/15 deep (4x)

M8/15t deep (8x)

Fitting height Z-10-R- for 0-stroke with Tr spindle
Flange nut FM Y 179 mm
1)

Duplex nut DM 180 mm

Duplex nut with SIFA 219 mm

Self-aligning Greaseless nut nut PM FFDM 218 mm 188 mm

For bellows or spiral spring extension: See Sections 2 + 7

Standard ratios
Type Z-10-SN Z-10-SL Z-10-RN Z-10-RL Design Standing spindle Rotating spindle Speed Normal Low Normal Low Standard spindle1) i 4:1 16:1 4:1 16:1 Stroke per drive shaft rotation5) 1.00 mm 0.25 mm 1.00 mm 0.25 mm

Tr 20x4 Tr 20x4

Technical data series Z-10-S / Z-10-R
Max. compression / tensile force, static - 10 kN (1 t) Max. compression / tensile force, dynamic - see diagram on the left page Nominal speed - 1500 rpm Max. drive shaft speed - 3000 rpm (load and cycle dependent) Spindle dimension, standard - Tr 20x42) Gear reduction - 4:1 (N) / 16:1 (L) Housing material - aluminium, protected against corrosion Worm shaft - steel, case-hardened, ground, protected against corrosion Weight of screw jack - 2.1 kg Weight of spindle/m - 2 kg Gearbox lubrication - synth. ZIMM-Fluid-Grease Spindle lubrication - synth. ZIMM-Grease-Paste Gearbox operating temperature - max. 80°C, higher on request Mass moment of inertia - N: 0.641 kg cm2 - L: 0.271 kg cm2 Input torque (at 1500 rpm) - max. 13.5 Nm (N), max. 7.5 Nm (L) Drive-through torque - max. 57 Nm Drive torque MG (Nm) Breakaway torque Idling torque 4) ML (Nm) - F (kN) x 0.643)5) + ML (N-Normal) - F (kN) x 0.203)5) + ML (L-Low) - drive torque MG x 1.5 - 0.26 (N-Normal) - 0.16 (L-Low) Between gearbox and nut or nut and end of threads provide for a safety distance of (minimum) 10 mm! See Section 2 for the Checklist. Important information 1) - For bellows or spiral spring extension: See Sections 2 + 7 2) - Tr 20x4 is standard, others available: 2-pitch, INOX (stainless steel), left-handed, stronger spindle Tr 30x6 (only for R version) 3) - Factor includes efficiency, ratio and 30 % safety 4) - Can be higher when new 5) - For 4 mm spindle pitch

57

Z-Series

© by ZIMM Austria 2008

4.4

4

Z-25-S Standing Spindle 25 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA Ball screw KGT

This page

Section 4.29

Section 4.27

New: Spindle lubrication during operation

M10/13 deep (4x)

20H9/20 deep Fitting height Y 1) Spindle length Overall height

40J7/2.5 deep M8/10 deep

SRO 2) Length

4

M10/13 deep (4x)

M10/13 deep (8x) 32

Breakthrough for protective tube SRO, square 56x56 or round Ø 70

kN
2)

Protective tube length SRO with Tr 30x6 spindle
Escape/rotation protection without limit switch set ESSET 73+stroke Escape/rotation protection with limit switch set ESSET 125+stroke Escape/rotation protection with ESSET and KAR* 149+stroke

Without escape/ rotation protection 53+stroke
1)

*Hinged bearing plate KAR, fitted on side F (below).

See Table "Fitting heights" below for bellows, see Section 7 for spiral springs

Duty cycle, thermal limit, for S+R
25
[kN]

Fitting heights for 0-stroke, with Tr 30x6 spindle
This chart provides approx. figures under standard industrial conditions (ambient temperature etc.) and regular maintenance (lubrication etc.). The maximum input torque for optimum service life is shown on the right (1500 rpm) and on page 2.15 Standard spindle end* Fixing flange BF Forked head GK* Rod end KGK* Pivot bearing head SLK

20
m rp 00 10 pm 0r 150 pm 0r 180 m 3000 rp

10 5 0

Bellows FB
All dimensions in mm

10

20

30

40

50

60

70

80

90 100

Trapezoid thread Tr 30x6

% ED/10 min at 20°C

KGT: % ED 1.1 to 2.5 higher

Without FB Z-25-FB-300 Z-25-FB-700 Z-25-FB-1000

X/Y X/Y X/Y X/Y 91/148 148/205 68/125 145/202 143/200 135/192 223/280 220/277 250/307 173/230 165/222 253/310 270/327 193/250 185/242 273/330 * With bellows connecting ring Z-25-FBR

Y

15

50 0r pm

X

X/Y 148/205 192/249 222/279 242/299

4.5

Z-Series

© by ZIMM Austria 2008

58

4

Z-25-R Rotating Spindle 25 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA Ball screw KGT

This page

Section 4.30

Section 4.28

Fitting height Y+stroke1)

Minus nut=stroke

Effective length

Spindle length

M10 DIN 912

M10/13 deep (4x)

40J7/2.5 deep M8/10 deep

20H9/20 deep

4

M10/13 deep (4x)

M10/13 deep (8x) 32

Fitting height Z-25-R- for 0-stroke with Tr spindle
Flange nut FM Y 195 mm
1)

Duplex nut DM 199 mm

Duplex nut with SIFA 244 mm

Self-aligning Greaseless nut nut PM FFDM 244 mm 208 mm

For bellows or spiral spring extension: See Sections 2 + 7

Standard ratios
Version Z-25-SN Z-25-SL Z-25-RN Z-25-RL Type Standing spindle Rotating spindle Speed Normal Low Normal Low Standard spindle1) i 6:1 24:1 6:1 24:1 Stroke per drive shaft rotation5) 1.00 mm 0.25 mm 1.00 mm 0.25 mm

Tr 30x6 Tr 30x6

Technical data series Z-25-S / Z-25-R
Max. compression / tensile force, static - 25 kN (2.5 t) Max. compression / tensile force, dynamic - see diagram on the left page Nominal speed - 1500 rpm Max. drive shaft speed - 3000 rpm (load and cycle dependent) Spindle dimension, standard - Tr 30x62) Gear reduction - 6:1 (N) / 24:1 (L) Housing material - aluminium, protected against corrosion Worm shaft - steel, case-hardened, ground, protected against corrosion Weight of screw jack - 3.8 kg Weight of spindle/m - 4.5 kg Gearbox lubrication - synth. ZIMM-Fluid-Grease Spindle lubrication - synth. ZIMM-Grease-Paste Gearbox operating temperature - max. 80°C, higher on request Mass moment of inertia - N: 1.449 kg cm2 - L: 0.589 kg cm2 Input torque (at 1500 rpm) - max. 18 Nm (N), max. 10 Nm (L) Drive-through torque - max. 108 Nm drive torque MG (Nm) Breakaway torque Idling torque 4) ML (Nm) - F (kN) x 0.633)5) + ML (N-Normal) - F (kN) x 0.203)5) + ML (L-Low) - drive torque MG x 1.5 - 0.36 (N-Normal) - 0.26 (L-Low) Between gearbox and nut or nut and end of threads provide for a safety distance of (minimum) 10 mm! See Section 2 for the Checklist. Important information 1) - For bellows or spiral spring extension: See Sections 2 + 7 2) - Tr 30x6 is standard, others available: 2-pitch, INOX (stainless steel), left-handed, stronger spindle Tr 40x7 (only for R version) 3) - Factor includes efficiency, ratio and 30 % safety 4) - Can be higher when new 5) - For 6 mm spindle pitch

59

Z-Series

© by ZIMM Austria 2008

4.6

4

Z-35-S Standing Spindle 35 kN

Standard options:
Trapezoid thread Tr

ZE! NEW SI
New: Spindle lubrication during operation

This page

42J7/3 deep M10/13 deep
1) 1)

Fitting height Y Spindle length Overall height

28H9/12 deep

4
SRO 2) Length

Breakthrough for protective tube SRO square 70x70 or round Ø 90

kN
2)

Protective tube length SRO with Tr 40x7 spindle
Without escape/ rotation protection 57+stroke
1)

Escape/rotation protection without limit switch set ESSET 87+stroke

Escape/rotation protection with limit switch set ESSET 143+stroke

See Table "Fitting heights" below for bellows, see Section 7 for spiral springs

Duty cycle, thermal limit, for S+R
35
[kN]

Fitting heights for 0-stroke, with Tr 40x7 spindle
This chart provides approx. figures under standard industrial conditions (ambient temperature etc.) and regular maintenance (lubrication etc.). The maximum input torque for optimum service life is shown on the right (1500 rpm) and on page 2.15 Standard spindle end* Fixing flange BF Forked head GK* Rod end KGK* Pivot bearing head SLK

30
0 50

25
m rp 00 m 10 rp 00 pm 15 00 r 18

m rp

20 15 10 5 0 10

Bellows FB
All dimensions in mm

20

30

40

50

60

70

80

90 100

Trapezoid thread Tr 40x7

% ED/10 min at 20°C

KGT: % ED 1.1 to 2.5 higher

Without FB Z-35/50-FB-390 Z-35/50-FB-600 Z-35/50-FB-1000 Z-35/50-FB-1200 Z-35/50-FB-1500

X/Y X/Y X/Y X/Y 103/153 133/183 223/273 213/263 198/248 182/232 318/368 308/358 169/219 305/355 295/345 185/235 353/403 243/293 227/277 363/413 348/398 238/288 222/272 358/408 403/453 293/343 277/327 413/463 * With bellows connecting ring Z-50-FBR

X/Y 195/245 244/294 231/281 289/339 284/334 339/389

4.7

Z-Series

© by ZIMM Austria 2008

60

4

Z-35-R Rotating Spindle 35 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA Ball screw KGT

ZE! NEW SI

This page

Section 4.30

Section 4.28

Effective length Minus nut=stroke

1)

Fitting height Y+stroke1)

Spindle length

42J7/3 deep M8/10 deep 28H9/12 deep M10 DIN 912

1)

4

7

Fitting height Z-35-R- for 0-stroke with Tr spindle
Flange nut FM Y 240 mm
1)

Duplex nut DM 244 mm

Duplex nut with SIFA 307 mm

Self-aligning Greaseless nut nut PM FFDM 303 mm 259 mm

For bellows or spiral spring extension: See Sections 2 + 7

Standard ratios
Version Z-35-SN Z-35-SL Z-35-RN Z-35-RL Type Standing spindle Rotating spindle Speed Normal Low Normal Low Standard spindle1) i 7:1 28:1 7:1 28:1 Stroke per drive shaft rotation5) 1.00 mm 0.25 mm 1.00 mm 0.25 mm

Tr 40x7 Tr 40x7

Technical data series Z-35-S / Z-35-R
Max. compression / tensile force, static - 35 kN (3.5 t) Max. compression / tensile force, dynamic - see diagram on the left page Nominal speed - 1500 rpm Max. drive shaft speed - 1800 rpm Spindle dimension, standard - Tr 40x72) Gear reduction - 7:1 (N) / 28:1 (L) Housing material - GGG-50, protected against corrosion Worm shaft - steel, case-hardened, ground, protected against corrosion Weight of screw jack - 9.5 kg Weight of spindle/m - 8 kg Gearbox lubrication - synth. ZIMM-Fluid-Grease Spindle lubrication - synth. ZIMM-Grease-Paste Gearbox operating temperature - max. 80°C, higher on request Mass moment of inertia - N: 2.18 kg cm2 - L: 0.90 kg cm2 Input torque (at 1500 rpm) - max. 19.8 Nm (N), max. 9 Nm (L) Drive-through torque - max. 130 Nm Drive torque MG (Nm) Breakaway torque Idling torque 4) ML (Nm) - F (kN) x 0.693)5) + ML (N-Normal) - F (kN) x 0.253)5) + ML (L-Low) - drive torque MG x 1.5 - 0.56 (N-Normal) - 0.40 (L-Low) Between gearbox and nut or nut and end of threads provide for a safety distance of (minimum) 10 mm! See Section 2 for Checklists. Important information 1) - For bellows or spiral spring extension: See Sections 2 + 7 2) - Tr 40x7 is standard, others available: 2-pitch, INOX (stainless steel), left-handed, stronger spindle Tr 55x9 (only for R version) 3) - Factor includes efficiency, ratio and 30 % safety 4) - Can be higher when new 5) - For 7 mm spindle pitch

61

Z-Series

© by ZIMM Austria 2008

4.8

4

Z-50-S Standing Spindle 50 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA Safety nut SIFA Ball screw KGT

New: Spindle lubrication during operation This page Section 4.29 Section 4.27

52J7/4 deep

M12/16 deep
1)

M10/15 deep

Fitting height Y 1) Spindle length

SRO 2) Length

4

M12/16 deep

Overall height

30H9/16 deep

M12/16 deep (2x)

Breakthrough for protective tube SRO square 102x102 or round Ø 130

kN
2)

Protective tube length SRO with Tr 40x7 spindle
Without escape/ rotation protection 62+stroke
1)

Escape/rotation protection without limit switch set ESSET 92+stroke

Escape/rotation protection with limit switch set ESSET 144+stroke

See Table "Fitting heights" below for bellows, see Section 7 for spiral springs

Duty cycle, thermal limit, for S+R
50
[kN]

Fitting heights for 0-stroke, with Tr 40x7 spindle
This chart provides approx. figures under standard industrial conditions (ambient temperature etc.) and regular maintenance (lubrication etc.). The maximum input torque for optimum service life is shown on the right (1500 rpm) and on page 2.15 Standard spindle end* Fixing flange BF Forked head GK* Rod end KGK* Pivot bearing head SLK

0 50

40
m rp 00 m 10 rp m 00 rp 15 00 18

m rp

30 20 10 0

Bellows FB
All dimensions in mm

10

20

30

40

50

60

70

80

90 100

Trapezoid thread Tr 40x7

% ED/10 min at 20°C

KGT: % ED 1.1 to 2.5 higher

Without FB Z-35/50-FB-390 Z-35/50-FB-600 Z-35/50-FB-1000 Z-35/50-FB-1200 Z-35/50-FB-1500

X/Y X/Y X/Y X/Y 111/169 141/199 231/289 221/279 206/264 190/284 326/384 316/374 177/235 313/371 303/361 193/251 361/419 251/309 235/293 371/429 356/414 246/304 230/288 366/424 411/469 301/359 285/343 421/479 * With bellows connecting ring Z-50-FBR

X/Y 203/261 252/310 239/297 297/355 292/350 347/405

4.9

Z-Series

© by ZIMM Austria 2008

62

4

Z-50-R Rotating Spindle 50 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA Ball screw KGT

This page

Section 4.30

Section 4.28

1)

Minus nut=stroke

Effective length

Fitting height Y+stroke1)

Spindle length

M12/16 deep (2x)

52J7/3 deep M10/15 deep 30H9/16 deep

M12 DIN 912

4

1)

M12/16 deep (2x)

M12/16 deep (2x)

7

Fitting height Z-50-R- for 0-stroke with Tr spindle
Flange nut FM Y 256 mm
1)

Duplex nut DM 260 mm

Duplex nut with SIFA 323 mm

Self-aligning Greaseless nut nut PM FFDM 319 mm 275 mm

For bellows or spiral spring extension: See Sections 2 + 7

Standard ratios
Version Z-50-SN Z-50-SL Z-50-RN Z-50-RL Type Standing spindle Rotating spindle Speed Normal Low Normal Low Standard spindle1) i 7:1 28:1 7:1 28:1 Stroke per drive shaft rotation5) 1.00 mm 0.25 mm 1.00 mm 0.25 mm

Tr 40x7 Tr 40x7

Technical data series Z-50-S / Z-50-R
Max. compression / tensile force, static - 50 kN (5 t) Max. compression / tensile force, dynamic - see diagram on the left page Nominal speed - 1500 rpm Max. drive shaft speed - 1800 rpm Spindle dimension, standard - Tr 40x72) Gear reduction - 7:1 (N) / 28:1 (L) Housing material - GGG-50, protected against corrosion Worm shaft - steel, case-hardened, ground, protected against corrosion Weight of screw jack - 17 kg Weight of spindle/m - 8 kg Gearbox lubrication - synth. ZIMM-Fluid-Grease Spindle lubrication - synth. ZIMM-Grease-Paste Gearbox operating temperature - max. 80°C, higher on request Mass moment of inertia - N: 6.40 kg cm2 - L: 2.53 kg cm2 Input torque (at 1500 rpm) - max. 31.5 Nm (N), max. 10.4 Nm (L) Drive-through torque - max. 260 Nm Drive torque MG (Nm) Breakaway torque Idling torque 4) ML (Nm) - F (kN) x 0.683)5) + ML (N-Normal) - F (kN) x 0.263)5) + ML (L-Low) - drive torque MG x 1.5 - 0.76 (N-Normal) - 0.54 (L-Low) Between gearbox and nut or nut and end of threads provide for a safety distance of (minimum) 10 mm! See Section 2 for Checklists. Important information 1) - For bellows or spiral spring extension: See Sections 2 + 7 2) - Tr 40x7 is standard, others available: 2-pitch, INOX (stainless steel), left-handed, stronger spindle Tr 55x9 (only for R version) 3) - Factor includes efficiency, ratio and 30 % safety 4) - Can be higher when new 5) - For 7 mm spindle pitch

63

Z-Series

© by ZIMM Austria 2008

4.10

4

Z-50/Tr50-S Standing Spindle 50 kN

Standard options:
Trapezoid thread Tr

ZE! NEW SI
New: Spindle lubrication during operation

This page

1)

52J7/4 deep

Fitting height Y Spindle length Overall height

M10/15 deep

1)

30H9/16 deep

4
SRO 2) Length

i

For Z-50/Tr50 use spindle side system components from Z-100

Breakthrough for protective tube SRO square 102x102 or round Ø 130

kN
2)

Protective tube length SRO with Tr 50x8 spindle
Without escape/ rotation protection 62+stroke
1)

Escape/rotation protection without limit switch set ESSET 92+stroke

Escape/rotation protection with limit switch set ESSET 144+stroke

See Table "Fitting heights" below for bellows, see Section 7 for spiral springs

Duty cycle, thermal limit, for S+R
50
[kN]

Fitting heights for 0-stroke, with Tr 50x8 spindle
This chart provides approx. figures under standard industrial conditions (ambient temperature etc.) and regular maintenance (lubrication etc.). The maximum input torque for optimum service life is shown on the right (1500 rpm) and on page 2.15 Standard spindle end* Fixing flange BF Forked head GK* Rod end KGK* Pivot bearing head SLK

0 50

40
m rp m 00 rp 10 00 pm 15 00 r 18

m rp

30 20 10 0

Bellows FB
All dimensions in mm

10

20

30

40

50

60

70

80

90 100

Trapezoid thread Tr 50x8

% ED/10 min at 20°C

KGT: % ED 1.1 to 2.5 higher

Without FB Z-100-FB-285 Z-100-FB-600 Z-100-FB-1000 Z-100-FB-1500

X/Y 115/173 198/256 195/253 253/311 303/361

X/Y 165/223 200/258 197/255 255/313 305/363

X/Y 259/317 342/400 339/397 397/455 447/505

X/Y 257/315 340/398 337/395 395/453 445/503

X/Y 223/281 258/316 255/313 313/371 363/421

* With bellows connecting ring Z-100-FBR

4.11

Z-Series

© by ZIMM Austria 2008

64

4

Z-35 + Z-50 / Tr50

ZE! NEW SI

Z-35 + Z-50/ Tr50 Increased Diameter Spindle for Long Strokes
Increased diameter spindle The spindle diameter is critical to the specification of the gearbox. The Z-35 and the Z-50/Tr50 have been specially designed with larger spindle diameters - for applications with long strokes (buckling). This means a more compact gearbox can be used despite the large stroke length. Z-35: Z-50/Tr50: With Tr 40x7 spindle With Tr 50x8 spindle

4

Application example: Elevation axis of a solar tracker

Technical data series Z-50/ Tr50
Max. compression / tensile force, static - 50 kN (5 t) Max. compression / tensile force, dynamic - see diagram on the left page Nominal speed - 1500 rpm Max. drive shaft speed - 1800 rpm Spindle dimension, standard - Tr 50x82) Gear reduction - 7:1 (N) / 28:1 (L) Housing material - GGG-50, protected against corrosion Worm shaft - steel, case-hardened, ground, protected against corrosion Weight of screw jack - 17 kg Weight of spindle/m - 13 kg Gearbox lubrication - synth. ZIMM-Fluid-Grease Spindle lubrication - synth. ZIMM-Grease-Paste Gearbox operating temperature - max. 80°C, higher on request Mass moment of inertia - N: 6.65 kg cm2 - L: 2.62 kg cm2 Input torque (at 1500 rpm) - max. 31.5 Nm (N), max. 10.4 Nm (L) Drive-through torque - max. 260 Nm

Standard ratios
Version Z-50/Tr50-SN Z-50/Tr50-SL Type Standing spindle Speed Normal Low Standard spindle1) i 7:1 28:1 Stroke per drive shaft rotation5) 1.143 mm 0.286 mm

Tr 50x8

Drive torque MG (Nm) Breakaway torque Idling torque 4) ML (Nm)

- F (kN) x 0.863)5) + ML (N-Normal) - F (kN) x 0.323)5) + ML (L-Low) - drive torque MG x 1.5 - 0.76 (N-Normal) - 0.54 (L-Low)

Between gearbox and nut or nut and end of threads provide for a safety distance of (minimum) 10 mm! See Section 2 for Checklists. Important information 1) - For bellows or spiral spring extension: See Sections 2 + 7 2) - Tr 50x8 is standard, others available: 2-pitch, INOX (stainless steel), left-handed 3) - Factor includes efficiency, ratio and 30 % safety 4) - Can be higher when new 5) - For 8 mm spindle pitch

65

Z-Series

©

by ZIMM Austria 2008

4.12

4

Z-100-S Standing Spindle 100 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA Safety nut SIFA Ball screw KGT

This page

Section 4.29

Section 4.27

New: Spindle lubrication during operation

62J7/5 deep

1)

M6/20 deep
1)

M12/25 deep

Fitting height Y

Spindle length

Overall height

40H9/25 deep

4
SRO 2) Length M6/20 deep

3

M16/20 deep (2x)

Breakthrough for protective tube SRO square 102x102 or round Ø 130

kN
2)

Protective tube length SRO with Tr 55x9 spindle
Without escape/ rotation protection 82+stroke
1)

Escape/rotation protection without limit switch set ESSET 112+stroke

Escape/rotation protection with limit switch set ESSET 144+stroke

See Table "Fitting heights" below for bellows, see Section 7 for spiral springs

Duty cycle, thermal limit, for S+R
100
[kN]

Fitting heights for 0-stroke, with Tr 55x9 spindle
This chart provides approx. figures under standard industrial conditions (ambient temperature etc.) and regular maintenance (lubrication etc.). The maximum input torque for optimum service life is shown on the right (1500 rpm) and on page 2.15 Standard spindle end* Fixing flange BF Forked head GK* Rod end KGK* Pivot bearing head SLK

80 60 40 20 0

50 0r pm 10 00 rp 15 m 00 18 00 rpm rp m

Bellows FB
All dimensions in mm

10

20

30

40

50

60

70

80

90 100

Trapezoid thread Tr 55x9

% ED/10 min at 20°C

KGT: % ED 1.1 to 2.5 higher

Without FB Z-100-FB-285 Z-100-FB-600 Z-100-FB-1000 Z-100-FB-1500

X/Y 158/238 231/311 228/308 286/366 336/416

X/Y 208/288 233/313 230/310 288/368 338/418

X/Y 302/382 375/455 372/452 430/510 480/560

X/Y 300/380 373/453 370/450 428/508 478/558

X/Y 266/346 291/371 288/368 346/426 396/476

* With bellows connecting ring Z-100-FBR

4.13

Z-Series

© by ZIMM Austria 2008

66

4

Z-100-R Rotating Spindle 100 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA Ball screw KGT

This page

Section 4.30

Section 4.28

Effective length Minus nut=stroke

1)

Fitting height Y+stroke1) Spindle length

M16/20 deep (2x)

62J7/5 deep M12/25 deep 40H9/25 deep M16 DIN 912

1)

4

M16/20 deep (2x)

M12/16 deep (2x) 3

8

Fitting height Z-100-R- for 0-stroke with Tr spindle
Duplex nut DM Y
1)

Duplex nut with SIFA 453 mm

Self-aligning nut PM 470 mm

370 mm

For bellows or spiral spring extension: See Sections 2 + 7

Standard ratios
Version Z-100-SN Z-100-SL Z-100-RN Z-100-RL Type Standing spindle Rotating spindle Speed Normal Low Normal Low Standard spindle1) i 9:1 36:1 9:1 36:1 Stroke per drive shaft rotation5) 1.00 mm 0.25 mm 1.00 mm 0.25 mm

Tr 55x9 Tr 55x9

Technical data series Z-100-S / Z-100-R
Max. compression / tensile force, static - 100 kN (10 t) Max. compression / tensile force, dynamic - see diagram on the left page Nominal speed - 1500 rpm Max. drive shaft speed - 1800 rpm Spindle dimension, standard - Tr 55x92) Gear reduction - 9:1 (N) / 36:1 (L) Housing material - GGG-50, protected against corrosion Worm shaft - steel, case-hardened, ground, protected against corrosion Weight of screw jack - 29 kg Weight of spindle/m - 15.7 kg Gearbox lubrication - synth. ZIMM-Fluid-Grease Spindle lubrication - synth. ZIMM-Grease-Paste Gearbox operating temperature - max. 80°C, higher on request Mass moment of inertia - N: 12.53 kg cm2 - L: 4.75 kg cm2 Input torque (at 1500 rpm) - max. 53.4 Nm (N), max. 13.5 Nm (L) Drive-through torque - max. 540 Nm Drive torque MG (Nm) Breakaway torque Idling torque 4) ML (Nm) - F (kN) x 0.723)5) + ML (N-Normal) - F (kN) x 0.23-3)5) + ML (L-Low) - drive torque MG x 1.5 - 1.68 (N-Normal) - 1.02 (L-Low) Between gearbox and nut or nut and end of threads provide for a safety distance of (minimum) 20 mm! See Section 2 for Checklists. Important information 1) - For bellows or spiral spring extension: See Sections 2 + 7 2) - Tr 55x9 is standard, others available: 2-pitch, INOX (stainless steel), left-handed, stronger spindle Tr 60x9 (only for R version) 3) - Factor includes efficiency, ratio and 30 % safety 4) - Can be higher when new 5) - For 9 mm spindle pitch

67

Z-Series

© by ZIMM Austria 2008

4.14

4

Z-150-S Standing Spindle 150 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA Safety nut SIFA Ball screw KGT

