0902 – DIPLOMA IN AUTOMOBILE ENGINEERING

SEMESTER - VI 090261 - INDUSTRIAL MANAGEMENT

RATIONALE The knowledge of this subject is required of all diploma holders who wish to choose industry/field as this career. This course is designed to develop understanding of various functions of management, role of workers and engineers and providing knowledge about safety and labour, industrial laws and management in different areas. DETAILED CONTENTS 1. Principles of Management    Management, different functions of management: Planning, organizing, coordination and control. Structure of an industrial organization. Functions of different departments. Relationship between individual departments.

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Human and Industrial Relations            Human relations and performance in organization. Understand self and others for effective behaviour. Behaviour modification techniques. Industrial relations and disputes. Relations with subordinates, peers and superiors. Characteristics of group behaviour and trade unionism. Mob psychology Grievance, handling of grievances. Agitations, strikes, lockouts, picketting and gherao Labour welfare. Workers’ participation in management.

3. Professional Ethics     Concept of ethics. Concept of professionalism. Need for professional ethics. Code of professional ethics.

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Labour. Accidents and Safety 2 . rewards. Brief description of the following Acts: The Factory Act 1948. Factors for accomplishing effective leadership. Job satisfaction and job enrichment.   9. Employee’ State Insurance Act. Typical problems of professional engineers. Staff development and career development. Functions of a leader. Motivation      Factors determining motivation Characteristics of motivation.  4. 5. Labour Welfare schemes. Incentives. Human Resource Development    Introduction. Workmen Compensation Act 1923. 8. Training strategies and methods 7. Wage Payment   Introduction Classification of wage payment scheme. 6. Excise Duty. Methods for improving motivation. Types of labour laws and disputes. Local Tax. pay. Various types of Taxes-Production Tax. Sales Tax. promotion. Manager as a leader. Payment of Wages Act 1936. 1948. Industrial Dispute Act 1947. Professional bodies and their role. Provident Fund Act. Income Tax. Leadership     Need for leadership. Industrial and Tax Laws    Importance and necessity of industrial legislation.

Environmental Management Basics of environmental pollution. Action to be taken in case of accident with machines. Safety procedures. trucks. Market conditions. Profit and Loss Account. solid waste and noise. Industrial Management by VK Sharma. Causes of accidents-psychological. Materials Management Material in industry. Project appraisal. Classification of accidents. fires and erection and construction accidents. ABC Analysis. Financial Management Important. Dhanpat Rai Publications. various management techniques for control of environmental pollution. 13. fatal. return on investments. Pricing Policies. Safety stock. 12. temporary. level. conveyors. Ration Analysis. Material handling. Hoist. OP Harkut. oligraphy. Cost Elements of Cost. Industrial Engineering and Management by OP Khanna. according to event and according to place. Industrial Engineering and Management by TR Banga. 3 . Cranes. 3. Stores records. purchase records. Break even analysis. Re-order. Balance Sheet. Accidents-prone workers. 11. road accident. various control acts for air. perfect competition. monopoly. Bin card. Recommended Books : 1. fork trucks. Effects of accidents. ledger. according to nature of injuries i. water. Project financing. Delhi. Safety measures during executions of Electrical Engineering works. Economic ordering quantity. physiological and other industrial hazards. electric shock. Cardex. inventory control model. Journal. Marketing. Stores equipment. Manual lifting. Sales.e. Safety consciousness & publicity. Budgets. Interpretation of Statements.         10. purchasing procedures. Contribution. Safety measures-Do’s and don’ts & good housekeeping (5S). 2. Marketing and Sales Sellers and Buyers markets.

Handbook of Small Scale Industry by P. Sharma BR. 9. Marketing Management by Philip Kotler. Prentice Hall of India. New Delhi. Environmental and Pollution Awareness: Satya Prakashan. Industrial Organisation and Management by Tara Chand. New Delhi Principles of Management by Philip Kotler. New Delhi. 7. TEE Publication. 5. 8. 6. Nem Chand and Brothers.M.4. Bhandari. Roorkee 4 . Thakur Kailash. Environment Protection Law & Policy in India: Deep & Deep Publication.

