You are on page 1of 51

4D SHIP SIMULATOR

4D SHIP SIMULATOR Maintenance Manual

Document No. : CJI-201302-001-4DSSS Revision : 1.0 Date : Feburary 25, 2013

Table of Contents

Shooting Simulator ................................................................................................................................................................................. 3 I. Configuration ................................................................................................................................................................................ 3 II. Connection with the remote computer via UDP ....................................................................................................... 7 III. Library Installation .................................................................................................................................................................. 9 Edge Blending for Projectors .........................................................................................................................................................11 I. Connect to device ....................................................................................................................................................................11 II. Timing and blend-width setting.......................................................................................................................................12 III. Edge-blend parameters setting ......................................................................................................................................13 IV. Keystone settings ..................................................................................................................................................................15 V. Curved screen settings ........................................................................................................................................................17 VI. Color correction and pure white correction ...........................................................................................................17 VII. Black level setting ...............................................................................................................................................................19 VIII. Warp table load ....................................................................................................................................................................20 6-axis Driving Device ...........................................................................................................................................................................21 I. Outline ............................................................................................................................................................................................21 II. Product Configuration Details .........................................................................................................................................23 III. Equipment Inspection and Maintenance ..................................................................................................................46 1. Servo Motor ........................................................................................................................................................................46 2. Servo Driver ........................................................................................................................................................................48 3. Cylinder Assembly ( Servo Motor, etc ) ...................................................................................................................49 4. Other Inspection and Measures .................................................................................................................................51

4D Ship Simulator Maintenance Manual

2

Shooting Simulator
I. Configuration
1. Camera Tab 1) Basic UI

- Screen Calibration : Calibration button for the screen - Laser Threshold Reference value of the laser detection. Change the value when the laser detection is not good. Click “Apply” button to save the reference value. - 1 Gun Range : Display X and Y coordicate of the Gun number 1 on triggering. - 2 Gun Range : Display X and Y coordicate of the Gun number 2 on triggering. - 1 Gun Track : The trace of Gun number 1 - 2 Gun Track : The trace of Gun number 2 - Capture FPS : Capture frame cycle of the cameras. (Standard : 20)
4D Ship Simulator Maintenance Manual

3

2) Screen Calibration Mode

- Screen Calibration Click the Camera 1 or Camera 2 then it split the screen as the picture. Check the 4 corners of the screen and click the screen for making the corner point. Click “Save Calibration” for saving the calibrated corners.

Caution
4D Ship Simulator Maintenance Manual

Before finishing the calibration, don’t change the camera bay click the camera tab.

4

2. Controller Tab

Controller Tab is for setting the communication with digital gun controller and the camera

- Connect Status Display the status of the connection Input : The status of the input control signal(Open, Close) Camera : The status of the camera control signal(Open, Close)
4D Ship Simulator Maintenance Manual

Boat : Information from the boat, wheel, remote controller(speed and direction control lever. Open, Close) Effect : Special effectors for making the environment(wind, light, etc. Open, Close) - Connect Port : Setting the connection ports Input : Com 4 Camera : Com 3 Boat : Com 7 Effect : Com 6

5

0.1 - Port : Setting the port of the connected server. UDP Tab - Address : Setting the address of the server. When it is used in one computer.3.0. 27015 default 4D Ship Simulator Maintenance Manual 6 . use “localhost” or 127.

6(Kong-PC of the picture). Check the IP address of the host computer 1) Check the IP address in the control page of the hub(open 192.168. 4D Ship Simulator Maintenance Manual 7 . Connection with the remote computer via UDP 1. 3) After changing the Address of the UDP tab.0.0.II. Connect two computers via Hub(residential gateway) 1) Connect the host computer and the client computer to the hub using UDP cable 2) Host computer : the computer who runs the main program Client computer : the computer who runs the Camera3x.168.exe again.1) 2) If the IP address of the host computer is 192.exe program 2. change the IP address of the UDP tab and click “Apply”. restart the Camera3x.

4D Ship Simulator Maintenance Manual 8 .

Run Windows Start Button(Start) -> All Program -> Matrox Imaging ->Tools -> MilConfig. Install the “Matrox Mil Lite 9. 4D Ship Simulator Maintenance Manual 9 . 2. Select the “Solios” driver on installation. Reboot after the installation. 3. 4.0”. Some programs need to get the license code again after re-installation.III. 1. Library Installation Caution DO NOT DELETE any file on the main computer.