This page

Section 4.29

Section 4.27

New: Spindle lubrication during operation

1)

62J7/4 deep M12/30 deep 50H9/25 deep
1)

4
SRO2) Length

Fitting height Y Spindle length Overall height

Breakthrough for protective tube SRO square 135x135 or round Ø 175

kN
2)

Protective tube length SRO with Tr 60x9 spindle
Without escape/ rotation protection 87+stroke
1)

Escape/rotation protection without limit switch set ESSET 117+stroke

Escape/rotation protection with limit switch set ESSET 149+stroke

See Table "Fitting heights" below for bellows, see Section 7 for spiral springs

Duty cycle, thermal limit, for S+R
150
[kN]

Fitting heights for 0-stroke, with Tr 60x9 spindle
This chart provides approx. figures under standard industrial conditions (ambient temperature etc.) and regular maintenance (lubrication etc.). The maximum input torque for optimum service life is shown on the right (1500 rpm) and on page 2.15 Standard spindle end* Fixing flange BF Forked head GK* Rod end KGK* Pivot bearing head SLK

120 90 60 30 0
50 0r pm

10 0 15 0 rp 00 m 18 rp 00 m rp m

Bellows FB
All dimensions in mm

10

20

30

40

50

60

70

80

90 100

Trapezoid thread Tr 60x9

% ED/10 min at 20°C

KGT: % ED 1.1 to 2.5 higher

Without FB Z-150-FB-300 Z-150-FB-600 Z-150-FB-1000 Z-150-FB-1500

X/Y 145/237 198/290 220/312 278/370 328/420

X/Y 195/287 223/315 245/337 303/395 353/445

X/Y 313/405 366/458 388/480 446/538 496/588

X/Y 305/397 358/450 380/472 438/530 488/580

X/Y 300/392 328/420 350/442 408/500 458/550

* With bellows connecting ring Z-150-FBR

4.15

Z-Series

© by ZIMM Austria 2008

68

4

Z-150-R Rotating Spindle 150 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA Ball screw KGT

This page

Section 4.30

Section 4.28

Effective length Minus nut=stroke

1)

Fitting height Y+stroke1)

Spindle length

62J7/4 deep M12/30 deep 50H9/25 deep M20 DIN 912

1)

4

Fitting height Z-150-R- for 0-stroke with Tr spindle
Flange nut FM Y 407 mm
1)

Duplex nut DM 432 mm

Duplex nut with SIFA 528 mm

Self-aligning nut PM 527 mm

For bellows or spiral spring extension: See Sections 2 + 7

Standard ratios
Version Z-150-SN Z-150-SL Z-150-RN Z-150-RL Type Standing spindle Rotating spindle Speed Normal Low Normal Low Standard spindle1) i 9:1 36:1 9:1 36:1 Stroke per drive shaft rotation5) 1.00 mm 0.25 mm 1.00 mm 0.25 mm

Tr 60x9 Tr 60x9

Technical data series Z-150-S / Z-150-R
Max. compression / tensile force, static - 150 kN (15 t) Max. compression / tensile force, dynamic - see diagram on the left page Nominal speed - 1500 rpm Max. drive shaft speed - 1800 rpm Spindle dimension, standard - Tr 60x92) Gear reduction - 9:1 (N) / 36:1 (L) Housing material - GGG-50, protected against corrosion Worm shaft - steel, case-hardened, ground, protected against corrosion Weight of screw jack - 42 kg Weight of spindle/m - 19 kg Gearbox lubrication - synth. ZIMM-Fluid-Grease Spindle lubrication - synth. ZIMM-Grease-Paste Gearbox operating temperature - max. 80°C, higher on request Mass moment of inertia - N: 22.47 kg cm2 - L: 7.96 kg cm2 Input torque (at 1500 rpm) - max. 75.1 Nm (N), max. 20.7 Nm (L) Drive-through torque - max. 540 Nm Drive torque MG (Nm) Breakaway torque Idling torque 4) ML (Nm) - F (kN) x 0.753)5) + ML (N-Normal) - F (kN) x 0.25-3)5) + ML (L-Low) - drive torque MG x 1.5 - 1.90 (N-Normal) - 1.20 (L-Low) Between gearbox and nut or nut and end of threads provide for a safety distance of (minimum) 20 mm! See Section 2 for Checklists. Important information 1) - For bellows or spiral spring extension: See Sections 2 + 7 2) - Tr 60x9 is standard, others available: 2-pitch, INOX (stainless steel), left-handed, stronger spindle Tr 80x16 (only for R version) 3) - Factor includes efficiency, ratio and 30 % safety 4) - Can be higher when new 5) - For 9 mm spindle pitch

69

Z-Series

© by ZIMM Austria 2008

4.16

4

Z-250-S Standing Spindle 250 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA Safety nut SIFA

This page

Section 4.29

Spindle Side E

Spindle Side F

2
72J7/4 deep
1)

M16/30 deep Fitting height Y
1)

Spindle length

4
SRO 2) Length

Overall height

60H9/30 deep

Spindle length 1)

kN
2)

Protective tube length SRO with Tr 80x16 spindle
Without escape protection Escape protection without limit switch set ESSET 117+stroke Escape protection with limit switch set ESSET 133+stroke

87+stroke
1)

See Table "Fitting heights" below for bellows, see Section 7 for spiral springs

Duty cycle, thermal limit, for S+R
250
[kN]

Fitting heights for 0-stroke, with Tr 80x16 spindle
This chart provides approx. figures under standard industrial conditions (ambient temperature etc.) and regular maintenance (lubrication etc.). The maximum input torque for optimum service life is shown on the right (1500 rpm) and on page 2.15 Standard spindle end* Fixing flange BF Forked head GK* Rod end KGK* Pivot bearing head SLK

200 150
m rp 0 m 50 rp 00 rpm 10 m 00 rp 15 00 18

100 50 0

Bellows FB
All dimensions in mm

10

20

30

40

50

60

70

80

90 100

Trapezoid thread Tr 80x16

% ED/10 min at 20°C

KGT: % ED 1.1 to 2.5 higher

Without FB Z-250-FB-390 Z-250-FB-600 Z-250-FB-1000 Z-250-FB-1500

X/Y X/Y X/Y X/Y 148/250 208/310 348/450 276/378 441/543 241/343 223/325 258/360 423/525 281/383 316/418 481/583 331/433 366/468 531/633 * With bellows connecting ring Z-250-FBR

X/Y 328/430 396/498 378/480 436/538 486/588

4.17

Z-Series

© by ZIMM Austria 2008

70

4

Z-250-R Rotating Spindle 250 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA Ball screw KGT
Spindle Side E

This page

Section 4.30

Section 4.28

Spindle Side F

Fitting height Y+stroke1) Spindle length

1)

M24 DIN 912

Minus nut=stroke

Effective length

1)

72J7/4 deep M16/30 deep

60H9/30 deep

4
5
1)

Fitting height Z+stroke

Fitting height Z-250-R- for 0-stroke with Tr spindle
Duplex nut DM Y 490 mm
1)

1) Effective length

Minus nut=stroke

Duplex nut with SIFA 600 mm Z

Spindle length Duplex nut DM 297 mm

Duplex nut with SIFA 407 mm

For bellows or spiral spring extension: See Sections 2 + 7

Standard ratios
Version Z-250-SN Z-250-SL Z-250-RN Z-250-RL Type Standing spindle Rotating spindle Speed Normal Low Normal Low Standard spindle1) i 10.66:1 32:1 10.66:1 32:1 Stroke per drive shaft rotation5) 1.5 mm 0.5 mm 1.5 mm 0.5 mm

Tr 80x16 Tr 80x16

Technical data series Z-250-S / Z-250-R
Max. compression / tensile force, static - 250 kN (25 t) Max. compression / tensile force, dynamic - see diagram on the left page Nominal speed - 1500 rpm Max. drive shaft speed - 1800 rpm Spindle dimension, standard - Tr 80x162) Gear reduction - 10.66:1 (N) / 32:1 (L) Housing material - GGG-50, protected against corrosion Worm shaft - steel, case-hardened, ground, protected against corrosion Weight of screw jack - 59 kg Weight of spindle/m - 32 kg Gearbox lubrication - synth. ZIMM-Fluid-Grease Spindle lubrication - synth. ZIMM-Grease-Paste Gearbox operating temperature - max. 80°C, higher on request Mass moment of inertia - N: 53.8 kg cm2 - L: 22.0 kg cm2 Input torque (at 1500 rpm) - max. 152 Nm (N), max. 41.4 Nm (L) Drive-through torque - max. 770 Nm Drive torque MG (Nm) Breakaway torque Idling torque 4) ML (Nm) - F (kN) x 0.943)5) + ML (N-Normal) - F (kN) x 0.373)5) + ML (L-Low) - drive torque MG x 1.5 - 2.64 (N-Normal) - 1.94 (L-Low) Between gearbox and nut or nut and end of threads provide for a safety distance of (minimum) 20 mm! See Section 2 for the Checklist. Important information 1) - For bellows or spiral spring extension: See Sections 2 + 7 2) - Tr 80x16 is standard, others available: 2-pitch, INOX (stainless steel), left-handed, stronger spindle Tr 100x16 (only for R version) 3) - Factor includes efficiency, ratio and 30 % safety 4) - Can be higher when new 5) - For 16 mm spindle pitch

71

Z-Series

© by ZIMM Austria 2008

4.18

4

Z-350-S Standing Spindle 350 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA Safety nut SIFA

This page

Section 4.29

Spindle Side E 145

Spindle Side F

92J7/6 deep
1)

M18/22 deep
1)

Spindle length

4
SRO Length
2)

80H9/28 deep 145 150

2)

kN Protective tube length SRO with Tr 100x16 spindle
Without escape protection Escape protection without limit switch set ESSET 132+stroke Escape protection with limit switch set ESSET 148+stroke

97+stroke
1)

See Table "Fitting heights" below for bellows, see Section 7 for spiral springs

Duty cycle, thermal limit, for S+R
350
[kN]

Fitting heights for 0-stroke, with Tr 100x16 spindle
This chart provides approx. figures under standard industrial conditions (ambient temperature etc.) and regular maintenance (lubrication etc.). The maximum input torque for optimum service life is shown on the right (1500 rpm) and on page 2.15 Standard spindle end* Fixing flange BF Forked head GK* Rod end KGK* Pivot bearing head SLK

280 210
0 50 m rp 00 10

140 70 0

Bellows FB
All dimensions in mm

10

20

30

40

50

60

70

80

90 100

Trapezoid thread Tr 100x16

% ED/10 min at 20°C

Without FB Z-350-FB-600 Z-350-FB-900 Z-350-FB-1500

X/Y 159/274 262/377 270/385 342/457

X/Y 239/354 317/432 325/440 397/512

X/Y -

Spindle length 1) X/Y -

Fitting height Y

Overall height

m rp

00 12 m rp

X/Y 354/469 432/547 440/555 512/627

* With bellows connecting ring Z-250-FBR

4.19

Z-Series

© by ZIMM Austria 2008

72

4

Z-350-R Rotating Spindle 350 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA

This page

Section 4.30

Spindle Side E Spindle Side F

1)

Fitting height Y+stroke1)

Minus nut=stroke

Effective length

M27 DIN 912 Spindle length

145

92J7/6 deep M18/22 deep

1)

80H9/28 deep

4
Fitting height Z+stroke
Effective length Minus nut=stroke
1)

Fitting height Z-350-R- for 0-stroke with Tr spindle
Duplex nut DM Y 559 mm
1)

Duplex nut with SIFA 669 mm Z

Duplex nut DM 329 mm

Spindle length

1)

Duplex nut with SIFA 439 mm

For bellows or spiral spring extension: See Sections 2 + 7

Standard ratios
Version Z-350-SN Z-350-SL Z-350-RN Z-350-RL Type Standing spindle Rotating spindle Speed Normal Low Normal Low Standard spindle1) i 10.66:1 32:1 10.66:1 32:1 Stroke per drive shaft rotation5) 1.5 mm 0.5 mm 1.5 mm 0.5 mm

Tr 100x16 Tr 100x16

Technical data series Z-350-S / Z-350-R
Max. compression / tensile force, static - 350 kN (35 t) Max. compression / tensile force, dynamic - see diagram on the left page Nominal speed - 1000 rpm Max. drive shaft speed - 1200 rpm Spindle dimension, standard - Tr 100x162) Gear reduction - 10.66:1 (N) / 32:1 (L) Housing material - GGG-50, protected against corrosion Worm shaft - steel, case-hardened, ground, protected against corrosion Weight of screw jack - 112 kg Weight of spindle/m - 52 kg Gearbox lubrication - synth. ZIMM-Fluid-Grease Spindle lubrication - synth. ZIMM-Grease-Paste Gearbox operating temperature - max. 80°C, higher on request Mass moment of inertia - N: 148.9 kg cm2 - L: 66.1 kg cm2 Input torque (at 1500 rpm) - max. 265 Nm (N), max. 100 Nm (L) Drive-through torque - max. 1800 Nm Drive torque MG (Nm) Breakaway torque Idling torque 4) ML (Nm) - F (kN) x 1.093)5) + ML (N-Normal) - F (kN) x 0.423)5) + ML (L-Low) - drive torque MG x 1.5 - 3.24 (N-Normal) - 2.20 (L-Low) Between gearbox and nut or nut and end of threads provide for a safety distance of (minimum) 20 mm! See Section 2 for the Checklist. Important information 1) - For bellows or spiral spring extension: See Sections 2 + 7 2) - Tr 100x16 is standard, others available: 2-pitch, INOX (stainless steel), left-handed, stronger spindle Tr 120x16 (only for R version) 3) - Factor includes efficiency, ratio and 30 % safety 4) - Can be higher when new 5) - For 16 mm spindle pitch

73

Z-Series

© by ZIMM Austria 2008

4.20

4

Z-500-S Standing Spindle 500 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA Safety nut SIFA

This page

Section 4.29

Spindle Side E

Spindle Side F

100J7/5 deep M20/30 deep
1) 1)

4
SRO 2) Length

Fitting height Y Spindle length

80H9/50 deep

2)

kN Protective tube length SRO with Tr 120x16 spindle
Without escape protection Escape protection without limit switch set ESSET 192+stroke Escape protection with limit switch set ESSET 192+stroke

152+stroke

Duty cycle, thermal limit, for S+R
500
[kN]

Fitting heights for 0-stroke, with Tr 120x16 spindle
This chart provides approx. figures under standard industrial conditions (ambient temperature etc.) and regular maintenance (lubrication etc.). The maximum input torque for optimum service life is shown on the right (1500 rpm) and on page 2.15 Standard spindle end* Fixing flange BF Forked head GK* Rod end KGK* Pivot bearing head SLK

400 300
m rp 0 m 50 rp 00 m 10 rp 00 12

200 100 0

Bellows FB
All dimensions in mm

Without FB

X/Y 202/332

X/Y 322/452

X/Y -

Spindle length 1) X/Y -

Overall height

X/Y 447/577

10

20

30

40

50

60

70

80

90 100

Trapezoid thread Tr 120x16

% ED/10 min at 20°C

4.21

Z-Series

© by ZIMM Austria 2008

74

4

Z-500-R Rotating Spindle 500 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA

This page

Section 4.30

Spindle Side E

Spindle Side F Fitting height Y+stroke1) Spindle length
1)

Effective length Minus nut=stroke

M30 DIN 912 100J7/5 deep M20/30 deep

80H9/50 deep

1)

4
Fitting height Z+stroke Effective length Minus nut=stroke
1)

Fitting height Z-500-R- for 0-stroke with Tr spindle
Duplex nut DM Y 677 mm
1)

Duplex nut with SIFA 800 mm Z

Spindle length

1)

Duplex nut DM 417 mm

Duplex nut with SIFA 540 mm

For bellows or spiral spring extension: See Sections 2 + 7

Standard ratios
Version Z-500-SN Z-500-SL Z-500-RN Z-500-RL Type Standing spindle Rotating spindle Speed Normal Low Normal Low Standard spindle1) Tr 120x16 Tr 120x16 i 10.66:1 32:1 10.66:1 32:1 Stroke per drive shaft rotation5) 1.5 mm 0.5 mm 1.5 mm 0.5 mm

Technical data series Z-500-S / Z-500-R
Max. compression / tensile force, static - 500 kN (50 t) Max. compression / tensile force, dynamic - see diagram on the left page Nominal speed - 1000 rpm Max. drive shaft speed - 1000 rpm Spindle dimension, standard - Tr 120x162) Gear reduction - 10.66:1 (N) / 32:1 (L) Housing material - GGG 50, protected against corrosion Worm shaft - steel, case-hardened, ground, protected against corrosion Weight of screw jack - 168 kg Weight of spindle/m - 77 kg Gearbox lubrication - synth. ZIMM-Fluid-Grease Spindle lubrication - synth. ZIMM-Grease-Paste Gearbox operating temperature - max. 80°C, higher on request Mass moment of inertia - N: 310.2 kg cm2 - L: 127.8 kg cm2 Input torque (at 1500 rpm) - max. 408 Nm (N), max. 170 Nm (L) Drive-through torque - max. 1940 Nm Drive torque MG (Nm) Breakaway torque Idling torque 4) ML (Nm) - F (kN) x 1.243)5) + ML (N-Normal) - F (kN) x 0.503)5) + ML (L-Low) - drive torque MG x 1.5 - 3.96 (N-Normal) - 2.84 (L-Low) Between gearbox and nut or nut and end of threads provide for a safety distance of (minimum) 40 mm! See Section 2 for Checklists. Important information 1) - For bellows or spiral spring extension: See Sections 2 + 7 2) - Tr 120x16 is standard, others available: 2-pitch, INOX (stainless steel), left-handed, stronger spindle Tr 140x20 (only for R version) 3) - Factor includes efficiency, ratio and 30 % safety 4) - Can be higher when new 5) - For 16 mm spindle pitch

75

Z-Series

© by ZIMM Austria 2008

4.22

4

Z-750-S Standing Spindle 750 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA Safety nut SIFA

This page

Section 4.29

Spindle Side F Spindle Side E

120J7/6 deep
1) 1)

110H9/60 deep

Fitting height Y Spindle length Overall height

4
SRO 2) Length

210 223

2)

kN Protective tube length SRO with Tr 140x20 spindle
Without escape protection Escape protection without limit switch set ESSET 192+stroke Escape protection with limit switch set ESSET 192+stroke

152+stroke

Duty cycle, thermal limit, for S+R
750
[kN]

Fitting heights for 0-stroke, with Tr 140x20 spindle
This chart provides approx. figures under standard industrial conditions (ambient temperature etc.) and regular maintenance (lubrication etc.). The maximum input torque for optimum service life is shown on the right (1500 rpm) and on page 2.15 Standard spindle end* Fixing flange BF Forked head GK* Rod end KGK* Pivot bearing head SLK

600 450

300 150 0

Bellows FB
All dimensions in mm

Without FB

X/Y 232/387

X/Y 364/519

X/Y -

Spindle length X/Y -

1)

M20/40 deep

m rp 0 m 30 rp 0 m 50 0 rp 0 10
10 20 30 40 50 60 70 80 90 100

X/Y -

Trapezoid thread Tr 140x20

% ED/10 min at 20°C

4.23

Z-Series

© by ZIMM Austria 2008

76

4

Z-750-R Rotating Spindle 750 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA

This page

Section 4.30

Spindle Side E Spindle Side F

Fitting height Y+stroke 1)

1)

Effective length Minus nut=stroke

Spindle length

M42 DIN 912

120J7/6 deep 110H9/60 deep M20/45 deep

1)

4
1)

7

Fitting height Z-750-R- for 0-stroke with Tr spindle
Duplex nut DM Y 772 mm Duplex nut with SIFA 917 mm Z Duplex nut DM 462 mm Duplex nut with SIFA 607 mm

Standard ratios
Version Z-750-SN Z-750-SL Z-750-RN Z-750-RL Type Standing spindle Rotating spindle Speed Normal Low Normal Low Standard spindle1) i 13.33:1 40:1 13.33:1 40:1 Stroke per drive shaft rotation5) 1.5 mm 0.5 mm 1.5 mm 0.5 mm

Fitting height Z+stroke Effective length Minus nut=stroke

Tr 140x20 Tr 140x20

Technical data series Z-750-S / Z-750-R
Max. compression / tensile force, static - 750 kN (75 t) Max. compression / tensile force, dynamic - see diagram on the left page Nominal speed - 1000 rpm Max. drive shaft speed - 1000 rpm Spindle dimension, standard - Tr 140x202) Gear reduction - 13.33:1 (N) / 40:1 (L) Housing material - GGG 50, protected against corrosion Worm shaft - steel, case-hardened, ground, protected against corrosion Weight of screw jack - 262 kg Weight of spindle/m - 104 kg Gearbox lubrication - synth. ZIMM-Fluid-Grease Spindle lubrication - synth. ZIMM-Grease-Paste Gearbox operating temperature - max. 80°C, higher on request Mass moment of inertia - N: 518.1 kg cm2 - L: 256.1 kg cm2 Input torque (at 1500 rpm) - max. 480 Nm (N), max. 210 Nm (L) Drive-through torque - max. 4570 Nm Drive torque MG (Nm) Breakaway torque Idling torque 4) ML (Nm) - F (kN) x 1.223)5) + ML (N-Normal) - F (kN) x 0.543)5) + ML (L-Low) - drive torque MG x 1.5 - 7.28 (N-Normal) - 4.42 (L-Low) Between gearbox and nut or nut and end of threads provide for a safety distance of (minimum) 40 mm! See Section 2 for Checklists. Important information 1) - For bellows or spiral spring extension: See Sections 2 + 7 2) - Tr 140x20 is standard, others available: 2-pitch, INOX (stainless steel), left-handed, stronger spindle Tr 160x20 (only for R version) 3) - Factor includes efficiency, ratio and 30 % safety 4) - Can be higher when new 5) - For 20 mm spindle pitch

Spindle length1)

77

Z-Series

© by ZIMM Austria 2008

4.24

4

Z-1000-S Standing Spindle 1000 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA

This page

Section 4.29

Spindle Side F

Spindle Side E

M110x3 130 140J7/5 deep 120H9/70 deep
1)

1)

M24/45 deep Spindle length Overall height Spindle length 1)
2)

4

SRO Length

2)

250 260 273

Fitting height Y

371

kN Protective tube length SRO with Tr 160x20 spindle
Without escape protection Escape protection without limit switch set ESSET 192+stroke Escape protection with limit switch set ESSET 192+stroke

45(6x)

152+stroke

Duty cycle, thermal limit, for S+R
1000
[kN]

Fitting heights for 0-stroke, with Tr 160x20 spindle
This chart provides approx. figures under standard industrial conditions (ambient temperature etc.) and regular maintenance (lubrication etc.). The maximum input torque for optimum service life is shown on the right (1500 rpm) and on page 2.15 Standard spindle end* Fixing flange BF Forked head GK* Rod end KGK* Pivot bearing head SLK

800 600 400 200 0
m rp 0 m rp m 30 0 50 0 rp 0 10

Bellows FB
All dimensions in mm

Without FB

X/Y 196/411

X/Y 328/543

X/Y -

X/Y -

X/Y -

10

20

30

40

50

60

70

80

90 100

Trapezoid thread Tr 160x20

% ED/10 min at 20°C

4.25

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4

Z-1000-R Rotating Spindle 1000 kN

Standard options:
Trapezoid thread Tr Safety nut SIFA

This page

Section 4.30

Spindle Side E

Spindle Side F

Fitting height Y+stroke Spindle length

1)

M42x100 DIN 931

1)

Minus nut=stroke

Effective length

140J7/5 deep 13 M20/45 deep 120H9/70 deep

1)

31

371

4
13
Fitting height Z+stroke Effective length Minus nut=stroke
1) 1)

Fitting height Z-1000-R- for 0-stroke with Tr spindle
Duplex nut DM 45(6x) Y 951 mm Duplex nut with SIFA 1131 mm Z Duplex nut DM 611 mm Duplex nut with SIFA 791 mm

Standard ratios
Version Z-1000-SN Z-1000-SL Z-1000-RN Z-1000-RL Type Standing spindle Rotating spindle Speed Normal Low Normal Low Standard spindle1) i 13.33:1 40:1 13.33:1 40:1 Stroke per drive shaft rotation5) 1.5 mm 0.5 mm 1.5 mm 0.5 mm

Tr 160x20 Tr 160x20

Technical data series Z-1000-S / Z-1000-R
Max. compression / tensile force, static - 1000 kN (100 t) Max. compression / tensile force, dynamic - see diagram on the left page Nominal speed - 1000 rpm Max. drive shaft speed - 1000 rpm Spindle dimension, standard - Tr 160x202) Gear reduction - 13.33:1 (N) / 40:1 (L) Housing material - GGG 50, protected against corrosion Worm shaft - steel, case-hardened, ground, protected against corrosion Weight of screw jack - 408 kg Weight of spindle/m - 139 kg Gearbox lubrication - synth. ZIMM-Fluid-Grease Spindle lubrication - synth. ZIMM-Grease-Paste Gearbox operating temperature - max. 80°C, higher on request Mass moment of inertia - N: 1058.2 kg cm2 - L: 459.2 kg cm2 Input torque (at 1500 rpm) - max. 680 Nm (N), max. 450 Nm (L) Drive-through torque - max. 4570 Nm Drive torque MG (Nm) Breakaway torque Idling torque 4) ML (Nm) - F (kN) x 1.323)5) + ML (N-Normal) - F (kN) x 0.513)5) + ML (L-Low) - drive torque MG x 1.5 - 9.70 (N-Normal) - 5.90 (L-Low) Between gearbox and nut or nut and end of threads provide for a safety distance of (minimum) 40 mm! See Section 2 for Checklists. Important information 1) - For bellows or spiral spring extension: See Sections 2 + 7 2) - Tr 160x20 is standard, others available: 2-pitch, INOX (stainless steel), left-handed, stronger spindle Tr 190x24 (only for R version) 3) - Factor includes efficiency, ratio and 30 % safety 4) - Can be higher when new 5) - For 20 mm spindle pitch

Spindle length

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4.26

4
Ball screw KGT

Ball Screw KGT

New: Ball screw lubrication during operation

In preparation

Standing Spindle S

Technical data KGT

4

Pitch accuracy 0.05 mm / 300 mm Material: 1.1213 (Cf 53), inductive hardened and polished Self-locking No! A holding brake is therefore necessary: Brake motor or spring-compression brake. Temperatures, operating periods Operating temperature: -20°C to + 80°C. The operating period can be twice as high as for trapezoid thread (diagrams) and the same as trapezoid threads for high pitches. Service life The service life of the KGT is shortened by heavy loads. Send us the load and lifting speed and we will calculate the service life. Contamination Nuts are principally fitted with scrapers. For contaminated applications and fine dust/chippings, we recommend fitting a bellows, or a spiral spring cover. Please discuss with our technical department. New: Lubrication during operation! Correct lubrication is essential for the service life, low heat generation and quiet running. The lubrication of the ball screw during operation is possible now. The reference value is 1 ml grease per cm spindle diameter every 300 operating hours. Escape protection, rotation protection The spindles and/or nuts must not be wound out. Therefore we always use an escape or rotation protection on the S version. Starting/braking ramp We recommend using a frequency converter or a soft start as start and brake progress in particular for high pitches. This protects the complete system. Safety clearance L3 can also be reduced at your own discretion, in particular for high pitches.