Tractor Chassis Salient features of engine. draw bar working. functions of farm tractors. dual versus tendum tyres. belt pull traction control unit. Supplementary System Power take off shaft. Tractor Classification of tractors. This subject provides knowledge about such vehicles and equipment DETAILED CONTENTS 1. maintenance and operation of tractors. 4. tread design. applications of tractors. effect of tyre inflation. three point linkages. tyres and wheel base/wheel tracks. Tractor Wheels and Tyres Salient features of wheels. main tractor assemblies. draft control system. power transmission. Prominent make of Indian – Tractors. final drive. classification of hydraulic controls for hitches. power requirement. types of engine used. Specifications of wheels and tyres. Hydraulic System Functions of hydraulic system.VI 090262 .0902 – DIPLOMA IN AUTOMOBILE ENGINEERING SEMESTER . parallel pull and rolling resistance. hydraulic components. forces acting on a tractor on move. Position control and Mixed control.TRACTORS AND EARTH MOVING MACHINERY RATIONALE Diploma holders in Automobile Engineering may have to deal with repair and maintenance of tractors and earth moving machinery. human factor in tractor design. 3. Selection criteria. 5. Basics trends in tractor design. integral hitch system. differential lock. clutch. tractor stability and weight distribution 2. brakes and steering of Indian tractors. method of attaching implements. 5 .

Farm Machines and Equipment by CP Nakra. 3. Dhapat Rai and Sons. New Delhi. Manual of Tractors by J Konard. Asia Publishing House. Recommended Books : 1. Repair and Maintenance Faults and their rectification in tractor and maintenance of tractor. Tractors and Agriculture Equipment by Jain and Roy. 2. 6 .6. Earth Moving Machinery Description and working principles of:      Bull Dozer Leveller Front end loader Cranes Scrapper 7.

knowledge of transport management systems and techniques would also be an asset to him. Licensing of drivers and conductors of motor vehicles Registration of old and new vehicles Private and commercial vehicle control of transport vehicles Transfer of vehicle .Local and State to State Different forms. Motor Vehicle Act Motor Vehicle Act .Main Provisions :Salient features of Motor Vehicle Act. provisions in the act. applications Permit consideration for transport and public service 3. Besides. Surveyor duties. Relations between company and surveyor Duties of driver in case of accident and injury to a person 4. Therefore. Driving  Principle of Driving 7 . Requisites and formalities for following:      2. application for various uses Traffic offences.MOTOR VEHICLE ACT AND TRANSPORT MANAGEMENT RATIONALE A diploma holder in Automobile Engineering is supposed to have knowledge about significance of vehicle accident. Insurance of Vehicles       Meaning of Insurance and its necessity Different types .VI 090263 . DETAILED CONTENTS 1.0902 – DIPLOMA IN AUTOMOBILE ENGINEERING SEMESTER . penalties and procedures Inspection and Fitness of Vehicle Fitness of vehicle -meaning and purpose. essentials and appropriate practices covering Motor Vehicle Act. it is essential to teach them Motor basic principles.comprehensive and third party insurance Procedure to get Accidental claim and compensation. accidental vehicle claim procedure from insurance company and about Motor Vehicle Act.

Pollution Control     Different contents of exhaust gas Prescribed standards for pollution Control of pollution Fuel efficiency 7. Driving procedure Driving precautions Driving in abnormal conditions. Economy of replacement. Causes. importance and requirements Different types of driving licenses Procedure to get driving license Road Safety     Road Signs/signals Traffic rules Imposition of Penalties for violation of rules Act and Articles. fog. Assessment of used vehicles for sale and purchase. Analysis of Accident.purpose.Service station and its functions. heavy traffic and rain Driving License . State transport optimum utilization of fleet. Duties of conductor. and prevention of Road Accident. History sheet. Duties of Helper towards safety of vehicles/passengers/goods and self 6. Structure of fleet organization.      5. General layout of modern service station. management of fleet. night. Maintenance of logbook. Transport Management History of transport with special reference to road transport in India Modes of Road transport. Dutie s of Drivers. Training of Drivers and Mechanics. Recommended Books : 8 . theory of fares/freight Roadworthiness requirement. Different types of cards and their use in maintaining service station records. like hilly area. Organization. Accounts and books. Spare parts section and dealership service section. Taxation – Structure and formalities relating to calculating and paying the relevant taxes.

4. 2.S. Ronald Press Company. 9 . Motor Vehicle Act of India (with Latest Amendment). 3. Transport in Modern'India by KP Bhatnagar. 6. State Motor Vehicle Rules. DN Aggarwal and SC Gupta. 5. New York by WJ Hudson and James'. Motor Vehicle Act with Rules by B.1. III' and IV by Central Institute of Road Transport Pune. Transport Management Vol. Satish Bahadur. Kohli. Motor Transportation: Principles and Practices Constantin.

