HC900 Remote Termination Panel (RTP) for Digital Inputs/Digital Outputs/Analog Outputs and High capacity Analog Inputs/Analog

Outputs/Digital Inputs/Digital Outputs

Document Number: 51-52-33-136 Effective: 2/12/08 Supersedes: 4/2/07 Summary The Remote Termination Panel (RTP) provides an easy way to connect the HC900 controller to the field wiring. The RTP integrates some of the typical externally connected components, reducing wiring and setup time. It also minimizes the need for multiple wires under a single screw connection by expanding the connectivity of the shared terminals of the I/O modules. A single DI/DO/AO-RTP and cable is used with the following modules: 4-point Analog Output 16-point Contact Digital Input 16-point DC Digital Input 16-point AC Digital Input 16-point DC Digital Output 8-point AC Digital Output 8-point Analog Output 16-point Analog Output 16-point Analog Input 32-Point DC Digital Output 32-Point DC Digital Input See page 2 3 5 6 8 9 12 See page 15 16 19 21

Dual DI/DO/AO-RTPs and cables are used with the following modules:

HC900 Controller Cable (various lengths available) Shield drain wire

Terminals for field wiring

94mm 3.70 RTP mounted on DIN rail

111mm 4.38

Figure 1 Example installation (high capacity AI/AO/DI/DO use a second RTP and cable, not shown)
51-52-33-136 1 of 25

4 Point Analog Output Step 1 Action ATTENTION: RTP and cables are intended for permanent installation within their own enclosure. Mount RTP cable assembly to HC900 Controller (Figure 1). Remove appropriate key tabs from terminal block to allow mating with the module. See HC900 Hybrid Controller Installation and User guide 51-52-25-107 for details. Connect desired cable to AO module at controller. Choose from: 900RTC-L010 900RTC-L025 900RTC-L050 Remote Terminal Low Voltage Cable Assembly, 1.0 meters long Remote Terminal Low Voltage Cable Assembly, 2.5 meters long Remote Terminal Low Voltage Cable Assembly, 5.0 meters long

Install AO module label onto the module connector cover. Connect shield drain wire to the grounding bars at the base of the HC900 rack. All field-wiring shields must be grounded as described in the shield grounding section of the HC900 Hybrid Controller Installation and User guide 51-52-25-107.

Mount RTP to DIN rail. Latch to rail. See page 25. Connect cable to RTP

Set/verify jumper positions as shown for use with an analog output module.

Jumper open Jumper closed

SW1 is not used. Module RIUP is not affected by using the RTP. See page 11 for RTP internal schematic.

2 of 25

51-52-33-136

4 Point Analog Output Step 4 Connect field wiring. Action

LOADS ARE 0 to 750 ohm

LOAD AO-2

LOAD AO-3

LOAD AO-1

1
AO

9 10 11 12 13 14 15 16 17 18 19 20
AO 3AO 3+ AO AO 44+

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

16 Point Contact Digital Input

Step 1 Action ATTENTION: RTP and cables are intended for permanent installation within their own enclosure. Mount RTP cable assembly to HC900 Controller (Figure 1). Remove appropriate key tabs from terminal board to allow mating with the module. See HC900 Hybrid Controller Installation and User guide 51-52-25-107 for details. Connect desired cable to 16 point Contact DI module at controller. Choose from: 900RTC-L010 900RTC-L025 900RTC-L050 Remote Terminal Low Voltage Cable Assembly, 1.0 meters long Remote Terminal Low Voltage Cable Assembly, 2.5 meters long Remote Terminal Low Voltage Cable Assembly, 5.0 meters long

Install 16 point contact DI module label into the module connector cover. Connect shield drain wire to the grounding bars at the base of the HC900 rack. All field-wiring shields must be grounded as described in the shield grounding section of the HC900 Hybrid Controller Installation and User guide 51-52-25-107.

Mount RTP to DIN rail. Latch to rail. See page 25. Connect cable to RTP

LOAD AO-4

1AO 1+

2AO 2+ AO

3 of 25

16 Point Contact Digital Input

Step 3 Action Set jumper positions as shown for the 16 point contact digital input module.

Jumper open Jumper closed

SW1 is not used. Module RIUP is not affected by using the RTP. See page 11 for RTP internal schematic. 4 Connect field wiring.