SRO length3)

The standing KGT version (KGT-S) is in preparation. Until it is available, use our current MSZ gearboxes (see Engineering Catalogue 2006).

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4
Ball screw KGT

Ball Screw KGT

Available

Rotating Spindle R

Changes reserved for illustration as well as dimensions in mm.
Flange nut fitting location: S= spindle-side flange G= gearbox-side flange (as shown)

Minus nut=stroke

Effective length

Fitting height Y+stroke

Spindle length

4
Form S

Form E

Drilling template 1 Flange form B acc. to DIN 69051

Drilling template 2 Flange form B acc. to DIN 69051

A "larger diameter spindle" can be used for the rotating version (e.g.: Z-10-RN with spindle 32x10)
Gearbox Spindle Form Drilling template mm stroke per drive revolution RN 1.25 2.50 1.25 2.50 6.25 12.50 0.83 1.67 3.33 6.67 0.71 1.43 2.86 5.71 0.71 1.43 2.86 5.71 1.25 2.50 1.11 2.22 1.00 2.00 2.00 RL 0.31 0.63 0.31 0.63 1.56 3.14 0.21 0.42 0.83 1.67 0.18 0.36 0.72 1.43 0.18 0.36 0.72 1.43 0.31 0.63 0.28 0.56 0.25 0.50 0.50 Nut Dimensions [mm] d1 15.5 15.4 24.5 24.5 24.5 24.1 31.5 32.7 31.7 30.9 39.5 39.5 39.7 38.9 39.5 39.5 39.7 38.9 49.5 49.5 63 63 80 80 80 d3 12 12 15 15 15 15 20 20 20 20 25 25 25 25 25 25 25 25 40 40 45 45 60 60 60 O 15 15 20 20 20 20 25 25 25 25 30 30 30 30 30 30 30 30 45 45 55 55 75 75 75 H 62 62 74 74 74 74 82 82 82 82 100 100 100 100 116 116 116 116 160 160 185 185 193 193 193 D1 28 28 40 40 40 40 50 536) 536) 536) 63 63 63 63 63 63 63 63 75 856) 90 95 105 125 125 D4 38 38 51 51 51 51 65 65 65 686) 78 78 78 78 78 78 78 78 93 1036) 108 115 125 145 145 D5 5.5 5.5 6.6 6.6 6.6 6.6 9.0 9.0 9.0 7.06) 9.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0 11 11 11 13.5 13.5 13.5 13.5 D6 48 48 62 62 62 62 80 80 80 80 93 93 93 93 93 93 93 93 110 125 125 135 145 165 165 L1 10 10 10 16 9 10 10 16 16 14 10 16 16 16 10 16 16 16 16 22 16 25 16 25 25 L2 42 55 42 55 35 58 55 69 80 45 57 71 80 85 57 71 80 85 95 95 120 150 120 160 175 L31) 15 25 15 25 60 125 15 20 35 70 15 15 30 60 15 15 30 60 20 40 20 40 20 40 40 L4 12 12 16 16 16 16 17 17 17 17 19 19 19 19 19 19 19 19 30 30 32 32 37 37 37 L5 L6 8 8 8 8 8 8 8 10 5 5 5 5 7.5 6 6 6 6 7.5 13 13 13 13 7.5 10 10 7.5 7.5 5.5 5.5 5.5 L7 10 10 10 10 10 10 12 12 12 16 14 14 14 14 14 14 14 14 16 18 18 20 20 25 25 L8 40 40 48 48 -3) 48 62 62 62 -3) 70 70 70 -3) 70 70 70 -3) 85 95 95 100 110 130 130 L9 18 18 21 21 21 21 25 25 25 25 507) 507) 507) 507) 587) 587) 587) 587) 807) 807) 92.57) 92.57) 917) 917) 917) Lubrication point thread G M6 M6 M6 M6 M6 M6 M6 M8x1 M6 M6 M6 M8x1 M8x1 M8x1 M6 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 Axial play max5) [mm] 0.08 0.08 0.08 0.08 008 0.15 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.05 0.05 0.05 0.05 0.05 Load rating [kN] Dyn. C2I 9.3 15.4 12.3 13.2 16.7 15.4 21.5 33.4 29.7 14.9 23.8 38.0 33.3 35.0 23.8 38.0 33.3 35.0 68.7 60.0 84.7 105.0 93.4 135.0 161.5 Stat. C0=C0a 13.1 26.5 22.5 25.3 32.2 31.7 49.3 54.5 59.8 32.4 63.1 69.1 76.1 101.9 63.1 69.1 76.1 101.9 155.8 136.3 210.8 250.0 269.2 322.0 398.0

Z-5 Z-10

Z-25

Z-35

Z-50

Z-100 Z-150 Z-250

ØxP 16x05 16x10 25x05 25x10 25x253) 25x50 32x05 32x10 32x20 32x403) 40x05 40x10 40x20 40x40 40x05 40x10 40x20 40x40 50x10 50x20 63x10 63x20 80x10 80x20-4EP 80x20-5EP

E 1 E 1 E 1 E 1 S 1 S 1 E 1 E 1 E 1 S N4) E 2 E 2 E 2 S 2 E 2 E 2 E 2 S 2 E 2 E 2 E 2 E 2 E 2 E 2 E 2

1) For bellows or spiral spring: Extension see Section 2 and 7 2) Dynamic load rating acc. to DIN 69051 Part 4 Draft 1989

3) Round flange 4) Drilling template on request

5) Restricted play 0.02 mm available on request 6) Not acc. to DIN 69051 7) Pivot thread on drive shaft side

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4.28

4
Safety nut SIFA

Safety Nut SIFA-S

In preparation

Standing Spindle, SIFA-S

4

Function The safety nut runs load-free with the worm gear. If the thread in the worm gear wears through the SIFA absorbs the load. The spindle is held and does not collapse.

The standing SIFA version (SIFA-S) is in preparation. Until available, use our current MSZ gearboxes (see Engineering Catalogue 2006).

Patents pending for or registered for a range of functions and components!

4.29

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4
Safety nut SIFA

Safety Nut SIFA-R

Available

Rotating Spindle, SIFA-R

Installation height

Function The Safety nut runs load-free with the duplex nut. If the thread in the nut wears, the SIFA absorbs the load.

Stroke

4

Spindle length

Wear, availability Replace the main nut after 40 to 50% wear (tooth thickness = 100%).

See the respective gearbox page for all further dimensions. See Section 7 for system components. SIFA in combination with self-aligning nut PM on request.

Tension or compression load direction A drawing showing the direction of load is necessary to ensure the correct position of the safety nut. The SIFA-R is effective in one load direction.

Gearbox Z-5 Z-10 Z-25 Z-35 Z-50 Z-100 Z-150 Z-250 Z-350 Z-500 Z-750 Z-1000
1) 2)

Tr thread 18x4 20x4 30x6 40x7 40x7 55x9 60x9 80x16 100x16 120x16 140x20 160x20

H 62 74 82 100 116 160 185 193 230 260 310 340

D1 29 39 46 60 60 85 90 120 150 170 200 250

D 24 28 38 50 50 65 70 100 120 135 170 190

d3j6 12 15 20 25 25 40 45 60 80 95 100 130

O 15 20 25 30 30 45 55 75 100 120 120 175

L1 8 8 5 6 13 10 7.5 5.5 6 6 10 13

L2 70 84 95 133 133 173 211 250 270 303 365 500

L31) 10 10 10 10 10 20 20 20 20 40 40 40

L4 12 16 17 19 19 30 32 37 24 32 37 32

L5 20 20 23 36 36 54 75 85 100 110 140 210

A2) 3 3 4 4 4 6 6 9 9 9 12 12

Pay attention to the correct mounting direction:

Extension for bellows or spiral spring, see Section 2 and 7 Approx. initial dimension must be documented by the customer and consulted for inspection

“Load direction compression” “Load direction tension” (to gearbox) (from gearbox)

83

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4.30

5

Mounting and Pivoting

Z-5, Z-10 and Z-25 Small family
Pivot direction 90° to drive axle: Simple, low-price pivot bearing directly in the gearbox housing. Design tip: For large motors, long strokes and high operating periods, the version with the KAR hinged bearing plate is prefered because the motor weight is then absorbed by the bearing points and is not applied to the spindle. Pivot direction parallel to the drive axle: The pivot bearing is located in the hinged bearing plate KAR. Multiple systems: The connecting shaft must be parallel to the pivot direction on multiple systems.

5
Z-35 to Z-1000 Middle to large family
The special design of the motor flange and pivot bracket allow using the integrated pivot bearing for the "parallel to drive axle" pivot direction. Pivot direction parallel to the drive axle: The pivot bearing on Z-35 to Z-1000 is located directly in the gearbox housing. The special design allows the motor flange to pivot around the pivot bracket.

5.0

Z-Series

Patents have been applied for or registered for a range of functions and components!

©

by ZIMM Austria 2008

84

5

Mounting and Pivoting

Mounting and Pivoting
Mounting 5.1

Z-5 to Z-25

Z-35 to Z-150

Z-250 to Z-1000 Pivot: Z-5 to Z-25 (small family) 5.3

Integrated pivot bearing

Hinged bearing plate KAR Pivot: Z-35 to Z-1000 (middle to large family) 5.5

5

Z-35 to Z-150

Z-250 to Z-1000 Pivot with nut adapter DMA 5.7

Z-5 to Z-150 Pivot with support tube STRO 5.8

Z-5 to Z-100
Z-Series

85

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5.0

5

Mounting and Pivoting

Mounting, Z-5 to Z-25
Safety margins in housing calculations: Stat. > 3.5 - dyn. > 2 (for 50,000 cycles) Through-holes Compression

A
F
Tension

F

Through-holes top and bottom: simple attachment with DIN 912 hexagon socket screws

Nominal load

Z-5 - 2.5 kN Z-10 - 3.5 kN Z-25 - 10.0 kN

Tightening torque 3.2 Nm M8 Z-5 5 Nm M8 Z-10 15 Nm M10 Z-25 Secure screw with Loctite 243

Blind hole threads

B
Tension

5

Compression

F

F

Blind hole threads top and bottom: Drilling template identical to previous gearbox series MSZ. Tension values are valid for full screw-in depth.

Nominal load

Z-5 - 2.5 kN Z-10 - 5.0 kN Z-25 - 12.5 kN

Screw-in depth 13 mm M8 Z-5 15 mm M8 Z-10 13 mm M10 Z-25 Secure screw with Loctite 243

Tightening torque 3.2 Nm 5 Nm 15 Nm

Tip 1: Baseplate for tensile load For tensile load, fix the gearbox through the baseplate, if possible. The full nominal load is now available. Tension Pivot eyes Compression

Tip 2: Fixings A+B for tensile load Fixing with through-holes A and blind hole threads B (8 screws) means the maximum tensile load is equivalent to the nominal load.

F

F

Tension

F

Pivot eyes integrated in the gearbox: Simple and low-priced design. Fully loadable under compression and tension. Consider the load-bearing capacity of pivot bracket LB depending on the load direction.

Nominal load

Nominal load

5.1

Z-Series

© by ZIMM Austria 2008

86

5

Mounting and Pivoting

Mounting, Z-35 to Z-1000
Allowable loads Housing fixture Z-35 to Z-150 (middle family)

Compression

F

Tension

F
Universal connection dimensions: The connection dimensions of the through-holes are universal and compatible with many existing designs. Compatible with MSZ: Blind hole threads at the usual locations allows use in systems planned with MSZ gearboxes. Use the through-holes for new designs. Sandwich plate: Screw jacks up to Z-150 have a sandwich plate. Fit the gearbox reversed when the spindle is needed downwards. Z-250 to Z-1000 (large family)

Z-35 Z-50 Z-100 Z-150 * shortly 29.8 kN

Nominal load 35 kN Nominal load 50 kN Nominal load 100 kN Nominal load 150 kN

21* kN 27.5 kN 27 kN 56.5 kN

Allowable loads Housing fixture

Compression

F

Tension

F
Universal connection dimensions: The connection dimensions are universal and compatible with many existing designs. Baseplate: Screw jacks Z-250 to Z-1000 have a baseplate. The spindle is fitted reversed in the gearbox when the spindle is designed for downward movement. Please specify: "Spindle side E" or "Spindle side F".

5

Z-250 Z-350 Z-500 Z-750 Z-1000

Nominal load 250 kN Nominal load 350 kN Nominal load 500 kN Nominal load 750 kN Nominal load 1000 kN

70 kN 180 kN 110 kN 210 kN On request

Through-holes Comfortable attachment with DIN 912 socket head screws (hexagon screws for Z-1000)

Screws: Strength: Use galvanized screws with strength 8.8 or A4-80 corrosion resistant screws for tensile strength. A2-70 corrosion resistant screws do not have the same strength as 8.8 galvanized screws. Corrosion protection: Conventional 8.8 galvanized screws can be used in dry indoor areas. We recommend corrosion resistant screws in damp indoor areas or for outdoor applications. For tensile load, fix the gearbox using the baseplate. This allows using the full nominal load.

Tip: Baseplate for tensile load

Allowable loads are calculated according to FKM with 50,000 load cycles.

F

F
Z-Series

87

© by ZIMM Austria 2008

5.2

5

Mounting and Pivoting

Pivot direction R (at right angles to drive)

Integrated Pivot Bearing - Pivot Bracket LB
Z-5 Z-10 Z-25

Integrated pivot eyes Simple, low-cost design: Pivot bushings are integrated into the gearbox housing.
Pivot bracket

Lubrication The brass bushings are PTFE coated and therefore do not require lubrication in normal operation. We recommend regular lubrication for high loads. Design tip: For large motors, long lifts and long operating periods, preferably use the variant with the hinged bearing plate KAR because the motor weight is then absorbed by the bearing positions and is not applied to the spindle.

5

Material: Aluminium, protected against corrosion Bolts: Stainless steel

Order No.: Z-5/10-LB set (2 pcs.) Z- 25 - LB set (2 pcs.)

Dimensions Z-5 (Z-5/10-LB) Z-10 (Z-5/10-LB) Z-25 (Z-25-LB)

B1 40 40 40

B2 25 25 24

B3 10 10 08

B4 200 220 264

B5 180 200 248

B6 150 170 216

B7 84 95 119

B8 66 75 97

B9 15 15 16

B10 15 15 20

B11 6 6 10

D1 16 16 20

D2 22 22 25

D3 11 11 13

D4 8 8 8

H1 80 80 105

H2 18 18 21

L1 90 90 105

L2 70 70 85

R1 57 68 78

R2 Kg (Set) 63 0.72 74 0.72 100 1.30

Allowable loads

Compression

F

Tension

F

90°

45°

F

F

Z-5 (Z-5/10-LB) Z-10 (Z-5/10-LB) Z-25 (Z-25-LB)

Nominal load 5 kN Nominal load 10 kN 19.5 kN

Nominal load 5 kN Nominal load 10 kN 17.5 kN

Nominal load 5 kN 7 kN 10 kN

Nominal load 5 kN 6.5 kN 9.5 kN

Safety margins of pivot bracket LB - calculated according to FKM: Static > 2.9 - dynamic > 1.9 (for 50,000 cycles). The values for single breakage tests are significantly higher.

5.3

Z-Series

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88

5

Mounting and Pivoting

Pivot direction P (parallel to drive)

Hinged Bearing Plate KAR
Z-5 Z-10 Z-25
Multiple systems With the KAR hinged bearing plate, several gearboxes can be operated in series.
Side E

Side F
Sectional view: Hinged bearing plate

Lubrication The brass bushings are PTFE coated and therefore require no lubrication in normal operation. We recommend regular lubrication for high loads. Order No.: Z-5-KAR Z-10-KAR Z-25-KAR Please specify: Fitted on side E or F

5

Material: Aluminium, protected against corrosion

Example: Double system

Dimensions Z-5-KAR Z-10-KAR Z-25-KAR

B1 40 40 40

B2 25 25 24

B3 10 10 08

B9 15 15 16

B10 15 15 20

C4 166 179 207

C5 146 159 191

C6 116 129 159

C7 74 87 107

D1 16 16 20

D3 11 11 13

D4 8 8 8

H1 80 80 105

H2 18 18 21

H3 15 15 20

H4 21 24 32

H5 30 30 40

L1 90 90 105

L2 70 70 85

R3 100 116 138

kg 0.24 0.33 0.80

Allowable loads

Compression

F

Tension

F

Compression

F

Tension

F

Load direction Select the load direction so that the gearbox presses against the hinged bearing plate. The reduced values apply for other load directions.

Z-5-KAR Z-10-KAR Z-25-KAR

Nominal load 5 kN Nominal load 10 kN Nominal load 25 kN

2.5 kN 3.5 kN 10 kN

2.5 kN 3.5 kN 10 kN

Nominal load 5 kN Nominal load 10 kN Nominal load 25 kN

Safety margins for hinged bearing plate KAR - calculated according to FKM: Static > 2.9 - dynamic > 1.9 (for 50,000 cycles). The values for single breakage tests are significantly higher. Z-Series

89

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5.4

5

Mounting and Pivoting

Integrated Pivot Bearing - Pivot Bracket LB
Z-35 Z-50 Z-100 Z-150
Integrated pivot eyes Simple, low-costdesign: Pivot bushings are integrated in the gearbox housing. Lubrication The brass bushings are PTFE coated and therefore do not require lubrication in normal operation. We recommend regular lubrication for high loads.

5

Pivot range on the motor flange: -4° to 110°

Material: Cast steel, tempered, protected against corrosion

Order example: Z-50-LB-Set (1x right, 1x left)

Dimensions Z-35-LB Z-50-LB Z-100-LB Z-150-LB

D1 28 30 40 50

D3 11 13 22 22

D4 8 10 20 20

H1 85 110 120 135

H2 18 18 22 24

L1 130 170 260 280

L2 106 140 180 200

L3 106 140 225 235

B1 124 150 210 222

B2 146 175 250 262

B3 174 210 290 312

B4 202 245 330 362

B5 Kg (Set) 224 3.2 270 5.0 370 11.8 402 18.0

Allowable loads pivot bracket LB and pivot bearing in housing

Compression

F

Tension

F

90°

45°

F

F

Z-35 to Z-150

Nominal load

Nominal load

Nominal load

Nominal load

Pivot brackets Z-35 to Z-150 are designed for the full nominal load in all directions. Allowable loads are calculated according to FKM with 50,000 load cycles.

5.5

Z-Series

© by ZIMM Austria 2008

90

5

Mounting and Pivoting

Integrated Pivot Bearing - Pivot Bracket LB
Z-250 Z-350 Z-500 Z-750 Z-1000

Allowable loads Pivot bearing in housing

Compression

F

Tension

F

5
Z-250 Z-350 Z-500 Z-750 Z-1000 177 kN 250 kN 280 kN On request On request 250 kN 260 kN 310 kN On request On request

Material: Cast steel, tempered, protected against corrosion

Order example: Z-250-LB-Set (1x right, 1x left)

Dimensions Z-250-LB Z-350-LB

D1 60 80

D3 26 33

D4 20 25

H1 170 210

H2 32 36

L1 285 380

L2 230 310

L3 220 300

B1 265 302

B2 325 372

B3 400 462

B4 475 552

B5 Kg (Set) 535 31 622 60

The gearbox is mounted reversed as from Z-500 because the footplate is wider than the rest of the housing:

Allowable loads Bearing mount LB

Compression

F

Tension

F

90°

45°

F

F

Z-250 to Z-1000

Nominal load

Nominal load

Nominal load

Nominal load

Pivot brackets Z-35 to Z-1000 are designed for the full nominal load in all directions. Consider the allowable loads of the pivot bearing in the gearbox in compression and tension directions. Allowable loads are calculated according to FKM with 50,000 load cycles. Z-Series

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5.6

5

Mounting and Pivoting

Cardan Adapter DMA
for duplex nut DM
The new DMA cardan adapter is simply screwed onto the DM duplex nut. The pivoting support is provided by the LB pivot bracket or by an on-site design.

Cardan adapter DMA
for duplex nut DM

B Order No. 72 Z-5-DMA 72 Z-10-DMA 90 Z-25-DMA Z-35/50-DMA 100 Z-100-DMA 140 Z-150-DMA 145

D c-H9 78 16 78 16 98 20 116 30 156 40 160 50

L 15 15 20 15 25 25

A 30 30 36 46 60 76

A 15 15 18 23 30 38

Kg 1.0 0.9 1.4 2.3 4.8 6.8

Material: Steel, protected against corrosion Pivot bearing: Bronze, PTFE coated

5
F F
Main load direction Select the main load direction so that the load is applied to the nut.

Example: DMA cardan adapter, LB pivot bracket on gearbox

Example: Cardan adapter DMA, pivot bracket LB and hinged bearing plate KAR

Application example: Flap opening

Bearing bolts LBB

To support the nut adapter, the LB pivot bracket or, for your own design, LBB bearing bolts are available.
Order No. Z-5/10-LBB Z-25-LBB D1 16 20 D2 22 25 D3 14 18 L1 15 20 L2 25 30 L3 46 60 L4 15 15 Kg 0.06 0.14

Material: stainless steel

5.7

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Mounting and Pivoting

Pivot Bearing - Support Tube STRO

Pivot direction

Stroke

Forked head GK

Pivot bearing head SLK

Rod end KGK

P
STRO-P Parallel to drive shaft

R
STRO-R At right angles to drive shaft

Lmin + stroke (without bellows)

Max. stroke for this type: 500 mm!
When using the pivot bearing support tube, pay attention to torque caused by the motor weight etc. - support necessary! Order example: (Support tube): Z-25-STRO-P, GS=150 mm
GS = S + stroke

5

Support tube STRO with integrated pivot head

Order No. Please refer to the Catalogue for all other parts or send your load parameters (Checklists) to our project technicians.
Pivot point

Size Z-5

Attachment

S 82 97 152 94 114 166 98 118 169 117 147 203 137 167 219 137 167 219 157 187 219

Limit switch positions A = standard
A

D

B

C

Standard limit switch and lubrication strip positions are A. Please specify alternative positions!

Standard With AS/VS With ESSET Standard Z-10 With AS/VS With ESSET Standard Z-25 With AS/VS With ESSET Standard Z-35 With AS/VS With ESSET Standard Z-50 With AS/VS With ESSET Standard Z-50 / Tr50 With AS/VS With ESSET Standard Z-100 With AS/VS With ESSET

L min. L min. L min. GK KGK SLK 224 226 224 239 241 239 294 296 294 262 267 262 282 287 282 334 339 334 303 300 303 323 320 323 374 371 374 390 380 362 420 410 392 476 466 448 426 416 398 456 446 428 508 498 480 454 452 418 484 482 448 536 534 500 539 537 503 569 567 533 601 599 565

d 12 12 12 14 14 14 20 20 20 30 30 30 30 30 30 35 35 35 35 35 35

b 12 12 12 14 14 14 20 20 20 30 30 30 30 30 30 36 36 36 36 36 36

d1 12 12 12 14 14 14 20 20 20 30 30 30 30 30 30 35 35 35 35 35 35

b1 18 18 18 24 24 24 30 30 30 35 35 35 35 35 35 40 40 40 40 40 40

d2 12 12 12 15 15 15 20 20 20 30 30 30 30 30 30 40 40 40 40 40 40

b2 10 10 10 12 12 12 16 16 16 22 22 22 22 22 22 28 28 28 28 28 28

D 12 12 12 20 20 20 20 20 20 30 30 30 40 40 40 40 40 40 40 40 40

B 20 20 20 30 30 30 30 30 30 35 35 35 50 50 50 50 50 50 50 50 50

- For a bellows extension, see Section 2 - Length Calculation - For system components and drives, see Section 7 Z-Series

93

© by ZIMM Austria 2008

5.8

6

Bevel Gearboxes

KSZ and KGZ - Features and Benefits
Same mounting height
Screw jack Bevel gearbox Type T

ZIMM bevel gearboxes have the same mounting height as the ZIMM screw jacks. Support plates are not required.

The drive shaft of the screw jacks and bevel gearboxes have the same diameter.

When a larger bevel gearbox must be used due to a higher torque requirement, support plates or similar must be used to compensate for the centre height difference.

Symmetry

6

Bevel gearboxes KSZ and KGZ can be rotated and mounted around the center axis in all directions.

The bevel gearboxes can be turned 180° to change the rotation direction (T version only).

Motor flange

The bevel gearboxes and screw jacks have the same drilling template to fit the motor flange.

See Section 7 for standard flanges.
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Z-Series

© by ZIMM Austria 2008

6

Bevel Gearboxes

Bevel Gearboxes

KGZ Straight-toothed 6.1

KSZ Spiral-toothed 6.2

KST Heavy duty gearboxes Spiral-toothed 6.3

6

95

Z-Series

© by ZIMM Austria 2008

6.0

6

Bevel Gearboxes

KGZ straight-toothed
B deep

Straight-toothed * - recommended for manual operation

Shaft arrangement

L

T

Rotate gearbox to change the direction of drive

6
Dimensions
Order No. KGZ-5-L / T-1 KGZ-25-L / T-1 Ø AH7 32 40 B 2 3 C 21 31 Dj6 11 16 Eh9 4 5 E1 11.5 18.0 F 16 25 G 3 3 H 62 82 H1 31 41 K 60 78 L 90 117 L1 30 39 M M6 M8 N M6 M8

If the shaft is to be fitted vertically, specify in the order: e.g.: "Drive shaft vertical"

O 13 15

P 69 86

R S ØT U V ØZ Z 36.0 1.0 61.5 126.0 180 46.1 32.5 47.5 1.5 80.0 164.5 234 60.0 42.0

Technical data
Allowable torque [Nm] at 1500 min -1 Size KGZ-5 KGZ-25 L version 6.5 14.0 T version 7.5 16.0 Allowable radial load FR [N] on shaft journal at n1 [min-1] 500 250 600 750 210 500 1000 180 450 1500 150 360 2000 100 200 L 2.7 5.7 Weight [kg] T 3.4 7.0

*Straight-toothed bevel gearbox KGZ-1 is especially suitable for manual or infrequent motor-driven operation. The running noise is louder as for spiral-toothed bevel gearbox KSZ. KGZ-1 has the same dimensions as KSZ.

