AFFILIATED INSTITUTIONS ANNA UNIVERSITY, CHENNAI REGULATIONS - 2009 CURRICULUM AND SYLLABUS FOR I TO VI SEMESTERS (PART TIME) M.E.

PRODUCT DESIGN & DEVELOPMENT SEMESTER – I COURSE CODE THEORY MA 9214 ED 9211 CD 9211 PRACTICAL PD 9212 COURSE TITLE Applied Mathematics for Engineering Design Concepts of Engineering Design Computer Applications in Design Digital Product Development Lab-I TOTAL SEMESTER – II COURSE CODE THEORY ED 9221 PD 9221 PD 9222 PRACTICAL PD 9213 COURSE TITLE Finite Element Methods in Mechanical Design Integrated Product Design and Process Development** Product and Process Engineering Tools Digital Product Development Lab-II TOTAL L 3 3 3 0 9 T 1 1 0 0 2 P 0 0 0 2 2 C 4 4 3 1 12 L 3 3 3 0 9 T 1 0 0 0 1 P 0 0 2 2 4 C 4 3 4 1 12

SEMESTER – III COURSE CODE THEORY COURSE TITLE L 3 3 3 0 9 T 0 0 0 0 0 P 0 0 0 2 2 C 3 3 3 1 10

Quality Concepts in Design PD 9211 Elective I E1 Elective II E2 PRACTICAL PD 9224 Digital Product Development Lab-III TOTAL

1

SEMESTER – IV COURSE CODE THEORY PD 9223 E3 E4 PRACTICAL PD 9225 COURSE TITLE L 3 3 3 0 9 T 1 0 0 0 1 P 0 0 0 2 2 C 4 3 3 1 11

Materials for Product Design** Elective III Elective IV New Product Design Studio Lab TOTAL

SEMESTER – V

COURSE CODE THEORY E5 E6 E7 PD 9231

COURSE TITLE Elective V Elective VI Elective VII Project Work (Phase I) TOTAL

L 3 3 3 0 9

T 0 0 0 0 0

P 0 0 0 12 12

C 3 3 3 6 15

SEMESTER – VI COURSE CODE THEORY PD 9241 COURSE TITLE Project Work (Phase II) TOTAL L 0 0 T 0 0 P 24 24 C 12 12

**

a Term Project must be given for Assessment – 3 (Compulsory) (Total number of credits: 12+12+10+11+15 +12 = 72)

2

COMMON ELECTIVES (M.E. – Engineering Design/Computer Aided Design/Product Design and Development) LIST OF ELECTIVES FOR M.E. PRODUCT DESIGN AND DEVELOPMENT

COURSE CODE THEORY CC9221 CC9222 CI9222 ED9250 ED9251 ED9252 ED9253 ED9254 ED9255 ED9256 ED9257 ED9258 ED9259 ED9260 ED9261 ED9262 ED9263 ED9264 ED9265 ED9266 ED9267 ED9271 EY9256 IC9262 IE9224 PD9250 PD9251 PD9252 PD9253 PD9254 PD9270

COURSE TITLE

L

T

P

C

Design for Manufacture Assembly & Environments Integrated Manufacturing Systems Mechatronics in Manufacturing Optimization Techniques in Design Engineering Fracture Mechanics Tribology in Design Advanced Mechanics of Materials Composite Materials and Mechanics Applied Engineering Acoustics Advanced Tool Design Productivity Management and Re-Engineering Industrial Robotics and Expert systems Design of Material Handling Equipments Plasticity and Metal Forming Theory of Plates and Shells Design of Pressure Vessel and Piping Modal Analysis of Mechanical Systems Design of Hydraulic and Pneumatic systems Experimental Stress Analysis Maintenance Engineering Bearing Design and Rotor Dynamics Rapid Prototyping and Tooling Design of Heat Exchangers Computational Fluid Dynamics Supply Chain Management Design Paradigm Micro Electro Mechanical Systems Creativity in Design Reverse Engineering Enterprise Resource Planning Mini Project

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

3

MA 9214

APPLIED MATHEMATICS FOR ENGINEERING DESIGN Common to M.E. (Engg. Design)/M.E. (CAD)/M.E. (PDD)

L T P C 3 1 0 4

UNIT I 2 – D RANDOM VARIABLES 9 Joint distributions – Marginal and Conditional distributions – functions of two – dimensional random variables – Regression curve - Correlation. UNIT II COMPUTATIONAL METHODS IN ENGINEERING 9 Boundary value problems for ODE – Finite difference methods – Numerical solution of PDE – Solution of Laplace's and Poisson equation – Liebmann's iteration process – Solution of heat conduction equation by Schmidt explicit formula and CrankNicolson implicit scheme – Solution of wave equation UNIT III TENSOR ANALYSIS 9 Summation convention – Contravariant and covariant vectors – contraction of tensors – inner product – quotient law – metric tensor – Christoffel symbols – covariant differentiation – gradient, divergence and curl UNIT IV CALCULUS OF VARIATION 9 Variation and its properties – Euler's equation – functionals dependent on first and higher order derivatives – functionals dependent on functions of several independent variables – problems with moving boundaries – direct methods – Ritz and Kantorovich methods UNIT V FAST FOURIER TRANSFORM 9 Discrete Fourier transform – linearity and periodicity – inverse N-point DFT – DFT approximation of Fourier coefficients – sampled Fourier series – Approximation of Fourier transform by an N-point DFT – FFT – Computational efficiency of FFT

TOTAL: L: 45 + T: 15 = 60 PERIODS BOOKS FOR REFERENCE: 1. James, G., Advanced Modern Engineering Mathematics, 3 rd edition, Pearson Education, 2004. 2. Grewal, B.S., Numerical methods in Engineering and Science, 7th edition, Khanna Publishers, 2005. 3. Grewal, B.S., Higher Engineering Mathematics, 40th edition, Khanna Publishers, 2007. 4. Gupta, A.S., Calculus of variations with applications, Prentice-Hall of India, New Delhi, 1997. 5. O'Neil, P.V., Advanced Engineering Mathematics, Thomson Asia Pvt. Ltd., Singapore, 2003. 6. Andrews, L.C. and Philips, R. L. Mathematical Techniques for Engineers and Scientists, Prentice Hall of India, 2006.

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W. Design”.P. Ulrich and Steven D.customer requirements. Singapore. NY. 4..Quality Function Deployment. Pahl.ED 9211 CONCEPTS OF ENGINEERING DESIGN L T P C 3 0 0 3 9 UNIT I DESIGN FUNDAMENTALS Importance of design.Finite Element Analysis– Optimization – Search Methods. Societal consideration .A Materials and Processing Approach”. 3. Metal Forming. and Beitz.. 5 . Dieter. Prentice Hall Inc. Karl T. N. Ray. Eppinger “Product Design and Development” McGraw Hill Edition 2000. M. “Engineering Design . UNIT IV MATERIAL SELECTION PROCESSING AND DESIGN 9 Material Selection Process – Economics – Cost Vs Performance – Weighted property Index – Value Analysis – Role of Processing in Design – Classification of Manufacturing Process – Design for Manufacture – Design for Assembly –Designing for castings. Fracture and Failure. 2. 2000. UNIT III DESIGN METHODS 9 Creativity and Problem Solving –Creativity methods-Theory of Inventive Problem Solving(TRIZ)– Conceptual decomposition-Generating design concepts-Axiomatic Design – Evaluation methods-Embodiment Design-Product ArchitectureConfiguration Design. Springer – Verlag.Ethical conflicts – Environment responsible design-future trends in interaction of engineering with society. TOTAL :45 PERIODS TEXT BOOK: 1.. 1985. Forging.Product Design Specifications.Parametric Design. 1984.1990. George E. “The principles of Design”. UNIT V Probability concepts in Design for Reliability 9 Probability – Distributions – Test of Hypothesis – Design of Experiments – Reliability Theory – Design for Reliability – Reliability centered Maintenance-Robust DesignFailure mode Effect Analysis. International Editions. Machining and Welding – Residual Stresses – Fatigue. NY. Role of models in design-Mathematical Modeling – Simulation – Geometric Modeling –Rapid prototyping.Contracts – Product liability – Protecting intellectual property – Legal and ethical domains – Codes of ethics .S. Suh. REFERENCES: 1.The design process-Considerations of Good Design – Morphology of Design –Organization for design– Computer Aided Engineering – Designing to codes and standards – Concurrent Engineering – Product and process cycles – Technological Forecasting – Market Identification – Competition Bench marking.. “Elements of Engg. McGraw Hill. Oxford University Press.” Engineering Design”.Human Factors in Design – Ergonomics and Aesthetics. G. UNIT II CUSTOMER ORIENTED DESIGN & SOCIETAL CONSIDERATIONS 9 Identification of customer needs.

lines.user interface for solid modeling. 6 . Pearson Education – 2003. 1989. Inc.CD 9211 COMPUTER APPLICATIONS IN DESIGN L T P C 3 0 2 4 UNIT I INTRODUCTION TO COMPUTER GRAPHICS FUNDAMENTALS 11 Output primitives (points. 2.comparison of representations .primitive instancing . 1992.interferences of positions and orientation .. NOTE: LAB PRACTICE OF 30 PERIODS TOTAL 45 + 30 = 75 PERIODS REFERENCES: 1. Prentice Hall.Sproul “Principles of Computer Graphics”. Pauline Baker “Computer Graphics”.scaling. UNIT III SOLID MODELING 8 Regularized Boolean set operations . UNIT V ASSEMBLY OF PARTS 9 Assembly modeling .surface patch – Coons patch. UNIT II INTRODUCTION TO CAD SOFTWARE 8 Writing interactive programs to solve design problems and production of drawings using any languages like Auto LISP/C/FORTRAN etc.view ports . Ibrahim Zeid Mastering CAD/CAM – McGraw Hill.tolerances analysis mass property calculations .. 1992. Graphics and computing standards– Open GL Data Exchange standards – IGES. STEP etc– Communication standards. Donald Hearn and M.cubic spline curve . Foley. Introduction to parametric and variational geometry based software’s and their principles creation of prismatic and lofted parts using these packages. Mc Graw Hill Book Co. 5. International Edition.clipping transformation.sweep representations boundary representations .solids etc.) 2-D & 3-D transformation (Translation. Inc.mechanism simulation. Representation of curves – Bezier curves . using solid modeling packages (prismatic and revolved parts).B – Spline curves Rational curves –Surface Modeling techniques . Feiner and Hughes – Computer graphics principles & practices. Wan Dam.bicubic patch – Bezier and B-spline surfaces – Volume modeling – Boundary models – CSG. 2007. curves etc.. Pauline Baker “Computer Graphics”.creation of surfaces . Singapore. 4. Prentice Hall.rotators) windowing .constructive solid Geometry . William M Neumann and Robert F. Donald Heam and M.. 3. UNIT IV VISUAL REALISM 9 Hidden – Line – Surface – solid removal algorithms shading – coloring.other modeling techniques.

direct formulation.examples – direct physical approach to problems in elasticity. History operations etc. Edit.displacement approach – minimization of total potential.. Interference check Drafting . Standard & Sectional Views.variational principles – establishment of natural variational principles for linear self-adjoint differential equations –standard and hierarchical elements. Sweep.nonconforming elements and patch test.Constraints.solution process. Sweep. etc and Variational sweep. Revolve.assembly and analysis of a structureboundary conditions. Exercises in Modeling and drafting of Mechanical Components .etc Surface modeling – Extrude.general pattern.I GENERAL INTRODUCTION * 10 Introduction.II GENERALIZATION OF FINITE ELEMENT CONCEPTS AND ELEMENT SHAPE FUNCTIONS* 7 Boundary value problems – integral or weak statements.Layouts. Trim .numerical examples UNIT .transformation of coordinates. Pattern. Assembly .virtual work as weak form of equations in solid and fluid mechanics.structural element and system. Sketcher Solid modeling – Extrude.etc and Mesh of curves.Lagrange family- 7 . Suppress. Detailing & Plotting. Free form etc Feature manipulation – Copy. Exploded Views. Loft .standard discrete system.PD 9212 DIGITAL PRODUCT DEVELOPMENT LAB – I L T P C 0 0 2 1        CAD Introduction.E DEGREE PROGRAMS IN ENGINEERING DESIGN. CAD & PDD STREAMS) L T PC 3 1 0 4 OBJECTIVE: At the end of this course the students would have developed a thorough understanding of the basic principles of the finite element analysis techniques with an ability to effectively use the tools of the analysis for solving practical problems arising in engineering design UNIT.completeness of polynomials.weighted residual methodsGalerkin method.convergence criteria – discretization error.rectangular elements.shape functions.Assembly using Parametric and feature based Packages like PRO-E / SOLID WORKS /CATIA / NX etc  Introduction to Rapid Prototyping – Conversion of PRT file to STL file -Slicing Software TOTAL : 45 PERIODS ED 9221 FINITE ELEMENT METHODS IN MECHANICAL DESIGN (COMMON FOR M.