Digitizer for current default system A. Image 4D Ship Simulator Maintenance Manual B. 7. 6.dcf).5. Format(DCF) : Select the DCF file(hr50c. 10 . C. Select Band – Monochrome(1 Band). Fill the image size – 640. Select General -> Default Values. 495.

right click “my PC” to open the hardware manager of PC. Connect to device Connect Mviewer device to PC with DVI cable and Serial cable.Edge Blending for Projectors I. a dialog-box pops up notifies the device is detected as connected to 3 projectors and connection to PC through COM port. insert CD. Also the internal modules for Mviewer MPG203 and projectors is listed. and click “Detect device” for PC to detect Mviewer device and connect to it. run the software and a dialogue appears. Click "OK" to enter the main interface: If the main interface doesn’t appear. select the correct COM port. After around 10 to 20 seconds. 4D Ship Simulator Maintenance Manual 11 .

choose one according to your projector’s native resolution. 4D Ship Simulator Maintenance Manual 12 . connected to projector 1. Timing and blend-width setting After connection. For 3 projectors edge-blending. 3x1024x768 edgeblending with two overlap region all at 256 pixels. click “Input Timing” to unfold the resolution list.MP103 at com1. Normally. 2 and 3 through 3 units of MG210 If the 30 seconds’ reading fails to find the device. the following diagram shows a resolution of 2560x768 . another notice pops to say ”no Mviewer device detected” In this case. there are 2 edge-blending zones. or if you know the ratio. check the connection between PC and MPG20X and check if MPG20X is powered on already. II. enter the pixels for width and lines for height. you can enter the width and height in millimeter. Click “set Timing”. so please also enter the width for BlendWidth0 and BlendWidth1 accordingly. Then enter the screen width and height.

4D Ship Simulator Maintenance Manual 13 . Edge-blend parameters setting There are two tabs in the software available for blending effect settings. P is 2 and Gamma is 2 to 2. the blend1 means the overlap zone between left projector and the center projector. Normally.4. alpha is 0. It is recommended to set the MP103’s edge-blending parameters to bypass mode. III. Select blend1 and blend2 for setting. The “Blend set” tab sets the edge-blending in the MP103 module. gamma parameters of each blend zone. 1. the blend2 means the overlap zone between center projector and right projector. Fill the parameters of Alpha/P/Gamma to adjust the effect.After setting the total result resolution and blend width. The first is the “blend set” tab and the second is the “MG200 blend set” tab. Edge-blend parameters setting in MP103 Click “blend set” tab to set alpha. The “MG200 blend set” sets the edge-blending in the MG200 modules that are connected to MP103’s outputs. restart your PC and invoke the NVIDIA/ATI control panel to choose the newly added resolution from list.5. The larger the alpha. the brighter the center of blending zone. P. and set the MG200’s parameters which is more flexible and fast.

4D Ship Simulator Maintenance Manual 14 . . repeat testing until the effect is the best and Click “update” to store the parameters. set the alpha to 1 and P/Gamma to 0. and MG210 will choose the white level blend curve for those pixels in doing blending. 2. Set to. The blend width can be set in the edit-box. Set to 255 means not use white level. In Figure. means that all R/G/B value larger than 240 will be treated as white level. and fix the parameters into MG210 by click update button. For horizontal blending. .Click “test” to check the effect. the left and right for second projector and the left blend of third projector should be enabled. It is the R/G/B threshold value that defines white. To bypass the MP103’s edge -blending feature.Set the blend parameters for white level and non-white level. White level can be defined by user. . the right blend of first projector.Test the edge-blending effect. Edge-blend parameters setting in MG210 Click the “MG200 Blend set” tab to enter into the edge-blending setting using MG210 modules as Figure 3 on page 9 shows.Set the four corners’ blending of projector.Enable / disable the MG210 blend. by check / uncheck the “MG200 Blend Enable” check box.Set the edge-blending parameters for 3 projectors separately by adjusting the alpha/P/Gamma parameters. say 240. following operations can be done for each MG210 (Each Projector): . .