KGZ

-

25

-

6.1

Z-Series

Sh af ta rra ng em en t

Be v str el g aig ear ht bo -to x ot Siz he e d

Features and benefits: • Housing material: GGL 20 • Bevel gears: Straight-toothed, gas nitrated • Rolling bearing • Lifetime lubrication with synthetic oil • Temperature range -10°C to +90°C

• Ratio i = 1:1 • Speed max. 1500 rpm • Operating period max. 20% • Repairs: Exchange complete gearbox • Values from 90 to 100 dBA are possible in the higher speed range.

Order example:

T-1

© by ZIMM Austria 2008

96

6

Bevel Gearboxes

KSZ spiral-toothed
B deep

Spiral-toothed - recommend for motor operation

Shaft arrangement

L

T

Rotate gearbox to change the direction of drive

If the shaft is to be fitted vertically, specify in the order: e.g.: "Drive shaft vertical"

6

Dimensions
Order No. KSZ-5-L / T KSZ-10-L / T KSZ-25-L / T KSZ-50-L / T Ø AH7 32 35 40 52 B 2 3 3 4 C 21 26 31 39 Dj6 11 14 16 20 Eh9 4 5 5 6 E1 12.5 16.0 18.0 22.5 F 16 16 25 25 G 3 5 3 5 H 62 74 82 116 H1 31 37 41 58 K 60 70 78 110 L 90 105 117 165 L1 30 35 39 55 M M6 M8 M8 M10 N M6 M8 M8 M10 O 13 15 15 15 P 69 79 86 126 R 36.0 42.5 47.5 67.5 S 1.0 1.5 1.5 2.0 ØT 61.5 73.5 80.0 115.0 U 126.0 147.5 164.5 232.5 V 180 210 234 330 ØZ 46.1 49.5 60.0 86.0 Z 32.6 35.0 42.4 50x70

Technical data
Bevel gearbox KSZ-5-L / T KSZ-10-L / T KSZ-25-L / T KSZ-50-L / T Speed in [min-1] Transferable torque [Nm] 0 29.5 58.4 82.4 343.0 10 13.9 25.4 32.9 143.3 100 13.9 25.2 32.9 143.1 750 13.8 25.1 32.7 119.3 1500 13.5 23.1 30.1 95.8 3000 13.3 19.1 24.1 75.3 FRadial [N] 140 200 300 1100 Weight [kg] L 2.7 T 3.4 L 4.5 T 5.6 L 5.7 T 7.0 L 19.6 T 21.8

Features and benefits: • Housing material: GGL 20 • Minimum backlash • Quiet operation • High torque transmission with small size • Bevel gears spiral-toothed • Tapered roller bearings • Ratio i = 1:1

• Lifetime lubrication with synthetic oil, oil change only after very high loads • Sealing using shaft or O-ring seals • Max. 40% operating period at 1500 min-1 • Compatible with screw jack building block system • All fitting dimensions symmetric • Shaft journal identical to same size screw jacks

Order example:
Sh af ta rra ng em en t Be v sp el g ira ea l-t rbo oo x th ed Siz e

KSZ

-

25

-

T

97

Z-Series

© by ZIMM Austria 2008

6.2

6

Bevel Gearboxes

KST Heavy Duty Gearbox
If the shaft is to be fitted vertically, specify this in the order:: e.g.: "Drive shaft vertical" Attention: Dimensions are for ratio 1:1. Dimensions can vary for other ratios. >> Please request Dimension Sheet.

6
D1j6 D2j6 14 22 32 42 55 65 75 L1 L2 30 35 45 60 85 100 120 Feather key DIN 6885 5x5 6x6 10x8 12x8 16x10 18x11 20x12

Gearbox size KST-00 KST-01 KST-A1 KST-B1 KST-C1 KST-D1 KST-E1

A 80 110 140 170 210 260 330

B 110 145 175 215 260 330 430

Cj7 74 102 130 160 195 245 310

E 60 82 105 130 160 200 260

M 110 135 165 210 275 340 435

M2 88.5 111.0 137.0 172.0 220.0 270.0 340.0

F 3.5 3.5 4.5 4.5 5.0 5.0 5.0

G 13 14 14 18 18 23 29

H 40 45 50 65 85 110 150

K M6 M8 M10 M12 M16 M16 M20

R M6 M8 M10 M12 M16 M16 M20

O 52 70 90 110 135 150 230

Kdeep = K · 1.5

We use spiral-toothed heavy duty gearboxes for higher performance demands that have been specially designed for our screw jacks building block system. Quality features • Extremely quiet in operation • Maintenance-free, with minimum backlash • High torques in relation to size • High operating periods, i.e. continuous operation • High concentric precision • Suitable for highest performance demands

Manufacturing features • Spiral bevel gears, palloid-toothed, case-hardened, extra fine lapped in pairs • Tooth contact adjusted to +/- 15µ through mechanical machining • Rolling bearing according to special standard SV47 = appr. quality P5 in noise-controlled version • Housing made of cast GD250 (Meehanite), low distortion tendency and torsion-free • Radial shaft seals generally with dust lip • Oil filling: Synthetic HT68, lifetime lubrication • Standard ratio i = 1:1, others on request

6.3

Z-Series

© by ZIMM Austria 2008

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6

Bevel Gearboxes

KST Heavy Duty Gearbox
Screw jack Z Customer to design in height differences between screw jack and gearbox configuration Flexible coupling KUZ Bevel gearbox KST

Allowable torque [Nm] Size KST-00 KST-01 KST-A1 KST-B1 KST-C1 KST-D1 KST-E1 Max. Md 80 200 380 620 1200 2000 3500 1500 min-1 28 65 130 230 390 740 1300 3000 min-1 20 50 95 160 -

Allowable radial load FR [N] on shaft journal d1 300 1100 1500 2000 3250 3800 4500 d2 300 1100 2700 3700 5000 7500 9200

Weight [Kg]

5 11 21 36 64 124 250

Special information Operating period over 20%, speed 3000 min-1, lubricant and oil inspection glass position must be clarified during ordering.

6

Shaft arrangement
Screw jack Z-5 Z-10 Z-25 Z-50 Z-100 Z-150 Z-350 Bevel gearbox KST-00 KST-00 KST-01 KST-A1 KST-C1 KST-D1 KST-E1 A 0.1 31 + 0.1 + 0.1 37 - 0.1 0.1 41 + 0.1 0.1 58 + 0.1 0.1 80 + 0.1 + 0.1 92.5 - 0.1 0.1 117 + 0.1 B 40 40 55 70 105 130 165
+ 0.1 - 0.1 + 0.1 - 0.1 + 0.1 - 0.1 + 0.1 - 0.1 + 0.2 - 0.2 + 0.2 - 0.2 + 0.2 - 0.2

X 9 3 14 12 25 37.5 48

L

T

Rotate gearbox to change the direction of drive

Order example:
Sh af ta rra ng Ra em tio (o 1: en th 1 t e
re qu es t)

On request, we can also deliver bevel gearbox KST with ratio from 1:2 (faster) to 6:1 (slower) and flange gearboxes for direct attachment to your motor or servomotor.

Be sp vel ira ge l-t ar oo bo th x ed Siz

KST

- 01

e

-

L

-

1:1

rs on

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Z-Series

© by ZIMM Austria 2008

6.4

7

System Components

For Standing Version S

Trapezoid thread spindle Z-..S-Tr 7.1

Fixing flange BF 7.1

Forked head GK 7.1

Rod end KGK 7.1

Pivot bearing head SLK 7.1

Protective tube SRO with cap 7.2

Rotation protection VS 7.2

Escape protection AS 7.2

Lubrication strip MSZ-SL 7.2

Limit switch set ESSET 7.3

For Rotating Version R

7

Flange nut FM 7.5

Duplex nut DM 7.6

Safety nut SIFA 7.6

Self-aligning nut PM 7.7

Greaseless nut FFDM 7.6

Trapezoid thread spindle Z-..-R-Tr 7.8

Opposed bearing plate GLP 7.8

Driving flange TRMFL for FM 7.8

Cardan adapter DMA 5.7

Patents pending for or registered for a range of functions and components!

7.0

Z-Series

© by ZIMM Austria 2008

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7

System Components

For S and R Versions

Bellows FB 7.9

Spiral spring SF 7.11

Handwheel HR 7.13

Protective cap SK 7.13

Hinged bearing plate KAR 5.4

7
Connecting shaft VWZ 7.16 Pedestal bearing STL 7.20 Clamp coupling KUZ-KK 7.22 Standard coupling KUZ 7.23 Pivot bracket LB 5.3

Motor flange MF 7.27

Rotary voltage motor 7.29

Rotary pulse encoder DIG 7.35

Patents pending for or registered for a range of functions and components!

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7.0

7

System Components

For Standing Spindle S
Trapezoid thread spindle Z-..S-Tr
Only for AS/VS/ES
M2 M1 Tr

LB

LA

L

Material: St 60, C35, C45 INOX (stainless steel), 2-pitch, left-handed, on request), Quality 7e DIN 103, pitch accuracy 0.2 mm/300 mm, Rolled as standard, whirled as from Tr 100

Order No. Z-5-S-Tr Z-10-S-Tr Z-25-S-Tr Z-35-S-Tr Z-50-S-Tr Z-50/Tr50-S-Tr Z-100-S-Tr Z-150-S-Tr Z-250-S-Tr Z-350-S-Tr Z-500-S-Tr Z-750-S-Tr Z-1000-S-Tr Order No. Z-5-BF Z-10-BF Z-25-BF Z-35/50-BF Z-100-BF Z-150-BF Z-250-BF Z-350-BF Z-500-BF Z-750-BF

Tr M1 Tr 18x4 M12 Tr 20x4 M14 Tr 30x6 M20 Tr 40x7 M30 Tr 40x7 M30 Tr 50x8 M36 Tr 55x9 M36 Tr 60x9 M42x2 Tr 80x16 M56x2 Tr 100x16 M72x3 Tr 120x16 M100x3 Tr 140x20 M110x3 Tr 160x20 M110x3 D1 48 60 67 85 117 130 165 205 240 265

LA 29 32 38 53 53 76 76 48 58 78 118 130 130

M2 M12 M14 M20 M30 M30 M36 M36 M48x2 M64x3 M72x3 M85x3 M100x3 M100x3 h 7 8 10 15 20 25 30 40 40 50 H 20 21 23 30 50 50 60 80 120 132

LB 15 20 20 30 30 30 30 30 30 35 40 40 40 M1 5 6 8 8 10 10 12 16 16 20

Kg/m 1.6 2.0 4.5 8.0 8.0 13 16 19 32 52 77 105 139 Kg 0.21 0.38 0.57 1.20 3.50 4.70 9.50 18.4 30.0 36.0

Fixing flange BF

M1

M D1

h H

Material: Steel, protected against corrosion Identical to previous MSZ type

D 65 80 90 110 150 170 210 260 310 340

D2 M d 29 M12 9 38 M14 11 46 M20 11 60 M30 13 85 M36 17 90 M42x2 21 120 M56x2 26 145 M72x3 32 170 M100x3 38 200 M110x3 38

D d(4x)

Forked head GK
A D-H9 A B

D2

H

G

I

Order No. Z-5-GK Z-10-GK Z-25-GK Z-35/50-GK Z-100-GK Z-150-GK

A 24 27 40 60 70 85

B 12 14 20 30 36 42

C 18 22 30 42 54 63

M D 12 M12 14 M14 20 M20 30 M30 35 M36 42 M42x2

F G H 20 48 62 24 56 72 34 80 105 52 120 160 60 144 188 70 168 232

i 24 28 40 60 72 84

Kg 0.16 0.24 0.71 2.48 3.70 5.30

Material: Steel, galvanized With bolt and key Identical to previous MSZ type
M

7

F

Rod end KGK
A D B C

C

H

Order No. Z-5-KGK* Z-10-KGK* Z-25-KGK* Z-35/50-KGK* Z-100-KGK Z-150-KGK* Z-250-KGK
G1

A 34 40 53 73 92 112 160

B 10 12 16 22 28 35 49

C 8 10 13 19 24 31 43

D 12 15 20 30 40 50 70

G M12 M14 M20 M30 M36 M42x2 M56x2

G1 23 30 40 56 65 68 80

H H1 SW N1 Kg 50 17.5 18 17 0.10 61 20 21 20 0.16 77 27.5 32 27.5 0.32 110 37 41 40 1.00 142 46 60 52 1.90 160 56 70 62 3.60 200 80 85 80 8.30

H1

N1

G SW

Attention: Use only with rotation protection! Material: Steel/steel, galvanized * Identical to previous MSZ type Order No. Z-5-SLK* Z-10-SLK* Z-25-SLK* Z-35/50-SLK* Z-100-SLK* Z-150-SLK* Z-250-SLK* Z-350-SLK* Z-500-SLK H 65 80 110 130 144 210 260 280 335 D D1 d M 30 29 12 M12 40 39 14 M14 50 46 20 M20 60 60 30 M30 90 85 35 M36 100 90 50 M42x2 125 120 80 M56x2 145 145 95 M72x3 170 170 110 M100x3 b g h 48 18 25 56 24 25 80 30 45 92 35 50 108 40 65 155 57 90 180 80 85 195 100 105 245 120 155 h1 20 20 25 50 40 80 t 22 25 25 33 55 70 63 83 120 Kg 0.25 0.56 1.20 2.10 4.40 8.00 16.00 24.00 38.00

Pivot bearing head SLK
d-H8 b-h10

H g

h1 h

D1 D

M

I

Material: Steel, protected against corrosion * Identical to previous MSZ type

7.1

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System Components

For Standing Version S
Protective tube SRO with cap
Order No. Z-5-SRO Z-10-SRO Z-25-SRO Z-35-SRO Z-50-SRO Z-100-SRO Z-150-SRO Z-250-SRO* Z-350-SRO* Z-500-SRO* Z-750-SRO* Z-1000-SRO* * Round A 35 50 50 60 90 90 120 Ø125 Ø150 Ø180 Ø210 Ø260 i 31 46 46 56 84 84 114 Ø120 Ø145 Ø170 Ø200 Ø250 L1 10 10 10 10 10 10 10 10 10 10 10 10 L2 5 5 5 5 5 5 5 5 5 5 5 5 Kg/m 2.1 3.1 3.1 3.8 8.2 8.2 11.5 7.6 19 22 26 32

Material: Steel, powder coated Cap: Aluminium, protected against corrosion

Rotation protection VS

Order No. Z-5-VS* Z-10-VS Z-25-VS Z-35-VS Z-50-VS Z-100-VS Z-150-VS

A 31 46 46 56 84 84 114

B 15 20 20 30 30 30 30

G M6 M8 M8 M8 M10 M10 M12

M M12 M14 M20 M24 M30 M36 M48x2

Kg 0.1 0.23 0.23 0.65 1.27 1.20 2.15

Rotation protection is required when the spindle is not irrotational attached to the load or in combination with limit switches or rod end KGK. Material: Steel, bronze

* The VS is made of bronze total for Z-5 Rotation protection on site is required for the spindle as from Z-250

Escape protection AS

Material: Steel Escape protection prevents the spindle being wound out of the gearbox. Especially recommended for ball screw. Do not use as end of lift stop!

Order No. Z-5-AS Z-10-AS Z-25-AS Z-35-AS Z-50-AS Z-100-AS Z-150-AS Z-250-AS Z-350-AS Z-500-AS Z-750-AS Z-1000-AS

B 15 20 20 30 30 30 30 30 35 40 40 40

G M6 M8 M8 M8 M10 M10 M12 M12 M16 M16 M16 M20

M M12 M14 M20 M24 M30 M36 M48x2 M64x3 M72x3 M85x3 M100x3 M100x3

Kg 0.05 0.16 0.14 0.40 0.80 0.74 1.48 1.17 2.87 3.86 6.00 9.60

7

Lubrication strip Z-SL
The lubrication strip SL serves to lubricate the rotation protection. Lubricate regularly depending on the duty cycle, but not too much! Weight: 0.03 kg
Thread: G 1/8“ Mat.: Aluminium, anodized

Please use ZIMM spindle greases for lubrication.

Order No.: Z-SL

If you need several lubrication strips, please indicate when ordering. You can also select the position: A (= standard), B, C or D
Z-Series

103

© by ZIMM Austria 2008

7.2

7

System Components

Limit Switches
Limit switch set ESSET
Comprising: 1 limit switch with 5-pole plug and bushing for cable Ø 6 to 8 mm 1 fixing bracket (aluminium) 1 distance piece (plastic) 2 screws M4 1 strip with thread 2xM4 (steel) 2 screws M5x8 2 spring washers for M5 Order example: 2 pcs Z-25-ESSET (2 pcs per gearbox) Attention: Limit switches only possible in combination with rotation protection VS (= switch cam).

Fine setting ± 5 mm

Weight: 0.2 kg

Limit switch ES

Incl. 5-pole plug and bushing (to clamp) for cable Ø 6 to 8 mm. Order No.: Z-ES Technical data: Type: Siemens Coercive opener acc. to EN947-5-1 Fitted with skip switching contacts Metal housing and roller tappet Protection class: IP 67 (ES, not ESSET) Ambient temperature: -30 to +85°C Switch frequency: 30/min Rated insulation voltage Ui: 500V Pollution degree: Class 3 Conventional th. current Ith: 10A Mechanical service life: 107 switch cycles Electrical service life: 500 000 switch cycles Connecting cable: PVC-5x0.75mm2 Contact opening: 2 x 1.25 mm CNL = Canadian National Standards - Listed USL = United States Standards – Listed

Control element Switch diagram Connection designation EN50 013

Nominal shifting travel 0 line Reference line acc. to EN 50 041 ** Coercive opening acc. to IEC 60 947-5-1-3 Switching element closed Switching element opened
2.5

7

Skip switching elements 1S+1Ö

gr/ye

Weight: 0.1 kg

Plug combination

Plug (ES side) for cable Ø 6 to 8 mm M12x1, protection class: IP67 Order No.: Z-ES-STE (Plug and bushing can also be ordered separately!) Bushing (to clamp) for cable Ø 6 to 8 mm. M12x1, protection class: IP67 Order No.: Z-ES-BU

Weight: 0.03 kg

Rated voltage: 24V, max. 125V AC/4A

Weight: 0.03 kg

7.3

Z-Series

© by ZIMM Austria 2008

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7

System Components

Limit Switches
Limit switch positions
A = standard A
Size Z-5 Z-10 Z-25 Z-35 Z-50 Z-50/Tr50 Z-100 Z-150
Stroke + Y

X1 49 52 56 64 65 65 75 70

X2 70 72 80 -

X3 45 45 45 45 45 45 45 45

Y 25 24 24 34 34 34 34 34

D

B

Stroke + Y

C

X1, X2 and X3 can change for Z-Series with ball screw KGT. Stroke + Y remains the same.

7

105

Z-Series

© by ZIMM Austria 2008

7.4

7

System Components

Nuts

Flange nut FM Standard nut for simple applications

Duplex nut DM - 2 flanges for bellows connection - Uniform Ø on gearbox neck, nut and opposed bearing plate - Grease nipple or connection to central lubrication or lubricator (Section 8)

Safety nut SIFA In combination with duplex nut or self-aligning nut. (See Section 4.30 for function and usage)

Self-aligning nut PM - Angle compensation up to max. +/-3° - 2 flanges for bellows connection - Uniform Ø on gearbox neck, nut and opposed bearing plate - Grease nipple or connection to central lubrication or lubricator (Section 8)

Greaseless nut FFDM - Specially designed for non-lubricated operation (e.g. textiles, food, chemicals,....) - 2 flanges for bellows connection - Reinforced with stainless steel disk

7
Flange nut Z-..-FM

G Z-5-FM Tr 18x4 Z-10-FM Tr 20x4 Z-25-FM Tr 30x6 Z-35/50-FM Tr 40x7 Driving flange TRMFL see Section 7.8

Dh9 28 32 38 63

TK 38 45 50 78

D A (6x) L 48 6 35 55 7 44 62 7 46 95 9 66

L1 23 32 32 50

L2 15 24 24 38

L3 12 12 14 16

Kg 0.23 0.35 0.41 1.71

D1=Dh9-0.2 mm Identical to previous MSZ type Material: 2.1090.01 (RG7 red brass alloy) Quality: 7H DIN 103 Right-handed (left-handed, 2-pitch on request)

Patents pending for or registered for a range of functions and components!

7.5

Z-Series

© by ZIMM Austria 2008

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7

System Components

Nuts
Duplex nut Z-..-DM
Z-5-DM1) Z-10-DM1) Z-25-DM1) Z-35/50-DM1) Z-100-DM Z-150-DM Z-250-DM1) Z-350-DM1) Z-500-DM1) Z-750-DM1) Z-1000-DM1) Tr Tr 18x4 Tr 20x4 Tr 30x6 Tr 40x7 Tr 55x9 Tr 60x9 Tr 80x16 Tr 100x16 Tr 120x16 Tr 140x20 Tr 160x20 D 52 68 79 95 130 140 185 230 255 289 350 D1 29 39 46 60 85 90 120 145 170 215 250 D2 40 54 61 78 108 116 153 189 214 252 300 D3 6 7 7 9 11 13 17 23 23 23 26 L 45 45 50 70 90 115 140 160 180 220 320 L1 13 13 13 18 18 20 25 25 30 30 50 L2 20 20 23 36 54 75 85 100 110 140 210 L3 12 12 14 16 18 20 30 35 40 50 70 L4 6 6 7 8.5 10 10 14 14 14 18 18 F 6 8 12 15 20 20 25 24 30 30 35 Kg 0.3 0.57 0.8 1.54 4.1 5.3 12.2 21.6 30.5 58.3 155

Nut adapter DMA see Section 5

1) Compatible with previous MSZ type Material: 2.1090.01 (RG7 red brass alloy) Quality: 7H DIN 103 Right-handed (left-handed, 2-pitch on request) Grease nipple: Up to MSZ-50 G1/8", as from MSZ-100 G1/4"

Safety nut Z-..-SIFA-R
See also Section 4 Z-5-SIFA-R1) Z-10-SIFA-R1) Z-25-SIFA-R1) Z-35/50-SIFA-R1) Z-100-SIFA-R Z-150-SIFA-R Z-250-SIFA-R1) Z-350-SIFA-R1) Z-500-SIFA-R1) Z-750-SIFA-R1) Z-1000-SIFA-R1)

Tr A Tr 18x4 6 Tr 20x4 6 Tr 30x6 7 Tr 40x7 8.5 Tr 55x9 10 Tr 60x9 10 Tr 80x16 14 Tr 100x16 14 Tr 120x16 14 Tr 140x20 18 Tr 160x20 18

B 3 3 4 4 5 5 6 6 6 6 6

C 6 8 12 15 20 20 25 24 30 30 35

D 24 28 38 50 65 70 100 120 135 170 190

Kg D1 L 20 28 0.05 23 42 0.11 33 47.5 0.20 46 67 0.46 59 87 1.10 64 100 1.20 90 115 3.30 110 115 4.07 125 128 6.02 150 151 13.8 170 186 19.8

1) Compatible with previous MSZ type Material: RG7

Self-aligning nut Z-..-PM

7
Please turn over! You will find a detailed description on the next page

Greaseless nut Z-..-FFDM

Tr Z-5-FFDM1) Tr 18x4 Z-10-FFDM1) Tr 20x4 Z-25-FFDM1) Tr 30x6 Z-35/50-FFDM1) Tr 40x7 Material nut: Material steel ring:

D 52 68 79 95

D1 29 39 46 60

D2 40 54 61 78

D3 6 7 7 9

L 53 53 59 85

L1 13 13 13 15

L2 20 20 23 35

kN max. Load2) 1 2 5 7

Kg 0.07 0.12 0.18 0.38

Plastic, super PTFE compound Stainless steel

Quality: 7H DIN 103, right-handed
1) 2)

Identical to previous type MSZ-..-FFDM As reference value depending on lifting speed and ambient temperature

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© by ZIMM Austria 2008

7.6

7

System Components

Nuts / Self-Aligning Nut PM

Advantages - 2 options to connect the bellows - Grease nipple or connecting thread for central lubrication - Up to +/-3° angle compensation Trapezoid thread DIN 103, quality 7H right-handed Grease nipple screwed Thread 1/8“ / 1/4“ as from Tr 40x7 Benifits Misalignment of the screw jacks due to errors in fabrication can lead to rapid wear on the nut and screw. The self-aligning PM nut can compensate for small angle faults on the mounting surface up to maximum +/-3°. A large grease reservoir lengthens the maintenance interval and service life. What it cannot do The self-aligning nut cannot compensate for parallelism faults between the spindles and to the guides. Pay particular attention to the exact alignment, and mounting surfaces of the gearbox which must be also exactly at right-angles to the guides. Material Housing: GG 25 (cast iron) Ball nut: Rg7 (bronze) Safety nut SIFA for the self-aligning nut is available on request.

7

Order No. Z-5-PM1) Z-10-PM1) Z-25-PM1) Z-35/50-PM1) Z-100-PM Z-150-PM
1)

Thread Tr d x P Tr 18x4 Tr 20x4 Tr 30x6 Tr 40x7 Tr 55x9 Tr 60x9

D 52 74 88 105 148 165

D1 29 39 46 60 85 90

D2 40 60 70 85 120 125

M xT M5x12 M6x12 M6x12 M8x16 M10x20 M12x24

L 78 83 95 129 190 210

L1 13 13 13 15 15 15

L2 21 24 27 30 45 45

Kg 0.66 1.49 2.36 5.04 15.1 21.9

Higher quality and longer service life - +/- 3° angle fault compensation - Large grease reservoir Features and benefits - Simple design - Simple production - Simple assembly - No additional components - Long service intervals

Identical to previous MSZ type

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System Components

For Rotating Spindle R
Trapezoid thread spindle Z-..-R-Tr
Order No. Z-5-R-Tr Z-10-R-Tr Z-25-R-Tr Z-35-R-Tr Z-50-R-Tr Z-100-R-Tr Z-150-R-Tr Z-250-R-Tr Z-350-R-Tr Z-500-R-Tr Z-750-R-Tr Z-1000-R-Tr t Tr 18x4 Tr 20x4 Tr 30x6 Tr 40x7 Tr 40x7 Tr 55x9 Tr 60x9 Tr 80x16 Tr 100x16 Tr 120x16 Tr 140x20 Tr 160x20 Ø 12j6 15j6 20j6 25j6 25j6 40j6 45j6 60j6 80j6 95j6 100j6 130j6 LA 15 20 25 30 30 45 55 75 100 120 120 175 Kg/m 1.6 2.0 4.5 8.0 8.0 16 19 32 52 77 105 139

Material: C35 or C45 Quality: DIN 103, 7e, rolled, whirled as from Tr 100 Pitch accuracy: 0.2 mm / 300 mm Right-handed (2-pitch, INOX-stainless steel, left-handed on request)

Opposed bearing plate GLP

Order No. Z-5-GLP Z-10-GLP Z-25-GLP Z-35/50-GLP Z-100-GLP Z-150-GLP Z-250-GLP Z-350-GLP Z-500-GLP Z-5-GLP Z-10-GLP Z-25-GLP Z-35/50-GLP Z-100-GLP Z-150-GLP Z-250-GLP Z-350-GLP Z-500-GLP

ØD 65 80 90 110 150 170 210 265 310 h 7 8 10 15 20 25 30 32 40

ØD1 48 60 67 85 117 130 165 205 240 H 20 21 23 30 50 50 60 65 120 H3 13 17 19 22 35 31 50 54 100

ØD2 29 39 46 60 85 90 120 145 170

ØD3 20 28 32 42 60 68 85 95 130

Ød 12 15 20 25 40 45 60 80 75 Circlip J 24 J 32 J 37 J 47 J 68 J 75 J 95 J125 J145

Ød1 9 11 11 13 17 21 26 26 38 Kg 0.17 0.30 0.48 1.05 3.10 3.70 6.90 11.50 24.00

Bearing 61901.2RS 6002.2RS 61904.2RS 6005.2RS 6008.2RS 6009.2RS 2x6012.2RS 2x6016.2RS 2x6019.2RS

7

The opposed bearing plate improves quiet running and buckling resilience of the spindle. Allow 5 mm space at the end of the spindle for length compensation.