C. R. 1991.Ltd.. Indian Reprint ISBN: 978-81-8147-885-6 6.Smith. Wiley Student Edition.modelling considerations NOTE At the post-graduate level of instruction the contact hours are to be supplemented by self study by students. reprinted 2006..discussion on error estimates UNIT. 4th Edition. Fourth Edition. As for the examination. general formulation for small strains.plates and shells..K.S.geometrical conformity of elements. and  coordinates-order of convergence.computational procedure.Serendipity family.some solution methods. 2008 5. ISBN: 9812-53-154-8 7. *Zienkiewicz. *** Zienkiewicz. Taylor.geometric non-linearity.John Wiley&Sons(Asia)Pve.T. S.D. REFERENCES 1.R.transformation in  .harmonic analysis.O.III APPLICATIONS TO FIELD PROBLEMS * 9 Solution to problems in linear elasticity. 2.Extraction of natural frequencies and modes. V. ButterworthHeinemann(An imprint of Elsevier).coordinate transformations. boundary conditions.D.Z “The Finite Element Method: Its Basis & Fundamentals”. India Reprint ISBN:978-81-312-1118-2.plane problems in elasticity. New Delhi. Reddy.. Volume 2 (Chapters 7&8) 4. Rao. First Reprint 2007. “Introduction to Non-Linear Finite Element Analysis”.solution of problems in heat-transfer and fluid mechanics.response history. ISBN: 978-81-7319-965-3 8 .L.. **Cook.J “ Concepts and Applications of Finite Element Analysis”.G.IV FINITE ELEMENTS IN STRUCTURAL DYNAMICS AND VIBRATIONS ** 10 Dynamic equations. Malkus.consistent and diagonal mass matrices.stiffness.. Oxford Uniiversity Press. Wiley Student Edition.plasticity: introduction.formulation for von Mises theory. Ramamurthi. Butterworth-Heinemann (An imprint of Elsevier).L..2007. choice of elements.D. New Delhi. Ltd. loading conditions. “The Finite Element Method for Engineers”.S. J.N. January 2009.M. Plesha. ISBN-13 97881-265-1336-9 3.example problems UNIT-V NON-LINEAR ANALYSIS *** 9 Non-linear problems in elasticity.H. D. modelling considerations.. “Finite Element Method in Machine Design”. Authorized reprint by Wiley India(P) Ltd.Reduction of number of degrees of freedom .problems of gaps and contact.global and local finite element approximation. and basic procedures only need to be emphasized without expecting a complete numerical solution to practical problems.R.C. New Delhi.component mode synthesis. Ltd. and Witt.mapped elements.R.numerical integration –example problems UNIT.explicit and implicit direct integration.analysis of response spectra. Dewhirst.. Published by Elsevier India Pvt. Huebner. Fourth Edition 2004. “The Finite Element Method in Engineering”.L “The Finite Element Method” McGraw Hill International Editions.& Zhu.modal methods .evaluation of element matrices...numerical examples. mass and damping matrices..E.rectangular prisms. published by Elsevier India Pvt. First printed in India 2007.stability and accuracy. Narosa Publishing House. Taylor.J.tetrahedral elements.O..E & Byron.

Principles of prototyping . UNIT III PRODUCT ARCHITECTURE 8 Product development management . TOTAL NO OF PERIODS: 45+15=60 ** a Term Project/Presentation must be given for Assessment – 3 (Compulsory) TEXT BOOK: 1.integration of customer. 1992. www.assessing the quality of industrial design.refinement . 1-55623-603-4 3. Task . Concurrent Engg.Fundamental and incidental interactions related system level design issues .methodology .mit/2.benefits.establishing the architecture .Prototype basics . Implications . CAM tools – Simulating product performance and manufacturing processes electronically . Understanding customer-promoting customer understandinginvolve customer in development and managing requirements . Tool Design – Integrated Methods for successful Product Engineering.accelerating the project-project execution. material supplier and process planner. Palos Verdes.component standardization .product performance manufacturability – Concept Testing Methodologies. 6/3. Stephen Rosenthal.secondary systems -architecture of the chunks creating detailed interface specifications-Portfolio Architecture.NY.Robust design .Economic Analysis . CA 90274(310) 377569.technology driven products .1999 REFERENCES: 1. Stuart Pugh. CAD.conceptualization .behavior analysis.reflect on the solutions and processes .me. ISBN 0-202-41639-5 4. Addison Wesley Publishing.creation clustering . Product Design and Development.variety .driven products .Workshop Book 2.search-externally and internally-Explore systematically .Ulrich and Steven D.clarification .ISBN. Homewood. McGraw – Hill International Edns.Planning for prototypes . Karl T.Integrating CAE.Eppinger. Business One Orwin.Organization process management and improvement UNIT II CONCEPT GENERATION.investigation of customer needs . SELECTION AND TESTING 10 Plan and establish product specifications. UNIT IV INDUSTRIAL DESIGN 8 Integrate process design .Via Olivera. designer. Effective Product Design and Development./Integrated Product Development.PD 9221 INTEGRATED PRODUCT DESIGN AND PROCESS DEVELOPMENT** L T P C 3 1 0 4 UNIT I INTRODUCTION 8 Need for IPPD-Strategic importance of Product development .geometric layout development .Neyourk.1991. Competitor and customer .Understanding and representing tasks-baseline project planning . Kemnneth Crow. UNIT V DESIGN FOR MANUFACTURING AND PRODUCT DEVELOPMENT 11 Definition .Need for industrial design-impact – design process . DRM Associates.Estimation of Manufacturing cost-reducing the component costs and assembly costs – Minimize system complexity .Structured approaches .concept selection .Managing costs .user .management of the industrial design process .Product change .7444 9 .

form diagram. size. UNIT IV BENCHMARKING AND ESTABLISHING ENGINEERING SPECIFICATIONS 9 A Benchmarking Approach – Support tools for the benchmarking process: intended assembly cost analysis.Measurement system Evaluation. process simulation-Engaging the work force in process improvement.swlearning. frequency-SPC.Setting product specifications: Basic & Advanced method.. Product Design & Development. Pearson Education (LPE). UNIT V PROJECT MANAGEMENT 9 Understanding and representing tasks: Tasks. 2003 REFERENCES: 1. check sheets. np-charts. KARL T. trend analysis. Product Design Techniques in Reverse Engineering and New Product Development. concept engineering –Tools for Design Development: design failure mode and design analysis.c & u charts –Designing control charts: sampling . The Management and control of Quality-6th edition-James R. Pareto diagrams. William M Lindsay Pub:son south-western(www. run charts and control charts. charts. Evens.Control Charts for Attributes. 2001. histograms. ULRICH. Cause and Effect Diagrams-Scatter Diagrams-Other tools for process improvement: Kaizen Blitz.Baseline project planning – Accelerating projects-project execution.ISO 9000:2000. improvement methodologies and quality control charts and other standards. KEVIN OTTO & KRISTIN WOOD. Poka-yoke (mistake proofing).PD 9222 PRODUCT AND PROCESS ENGINEERING TOOLS L T P C 3 0 0 3 OBJECTIVES To study about the tools required for various design activities. TOTAL : 45 PERIODS TEXT BOOK: 1.Process Capability Evaluation.com) 10 . Optimizing ReliabilityTools for Design Verification: Reliability Testing.3rd Edition.Postmortem execution. UNIT I TOOLS FOR CONCEPT DEVELOPMENT 9 Products division. Reliability predictionTools for Design Optimization: The Taguchi Loss Function. 2. The Deming Cycle-FADE-Basic tools for process improvement: flow charts. EPPINGER. TATA McGRAW-HILL. UNIT III STATISTICAL PROCESS CONTROL 9 Quality control measurements-SPC Methodology-Process capacity evaluationControl charts for variables data-Special Control charts for variables data. UNIT II TOOLS FOR PROCESS IMPROVEMENT 9 Process improvement methodologies.Summary of control charts construction chart. STEVEN D. AND SIX SIGMA-Pre control. Quality function Deployment.

mechanical embodiment principles-FMEA method.Two factorial experiments-Extended methodreduced tests and fractional experiments. embodiment principles.Running the experiments –Conducting the analysis-Selecting and conforming factor-Set pointsreflecting and repeating. UNIT I DESIGN FOR QUALITY 9 Quality Function Deployment -House of Quality-Objectives and functions-TargetsStakeholders-Measures and Matrices-Design of Experiments –design processIdentification of control factors.. and performance metrics . UNIT II FAILURE MODE EFFECT ANALYSIS 9 Basic methods: Refining geometry and layout. various methods in design of experiments. correlation coefficient.Pareto diagrams-Cause and Effect diagrams-Box plots. Blender panel display evaluation. orthogonality.linking fault states to systems modeling-Case study.PD 9213 DIGITAL PRODUCT DEVELOPMENT LAB-II L T PC 0 0 2 1 Analysis of Mechanical Components – Use of FEA Packages like ANSYS/ NASTRAN etc.computer monitor stand for a docking station. UNIT III DESIGN OF EXPERIMENTS 9 Design of experiments-Basic methods.Reliability-Survival and Failure-Series and parallel systems-Mean time between failure-Weibull distribution 11 .developing the experimental plan. standard error of the residual t-test. base design method.Advanced methods: systems modeling. other indicators-residual plots. noise factors. Advanced DOE method for product testingProduct applications of physical modeling and DOE. higher dimensional fractional factorial design-Statistical analysis of experiments: Degree of freedom. coffee grinder experimental optimization-Taguchi method. reliability charts and histograms and six sigma techniques. Exercises shall include analysis of i) Machine elements under Static loads ii) Thermal Analysis of mechanical systems iii) Modal Analysis iv) Machine elements under Dynamic loads v) Non-linear systems  Rapid Prototyping – Making RP component – Study on RP tooling TOTAL : 45 PERIODS PD 9211 QUALITY CONCEPTS IN DESIGN L T P C 3 0 0 3 AIM To study about robust design.Probability distribution-Statistical Process control–Scatter diagrams –Multivariable charts –Matrix plots and 3-D plots.Run charts –stem and leaf plots.experimental design –testing noise factors. ANOVA-ratio test.Embodiment checklist. general process of product embodiment. UNIT IV STATISTICAL CONSIDERATION AND RELIABILITY 9 Frequency distributions and Histograms.

toughness and fatigue.swlearning. Fixed & variable contour machining.Case studies in material selection . Evens. 3.Selection of material for mechanical properties. 2001. TATA McGRAW-HILL.Material selection. 2.Turning.Recycling. tool&die and mould machining Practical in Production CNC Machining & Turning Centres and Rapid Prototyping Machine Post processing & CNC code Generation for advanced machining. CAD/CAM connection & DNC link. STEVEN D. William M Lindsay Pub:son south-western(www.Material selection for durability and surface wear and Corrosion resistance.Mechanism of Plastic deformation-yield stress and shear strength-Perfect and Real crystals. Product Design And Development. The Management and control of Quality-6th edition-James R. Surface Machining.III L T PC 0 0 2 1   CNC Machines – Features.Functional relation between materials and processing. auto and nuclear applicationStructural Product analysis-End Use behavior – Tooling in product design. Pearson Education Asia.SIX SIGMA problem solvingSIX SIGMA in service and small organizations .material selection for aero. Tooling CNC program simulation in FANUC/SINUMERIC systems.Super plasticity. Exercises in tool path and NC code generation using software such as NX TOTAL: 45 PERIODS PD 9223 MATERIALS FOR PRODUCT DESIGN** L T P C 3 1 0 4 UNIT I MATERIAL BEHAVIOR AND SELECTION 12 Elastic and Plastic deformation.Cost and service requirement.SIX SIGMA and lean production – Lean SIX SIGMA and services TOTAL: 45 PERIODS REFERENCES: 1. ULRICH. EPPINGER.Strength.UNIT V DESIGN FOR SIX SIGMA 9 Basis of SIX SIGMA –Project selection for SIX SIGMA. PD 9224     DIGITAL PRODUCT DEVELOPMENT LAB . KEVIN OTTO & KRISTIN WOOD. AMITAVA MITRA. 12 . Pearson Education (LPE). 2002. Cavity machining. Drilling. KARL T. Product Design Techniques in Reverse Engineering and New Product Development. 2003.com) 4. Cutter path generation for Planar machining. Fundamentals of Quality control and improvement 2nd edition.Manufacturing characteristics of metals.3rd Edition.Material selection charts and other aids.Effect of strain rate and temperature on plastic behaviour.Deformation of non crystalline materials.