IN10

IN11

IN12

IN13

IN14

IN15

IN1

IN2

IN3

IN4

IN5

IN6

IN7

IN8

9 10 11 12 13 14 15 16 17 18 19 20
+ 16 IN + 15 IN + 14 IN + 13 IN + 12 IN + 11 IN + 10 IN 9+ IN M CO M CO

IN 3IN 4IN 5IN 6IN 7IN 8CO M CO M IN 9IN 10 IN 11 IN 12 IN 13 IN 14 IN 15 IN 16 -

IN9

Install jumper wires

IN 2 CO M NA IN 1 -

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

4 of 25

IN16

M CO M CO 8+ IN 7+ IN 6+ IN 5+ IN 4+ IN 3+ IN 2+ IN 1+ IN

51-52-33-136

16 Point DC Digital Input

Step 1 Action ATTENTION: RTP and cables are intended for permanent installation within their own enclosure. ATTENTION: The RTP combines the two groups of 8 inputs into one group of 16. Mount RTP cable assembly to HC900 Controller (Figure 1). Remove appropriate key tabs from terminal board to allow mating with the module. See HC900 Hybrid Controller Installation and User guide 51-52-25-107 for details. Connect desired cable to 16 point DC DI module at controller. Choose from: 900RTC-L010 900RTC-L025 900RTC-L050 Remote Terminal Low Voltage Cable Assembly, 1.0 meters long Remote Terminal Low Voltage Cable Assembly, 2.5 meters long Remote Terminal Low Voltage Cable Assembly, 5.0 meters long

Install 16 point DC DI module label into the module connector cover. Connect shield drain wire to the grounding bars at the base of the HC900 rack. All field-wiring shields must be grounded as described in the shield grounding section of the HC900 Hybrid Controller Installation and User guide 51-52-25-107.

Mount RTP to DIN rail. Latch to rail. See page 25. Connect cable to RTP

Set/verify jumper positions as shown for the 16 point digital input module.

Jumper open Jumper closed

Module Removal / Insertion Under Power (RIUP) is supported by turning off Switch SW1 to allow removal of the module from the rack without causing an arc. Please reference the HC900 Hybrid Controller Installation and User guide (51-52-25-107) for more details. ATTENTION: SW1 only disconnects the positive terminal, not both sides of the DC power. See page 11 for RTP internal schematic.

5 of 25

16 Point DC Digital Input

Step 4 Connect field wiring. Note: SDC+ in the wiring figure below refers to power that is disconnected from these screw terminals when switch SW1 is open (0). Action

IN10

IN11

IN12

IN13

IN14

IN15

IN2

IN3

IN4

IN5

IN6

IN7

IN8

9 10 11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

DC Supply

16 Point AC Digital Input

Step 1 Action ATTENTION: RTP and cables are intended for permanent installation within their own enclosure. ATTENTION: The RTP combines the two groups of 8 inputs into one group of 16. Mount RTP cable assembly to HC900 Controller (Figure 1). Remove appropriate key tabs from terminal board to allow mating with the module. See HC900 Hybrid Controller Installation and User guide 51-52-25-107 for details. Connect desired cable to 16 point AC DI module at controller. Choose from: 900RTC-H010 900RTC-H025 900RTC-H050 Remote Terminal High Voltage Cable assembly, 1.0 meters long Remote Terminal High Voltage Cable assembly, 2.5 meters long Remote Terminal High Voltage Cable assembly, 5.0 meters long

Install 16 point AC DI module label into module connector cover. Connect shield drain wire to the grounding bars at the base of the HC900 rack. All field-wiring shields must be grounded as described in the shield grounding section of the HC900 Hybrid Controller Installation and User guide 51-52-25-107.

Mount RTP to DIN rail. Latch to rail. See page 25. Connect cable to RTP

6 of 25

+ SD C+ SD C+ SD C+ SD C+ SD C+ SD C+ SD C+ SD C SD + C+ SD C+ SD C+ SD C+ SD C+ SD C+ SD C+ SD C+ SD C+ SD C+ SD C+

DC

Install jumper wires

IN9

IN16

IN1

+ 16 IN + 15 IN + 14 IN + 13 IN + 12 IN + 11 IN + 10 IN 9+ IN DC DC DC DC 8+ IN 7+ IN 6+ IN 5+ IN 4+ IN 3+ IN 2+ IN 1+ IN

51-52-33-136

16 Point AC Digital Input

Step 3 Set/verify jumper positions as shown. Action

Jumper open Jumper closed

Module Removal / Insertion Under Power (RIUP) is supported by turning off Switch SW1 to allow removal of the module from the rack without causing an arc. Please reference the HC900 Hybrid Controller Installation and User guide (51-52-25-107) for more details. ATTENTION: SW1 only disconnects L1, not both sides of the AC powerline. See page 11 for RTP internal schematic. 4 Connect field wiring. Note: S-L1 in the wiring figure below refers to power that is disconnected from these screw terminals when switch SW1 is open (0).

