2X500 MW Sagardighi Thermal Power Plant (Unit-3 4)- Coal Handling Plant Package

,
at Sagardighi, WestBengal for West Bengal Power Development Corporation Ltd.

ANNEXURE-A
Maximum Demand Calculation of LT (415 V) Switchgear near Track Hopper & Wagon Tippler Complex :Source of supply: 11KV HT Swichgear located near Crusher House
Sl.
No.

1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
23.0
24.0
25.0
26.0
27.0
28.0
29.0
30.0
31.0
32.0
33.0
34.0

Nameplate
Rating kW

No. of Equipment
Description of Loads

WT Pump Motor-1 for Tilting Hydraulic Drive
WT Pump Motor-2 for Tilting Hydraulic Drive
WT Pump Motor for Clamping Hydraulic Drive
Oil Cooler for Pump Motor for Tilting Hydraulic Drive
Brake Release motor for Tilting Hydraulic Drive
Oil Cooler for Pump Motor for Clamping Hydraulic Drive
Oil Circulation for WT Tilting Hydraulic Drive
SAC Pump Motor-1 for Hydraulic Drive
SAC Pump Motor-2 for Hydraulic Drive
Oil Cooler for Pump Motor-1 for SAC Hydraulic Drive
Oil Cooler for Pump Motor-2 for SAC Hydraulic Drive
Oil Circulation for SAC Hydraulic Drive
Lubrication Panel for Wagon Tippler
In Motion Weigh Bridge for Wagon Tippler
Dribble Conveyor DC-1
Paddle Feeder PF-1, PF-2, PF-3 & PF-4
Belt Conveyor 11A & 11B
Suspended Magnet SM-1 & SM-2
Compressor for BOBR Wagon Loading System CASC-1A & 1B
Sump Pump at Track Hopper SPDW-1, 2, 3, 4, 5, 6, 7 & 8
Sump Pump at Wagon Tippler SPDW-11 & 12
Sump Pump at TP-11 & TP-12 SPDW-9 & 10
Ventilation Supply Fan for TRH VSF-1, 2, 3, 4, 5, 6, 7 & 8
Ventilation Supply Fan for TP-12 VSF-9
Ventilation Supply Fan for WT-2, TP-11 & TP-12 VSF-10
Ventilation Supply Fan for Conveyor 12A & 12B VSF-11
Ventilation Axial Fan for TRH & TP-12 VEF-1, 2, 3, 4, 5 & 6
Ventilation Axial Fan for WT-2, TP-11 & TP-12 VEF-7
Ventilation Axial Fan for Conveyor 12A & 12B VEF-8
Ventilation Supply Fan for TRH MCC VSF-14
Pump for Ventilation System for TRH MCC VSP-3A & 3B
UPS
MLDB
ACDB (For all Others Load like SOV, Space Heater, CBS, ZSS etc.)

Working

Standby

Total

(kW)

(kW)

(a)

(b)

c=(a)+(b)

(d1)

(d2)

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
4
1
1
8
1
1
1
6
1
1
1
1
1
1
1

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
3
1
0
1
4
1
1
0
0
0
0
0
0
0
0
1
0
0
0

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
2
2
8
2
2
8
1
1
1
6
1
1
1
2
1
1
1

110
110
75
5.5
2.2
5.5
3.7
160
160
5.5
5.5
2.2
1.5
2
15
93
160
11
37
22
15
22
22
15
22
30
9.3
11
11
11
5.5
10.75
90
27

99
99
67.5
4.95
1.98
4.95
3.33
144
144
4.95
4.95
1.98
1.35
1.8
13.5
74.6
119
9.3
30.8
18.7
11.24
18.7
18.3
12.5
18.2
24
7
9.0
9.0
9.8
4.5
10.8
90.0
27.0

Transformer Sizing
Net Load (KW)
Total Load (KVA)
Required Transformer Capacity(kVA) with 20% margin
Selected Transformer Capacity (kVA) {after considering voltage dip while starting any drive does not
exceeding the limit acceptable for equipment concerned but not exceeding 15% at the cable terminal}
Incomer selected (A)
Bus coupler selected (A)

Brake kW

Voltage
(V)

415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415

Duty Category
C= Continuous
I= Intermittent

Efficiency

Power
Factor

(e)

(h)

(i)

C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C

95.2%
95.2%
90.5%
82.0%
86.4%
75.0%
88.3%
95.8%
95.8%
82.0%
82.0%
86.4%
75.0%
75.0%
91.8%
89.0%
95.8%
91.0%
93.6%
92.6%
91.8%
92.6%
92.6%
91.8%
92.6%
93.2%
90.5%
91.0%
91.0%
91.0%
89.0%
100.0%
100.0%
100.0%