Material: Steel, protected against corrosion Stainless bearings up to size Z-150. The ball bearing is already fitted on delivery. Identical to previous MSZ type.

Driving flange TRMFL for flange nut Z-..-FM

Order No. TRMFL-18x4 TRMFL-20x4 TRMFL-30x6 TRMFL-40x7 TRMFL-18x4 TRMFL-20x4 TRMFL-30x6 TRMFL-40x7

For FM Tr 18x4 Tr 20x4 Tr 30x6 Tr 40x7 C 40 40 40 65 C1 24 24 24 41

A1 60 68 75 120

A2max* A2min* 35.0 25.0 37.5 29.0 42.5 32.5 70.0 50.0 D1 28 32 38 63 D4 38 45 50 78

B1 50 58 65 100

B2 34 39 49 76 Kg 0.7 0.9 1.1 4.5

G1 M8x15 M8x15 M10x15 M14x25

GxT M5x10 M6x12 M6x12 M8x14

* Delivered from the factory with dimension A2max! Customer can re-machine to A2min.

Material: Steel, protected against corrosion

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System Components

Bellows Attachment

Bellows protect the spindle against contamination and moisture.

7

Attention: The bellows must not be compressed below the ZD dimension or extended beyond the AZ dimension. Use the bellows with extension block when stroke is higher than 1000 mm.

Take into consideration that the bellows must not touch the spindle when fitted horizontally: Risk of serious damage! Use support rings to prevent such damage. Protect the spindles, especially during on-site assembly, against:

Dust, grinding dust from sanding machines, welding sparks, etc. Protect the bellows against direct sunshine. Take into consideration that the insulating effect of the bellows reduces the maximum operating period of the screw jack.

Bellows Z-..-FB Round
Order No. Z-5-FB-265 Z-10-FB-340 Z-25-FB-300 Z-35/50-FB-390 Z-100-FB-285 Z-150-FB-350 Z-250-FB-390 Z-350-FB-600 a 10 10 15 15 15 15 15 15 d ZD 29 35 39 80 46 70 60 85 85 75 90 50 120 90 145 100 AZ Stroke D1 300 265 40 420 340 40 370 300 50 475 390 66 360 285 85 400 350 92 480 390 125 700 600 172 D2 76 80 83 102 118 141 166 236 Kg 0.15 0.21 0.25 0.43 0.29 0.44 1.10 2.40

AZ = expansion ZD = contraction

Material: Molerit TH59 black, service temperature +70°C to max. +85°C, cold-crack temperature -32°C, incl. 2 pcs. galvanized hose clips. Attention: Spindle extension, see Sections 2 + 4 Identical to previous MSZ type

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System Components

Bellows FB
Bellows Z-..-FB, square
Order No. Z-5-FB-500 Z-5-FB-800 Z-10-FB-700 Z-10-FB-1000 Z-25-FB-700 Z-25-FB-1000 Z-35/50-FB-600 Z-35/50-FB-1000 Z-35/50-FB-1200 Z-35/50-FB-1500 Z-100-FB-600 Z-100-FB-1000 Z-100-FB-1500 Z-150-FB-600 Z-150-FB-1000 Z-150-FB-1500 Z-250-FB-600 Z-250-FB-1000 Z-250-FB-1500 Z-350-FB-900 Z-350-FB-1500 a 10 10 10 10 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 d 29 29 39 39 46 46 60 60 60 60 85 85 85 90 90 90 120 120 120 145 145 ZD 100 120 100 150 100 120 72 130 125 180 72 130 180 72 130 180 72 130 180 108 180 AZ 600 920 800 1150 800 1120 672 1130 1325 1680 672 1130 1680 672 1130 1680 672 1130 1680 1008 1680 Stroke 500 800 700 1000 700 1000 600 1000 1200 1500 600 1000 1500 600 1000 1500 600 1000 1500 900 1500 D1 38 38 38 38 63 63 63 63 63 63 63 63 63 110 110 110 110 110 110 150 150 D2 68 68 75 75 105 105 105 105 105 105 105 105 105 150 150 150 150 150 150 200 200 Kg 0.19 0.30 0.23 0.32 0.32 0.43 0.23 0.42 0.42 0.51 0.29 0.40 0.44 0.40 0.60 0.82 0.40 0.60 0.82 0.70 1.10

AZ _= expansion ZD = contraction

Material: Polyurethane-coated polyester fabric type OZ-23, temperature stability -15°C to +70°C, incl. 2 pcs. galvanized hose clips. Attention: Spindle extension, see Section 2

Important! Please specify when ordering: If mounted horizontally, the bellows must be provided with corresponding supporting rings to avoid abrasion by friction from the trapezoid thread spindle. Use an extension block for strokes above 1000 mm. Compatible with previous MSZ types.

Bellows fixing ring Z-..-FBR

Fixing ring FBR is used for forked head GK or rod end KGK to fix the bellows FB. Identical to previous MSZ types. Order example: Z-25-FBR The fixing ring will be automatically included in the delivery when you order a forked head GK or rod end KGK. Please order separately when this is not the case.

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With

With

Without Without

Material: POM (plastic)

Bellows adapter Z-..-FBA
For use with spindle-side hinged bearing plate KAR

Order No. Z-5-FBA Z-10-FBA Z-25-FBA Z-35/50-FBA Z-100-FBA Z-150-FBA Z-250-FBA Z-350-FBA Z-500-FBA

D1 29 39 46 60 85 90 120 145 170

D2 25 30 40 52 80 85 115 140 150

D3 32 42 50 65 90 95 125 150 180

A 44 42 57 70 90 100 118 130 172

B 32 32 42 52 72 82 100 112 152

C 20 22 26 40 50 50 60 60 70

Material: Aluminium, protected against corrosion

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System Components

Spiral Spring Attachment
Spiral spring cover attachment for SN/SL version

Forked head Z-..-GK

Centering bushing Fixing flange Z-..-BF Centering bushing Spiral spring cover

Spiral spring cover

Spiral spring cover attachment for RN/RL version

7
Opposed bearing plate Z-..-GLP Centering bushing Spiral spring cover

Centering bushing

Assembly information: Spiral springs can be used on cutting and non-cutting machines. An overview on the right shows the types matching the screw jacks. Centering bushings are required when assembling combinations of different parts; we can include these in our quotation on request.

Spiral spring cover

Duplex nut Z-..-DM

Important: The spiral springs must not be allowed to uncoil. For technical function reasons, please specify in your inquiry whether the spiral spring is to be fitted horizontal or vertical. For vertical fitting, we recommend fitting the Z-Series

large diameter at the top as shown, and for horizontal fitting, in the direction where shavings are produced. A light oil film on the spiral spring improves the function and extends the service life.

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System Components

Spiral Spring Cover SF
Order example:
Sp ira ls Sm prin g a D1 lles td iam et er Lo ng es tl en gt Sh h or AZ te st len Ho gt riz h on ZD ta Ve lf rti it ca l f ting itt ing

SF - 030

-

0450 - 030 - H

(V)

Material: SF: Spring band steel, blued (INOX-stainless steel on request) Centering bushing: Plastics CAUTION: The stroke of the spring cover runs to the block. Please plan reserves! We recommend using a drawing to determine the fitting position and dimensions for spiral springs.
Screw jack Z-5 Type SF 030-0450-030-V 030-0450-030-H Screw jack Z-10 Type SF 040-0450-040-V 040-0450-040-H 040-0900-060-V 040-0900-060-H 040-1300-075-V 040-1300-075-H Screw jack Z-25 Type SF 050-0450-050-V 050-0450-050-H 050-0750-060-V 050-0750-060-H 050-1200-075-V 050-1200-075-H 050-1500-100-V 050-1500-100-H Bushing Stroke Kg ID AD 420 0.30 57 61 360 0.30 57 61 Bushing ID 69 69 74 74 88 88 Bushing ID 74 74 84 84 98 98 92 92

Ce nt er ing bu sh ing In sid ed iam et er He igh t

SFZ

-

ID57

-

H20

ID ≥ D2 + 4 mm (0.6 x ZD) ≤ H ≤ (ZD - 2 mm)
Screw jack Z-35, Z-50 Type SF D1 065-0450-050-V 65 065-0450-050-H 65 065-1100-075-V 65 065-1100-075-H 65 065-1500-100-V 65 065-1500-100-H 65 065-2100-120-V 65 065-2100-120-H 65 Bushing ID 92 92 112 112 112 112 118 118 Bushing ID 128 128 136 136 Bushing ID 143 143 150 150

7
AD 96 96 118 118 118 118 124 124 H 35 35 60 60 60 60 80 80

D1 30 30

D2 53 53

ZD 30 30

H 20 20

D1 40 40 40 40 40 40

D2 64 64 70 70 84 84

ZD 40 40 60 60 75 75

Stroke 410 350 840 840 1225 1225

Kg 0.53 0.53 1.09 1.09 2.20 2.20

AD 73 73 78 78 92 92

H 30 30 36 36 50 50

D2 88 88 107 107 108 108 113 113

ZD Stroke Kg 50 400 0.64 50 400 0.64 75 1025 2.50 75 1025 2.50 100 1400 3.80 100 1400 3.80 120 1980 5.65 120 1980 5.65

D1 50 50 50 50 50 50 50 50

D2 70 70 80 80 94 94 88 88

ZD Stroke Kg 50 400 0.64 50 400 0.64 60 690 1.07 60 690 1.07 75 1125 2.45 75 1125 2.45 100 1400 2.70 100 1400 2.70

AD 78 78 88 88 104 104 96 96

H 36 36 40 40 50 50 60 60

Screw jack Z-50/Tr50, Z-100 Type SF D1 D2 090-0650-075-V 90 124 090-0650-075-H 90 124 090-1300-100-V 90 132 090-1300-100-H 90 132 Screw jack Z-150 Type SF 100-0800-075-V 100-0800-075-H 100-1500-100-V 100-1500-100-H

ZD Stroke Kg 75 575 2.80 75 575 2.80 100 1200 4.90 100 1200 4.90

AD 134 134 142 142

H 50 50 60 60

D1 100 100 100 100

D2 138 138 146 146

ZD Stroke Kg 75 725 3.70 75 725 3.70 100 1400 6.00 100 1400 6.00

AD 149 149 156 156

H 51 51 75 75

Further spiral springs available on request.

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System Components

For S and R Versions
Handwheel HR
Order No. HR- 80 HR- 125 HR-160 HR-200 HR-250 d 80 125 160 200 250 N 26 31 36 42 48 b 13.0 15.0 18.0 20.5 23.0 n 16 18 20 24 28 L 26 33 39 45 51 G 42.5 67.5 82.5 82.5 92.5 B H7 B H7 D Pilot hole With keyway 8 11 18 10 11/14 23 14 14/16/19 26 16 16/19/20 26 20 25/20 28 Kg 0.16 0.30 0.50 1.00 1.30

Material: Aluminium, plastic (handle) Design: Max. 50 - 60 N force should be required on the grip Order example: HR-125-11-N (N = with keyway, V = pilot hole)

Protective cap Z-..-SK
Order No. Z-5-SK1) Z-10-SK1) Z-25-SK1) Z-35-SK Z-50-SK Z-100/150-SK Z-250-SK D 30 30 40 40 40 50 60 d A 7 45 9 50 9 60 11 82 11 90 13.5 120 17.5 112 B 45 50 60 56 70 70 112 E 32 32 48 54 56 70 82 F 8 8 8 8 8 8 25 Screws DIN 912 M6x16 M8x16 M8x16 M10x20 M10x20 M12x25 M16x30 Kg 0.04 0.17 0.22 0.20 0.22 0.25 0.36

Larger than Z-350 on request Material: Plastic, POM Compatible with Z and bevel gearboxes (KGZ, KSZ) 1) Identical to previous MSZ type

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Connecting Shafts Couplings

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System Components

Connecting Shafts and Couplings

Connecting shaft VWZ 7.16

Connecting shaft VWZ with rigid hub for use with pedestal bearing 7.19

Pedestal bearing STL 7.20

Clamp coupling KUZ-KK 7.22

Standard coupling KUZ 7.23

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System Components

*BK = clamping length with shaft extension

Connecting Shaft VWZ
Clamp coupling with half-shell design • High concentric precision • Easy radial assembly and disassembly • High clamping strength • Quick assembly • No backlash • Additional connection securement with pin and feather key not necessary Elastomer star • Heat treatment pre-empts ageing • Permanently free of play and vibration absorption • Electrical insulating properties • Shore hardness 64D Color: ZIMM green Temperature range: 0°C to +70°C, reduced from -20°C to +100°C Dimensions
Size VWZ-30 VWZ-40 VWZ-60 VWZ-60V VWZ-80 VWZ-100 VWZ-40-I VWZ-60-I VWZ-60V-I DA 32 42 56 67 82 102 42 56 67 DR 30 40 60 60 80 100 40 50 60 BK* 15 17 30 35 40 50 17 30 35 s LA min 1.5 99 1.5 133 2 177 2 205 2 249 2 283 1.5 2 2 133 177 205 A 34 46 63 73 84 97 46 63 73

INOX (stainless steel)

Technical data
Size Rated torque** (Star) [Nm] 12 17 60 160 325 530 Max. torque** (Star) [Nm] 25 34 120 320 650 1060 Inertia moment per coupling [10-3kgm2] 0.01 0.08 0.24 0.46 2.4 6.0 Inertia moment Tube/m [10-3kgm2] 0.11 0.2 0.8 0.8 3.0 5.8 Coupling type M 10.9 Screw tightening torque [Nm] 4 8 15 35 70 120 Torsion stiffness per star CTdyn [Nm/rad] 1650 2540 7940 13400 23700 55400 Torsion stiffness tube/m CTdyn [Nm/rad] 1104 2332 8292 8292 29102 58178 Weight Couplings Tube/m complete [Kg] 0.14 0.36 0.94 1.42 2.98 4.62 [Kg] 0.58 0.76 0.97 0.97 2.00 2.47

VWZ-30 VWZ-40 VWZ-60 VWZ-60V VWZ-80 VWZ-100

KUZ-KK-16 KUZ-KK-24 KUZ-KK-32 KUZ-KK-35 KUZ-KK-45 KUZ-KK-60

M4 M5 M6 M8 M10 M12

INOX (stainless steel)
VWZ-40-I VWZ-60-I VWZ-60V-I 17 60 160 34 120 320 0.10 0.45 1.07 0.53 1.92 3.41 KUZ-KK-24 KUZ-KK-32 KUZ-KK-35 M5 M6 M8 7 12 29 2540 7940 13400 4002 17350 30894 1.30 2.78 4.10 1.99 3.45 4.19

** Maximum transmittable torque of clamp coupling depending on the bore diameter (clamp force):
VWZ- 30 VWZ- 40 VWZ- 60 VWZ- 60V VWZ- 80 VWZ- 100 Ø 11 26 41 60 Ø 14 33 52 76 Ø 16 37 60 87 120 325 Ø 20 74 109 188 406 Ø 25 136 235 508 570 Ø 28 153 260 568 638 Ø 32 175 301 650 730 Ø 38 Ø 42 Ø 55

Standard bore diameter “d” [mm]
VWZ-30: VWZ-40: VWZ-60: VWZ-60V: VWZ-80: 11, 14, 16 11, 14, 16, 19, 20, 22 11, 14, 16, 19, 20, 22, 24 25, 28, 30, 32 12, 16, 18, 20, 22, 25, 32 16, 19, 20, 22, 24, 25, 28 30, 32, 38, 42, 45 25, 28, 32, 38, 40, 42, 45 48, 55

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772 866

854 960

1250

INOX (stainless steel)
VWZ-40-I VWZ-60-I VWZ-60V-I 33 48 42 61 48 70 96 59 87 150 109 188 122 208 140 241

VWZ-100:

• Simple assembly saves time and costs • Radial fitting due to split hub • Infinite adjustment due to clamp coupling • Modern design • Low mass moment of inertia

VWZ - 60 - LA 1800 - 20/25
ee d

n = 1500 min-1

Sp

ou te rl en gt h Co bo up re lin g
Z-Series

Product features VWZ:

Order example:

Siz e

LA

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© by ZIMM Austria 2008

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System Components

Length Determination

LI LA MA

= inner length (tube length) = outer length (incl. coupling) = centre distance - gearboxes

Maximum length - dependent on speed

7
Max. allowable speed in min-1

Max. allowable free length (LA dimension) in mm

Gearbox Z-5 Z-5 Z-5 Z-10 Z-10 Z-10 Z-25 Z-25 Z-25 Z-35 Z-35 Z-35 Z-35 Z-50 Z-50 Z-50 Z-100 Z-100 Z-100 Z-150 Z-150 Z-150 Z-250 Z-250 Z-350 Z-350 Z-500 Z-500

Connecting shaft VWZ-30 VWZ-40 VWZ-60 VWZ-30 VWZ-40 VWZ-60 VWZ-40 VWZ-60 VWZ-80 VWZ-40 VWZ-60 VWZ-60V VWZ-80 VWZ-60 VWZ-60V VWZ-80 VWZ-60 VWZ-60V VWZ-80 VWZ-60 VWZ-60V VWZ-80 VWZ-80 VWZ-100 VWZ-80 VWZ-100 VWZ-80 VWZ-100

e 9 7 2 12.5 10.5 2.5 28 15 5 28 15 10 5 17.5 12.5 7.5 30 25 20 30 25 20 24 14 35 25 75 65

Y 45 43 38 55 53 45 80.5 67.5 57.5 84 71 66 61 90 85 80 124 119 114 130 125 120 144 134 175 165 240 230

A 34 46 63 34 46 63 46 63 84 46 63 73 84 63 73 84 63 73 84 63 73 84 84 97 84 97 84 97

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System Components

Connecting Shaft VWZ
Fitting The connecting shafts can be fitted using split couplings after the screw jacks have been mounted and secured. Position the connection shaft onto the drive shaft and then assemble the split couplings using the assembly screws and a torque wrench according to the Table (no feather key necessary).

Max. allowable offset
Lateral offset

Kr max. 1.5 mm per 100 mm LI
Set the screw tightening torque acc. to the Table

Height setting Adjusting the height of the various screw jacks joined by connecting shafts VWZ is very quick and easy. Loosening one clamp coupling allows very precise and infinite setting. For example: With the standard gear reduction on our screw jacks, this means one 360° rotation is equivalent to 1 mm stroke (3.6° = 0.01 mm stroke). When setting under load, one lifting system with several screw jacks can be adjusted very quickly and accurately.

Angle offset
m .01 m d <0 r loa nde ng u Setti

Max. 2° (1° per coupling)

Axial offset

Approx. +/- 1 to 2 mm

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119

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System Components
Flexible hub Rigid hub

*BK = clamping length with shaft extension LI=LA-(A+B)

VWZ with Rigid Hub for Use with Pedestal Bearings
Gearbox - Connecting shaft - Pedestal bearing Length determination and calculation

MA middle distance

Size VWZ-30 VWZ-40 VWZ-60 VWZ-60V VWZ-80 VWZ-100 Gearbox LA=MA-(2Y+Z) 2 Pedestal bearing LI=LA-(A+B) Gearbox Lges=MA-2Y

A 34 46 63 73 84 97

B s1 s2 Bk* LI LA min 20 2 1.2 15 LA-54 85 25 2 1.6 17 LA-71 112 40 2 2 30 LA-103 154 42 2 2 35 LA-115 175 55 2 2 40 LA-139 220 65 2 2 50 LA-162 251

Pedestal bearing: Yes / no? The mounting selection is very important when selecting shaft dimensions. For example, the cost of a larger diameter connecting shaft not requiring additional pedestal bearing support can be considerably lower than for a smaller

connecting shaft requiring costly sub-structures for the additional pedestal bearing. For use with pedestal bearings we use the rigid hub version so that no radial misalignment in the pedestal bearing is possible.

Exact axial alignment of shaft and pedestal bearing in both axes is required to achieve concentricity. Check the following parameters to optimize selection: - Distance between gearboxes - Speed - Torque - Pedestal bearing support: Yes / no

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Gearbox Z-5 Z-5 Z-5 Z-10 Z-10 Z-10 Z-25 Z-25 Z-25 Z-35 Z-35 Z-35 Z-35 Z-50 Z-50 Z-50 Z-100 Z-100 Z-100 Z-150 Z-150 Z-150 Z-250 Z-250 Z-350 Z-350 Z-500 Z-500

Connecting shaft VWZ-30 VWZ-40 VWZ-60 VWZ-30 VWZ-40 VWZ-60 VWZ-40 VWZ-60 VWZ-80 VWZ-40 VWZ-60 VWZ-60V VWZ-80 VWZ-60 VWZ-60V VWZ-80 VWZ-60 VWZ-60V VWZ-80 VWZ-60 VWZ-60V VWZ-80 VWZ-80 VWZ-100 VWZ-80 VWZ-100 VWZ-80 VWZ-100

e 9 7 2 12.5 10.5 2.5 28 15 5 28 15 10 5 17.5 12.5 7.5 30 25 20 30 25 20 24 14 35 25 75 65

Y 45 43 38 55 53 45 80.5 67.5 57.5 84 71 66 61 90 85 80 124 119 114 130 125 120 144 134 175 165 240 230

A 34 46 63 34 46 63 46 63 84 46 63 73 84 63 73 84 63 73 84 63 73 84 84 97 84 97 84 97

B 20 25 40 20 25 40 25 40 55 25 40 42 55 40 42 55 40 42 55 40 42 55 55 65 55 65 55 65

Z 44 42 42 44 42 42 42 42 50 42 42 60 50 42 60 50 42 60 50 42 60 50 50 70 50 70 50 70

LWZ 74 76 102 74 76 102 76 102 130 76 102 130 130 102 130 130 102 130 130 102 130 130 130 170 130 170 130 170

STL-Ø 15 20 20 15 20 20 20 20 30 20 20 30 30 20 30 30 20 30 30 20 30 30 30 50 30 50 30 50

hG 31 31 31 37 37 37 41 41 41 50 50 50 50 58 58 58 80 80 80 92.5 92.5 92.5 105 102 115 115 130 130

hL 30.2 33.3 33.3 30.2 33.2 33.2 33.2 33.2 42.9 33.2 33.2 42.9 42.9 33.3 42.9 42.9 33.2 42.9 42.9 33.2 42.9 42.9 42.9 57.2 42.9 57.2 42.9 57.2

a 0.8 -2.3 -2.3 6.8 3.8 3.8 7.8 7.8 -1.9 16.8 16.8 7.1 7.1 24.7 15.1 15.1 46.8 37.1 37.1 59.3 49.6 49.6 62.1 44.8 72.1 57.8 87.1 72.8

Order example:

VWZ - 60 - 1S - LA 1800 - 25/20

Sp

ee

d

n = 1500 min-1

7.19

Z-Series

Siz e 1S = 2S 1 r = igi 2r dh igi ub Le dh ng th ub s Co u bo plin res g
Rigid hub = STL-Ø

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System Components

Pedestal Bearing STL for Connecting Shaft VWZ + GX
We use high-quality pedestal bearings in three housing designs: • S = Standard version: Black plastic • W = White plastic version for food industry • G = Cast iron version as alternative Type "S" and "W" are designed the same, type "G" has minimum dimension deviations. Type "S" is our preferred version. Temperature range: -30°C to +120°C
Order No. STL-15-G STL-20-S STL-20-W STL-20-G STL-30-S STL-30-W STL-30-G STL-40-S STL-40-W STL-40-G STL-50-G Design Cast housing Black plastic White plastic Cast housing Black plastic White plastic Cast housing Black plastic White plastic Cast housing Cast housing d 15 20 20 20 30 30 30 40 40 40 50 A 32 32 32 32 40 40 40 48 48 48 54 H 56 64 64 65 82 82 82.5 99 99 99 114.5 H1 30.2 33.3 33.3 33.3 42.9 42.9 42.9 49.2 49.2 49.2 57.2 H2 14 16 16 14 19 19 17 19 19 19 22 J1 J2 88 106 91.5 101.5 91.5 101.5 88 106 114 128 114 128 108 127 129 143 129 143 125 146 149 165 L 127 126 126 127 159 159 152 176 176 175 203 N1 11.5 11.5 11.5 11.5 14 14 14 14 14 14 18 S1 15.3 18.3 18.3 18.3 22.2 22.2 22.2 30.2 30.2 30.2 32.6 Kg 0.47 0.35 0.35 0.59 0.60 0.60 1.10 0.85 0.85 1.85 2.70

Shaft extension WZ
0P 1P 2P
Order No. WZ-15/74-?P WZ-20/76-?P WZ-20/102-?P WZ-30/130-?P WZ-40/170-?P WZ-50/170-?P Material: Steel, ground d 15 20 20 30 40 50 LWZ 74 76 102 130 170 170 Kg 0.10 0.19 0.25 0.72 1.67 2.61

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Applications with pedestal bearing STL and shaft extension WZ
VWZ shaft with rigid hub for pedestal bearing
Shaft extension without feather key

Pedestal bearing with handwheel to drive the VWZ shaft
Shaft extension with feather key on one side

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Professional Version Modern Design