IN10

IN11

IN12

IN13

IN14

IN15

IN2

IN3

IN4

IN5

IN6

IN7

IN8

1
IN

9 10 11 12 13 14 15 16 17 18 19 20
+ 16 IN + 15 IN + 14 IN + 13 IN + 12 IN + 11 IN + 10 IN 9+ IN L2 L2

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

L2

L1

L1 SL1 SL1 SL1 SL1 SL1 SL1 SL1 SL1 SL1 SL1 SL1 SL1 SL1 SL1 SL1 SL1 SL1 SL1

L1 S-

Install jumper wires

IN9

IN16

IN1

L2 L2 8+ IN 7+ IN 6+ IN 5+ IN 4+ IN 3+ IN 2+ IN 1+

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16 Point DC Digital Output

Step 1 Action ATTENTION: RTP and cables are intended for permanent installation within their own enclosure. ATTENTION: 16 point DC Digital Output is rated at 8A per module and 1A per output. Limited to 4A per group of 8. ATTENTION: The RTP combines the two groups of 8 outputs into one group of 16. Mount RTP cable assembly to HC900 Controller (Figure 1). Remove appropriate key tabs from terminal board to allow mating with the module. See HC900 Hybrid Controller Installation and User guide 51-52-25-107 for details. Connect desired cable to 16 point DC DO module at controller. Choose from: 900RTC-L010 900RTC-L025 900RTC-L050 Remote Terminal Low Voltage Cable Assembly, 1.0 meters long Remote Terminal Low Voltage Cable Assembly, 2.5 meters long Remote Terminal Low Voltage Cable Assembly, 5.0 meters long

Install 16 point DC DO label into the module connector cover. Connect shield drain wire to the grounding bars at the base of the HC900 rack. All field-wiring shields must be grounded as described in the shield grounding section of the HC900 Hybrid Controller Installation and User guide 51-52-25-107.

Mount RTP to DIN rail. Latch to rail. See page 25. Connect cable to RTP

Set/verify jumper positions as shown.

Jumper open Jumper closed

Module Removal / Insertion Under Power (RIUP) is supported by turning off Switch SW1 to allow removal of the module from the rack without causing an arc. Please reference the HC900 Hybrid Controller Installation and User guide (51-52-25-107) for more details. ATTENTION: SW1 only disconnects the positive terminal, not both sides of the DC power. See page 11 for RTP internal schematic.

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16 Point DC Digital Output

Step 4 Connect field wiring. Note: SDC+ in the wiring figure below refers to power that is disconnected from these screw terminals when switch SW1 is open (0). Action

OUT10

OUT11

OUT12

OUT13 LOAD LOAD

LOAD

9 10 11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

DC Supply
Note: DC Outputs provide electronic overload protection in the module, but adding a fuse (see picture) protects the wiring.

8 Point AC Digital Output

Step 1 Action ATTENTION: RTP and cables are intended for permanent installation within their own enclosure. ATTENTION: 8 point AC Output is limited to maximum of 2A per output for any VAC, 6A per RTP for 240VAC, 8A per RTP for 120VAC. ATTENTION: The RTP combines the 8 isolated outputs into one group of 8. Mount RTP cable assembly to HC900 Controller (Figure 1). Remove appropriate key tabs from terminal board to allow mating with the module. See HC900 Hybrid Controller Installation and User guide 51-52-25-107 for details. Connect desired cable to 8 point AC DO module at controller. Choose from: 900RTC-H010 900RTC-H025 900RTC-H050 Remote Terminal High Voltage Cable assembly, 1.0 meters long Remote Terminal High Voltage Cable assembly, 2.5 meters long Remote Terminal High Voltage Cable assembly, 5.0 meters long

Install 8 point AC DO label into the module connector cover. Connect shield drain wire to the grounding bars at the base of the HC900 rack. All field-wiring shields must be grounded as described in the shield grounding section of the HC900 Hybrid Controller Installation and User guide 51-52-25-107.