Edge-blending setting with MG210 IV. 4D Ship Simulator Maintenance Manual 15 .Figure. Keystone settings Click "keystone set" Tab to enter into Keystone adjustment for geometry distortion. Click the "Read device Para" button to get the output resolution and four vertices coordinates of the projected image appear to be seen.

The gray part is the projected shape onto a flat screen. projectors can’t be accurately positioned right opposite the screen. so 4D Ship Simulator Maintenance Manual 16 . as in Figure below: Generally speaking. We can adjust the quadrilateral coordinates of the vertices.

adjust the left upper and left lower coordinates to pull in the gray part. this may overwrite the color correction result. spherical or cylinder screen. and vice versa. If the current resolution is not correct. After the settings. Cl ick “pincusion” tab to enter Pincushion Setting interface as below. Curved screen settings For curved. When the left of the projected image is too big and goes outside the screen. Click “Test” to apply the keystone adjustment. click “reset “ to get the right resolution. VI. then do white correction. by click the “test” button. V. pincushion correction is needed. 4D Ship Simulator Maintenance Manual You can set or drag the coordinates of 9-point grid show in the figure to change the 17 . If select to do color correction first. click “update” button to fix the parameters into MG210. projected image shape.the gray part must be treated with deviation in consideration. Color correction and pure white correction The color correction and pure white correction cannot be used together.

are adjustable. Use one projector as reference. for each R/G/B component. and adjust another projector’s color for each segment / components. click “Test” button to show that color to the screen and compare to adjust and match them.1. Pure white correction Pure white correction: 4D Ship Simulator Maintenance Manual 18 . 2. Color correction 9 segments of color region.

although digitally the R/G/B values send to projector are 0. To overcome this issue. the MG210 will output a white level according to the parameters set. due to the non-linearity of projector’s light leakage effect. this could never been perfectly solved. and fill the values for separated R\G\B value. which is the most brighter white level. compare the level with the reference projector’s and adjust accordingly. However. This is by defining the black level of non-blending area and blend-area. for example the seg8. the projector will still generate a certain brightness to the screen. click “Test” button. this is so-called light-leakage due to the light-path of the projector is not 100% shut-off.Use one projector’s white level as reference. VII. The best solution is to use projectors with less light leakage. Black level setting In dark scene. the blender will boost the level to the defined level. If the source brightness level less than the defined level. The effect to the edge-blending is that the 4D Ship Simulator Maintenance Manual overlap region will be brighter than the non-overlap region. select one segment for both projector. When doing adjustment. the edge-blender provides a mechanism of boosting the brightness level of non-blending zone and blending zone in black scene. 19 . select another projector for adjustment. thus the non-blend zone could be brighter and possibly compensates the light leak effect.

Warp table load This is advanced functions for geometry correction that is more flexible than pincushion. Don’t try adjusting without professional guide at hand. 4D Ship Simulator Maintenance Manual 20 . VIII.Blackness level: enter a number from 0-255 for the level defined as “black”. normally it should be less than 100. Image processing and form load are to be adjusted by a professional mechanic or done with their help. Light leak width: 0 is invalid here.

21 . Lower part Controller Assembly. Driving Cable Assembly Unit SET SET SET SET LOT Q’ty 6 3 3 1 1 Remark 2) Software Name Driving Program Description SmartCue6015. Upper part Hinge Block Assembly. Linear Hinge Block Assembly. and describes the system construction. Outline 1. specification for main parts. operation and main maintenance procedure. it get the control command from the host computer and drives 6 electric cylinder assembly and generates 6 DOF(Degree of Freedom) motion. Concept of Composition This system is composed of hardware such as cylinder assembly. Purpose This User Manual is for the 6-axis Driving Device for the 4D Ship Simulator.exe Unit LOT Q’ty 1 Remark Operation Program B. Driving computer in the control assembly is linked with user host computer via Ethernet based network. Operating. A. 1 2 3 4 5 6 7 8 Part Number KL1224GEA KF-15A1(include 5A fuse) K22-27G-RF K22-27G-RF UF12AM23-H PRW12-2DN2 AHN22324 VG3102 24-22P(3102 Description Pilot Lamp Fuse Socket ON Switch(lighting type. System 1) Hardware Name 6-axis Driving Device Description Cylinder Assembly. red) Fan Proximity Switch (B contact) Relay VG Connector Manufacturer KACON KACON KACON KACON Fulltech Autonics SamwonACT Daehyun Unit EA EA EA EA EA EA EA EA Q’ty 6 1 1 1 2 12 10 1 Rem. Main Part List 4D Ship Simulator Maintenance Manual No. 2.6-axis Driving Device I. control assembly and software for operating hardware. green) OFF Switch(lighting type. This 6 DOF motion makes the user(passenger) to feel the movement.