0.92
0.92
0.78
0.8
0.72
0.68
0.8
0.91
0.91
0.8
0.8
0.72
0.68
0.68
0.88
0.84
0.91
0.85
0.81
0.85
0.88
0.85
0.85
0.88
0.85
0.88
0.85
0.85
0.85
0.85
0.84
0.9
0.9
0.9

Nett Demand
Remarks
(kW)

(KVA)

(j)=(a)x(d2)/
(k)=(j)/(i)
(h)
103.99
113.03
103.99
113.03
74.59
95.62
6.04
7.55
2.29
3.18
6.60
9.71
3.77
4.71
150.31
165.18
150.31
165.18
6.04
7.55
6.04
7.55
2.29
3.18
1.80
2.65
2.40
3.53
14.71
16.71
83.82
99.79
124.22
136.50
20.44
24.05
32.91
40.62
80.78
95.03
12.24
13.91
20.19
23.76
158.10
186.00
13.62
15.47
19.65
23.12
25.75
29.26
46.41
54.60
9.89
11.64
9.89
11.64
10.77
12.67
5.06
6.02
10.75
11.94
90.00
100.00
27.00
30.00

1436.65
1644.39
1973.26
2 Nos. 2000 KVA
(100% Stand By)
3200
3200

Hence selected Transformer 2000 KVA, 11/0.433 KV, DYN11, ONAN
McNally Bharat Engineering Co. Ltd.
Drawing No.-2-PM07-DC00-3-0003 (Rev. No.-0)

Page 1 of 6

0 3.85 0.-2-PM07-DC00-3-0003 (Rev. CBS.79 55.86 30.16 16.89 180.0 11.9 0.80 2.82 0.85 65. WestBengal for West Bengal Power Development Corporation Ltd. Ltd.2% 92.9% 92.5% 86.13 1.6% 93.-0) Nameplate Rating kW No.0 14.84 0.85 0.8% 93.0 7.91 0.88 0.39 14. of Equipment Description of Loads Brake kW Working Standby Total (kW) (kW) (a) (b) c=(a)+(b) (d1) (d2) 1 0 4 1 1 1 1 1 1 1 1 1 1 4 1 1 0 2 0 0 0 0 0 1 1 1 0 0 0 0 0 0 1 2 4 1 1 1 1 2 2 2 1 1 1 4 1 1 26 2.0% 100.4 15.9 Nett Demand Remarks (kW) (KVA) (j)=(a)x(d2)/( (k)=(j)/(i) h) 24.6 0.35 0.2% 94.76 32 43 60 13 170 37 15.0 8.09 177. No.70 19.22 1115.) Transformer Sizing Net Load (KW) Total Load (KVA) Required Transformer Capacity(kVA) with 20% margin McNally Bharat Engineering Co.9% 92.00 0.0 5. Space Heater.3% 91.65 16.0 18.0 Voltage Duty Category (V) C= Continuous I= Intermittent 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 Efficiency Power Factor (e) (h) (i) C I C C C C C C C C C C C C C C 92.57 1.495 1.22 180 18 23 1.06 Page 2 of 6 .9 0.18 1.2X500 MW Sagardighi Thermal Power Plant (Unit-3 4).5 0.32 0.4% 93.75 168.5 75 0.74 0.2 37 45 75 15 180 45 18.00 200. ANNEXURE-B Maximum Demand Calculation of LT (415 V) Switchgear (Bus-1) near Crusher House :Source of supply: 11KV HT Swichgear located near Crusher House Sl.4 62 0.01 77.00 39. Drawing No.84 0.81 0.83 45.00 136.0 16.6 0.0% 70.0 In Line Magnetic Separator ILMS-1 Rack & Pinion Gate RPG-1 & 2 Drive of Roller Screen RS-1 & 2 Reversible Belt Feeder RBF-1 Coal Sampling unit CSU-1 Passenger cum Goods Elevator EL-1 Belt Conveyor 14A Dust Suppression Pump DSP-1A & 1B Drinking Water Pump DW-1A & 1B Dust Suppression Pump DSP-10A & 10B DEF-1 Centrifugal Fan for Bag Filter-1 RAL for Bag Filter-1 Screw Conveyor for Bag Filter-1 Motorized Damper for Bag Filter-1 MLDB ACDB (For all Others Load like SOV. 1.00 803. ZSS etc.5 18.05 16.Coal Handling Plant Package.0% 0. No.0 12.95 929. at Sagardighi.55 1.198 180.70 19.8% 95.71 1.0 15.0% 100.00 18.00 20.65 65.47 72.40 48.7 0.0% 75.0 10.82 0.45 195.82 0.0 9.0 2.0 6.0 13.7% 70.0 4.