fibers.Thermal and electrical propertiesmechanical properties. UNIT III NON METALS AND MANUFACTURING 9 General properties and its importance of polymers.Snap fits.Numerical methodsEffect of Friction.Tool for micro fabrication.Properties and applications for product design.properties and applications.Contact problem. Sami Franssile..Typical application TOTAL 45 + 15 = 60 PERIODS ** a Term Project must be given for Assessment – 3 (Compulsory) TEXT BOOK 1.John Wiley and Sons.Plastic Product Design. Harfold Belofsky.Manufacturing methods of plastic products-Injection and blow moulding –Rotational mouding-Compression mouldingTransfer moulding.Machining of plastics.Plastic design and processing hand book.Smart materials.Wire bonding packaging.Etching. Asbhay. 2006 13 .UNIT II PROCESS MODELING AND PRODUCT DESIGN 9 Methods of analysis. REFERENCES 1.layering of composites UNIT IV PRODUCT DESIGN AND ASSEMBLY REQUIREMENTS 8 Structural product analysis.Shape memory metalsMetallic Glasses.Thermal bonding.Effect of tooling in product designDesign for joining and assembling. Paul Degarmo. Selection of Materials. design of corners.Criteria for selection.Case studies in material selection with relevance to product design and development UNIT V DEVELOPMENT IN MATERIALS PROCESSING 7 Micro fabrication technologies.Polymer. Black and Kohsher.Parameters and effect.Composite materials. bushes and ribs. Hanser publication2005 4.Multilayer X-ray lithography.Forging.Basic analysis of process.Introduction to Micro Fabrication.New product design-Methods of decoration.Turning.End use behaviour.Nano Materials.2005 2.UK 2004 3. El Sevier Publications.9th Edition.Metal foams.Matrix materials. Drawing and sheet metal forming.Boron.Bonding and cementing techniques.Slab.modern materials. organic. glass.Materials and processes in ManufacturingWiley Student Edition.2005. Serope Kalpakjian and Schmid.LIGA micro fabrication process.Wet and dry etching techniques.micro alloyed and dual phase steel. carbon.Manufacturing process for Engineering materials Pearson. slip line and upper bound solutions. metal and ceramics. Beck.High strength low alloy metals.Ceramic and metallic fibres.Design for live hinges.van Nostrand Reignhold 2nd Edition 5.Design considerations.machining.Diamond and high speed machining.

Minimizing core requirements. Identification of uneconomical design .Design for clampability .clay models.simplification by amalgamation .Design for assembly.Materials choice . UNIT III COMPONENT DESIGN .Reduction of machined area.sheet metal modelsor card-board models etc… The design and development of the product will be reviewed in two stages for awarding internal marks. forgings and castings.milling cutters . UNIT II FACTORS INFLUENCING FORM DESIGN 3 Working principle. Manufacture.Feature tolerances Geometric tolerances .Possible solutions . evaluation method.strength and mechanical factors.Assembly limits -Datum features . ASSEMBLY AND ENVIRONMENTS L T P C 3 0 0 3 UNIT I INTRODUCTION 5 General design principles for manufacturability . counter sunk screws . UNIT IV COMPONENT DESIGN – CASTING CONSIDERATION 10 Redesign of castings based on Parting line considerations .group technology Computer Applications for DFMA 14 . The fabricated models may be in the form of RP models.Design for machinability .form design of welded members.Modifying the design . Material.Design for accessibility . The end semester examination mark will be based on the demonstration of the new product developed and oral examination on the same by internal examiners.Influence of materials on form design . mechanisms selection. PRACTICAL : 45 PERIODS CC9221 DESIGN FOR MANUFACTURE.Doweling procedures.PD 9225 NEW PRODUCT DESIGN STUDIO L T P C 0 0 2 1 The students in a group have to develop digital and physical prototype models using RP machine / clay models of a new product/ existing product with enhanced feature involving the following areas :      Automotive components Tool and die components Press tool components Consumer product Injection moulded products.simplification by separation .keyways .Design for economy . Design.MACHINING CONSIDERATION 8 Design features to facilitate machining . machined holes.Tolerance stacks. redesign of cast members to obviate cores.drills . Process capability .

TOTAL: 45 PERIODS REFERENCES: 1. 1995. Marcel Dekker.integration of CAQC with CAD/CAM. 2. G. J. Engineering Design and Design for Manufacture and Structural Approach. Heartz and Nike. Design for the Environment McGraw hill. John. Product Design for Manufacture.automated data collection system. USA.UNIT V DESIGN FOR THE ENVIRONMENT 9 Introduction – Environmental objectives – Global issues – Regional and local issues – Basic DFE methods – Design guide lines – Example application – Lifecycle assessment – Basic method – AT&T’s environmentally responsible product assessment . 1994. Design for Manufacture handbook. Dickson. and Corroda Poly.group technology machine cells-benefits of group technology. Field Stone Publisher. UNIT II GROUP TECHNOLOGY AND COMPUTER AIDED PROCESS PLANNING 5 Introduction-part families-parts classification and cooling . 1980 Design for Assembly Automation and Product Design. Boothroyd. 4. Reason Pub. 1996. G. R. 5. 7. 1996. Prentice Hall. UNIT IV COMPUTER MONITORING 10 Types of production monitoring systems-structure model of manufacturing processprocess control & strategies. Graedel T. 1999. McGraw hill. Allen By. 3. 2004. Kevien Otto and Kristin Wood. Design for the Environment Angle Wood Cliff. B.. CC9222 INTEGRATED MANUFACTURING SYSTEMS L T P C 3 0 0 3 UNIT I INTRODUCTION 5 Objectives of a manufacturing system-identifying business opportunities and problems classification production systems-linking manufacturing strategy and systems analysis of manufacturing operations..Computer generated time standards. Marcel Dekker. Process planning function CAPP . UNIT III COMPUTER AIDED PLANNING AND CONTROL 10 Production planning and control-cost planning and control-inventory managementMaterial requirements planning (MRP)-shop floor control-Factory data collection system-Automatic identification system-barcode technology.Weighted sum assessment method – Lifecycle assessment method – Techniques to reduce environmental impact – Design to minimize material usage – Design for disassembly – Design for recyclability – Design for remanufacture – Design for energy efficiency – Design to regulations and standards.direct digital control-supervisory computer controlcomputer in QC . Bralla.contact inspection methods non-contact inspection method computer-aided testing . New York. Product Design. Fixel. 6. Pearson Publication. Boothroyd. 15 .

Magnetostrictive .Electrical . Ten Hagen.Data handling . "Computer Integrated Manufacturing Systems". Paul G.P. Flexible manufacturing systems (FMS) . David Bedworth.Timers.Capacitance sensors .Emerging area of Mechatronics . UNIT II SENSORS AND TRANSDUCERS 12 Introduction .CAD/CAM system human labor in the manufacturing system-computer integrated manufacturing system benefits.UNIT V INTEGRATED MANUFACTURING SYSTEM 15 Definition .LVDT . TMH.Fluid Power . It gives a framework of knowledge that allows engineers and technicians to develop an interdisciplinary understanding and integrated approach to engineering.Eddy current sensor .Measurement Systems .computer control system . UNIT III ACTUATORS 12 Actuators – Mechanical .applications .Systems.Hall effect sensor .Performance Terminology – Potentiometers .W. R. "Automation.types of manufacturing systems-machine toolsmaterials handling system.Need for Mechatronics . New Delhi.Light sensors . M.DNC systems manufacturing cell.Signal processing. Choudry and P.application . 4..Basic structure .features . Groover. counters and internal relays . McGraw Hill. UNIT IV PROGRAMMABLE LOGIC CONTROLLERS 8 Introduction .Strain gauges . Production System and CIM".Programming Mnemonics.Selection of PLC. Rapid prototyping . Prentice-Hall of India.Input and output processing . Yorem Koren.Shape memory alloy . Prentice Hall International 1986. REFERENCES: 1. "Computer Integrated Manufacturing". 1998. 3. 16 .Selection of sensors .the FMS concept-transfer systems head changing FMS . TOTAL : 45 PERIODS TEXT BOOKS: 1.Control Systems. 1998. "Computer Integrated Design and Manufacturing". 1983. A. Ranky.J.Temperature sensors . CI9222 MECHATRONICS IN MANUFACTURING L T P C 3 0 0 3 OBJECTIVE This syllabus is formed to create knowledge in Mechatronic systems and impart the source of concepts and techniques. which have recently been applied in practical situation. 1985. "Design rules for a CIM system"..selection of actuators. Yeomamas.Artificial Intelligence and Expert system in CIM.W.Piezoelectric . North Holland Amsterdam. 2.variable mission manufacturing system . UNIT I INTRODUCTION 5 Introduction to Mechatronics .Classification of Mechatronics .

8. 2. Concepts and Applicatlions” Tata McGraw-Hill Publishing company Limited. second edition. Lagrange multipliers .J. Godfrey C.Engine Management system . 2006. Prentice Hall of India Pvt Ltd. Neural network & Fuzzy logic principles in optimization. Genetic algorithms and Simulated Annealing techniques.PC based CNC drilling machine . Bolton. ED9250 OPTIMIZATION TECHNIQUES IN DESIGN L T P C 3 0 0 3 UNIT I UNCONSTRAINED OPTIMIZATION TECHNIQUES 10 Introduction to optimum design . 2002. 2003.Pick and place Robot . “Understanding Electro-Mechanical Engineering – An Introduction to Mechatronics”.Kolk.Data acquisition Case studies. 2004. Buru N. Multi objective optimization. Newton C. Lawrence J. 2000.Braga.Direct methods – Indirect methods using penalty functions. "Mechatronics Principles and Applications".C and Loader A. Onwubolu. 2003 2.Possible design solutions-Traditional and Mechatronics design concepts . fifth Indian Reprint. 4. pattern and gradient search methods – Interpolation methods. Oxford university press. Random.Geometric programming UNIT III ADVANCED OPTIMIZATION TECHNIQUES 10 Multi stage optimization – dynamic programming. 17 . “Mechatronics Principles. stochastic programming. Pearson education. Nitaigour Premchand Mahalik. 2007.Automatic car park barrier . Elsevier.Kamm.A and Mrad.General principles of optimization – Problem formulation & their classifications .D.” Introduction to Mechatronics and 5. PWS Publishing company. McGraw Hill International edition. Smaili. Indian print. Eswar press.F . “Mechatronics” Nelson Thornes ltd. Dawson. 7. Techniques of unconstrained minimization – Golden section. Bradley D.Histand and Davis G. “Mechatronics systems design”. 3. Eswar Press. “Mechatronics”.UNIT V DESIGN AND MECHATRONICS CASE STUDIES 8 Designing .Single variable and multivariable optimization. Michael B. 6. Pearson education.W.Alciatore. “Mechatronics Sourcebook”.A.Conveyor based material handling system . 2003. "Mechatronics integrated technologies for intelligent machines". Devadas Shetty and Richard A.Dan Necsulescu. Measurement systems”.Case studies of Mechatronics systems . UNIT II CONSTRAINED OPTIMIZATION TECHNIQUES 10 Optimization with equality and inequality constraints . 1999. “Mechatronics” . Thomson Delmar Learning. 2008 REFERENCES 1. TOTAL: 45 PERIODS TEXT BOOK 1.