I/O Internal Connection Board Corporation Daehyun Corporation AMP Yoi System Rockwell Samsung Rockwell Samsung Rockwell Samsung Rockwell Samsung Rockwell Samsung Rockwell Samsung Rockwell Samsung EA EA SET SET SET EA EA EA EA EA 1 1 1 6 6 1 1 1 1 1 4D Ship Simulator Maintenance Manual 22 . PEAK872VL2 CSDP-20BX2 RSMH-20BA1ATK3 MMC-BDPV81PNA MMC-LM11 MMC-IN11 MMC-OU11 MMC-CA20 VG Connector AMP Connector Bare bone Case Servo Driver 2KW Servo Motor 2kW 220V MMC Board LIMIT Board INPUT Board OUTPUT Board LIMIT.9 10 11 12 13 14 15 16 17 18 Type) VG3102 20-3P(3102 Type) AMP 206430-1 AX60551WB.

System Composition A. Hardware/Software Link Structure 4D Ship Simulator Maintenance Manual 23 . Product Configuration Details 1.II.

6-axis Driving Device Configuration and Specification 6-axis Driving Device Configuration 6-axis Driving Device Specification 4D Ship Simulator Maintenance Manual 24 .B.

6 g 2 >200 deg /s 2 >200 deg /s 2 >200 deg /s Payload Operation Payload Momentary Maximum Payload Power Consumption Power Requirement Consumption 3 phase 220VAC.100mm 20 deg 14 deg Description Minimum height of Driving Device Neutral height of Driving Device Maximum height of Driving Device From the center of the upper plate to the center of the upper joint From the center of the lower part of motion platform to the center of the lower joint Angle between two joints near the center of the upper plate Angle between two joints near the center of the lower part Performance and other specification of Motion Platform Surge Sway Heave Roll Pitch Yaw Displacement -356/362 mm -324/324 mm -244/244 mm -20/20 deg -20/20 deg -26/26 deg Speed 600 mm/s 540 mm/s 400 mm/s 33 deg/s 33 deg/s 43 deg/s Acceleration > 0.500 kgf 3.6 g > 0.6 g > 0.500 kgf 4D Ship Simulator Maintenance Manual 25 . Peak 15kW 1.056mm 1.544mm 700mm 1.Driving Device Specification of Motion Platform Name Minimum Height Moving Reference Height Maximum Height Upper Plate Radius Lower Plate Radius Upper Joint Angle Lower Joint Angle Dimension 1.300mm 1. 50/60Hz Average 6kW.

700) kgf (maximum thrust 0. Lower part Controller Assembly. Operating. Up/down Limit Sensor & Air Outlet Upper Hinge Joint Cylinder/Piston Lower Hinge Joint Coupling Housing Driving Motor Specification of the Cylinder Assembly Name Length Stroke Maximum Speed Rated (Max.144mm(the shortest distance between the upper hinge joint and the lower hinge joint 400mm(the maximum length of piston operation 333 mm/s 600(1.2. it is simple to install and easy to maintain in comparison with the hydraulic or pneumatic type.) Thrust Ball screw Lead Weight Description 1. including servo motor) Remark 4D Ship Simulator Maintenance Manual 26 . Hardware Configuration and Functions of the Hardware Part Cylinder Assembly. Cylinder Assembly This cylinder assembly uses ball screw type brush-less AC servo motor with good performance and high maintainability. Each cylinder has electric servo motor for realizing the 6 DOF motion Supporting the upper 6 cylinder assembly Supporting the lower 6 cylinder assembly Control the 6 cylinder assembly Interface the electric signals between cylinder assembly and the controller assembly Remark A.2 sec) 10 mm 60 kg(for each cylinder assembly. Linear Hinge Block Assembly. Upper part Hinge Block Assembly. And the design is for high safety and reliability. Driving Cable Assembly Description Composed of 6 Cylinders.