of Equipment Sl.0% 0.1% 100.0 3.10 941.-2-PM07-DC00-3-0003 (Rev.0 11.00 60.5 18 54 23 1.00 177.82 0.6% 94.9 0.7% 94.0 6.00 820.0 54.00 54. WestBengal for West Bengal Power Development Corporation Ltd.1 62 62.2% 90.433 KV.2X500 MW Sagardighi Thermal Power Plant (Unit-3 4).9 0.0 13.4% 93. Drawing No.00 19. 11/0.0 Transformer Sizing Net Load (KW) Total Load (KVA) Required Transformer Capacity(kVA) with 20% margin Nett Load for PMCC-2 (for both Bus=1 & Bus-3) [KW] Total Load for PMCC-2 (for both Bus=1 & Bus-3) [KW] Selected Transformer Capacity (kVA) {after considering voltage dip while starting any drive does not exceeding the limit acceptable for equipment concerned but not exceeding 15% at the cable terminal} Incomer selected (A) Bus coupler selected (A) Brake kW Voltage Duty Category (V) C= Continuous I= Intermittent 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 Efficiency Power Factor (e) (h) (i) C I C C C C C C C C C C C C C 92.0 Nameplate Rating kW No. Ltd.98 38.85 70.6% 93.05 1870.2 37 45 160 180 22 22 75 75 37 18.-0) Page 3 of 6 .81 0. at Sagardighi.5 29 16.0 15.76 32 43 68 170 18.00 65.9 Nett Demand Remarks (kW) (KVA) (j)=(a)x(d2)/( (k)=(j)/(i) h) 24.82 0.47 72.75 168.0 7.39 18.0 4.8% 92.0 8. 1600 KVA (3 X 50 %) 2500 2500 Hence selected Transformer 1600 KVA. ANNEXURE-B Maximum Demand Calculation of LT (415 V) Switchgear (Bus-3) near Crusher House :Source of supply: 11KV HT Swichgear located near Crusher House 1.91 0.84 0.5% 86.24 3 Nos.12 19. 1B.0 2. ONAN McNally Bharat Engineering Co.2 18. No.85 6.98 78.2 18.7% 93.86 30.0 10.74 132.65 23.0 9.0 5.00 136.0 14.91 0. Description of Loads In Line Magnetic Separator ILMS-2 Rack & Pinion Gate RPG-3 & 4 Drive of Roller Screen RS-3 & 4 Reversible Belt Feeder RBF-2 Belt Conveyor 13C Belt Conveyor 14B DFDS Pump DFDSP-1A & 1B Dust Suppression Pump DSP-2A & 2B Dust Suppression Pump DSP-3A & 3B DFDS Compressor DFDSC-1A.81 0.45 195.32 0.85 0.5 7.0% 100.66 30.00 20.3 6.9 0.6% 92.22 1624. DYN11.82 0.00 146.8% 95.85 0.72 20. 1C & 1D Dust Suppression Pump DSP-11A & 11B Ventilation Supply Fan for Crusher House MCC VSF-13 Pump for Ventilation System for Crusher House MCC VSP-1A & 1B UPS Battery Charger Working Standby Total (kW) (kW) (a) (b) c=(a)+(b) (d1) (d2) 1 0 4 1 1 1 1 1 1 2 1 1 1 1 1 0 2 0 0 0 0 1 1 1 2 1 0 1 0 0 1 2 4 1 1 1 2 2 2 4 2 1 2 1 1 26 2.9% 95.88 8.02 1129.25 17.6% 92. No.79 55.83 45.0 12.55 23.00 0.85 0.Coal Handling Plant Package.

