Production Planning Process Industries

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M/C Which requirements will you have regarding the management of changes? How do you want the validity of the recipe to be defined? Do you require production versions that define materials. Lyophilized Product Manufacturing Area Basic Data Do you use change control management for your BOMs and recipes? If permanent change is required. components. Cephalosporin Product Manufacturing Area. but are externally produced for orders? Yes Will you have several alternative recipes for one material (for example. setup time)? Man-Hr. labor time. production resources/tools)? Working unit. Liquid Product Manufacturing Area.. machine time. But in case of temporary Do your BOMs include material that is provided by the customer? No Are there several alternative BOMs for one material (different production processes or proportions of quantities). or is this situation planned for the future? Presently have for export. institutional supply Are there BOM items that are not kept in stock. depending on the lot size) and do you want these to be combined (recipe group)? No Will you use one recipe to produce different materials? Which control recipe destinations will you need? Which relationships will exist between the phases within a recipe? Which standard values will you use for the operations (for example. we use change control. with which alternative BOMs or with which task lists/master recipes Yes Will temporary materials (INTRA) with separate material numbers be produced during the production process that will be processed further immediately instead of being delivered to storage? . Will all phases be subject to confirmation? Will you use milestone confirmations? Which process instructions will you need? Not required now Which objects will be allocated to the phases (for example. Hr.Production Planning Process Industries Enterprise Structure List the different plants needed to carry out manufacturing process General Production Area.

machine... emissions) Machine & Labor List the name(s) of people or groups of people responsible for planning capacity at your company. Indicate how your work centers are categorized and give the number of work centers for each category.g. blending unit) and numbered according to floor wise (like PR-0-10) List the type(s) of parameters you use for your various work center(s).) Make-to-order What individuals or groups of individuals will be responsible for the monitoring of material availability (MRP)? Planning & Regulatory Employee and procurement employee What individuals or groups of individuals will be responsible for the processing of missing parts (MRP)? Planning & Regulatory Employee and procurement employee Should stock in transfer and/or blocked stock (material that is “not available”) be included in the net requirements calculation as available stock? No . Our work centers are categorized according to work type (like granulation unit. machine & labor.g.g. make-to-stk. 8-17 Master Planning Which order type do you want to use for capacity evaluation? Comercial Order. setup crew. 20-8. Export Order & Institutional Order What type(s) of Planning Strategies are used your company? (e. repetitive.. (e. etc. make-to-order. by maintenance or inspection. WC2=labor only) Not exists What are the name(s) of the person or group of people responsible for maintaining the data in your work center(s)? What capacity categories are maintained at your work center(s)? (e. labor. Production planning & Production people Are recipes maintained in versions? Yes Define the shift sequence of the organization 8-20. WC1=setup. for example.. (assigning inspection characteristics to phases)? Yes Will you maintain production resources/tools that are used during the processing of your materials? Yes Work centers can be catagorized according to their relevant use.Yes Will you carry out in-process quality inspections.

material. sales order)? MRP controller. release date. Material sales order Which criteria will be taken into account during the selection of master data (production version)? If recipe selection is required. Yes What is the maximum number of days allowed between MRP runs? At present daily Describe the PPC department role in detail Process Orders How do you want the planned orders to be converted?Which criteria do you want to be taken into account during conversion (for example. Will the batch number for the material to be produced be assigned during order creation ? Do you want the batch to be classified during automatic assignment? Autoyou batch creation/Yes/ Will require a manually triggered batch determination for the components? Do you want the creation and release of the order to take place in one step? Will batch determination be required prior to releasing a process order to the shop floor? Are there any components for which batch determination must be carried out manually? . MRP controller.For each plant. what is the desired maximum number of purchase order proposals that should be created during the material requirements planning run? Depends on requirements Will the proposed lot-sizes for any materials need to be adjusted to match the deliverable/transportable units? For example. will it be processed automatically or manually? Do you have multiple outputs during one manufacturing process ? Are the materials that are produced in addition (co-products or by-products) costrelevant? No Will a material availability check be required as part of order creation? Do you require capacity availability check during order creation? Yes Are capacity requirements (work orders. planned orders) taken into consideration when scheduling? Yes Which scheduling type will be used?Will individual operations of an order be processed externally? Do you require manual or auto batch creation in process order. a material can only be delivered in crates of 10 pieces.

printout of orders)? Printout of orders Should control recipes be created with the order release? What are the shop floor papers to be printed after releasing the process order After releasing of process order. FGI Will you release process orders individually or collectively? Will you release the complete order or a single operation? Individually Which functions should be automatically triggered after order release (e. Are there any interfaces used during the dispensing of materials.Incase of Reprocess & Rework Batch When and how are operations/orders confirmed? After ensuring about availability of all the processing materials. BPR is printed Are there any labels printed during the production process or before dispensing the materials to process order.Yes.(Inprocess inspection. IPI. dates . Yes. creation of inspection lots. would you prefer to use one purchase requisition per operation or one collective purchase requisition per order? No Indicate at which point(s) you conduct material inspection. No Will you need special user statuses dependent on the order type? No Will you require material calculation? Yes Will you need a resource selection? Do you want the release of an order to only be possible after successful resource selection? Yes Do you use external processing in your operations? If so. Labels are not printed instantly but we give input in previously printed label. Which data do you have to confirm (quantities.g. dates. scrap. creation of transport requirements.)? quantities.Gods receipt inspection. oders are confirmed. Do you want goods issue to take place manually or automatically (backflush)? Are there any unplanned goods issues? Automatically/ Sometimes there are some unplanned goods issue.Deliver to customer) GRI. Yes Can the planned goods issue quantities be different from the actual quantities? What will then happen to the material reservation? Yes Is there any unplanned consumption against process orders. etc.

Yes Do you want to initially post inward movements into the warehouse/stores to "stock in quality inspection"? Yes Do you want to analyze and verify the quantity of ingredients used at the end of the production process by comparing the material quantity that really entered the production process with the planned material quantity? Yes Do you want to execute specific process order functions in mass processing? Yes Describe the production process in detail. Described in flow chart Do you use order settlement (planned vs. actual) for process orders? Yes Do you maintain batch records as hard copies or in the system without taking the print Hard copy .Will you need a milestone confirmation? Presently not required Do you want a withdrawal for components to be posted during the confirmation (backflush)? What requirements do you have with regard to the quantity of goods received? C :\ D ocu m en ts an d Se t t i n gs\ m a ruf \ D e sk t op\ N ew M i cros of t Word D oc Do you tolerate variances viz a viz the planned quantity of a goods receipt? Is the "delivery completed" indicator to be set automatically? No.

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Remarks DTO Imtiaz Bhai Imtiaz Bhai Imtiaz Bhai Imtiaz Bhai Imtiaz Bhai Imtiaz Bhai Imtiaz Bhai/ZKA Imtiaz Bhai .

Imtiaz Bhai Shamim Shamim Shamim /MM Shamim MM .

Shamim /MM Shamim /MM Shamim/Maruf ZKA Imtiaz Bhai Imtiaz Bhai .

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Imtiaz Bhai Imtiaz Bhai .