+ SD C+ SD C+ SD C+ SD C+ SD C+ SD C+ SD C+ SD C SD + C+ SD C+ SD C+ SD C+ SD C+ SD C+ SD C+ SD C+ SD C+ SD C+ SD C+

DC

Install jumper wire

OUT14 LOAD OUT15 LOAD OUT16

OUT1

OUT2

OUT3

OUT4

OUT5

OUT6

OUT7

OUT8

OUT9 LOAD LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

16 DO 15 DO 14 DO 13 DO 12 DO 11 DO 10 DO 9 DO DC C+ SD DC C+ SD 8DO 7DO 6DO 5DO 4DO 3DO 2DO 1DO

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8 Point AC Digital Output

Step 2 Mount RTP to DIN rail. 3 Latch to rail. See page 25. Connect cable to RTP. Action

Set/verify jumper positions as shown.

Jumper open Jumper closed

Module Removal / Insertion Under Power (RIUP) is supported by turning off Switch SW1 to allow removal of the module from the rack without causing an arc. Please reference the HC900 Hybrid Controller Installation and User guide (51-52-25-107) for more details. ATTENTION: SW1 only disconnects L1, not both sides of the AC powerline. See page 11 for RTP internal schematic. 4 Connect field wiring. CAUTION: S-L1 terminals in the wiring figure below are live when switch SW1 is on (1).

OUT2

OUT3

OUT4

OUT1

OUT5

OUT6

OUT7

9 10 11 12 13 14 15 16 17 18 19 20
OUT L1 S-

L1 SL1 SL1 SL1 SL1 SL1 SL1 SL1 SL1 SL1 L2 L2

L2 L2

L2

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

L1

L2

Note: AC Outputs are individually fused in the module, but adding a fuse here protects the wiring.

10 of 25

L2 L2
51-52-33-136

L2 L2

L2

OUT8

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

NC NC 7 TOU L1 S6 TOU L1 S5 TOU L1 S4 TOU L1 S- 3 TOU L1 S2 TOU L1 S-

NC NC 1 TOU L1 S-

RTP Cable wire positions and colors (Applies to 4 AO, 16 DI, 16 DO, 8 DO)
Twisted Pair Number 1 2 3 4 5 6 7 8 9 10 1 2 4 5 6 7 9 10 11 12 14 15 16 17 19 20 3 8 13 18 HC900 Module TB Position 6 7 9 10 20 19 17 16 15 14 12 11 1 2 4 5 8 18 13 3 RTP J1 Plug Connector Color Black Red Black White Black Green Black Blue Black Yellow Black Brown Black Orange Red White Red Green Red Blue

RTP Internal schematic (Applies to 4 AO, 16 DI, 16 DO, 8 DO)

RTP

J2

J3

J4

J5

HC900 Terminal Block 1 2 3 4 5 6 7 8 9 10

J1 6 7 8 9 10 20 19 18 17 16

J9

J7

J8

J6

19 20 13 14 15 18 17 16 11 12

4 5 13 12 11 3 2 1 15 14

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8 Point Analog Output

Step 1 Action ATTENTION: RTP and cables are intended for permanent installation within their own enclosure. Mount RTP cable assembly to HC900 Controller (Figure 1). Remove appropriate key tabs from terminal board to allow mating with the module. See HC900 Hybrid Controller Installation and User guide 51-52-25-107 for details. Connect terminal block end of desired cable assembly to 8 point Analog Output module at controller. Choose from: 900RTC-B810 900RTC-B825 900RTC-B850 Remote Terminal Cable assembly, 1.0 meters long Remote Terminal Cable assembly, 2.5 meters long Remote Terminal Cable assembly, 5.0 meters long

Install 8 point Analog Output label into the module connector cover. Connect the shield drain wire to the grounding bars at the base of the HC900 rack. All field-wiring shields must be grounded as described in the shield grounding section of the HC900 Hybrid Controller Installation and User guide 51-52-25-107.

Mount RTP to DIN rail. Latch to rail. See page 25. Connect cable to RTP.

Set/verify jumper positions on each RTP as shown.

Jumper open Jumper closed

Module Removal / Insertion Under Power (RIUP) is supported by turning off Switch SW1 to allow removal of the module from the rack without causing an arc. Please reference the HC900 Hybrid Controller Installation and User guide (51-52-25-107) for more details. ATTENTION: SW1 opens the + side of the External 24V Power so that RIUP of module is possible. See page 14 for RTP internal schematic.

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51-52-33-136

8 Point Analog Output

Step 4 Connect field wiring. Action

LOAD AO-2

LOADS ARE 0 to 750 ohm

LOAD AO-1

ETC.