No.40 48.0 26. 19.5 9 135 27 23 64 13 1.0 13.8% 89.-0) Nameplate Rating kW No.70 2.6 0.84 0.39 6.22 15 0.0% 91.85 0.40 48.31 9.0% 60.00 3.07 14.495 0.8% 70.77 12. No.69 1.05 0.83 11.0% 93.55 0.89 42.88 0.05 0.0 4.8% 70.5 0. Drawing No.18 0.83 11.55 45 0.0% 89.0 16.495 37 0.0 22.495 37 0.9 Nett Demand Remarks (kW) (KVA) (j)=(a)x(d2)/( (k)=(j)/(i) h) 49.0% 91.55 0.0 2.07 14.55 0.9 0.Coal Handling Plant Package.7 0.2X500 MW Sagardighi Thermal Power Plant (Unit-3 4).0% 89.0 8.00 13.8% 70.7 12 0.0 23.495 0.0% 60.0 15.6 0.84 0.71 1.55 0.71 1.6 0.6 0.0 33.4% 95.8 0.8 0.05 0.35 0.71 1.0 McNally Bharat Engineering Co.55 28.3 5.22 15 0.71 1.00 0.0 Voltage Duty Category (V) C= Continuous I= Intermittent 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 Efficiency Power Factor (e) (h) (i) C C C I C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C 92.22 15 0.0% 91.18 39.71 1.76 156 4.0 27.82 0.55 0.83 11.91 0.1% 86.67 5.0% 100.0% 0.0 34.6 0.27 4.39 10.2% 100.13 1.0 30.0 39.0 27.07 14.5 9.0 6.55 45 0.00 30.68 357.82 0.0% 100.495 0. ANNEXURE-C Maximum Demand Calculation of LT (415 V) Switchgear located at TP-17 :Source of supply: 11KV HT Swichgear located near Crusher House Sl.22 45 0.0 24.55 45 0. 20 & 21 Drive of Travelling Tripper FTR-1.60 6.83 13.0 9.0 20.85 0.6 0.198 12 0.00 0.6 0.55 0.-2-PM07-DC00-3-0003 (Rev.18 39.0 36.00 150.0% 91.0 28.70 2.18 1.00 325.88 0.0 14.0% 70.2 160 5.8 4. WestBengal for West Bengal Power Development Corporation Ltd.86 34.18 39.00 0.6 0.71 1.71 1.41 0.0 17.0 32.0 35.85 0.82 0.0 7.18 6. of Equipment Description of Loads In Line Magnetic Separator ILMS-3 & ILMS-4 Coal Sampling unit CSU-2 Passenger cum Goods Elevator EL-2 & El-3 Rack & Pinion Gate RPG-5 & 6 Belt Conveyor 18.00 10.88 0. at Sagardighi.6 0.84 0.198 12 0.83 13.85 0.9 0.18 1.6 0.198 12 0.55 0. ZSS etc.6 0.0 25.0% 60.495 37 0.0 19.18 1.88 0.9% 70.41 9.198 37 0.9% 70.495 0.0 3.0% 93.6 0. 2.15 52.0% 93.20 2.0 10.40 48.83 11.8 0.0 38.9% 70.89 39.0% 93. Ltd.04 6.40 48.0 21.71 1.0 5. CBS.6 0.0 12.2% 91.495 0.0% 70.9% 70.55 0.39 6.6 0.70 2.0 31.41 0.2 0.0% 70.) Brake kW Working Standby Total (kW) (kW) (a) (b) c=(a)+(b) (d1) (d2) 2 1 2 0 2 8 4 8 0 1 1 6 1 1 6 1 1 6 1 1 4 1 1 1 1 1 1 1 1 10 10 10 10 1 1 1 1 1 0 0 0 2 2 0 0 0 8 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 2 1 2 2 4 8 4 8 8 1 1 6 1 1 6 1 1 6 1 1 4 1 1 1 1 1 1 1 1 10 10 10 10 1 2 1 1 1 26 75 15 2.6 0.39 6.55 11 5.2% 60.00 Page 4 of 6 .0% 70.5 15 0.82 0.8% 70.34 82.00 27.73 60.0 18.83 13.6 0.0% 60.0% 60.41 0.0 29. 1.6 0.0 11.18 1.82 0.0 135.00 135.3% 90.6 0. 3 & 4 Brake of Travelling Tripper Rail Clamp of Travelling Tripper Flap Gate for Travelling Tripper DEF-2 Centrifugal Fan for Bag Filter-2 at TP-16 RAL for Bag Filter-2 at TP-16 Motorized Damper for Bag Filter-2 at TP-16 DEF-3 Centrifugal Fan for Bag Filter-3 at TP-17 RAL for Bag Filter-3 at TP-17 Motorized Damper for Bag Filter-3 at TP-17 DEF-4 Centrifugal Fan for Bag Filter-4 at TP-18 RAL for Bag Filter-4 at TP-18 Motorized Damper for Bag Filter-4 at TP-18 DEF-5 Centrifugal Fan for Bag Filter-5 at TP-19 RAL for Bag Filter-5 at TP-19 Motorized Damper for Bag Filter-5 at TP-19 DEF-6 Centrifugal Fan for Bag Filter-6 at Roof of Bunker-3 RAL for Bag Filter-6 at Roof of Bunker-3 DEF-7 Centrifugal Fan for Bag Filter-7 at Roof of Bunker-3 RAL for Bag Filter-7 at Roof of Bunker-3 DEF-8 Centrifugal Fan for Bag Filter-8 at Roof of Bunker-4 RAL for Bag Filter-8 at Roof of Bunker-4 DEF-9 Centrifugal Fan for Bag Filter-9 at Roof of Bunker-4 RAL for Bag Filter-9 at Roof of Bunker-4 Ventilation Axial Fan for Bunker-1 of Unit-3 VEF-16 to 25 Ventilation Axial Fan for Bunker-2 of Unit-3 VEF-26 to 35 Ventilation Axial Fan for Bunker-1 of Unit-4 VEF-16 to 27 Ventilation Axial Fan for Bunker-2 of Unit-4 VEF-16 to 28 Ventilation Supply Fan for TP-17 MCC VSF-14 Pump for Ventilation System for TP-17 MCC VSP-2A & 2B UPS MLDB ACDB (For all Others Load like SOV.5% 92.65 69.85 0.07 14.05 0. Space Heater.