5 Kg Remark 4D Ship Simulator Maintenance Manual 27 .3/51. Rotation Speed Rated/Max.Servo Motor Configuration and Torque Specification of the Servo Motor Name Model Name Rated Power Rated Torque Max.9 Amp 220VAC 3 PHASE O DC 24 V 160 ms 75 ms 1.000 RPM 3.287 A 19. Torque Rated Rotation Speed Max.55 Nm 28. Current Rated Voltage Brake Brake Control Brake Pull Time Brake Release Time Brake Rated Current Weight Description RSMH-20BA1ATK3 2 kW 9.5 Nm 2.000 RPM 12.

KVM(keyboard. Video. Cylinder Assembly Connection Part (Hinge Blocks) This connection part attached the upper/lower part of the cylinder assembly. realize the smoothing movement and proper angle. and emergency stop cable. LAN. Cable Connection Diagram 4D Ship Simulator Maintenance Manual 28 . and provide the stability of the system. Mouse). Cylinder Assembly Connection Part (Lower) Cylinder Assembly Connection Part (Upper) C. Cable Assembly Cable Assembly is composed of the interface cable between the driving controller and cylinder assembly.B. main/sub power supply.

D. it receives the control commands from the host computer linked with Ethernet based network. Top Front Right Controller Assembly      Power control and status indicator assembly : check the power control status Circuit breaker : break the main power and the motor power Driving control computer : control the servo driver using embedded motion control board External interface assembly : interface between external servo motors and controller Servo driver assembly : control servo motors using the signal from the driving control computer 4D Ship Simulator Maintenance Manual 29 . Controller Assembly Controller assembly makes the 6 DOF movements using 6 electric actuators.

220VAC Single Phase) Circuit breaker 4D Ship Simulator Maintenance Manual 30 .1) Power Control and Status Display Assembly   Motor Power : Using the push switch with signal light. check the ON/OFF status of the motor power Operation : Check the 1~6 axis motion operating status Motor Power “ON” (220VAC 3 Phase) Motor Power “OFF” (220VAC 3 Phase) 1~6 axis operating status (When operation. green light on) Power Control and Status Display Assembly 2) Circuit Breaker  Circuit breaker : break the main power and the motor power Control Power Breaker (Computer & Servo Control Power.

Emergency Stop Input : the emergency stop signal input B. Motor Power : Motor power output A B C F D E H G I External Interface Assembly 4D Ship Simulator Maintenance Manual 31 . Lower Limit Sensor : Lower limit sensor input of 1~6 axis actuator F. Control Power Input : Computer & Controller power input (220VAC Single Phase) G. KVM : KVM signal output C.3) External Interface Assembly A. LAN : Ethernet communication port D. Motor Power Input : Motor power input(220VAC 3 Phase) I. Upper Limit Sensor : Upper limit sensor input of 1~6 axis actuator E. Motor Encoder : Motor encoder signal input H.

4) Controller Assembly Internals Regenerative Brake Resistor Servo Driver Brake Relay Fuse Input Module Output Module Electric Outlet Fan KVM Extender Interface Terminal Block DC Power Supply Controller Assembly Internals A. 6 sets Limit module Driving Control Computer Servo Driver 4D Ship Simulator Maintenance Manual 32 . Servo Driver.

KVM extender) (10) Driving Control Computer 1 set Driving Control Computer 4D Ship Simulator Maintenance Manual 33 . ±5%.3Arms 400Hz 0~±10 V DC. Differential Line Driver Output PWM Control by IPM Internal Speed command 5.000 200Vrms 13Arms 39Arms 10. Can be controlled by parameter 0 to 55°C/ 90% RH or less -25 to 80°C 90% RH or less 4.Specification of the Servo Driver(CSDP-20BX2) Name Main Supply Voltage Control Voltage Encoder Type Output Signal Type Control Method Speed Control Range Output Voltage Rated Output Current Peak Output Current Rated Input Current Speed Response Frequency Speed/Torque Command Input Signal Ambient Temperature in Operation Ambient Humidity in Operation Ambient Temperature in Storage Ambient Humidity in Storage Weight Description 3-phase 200 to 230V. ±5%. main power status) (7) Output Module 1 set : control signals for the device from the computer(motor brake. main power on/off) (8) Limit Module 1 set : actuator(1~6 axis). 50/60 Hz Single Phase 200 to 230V.6kg Remark (1) Regenerative Brake Resistor 6 sets : consume the regenerative power when brake the motor (2) Brake Relay 9 sets : brake for prevent the vertical falling (3) Fan 2 sets : internal circulation (4) Interface Terminal Block 15 sets (5) Fuse 1 set : protect the sequence circuit (6) Input Module 1 set : input data gathering device(emergency switch. 9-wire type Inc. 50/60 Hz 2500 P/R. upper/lower sensor input (9) Electric Outlet 1 set : external power output(computer.