RTP A for Inputs 1 to 8

9 10 11 12 13 14 15 16 17 18 19 20
8AO 7AO + 8 AO 7+ AO 6 AO 5AO 6+ AO 5+ AO

4AO 3AO + 4 AO 3+ AO 2 AO 1AO 2+ AO 1+ AO C+ SD + DC

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

EXT +24V Install 24V wires as shown: 22 to 10 EXT 24V RTN 22 to 12 24VRTN to 9 External 24VDC supply 24VRTN to 11

13 of 25

RTP A Cable wire positions and colors (for cable assembly drawing, applies to 8 AO)
Twisted Pair Number of Cable A 1 2 3 4 5 6 7 8 9 10 HC900 Module TB Position 1 2 4 5 6 7 36 35 36 35 10 11 12 13 15 16 3 8 9 14 RTP A J1 Plug Connector 6 7 9 10 20 19 17 16 15 14 12 11 1 2 4 5 8 18 13 3 Color Black Red Black White Black Green Black Blue Black Yellow Black Brown Black Orange Red White Red Green Red Blue

RTP A

J2

J3

J4

J5

HC900 Terminal Block 1 2 3 4 5 6 7 8 36 35

J1 6 7 8 9 10 20 19 18 17 16

J9

J7

J8

J6

15 16 9 10 11 14 13 12 36 35

4 5 13 12 11 3 2 1 15 14

14 of 25

51-52-33-136

16 Point Analog Output

Step 1 Action ATTENTION: RTP and cables are intended for permanent installation within their own enclosure. Mount RTP cable assembly to HC900 Controller (Figure 1). Remove appropriate key tabs from terminal board to allow mating with the module. See HC900 Hybrid Controller Installation and User guide 51-52-25-107 for details. Connect terminal block end of desired cable assembly to 16 point Analog Output module at controller. Choose from: 900RTC-3210 900RTC-3225 900RTC-3250 Remote Terminal Cable assembly, 1.0 meters long Remote Terminal Cable assembly, 2.5 meters long Remote Terminal Cable assembly, 5.0 meters long

Install 16 point Analog Output label into the module connector cover. Connect both shield drain wires to the grounding bars at the base of the HC900 rack. All field-wiring shields must be grounded as described in the shield grounding section of the HC900 Hybrid Controller Installation and User guide 51-52-25-107.

Mount RTPs to DIN rail. Latch to rail. See page 25. Connect cables to RTPs. Cables are marked RTP A and RTP B. In step 4, RTP A will be wired to Inputs 1-10, RTP B to Inputs 9-16. You can write on the RTPs labels to distinguish them. Note: Inputs 9 and 10 are wired between both RTPs.

Set/verify jumper positions on each RTP as shown.

Jumper open Jumper closed

Module Removal / Insertion Under Power (RIUP) is supported by turning off Switch SW1 to allow removal of the module from the rack without causing an arc. Please reference the HC900 Hybrid Controller Installation and User guide (51-52-25-107) for more details. ATTENTION: SW1 opens the + side of the External 24V Power so that RIUP of module is possible. See page 14 for RTP internal schematic.

15 of 25

16 Point Analog Output

Step 4 Connect field wiring. Action

LOAD AO-2

LOADS ARE 0 to 750 ohm

LOAD AO-1

ETC.

9 10 11 12 13 14 15 16 17 18 19 20
8AO 7AO + 8 AO 7+ AO 6 AO 5AO 6+ AO 5+ AO

9+ AO + 10 AO 4AO 3AO 4+ AO 3+ AO 2AO 1AO 2+ AO 1+ AO

RTP A for Outputs 1 to 8, 9+ and 10+

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

9 10 11 12 13 14 15 16 17 18 19 20
16 AO 15 AO 6+ 1 AO + 15 AO 14 AO 13 AO

+ 14 AO + 13 AO 12 AO 11 AO + 12 AO + 11 AO 10 AO 9AO C+ SD + DC

RTP B for Outputs 11 to 16, 9- and 10-)