leak before break analysis. Englewood cliffs. “Introduction of Fracture Mechanics”. Prentice Hall of India Pvt. John M.Rolfe Fatigue and fracture control in structures Prentice hall Inc. 1985. 1995. Kare Hellan. plastic and elasto-plastic deformation . Johnson Ray. 2. UNIT III ENERGY BALANCE AND CRACK GROWTH 9 Griffith analysis – stable and unstable crack growth –Dynamic energy balance – crack arrest mechanism –K1c test methods . 1999. C.crack instability in thermal and residual stress fields . Rao. Goldberg. “Optimum design of mechanical elements”. 4. vibration absorbers. optimization and machine”. “Engineering Optimization – Theory & Practice”. Kalyanamoy Deb. 4. Wiley. David Broek. 1977 ENGINEERING FRACTURE MECHANICS 18 . ED9251 L T P C 3 0 0 3 UNIT I ELEMENTS OF SOLID MECHANICS 9 The geometry of stress and strain. Addison-Wesley. UNIT V DYNAMIC APPLICATIONS 7 Dynamic Applications – Optimum design of single. 2000. two degree of freedom systems. Barnen. “Elements of Fracture Mechanics”. S. 3. 2. Wheeler Publishing. UNIT V APPLICATIONS OF FRACTURE MECHANICS 9 Crack Initiation under large scale yielding – thickness as a design parameter – mixed mode fractures . New York. 3..Barson and Stanely T. UNIT IV FATIGUE CRACK GROWTH CURVE 9 Empirical relation describing crack growth law – life calculations for a given load amplitude – effects of changing the load spectrum -. Singaresu.determination of collapse load..limit analysis – Airy’s function – field equation for stress intensity factor..plastic zone size – Dugdaale model – determination of J integral and its relation to crack opening displacement. 1990.UNIT IV STATIC APPLICATIONS 8 Structural applications – Design of simple truss members .numerical methods TOTAL: 45 PERIODS REFERENCES: 1. UNIT II STATIONARY CRACK UNDER STATIC LOADING 9 Two dimensional elastic fields – Analytical solutions yielding near a crack front – Irwin’s approximation . “Optimization for Engineering design algorithms and Examples”. 1989. transverse loaded members for minimum cost.E. “Genetic algorithms in search. New Age International (P) Limited.R curves . ”Elementary Engineering Fracture Mechanics“. Application in Mechanisms – Optimum design of simple linkage mechanisms. John & Sons. 1978. New Delhi. Preshant Kumar..rain flow method– external factors affecting the K1c values. D.Design applications – Design of simple axial. TOTAL : 45 PERIODS REFERENCES: 1. elastic deformation. weight – Design of shafts and torsionally loaded members – Design of springs. McGraw-Hill Book Company. Fifthoff and Noerdhoff International Publisher.

Press. UNIT IV THEORY OF HYDRODYNAMIC AND HYDROSTATIC LUBRICATION 12 Reynolds Equation. UK. 4. Williams J.K. flow .Pressure wave. Engineering Tribology. Ellis Herward Ltd.Viscosity and other properties of oils – Additives-and selection of Lubricants. Halling.Magneto hydrodynamic lubrication – Hydro static lubrication – Gas lubrication.Lubricants standards ISO.Pressure .Film shape within and outside contact zones-Film thickness and friction calculation.UK.Stachowiak & A. A. Oxford Univ.Stresses and deflections-Traction drives TOTAL: 45 PERIODS REFERENCES: 1. load and friction calculations-Stiffness considerations.Hydrodynamic lubrication –– Elasto and plasto hydrodynamic .Surface Topography measurements – Laser methods – instrumentation .Ahuja . 2005 19 . 1994.W. (Editor) – “Principles of Tribology “. Macmillian – 1984. 5. S.Boundary Lubrication.B. S. BIS standards – Lubrication Regimes –Solid Lubrication-Dry and marginally lubricated contacts.Various types of flow restrictors in hydrostatic bearings UNIT V HIGH PRESSURE CONTACTS AND ELASTO HYDRODYNAMIC LUBRICATION 10 Rolling contacts of Elastic solids. flow.ED9252 TRIBOLOGY IN DESIGN L T P C 3 0 0 3 UNIT I SURFACE INTERACTION AND FRICTION 7 Topography of Surfaces – Surface features-Properties and measurement – Surface interaction – Adhesive Theory of Sliding Friction –Rolling Friction-Friction properties of metallic and non-metallic materials – friction in extreme conditions –Thermal considerations in sliding contact UNIT II WEAR AND SURFACE TREATMENT 8 Types of wear – Mechanism of various types of wear – Laws of wear –Theoretical wear models-Wear of Metals and Non metals – Surface treatments – Surface modifications – surface coatings methods.1995 2. “Friction and Wear of materials”... “ Engineering Tribology”. New Delhi.-Assumptions and limitations-One and two dimensional Reynolds Equation-Reynolds and Sommerfeld boundary conditions. 1981 3.SAE.W .contact stresses – Hertzian stress equationSpherical and cylindrical contacts-Contact Fatigue life.N.”Fundamentals of Tribology”. 2005 6. John Willey &Sons . UK. G.International standards in friction and wear measurements UNIT III LUBRICANTS AND LUBRICATION REGIMES 8 Lubricants and their physical properties. Cameron.E.Rolling bearings. ButterworthHeinemann. Prentice –Hall of India Pvt Ltd .A.Elasto Hydrodynamic lubrication Theory-Soft and hard EHL-Reynolds equation for elasto hydrodynamic lubrication. load capacity and friction calculations in Hydrodynamic bearings-Long and short bearings-Pad bearings and Journal bearings-Squeeze film effects-Thermal considerations-Hydrostatic lubrication of Pad bearing.AGMA.Oil film effects. “Basic Lubrication Theory”. Rabinowicz.Sengupta & B.Batchelor . J.Basu.

Venants theory .elastic membrane analogy . Young. L. Polar and curvilinear coordinates. ED9254 COMPOSITE MATERIALS AND MECHANICS LT PC 3 0 03 OBJECTIVES i) To understand the fundamentals of composite material strength and its mechanical behavior ii) iii) iv) Understanding the analysis of fiber reinforced Laminate design for different Combinations of plies with different orientations of the fiber.Prandtl's stress function . Implementation of Classical Laminate Theory (CLT) to study and analysis for residual stresses in an isotropic layered structure such as electronic chips. Methods of computing contact stressdeflection of bodies in point and line contact applications. Robert D. UNIT V STRESSES IN ROTARY SECTIONS AND CONTACT STRESSES 9 Radial and tangential stresses in solid disc and ring of uniform thickness and varying thickness allowable speeds. differential equations of equilibrium-compatibility-boundary conditions-representation of three-dimensional stress of a tension generalized hook's law . India Ltd. 5. 2007. Solution of rectangular plates – pure bending of plates – deflection – uniformly distributed load – various end conditions UNIT IV TORSION OF NON-CIRCULAR SECTIONS 7 Torsion of rectangular cross section . Warren C. Mcmillan pub. 4. Thermo-mechanical behavior and study of residual stresses in Laminates during processing.St. G H Ryder Strength of Materials Macmillan.St.S. 1992. Co.Airy's stress function..shear flows. 2002. Srinath. Cook.. 20 .plane stress . "Theory of Elasticity". Arthur P Boresi. "Advanced Mechanics of Materials".curved beam with restrained ends closed ring subjected to concentrated load and uniform load . UNIT III CURVED FLEXIBLE MEMBERS AND STRESSES IN FLAT PLATES 10 Circumference and radial stresses – deflections . 2. TOTAL : 45 PERIODS REFERENCES: 1. John Wiley. 1985.ED9253 ADVANCED MECHANICS OF MATERIALS L T P C 3 0 0 3 UNIT I ELASTICITY 9 Stress-Strain relations and general equations of elasticity in Cartesian.chain links and crane hooks. “Advanced Mechanics of solids”. Venant's principle . Richard J. UNIT II SHEAR CENTER AND UNSYMMETRICAL BENDING 10 Location of shear center for various thin sections . “Advanced mechanics of materials”. Schmidt. Timoshenko and Goodier. 3. Stresses and deflections in beams subjected to unsymmetrical loading-kern of a section. McGraw Hill.torsional stress in hollow thin walled tubes. Energy methods. Tata McGraw Hill.

Laminate Structural Moduli. Oxford University Press-2006.. Issac M.D. Halpin. Off-axis. Matrices – Polymer. Applications. Fiber –”Reinforced Composites: Materials. Ceramic and Aramid fibers. Maneel Dekker Inc. Cross Ply Laminates. Manufacturing and Design”. 2004 (Reprinted 2008) 21 . Rule of Mixtures. McGraw-Hill. Orthotropic Lamina .. “Mechanics of Composite Materials and Structures”. Evaluation of Lamina Properties from Laminate Tests. and Broutman L.. Energy Formulations. Mallick. Generalized Hooke’s Law. Tsai-Hill’s Failure Criterion for Composites.CRC press in progress. Daniel and Ori Ishai.special Laminate Configurations – Unidirectional. Free Vibrations – Natural Frequencies UNIT V EFFECT OF THERMAL PROPERTIES 8 Modification of Hooke’s Law due to thermal properties .J.C... Madhujit Mukhopadhyay. University Press (India) Pvt. 3. Ceramic and Metal Matrices – Characteristics of fibers and matrices. 6. UNIT II FLAT PLATE LAMINATE CONSTITUTIVE RELATIONS 10 Definition of stress and Moment Resultants. Orthotropic Stiffness matrix (Qij). J. Laminate Constitutive Equations – Coupling Interactions. Ltd.. 4. 1998 REFERENCES: 1. Principles of Composite Material Mechanics. P. Thermally Quasi-Isotropic Laminates TOTAL : 45 PERIODS TEXT BOOKS: 1. Hansen Publisher. Basic Assumptions of Laminated anisotropic plates. 5. Reduction to Homogeneous Orthotropic Lamina – Isotropic limit case. UNIT III LAMINA STRENGTH ANALYSIS 5 Introduction . Typical Commercial material properties. McGraw-Hill.. Von-Misses Yield criterion for Isotropic Materials. Munish. Angle Ply Laminates.. “Analysis and Performance of Fiber Composites”. Strain Displacement relations. Prediction of laminate Failure UNIT IV ANALYSIS OF LAMINATED FLAT PLATES 10 Equilibrium Equations of Motion.F. (edition).T.Modification of Laminate Constitutive Equations. Hyer. Analysis”. First Indian Edition . Tensor Polynomial (Tsai-Wu) Failure criterion. 1993. M. R. John Wiley and Sons. Balanced Laminates. Fibers – Glass. “Engineering Mechanics of Composite Materials”. Generally Orthotropic Lamina –Transformation Matrix. “Stress Analysis of Fiber – Reinforced Composite Materials”. Mallick. Hyderabad.E laminates. 1990. Generalized Hill’s Criterion for Anisotropic materials. Agarwal. Second Edition .Maximum Stress and Strain Criteria. P. B. 1990.W.2007 2. S. Lamina Constitutive Equations: Lamina Assumptions – Macroscopic Viewpoint. 1984. “Primer on Composite Materials. and Newman. Graphite. Gibson. Symmetric Balanced Laminates . Static Bending Analysis. Techomic Publishing Co..K. Symmetric Laminates. Determination of Lamina stresses within Laminates. Carbon. Manufacturing: Bag Moulding – Compression Moulding – Pultrusion – Filament Winding – Other Manufacturing Processes. Transformed Stiffness.UNIT I LAMINA CONSTITUTIVE RELATIONS 12 Definition –Need – General Characteristics. Buckling Analysis. 2. “Composite Materials Technology: Processes and Properties”.Zero C. 1994.K. New York. Quasi-Isotropic Laminates.