mouse connection (12) DC Power Supply 1 set : power supply for the motor brake 4D Ship Simulator Maintenance Manual 34 .Specification of the Driving Control Computer (11) KVM Extender 1 set : external monitor. keyboard.

Software A. User Interface(GUI) Motion Control Software Main Window Composition of the control button Number 1 2 3 4 5 6 7 8 Description Title Lamp of the system status Operation mode selection radio button System time information Sub menu window activation push button System monitoring sub menu window System operation information System control button Remark 4D Ship Simulator Maintenance Manual 35 .3.

keep the emergency stop switch at hand when operation the motion platform. System Status : check the limit is “ON” - System Operation Information : Check the message as the picture ④ Before the operation of the motion platform.4. ■ For the abnormal operation of the motion platform. test the communication between the motion computer and the other controllers. check the followings. Motion Platform Start-up Process Caution! ■ Before operating the motion platform. 36 . please keep people away from the motion platform. click the “NEUTRAL” button. ① Check “Power On” status of the motion driving control computer. control box and servo driver again. ② Double-click the “SmartCUE6015" icon to run the motion control software. 4D Ship Simulator Maintenance Manual At first. ③ After running the software.

“MOV” light on. After reaching to the neutral position. 4D Ship Simulator Maintenance Manual 37 .If the communication is normal. In the system status. the CL(mm) value of the each 6 actuator increases together in actuator status and. the following messages come out.

Replay Motion Replay operation mode is drive the motion platform using preset motion data file. ① Run the motion system and move to the “NEUTRAL” position. A. ③ In the pop-up file selection window.5. ■ In the Sinusoid Motion mode. Follow the procedure. Motion Platform Operation Process Caution! ■ Before operating the motion platform. 4D Ship Simulator Maintenance Manual 38 . please keep people away from the motion platform. ■ For the abnormal operation of the motion platform. the motion platform plays the damping motion with the programmed motion data. ② Click the “Replay” button in the Operation mode selection radio button. select the file to load and click the “Open( O)” button. keep the emergency stop switch at hand when operation the motion platform.

⑥ When operation. To stop when playing. ⑤ Click “RUN” button to start the motion. then the system stop the playing and move to the “NEUTRAL” position. press “STOP” button of the system control button. the system moves to the “NEUTRAL” position.④ If the loading file is normal. the system status and replay information can be check the following GUI window. System Status Lamp “MOV. - System Monitoring Information The file name in operation.” lamp flicker on and off. the following message will pop-up. progress and frame information can be checked File name Progress bar for checking Frame/Total Frame 4D Ship Simulator Maintenance Manual ⑦ After playing. 39 . then click the Check button.

Sinusoid Motion Sinusoid motion waveform Sinusoid operation mode is driving the motion platform according to the sinusoidal parameter input(amplitude. 4D Ship Simulator Maintenance Manual 40 . ② Click the “Sinusoid” button in the Operation mode selection radio button. fill up the amplitude. ③ In the pop-up parameter input window. ① Run the motion system and move to the “NEUTRAL” position. ④ Click “APPLY” button to set the sinusoid mode data. frequency value and the running time. Follow the procedure.B. frequency) by the user.

“Enter the digit from 0 to 320. System Status Lamp “MOV. click the “EXIT” button to return to the main ⑤ If the input data in the normal range by the step ○ window.If the input data exceed the normal range. the system status and replay information can be check the following GUI window. Status of Limit Sensor Length Control Error Total Deviation Motor Speed - Motion Command/Feedback “Motion Command/Feedback” window displays the position or the angle of each DOF. the input data will be reset. 4D Ship Simulator Maintenance Manual Graph Display 41 . - Actuator Status “Actuator Status” window displays the length. on click “Check” button. Select the display item Activate the motion data recording Display pause and resume Control Length Feedback Length Status of Servo Amp. the following error mess age comes out. ⑦ When operation.” lamp flicker on and off. ⑥ Click “RUN” button to start the motion. motor speed and other status information.” 4 . error.