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

EXT 24V RTN External 24VDC supply

EXT +24V Install 24V wires as shown: 22 to 10 22 to 12 24VRTN to 9 24VRTN to 11

16 Point Analog Input

Step 1 Action ATTENTION: RTP and cables are intended for permanent installation within their own enclosure. ATTENTION: The RTP labeled DI, DO, AO RTP ASSY with jumpers J2-J9 is the correct one for 16 point AI. Mount RTP cable assembly to HC900 Controller (Figure 1). Remove appropriate key tabs from terminal board to allow mating with the module. See HC900 Hybrid Controller Installation and User guide 51-52-25-107 for details. Connect terminal block end of desired cable assembly to 16 point Analog Input module at controller. Choose from: 900RTC-3210 900RTC-3225 900RTC-3250 Remote Terminal Cable assembly, 1.0 meters long Remote Terminal Cable assembly, 2.5 meters long Remote Terminal Cable assembly, 5.0 meters long

Install 16 point Analog Input label into the module connector cover. Connect both shield drain wires to the grounding bars at the base of the HC900 rack. All field-wiring shields must be grounded as described in the shield grounding section of the HC900 Hybrid Controller Installation and User guide 51-52-25-107.

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51-52-33-136

16 Point Analog Input

Step 2 Mount RTPs to DIN rail. 3 Latch to rail. See page 25. Connect cables to RTPs. Cables are marked RTP A and RTP B. In step 4, RTP A will be wired to Inputs 1-10, RTP B to Inputs 9-16. You can write on the RTPs labels to distinguish them. Note: Inputs 9 and 10 are wired between both RTPs. Action

Set/verify jumper positions on each RTP as shown.

Jumper open Jumper closed

Module Removal / Insertion Under Power (RIUP) is supported by turning off Switch SW1 to allow removal of the module from the rack without causing an arc. Please reference the HC900 Hybrid Controller Installation and User guide (51-52-25-107) for more details. ATTENTION: SW1 opens current loop on the ground side so that RIUP of module is possible, but voltage is still present on the positive side at RTP and module terminals. See page 23 for RTP internal schematic.

17 of 25

16 Point Analog Input

Step 4 Action Connect field wiring. Refer to the appropriate figure for your type of analog input.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

IN9+ IN10+ IN4IN3IN4+ IN3+

IN6IN5IN6+ IN5+

IN2IN1IN2+

IN8IN7IN8+ IN7+

IN1+

RTP A for inputs 1 to 10

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

IN12+ IN11+

IN13+ IN12IN11-

IN10-

IN14IN13-

IN14+

IN16+ IN15+

IN9-

IN16IN15-

RTP B for inputs 9 to 16

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Notice that Inputs 9 and 10 are connected across RTP A and RTP B.

Figure 2 Voltage input connections

9 10 11 12 13 14 15 16 17 18 19 20

DCIN9+ S SDCIN10+ SDCIN4SDCIN3IN4+ SDC SDCIN3+ SDCIN2DCIN1- S DCIN2+ S DCIN1+

1 2 3 4 5 6 7 8
SDCIN11CIN12+ SD IN11+ SDC SDCIN14+ SDCCIN13+ SD IN12- SDC-

IN5IN6+ IN5+

IN8+ IN7+ IN6-

IN8IN7-

RTP A for inputs 1 to 10

DC+ DC+

DC+

DC+ DC+

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

DC+ DC+ DC+ DC+ DC+

+
24VDC

+ 1

+ 2 + 3

+ 4 + 5

+ 6 + 7

+ 8 + 9

+ 10

9 10 11 12 13 14 15 16 17 18 19 20
IN14IN13IN16+ DC+ IN15+ DC+

IN15-

IN16-

RTP B for inputs 11 to 16

SDC-

SDC-

DC+

DC+ DC+

Not shown: recommended external current loop fuses. Additionally, on RTP A connect the following terminals: 3-22, 4-23, 7-24, 8-25, 15-26, 16-27, 19-29, 20-30 On RTP B connect the following terminals: 1-22, 2-23, 5-24, 6-25, 13-26, 14-27, 17-28, 18-29

Figure 3 Current (mA) connections with 2-wire transmitter

DC-

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
+ 11 + 12 + 13 + 14 + 15 + 16

DC+ DC+

DC+

DC+

DC+

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32 Point DC Digital Output

Step 1 Action ATTENTION: RTP and cables are intended for permanent installation within their own enclosure. ATTENTION: 32 point DC Digital Output is limited to 6A per RTP and 0.5A per output. Mount RTP cable assembly to HC900 Controller (Figure 1). Remove appropriate key tabs from terminal board to allow mating with the module. See HC900 Hybrid Controller Installation and User guide 51-52-25-107 for details. Connect terminal block end of desired cable assembly to 32 point Digital Output module at controller. Choose from: 900RTC-3210 900RTC-3225 900RTC-3250 Remote Terminal Cable assembly, 1.0 meters long Remote Terminal Cable assembly, 2.5 meters long Remote Terminal Cable assembly, 5.0 meters long

Install 32 point DC DO label into the module connector cover. Connect both shield drain wires to the grounding bars at the base of the HC900 rack. All field-wiring shields must be grounded as described in the shield grounding section of the HC900 Hybrid Controller Installation and User guide 51-52-25-107.