Standards in tool designTool drawings -Surface finish – Fits and Tolerances . “Fundamentals of Acoustics “– John Wiley and Sons Inc. path. ED 9256 ADVANCED TOOL DESIGN L T P C 3 0 0 3 UNIT I INTRODUCTION TO TOOL DESIGN 8 Introduction –Tool Engineering – Tool Classifications– Tool Design Objectives – Tool Design in manufacturing.Ferrous and Non ferrous Tooling Materials.H. UNIT II CHARACTERISTICS OF SOUND 10 One dimensional wave equation – Solution of 1D wave equation – Velocity in gaseous medium – Velocity of plane progressive sound wave through a thin solid rod – Velocity of plane wave in a bulk of solid – Transverse wave propagation along a string stretched under tension – Wave equation in two dimension. and Snyder. perceived noise level – Equivalent sound level – Identified level – Frequency and Amplitude measurement.ED9255 APPLIED ENGINEERING ACOUSTICS L T P C 3 0 0 3 UNIT I BASIC CONCEPTS OF ACOUSTICS 9 Scope of Acoustics – Sound pressure – Sound intensity – Sound power level Sound power – Wave motion – Alteration of wave paths –Measurement of sound waves – sound spectra – Sound fields – Interference – Standing waves – Acoustic energy density and intensity – Specific acoustic impedance. 3. oblique incidence . David. Colin H. 1986. Austin R.. receiver – Noise control by acoustical treatment – Machinery noise – Types of machinery involved – Determination of sound power and sound power level – Noise reduction procedures – Acoustic enclosures. normal incidence.Challenges and requirements. Loudness level. 1996. Chapman-Hall.D. UNIT IV INTRODUCTION TO THE ASSESSMENT AND MEASUREMENT OF SOUND 10 Introduction – Decibel scale for the measurement of sound power – Sound level meter – Weighted sound pressure level – Equal Loudness contours – Perceived noisiness – Loudness. normal incidence. oblique incidence – Standing wave pattern – Transmission through three media. Kinsler. UNIT III TRANSMISSION PHENOMENA 6 Changes in media – Transmission from one fluid medium to another. E and FN Spon. A. London 1996. Frey.Carbides. Hansen C. 2. “Active Control of Sound and Vibration”.Tooling Materials. S. E and FN Spon. UNIT V BASICS OF NOISE CONTROL 10 Noise Control at source.. “Engineering Noise Control – Theory and Practice”. Second Edition.Reflection at the surface of a solid. Ceramics and Diamond -Non metallic tool materials-Designing with relation to heat treatment 22 . Bies. Lawrence E. and Hansen. perceived noise.. TOTAL : 45 PERIODS REFERENCES: 1.

2000. Performance Objectivated Productivity (POP) – Methodology and application to manufacturing and service sector. V. UNIT V TOOL DESIGN FOR CNC MACHINE TOOLS 8 Introduction –Tooling requirements for Numerical control systems – Fixture design for CNC machine tools. 2004 3. The ELBS. 1978 ED 9257 PRODUCTIVITY MANAGEMENT AND RE-ENGINEERING L T PC 3 0 0 3 UNIT I PRODUCTIVITY 9 Productivity Concepts – Macro and Micro factors of productivity – Dynamics of Productivity . Tata McGraw Hill Publishing Company Ltd.. “Tooling data”.Productivity Cycle Productivity Measurement at International. Haslehurst M. 2000.UNIT II DESIGN OF CUTTING TOOLS 9 Mechanics of Metal cutting –Oblique and orthogonal cutting. Wheeler Publishing.Hoffman. “Design of Jigs.Chip formation and shear angle .Productivity measurement models UNIT II SYSTEMS APPROACH TO PRODUCTIVITY MEASUREMENT 9 Conceptual frame work. Management by Objectives (MBO).” Jig and Fixture Design”.Types of Fixtures – Vise Fixtures – Milling Fixtures – Boring Fixtures – Broaching Fixtures – Lathe Fixtures – Grinding Fixtures – Modular Fixtures – Cutting Force Calculations. “Tool Design”.LeCain.C. George H. E. Goold.Sub plate and tombstone fixtures-Universal fixtures– Cutting tools– Tool holding methods– Automatic tool changers and tool positioners – Tool presetting– General explanation of the Brown and Sharp machine TOTAL: 45 PERIODS REFERENCES: 1. National and Organisation level . 2. Singapore. 23 .Design of Form relieved and profile relieved cutters-Design of gear and thread milling cutters UNIT III DESIGN OF JIGS AND FIXTURES 10 Introduction – Fixed Gages – Gage Tolerances –selection of material for Gages – Indicating Gages – Automatic gages – Principles of location – Locating methods and devices – Principles of clamping – Drill jigs – Chip formation in drilling – General considerations in the design of drill jigs – Drill bushings – Methods of construction – Thrust and Turning Moments in drilling . TMH. “Manufacturing Technology”. UNIT IV DESIGN OF PRESS TOOL DIES 10 Types of Dies –Method of Die operation–Clearance and cutting force calculationsBlanking and Piercing die design – Pilots – Strippers and pressure pads.Drill jigs and modern manufacturing.G. Thomson Asia Pvt Ltd.Presswork materials – Strip layout – Short-run tooling for Piercing – Bending dies – Forming dies – Drawing dies-Design and drafting.. Venkataraman K. Fixtures and Presstools”. 2005 5. Prakash Hiralal Joshi.. Cyrll Donaldson. 4.Single-point cutting tools – Milling cutters – Hole making cutting toolsBroaching Tools .

magnetic and air operated grippers. Library Cataloging in Pub. G. 3. New Delhi. preparing the workforce for transformation and re-engineering. UNIT IV RE-ENGINEERING PROCESS IMPROVEMENT MODELS 9 PMI models. 24 . electric drives – Motors – Designing of end effectors – Vacuum.. methodology.N. Sardana. Narosa Publishing House. J. Wheeler Pub.D. UNIT III ROBOT SENSORS 9 Transducers and Sensors – Tactile sensor – Proximity and range sensors – Sensing joint forces – Robotic vision system – Image Representation . TOTAL : 45 PERIODS REFERENCES 1. “Productivity Management – A Systems Approach”.J. Data. and Sahay. Moen and Nolan Strategy for process improvement. Edosomwan. 2. ED 9258 INDUSTRIAL ROBOTICS AND EXPERT SYSTEMS L T P C 3 0 0 3 UNIT I INTRODUCTION AND ROBOT KINEMATICS 10 Definition need and scope of Industrial robots – Robot anatomy – Work volume – Precision movement – End effectors – Sensors.. UNIT V RE-ENGINEERING TOOLS AND IMPLEMENTATION 9 Analytical and process tools and techniques – Information and Communication Technology – Implementation of Reengineering Projects – Success Factors and common implementation Problem – Cases. D. Sumanth.A. TMH. Robot Kinematics – Direct and inverse kinematics – Robot trajectories – Control of robot manipulators – Robot dynamics – Methods for orientation and location of objects. 1996. UNIT II ROBOT DRIVES AND CONTROL 9 Controlling the Robot motion – Position and velocity sensing devices – Design of drive systems – Hydraulic and Pneumatic drives – Linear and rotary actuators and control valves – Electro hydraulic servo valves. 1995. “Re-engineering and Re-inventing the Enterprise”.S. B.Image segmentation – Pattern recognition – Training of vision system.Image Grabbing – Image processing and analysis – Edge Enhancement – Contrast Stretching – Band Rationing . fundamentals of process reengineering.UNIT III ORGANISATIONAL TRANSFORMATION 9 Elements of Organisational Transformation and Reengineering-Principles of organizational transformation and re-engineering. New Delhi. LMICIP Model.. New Delhi. LMI CIP Model – DSMC Q & PMP model. PASIM Model. ‘Productivity Engineering and Management’. guidelines. NPRDC Model.. Rastogi. Premvrat. “Organisational Transformation and Process Re-engineering”. 1998. 4. 1990. P.

”Expert Systems and Robotics “. S. jib and luffing gear . band and cone types. UNIT IV CONVEYORS 10 Types .Hemp and wire ropes Design of ropes. Mikell. Roger. Timothy Jordanides et al .cantilever and monorail cranes . Richard.Fu. “Robotics Engineering – An Integrated Approach”.design and applications of Belt conveyors. R. Springer –Verlag. Yoram Koren. Vision and Intelligence”. Nagel. Design of forged hooks and eye hooks – crane grabs . UNIT V ROBOT PROGRAMMING. A. 6. Int. Chmielewski. 1984. Kozyrey.selecting the motor ratings. Groover. N. Michael Negin.C. Nicholas G. Mc Graw-Hill. Artificial intelligence – Basics – Goals of artificial intelligence – AI techniques – problem representation in AI – Problem reduction and solution techniques . selection and applications UNIT II DESIGN OF HOISTS 10 Design of hoisting elements: Welded and roller chains . 25 . TOTAL : 45 PERIODS TEXT BOOK: 1. MIR Publishers Moscow. “Robotics Control. sprockets and drums. Programming and Applications”. Load handling attachments. Odrey. UNIT III DRIVES OF HOISTING GEAR 10 Hand and power drives .Application of AI and KBES in Robots. 2.G. pulleys. pulley systems. Yu. apron conveyors and escalators Pneumatic conveyors. 1994.. Prentice-Hall of India Pvt. Lee.slewing. 1985. P. Thomas. Sensing. Mitchell Weis. ED9259 DESIGN OF MATERIAL HANDLING EQUIPMENTS (Use of Approved Data Book Is Permitted) L T P C 3 0 0 3 5 UNIT I MATERIALS HANDLING EQUIPMENT Types.Traveling gear .” Industrial Robotics Technology. ARTIFICIAL INTELLIGENCE AND EXPERT SYSTEMS 8 Methods of Robot Programming – Characteristics of task level languages lead through programming methods – Motion interpolation. “Industrial Robots”. D.Brakes: shoe. 4. New York.S.R.S. Industrial application of robots. 3. Tata Mc Graw-Hill. 5. Mc Graw Hill. Ltd.” Robotics Technology and Flexible Automation”. 1986.” Robotics for Engineers’ Mc Graw-Hill. Screw conveyors and vibratory conveyors. 1987. Gonzalez and C. REFERENCES: 1.Rail traveling mechanism .UNIT IV ROBOT CELL DESIGN AND APPLICATION 9 Robot work cell design and control – Safety in Robotics – Robot cell layouts – Multiple Robots and machine interference – Robot cycle time analysis. Klafter.description . 1987.lifting magnets Grabbing attachments .Design of arresting gear . Deb. K.cogwheel drive . May 1991.

upper bound solutions.Engineering stress and strain relationship – Stress tensor . effect of friction. Materials Handling Equipments. Compression test. 4. REFERENCES 1. Tech. Kalaikathir Achchagam. rolling. A. 3. bulge test. 1985. Materials handling equipment. Vol. Isothermal forging. rubber pad forming. Bangalore.Hill's anisotropic theory. hoisting machine.K. safety devices . guides.S. Suma Publishers. 2003. thermo elastic Elasto plasticity.Powder rolling . elasto visco plasticity .loading and bucket arrangements .Incremental plastic strain UNIT II CONSTITUTIVE RELATIONSHIPS AND INSTABILITY 7 Uniaxial tension test . “Machine Design Data Hand Book”. MIR Publishers. MIR Publishers.UNIT V ELEVATORS 10 Bucket elevators: design .O.Experimental techniques of the evaluation of metal forming UNIT IV ANALYSIS OF SHEET METAL FORMING 8 Bending theory .Mechanical properties . A. 2.Slip line method. K. Coimbatore. Alexandrov.Equilibrium conditions .examples of simulation of simple parts . 1958. M. 1 & 2.Elements used . plastic instability in biaxial tension stress UNIT III ANALYSIS OF METAL FORMING PROBLEMS 12 Slab analysis ..Design of fork lift trucks. 1981. ELnvee Publishers.Consistent full set algorithm . Rudenko. high speed extrusion.G.Thermo mechanical coupling – Analysis of forging. and Narayana Iyengar. numerical methods. The Ronald Press Company.Work hardening. 1970.Numerical solutions procedures . Spivakovsy.Yield criteria’s .. Volumes I and II. Lingaiah.Cold rolling theory . and Dyachkov. N.Sheet metal forming .Mesh generation and formulation Equilibrium equations . “Design Data Book”.Plastic stress strain relationship – Plastic work . contact problems.shaft way. statistically admissible stress field. Hill's general yield theory . Boltzharol. P..Cage elevators .Strain tensor .. micro blanking –Superplastic forming Overview of Powder Metal techniques . Warm forging. extrusion and wire drawing processes .Tooling and process parameters TOTAL : 45 PERIODS PLASTICITY AND METAL FORMING 26 . plane strain compression stress. Materials Handling Handbook. Hot and Cold isotropic pressing. TOTAL : 45 PERIODS TEXT BOOKS 1. V. Conveying Machines..Bench mark tests – Forming limit diagrams UNIT V ADVANCES IN METAL FORMING 9 Orbital forging. 2. counter weights. plastic instability in uniaxial tension stress. 1983 ED 9260 L T PC 3 0 0 3 UNIT I THEORY OF PLASTICITY 9 Theory of plastic deformation .