Feedback info. 4D Ship Simulator Maintenance Manual 42 .Control command Info. press “STOP” button of the system control button. ⑧ After playing. then the system stop the playing and move to the “NEUTRAL” position. the system moves to the “NEUTRAL” position. To stop when playing.

On click the “Bottom” button. System Status Lamp Check the “Limit : ON” status. ③ On the normal bottom status. ② Click the “Bottom” button in the System control button. - System Operation Information Check the messages as the picture. ① Motion should be in the “NEUTRAL” position. keep the emergency stop switch at hand when operation the motion platform. The actuators reach the lower limit. Motion Platform Shutdown Process Caution! ■ Before operating the motion platform. ■ For the abnormal operation of the motion platform. “tick” sound occurs and it is the brake operation sound of the motors. please keep people away from the motion platform. the motion platform turned to bottom status and stop. At that time. 4D Ship Simulator Maintenance Manual 43 . check the following status. the actuators start to fall down.6.

green light on) ⑥ Push the motion driving control computer power button to shut down the computer.④ Click the “Exit” button in the System control button or Click the right click at “MCM Tray” of the system tray and click the “Exit” button to end the software. 4D Ship Simulator Maintenance Manual 44 . ⑤ Push the Motor power “OFF” button to disconnect the servo driver power. Motor Power “ON” (220VAC 3 Phase) Motor Power “OFF” (220VAC 3 Phase) 1~6 axis operating status (When operation.

7. Shape 4D Ship Simulator Maintenance Manual 45 .

In addition. Servo Motor Check Inspection Item Vibration and Noise Foreign Bodies Cycle Everyday Instantly when found 1 Year Description Adjust it to not be bigger than usual occasions.000 Hours 2. the encoder on the servo motor is very sensitive to the vibration and the shock and can be damaged by the shock. ■ Never contact the servo motor with water directly. electric shock or injury. do not disassemble the motor. It can cause fire. Contact the company if it is lower than 10MΩ Disassembly and worn-out part replacement Remark Abnormal Insulation resistance Oil Seal Overall Inspection 5. inspection and parts replacement. However.(Electric Shock) ■ For a while after power off. etc. It should be higher than 500V 10MΩ. 1. Servo Motor Inspection and maintenance should be done according to the following table. 4D Ship Simulator Maintenance Manual Checking with the insulation resistance measuring instrument. the internal circuits is kept charged at higher voltage.III.000 Hours In the event of disassemble the servo motor for repair or inspection. before working. DO NOT TOUCH the terminal of the servo driver. Especially. Equipment Inspection and Maintenance Caution! ■ Servo driver is very dangerous because it has the high-voltage terminal. ■ Do not apply shock to servo motors. Vacuum clean. Replace with a new oil seal. Inspections should be done a while (about 10 minutes) ■ Only the trained engineer can do the maintenance. repair. or alter the device arbitrarily. remove all the metallic items (watch. ■ Servo motors can be operated normally less than 90% of relative humidity. High humidity can affect the performance of servo motors.). rings. a care shall be taken for A/S not available. Check with the manufacturer. ■ Servo motors can be operated normally less than 40℃ of temperature. 46 . ■ Do not disassemble.

No load test. V – W. Reduce the load or replace the motor with the higher capacity motor. Check the mechanical part of the load if it has been damaged. Replace the motor and operate it to do the same checks. U . Motor bearing Mechanical noise and vibration of the load Inspection Measure the resistance between U . 4D Ship Simulator Maintenance Manual 47 . Reduce the load or replace the motor with the higher capacity motor. Lower the ambient temperature(under 40°C) No load test. Loosened for mismatched coupling. nut tightening) and adjust. Check the wirings are made correctly. Check if the U/V/W connector pins are firmly secured with screws.Servo Motor Error Cause and Inspection/Action Error Cause Motor error Overload The motor does not run Loosened connections Wiring error The ambient temperature is high. Replace the damaged parts. Abnormal sound and/or vibration. Loosened pins should be fixed firmly. Loosened pins should be fixed firmly. Contact the manufacturer of the mechanical part of the load. Motor is overheated Overload Foreign Bodies Loosened connections Mechanical installation condition is bad. Operate the motor without load in order to check the sound and vibration near the bearing.V. Clean the surface. Confirm the installation condition (coupling. Check if the U/V/W connector pins are firmly secured with screws.W. Refer the System Configuration and Wiring Keep the proper temperature. Action Replace the motor if they are unbalanced. Check foreign bodies on the motor surface. Replace the damaged parts.