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System Components

*BK = clamping length of shaft extension

Clamp Coupling KUZ-KK
• Long design • Split coupling clamping for high concentric precision (without feather key) • Holes already drilled Material • Coupling hubs: High-strength aluminium • Elastomer star: Manufactured with precision, extremely wear-resistant plastic Layout Two clamping hubs manufactured with high concentric precision with concave engaging clamps - Elastomer star - standard: Shore hardness 64D Color: ZIMM green Temperature range 0°C to 70°C, reduced from -20°C to +100°C Standard bores “d“ [mm]
KUZ-KK-16: KUZ-KK-24: KUZ-KK-32: KUZ-KK-35: KUZ-KK-45: KUZ-KK-60: 11, 14, 16 11, 14, 16, 19, 20, 22 11, 14, 16, 19, 20, 22, 24, 25, 28, 30, 32 12, 16, 18, 20, 22, 25, 32 16, 19, 20, 22, 24, 25, 28, 30, 32, 38, 42, 45 25, 28, 32, 38, 40, 42, 45, 48, 55

Size

Rated torque** (Star) [Nm] 12 17 60 160 325 530

Max. torque** (Star) [Nm] 25 34 120 320 650 1060

DA

DS Outer Ø with screw 32 44.5 57 68 85 105

L

BK* Fitting length 15 17 30 35 40 50

s

L1

E

M10.9

Screw tightening torque in Nm 4 8 15 35 70 120

Mass moment of inertia in 10-3kgm2 0.01 0.08 0.24 0.51 2.4 6.0

Torsion stiffness CTdny [Nm/rad] 1650 2540 7940 13400 23700 55400

Max. speed min-1 19000 19000 14000 11500 9500 8000

KUZ-KK-16 KUZ-KK-24 KUZ-KK-32 KUZ-KK-35 KUZ-KK-45 KUZ-KK-60

32 42 56 67 82 102

52 66 98 114 134 156

2 2 2 2 3 3

20 25 40 47 55 65

9 16 18 20 24 26

M4 M5 M6 M8 M10 M12

Size

Coupling weight in Kg 0.05 0.15 0.35 0.60 1.10 1.70

KUZ-KK-16 KUZ-KK-24 KUZ-KK-32 KUZ-KK-35 KUZ-KK-45 KUZ-KK-60

Max. axial offset in mm (axial) ±1 ±2 ±2 ±2 ±2 ±2

Max. axis offset in mm (lateral) 0.08 0.08 0.10 0.15 0.12 0.14

Max. angle error in degrees (angular) 1° 1° 1° 1° 1° 1°

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1. Axial offset - axial 2. Axis offset - lateral 3. Angle error - angular

KUZ-KK-16 KUZ-KK-24 KUZ-KK-32 KUZ-KK-35 KUZ-KK-45 KUZ-KK-60

Ø 11 26 41 60

Ø 14 33 52 76

Ø 16 37 60 87 120 325

Ø 20 74 109 188 406

Ø 25 136 235 508 570

Ø 28 153 260 568 638

Ø 32 175 301 650 730

Ø 38

Ø 42

Ø 55

772 866

854 960

KUZ-KK-32 - 20/24
1250

Bo re co s fo up r lin gh alv es
Z-Series

** Maximum transmittable torque of clamp coupling depending on the bore diameter (clamp force):

Order example:

Siz e

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System Components

Standard Coupling KUZ

Standard coupling for universal use with feather key and grub screw Material - coupling halves Cast iron GG, sintered steel, aluminium, acc. to Table Material - coupling star Polyurethane, Shore hardness 98 A Temperature range -20°C to +70°C, reduced from -40°C to -20°C and +70°C to +100°C Bronze star up to 350°C on request

Order example:

KUZ-24 - 20/24

Possible assembly errors

Assembly information: Check angle and radial offset in two levels with straightedge

Axial displacement A Axial

Axis offset R Lateral

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Twist angle at max. torque [Degrees] Size KUZ-09 KUZ-14 KUZ-19 KUZ-24 KUZ-28 KUZ-38 KUZ-45 KUZ-55 3.5°±0.5 3.5°±0.5 3.5°±0.5 4.0°±0.5 4.5°±0.5 3.5°±0.5 Torsion stiffness CTdyn [Nm/rad] 4200 4875 11535 31355 39900 Relative absorption 0.7 0.7 0.7 0.7 0.7 0.7 0.65 0.7 Resonance factor 9 9 9 9 9 9 10 9 Max. torque [Nm] 6 2.9 4.8 34 120 320 650 910 Shore hardness Star 92A 80A 80A 98A 98A 98A 98A 98A Max. speed [rpm] 28000 20000 14000 14000 10600 8500 7100 6000 Allowable assembly error A 0.8 0.75 0.75 1.2 1.4 1.5 1.8 2 R 0.13 0.4 0.4 0.2 0.22 1.25 1.28 1.32 β 1.0° 0.5° 0.5° 0.4° 0.9° 0.9° 1.1° 1.1°

Bo re co s fo up r lin gh alv es
Angle error β Angular E 30 38 40 46

Siz e

L 30 44 51 66 78 90 114 126

Coupling star for sizes KUZ-09 and KUZ-19 only available without bores.

Dimension the coupling so that the allowable coupling load is never exceeded in any operating state.

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Standard Coupling KUZ
Order No. Max. torque [Nm] Max. speed count [min-1] Max. Max. Max. twist axis angle angle offset error [mm] [Degrees] [Degrees] 0.08 0.9 D L1 a M B ISO H7 20 10 10 M4 M4 M4 M4 M3 M4 M5 M4 M5 M5 M6 M5 M5 M5 M5 M5 M6 M5 M5 M5 M5 M5 M5 M5 M6 M6 M6 M6 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 5 6 7 8 9 11 14 11 14 16 19 11 14 16 19 20 24 14 16 19 20 24 25 28 25 28 32 38 25 28 32 38 42 45 28 42 48 55 30 3 4 5 4 5 5 6 4 5 5 6 6 8 5 5 6 6 8 8 8 8 8 10 10 8 8 10 10 12 14 8 12 14 16 1.4 1.8 2.3 1.8 2.3 2.3 2.8 1.8 2.3 2.3 2.8 2.8 3.3 2.3 2.3 2.8 2.8 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.8 3.3 3.3 3.8 4.3 L NP9

Feather key groove DIN 6885/1-P9 Bore U = not drilled

T+0.2 Material

Weight drilled in Kg

KUZ-09-05 6 28000 KUZ-09-06 KUZ-09-07 KUZ-09-08 KUZ-09- U KUZ-14-09 2.9 20000 KUZ-14-11 KUZ-14-14 KUZ-14- U (pre-drilled Ø 6.3) KUZ-19-11 4.8 14000 KUZ-19-14 KUZ-19-16 KUZ-19-19 KUZ-19- U (pre-drilled Ø 6.3) KUZ-24-11 34 14000 KUZ-24-14 KUZ-24-16 KUZ-24-19 KUZ-24-20 KUZ-24-24 KUZ-24- U KUZ-28-14 120 10600 KUZ-28-16 KUZ-28-19 KUZ-28-20 KUZ-28-24 KUZ-28-25 KUZ-28-28 KUZ-28- U KUZ-38-25 320 8500 KUZ-38-28 KUZ-38-32 KUZ-38-38 KUZ-38- U KUZ-45-25 650 7100 KUZ-45-28 KUZ-45-32 KUZ-45-38 KUZ-45-42 KUZ-45-45 KUZ-45- U KUZ-55-28 910 6000 KUZ-55-42 KUZ-55-48 KUZ-55-55 KUZ-55- U

AL-H

0.05

0.4

1.5

-

27.5 16 12 34.5 19 13

44 51

0.14

0.35

1

3.5±0.5

0.2

0.9

3.5±0.5

40 25 16

66

Sintered steel / Cast iron GG

0.027

0.34

0.22

0.9

3.5±0.5

55 30 18

78

0.9

7
1.5

0.25

0.9

4±0.5

65 35 20

90

0.28

1

4.5±0.5

80 45 24

114

Cast iron GG

2.35

0.32

1

3.5±0.5

95 50 26

126

3.57

KUZ-60, KUZ-70, KUZ-75, KUZ-90 on request.

Please turn over

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System Components

KUZ-09

5, 6, 7, 8, U 9, 11, 14, U (pre-drilled Ø 6.3)

Bore diameter, ISO H7 U = not drilled Elastic star KUZ-09 / 92 Shore A KUZ-14 / 80 Shore A KUZ-24 to KUZ-55 / 98 Shore A

KUZ-14

KUZ-19

11, 14, 16, 19, U (pre-drilled Ø 6.3)

KUZ-24

11, 14, 16, 19, 20, 24, U • Holes already drilled • Grooved DIN 6885/1-P9 • With adjusting screw

KUZ-28

14, 16, 19, 20, 24, 25, 28, U

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KUZ-38

25, 28, 32, 38, U

KUZ-45

25, 28, 32, 38, 42, 45, U

KUZ-55

28, 42, 48, 55, U

KUZ-60, KUZ-70, KUZ-75, KUZ-90 on request.

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System Components

Motor Flanges Z-5 to Z-25

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Motor flanges Z-5 to Z-50 are also suitable for bevel gearboxes KSZ and KGZ

Material: Aluminium Motor flange Order No. Z-5-MF-120-60 Z-5-MF-105-68 Z-10-MF-120-66 Z-10-MF-160-75 Z-10-MF-160-90 Z-25-MF-160-105 Z-25-MF-160-105 Z-25-MF-160-105 Z-25-MF-160-122 Motor type 63 B14B 71 B14C 63 B14B 71 B5 80 B14B 71 B5 80 B14B 90 B14B 100 B14C Coupling Order No. KUZ-14 KUZ-19 KUZ-19 KUZ-19 KUZ-24 KUZ-28 KUZ-24 KUZ-24 KUZ-28 Coupling bore Ø Gearbox Motor 11 11 11 14 14 11 14 14 14 19 16 14 16 19 24 16 28 16 4 pcs. screws gearbox-side 8.8 M6x12 - DIN 7991 M6x12 - DIN 7991 M8x16 - DIN 7991 M8x16 - DIN 7991 M8x16 - DIN 7991 M8x20 - DIN 7991 M8x20 - DIN 7991 M8x20 - DIN 7991 M8x20 - DIN 7991 4 pcs. cylinder screws 8.8 DIN 912 for motor M6x20 + spring rings M6x20 + spring rings M6x20 + spring rings M8x35 + nuts M8x30 + spring rings M8x35 + nuts M8x30 + spring rings M8x30 + spring rings M8x30 + spring rings

Delivery incl. screws!

a 60 68 66 75 90 105 105 105 122

b 120 105 120 160 160 160 160 160 160

c 10 10 10 15 15 15 15 15 15

e 80 70 80 110 110 110 110 110 110

f 100 85 100 130 130 130 130 130 130

g 70 70 80 88 88 110 110 110 110

h 61 61 73 73 73 81 81 81 81

i 32.5 32.5 35.4 35.4 35.4 42 42 42 42

Kg 0.33 0.31 0.42 0.81 0.88 1.11 1.11 1.11 1.25

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Motor Flanges Z-35 to Z-1000
Motor flange one piece

Motor flange base + motor flange plate

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Material: GGG-50, protected against corrosion Motor flange Order No. Z-35-MF-160-111 Z-35-MF-160-111 Z-35-MF-B + Z-35-MF-P-200 Z-35-MF-B + Z-35-MF-P-200 Z-35-MF-B + special plate Z-50-MF-200-116 Z-50-MF-200-126 Z-50-MF-200-126 Z-50-MF-B + special plate Z-100/150-MF-200-138 Z-100/150-MF-200-138 Z-100/150-MF-B + P-200 Z-100/150-MF-B + special plate Z-250-MF-200-168 Z-250-MF-200-168 + P-350 Z-250-MF-200-168 + P-350 Z-250-MF-200-168 + P-400 Z-250-200-168 -MF-B + special plate Motor type Coupling Order No. Coupling bore Ø 4 pcs. screws gearbox-side DIN 912 M10x30 M10x30 M10x120 M10x120 M10x30 M10x30 M10x30 M12x40 M12x40 M12x150 M16x55 M16x55 M16x55 M16x55 4 pcs. screws motor-side DIN 912 M8x251) M8x251) M10x301) M10x301) M10x452) M10x351) M10x351) M10x351) M10x351) M10x651) M10x401) M16x702) M16x702) M16x702) Delivery incl. screws! a 111 111 123 123 b 160 160 200 200 c 15 15 12 12 20 20 20 20 20 48 20 30 30 32 e 110 110 130 130 f 130 130 165 165 g 70 70 70 70 88 88 88 93 93 93 119 119 119 119 h 94 94 94 94 113 113 113 i 36 36 36 36 50 50 50 j 62 62 62 62 70 70 70 96 96 96 Kg 2.6 2.6 3.6 3.6 4.1 4.3 4.3 5.2 5.2 8.7

Gearbox Motor 80 B14B KUZ-24 19 19 90 B14B KUZ-24 19 24 100 B14B KUZ-28 19 28 112 B14B KUZ-28 19 28 Servomotors, geared motors, Nema,... 90 B5 KUZ-28 20 24 100 B14B KUZ-28 20 28 112 B14B KUZ-28 20 28 Servomotors, geared motors, Nema,... 100 B14B KUZ-28 25 28 112 B14B KUZ-28 25 28 132 B14C KUZ-38 25 38 Servomotors, geared motors, Nema,... 132 B14C KUZ-45 28 38 160 B5 KUZ-45 28 42 180 B5 KUZ-55 28 48 200 B5 KUZ-55 28 55 Servomotors, geared motors, Nema,...

116 200 126 200 126 200 138 200 138 200 161 200 168 198 198 200 200 350 350 400

130 165 130 165 130 165 130 165 130 165 130 165 130 250 250 300 165 300 300 350
1)

142 46 142 46 142 46 138 138 138 138 80 80 80 80

90 8.5 90 20.5 90 20.5 90 20.5
2)

Motor flanges up to Z-1000 available on request.

Incl. spring rings

Incl. nuts

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Overview
Rotary Voltage Motors, Rotary Voltage Brake Motors
Rotary voltage motors - standard types (asynchronous) Idling speed~1500 min-1 (others on request) 230/400 V Δ 50 Hz, S1, ISO F Rotary voltage motors: IP 55 Rotary voltage brake motors: IP 54 Size Capacity Rated speed Torque Rated current at 400 V A 0.65 0.94 1.2 2.1 2.0 4.7 3.7 5.2 5.3 6.7 8.9 9.4 11.7 12.0 15.4 24.5 20.7 29.2 34.3 41.1 54.0 64.7 77.9 94.0 134.0 136.0 167.0 190.0 199.0 229.0 277.0 349.0 432.0 542.0 For direct switching Ratio star- Ratio starting/nomi- ting/nominal current nal torque IA/IN MA/MN 2.3 1.9 2.2 1.7 2.8 2.0 2.9 2.1 4.5 2.2 4.1 3.2 4.9 3.0 4.5 2.7 4.0 2.3 3.9 2.3 4.0 2.2 3.3 2.5 3.9 2.1 5.8 3.0 6.8 3.1 8.2 3.5 7.6 2.1 7.1 2.4 7.1 2.3 6.9 2.4 6.6 2.1 7.0 2.3 7.4 2.3 7.5 2.6 6.3 1.2 6.8 2.1 8.3 2.5 6.9 2.7 7.5 2.3 7.5 2.4 7.3 2.7 7.6 2.4 7.5 2.4 6.9 2.5 Ratio overload/ nominal torque MK/MN 1.9 2.5 2.0 2.4 2.8 3.2 3.0 2.7 2.7 2.5 2.2 2.9 2.3 3.0 3.1 3.5 2.4 2.6 2.6 2.6 2.3 2.5 2.4 2.6 2.2 2.5 2.9 3.1 2.5 2.6 2.7 2.6 2.5 2.6 Voltage ranges 220 - 240 V Δ 50 Hz 380 - 415 V Δ 50 Hz 440 - 480 V Δ 60 Hz

380 - 415 V Δ 50 Hz 660 - 690 V Δ 50 Hz 440 - 480 V Δ 60 Hz Weight without brake Weight with brake

Moment of Efficiency (with Power factor inertia 100% load) (with J 100% load) Approx. kgm2 0.0003 0.0004 0.0008 0.0012 0.0020 0.0026 0.0032 0.0039 0.0046 0.0056 0.0065 0.0133 0.0139 0.0224 0.0293 0.0458 0.0832 0.1506 0.1773 0.2936 0.6345 0.3251 0.7866 0.9483 0.9988 1.8495 2.2306 2.6800 2.8136 3.3435 3.3435 3.3435 5.8740 6.8900 % 58.0 60.0 63.0 69.0 70.0 72.0 79.0 78.0 83.0 82.0 81.0 83.0 84.0 83.0 86.0 83.0 89.1 89.4 90.4 90.9 92.1 92.8 92.6 93.4 94.0 93.5 93.6 94.0 93.9 94.7 94.7 95.0 95.0 95.3

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IEC 63 63 71 71 80 80 90L 90L 100L 100L 100L 112M 112M 132S 132M 132M 160M 160L 180M 180L 200L 225S 225M 250M 250ML 280S 280M 280ML 315S 315M 315M 315M 355M 355M

kW 0.18 0.25* 0.37 0.75* 0.75 1.5* 1.5 2.2* 2.2 3.0 4.0* 4.0 5.5* 5.5 7.5 11* 11 15 18.5 22 30 37 45 55 75 75 90 110 110 132 160 200 250 315

min-1 1330 1340 1360 1370 1410 1390 1410 1400 1420 1410 1420 1440 1440 1440 1440 1445 1460 1460 1465 1475 1475 1470 1470 1465 1480 1475 1485 1480 1485 1480 1485 1485 1475 1485

Nm 1.30 1.81 2.60 5.33 5.10 10.4 10.3 15.2 14.8 20.3 27.0 27.0 36.4 36.0 50.0 73.1 72.1 96.2 119.0 142.0 190.0 238.0 286.0 359.0 484.0 476.0 591.0 710.0 709.0 830.0 1040.0 1277.0 1619.0 2024.0

η

cos 0.70 0.76 0.70 0.78 0.70 0.70 0.74 0.81 0.74 0.79 0.82 0.75 0.83 0.80 0.82 0.80 0.86 0.83 0.86 0.85 0.87 0.89 0.90 0.90 0.80 0.85 0.85 0.89 0.85 0.88 0.88 0.87 0.88 0.88

Approx. kg Approx. kg 4.1 6.0 4.2 6.5 6.0 8.0 8.3 10.3 9.3 13.0 11.5 15.2 14.4 18.0 17.5 21.1 19.2 25.5 22.4 28.0 26.3 31.9 30.4 38.0 33.0 40.6 41.9 56.0 51.0 66.0 74.0 89.0 101.0 111.0 110.0 120.0 135.0 150.0 145.0 160.0 230.0 253.0 338.0 361.0 358.0 381.0 482.0 517.0 535.0 570.0 591.0 631.0 662.0 702.0 750.0 790.0 867.0 940.0 990.0 1063.0 1003.0 1076.0 1003.0 1076.0 1380.0 1490.0 1600.0 1790.0

* Power higher than IEC-Norm (progressive), for S1-operation.

90 - 2W - P4 - 1.5 - B5 - B
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M 2n oto ds rw ha ith ft en d

We deliver motor brakes as standard for connection voltage 230V AC, operating voltage 205 V DC, with bridge rectifier.

90 -

No . 4- of p po ol les es = - sp 15 ee Ca 00 d pa cit mi y[ n -1 kW ] De sig n W ith (if bra re ke qu ire d)

Sizes 63 to 132 available at short notice, sizes 160 to 355 on request

Siz e

Attention: There is a risk of overloading components when the motor capacity is too high. This effects must not only be considered under load but also when idling.

Order examples:

P4

- 1.5

-

B5 - B

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Rotary Voltage Motors, General Information
Δ - connection Y - connection

Pin assignment The motors usually have a terminal board with 6 terminals and one grounded conductor clamp in the terminal box. The stator winding can be switched into star or delta connection using the connection pieces. A star/delta start is not suitable for screw jack systems because the full torque is already required from the start. Operating voltage 230 V delta: Motor winding 230/400 V Operating voltage 400 V delta: Motor winding 400/660 V Rotation direction The motors can be operated in both rotation directions. When connecting the line phases in the order L1, L2, L3 to the motor terminals U1, V1 W1, the rotation direction is right-handed. A reversal of the rotation direction is effected by reversing two of the supply lines.

Speeds Rotary voltage motors have different rotational speeds depending on the number of poles. Generally we recommend our standard motor with 1500 min-1 (4-poles). Other numbers of poles on request. Pole-changeable motors can be operated with 2 different rotational speeds. Speed (50 Hz) 3000 1500 1000 750 500 No. of poles 2 4 (= preferred type) 6 8 12

longer operation periods under 25 Hz. This is necessary to ensure adequate motor cooling. When operating a brake motor with frequency converter, use a separate control line for the brake via the frequency converter. Brake motor We recommend using a brake motor to minimize the lag-time of the system. A brake is absolutely necessary for gearboxes with ball screws or 2-pitch spindles. We deliver motor brakes with bridge rectifier as standard for connection voltage 230V AC / operating voltage 205V DC. Other connection voltages (24V DC, 400V AC, 500V AC) on request. Temperature control Generally we do not deliver a temperature control because the operating period of screw jacks is normally very short or the motor has adequate dimensions. Temperature control PTC (resistor) or TKÖ (thermostat relay via bimetal) on request. Some types are in stock with PTC.

Geared motors Geared motors are available for particular projects on request. Operation with frequency converter FU Especially for larger screw jacks and systems, we recommend using a frequency converter to achieve smooth startup and brake ramps. This minimizes startup noise and extends the service life of the gearbox. When operating with a frequency converter, take into account that a separately driven fan is required for

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System Components

Rotary Voltage Motors, Rotary Voltage Brake Motors Flange Construction B14B, Large Flange

B14: Flange with internal thread B: Large flange

We reserve the right to change the dimensions without changing the motor designation.

Thread M

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Size 63 71 80 90 100 112

A1 120 140 160 160 200 200

B1 80 95 110 110 130 130

e1 100 115 130 130 165 165

f1 3.0 3.0 3.5 3.5 3.5 3.5

G 125 141 159 179 199 223

i2 23 30 40 50 60 60

S1 M6 M8 M8 M8 M10 M10

D 11 14 19 24 28 28

L 23 30 40 50 60 60

t 12.5 16.0 21.5 27.0 31.0 31.0

U 4 5 6 8 8 8

These dimensions are industry standard and therefore always the same.

Without brake Size 63 63 71 71 80 80 90 90 100 100 112 kW 0.18 0.25 0.37 0.75 0.75 1.5 1.5 2.2 3.0 4.0 5.5 K 212 212 248 248 277 277 329 329 369 369 391 k1 238 238 281 281 315 315 378 378 429 429 448 D1 11 11 14 14 19 19 24 24 28 28 28 L1 23 23 30 30 40 40 50 50 60 60 60

With brake K 269 239 263 263 310 310 390 348 451 451 456

With brake and 2nd shaft end K k1 D1 L1 261 285 9 20 261 285 9 20 295 325 11 23 295 325 11 23 330 375 19 40 330 375 19 40 390 432 19 40 390 432 19 40 433 487 24 50 433 487 24 50 456 511 24 50

G1 172 172 188 188 211 211 227 227 248 248 266

M 4 4 5 5 6 6 8 8 10 10 10

These dimensions are our standard (4-poles) and can, however, change in certain cases.

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System Components

Rotary Voltage Motors, Rotary Voltage Brake Motors Flange Construction B14C, Small Flange

B14: Flange with internal thread C: Small flange

We reserve the right to change the dimensions without changing the motor designation.

Thread M

Size 63 71 80 90 100 112

a1 90 105 120 140 160 160

b1 60 70 80 95 110 110

e1 75 85 100 115 130 130

f1 2.5 2.5 3.0 3.0 3.5 3.5

g 125 141 159 179 199 223

i2 23 30 40 50 60 60

s1 M5 M6 M6 M8 M8 M8

d 11 14 19 24 28 28

l 23 30 40 50 60 60

t 12.5 16.0 21.5 27.0 31.0 31.0

u 4 5 6 8 8 8

7

These dimensions are industry standard and therefore always the same.

Without brake Size 63 63 71 71 80 80 90 90 100 100 112 kW 0.18 0.25 0.37 0.75 0.75 1.5 1.5 2.2 3.0 4.0 5.5 k 212 212 248 248 277 277 329 329 369 369 391 k1 238 238 281 281 315 315 378 378 429 429 448 d1 11 11 14 14 19 19 24 24 28 28 28 l1 23 23 30 30 40 40 50 50 60 60 60

With brake k 269 239 263 263 310 310 390 348 451 451 456

With brake and 2nd shaft end k k1 d1 l1 261 285 9 20 261 285 9 20 295 325 11 23 295 325 11 23 330 375 19 40 330 375 19 40 390 432 19 40 390 432 19 40 433 487 24 50 433 487 24 50 456 511 24 50

g1 172 172 188 188 211 211 227 227 248 248 266

M 4 4 5 5 6 6 8 8 10 10 10

These dimensions are our standard (4-poles) and can, however, change in certain cases.

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System Components

Rotary Voltage Motors, Rotary Voltage Brake Motors, Flange Construction B5

B5:

Flange with through-holes

We reserve the right to change the dimensions without changing the motor designation.

Thread M

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Size 63 71 80 90 100 112

a1 140 160 200 200 250 250

b1 95 110 130 130 180 180

c1 5 7 8 8 10 10

e1 115 130 165 165 215 215

f1 3.0 3.5 3.5 3.5 4.0 4.0

g 125 141 159 179 199 223

i2 23 30 40 50 60 60

s1 9.5 9.5 11.5 11.5 14 14

d 11 14 19 24 28 28

l 23 30 40 50 60 60

t 12.5 16.0 21.5 27.0 31.0 31.0

u 4 5 6 8 8 8

These dimensions are industry standard and therefore always the same.

Without brake Size 63 63 71 71 80 80 90 90 100 100 112 kW 0.18 0.25 0.37 0.75 0.75 1.5 1.5 2.2 3.0 4.0 5.5 k 212 212 248 248 277 277 329 329 369 369 391 k1 238 238 281 281 315 315 378 378 429 429 448 d1 11 11 14 14 19 19 24 24 28 28 28 l1 23 23 30 30 40 40 50 50 60 60 60

With brake k 269 239 263 263 310 310 390 348 451 451 456

With brake and 2nd shaft end k k1 d1 l1 261 285 9 20 261 285 9 20 295 325 11 23 295 325 11 23 330 375 19 40 330 375 19 40 390 432 19 40 390 432 19 40 433 487 24 50 433 487 24 50 456 511 24 50

g1 172 172 188 188 211 211 227 227 248 248 266

M 4 4 5 5 6 6 8 8 10 10 10

These dimensions are our standard (4-poles) and can, however, change in certain cases.