R H. the students would be in a position to understand the behaviour of these commonly occurring structural elements in engineering design and would have developed the capability to design and analyse them in their normal design practice. Hosford.finite element analysis(elementary treatment only.applications UNIT II CLASSICAL THEORY OF PLATES 10 Plates as structural elements. Metal Forming analysis. Narosa Publishers.vibration of plates with two parallel sides simply supported. T.variational operator. R A. Theory of Metal Forming Plasticity. Metal Forming and Finite Element Method..transformation of stresses.Theory & Applications to Metal Forming. 2002.not for examination) UNIT IV VIBRATION OF PLATES 9 Governing equations for natural flexural vibrations of rectangular plates. 1987. Oxford University Press. Metal Forming Mechanics and Metallurgy.REFERENCES: 1. 2.kinematics.Levy’s solution. 1989.virtual work-external and internal virtual work. 6. Altan. Prentice Hall of India.vibration of plates with different boundary 27 . 3. Slater. Wagoner.Hamilton’s principle. 1993. Prentice Hall Eaglewood Cliffs. Engineering Plasticity .buckling of plates with various boundary conditions. “ Technology of Metal Forming Processes”. strains and stiffness-energy principles and variational methods in elasticity. Narayanaswamy. J.displacement fields and strains. 5.equations of equilibrium in Cartesian coordinates and in polar coordinates.governing equationsthe Navier solution. RM.functionals. discussion of various elements used and their capabilities.principle of minimum total potential. R. Surender Kumar. stress measures. New Delhi.constitutive relations.stress and moment resultants. 2008 ED9261 THEORY OF PLATES AND SHELLS L T P C 3 0 0 3 OBJECTIVE: After undergoing this course.natural vibrations of plates simply supported on all edges.symmetrical and asymmetrical bending of circular plates-limitations of classical theory. compatibility equations.boundary conditions – bending of rectangular plates with various boundary conditions and loading. UNIT I GENERAL INTRODUCTION 7 Review of equations of elasticity. F and Caddell.uniaxial compression of a platebuckling of plates simply supported on two opposite edges..finite element analysis(elementary treatment only.assumptions made in the classical theory. John Wiely and Sons.equations of motions.Cambridge University Press.not for examination) UNIT III BUCKLING ANALYSIS OF RECTANGULAR PLATES 10 Buckling of simply supported plates under compressive forces.. W.J.biaxial compression of a plate.general formulation..energy principles.Euler Lagrange equations. discussion of various elements used and their capabilities. and Chenot. 4. 1999.Levy’s solution. C. Shiro Kobayashi.

C. Theory and Analysis of Plates. Theory of Plates and Shells. Timoshenko. stresses in shells.Natural vibration of plates with general boundary conditionstransient analysis of rectangular platesfinite element analysis(elementary treatment only. New York 1990. C.analytical solution for thin cylindrical shells. Principles of Space Structures . Theory of Reinforcement – pressure vessel Design. 1999 ED9262 L T P C 3 0 0 3 UNIT I INTRODUCTION 3 Methods for determining stresses – Terminology and Ligament Efficiency – Applications. discussion of various elements used and their capabilities.equations of motion of thin shells.shells with double curvature. Springer . conical heads – Thermal Stresses – Discontinuity stresses in pressure vessels. Dr.Rayleigh-Ritz method. McGraw Hill Book Company.W.stress resultants. spherical Heads.bending of spherical shells. McGraw Hill.general strain displacement relations for shells of revolution. elliptical openings.not for examination) TOTAL: 45 PERIODS REFERENCES: 1.USA. Szilard. Prentice Hall Inc. cylinder – Membrane stress Analysis of Vessel Shell components – Cylindrical shells. and Krieger S..N. discussion of various elements used and their capabilities. Theory of Plates and Shells. Ramasamy. 1986 7.not for examination) UNIT V ANALYSIS OF THIN ELASTIC SHELLS OF REVOLUTION 9 Classification of shell surfaces.Verlag 5.Press. Timoshenko.vibration of cylindrical shells.finite element analysis(elementary treatment only. Reddy. S. UNIT III DESIGN OF VESSELS 15 Design of Tall cylindrical self supporting process columns – supports for short vertical vessels – stress concentration – at a variable Thickness transition section in a cylindrical vessel. about a circular hole. UNIT IV BUCKLING AND FRACTURE ANALYSIS IN VESSELS 8 Buckling phenomenon – Elastic Buckling of circular ring and cylinders under external pressure – collapse of thick walled cylinders or tubes under external pressure – Effect of supports on Elastic Buckling of Cylinders – Buckling under combined External pressure and axial loading.geometric properties of shells of revolution.N..R.. 2nd Edition 2.. 4. S. G.S. 1995 3. R.Subramanian. Wheeler Publishing Co.equations of equilibrium. UNIT II STRESSES IN PRESSURE VESSELS 15 Introduction – Stresses in a circular ring. Design and Construction of Concrete Shells Roofs. “Theory and Analysis of Elastic Plates & Shells”. Wilhelm Flügge.J.geometric considerations.NY. DESIGN OF PRESSURE VESSELS AND PIPING 28 .membrane theoryflexure under axisymmetric loads. 1990 6.conditions. CBS Publishers.

REFERENCES 1.UNIT V PIPING Introduction – Flow diagram – piping layout and piping stress Analysis. Nuno Manuel Mendes Maia et al.” Theoretical and Experimental Modal Analysis”. CBS publishers and Distributors. 1987. Theory and Design of Pressure Vessels. Wiley John & sons. 1987. 4 TOTAL : 45 PERIODS TEXT BOOK 1. UNIT IV MODAL PARAMETER EXTRACTION METHODS 11 Introduction – Preliminary checks of FRF Data – SDOF Modal Analysis-I – Peakamplitude – SDOF Modal Analysis-II – Circle Fit Method – SDOF Modal Analysis III – Inverse Method – Residuals – MDOF curve-fitting procedures – MDOF curve fitting in the Time Domain – Global or Multi-Curve fitting – Non linear systems. Stanley. John Wiley & Sons Inc. Pre ASME Pressure Vessels and Piping Conference. William. selection and Design. Bees. “Chemical process equipment. Design Hand Book.. Ewins D J.. Buterworths series in Chemical Engineering. Wales. John F. 3. 1988. J. Harvey. “Pressure Vessels. Henry H. “Modal Testing: Theory and Practice “. 1997. 2. UNIT III MOBILITY MEASUREMENT TECHNIQUES 10 Introduction – Basic Measurement System – Structure preparation – Excitation of the Structure – Transducers and Amplifiers – Analyzers – Digital Signal Processing – Use of Different Excitation types – Calibration – Mass Cancellation – Rotational Mobility Measurement – Measurement on Non linear structures – Multi point excitation methods. MODAL ANALYSIS OF MECHANICAL SYSTEMS 29 . ED9263 L T P C 3 0 0 3 UNIT I OVERVIEW 6 Introduction to Modal Testing – Applications of Modal Testing – Philosophy of Modal Testing – Summary of Theory – Summary of Measurement Methods – Summary of Analysis – Review of Test Procedure. “Approximate Methods in the Design and Analysis of Pressure Vessels and Piping”.Non-sinusoidal vibration and FRF Properties – Analysis of Weakly Nonlinear Structures. 1997. UNIT II THEORETICAL BASIS 12 Introduction – Single Degree of Freedom (SDOF) System Theory – Presentation and Properties of FRF Data for SDOP System – Undamped Multi-degree of freedom (MDOF) system – Proportional Damping – Hysteretic Damping – General Case – Viscous Damping – General Case – Characteristics and presentation of MDOF – FRF Data – Complete and incomplete models . UNIT V DERIVATION OF MATHEMATICAL MODELS 6 Introduction – Modal Models – Display of Modal Model – Response Models – Spatial Models – Mobility Skeletons and System Models. CBS Publishers and Distributors. 1988 2. Bedner. TOTAL : 45 PERIODS REFERENCES: 1. M.

cascade methods . synchronizing circuits . MAINTENANCE AND SPECIAL CIRCUITS 7 Pneumatic equipments.press circuits .switching circuits . planning.relief valves.hydro pneumatic circuits . Low cost automation . EXPERIMENTAL STRESS ANALYSIS 30 . UNIT IV PNEUMATIC SYSTEMS AND CIRCUITS 16 Pneumatic fundamentals . 1997. “Pneumatic and Hydraulic Systems “. 1999. UNIT II CONTROL AND REGULATION ELEMENTS 12 Pressure . non-return and safety valves . “Hydraulic and Pneumatics” (HB). W.fringe conditions modules and these integration sequential circuits .Robotic circuits. types. sequencing. Andrew Parr. 2.mapping methods . 3.Moire Fringe .safety and emergency mandrels. Dudleyt..step counter method compound circuit design . performance and uses. pump characteristics. quick return. TOTAL : 45 PERIODS REFERENCES: 1. Prentice Hall.design and selection of components . specification and characteristics. principle. “Hydraulic and Pneumatic Controls: Understanding made Easy" S.Hydraulic jacks and pressure gauges – Electronic load cells – Proving Rings – Calibration of Testing Machines. Photo elasticity – Principle and applications . “Fluid Power with Applications”.Shanmuga Sundaram.control elements.grinding.combination circuit design. Bolton.direction and flow control valves . UNIT II VIBRATION MEASUREMENTS 9 Characteristics of Structural Vibrations – Linear Variable Differential Transformer (LVDT) – Transducers for velocity and acceleration measurements. Vibration meter – Seismographs – Vibration Analyzer – Display and recording of signals – Cathode Ray Oscilloscope – XY Plotter – Chart Plotters – Digital data Acquisition systems. Linear and Rotary Actuators – selection. earth mover circuits.industrial circuits . UNIT V INSTALLATION.forklift. UNIT III HYDRAULIC CIRCUITS 5 Reciprocation. 1980. Butterworth –Heinemann. 5. 4. .Chand & Co Book publishers.design calculations – application fault finding . Pease and John J. position and pressure sensing . “Basic fluid power”.accumulator circuits . K. Prentice Hall.logic circuits . Jaico Publishing House. 1987.hydraulic milling machine . Pippenger. New Delhi.actuation systems. Antony Espossito.use of microprocessors for sequencing PLC. copying. A.selection of components .ED 9264 DESIGN OF HYDRAULIC AND PNEUMATIC SYSTEMS L T P C 3 0 0 3 UNIT I OIL HYDRAULIC SYSTEMS AND HYDRAULIC ACTUATORS 5 Hydraulic Power Generators – Selection and specification of pumps. 2006 (Reprint 2009) ED 9265 L T P C 3 0 0 3 UNIT I FORCES AND STRAIN MEASUREMENT 9 Strain gauge.