at Sagardighi. DYN11. 1600 KVA (100% Stand By) 2500 2500 Hence selected Transformer 1600 KVA. Drawing No.-0) Page 5 of 6 .2X500 MW Sagardighi Thermal Power Plant (Unit-3 4).49 1122. No.Coal Handling Plant Package.-2-PM07-DC00-3-0003 (Rev.50 2 Nos. 11/0. ONAN McNally Bharat Engineering Co. WestBengal for West Bengal Power Development Corporation Ltd.433 KV. Transformer Sizing Net Load (KW) Total Load (KVA) Required Transformer Capacity(kVA) with 20% margin Selected Transformer Capacity (kVA) {after considering voltage dip while starting any drive does not exceeding the limit acceptable for equipment concerned but not exceeding 15% at the cable terminal} Incomer selected (A) Bus coupler selected (A) 956.09 1346. Ltd.

0 Description of Loads Apron Feeder AFD-2 Belt Conveyor 12A & 12B Ring Granulator Crusher CR-1.85 0. DYN1. CR-2.48 348. Drawing No.53 624.44 10132.85 0.0 8.85 0.85 0. 11/3. ANNEXURE-D Maximum Demand Calculation of MV (3300 kV) Switchgear located near Crusher House :Source of supply: 11KV HT Swichgear located near Crusher House No.0 2.85 0.0% 95. ONAN McNally Bharat Engineering Co.85 Nett Demand Remarks (kW) (KVA) (j)=(a)x(d2)/ (k)=(j)/(i) (h) 268.2X500 MW Sagardighi Thermal Power Plant (Unit-3 4). of Equipment Sl. No.58 Selected Transformer Capacity (kVA) {after considering voltage dip while starting any drive does not exceeding the limit acceptable for equipment concerned but not exceeding 15% at the cable terminal} 10200 Incomer selected (A) Bus coupler selected (A) 2500 2500 Hence selected Transformer 10600 KVA.0 6.42 315.85 0. Ltd.0 5. at Sagardighi.Coal Handling Plant Package.0% 0.11 9211.68 604.0% 95.0 3.-2-PM07-DC00-3-0003 (Rev.85 0.0 7.42 1609. CR-3 & CR-4 Reversible Belt Conveyor 22A Reversible Belt Conveyor 22B Belt Conveyor 13A & 13B Belt Conveyor 15A & 15B Belt Conveyor 16A & 16B Belt Conveyor 17A & 17B Nameplate Rating kW Brake kW Working Standby Total (kW) (kW) (a) (b) c=(a)+(b) (d1) (d2) 1 4 4 1 0 2 4 2 2 0 0 0 1 2 0 0 0 0 1 4 4 2 2 2 4 2 2 340 340 850 340 340 340 340 340 340 255 325 630 331 267 240 335 252 244 Transformer Sizing Net Load (KW) Total Load (KVA) Required Transformer Capacity(kVA) with 10% margin Voltage (V) 415 415 415 415 415 415 415 415 415 Duty Category C= Continuous I= Intermittent Efficiency Power Factor (e) (h) (i) C C C C C C C C C 95.-0) Page 6 of 6 . WestBengal for West Bengal Power Development Corporation Ltd.43 1410.15 513. No.91 2680.44 530.0% 95.0% 94.0% 95.00 505.79 0.79 1368.85 3393.91 0.0% 95.42 409.26 594.0% 95.0 4. 1.0 9.0% 95.33 7626.45KV.53 1659.00 0.

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