Mount RTPs to DIN rail. Latch to rail. See page 25. Connect cables to RTPs. Cables are marked RTP A and RTP B. In step 4, RTP A will be wired to outputs 1-16, RTP B to outputs 17-32. You can write on the RTPs labels to distinguish them.

Set/verify jumper positions on each RTP as shown.

Jumper open Jumper closed

Module Removal / Insertion Under Power (RIUP) is supported by turning off Switch SW1 to allow removal of the module from the rack without causing an arc. Please reference the HC900 Hybrid Controller Installation and User guide (51-52-25-107) for more details. ATTENTION: SW1 opens current loop on the ground side so that RIUP of module is possible, but voltage is still present on the positive side at RTP and module terminals. See page 23 for RTP internal schematic.

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32 Point DC Digital Output

Step 4 Connect field wiring. Action

OUT10

OUT11

OUT12

OUT13 LOAD
OUT29 LOAD

1
DO

LOAD

9 10 11 12 13 14 15 16 17 18 19 20

RTP A for outputs 1 to 16

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

DC Supply

OUT17

OUT18

OUT20

OUT23

OUT19

OUT21

OUT22

OUT24

OUT26

OUT27

OUT28

OUT25

OUT30 LOAD

LOAD

LOAD

RTP B for outputs 17 to 32

LOAD

9 10 11 12 13 14 15 16 17 18 19 20
32 DO 31 DO 30 DO 29 DO 28 DO 27 DO 26 DO 5 2 DO

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

DC Supply

Note: SDC- refers to the switched negative side of the DC supply. Note: Terminals 9 and 11 (DC-) are connected through the RTP cable. Same for terminals 10 and 12 (DC+).

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DC SD CSD CSD CSD CSD CSD CSD CSD C SD CSD CSD CSD CSD CSD CSD CSD CSD CSD CSD C-

Install jumper wire

LOAD OUT31 LOAD OUT32

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

SD CSD CSD CSD CSD CSD CSD C SD CSD CSD CSD CSD CSD CSD CSD CSD CSD CSD C-

DC SD C

Install jumper wire

OUT14 LOAD OUT15 LOAD OUT16

OUT1

OUT2

OUT3

OUT4

OUT5

OUT6

OUT7

OUT8

OUT9 LOAD LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

16 DO 15 DO 14 DO 13 DO 12 DO 11 DO 10 DO 9 DO + DC DC + DC DC 8 DO 7 DO 6 DO 5 DO 4 DO 3 DO 2 DO 1
+ DC DC + DC DC 24 DO 23 DO 22 DO 21 DO 20 DO 19 DO 18 DO 17 DO

51-52-33-136

32 Point DC Digital Input

Step 1 Action ATTENTION: RTP and cables are intended for permanent installation within their own enclosure. Mount RTP cable assembly to HC900 Controller (Figure 1). Remove appropriate key tabs from terminal board to allow mating with the module. See HC900 Hybrid Controller Installation and User guide 51-52-25-107 for details. Connect terminal block end of desired cable assembly to 32 point Digital Input module at controller. Choose from: 900RTC-3210 900RTC-3225 900RTC-3250 Remote Terminal Cable assembly, 1.0 meters long Remote Terminal Cable assembly, 2.5 meters long Remote Terminal Cable assembly, 5.0 meters long

Install 32 point DC DI label into the module connector cover. Connect both shield drain wires to the grounding bars at the base of the HC900 rack. All field-wiring shields must be grounded as described in the shield grounding section of the HC900 Hybrid Controller Installation and User guide 51-52-25-107.

Mount RTPs to DIN rail. Latch to rail. See page 25. Connect cables to RTPs. Cables are marked RTP A and RTP B. In step 4, RTP A will be wired to Inputs 1-16, RTP B to Inputs 17-32. You can write on the RTPs labels to distinguish them.

Set/verify jumper positions on each RTP as shown.