Please keep the system cleaned and serviced periodically. a care shall be taken for A/S not 48 . ■ Do not apply shock to servo motors. Servo Driver Check Inspection Item Main Body Socket. Dust and other foreign bodies may cause malfunction. ■ Servo motors can be operated normally less than 90% of relative humidity. Tighten. Remark Servo Driver Part Replacement Cycle(20 hours running a day) Item Capacitor Cable Power Element Regenerative Brake Resistor Dynamic Brake Resistor Fan Cooling Fan Fuse Cycle 3 Year 3 Year(Traveling Cable) 3 Year 2 Year 2 Year 2 Year 4~5 Year 10 Year Remark available. breakage or a broken wire. 4D Ship Simulator Maintenance Manual In the event of disassemble the servo driver for repair or inspection. Servo Driver The servo drive has an embedded electronic circuit. Contact the company in the case of discoloration. ■ Never contact the servo motor with water directly.2. ■ Refer the attached CSDP Plus Servo Drive User Manual for the further inspection and maintenance.(1 Year) ■ Never disassemble the servo driver. Screw Circuit Board Cycle 1 Year 1 Year 1 Year Description Remove the dust and grease with compressed air and cloth. ■ Servo motors can be operated normally less than 55℃ of temperature. High humidity can affect the performance of servo motors. Connector.

3. Check the coupling status of each mechanical part and the lubrication condition. It can damage the cylinder assembly inside. etc ) ■ Check the cylinder assembly before operating and driving of the motion platform always. Upper Hinge Block (Inside the Cover) End point of the Cylinder Air Outlet End point of the Cylinder Coupling Housing Lower Hinge Block (Inside the Cover) Grease Feeding Point of the Cylinder Assembly ■ DO NOT USE WD40 or similar with WD40 instead of grease. 4D Ship Simulator Maintenance Manual 49 . USE ONLY Grease (At least every 3 month). Cylinder Assembly ( Servo Motor.

it does not make the louder noise than usual. Anchor bolt for lower frame of the motion platform is fastened. The bolt for securing the limit is fastened. They are can be loosen because of the vibration of the motion platform. In motion operation. Joint block axis rotation is smooth. Lock-nut for fix the cylinder and the bearing housing is fastened. All of the hinge caps are fixed exactly. Joint block rotation is smooth. Bolt for securing the upper and lower joint block is fastened. After motion operation. Coupling bolt for securing the bearing housing and the coupling housing is fastened. 50 . The cable of servo motor is connected exactly. and fasten if it is loosened. Result Normal Bad Daily Cycle Weekly Cycle Remark O O O O O O O O O O O O O O O O O 6 month 3 month 3 month 3 month 3 month 3 month Note ■ Coupling bolts of every part of the motion platform should be inspected every day. 4D Ship Simulator Maintenance Manual ■ Inspection should be done just before the operation or driving of the motion platform or weekly. (The operation of the lever on stopping) The lower limit switch is working correctly. Coupling bolt for securing the motor shaft and the ball screw is fastened. ■ Inspect the anchoring status of the lower frame of the motion platform before the operation or driving.Cylinder Assembly Check List No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Item The upper limit switch is working correctly. Air outlet is not blocked by contaminants. Bolt for securing the motor post and the coupling housing is fastened. (The operation of the lever on stopping) The coating of the wire of limit switch is normal. it does not generator higher heat than usual.

encoder. and limit sensor. Vacuum clean. USE Grease ONLY DO NOT USE WD40 Remark 4D Ship Simulator Maintenance Manual 51 .4. Other Inspection and Measures Other Inspection and Measures Inspection Item Cable Connection Foreign bodies on the equipment and the room Lubricant Overall Cycle Every time Instantly when found 3 Month 6 Month Description Check the cable connection with the motor power.