Experimental Stress Analysis. JW Dalley and WF Riley.Total Productive Maintenance(TPM) & CMMS 10 Reliability centred Maintenance-Failure Mode and Effect Analysis-Root cause Analysis.logic tree analysis-Criticality matrix . HC Radhakrishna. Structural assessment. 1984 4.Vibration instruments -Outline on Thermography UNIT III MAINTENANCE TECHNIQUES SUCH AS RELIABILITY CENTRED Maintenance(RCM).1989 ED9266 L T P C 3 0 0 3 UNIT I INTRODUCTION TO MAINTENANCE SYSTEMS 8 Introduction to repair and Maintenance -Maintenance as business .S.Mean time between failures.Total Productive Maintenance.Poor maintainability aspects . construction and use – damage assessment – controlled blasting for demolition. c) Thermography. buildings. 1996. 1987 6. New Delhi.Inherent and overall availability. UNIT II CONDITION BASED MAINTENANCE 7 Condition based monitoring of equipment and systems -condition monitoring techniques such as a) Vibration analysis. New Age International (P) Ltd. F.“Design for Maintenance” . Tata McGraw Hill Company. Bray & R. Butterworths. .Human resources management in Maintenance management -maintainability. 2.UNIT III ACOUSTICS AND WIND FLOW MEASURES 9 Principles of Pressure and flow measurements – pressure transducers – sound level meter – venturimeter and flow meters – wind tunnel and its use in structural analysis – structural modeling – direct and indirect model analysis UNIT IV DISTRESS MEASUREMENTS 9 Diagnosis of distress in structures – crack observation and measurements – corrosion of reinforcement in concrete – Half-cell. mean time to repairs and mean down time . Experimental Stress Analysis. Khanna Publishers.Y.Stanley.Relationship between OEE and world-class Maintenance. Non-destructive Evaluation. R. London. Clarke and GST Armer.Sirohi. D. predictive or proactive systems . McGraw Hill Book Company. Sadhu Singh – Experimental Stress Analysis. L. UNIT V NON DESTRUCTIVE TESTING METHODS 9 Load testing on structures. 1997 5. J.Y. Mechanical Measurements. N. K.Srinath et al. e) Motor condition monitoring (MCM) Shaft alignments through laser .Maintenance systems such as reactive.Testability and supportability . New Delhi. bridges and towers – Rebound Hammer – acoustic emission – ultrasonic testing principles and application – Holography – use of laser for structural testing – Brittle coating TOTAL :45 PERIODS REFERENCES: 1.L.S. d) Oil and lubricant analysis. N. b) Ultrasonic detection techniques.K Garas. McGraw Hill Publishing Company. Overall Equipment Effectiveness-Lean manufacturing.Design for reliability.E.TPM and TPO.Ladder of Maintenance improvement- MAINTENANCE ENGINEERING 31 . preventive. 1991 3.

2001 4. Different aspects of planning and scheduling of Maintenance. Smith.Statistical distributions such as normal.Electro Magnetic bearings-Dry bearings-Rolling Element bearings. “Safety Management”.Design based on Charts & Tables and Experimental curves-Design of Foil bearings-Air Bearings. 1978 2. Gwidon W Stachowiak and Andrew W. “Management of Industrial maintenance”. J.Computerized Maintenance management system in a business scenario.Maintenance effectiveness TOTAL: 45 PERIODS TEXT BOOK: 1. Butterwork-Heinmann.Stiffness consideration . “Reliability and Maintainability in Perspective”. partial. David J.Simonds. .Venkataraman-PHI Learning2007 REFERENCE BOOKS: 1. 2001. ED9267 BEARING DESIGN AND ROTOR DYNAMICS L T PC 3 0 0 3 UNIT I CLASSIFICATION AND SELECTION OF BEARINGS 6 Selection criteria-Dry and Boundary Lubrication Bearings-Hydrodynamic and Hydrostatic bearings.data acquisition for effective management of CMMS.Grimaldi & Rollin H.Integrated approach to Maintenance. M. 3. UNIT IV ASSET PLANNING AND SCHEDULING OF ACTIVITIES IN MAINTENANCE 10 Asset and spare part management. bar charts .Bearings for Precision Applications-Foil Bearings-Special bearingsSelection of plain Bearing materials –Metallic and Non metallic bearings UNIT II DESIGN OF FLUID FILM BEARINGS 10 CVVCCCDesign and performance analysis of Thrust and Journal bearings – Full. .Conventional spare Parts management techniques such as Economic Order Quantity.. “Maintenance Engineering and Management”: K.Hazard analysis. “Engineering Tribology”.2 nd Edition. such as shutdownsCritical aspects of both routine and shut down Maintenance -.Fault Tree Analysis .Sneak Circuit analysis . 1985. John V. Butter worth & Co.Latest trends in monitoring through bar codes. Batchelor. Heat and temperature distribution calculations. two bin systems .flow regulators and pump design 32 .Hazard analysis -General rules and guidelines in safety and hazard prevention . gamma and “Weibull” in Maintenance. UNIT V SAFETY AND OTHER ASPECTS OF MAINTENANCE FUNCTIONS 10 Safety Engineering. mobile computer and wireless data transmissions -. fixed and pivoted journal bearings design procedure-Minimum film thickness – lubricant flow and delivery – power loss. McMillan.Analytical tools . A and Harris.PERT network during shut down -Man power Training and utilization of skilled manpower Sequencing of activities.Design of Hydrostatic bearings-Thrust and Journal bearings. AITBS Publishers & Distributors. Kelly.

Williams J. “Tribology Hand Book”. New Delhi. advantages. G. “Basic Lubrication Theory”.support stiffness on critical speedsStiffness and damping coefficients of journal bearings-computation and measurements of journal bearing coefficients -Mechanics of Hydro dynamic Instability. 4.Development of RP systems – RP process chain .Case studies. products. UK. Ellis Herward Ltd.Finite difference solution for dynamic conditions UNIT V ROTOR DYNAMICS 9 Rotor vibration and Rotor critical speeds.Analysis of short bearings under dynamic conditions.K.Batchelor .Bearing operating temperature. 1994. 2. A.Ahuja . Laser Engineered Net Shaping. Macmillian – 1984. 1981 3.J. Oxford Univ. (Editor) – “Principles of Tribology “.Manufacturing methods.W .Sengupta & B.Impact of Rapid Prototyping and Tooling on Product Development – Benefits. UK. “ Engineering Tribology”. Butterworth Heinemann. 33 . 5. J.W.A. advantages.LubricationSelection of lubricants. products. UNIT II LIQUID BASED AND SOLID BASED RAPID PROTOTYPING SYSTEMS 10 Stereolithography Apparatus. S. S. details of processes.B.Fatique life calculations.-Mounting arrangements-Materials for rolling bearings. Prentice – Hall of India Pvt Ltd .”Fundamentals of Tribology”. applications and limitations – Case Studies. Halling.N. alternating and impulse loads in journal bearings – Journal centre Trajectory. Fused deposition Modeling. UNIT III POWDER BASED RAPID PROTOTYPING SYSTEMS 10 Selective Laser Sintering. Neale. 2005 ED9271 RAPID PROTOTYPING AND TOOLING L T P C 3 0 0 3 UNIT I INTRODUCTION 7 Need . Three Dimensional Printing.Stachowiak & A.Virtual prototyping. 2005 6. Laminated object manufacturing. Engineering Tribology. Direct Metal Laser Sintering. ButterworthHeinemann.Applications – Digital prototyping .Basu.Centrifugal stresses-Elasto hydrodynamic lubrication. Press. United Kingdom 2001. materials. limitations and applications .Half frequency whirl and Resonance whip. Cameron. Three dimensional printing: Working Principles.Ceramic bearings-Rolling bearing cages-bearing seals selection UNIT IV DYNAMICS OF HYDRODYNAMIC BEARINGS 10 Hydrodynamic Lubrication equation for dynamic loadings-Squeeze film effects in journal bearings and thrust bearings -Rotating loads . Electron Beam Melting: Processes..Internal clearance – Shaft and housing fit.Design configurations of stable journal bearings TOTAL : 45 PERIODS REFERENCES: 1. materials. Selective Laser Melting. M.UNIT III SELECTION AND DESIGN OF ROLLING BEARINGS 10 Contact Stresses in Rolling bearings.

finned tube. 2003. 2003. second edition. 34 . OBJECTIVE:  To learn the thermal and stress analysis on various parts of the heat exchangers  To analyze the sizing and rating of the heat exchangers for various applications UNIT I FUNDAMENTALS OF HEAT EXCHANGER 9 Temperature distribution and its implications types – shell and tube heat exchangers – regenerators and recuperators – analysis of heat exchangers – LMTD and effectiveness method. 2006 EY9256 AIM: DESIGN OF HEAT EXCHANGERS LT P C 30 0 3 The course is intended to build up necessary background for the design of the various types of heat exchangers.Digitization techniques – Model Reconstruction – Data Processing for Rapid Prototyping: CAD model preparation. 2000.automotive. Rapid Prototyping and Engineering applications : A tool box for prototype development. Part orientation and support generation. aerospace and electronic industries. 2. direct and adaptive slicing.F. 2007. Model Slicing and contour data organization. Andreas Gebhardt. 2. World Scientific Publishers. Leong K. Case studies . Paul F. UNIT II FLOW AND STRESS ANALYSIS 9 Effect of turbulence – friction factor – pressure loss – stress in tubes – header sheets and pressure vessels – thermal stresses. 3.Jacobs. Bridge tooling. REFERENCES: 1. CRC Press. Rapid prototyping. Tool path generation.. Ali K. Frank W. Hilton/Jacobs. types of failures. Support structure design.Liou. shear stresses. Rapid prototyping: Principles and applications. Rapid Tooling: Technologies and Industrial Applications. Rapid Prototyping: Theory and practice.. UNIT V RAPID TOOLING 8 Classification: Soft tooling. Production tooling. Chua C. Emad Abouel Nasr.K.S. simulation of heat exchangers. Springer.Liou. Kamrani. CRC press. direct and indirect – Fabrication processes.Data interfacing.Hilton. UNIT III DESIGN ASPECTS 9 Heat transfer and pressure loss – flow configuration – effect of baffles – effect of deviations from ideality – design of double pipe.UNIT IV REVERSE ENGINEERING AND CAD MODELING 10 Basic concept. shell and tube heat exchangers. and Lim C. Applications. Liou W. TOTAL : 45 PERIODS TEXT BOOKS: 1. Hanser Gardener Publications.. Peter D. Data Requirements – geometric modeling techniques: Wire frame. surface and solid modeling – data formats .

Heat Exchangers.R.Heat Exchangers Selection. P Arthur. Two-dimensional Transient Problems . it will enable the students to understand the various discretisation methods and solving methodologies and to create confidence to solve complex problems in the field of heat transfer and fluid dynamics. CRC Press. 35 . Process Heat Transfer. Hewitt. 1980.N. plate heat exchangers – performance influencing parameters. Taborek.F and Afgan. McGraw-Hill Book Co. Two and three dimensional steady state problems. 3.T. Determination of pressure for viscous flow. Backward difference. Computation of Boundary layer flow. UNIT III INCOMPRESSIBLE FLUID FLOW 10 Governing Equations. 2.2002. Grid Independence Test. UNIT V CONDENSERS & COOLING TOWERS 9 Design of surface and evaporative condensers – cooling tower – performance characteristics. IC9262 COMPUTATIONAL FLUID DYNAMICS L T P C 3 0 0 3 AIM This course aims to introduce numerical modeling and its role in the field of heat and fluid flow. UNIT II CONDUCTION HEAT TRANSFER 10 Steady one-dimensional conduction.CRC Press. REFERENCES 1. Uniform and nonuniform Grids. Theory and Practice. finite difference approach. Central. Transient one-dimensional problem. 1988.T.G. Initial and Boundary conditions – Initial and Boundary Value problems – Finite difference method. To formulate explicit & implicit algorithms for solving the Euler Eqns & Navier Stokes Eqns. Hewitt. TOTAL : 45 PERIODS TEXT BOOK: 1. Shires. Frass. Stream Function – Verticity method. Sadik Kakac. SIMPLE Procedure of Patankar and Spalding. UNIT I GOVERNING DIFFERENTIAL EQUATION AND FINITE DIFFERENCE METHOD 10 Classification.L. Hongtan Liu. Forward. 1994. John Wiley & Sons. Numerical Errors. limitations.F.G. Heat Exchanger Design.UNIT IV COMPACT AND PLATE HEAT EXCHANGERS 9 Types – merits and demerits – design of compact heat exchangers.G. OBJECTIVE :   To develop finite difference and finite volume discretized forms of the CFD equations. Rating and Thermal Design. Bott.