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Rotary Voltage Motors, Rotary Voltage Brake Motors, Pedestal Design B3

For this type, we can supply a flange motor (e.g.: B14) with additional pedestal plates fitted. This version is available with a short delivery time in most cases. The dimensions remain the same. Please specify the terminal box position (top, right or left when looking at the motor shaft). If not otherwise specified, we deliver with top mounting up to size 112 and on the right as from size 132. We reserve the right to change the dimensions without changing the motor designation.

Thread M

Size 63 71 80 90 100 112 132S 132M 160M 160L 180M 180L 200L

a 80 90 100 125 140 140 140 178 210 254 241 279 305

b 100 112 125 140 160 190 216 216 254 254 279 279 318

g 125 141 159 179 199 223 262 262 318 318 358 358 398

h 63 71 80 90 100 112 132 132 160 160 180 180 200

i 63 75 90 106 123 130 169 169 218 218 231 231 243

p* 126 142 160 180 200 224 264 264 320 320 360 360 400

s 7 7 9 9 12 12 12 12 14 14 14 14 19

n 11 7 17 17 20 21

w1 40 45 50 56 63 70 89 89 108 108 121 121 133

d 11 14 19 24 28 28 38 38 42 42 48 48 55

l 23 30 40 50 60 60 80 80 110 110 110 110 110

t 12.5 16.0 21.5 27.0 31.0 31.0 41.0 41.0 45.0 45.0 51.5 51.5 59.0

u 4 5 6 8 8 8 10 10 12 12 14 14 16

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These dimensions are industry standard and therefore always the same.
* Dimension g1 is the height for top-mounted terminal boxes

Without brake Size 63 63 71 71 80 80 90 90 100 100 112 132S 132M 160M 160L kW 0.18 0.25 0.37 0.75 0.75 1.5 1.5 2.2 3.0 4.0 5.5 5.5 7.5 11.0 15.0 k 212 212 248 248 277 277 329 329 369 369 391 452 490 608 652 k1 238 238 281 281 315 315 378 378 429 429 448 d1 11 11 14 14 19 19 24 24 28 28 28 l1 23 23 30 30 40 40 50 50 60 60 60

With brake k 269 239 263 263 310 310 390 348 451 451 456 547 585

With brake and 2nd shaft end k k1 d1 l1 261 285 9 20 261 285 9 20 295 325 11 23 295 325 11 23 330 375 19 40 330 375 19 40 390 432 19 40 390 432 19 40 433 487 24 50 433 487 24 50 456 511 24 50

c 10 10 11 11 11 11 13 13 14 14 14 16 16 23 23

e 105 105 108 108 125 125 155 155 175 175 175 180 219 264 306

f 120 120 136 136 154 154 174 174 192 192 224 256 256 320 320

g1 172 172 188 188 211 211 227 227 248 248 266 326 326 395 395

M 4 4 5 5 6 6 8 8 10 10 10 12 12 16 16

These dimensions are our standard (4-poles) and can, however, change in certain cases.
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System Components

Rotary Pulse Encoder DIG Incremental
Rear side

Order example:
Fla ng ed iam et Sh er af td iam et Im er pu lse ra te HT Lo rT TL

DIG - 160 - 19 -

10 - HTL

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Rotary pulse encoder DIG We have developed an intelligent intermediate flange which simplifies recording speed and rotation direction as well as connecting to superordinate control systems. Up until now, this was only possible with complex assembly and mounting on to the drive system and is now very cost effective with very simple assembley, also when retrofitting drives. This magnetic pulse encoder is fitted as intermediate flange between motor and motor flange.

This simplifies the integration of incremental encoders in drive systems considerably whether to adapt the speed, as positioning control (e.g. for dosage control) or digital synchronisation control. We also deliver a 2 m cable as standard.

Advantages - Compact design (7 to 10 mm thick) - Simple and quick assembly - Protected between motor and motor flange - Protection class IP 20, with corresponding seal IP67 - Universal HTL signal for all conventional evaluations (PNP, NPN, PNP-NPN, RS 422), or TTL - Short-circuit proof, protected against polarity reversal and protected against overvoltage transmitter electronics in SMD technology; fully integrated into the flange

Gearbox Z-5 Z-5 Z-10 Z-10 Z-10 Z-25 Z-25 Z-25 Z-25 Z-35 Z-35 Z-35 Z-35 Z-50 Z-50 Z-50 Z-100/150 Z-100/150

Motor flange MF-120-60 MF-105-68 MF-120-66 MF-160-75 MF-160-90 MF-160-105 MF-160-105 MF-160-105 MF-160-122 MF-160-111 MF-160-111 MF-B + P-200 MF-B + P-200 MF-200-116 MF-200-126 MF-200-126 MF-200-138 MF-200-138

Motor 63-B14B 71-B14C 63-B14B 71-B5 80-B14B 71-B5 80-B14B 90-B14B 100-B14C 80 B14B 90 B14B 100 B14B 112 B14B 90-B5 100-B14B 112-B14B 100-B14B 112-B14B

Rotary pulse encoder DIG DIG-120-11 DIG-105-14 DIG-120-11 DIG-160-14 DIG-160-19 DIG-160-14 DIG-160-19 DIG-160-24 DIG-160-28 DIG-160-19 DIG-160-24 DIG-200-28 DIG-200-28 DIG-200-24 DIG-200-28 DIG-200-28 DIG-200-28 DIG-200-28

c 7 7 7 7 7 7 7 10 10 7 10 10 10 10 10 10 10 10

Screw motor-side DIN 912 M6x30 M6x30 M6x30 M8x45 M8x35 M8x45 M8x35 M8x40 M8x40 M8x35 M8x35 M10x40 M10x40 M10x55 M10x45 M10x45 M10x50 M10x50

Coupling KUZ-19-11/11 KUZ-19-11/14 KUZ-19-14/11 KUZ-24-14/14 KUZ-24-14/19 KUZ-28-16/14 KUZ-28-16/19 KUZ-28-16/24 KUZ-28-16/28 KUZ-24-19L/19 KUZ-24-19L/24 KUZ-28-19/28 KUZ-28-19/28 KUZ-28-20/24 KUZ-28-20/28 KUZ-28-20/28 KUZ-28-25/28 KUZ-28-25/28 1 X X X X X X X X X X X X X X X X X X 5 X X X X X X X X X X X X X X X X X X

Available impulse rates 10 20 25 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Kg 50 1002) 0.27 0.25 0.27 0.43 0.43 0.43 0.43 0.43 0.43 0.43 0.43 0.93 0.93 0.93 0.93 0.93 0.93 0.93

X X X X X X X X X X X X X X X
2)

X X X X X X X X X X X X X X X

Notice: The motor feather key may have to be shortened.
Z-Series

Additional charge

7.35

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Rotary Pulse Encoder DIG
Mechanical values
Max. speed Temperature range: Electronics Cables Flange/hub material Connecting cable Cable length Version with plug-in connection Protection class Allowable vibration Allowable shock 6.000 rpm -40 °C to 100 °C for LLoad ≤ 20 mA (120 °C for LLoad ≤ 15 mA) -40 °C to 80 °C Aluminium / steel PUR casing / 4 x 0.25 / Ø 5 mm (TTL 6 x 0.14) Standard 2 m or on request Plug 4-poles / cable length 5 m or 10 m (not for TTL versions) Depending on the seal between motor and motor flange (max. IP 67 e.g. when sealed with silicone) 100 m/s2 1000 m/s2

Electrical values
Voltage supply UB Max. pulse frequency Output signals Pulse sequence Pulse/pause relation Signal level Output capacity Insulation resistance Insulation test Short-circuit proof Protected against polarity reversal

Standard HTL
10 to 24 VDC / + 20% 20 kHz Square impulse (2 channel) A + B A 90° B tolerance ± 40° el 180° : 180° tolerance ± 20° el UHigh ≥ UB - 4 V for LLoad ≤ 10 mA ULow ≤ 1 V ≤ 30 mA for UB = 10 V or ≤ 20 mA for UB = 24 V 100 MΩ 4 kV Yes Yes

TTL version
5 VDC / ± 5% 20 kHz Square impulse (2 channel) A + B and A + B inv. A 90° B tolerance ± 40° el A 90° B inv. tolerance ± 40° el 180° : 180° tolerance 20° el UHigh ≥ 3.5 V ULow ≤ 0.3 V Max. 30 mA 100 MΩ 4 kV No No

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When evaluating signals A + B and A + B inv. and UB = 10 - 24 VDC Please specify when ordering.

Tests
EMV test according to EN 50081·1 (Emission) and EN 50082·2 (Immunity)

Pin assignment
Pin Cable / 4-wires (TTL 6-wires) Plug / 4-poles Ub Brown Brown 0V White Blue A Yellow White B Green Black A’ (TTL) Pink – B’ (TTL) Grey –

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Installation Operation Maintenance

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Installation-Operation-Maintenance

Lubrication 8.1

Installation, Operation, Maintenance 8.3

Operational reliability and safety 3.5

i
Our aim is the permanent operational reliability and the safeness. See also Section 3.5.

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Instructions in other languages and for special products on request or visit www.zimm.at

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Innovative Lubrication

Separate Lubrication

The separate lubrication system is vital for high performance. Gearbox Fluid-Grease: The gearbox is filled with ZIMM-Fluid-Grease. Sealing is achieved with the rotary shaft seals. The lubricant is balanced perfectly to the fast gliding speed of the worm drive. During normal use, the gearbox has a lifetime lubrication.

Conical grease nipple G 1/8”

Spindle Paste: The trapezoid thread spindle has a low sliding speed and is therefore lubricated with a high-adhesion solid lubricant, ZIMM-Grease-Paste. Optimal: Lubrication during operation!

The rotation protection is also lubricated with the paste. Attention: Only relubricate with a small amount of grease!

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Screw jacks The screw jacks are sealed and filled with a synthetic fluid grease ZIMM-Fluid-Grease. During normal use, the gearbox has a lifetime lubrication. Special lubricants We can provide, on request, suitable lubricants for special applications and previous MSZ gearboxes. These include high-temperature grease, low-temperature grease, food industry grease, clean room grease etc.

Trapezoid thread spindle Inspect the trapezoid thread spindle regularly and regrease depending on the duty cycle. Use ZIMM-Grease-Paste in this case. This is specially formulated for use with our lifting systems. Long-life systems The grease used in long-life systems (e.g. service and theatre platforms) loses its lubricating properties after about 5 years. Dust and dirt penetration intensify this effect. We recommend a complete cleaning process and grease replacement after 5 years.

KGT lubrication Regrease the ball screw KGT every 500 hours of effective running time. Quantity: Reference value approx 1 ml per cm spindle diameter.

Other greases, dirt Using multipurpose greases and other greases can decisively inhibit the function and shorten the service life. Clean and regrease the spindle when dirty.

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Innovative Lubrication

Lubricants
Use the correct lubricant for a long service life!

ZIMM-Grease-Paste Use ZIMM-Grease-Paste to lubricate trapezoid threads. This synthetic, high-adhesion paste is perfectly balanced for use in the lifting system. The color is white. The 400g cartridge can be used with or without a grease gun.

Order No. ZIMM-Grease-Paste, 400g cartridge (approx. 450 ml)

ZIMM-Lubricator, Z-LUB The Z-LUB ZIMM-Lubricator continuously lubricates the spindle with grease paste. The Z-LUB is activated when the run-time is set (1 to 12 months at 20°C) (gas generation cell). The filling level can be viewed all the time in the transparent housing.
Infinitely variable from 1 to 12 months Metering time

Metering time: Volume: Usage temperature: Thread:

1 to 12 months, infinitely variable 125 ml -20°C to +55°C, (-20°C to +5°C only for wide, short lubrication channel) G1/4“

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Order example: Z-LUB, ZIMM-Lubricator Filling: ZIMM-Grease-Paste

Reducing piece to G 1/8“: Order No.: MSZ-SG-RS1

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8

Installation-Operation-Maintenance
ENGLISH
1. Packaging
Check all delivered components against the order as well as for packaging or transport damage. Dispose of packing material only after thoroughly checking so that no small parts are lost.

(Translation)

DEUTSCH
1. Verpackung

(Original)

Prüfen Sie alle gelieferten Bauteile auf Vollständigkeit, Verpackungs- oder Transportschäden. Verpackungsmaterialien entsorgen Sie bitte erst nach gründlicher Kontrolle, damit keine mitgelieferten Kleinteile verloren gehen.

2. Assembly
Observing the following assembly and maintenance information is important to ensure perfect operation of the lifitng system.

2. Montage
Die Berücksichtigung der folgenden Montageund Wartungshinweise sind wichtig, um eine einwandfreie Funktion der Hubanlage zu erzielen.

3. Attention!
Do not exceed maximum loads, duty cycles and drive speeds for which the equipment is designed. In case of queries, please contact our project technicians.

3. Achtung!
Zulässige Lasten, Einschaltdauer und Antriebsdrehzahl, für die die Anlage ausgelegt ist, dürfen nicht überschritten werden. In Zweifelsfällen wenden Sie sich bitte an unsere Projekttechniker.

4. Alignment
Spindles and linear guides must be parallel. Also take care that the fabricated structures are aligned exactly to each other (this is also relevant during the installation/ testing period).

4. Fluchtung
Spindeln und Linearführungen müssen parallel sein. Sorgen Sie auch für eine genaue Fluchtung der Trägerkonstruktion zueinander.

5. Parallelism and angularity
Ensure parallelism as well as angle and plane accuracy of attachment surfaces, gearboxes, nuts and guides to each other. Gearboxes, couplings, pedestal bearings, connecting shafts and motors must be aligned axially to each other or system wear could take place.

5. Parallelität und Winkeligkeit
Auf Parallelität, Winkel- und Plangenauigkeit der Anschraubflächen, Getriebe, Muttern und Führungen zueinander ist zu achten. Ebenso auf genaue axiale Fluchtung der Getriebe, Kupplungen, Stehlager, Verbindungswellen und Motor zueinander.

6. Fixing

6. Befestigung
Beachten Sie die zulässigen Lasten in Kapitel 5. Die Einschraubtiefe der Schrauben muss eingehalten werden. Zusätzliche Stoßbelastungen etc. sind zu berücksichtigen. Für die Hauptlastrichtung soll die Zugbelastung auf die Befestigungsschrauben vermieden werden.

8

Observe the maximum mounting loads in Section 5. Maintain screw-in depths. Additional shock loads, etc. are to be taken into consideration. Avoid tension loads on the mounting bolts in the main load direction.

7. Guidance
The gearbox neck does not replace a linear guide system to absorb side forces. Make sure no side forces are applied to spindles. The allowable play between spindle and guide bushing in the gearbox neck should be between 0.1 and 0.6 mm depending on the size.

7. Führung
Der Getriebehals ersetzt kein Führungssystem um Seitenkräfte aufzunehmen. Achten Sie bitte darauf, dass keine Seitenkräfte auf die Spindel wirken. Das zulässige Spiel zwischen Spindel und Führungsbuchse im Getriebehals liegt je nach Baugröße zwischen 0.1 und 0.6 mm.

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Installation-Operation-Maintenance
ENGLISH
8. Protective tube
The protective tube protects the spindle from dirt and, in the standard configuration, is not designed to carry loads.

DEUTSCH
8. Schutzrohr
Das Schutzrohr schützt die Spindel vor Verschmutzungen und kann in der Standardausführung keine Kräfte aufnehmen.

F
9. Safety distances between moving and stationary components
The minimum spacing according to the catalogue must be observed. Hard driving against the stop is to be prevented by the customer with suitable electronic or mechanical measures. When going below the safety distances or driving against the stop, subsequent damage can occur for which the product liability does not apply. Our new limit switch system and a brake motor provide suitable protection.

9. Sicherheitsabstand der beweglichen zu den fixen Bauteilen
Der Mindestabstand laut Katalog darf nicht unterschritten werden. Ein Fahren auf Block ist kundenseitig durch geeignete elektronische oder konstruktive Maßnahmen zu verhindern. Bei Unterschreitung des Sicherheitsabstandes bzw. Blockfahren können Folgeschäden entstehen, bei denen die Produkthaftung entfällt. Zum Schutz eignen sich unser neues Endschaltersystem und ein Bremsmotor.

10. Self-locking / after-running BRAKE!?
Screw jacks with a single pitch trapezoid thread spindles are not completely self-locking. Fit a brake when back winding could cause damage. A brake is always required for double pitch spindles and ball screw drives KGT.

10. Selbsthemmung / Nachlauf
Spindelhubgetriebe mit eingängiger Trapezgewindespindel sind bedingt selbsthemmend. Wenn ungenügend Selbsthemmung Schaden verursacht, ist eine Bremse notwendig. Bei 2-gängiger Spindel oder Kugelgewindetrieb KGT ist immer eine Bremse notwendig.

B

11. Direction of rotation and movement
Check the direction of rotation before connecting the motor by operating the system by hand to ensure all coupled screw jacks have the same direction of movement. When using bevel gearboxes, the direction of movement of the screw jack can be changed by simply rotating the bevel gearbox 180° (however, this does only apply for T versions with three drive shafts).

11. Dreh- und Bewegungsrichtung
Kontrollieren Sie die Drehrichtung vor dem Motorprobelauf, indem Sie im Handkurbelbetrieb überprüfen, ob alle gekoppelten Hubgetriebe dieselbe Bewegungsrichtung haben. Beim Einsatz von Kegelradgetrieben kann die Bewegungsrichtung der Hubgetriebe durch einfaches Umdrehen der Kegelradgetriebe geändert werden (dies gilt jedoch nur für T-Ausführung mit 3 Wellenzapfen).

8
12. Leveling
< mm 0.01

12. Nivellierung
Für die Nivellierung der Getriebe haben wir ein präzises und montagefreundliches System entwickelt. Die Nivellierung erfolgt unter Last. Die Getriebe können untereinander über die Kupplungen oder Verbindungswellen nivelliert werden. Bitte beachten Sie, dass Hubgetriebe, die mit Kugelgewindetrieben oder mehrgängigen Trapezgewindespindeln ausgerüstet sind, nicht selbsthemmend sind und deshalb während der Montage gestützt werden müssen. Die Höhenverstellung erfolgt durch Lösen und Verdrehen der Kupplung oder Welle um 120° (= 0.33 mm Verstellhöhe bei der N-Version). Für stufenlose Höheneinstellungen ist die Ausführung mit der Klemmnaben-Kupplung KUZ-KK oder Verbindungswelle VWZ erforderlich. z.B.: 3.6 ° Verdrehung = 0.01 mm Verstellhöhe.

Adjustment under load Einstellung unter Last

We have developed an accurate and simple mounting system to level gearboxes. Leveling is carried out under load. The gearboxes themselves can be leveled using the couplings or connection shafts. Please note that screw jacks equipped with ball screw drives or multi-pitch trapezoid thread spindles are not self-locking and therefore must be supported during assembly. Height adjustment is carried out by loosening and rotating the coupling or shaft by 120° (= 0.33 mm adjustment height for the N version). For infinite height adjustment, the version with clamping hub coupling KUZ-KK or connection shaft VWZ is required, for example, 3.6° rotation = 0.01 mm height adjustment.

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8

Installation-Operation-Maintenance
ENGLISH
13. Limit switches
The design of the system control in conjunction with the limit switches must ensure that hard driving against the stop is prevented. Check the limit switch operation before the trial motor run. When the motor coasts and a definite stop is not achieved, use a brake motor. During assembly, press the limit switch onto the plastic spacer.

DEUTSCH
13. Endschalter
Die Funktion der Steuerung in Zusammenhang mit den Endschaltern muss so gestaltet sein, dass ein Blockfahren zu 100 % vermieden wird. Prüfen Sie die Endschalterfunktion vor dem Motorprobelauf. Wenn der Motornachlauf ein sicheres Anhalten nicht gewährleistet, soll ein Bremsmotor eingesetzt werden. Der Endschalter muss bei Montage auf das Kunststoff-Distanzstück gedrückt werden.

14. Bellows
The bellows must not be compressed below the ZD dimension or extended above the AZ dimension. For strokes longer than 1000 mm, use the bellows with the extension block. When the bellows is fitted horizontally, make sure the bellows cannot touch the spindle >> risk of serious damage! This can be avoided by the use of support rings. Especially for installation at construction sites, protect the spindel from: - Construction dust - Grinding dust of angle grinders, etc. - Welding sparks, etc.

14. Faltenbalg
Das ZD-Maß darf nicht unterschritten bzw. das AZ-Maß nicht überschritten werden. Bei Hüben ab 1000 mm verwenden Sie den Faltenbalg mit Aus-zugssperre. Berücksichtigen Sie, dass bei horizontalem Einbau der Faltenbalg die Spindel nicht berühren darf >> Zerstörungsgefahr! Verhindern können Sie dies durch den Einsatz von Stützringen. Besonders bei Baustellenmontage schützen Sie die Spindel vor: - Baustaub - Schleifstaub von Winkelschleifen usw. - Schweißspritzen usw.

15. Spiral spring
ATTENTION: High risk of accidents when loosening the steel band fastener on pretensioned springs! Only fit the spiral springs when pressed together and only loosen the steel band fastener when counterpressure is applied. The spiral springs are delivered pretensioned in the installation length (ZD).

15. Spiralfeder
ACHTUNG: Auf Grund der Federvorspannung besteht bei unachtsamem Lösen der Stahlbandbefestigung erhebliche Unfallgefahr! Bauen Sie die Spiralfedern nur im zusammengedrückten Zustand ein, und lösen Sie die Stahlbandbefestigungen erst, wenn die Spirale unter Gegendruck steht. Die Spiralfedern werden unter Vorspannung in der Einbaulänge (ZD) geliefert.

16. Attachments - BF, GK, KGK and SLK
Fixing flanges, fork head, rod end and pivot bearing heads for the S version are screwed onto the end of the spindle. After adjusting the position, secure these attachment parts with the grub screw and Loctite screw securing fluid. An additional locking nut is also fitted up to size Z-100. The fixing must be carefully checked.

16. Fixierungen - BF, GK, KGK und SLK
Befestigungsflansche, Gabel-, Kugelgelenk- und Schwenklagerköpfe für die S-Version werden auf die Spindelenden aufgeschraubt. Nach Einstellung der Position sind diese Anbauteile mittels der Sicherungsschraube und Loctite-Schraubensicherung zu fixieren. Bis zur Baugröße Z-100 ist zusätzlich eine Kontermutter montiert. Die Fixierung muss sorgfältig überprüft werden.

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17. Motor flange
Check the length of the screws for the motor. The motor can be damaged when the screws are too long! Use the inspection hole to control and fix the coupling. Close the motor flange off with the cap.

17. Motorflansch
Überprüfen Sie die Länge der Befestigungsschrauben für den Motor. Der Motor kann durch den Einbau zu langer Schrauben beschädigt werden! Die Kupplung wird über das Sichtloch kontrolliert und fixiert. Verschließen Sie den Motorflansch mit der Verschlusskappe.

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ENGLISH
18. Couplings / connection shafts
Pay attention to the axial alignment of the connection shafts to pedestal bearings and gearboxes (see also Items 4, 5, 11). Check the securement of all couplings and connection shafts against axial shift on the drive shafts. The feather key is not fitted with connection shaft VWZ and clamp coupling KUZ-KK. The clamping screws 10.9 must not be replaced because, for example, corrosion resistant screws have lower strength. Observe the tightening torques according to the following Table: Connection shaft VWZ-30 VWZ-40 VWZ-60 VWZ-80 VWZ-100 Coupling KUZ-KK-16 KUZ-KK-24 KUZ-KK-32 KUZ-KK-45 KUZ-KK-60 Tightening torque 4 Nm 8 Nm 15 Nm 70 Nm 120 Nm

DEUTSCH
18. Kupplungen / Verbindungswellen
Achten Sie bitte auf axiale Fluchtung der Verbindungswellen mit Stehlagern und Getrieben (siehe auch Punkt 4, 5, 11). Kontrollieren Sie die Sicherung aller Kupplungen und Verbindungswellen gegen axiales Verschieben auf den Antriebswellen. Bei der Verbindungswelle VWZ und der Klemmnabenkupplung KUZ-KK entfällt die Passfeder. Die Klemmschrauben 10.9 dürfen nicht getauscht werden, z.B. Niro-Schrauben haben eine geringere Festigkeit. Anzugsmomente gemäß folgender Tabelle beachten: Verbindungswelle VWZ-30 VWZ-40 VWZ-60 VWZ-80 VWZ-100 Kupplung KUZ-KK-16 KUZ-KK-24 KUZ-KK-32 KUZ-KK-45 KUZ-KK-60 Anzugsmoment 4 Nm 8 Nm 15 Nm 70 Nm 120 Nm

Allow 1 to 2 mm axial play for length compensation when fitting.

Lassen Sie bei der Montage 1 bis 2 mm axiale Luft für den Längsausgleich.

19. Ball screw drive KGT
Our units are delivered with the nut mounted on the spindle. Avoid disassembling the nut. ATTENTION: Should disassembly be necessary, only remove the nut with mounting sleeve. The sleeve prevents the balls from falling out. Never turn the spindle out of the S version gearbox. Ball screw gearboxes are not self-locking! We principally recommend an escape/rotation protection. A brake motor or spring pressure brake FDB is required. Lubrication: Regrease the KGT after every 500 hours effective running time. Quantity: Reference value approx. 1 ml per cm spindle diameter.

19. Kugelgewindetriebe KGT
Unsere Lieferung erfolgt mit montierter Mutter auf der Spindel. Vermeiden Sie die Demontage der Mutter. ACHTUNG: Sollte eine Demontage erforderlich sein, muss die Mutter mit Montagehülse entfernt werden. Die Hülse verhindert, dass die Kugeln herausfallen. Auf keinen Fall darf die Spindel bei der S-Version aus dem Getriebe gedreht werden. Kugelgewindetriebe sind nicht selbsthemmend! Grundsätzlich empfehlen wir eine Ausdrehsicherung. Ein Bremsmotor oder eine Federdruckbremse FDB sind erforderlich. Schmierung: Schmieren Sie den KGT alle 500 Stunden effektive Laufzeit nach. Fettmenge: Richtwert ca. 1 ml pro cm Spindeldurchmesser.

20. Spring pressure brake FDB
Always protect the friction surfaces of the spring pressure brake against contamination when regreasing the spindle. Under no circumstances should oil or grease get onto the friction linings. Slight contamination of this type can reduce the function of the brake. The maximum allowable temperature of the spring pressure brake is 145°C. Switch the brake separately when using a spring pressure brake FDB or a brake motor in combination with a frequency converter. Please also read our special FDB assembly instructions.