ENTREPRENEURSHIP DEVELOPMENT AND MANAGEMENT RATIONALE Entrepreneurship Development and Management is one of the core competencies of technical human resource.4 District Industry Centres (DICs) Commercial Banks State Financial Corporations Small Industries Service Institutes (SISIs). following detailed contents are arrived to develop the stated competencies.3 3. National Bank for Agriculture and Rural Development (NABARD).VI 090264 .0902 – DIPLOMA IN AUTOMOBILE ENGINEERING SEMESTER . National Small Industries Corporation (NSIC) and other relevant institutions/organizations at State level (3) Market Survey and Opportunity Identification (Business Planning) (6 hrs) 3.3 2.1 2.3 (2) Concept/Meaning Need Competencies/qualities of an entrepreneur Entrepreneurial Support System 2.4 3.7 How to start a small scale industry Procedures for registration of small scale industry List of items reserved for exclusive manufacture in small scale industry Assessment of demand and supply in potential areas of growth Understanding business opportunity Considerations in product selection Data collection for setting up small ventures 10 .5 3. entrepreneurial support system. Small Industries Development Bank of India (SIDBI).2 2. opportunity identification.6 3.1 3. Based on the broad competencies listed above. DETAILED CONTENTS (1) Entrepreneurship 1. Creating awareness regarding entrepreneurial traits. project report preparation and understanding of legal and managerial aspects can be helpful in motivating technical/ vocational stream students to start their own small scale business/enterprise.2 3.1 1.2 1.

water and noise pollution standards and control Personal Protection Equipment (PPEs) for safety at work places (8) Miscellaneous 8. Operational Aspects of Production Inventory Management Basic principles of financial management Marketing Techniques Personnel Management Importance of Communication in business (6) Legal Aspects of Small Business 6.2 4.4 Concept of ecology and environment Factors contributing to Air. organisation.3 5.7 Principles of Management (Definition. Edited by BS Rathore and Dr JS Saini.3 Preliminary Project Report Techno-Economic feasibility report Project Viability (5) Managerial Aspects of Small Business 5.1 5.1 8. 2. Sales Tax.1 4. Rewards.5 8.(4) Project Report Preparation 4.2 5.2 8. Noise pollution Air. peers and superiors Motivation – Incentives.5 5.6 8. coordination and control. Water. New Delhi 11 .1 6. Patent Rules.2 Elementary knowledge of Income Tax.1 7.4 8.4 5. Panchkula (Haryana) Entrepreneurship Development by CB Gupta and P Srinivasan. Sultan Chand and Sons. Excise Rules Factory Act and Payment of Wages Act (7) Environmental considerations 7.7 Human relations and performance in organization Industrial Relations and Disputes Relations with subordinates.3 8. A Handbook of Entrepreneurship.6 5.3 7.2 7. Aapga Publications. functions of management viz planning. Job Satisfaction Leadership Labour Welfare Workers participation in management Recommended Books : 1.

3. 7. New Delhi. Environmental Protection Law and policy in India: Deep and Deep Publications. Environmental Engineering and Management by Suresh K Dhamija. 6. 9. New Delhi Thakur Kailash. New Delhi Handbook of Small Scale Industry by PM Bhandari Marketing Management by Philip Kotler. SK Kataria and Sons. Satya Prakashan. New Delhi Total Quality Management by Dr DD Sharma. 5. 8. Prentice Hall of India. 4. Sultan Chand and Sons. New Delhi Environmental and Pollution Awareness by Sharma BR. Principles of Management by Philip Kotler TEE Publication 12 .

replacing worn out parts and tappet adjustment.0902 – DIPLOMA IN AUTOMOBILE ENGINEERING SEMESTER . Valve servicing : Refacing. Student should also be proficient in driving and in maintenance of vehicle. Engine testing and find out fuel consumption. use of engine analyzer. Hence this sub ject. 7. 13. 8. engine produces black and white smoke.VI 090265 . measuring bearing clearances by gauges. engine fires but dies out.Measuring of bore for wear and ovality. decarbonising of engine . Stress has also to be laid on the use of exhaust gas analyzer and other machines for the maintenance of automotive. 13 . piston crown.removing carbon deposits from engine combustion chamber. 9. 14. replacing of piston and piston rings. valve parts. high oil consumption.FAULT DIAGNOSIS AND DRIVING PRACTICE RATIONALE A diploma holder in Automobile Engineering should have reasonable practice on fault diagnosis with the help of latest machines like engine analyzer etc. 11. Emission test using smoke meter (Diesel). Big– end bearings and crank shaft bearings. Decarbonising brushes and tools. List Of Practicals : 1 -6 Trouble Shooting of Engine: Diagnosing and rectifying the following troubles Engine overheating. Emission test using exhausts gas analyzer (Petrol). starter turns the engine but engine doesn’t start. servicing the cylinder bore. 10. engine noises and knocks. poor acceleration. 12. Reconditioning of engines . high fuel consumption. engine misfire. lack of power. Inspection of crank shaft – bearing replacement and setting of journal bearing. seat reconditioning lapping testing. Engine out put and efficiency.