Standard and High and Low Reynolds number models. 1997.. Fletcher. SC design framework...Linking supply chain with customer. C.A. V.K. Unsteady one-dimensional convection – diffusion. Taylor.Distribution management. Anderson. Prediction of fluid flow and heat transfer using standard codes. 1998. and Pletcher. the modular company. Supply chain basic tasks of the supply chain .model for competing through supply chain management PLC grid.A. U. “Numerical Fluid Dynamics” Narosa Publishing House.X. R. UNIT II SUPPLY CHAIN MANAGEMENT 10 The new paradigm. supply chain progress . J.A. C and Hughes. T. 1987. New York. 1981. P. Muralidhar. D. UNIT V TURBULENCE MODELS 5 Algebraic Models – One equation model. factors affecting logistics. 5.the new corporate model.. collaborative product commerce(CPC) SUPPLY CHAIN MANAGEMENT 36 .. “Computer Simulation of flow and heat transfer” Tata McGraw-Hill Publishing Company Ltd. SC and new products. IE 9224 L T P C 3 0 0 3 UNIT I INTRODUCTION 5 Logistics. 1980.concepts. Tannehill. supply process. New Delhi..J. Bose. procurement process . Springer – Verlag. 1995. “Computational Techniques for Fluid Dynamics 1” Fundamental and General Techniques. 6. “Finite Element Programming of the Navier-Stokes Equation”. supply chain redesign . Fletcher.1984. 4. 1987. K. 8. 2.factors of supply chain . J. UNIT III EVOLUTION OF SUPPLY CHAIN MODELS 10 Strategy and structure . Hemisphere Publishing Corporation. approaches. the network relations. Pineridge Press Limited. 3.I. “Computational Techniques for fluid Dynamics 2” Specific Techniques for Different Flow Categories. definitions. Ghoshdasdidar. Subas. 7. Springer – Verlag. UNIT IV SUPPLY CHAIN ACTIVITY SYSTEMS 10 Structuring the SC. “Computational Fluid Flow and Heat Transfer”.S.UNIT IV CONVECTION HEAT TRANSFER AND FEM 10 Steady One-Dimensional and Two-Dimensional Convection – diffusion. USA. K – є Models.. Unsteady two-dimensional convection – Diffusion – Introduction to finite element method – solution of steady heat conduction by FEM – Incompressible flow – simulation by FEM. T.. TOTAL :45 PERIODS REFERENCES 1. Narosa Publishing House.Manufacturing strategy stages. and Sundararajan.H. “Computational fluid Mechanics and Heat Transfer “ Hemisphere Publishing Corporation. functional roles in SC. C..B.Patankar “Numerical heat transfer fluid flow”..J.

TOTAL : 45 PERIODS REFERENCES: 1.continuous improvement. Manufacture. and Desruelle.S.Value analysis . customer focused quality.J. logistics organisation.UNIT V SCM ORGANISATION AND INFORMATION SYSTEM 10 The management task. Design .B. value engineering techniques and analysis of product development UNIT I DESIGN FOR MANUFACTURE 8 General design principles for manufacturability . T. 1992. mechanisms selection.Minimizing core requirements . Lencie press.. forgings and castings.. NY. J. NY. Hand book of Supply Chain Management. McGraw-Hill. Lean production. evaluation method... Manufacturing in the nintees..How to become a mean. Competitive manufacturing management.Selection of alternatives optimization – Implementation UNIT V PRODUCT DEVELOPMENT ECONOMICS 10 Elements of Economics analysis-Quantitative and qualitative analysis-Economic Analysis process-Estimating magnitude and time of future cash inflows and out flowsSensitivity analysis-Project trade-offs-Trade-offs rules-Limitation of quantitative analysis-Influence of qualitative factors on project success TOTAL : 45 PERIODS 37 . 4.automatic and robotic assembly-Cost of Assembly-Number of Parts-DFA guidelines UNIT IV VALUE ENGINEERING 12 Value –types –functional –operational –aesthetic –cost. Viva Books. P. ERP.–material – Design process – value and worthiness –procedure -brainstorming sessions –evaluation –case studies –value estimation.Assembly limits – Datum features .Redesigning a cast members using weldments-factors influencing form design-Working principle.Design for value . Ayers. UNIT II FORM DESIGN OF CASTINGS AND WELDMENTS 9 Redesign of castings based on parting line considerations . Material.N. H.Influence of materials-on from design . Nicolas. 3. The St. Steudel.Feature tolerances Geometric tolerances . Managing the global supply chain.form design of welded members. UNIT III DESIGN FOR ASSEMBLY 6 Assembly processes-Handling and insertion process-Manual . 1998. product data management. J. 2. Scharj. P.Tolerance stacks.cases. the logistics information systemstopology of SC application.strength and mechanical factors. Process capability .B. Warehouse management system. 2000. New Delhi.Possible solutions Materials choice . PD9250 DESIGN PARADIGM L T P C 3 0 0 3 OBJECTIVE Study about the design methodologies for manufacture and assembly.MRP. Van Nostrand Reinhold. lean and world class competitor. 2000. Lasen.

Inc.McGraw-Hill Int Editions.’ An introduction to Micro electro mechanical System Engineering. Michael Kraft and Neil White. Harry Peck. Lithography. Physics of pressure sensing-Pressure sensor specifications. plastic and metal packages. Surface micro machining. New Age International. Charles E. Techniques for sensing. Nadim Maluf and Kirt Williams. George E Dieter.Iyer . etching. UNIT V FORCE. TORQUE AND INERTIAL SENSOR 8 Introduction-Silicon based devises-Optical devises-capacitive devises-Magnetic devices-Atomic force microscope and scanning probes. Standard IC packages-ceramic. Reliability and Maintainability Engineering.Value Engineering. Inc. Actuation techniques. Pitman Publications. TMH. Stephen Beeby. Boston 2003 MICRO ELECTRO MECHANICAL SYSTEMS 38 . Pressure sensor types. Piezoelectricity.micro machined accelerometer-Micro machined Gyroscope-Future inertial micro machined sensors TOTAL : 45 PERIODS TEXT BOOK: 1. MEMS mechanical sensor packaging UNIT III MECHANICAL TRANSDUCTION TECHNIQUES 9 Piezo resistivity. 2000 REFERENCES: 1. 2. MEMS technology pressure sensors-Micro machined silicon diaphragms. S. Boston. Fabrication techniquesDeposition.’ MEMS Mechanical sensors’ Artech House. 2000 2. Thick film screen-printing and electroplating UNIT II MECHANICAL SENSOR PACKAGING 8 Introduction. Additive materials. Methods of die attachment. Capacitive Techniques. Smart Sensors. sealing techniques. UNIT IV PRESSURE SENSORS 12 Introduction. 1983. MEMS Simulation and Design tools-Behavioral model ling simulation tools and Finite element simulation tools. Materials-substrates.S.TEXT BOOK: 1. Ebeling. 2000 PD9251 LT PC 3 0 03 UNIT I INTRODUCTION 8 Introduction. Graham Ensell. Artech House. Packaging process-Electrical interconnects. Designing for Manufacture. Dynamic pressure sensing. . Resonant techniques.2003 REFERENCE: 1. Optical techniques. Engineering Design.

Visualization benchmarking UNIT III CREATIVITY 11 Methods and tools for Directed Creativity – Basic Principles – Tools of Directed Creativity – Tools that prepare the mind for creative thought – stimulation of new ideas – Development and Actions: . Perspiration.the essential factors – Innovator’s solution – creating and sustaining successful growth – Disruptive Innovation model – Segmentive Models – New market disruption .” how to be better at Creativity”.Advanced study of visual elements and principles. ISBN 1560525479.Commoditation and DE-commoditation – Managing the Strategy Development Process – The Role of Senior Executive in Leading New Growth – Passing the Baton TOTAL: 45 PERIODS REFERENCES:1. Geoffrey Petty. The Industrial Society 1999 3.Domain analysis. shape. Semyon D. Clarification. Evaluation and Incubation – Creativity and Motivation The Bridge between man creativity and the rewards of innovativeness – Applying Directed Creativity to the challenge of quality management UNIT IV DESIGN 9 Process Design. Christensen Michael E. Approaches and Actions that support creative thinking . CRC Press New York USA. Savransky.Processes in creativity ICEDIP – Inspiration.” Engineering of Creativity – TRIZ”.process of duplicating 39 .” The Innovator’s Solution”. Rousing Creativity: Think New NowFloyd Hurr. Emotional Design – Three levels of Design – Viceral. Norman. Distillation. 1999 2. form. 2004 4. texture gradation. Raynor. plane. Clayton M.” Emotional Design”.line.PD9252 L T P C 3 0 0 3 UNIT I INTRODUCTION 4 Need for design creativity – creative thinking for quality – essential theory about directed creativity – UNIT II MECHANISM OF THINKING AND VISUALIZATION 11 Definitions and theory of mechanisms of mind heuristics and models : attitudes.” 2000 CREATIVITY IN DESIGN PD9253 REVERSE ENGINEERING L T PC 3 0 0 3 5 UNIT I INTRODUCTION Scope and tasks of RE . Harvard Business School Press Boston.Recycling and availability-Creativity and customer needs analysis – Innovative product and service designs. Crisp Publications Inc. future directions in this application of creativity thinking in quality management UNIT V INNOVATION 10 Achieving Creativity – Introduction to TRIZ methodology of Inventive Problem Solving . color symmmetry. USA.Spatial relationships and compositions in 2 and 3 dimensional space procedure for genuine graphical computer animation – Animation aerodynamics – virtual environments in scientific Visualization – Unifying principle of data management for scientific visualization – Unifying principle of data management for scientific visualization . Behavioral and Reflective. Donald A. pattern. Perseus Books Group New York . 2003 5.

T J Biggerstaff. Kluiver Academic Publishers. Project Implementation UNIT IV DATA MANAGEMENT 10 Data reverse engineering – Three data Reverse engineering strategies – Definition – organization data issues . Data Reverse Engineering. Donald R. Design Recovery for Maintenance and Reuse.developing technical data . 1994 4. IEEE Corpn. Reverse Engineering. of Technology.prototyping .Technical Data Generation. Technical Report. Aiken.verification UNIT III CONCEPTS 12 History of Reverse Engineering – Preserving and preparation for the four stage process – Evaluation and Verification. Rugaban. reuse and specification tool environments to reverse engineering -–coordinate measurement – feature capturing – surface and solid members TOTAL: 45 PERIODS REFERENCES: 1. Data Verification. Co-ordinate Measurment and reverse engineering. Linda Wills.digitizing techniques construction of surface model . Ingle.solid-part material. Honsa.UNIT II TOOLS FOR RE 8 Functionality. 1996 5. McGraw-Hill. 1994 3. 1996 6. ENTERPRISE RESOURCE PLANNING 40 . Peter. White paper on RE.Software application – Finding reusable software components – Recycling real-time embedded software – Design experiments to evaluate a Reverse Engineering tool – Rule based detection for reverse Engineering user interfaces – Reverse Engineering of assembly programs: A model based approach and its logical basics UNIT V INTEGRATION 10 Cognitive approach to program understated – Integrating formal and structured methods in reverse engineering – Integrating reverse engineering. Georgia Instt. ISBN 1555897. Katheryn.characteristics evaluation software and application. July 1991 2. S. McGraw-Hill. American Gear Manufacturers Association PD9254 L T P C 3 0 0 3 UNIT I ENTERPRISE RESOURCE PLANNING: 10 Principle – ERP framework – BusinessBlue Print – Business Engineering vs Business process Re-Engineering – Tools – Languages – Value chain – Supply and Demand chain – Extended supply chain management – Dynamic Models –Process Models UNIT II TECHNOLOGY AND ARCHITECTURE: 10 Client/Server architecture – Technology choices – Internet direction – Evaluation framework – CRM – CRM pricing – chain safety – Evaluation framework.dimensional. A. Reverse Engineering.

.Venkitakrishnan . Manufacturing and Control Systems. 1998. Vinod Kumar Crag and N. Enterprise Resource Planning – Concepts and Practice. Sadagopan. 41 . ERP Implementation Framework. 3. ERPWARE .S . Jose Antonio Fernandez . SAP : Overview – Architecture – applications -Before and after Y2k – critical issues – Training on various modules of IBCS ERP Package-Oracle ERP and MAXIMO. Tata Mcgraw Hill. 1998. including ERP on the NET UNIT V ERP PROCUREMENT ISSUES 8 Market Trends – Outsourcing ERP – Economics – Hidden Cost Issues – ROI – Analysis of cases from five Indian Companies.K. UNIT IV 7 Overview – Architecture – AIM – applications – Oracle SCM. People soft. Tata Mcgraw Hill. Galgothia Publications. 5. 1998. Garg & Venkitakrishnan.UNIT III ERP SYSTEM PACKAGES: 10 SAP. 1999. Prentice Hall of India. TOTAL : 45 PERIODS REFERENCES: 1. Baan and Oracle – Comparison – Integration of different ERP applications – ERP as sales force automation – Integration of ERP and Internet – ERP Implementation strategies – Organisational and social issues. Thomas E Vollmann and Bery Whybark . ERP-A Managerial Perspective. 4. 1999. The SAP R/3 Handbook. Prentice Hall. 2.

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