Jumper open Jumper closed

Module Removal / Insertion Under Power (RIUP) is supported by turning off Switch SW1 to allow removal of the module from the rack without causing an arc. Please reference the HC900 Hybrid Controller Installation and User guide (51-52-25-107) for more details. See page 23 for RTP internal schematic.

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32 Point DC Digital Input

Step 4 Connect field wiring. Action

IN5

IN6

IN7

IN2

IN3

IN1

IN4

IN8

IN10

IN11

IN12

IN13

IN14
IN30

IN15
IN31

RTP A for inputs 1 to 16

9 10 11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

IN17

IN18

IN19

IN20

IN23 IN24

IN21

IN22

IN25

IN26

IN27

IN28

IN29

RTP B for inputs 17 to 32

9 10 11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Note: SDC+ refers to switched positive side of the DC supply. Note: Terminals 9 and 11 (DC-) are connected through the RTP cable. Same for terminals 10 and 12 (DC-).

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DC + SD C+ SD C SD + C+ SD C+ SD C+ SD C SD + C+ SD C SD + C SD + C+ SD C+ SD C SD + C+ SD C SD + C+ SD C SD + C+ SD C SD + C+

Install jumper wires DC Supply

IN32

DC + SD C+ SD C SD + C+ SD C+ SD C+ SD C SD + C+ SD C SD + C+ SD C+ SD C+ SD C SD + C+ SD C SD + C+ SD C SD + C+ SD C SD + C+

Install jumper wires DC Supply

IN16

IN9

+ 16 IN + 15 IN + 14 IN + 13 IN + 12 IN + 11 IN + 10 IN 9+ IN DC DC DC DC 8+ IN 7+ IN 6+ IN 5+ IN 4+ IN 3+ IN 2+ IN 1+ IN
+ 32 IN + 31 IN + 30 IN + 29 IN + 28 IN + 27 IN + 26 IN + 25 IN DC DC DC DC + 24 IN + 23 IN + 22 IN + 21 IN + 20 IN + 19 IN + 18 IN + 17 IN

51-52-33-136

RTP A Cable wire positions and colors (for cable assembly drawing, applies to 16 AI, 32 DI, 32 DO)
Twisted Pair Number of Cable A 1 2 3 4 5 6 7 8 9 10 HC900 Module TB Position 1 2 4 5 6 7 18 17 18 17 10 11 12 13 15 16 3 8 9 14 RTP A J1 Plug Connector 6 7 9 10 20 19 17 16 15 14 12 11 1 2 4 5 8 18 13 3 Color Black Red Black White Black Green Black Blue Black Yellow Black Brown Black Orange Red White Red Green Red Blue

RTP A

J2

J3

J4

J5

HC900 Terminal Block 1 2 3 4 5 6 7 8 18 17

J1 6 7 8 9 10 20 19 18 17 16

J9

J7

J8

J6

15 16 9 10 11 14 13 12 18 17

4 5 13 12 11 3 2 1 15 14

(contd)

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RTP B Cable wire positions and colors (for cable assembly drawing, applies to 16 AI, 32 DI, 32 DO)
Twisted Pair Number of Cable B 1 2 3 4 5 6 7 8 9 10 HC900 Module TB Position 19 20 22 23 24 25 36 35 36 35 28 29 30 31 33 34 21 26 27 32 RTP B J1 Plug Connector 6 7 9 10 20 19 17 16 15 14 12 11 1 2 4 5 8 18 13 3 Color Black Red Black White Black Green Black Blue Black Yellow Black Brown Black Orange Red White Red Green Red Blue

RTP B

J2

J3

J4

J5

HC900 Terminal Block 19 20 21 22 23 24 25 26 36 35

J1 6 7 8 9 10 20 19 18 17 16

J9

J7

J8

J6

33 34 27 28 29 32 31 30 36 35

4 5 13 12 11 3 2 1 15 14

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51-52-33-136

Latch/Unlatch RTP to rail

Step 1 2 Action Mounting screws must be installed at each end of the mounting rail, with additional screws approx. every 8"(203mm) to prevent twisting of the rail. Insert one side of DIN rail at A.

B DIN rail A

3 4

Insert other side of DIN rail at B, and push B over the rail to snap into place. To remove, using slot screwdriver to lift C up gently (plastic is fragile) to disengage at B. Lift up and over rail, then disengage at A.

Warranty/Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application

Honeywell Process Solutions Honeywell 512 Virginia Drive Fort Washington, PA 19034 http://hpsweb.honeywell.com