22. measuring ovality. 19. Practice in bending and nipple forming of fuel pipes. Overhauling of wheel and axles.15. 16. Visit to tractor workshop is must at least for two days. Surfacing of cylinder heads. measuring ovality and taper of cylinder bore. cylinder blocks and manifolds on cylinder head refacing machine. telescopic gauge. 21. 50% of the time should be given to driving. Tyre retreading. using cylinder dial gauge. Bleeding of brakes. keeping allowance of clearances. Practice in brake drum turning. measuring of ovality and taperness of journals and crank pins. The students may be taken to a service industry. 18. 30. 20. 24. 25. 17. Servicing of valves and valve mechanism – Replacement of valves. valve seats. Aligning of connecting rod. skimming the brake drum. Practice on honing cylinder blocks. Heat treatment of crankshaft. crack detection and demagnetising. Practice on cylinder boring machine. Practice in fitting cylinder liners – sleeving and desleeving. 23. 27. use of direct reading micrometer. 28. checking and replacement of defective springs. Demonstration of crankshaft metal sapraying and grinding. 26. inside micrometer. Practice in nozzle grinding and lapping. setting of injection pressure and nature of spray. Recommended Books : 14 . Practice for piston ring removal. Overhauling of power brakes. Setting and grinding of camshaft journa ls. 31. 29. valve guides. Driving Practice on the road to gain proficiency in driving. tappet and rocker arm and adjusting valve tappets. refacing of valves.

Geneva. Gupta.B. Satya Prakashan. R. New Delhi. 15 . Automobile Engineering by Dr. 2. Automobile Engineering by Sh. 3. Dialogue.O. New Rajinder Nagar. Maintenance and Repair of Motor Vehicle by H. Kirpal Singh. Standard Publisher. Delhi. New Delhi.1. R-686.

It is also essential that the faculty of the respective department may have a brainstorming session to identify suitable project assignments. Project work. they would like to execute. The students should identify or given project assignment at least two to three months in advance. Performance criteria Max.VI 090266. The project work identified in collaboration with industry may be preferred. The project assignment can be individual assignment or a group assignment.0902 – DIPLOMA IN AUTOMOBILE ENGINEERING SEMESTER . Projects related to repair and maintenance of automobiles Projects related to increasing productivity Projects related to quality assurance Projects related to estimation and economics of production Projects connected with repair and maintenance of plant and equipment Projects related to identification of raw material thereby reducing the wastage Any other related problems of interest of host industry. marks 10 10 20 20 Rating Scale Excellent 10 10 20 20 Very good 8 8 16 16 Good 6 6 12 12 Fair 4 4 8 8 Poor 2 2 4 4 1. students should be asked to identify the type of project work. Selection of project assignment Planning and execution of considerations Quality of performance Providing solution of the problems or production of final product 16 .No. 4. 2. A suggestive criteria for assessing student performance by the external (personnel from industry) and internal (teacher) examiner is given in table below : S.PROJECT WORK Project work aims at developing skills in the students whereby they apply the totality of knowledge and skills gained through the course in the solution of particular problem or undertaking a project. The students have various aptitudes and strengths. Each teacher is expected to guide the project work of 5-6 students. 3. For this purpose. There should not be more than 3 students if the project work is given for a group. therefore. should match the strengths of students.

6. who has been associated with the projectoriented professional training of the students. 9. 3. 17 . The external examiner. It is also proposed that two students or two projects which are rated best be given merit certificate at the time of annual day of the institute. Important Notes : 1.5. It is also important to note that the students must get more than six “goods” or above “good” grade in different performance criteria items in order to get “Overall Good” grade. students must get “Overall Good grade” failing which the students may be given one more chance of undergoing 8 -10 weeks of project oriented professional training in the same industry and re-evaluated befo re being disqualified and declared “not eligible to receive diploma ”. 4. weekly and monthly reports while awarding marks as per the above criteria. a person from industry/organization. should evaluate the students performance as per the above criteria. Sense of responsibility Self expression/ communication skills Interpersonal skills/human relations Report writing skills Viva voce Total 10 5 5 10 10 100 10 5 5 10 10 100 8 4 4 8 8 80 6 3 3 6 6 60 4 2 2 4 4 40 2 1 1 2 2 20 The overall grading of the practical training shall be made as per following table In order to qualify for the diploma. 2. 7. preferably. It would be better if specific nearby industries are approached for instituting such awards. The criteria for evaluation of the students have been worked out for maximum marks. The internal and external examiners will evaluate students separately and give marks as per the study and evaluation scheme of examination. This criteria must be followed by the internal and external examiner and they should see the daily. 8.

depending upon the type of project work. It would be better if specific industries are approached for instituting such awards. 18 . It is proposed that the institute may organize an annual exhibition of the project work done by the students and invite leading Industrial organisations in such an exhibition. It is also proposed that two students or two projects which are rated best be given merit certificate at the time of annual day of the institute.The teachers are free to evolve another criteria of assessment.

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