20. Federdruckbremse FDB
Schützen Sie beim Nachschmieren der Spindel immer die Reibflächen der Federdruckbremse vor Verschmutzung. Auf keinen Fall darf Öl oder Fett auf den Reibbelag gelangen. Geringe Verschmutzungen dieser Art können die Funktion der Bremse reduzieren. Die maximal zulässige Grenztemperatur der Federdruckbremse beträgt 145°C. Bei Einsatz einer Federdruckbremse FDB oder eines Bremsmotors in Kombination mit einem Frequenzumformer, steuern Sie die Bremse separat an. Bitte beachten Sie unsere spezielle Montageanleitung für FDB.

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21. Trial run
During the trial run, continuously measure the current consumption of the motor. If increased current consumption is determined, loosen the mounting bolts and check the alignment. Uneven power requirements and wear on the spindle indicate alignment errors. Careful mounting is the prerequisite for flawless operation of the equipment! The use of assembly sprays is not advisable because these can cause blistering and tolerance changes.

DEUTSCH
21. Probelauf
Während des Probelaufs messen Sie fortlaufend die Stromaufnahme des Motors. Ist eine erhöhte Stromaufnahme feststellbar, lockern Sie bitte die Befestigungsschrauben und tätigen einen neuen Probelauf. Ungleichmäßiger Kraftbedarf und Laufspuren auf der Spindel lassen auf Fluchtungsfehler schließen. Eine sorgfältige Montage ist Voraussetzung für den einwandfreien Betrieb der Anlage! Die Verwendung von Montagesprays ist nicht ratsam, da es zu Aufplattungen und Toleranzveränderungen kommen kann.

22. Lubrication before the trial run
R version: Gearbox versions with rotating screw are delivered without being greased due to the risk of contamination. Clean and grease the screw and runner nut well over the entire length before the first trial run (see Item 30). S version: Gearbox versions with standing screw (with mounted protective tube) are pregreased at the factory and ready for operation. The first trial runs should be made without load to determine possible alignment errors between screws and guides. The screw and gearbox temperatures should not exceed 80°C. Remove any excessive grease after the trial run.

22. Schmierung vor dem Probelauf
R-Version: Getriebeausführungen mit rotierender Spindel werden aufgrund von Verschmutzungsgefahr ungefettet geliefert. Die Spindel und die Laufmutter müssen vor dem ersten Probelauf gereinigt und ausgiebig auf die ganze Länge geschmiert werden (Schmiermittel siehe Punkt 30). S-Version: Getriebeausführungen mit stehender Spindel (mit montiertem Schutzrohr) werden von uns betriebsbereit vorgefettet. Der erste Probelauf soll lastfrei erfolgen, um eventuelle Fluchtungsfehler zwischen den Spindeln und den Führungen festzustellen. Die Spindel- und Getriebetemperatur darf 80°C nicht überschreiten. Nach dem Probelauf wird das überschüssige Fett entfernt.

23. Screw connections
Check all screw connections before and after the trial run.

23. Verschraubungen
Überprüfen Sie bitte alle Verschraubungen vor und nach dem Probelauf.

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24. Wear control of the trapezoid thread nuts
Check the wear of trapezoid threads in the worm wheel or spindle nut (for R version) at appropriate intervals on the basis of axial thread play depending on the operating period or operating time. Caution: Replace the gearbox or worm gear (S version) or the spindle nut (R version) when wear exceeds 20% of the thread pitch. An electronic control is available on request.

24. Verschleißkontrolle der Trapezgewindemuttern
Kontrollieren Sie je nach Einschaltdauer bzw. Betriebszeit in entsprechenden Intervallen den Verschleiß des Trapezgewindes im Schneckenrad bzw. der Laufmutter (bei R-Version) anhand des Gewindeaxialspiels. Attnetion: Beträgt der Verschleiß mehr als 20% der Gewindesteigung, ist das Getriebe bzw. Schneckenrad (S-Version) oder die Laufmutter (R-Version) auszutauschen. Eine elektronische Verschleißüberwachung ist auf Anfrage erhältlich.

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25. Repairs
Repairs are most economical by replacing the complete screw jack.

DEUTSCH
25. Reparatur
Eine Reparatur ist durch Komplettaustausch des Hubgetriebes am wirtschaftlichsten zu realisieren.

26. Spare parts
To protect against production downtimes caused by long operating periods or high loads, we recommend storing a set of screw jacks (including spindles, system components and with assembly drawings) at your location or at your customer's location. Always use new seals when repairing.

26. Ersatzteile
Zum Schutz vor Produktionsausfall bei hoher Einschaltdauer oder hoher Belastung empfehlen wir Ihnen, einen Satz Getriebe (inkl. Gewindespindeln, etc. und mit Montagezeichnungen) bei Ihnen bzw. Ihrem Kunden auf Lager zu legen. Bei Reparaturen immer neue Dichtungen verwenden.

1 Spindle lubrication

27. Lubrication
ZIMM screw jacks are delivered in ready-to-use condition and filled with a good adhering grease. Installed screws (S versions including mounted protective tubes) are pregreased ready-to-use by us. R version gearboxes are delivered without grease because of the risk of contamination. Grease the entire length of the screw before the trial run. Regreasing depends on the operating period. The worm gear in the gearbox housing is well lubricated. ATTENTION: Lubricant consumption is mainly caused by the trapezoid thread drive. Regrease it regularly. Clean and regrease the screw when contamination is noticeable on the outside.

Spindelschmierung

27. Schmierung
ZIMM-Spindelhubgetriebe werden im betriebsbereiten Zustand geliefert und sind mit einem gut haftenden Schmierfett gefüllt. Eingebaute Spindeln (S-Version inkl. montiertem Schutzrohr) werden von uns betriebsbereit vorgefettet. Getriebe R-Version werden wegen Verschmutzungsgefahr ohne Fett geliefert. Vor dem Probelauf schmieren Sie die ganze Länge der Spindel durch. Das Erfordernis zum Nachschmieren hängt von der Ein-schaltdauer ab. Der Schneckentrieb im Getriebegehäuse ist gut geschmiert. ACHTUNG: Der Schmiermittelverbrauch konzentriert sich v. a. auf den Trapezgewindetrieb. Dieser ist regelmäßig nachzuschmieren. Falls eine Verschmutzung der Spindel von außen gegeben ist, ist die Spindel zu reinigen und neu zu fetten.

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1

2 Ball screw lubrication 2

KGT-Schmierung

KGT lubrication: Regrease the KGT every 500 hours of effective running time. Quantity: Reference value approx. 1 ml per cm spindle diameter.

KGT Schmierung: Schmieren Sie den KGT alle 500 Stunden effektive Laufzeit nach. Fettmenge: Richtwert ca. 1 ml pro cm Spindeldurchmesser.

The grease used in long-life systems (e.g. service and theatre platforms) loses its lubrication properties after about 5 years. Dust and dirt penetration intensify this effect. We recommend a complete cleaning process and grease replacement after 5 years.

Bei langlebigen Anlagen (z. B. Arbeits- u. Theaterbühnen) verliert das Fett nach ca. 5 Jahren seine Schmiereigenschaften. Staub- und Schmutzeintrag verstärkt diesen Effekt. Wir empfehlen nach 5 Jahren eine komplette Reinigung und Neufettung.

28. Automatic Lubricator
For automatic lubrication, a lubricator that continuously supplies locations to be lubricated with grease is recommended. This unit will provide constant lubrication for 1 to 12 months. The automatic lubricator can be found in Section 8.

28. Schmierstoffgeber
Für eine automatische Schmierung empfiehlt sich ein Schmierstoffgeber, der die Schmierstelle permanent mit Fett versorgt. Die Spendedauer beträgt 1 bis 12 Monate. Sie finden den Schmierstoffgeber in Kapitel 8.

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29. Lubrication recommendations for the rotation protection
Red lubrication strips are mounted on the protective tube on gearboxes with rotation protection. Lubricate these regularly depending on the duty cycle. The customer's engineer should define the position of the lubrication strip depending on the application, assembly position and accessibility. Multiple lubrication strips are possible. Avoid excessive lubrication.

DEUTSCH
29. Schmierempfehlung für die Verdrehsicherung
Bei Getrieben mit Verdrehsicherung sind am Schutzrohr rote Schmierleisten montiert. Schmieren Sie diese regelmäßig je nach Arbeitszyklus. Die Position der Schmierleiste ist je nach Anwendung, Einbaulage und Zugänglichkeit vom Kundenkonstrukteur zu definieren. Es sind auch mehrere Schmierleisten möglich. Eine Überfettung ist zu vermeiden.

30. Lubricants for ZIMM screw jacks
Always use the correct lubricants for long service life! The Z-Screw Jack is sealed and filled with a synthetic fluid grease ZIMM-Fluid-Grease. During normal use, the gearbox has a lifetime lubrication. Inspect the Trapezoid Spindle regularly and regrease depending on the work cycle. For lubrication use ZIMM-Grease-Paste. Order code: ZIMM-Grease-Paste, cartridge 400g (approx. 450 ml) We can provide, on request, the respective suitable lubricant for special applications and previous MSZ gearboxes.

30. Schmiermittel für ZIMM-Spindelhubgetriebe
Verwenden Sie den optimalen Schmierstoff für eine lange Lebensdauer! Das Z-Hubgetriebe ist gedichtet und mit einem synthetischen Fließfett ZIMM-Fluid-Grease gefüllt. Bei normalem Betrieb ist das Getriebe lebens-dauergeschmiert. Die Trapezgewindespindel muss regelmäßig inspiziert und je nach Arbeitszyklus nachgeschmiert werden. Verwenden Sie dazu die ZIMM-Grease-Paste. Bestellnummer: ZIMM-Grease-Paste, Kartusche 400g (ca. 450 ml) Für spezielle Anwendungen und für die bisherigen MSZ-Getriebe bieten wir Ihnen auf Anfrage die jeweils passenden Schmierstoffe an.

Instructions in other languages and for special products on request or visit www.zimm.at

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Transmission Parts

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Transmission Parts

VWZ Connecting shaft (Section 7)

KUZ-KK Clamp coupling (Section 7)

KUZ Standard coupling (Section 7)

Trapezoid thread technology

KGT Ball screw

Linear guides

Toothed rack

Pinions

Pinion discs

Inner toothed rim

?
Bevel gear pair Worm Worm wheel Fitting worm gear sets Production according to customer drawing

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The transmission parts are shown in our Engineering Catalogue 2006 or can be downloaded from: www.zimm.at

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Terms and Conditions, Sales Partner

General terms and conditions 10.1

Sales partner 10.3

Copyright 10.7

Direction and location 10.8

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General Terms and Conditions – Part 1/2
ZIMM Maschinenelemente GmbH + Co, Millennium Park 3, 6890 Lustenau/Austria Phone: 0043(0)5577/806-0, Fax: 0043(0)5577/806-8, E-mail: info@zimm.at, www.zimm.at

1. General:
All our contracts are submitted to the following terms and conditions unless otherwise agreed upon in writing: These terms and conditions are deemed acknowledged and agreed upon through signing of the contract. Any terms and conditions – of any nature – contrary to the present general terms and conditions, shall be completely inapplicable and invalid, irrespective of the form in which they were brought to our knowledge. Modifications of or amendments to these general terms and conditions shall only be effective if they have been agreed on and confirmed by us in writing. Any agreement to abandon this formal requirement must equally be in writing and signed by both parties. Silence about any terms and conditions deviating from those given below shall not be regarded as acceptance or as confirmation of the same.

2.5. We are entitled to carry through technical modifications after contract conclusion provided such modifications do not affect the contractual guaranteed performance of the goods.

3. Warranty and liability for defects
3.1. The warranty period duration is one year. 3.2. Our contractual partners are obligated to verify goods after delivery and, if necessary, inform us in writing immediately, however, at the latest within 7 days after delivery, about any defects. If no notice of defects is communicated within this time limit, these goods are deemed approved and warranty claims and damage claims shall be excluded. 3.3. Our liability shall be limited to intent and severe gross negligence. Any liability for ordinary negligence, for consequential damages, financial loss, loss of profit, loss of interest or for damages resulting from claims of third parties shall be excluded.

2. Offers / Prices / Contents of contract
2.1. Our offers remain valid for 60 days after submission. 2.2. Details given in our catalogues are not binding and are subject to modifications at any time. 2.3. All our prices are to be understood in Euros excl. VAT. Unless otherwise agreed upon, prices as mentioned in our price list valid at the time of contract conclusion will be invoiced. The prices are stated ex works. Costs for packaging, freight and/or shipping costs are not included. Provided that consignment and delivery have explicitly been agreed upon, prices do not include costs for unloading and transportation to the working site. Risk and use are transferred to our contractual partner at the time of shipment. Delivery is always ex works. 2.4. Delivery times and dates are binding provided they have been promised by us in writing. This commitment ceases if our contractual partner requests to modify the order after the contract award or in the occurrence of impediments out of our control, such as for instance through force majeure or due to late supply by our suppliers.

4. Retention of title
4.1. All goods delivered shall remain our sole property until complete payment of the purchase price. 4.2. Pour contractual partner shall be obligated to treat the goods carefully as long as retention of title applies to the delivered goods. If maintenance and/or inspection work is necessary, our contractual partner shall carry out such work regularly at his own expense. Our contractual partner shall inform us immediately in writing about any access by third parties to the delivered goods, especially about any judicial foreclosures as well as about eventual damages and/or destruction of the contractual goods. Any change of ownership must immediately be notified to us. 4.3. Retention of title remains effective even if goods supplied by us are mounted or built in. 4.4. Our contractual partner shall not be entitled to resell the goods which are subject matter of the present

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General Terms and Conditions – Part 2/2
ZIMM Maschinenelemente GmbH + Co, Millennium Park 3, 6890 Lustenau/Austria Phone: 0043(0)5577/806-0, Fax: 0043(0)5577/806-8, E-mail: info@zimm.at, www.zimm.at

contract as long as retention of title is effective. If nevertheless the goods are resold, our contractual partner shall cede to us all claims due to him as a result of such resale to third parties, to the amount of the value of the goods as invoiced and he shall note this in his books or on his invoices. We accept this cession as of now. After the cession of the claims, we shall be entitled to collection of the claim. 4.5. If our contractual partner processes the good to such an extent that retention of title ceases to exist, we shall be co-owner of the good to the amount of the value of the goods as supplied by us. This clause shall also be applicable if our goods are mixed with or processed together with other objects. 4.6. If need be, our contractual partner shall produce and sign all necessary documents required to prove and safeguard our retention of title.

5. Place of performance / Applicable law / Competent court
The exclusive place of performance for all contractual relations is A-6890 Lustenau. Austrian law shall govern. All legal disputes arising from or relating to the business relations and contracts shall be subject to the exclusive jurisdiction of the court having competence for A-6800 Feldkirch.

6. Severability clause
Should any individual provisions in the above general terms and conditions be or become invalid, either in part or in full, this will not affect the validity of the other provisions. The invalid provision will be replaced by a ruling that is as close as possible in economic purpose to the invalid provision in a legally effective and practicable form.

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Sales Partner – Austria and Germany

Headquarter:

ZIMM Maschinenelemente GmbH + Co Millennium Park 3 6890 Lustenau /Austria Phone 0043 (0) 5577/806-0 Fax 0043 (0) 5577/806-8 E-mail info@zimm.at Internet www.zimm.at

Austria
Ing. R. Longhi GmbH + Co Ringstraße 1 6923 Lauterach Phone 0043 (0) 5574 / 79 983 Fax 0043 (0) 5574 / 79 983-15 longhi@longhi.at Gerhard Bell Billrothstraße 32 4050 Traun Mobile 0043 (0) 664 / 42 27 912 Fax 0043 (0) 7229 / 75 546 g.bell@zimm.at Reinhardt Mayer Hochtrattenstraße 14 8700 Leoben Mobile 0043 (0) 664 / 18 36 600 Fax 0043 (0) 3842 / 47 951 r.mayer@zimm.at

Germany
Achenbach Antriebstechnik Am Stubben 7 21244 Buchholz i.d.N. Phone 0049 (0) 4181 / 38 03 75 Fax 0049 (0) 4181 / 38 03 76 Mobile 0049 (0) 171 / 24 58 671 info@achenbachantriebstechnik.de www.achenbachantriebstechnik.de Ing.-Büro Risse Ketscher Straße 5a 08141 Reinsdorf/ OT Vielau Phone 0049 (0) 375 / 60 67 04-0 Fax 0049 (0) 375 / 60 67 04-1 Mobile 0049 (0) 171 / 70 31 940 r.risse@ib-risse.de www.ib-risse.de Hagener Fördertechnik GmbH Koksstraße 10 58135 Hagen Phone 0049 (0) 2331 / 94 80-0 Fax 0049 (0) 2331 / 94 80-99 Mobile 0049 (0) 171 / 77 01 865 info@hafoe.de www.hafoe.de

KW Antriebs- & Automationstechnik GmbH Koberger Straße 39 90408 Nürnberg Phone 0049 (0) 911 / 3 66 33 69-0 Fax 0049 (0) 911 / 3 66 33 69-15 info@kw-antriebstechnik.de www.kw-antriebstechnik.de

Germany - Sales partner
August Dreckshage GmbH & Co KG Walter-Werning-Straße 7 33699 Bielefeld Phone 0049 (0) 521 / 92 59-0 Fax 0049 (0) 521 / 92 59-299 info@dreckshage.de www.dreckshage.de Kania + Edinger GmbH Am Diestelbach 13 32825 Blomberg Phone 0049 (0) 5235 / 50 158-0 Fax 0049 (0) 5235 / 50 158-25 info@kania-antriebstechnik.de www.kania-antriebstechnik.de Max Lamb GmbH & Co KG Am Bauhof 2 97076 Würzburg Phone 0049 (0) 931 / 27 94-0 Fax 0049 (0) 931 / 27 45-57 info@lamb.de www.lamb.de

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Sales Partner – Worldwide

Headquarter:

ZIMM Maschinenelemente GmbH + Co Millennium Park 3 6890 Lustenau /Austria Phone 0043 (0) 5577/806-0 Fax 0043 (0) 5577/806-8 E-mail info@zimm.at Internet www.zimm.at

Australia
MECCO Mechanical Components Pty Ltd 193 Orange Valley Road Kalamunda W.A. 6076 Phone 0061 (0) 8 / 929 100 00 Fax 0061 (0) 8 / 929 100 66 mecco@arach.net.au www.mecco.com.au T.E.A. Transmissions Pty Ltd Tahiti Road Tiaro, QLD 4650 Phone 0061 (0) 7 / 412 925 33 Fax 0061 (0) 7 / 412 924 37 sales@tea.net.au www.tea.net.au

Denmark
ZF Danmark ApS Taastrupgaardsvej 8-10 2630 Taastrup Phone 0045 (0) 43 / 436 243 Fax 0045 (0) 43 / 432 643 zfdk@zf.com www.zf-group.dk

Hungary
ECKERLE BT Dózsa György út 44 6200 Kiskörös Phone 0036 (0) 78 / 511 400 Fax 0036 (0) 78 / 511 401 info@eckerle-gruppe.com www.eckerle-gruppe.com

Finland
EIE Maskin Oy PB 80 10601 Ekenäs Phone 00359 (0) 192 / 461 642 Fax 00359 (0) 192 / 461 643 markus.evers@eie.fi www.eie.se

Italy
FAVARI TRANSMISSIONI SRL Via Stephenson 92 20157 Milano Phone 0039 02 / 357 04 41 Fax 0039 02 / 332 007 36 favari@favari.it www.favari.it

Belgium
SEW Caron Vector S.A./N.V. Avenue Eiffel 5 1300 Wavre Phone 0032 (0) 10 / 231 311 Fax 0032 (0) 10 / 231 336 info@sew.be www.sew.be

France
AGORA Technique 8 Bis Rue Volta Parc Volta 94140 Alfortville Phone 0033 (0) 1 / 451 843 70 Fax 0033 (0) 1 / 451 843 71 agora@agora-technique.com www.agora-technique.com

Netherlands
Groneman BV Amarilstraat 11, Postbus 24 7550 AA Hengelo (O) Phone 0031 (0) 74 / 255 11 40 Fax 0031 (0) 74 / 255 11 09 info@groneman.nl www.groneman.nl

China
DTC - Driveline Technology Components Co., Ltd. Block 5, No 1699, East Zhulu Road Xujing Industrial Zone, Shanghai P.R. China Post Code: 201700 Phone 0086 (0) 21 / 598 839 78 Fax 0086 (0) 21 / 598 839 79 chenray@zfgta.com.tw www.gta-dtc.com

Great Britain
HEPCO Slide Systems Ltd. Lower Moor Business Park Tiverton Way, Tiverton Devon, EX16 6TG Phone 0044 (0) 1884 / 257 000 Fax 0044 (0) 1884 / 243 500 sales@hepcomotion.com www.hepcomotion.com

New Zealand
SAECO Bearings & Transmission Ltd. 88 Hastie Ave, Mangere 1122 Auckland Phone 0064 (0) 9 / 634 75 40 Fax 0064 (0) 9 / 633 00 74 enquiries@saeco.co.nz www.saeco.co.nz

Norway
KGK NORGE AS Caspar Storms vei 19 0664 Oslo Phone 0047 (0) 22 / 884 680 Fax 0047 (0) 22 / 720 902 kgknorge@zf-group.no www.zf-group.no

Czech Republic / Slovakia
BETZ s.r.o. Zeyerova 6/234 35301 Marianske Lazne Phone 0042 (0) 354 / 620 095 Fax 0042 (0) 354 / 627 307 betz@betz.cz www.betz.cz
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Hungary
IRAMKO TRADE KFT. Szabadkiköto út 4. 1211 Budapest Phone 0036 (0) 1 / 425 73 54 Fax 0036 (0) 1 / 425 73 55 info@iramko.com www.iramko.com

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Sales Partner – Worldwide

Headquarter:

ZIMM Maschinenelemente GmbH + Co Millennium Park 3 6890 Lustenau /Austria Phone 0043 (0) 5577/806-0 Fax 0043 (0) 5577/806-8 E-mail info@zimm.at Internet www.zimm.at

Poland
INMET Sp. z o.o. Innovation & Engineering ul. Jasna 1-5 43-190 Mikolów Phone 0048 (0) 32 / 738 49 48 Fax 0048 (0) 32 / 738 50 19 119 info@inmet.com.pl www.inmet.com.pl JORDAN matcon Sp. z o.o. Kijewo 50 63-000 Sroda Wielkopolska Phone 0048 (0) 61 / 286 07 01 Fax 0048 (0) 61 / 286 07 10 info@jordan-matcon.pl www.jordan-matcon.pl

Slovenia
LESNIK LENART, d.o.o. Zgornjl Zerjavci 33a 2230 Lenart Phone 00386 (0) 2 / 729 24 03 Fax 00386 (0) 2 / 729 24 04 info@lesnik-slo.com www.lesnik-slo.com

Taiwan
GTA - German Tech Auto Co., Ltd. No.162, Hsin sheng Road Taishan Hsiang Taipei County 243 Taiwan R.O.C Phone 00886 (0) 2 / 290 309 39 Fax 00886 (0) 2 / 290 306 36 tonyhsia@zfgta.com.tw www.gta-dtc.com

South Korea
JUNGWOO F&B Corp. 118, Nae-dong, Ojeong-gu, Bucheon-City, Gyeonggi-Do Republic of Korea, 421-805 Phone 0082 (0) 32 / 683 62 00 Fax 0082 (0) 32 / 684 10 10 biz@jwfnb.co.kr www.jwfnb.co.kr

Turkey
STAR HIDROPAR Mak. Parcalari San. LTD. STI. B Block, No: 1611 Perpa Is Merkezi Kat 11 34384 Okmeydani-ISTANBUL Phone 0090 (0) 212 / 222 40 84 Fax 0090 (0) 212 / 221 09 99 info@starhidropar.com.tr www.starhidropar.com.tr

Portugal
EQUINOTEC S.A. Av. Villagarcia de Arosa 1120 4450-300 Matosinhos Phone 00351 (0) 22 / 935 07 55 Fax 00351 (0) 22 / 935 10 24 info@equinotec.com www.equinotec.com

Spain
TECNOPOWER, S.L. Poligono Industrial Moli dels Frares Calle C n° 10 08620 Sant Vicenc Dels Horts BARCELONA Phone 0034 (0) 93 / 656 80 50 Fax 0034 (0) 93 / 656 80 26 tp@tecnopower.es www.tecnopower.es

USA / CAN
DIEQUA Corporation 180 Covington Drive Bloomingdale, Illinois 60108-3105 Phone 001 (0) 630 / 980 11 33 Fax 001 (0) 630 / 980 12 32 info@diequa.com www.diequa.com

Romania
Patrascu & Gane Engineering Company S.R.L str. Calea Grivitei Nr. 212, Bl.J., Sc.J. Ap.8, Sector 1 78341 Bucuresti Phone 0040 (0) 21 / 222 95 40 Fax 0040 (0) 21 / 222 95 13 office@pge.ro www.pge.ro

Sweden
EIE Maskin AB Box 7 12124 Bandhagen Phone 0046 (0) 8 / 727 88 00 Fax 0046 (0) 8 / 727 88 99 eie@eie.se www.eie.se

Russia
Servotechnica ZAO 22, Vyborgskaya str. 125130 Moskau Phone 007 (0) 495 / 797 88 66 Fax 007 (0) 495 / 450 00 43 info@servotechnica.ru www.servotechnica.ru

Switzerland
ZIMM Maschinenelemente GmbH + Co Millennium Park 3 6890 Lustenau/Austria Phone 0041 (0) 79 / 428 63 78 www.zimm.ch

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Copyright by ZIMM Austria - 2008

Printing errors, mistakes regarding dimensions, etc., as well as technical changes and improvements are excepted. Valid are the drawings which are have been checked and approved by both partners in accordance with the order acknowledgement.

Protection mark for restricting the use of documents DIN 34

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Z-Series

Imprint: ZIMM Maschinenelemente GmbH + Co, Austria

© by ZIMM Austria 2008

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Direction and Location

Direction and Location - ZIMM

Millennium Park

ZIMM Maschinenelemente GmbH + Co Millennium Park 3 6890 Lustenau/Austria Phone: 00 43 (0) 55 77/806-0 Fax: 00 43 (0) 55 77/806-8 E-mail: info@zimm.at Internet: www.zimm.at
Z-Series

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© by ZIMM Austria 2008

Sales partner worldwide:

www.zimm.at

ZIMM Maschinenelemente GmbH + Co Millennium Park 3 6890 Lustenau/Austria Phone: 00 43 (0) 55 77/806-0 Fax: 00 43 (0) 55 77/806-8 E-mail: info@zimm.at Internet: www.zimm.at

Version 09/2008