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DIESEL injector equipment

Diesel Tech Series

The compact, economic and complete solution for every workshop to service diesel injection systems.

Automotive Injection Service Solutions

CTU-1100
MAIN UNIT

UAS-100

HUAS-100

Adapters

Ultrasonic Device

Spray Chamber
Illuminated (high intensity LED) and fumes-clear spray chamber for clear view of injected pattern. Diagnosis of: incorrect spraying, leaky or seized injectors

Volumetric Tubes
Graduated tubes for efficient diagnosis of uneven flow rates for both sprayed and back leak volumes. Automatic drainage after each test

Embedded Control Panel


User friendly interface, guided set-up, auto/manual modes, injector protection function, auto diagnosis for drive selection, language localization, variable and customizable test-plans and upgradeable.

u application

u features

CRI CRIN PIEZO MDI EUI UI EUP UP HEUI

UCB-100 B-100

DGiD-100

Piezo Capable Spray test Volume test Automatic function Variable and customizable test-plans Adaptability Expandability (Attachment units) On-display guide Fast mounting User-friendly Language localization Quality of robust

UAS-100: Unit Attachment System


Pneumatic attachment unit for EUI-EUP systems activation/cam simulation. Provides easy adaptability to all types and makes. Features same testing and diagnostic functions as the CTU-1100.

HUAS-100: Hydraulic Unit Attachment System


Hydraulic attachment unit for HEUI systems activation. Provides easy adaptability to all types and makes. Features same testing and diagnostic functions as the CTU-1100. Attachment system with its own 5L oil tank, 275 Bar pump, and motor functions Four preset pressure functions for quick and precise pressure switching Manual pressure regulator for specific non-preset pressures Self contained oil heater and cooler with precise automatic temperature control.

Universal Injector Driver Universal Cam Box UCB-100


Packaged Dimensions 60x50x130 cm / Weight 95 Kg

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The fastest and easiest Cambox with the capability to be mounted on virtually any test bench with standard Bosch PE style mounts. Along with the incorporation of pneumatics for instant loading and unloading of injectors and the single DV7 comparative cam, the Universal Cambox is truly at the top.

Ultrasonic Device
Ultrasound waves interact through a special fluid to provide safe & detailed cleaning of fuel injector components.
features

Sweep technology Degas action Automatic function 42 kHz frequency range

Quick Injector Loading and Un-Loading (under 10 Seconds) Capability to be mounted on virtually any test bench LCD User Interface Display DV7 Comparative Cam Control Cabinet Fuel Supply Pump Heavy Duty Construction Engine Cams for testing peak pressure (optional) Fuel Cooler (optional) Electronic Flow Meter (optional) Operates with DGiD-100: Universal Injector Driver

u pplications

Cummins Celect L10, M11, N14 (Phase 1, 2, & NE), Detroit Diesel Series 50 & 60 / Series 92 & 71 DDEC CAT 3176 A & B, 3176 C (C10 & C12), 3406 E (C15 &C16), 3500 EUI and MUI Volvo Bosch & Delphi John Deere Delphi Scania / Yanmar Mack Unit Pump Mercedes-Benz MBE900 & MBE4000 Stanadyne IFS

DGiD-100: Universal Injector Driver Portable Stand


u features

An advanced Engine Simulator

Compact Lightweight Accessories drawer

Suitable for all Gasoline and Diesel Injectors Suitable for all types of Solenoid, Dual-Solenoid and Piezo injectors Preset and user Database available for all Makes User Friendly software and upgradable Multiple-Injection Capability (optional) Injector electrical resistance and inductance measurement Automatic and manual operation Variable and customizable test-plans PC-Link or Standalone unit(optional) Programmable I/O ports for various applications Applicable to all types of test benches and Cam box Language Localization.
DGiD-100
30-10000 100-50000 100-50000 1-150 1-35 0-9999 100-240 / 320 50 / 60 40x40x15 / 4

Technical Specifications
Injector operating frequency (strokes in increments of 10) Injector pulse width (s in 1 s increments) Pulse dwell delay [multiple injections] (s in 1 s increments) Programmable Injector Driving Volts (V / 0.1 step) Programmable Injector Driving Ampere function (A / 0.1 step) Electronic Pump control and regulator with Digital indication (Bar) Input power (Volts) / Max Power Consumption (Watt) Operating Frequency (Hz) Packaged Dimensions WxDxH (cm) / Weight (Kg) Dimensions and weight values are subject to change without notice

Technical Specifications
standard optional V not applicable
Diesel Injector Testing Spray Pattern / Atomization Diesel Injector Testing Discharge volume Diesel Injector Testing Return volume Chemical cleaning and injector treatment for all types Diesel Injector Piezo driver Injector Driving characteristics for Bosch, Delphi, Denso and Siemens CR EUI Injector Driving characteristics for Cummins, CAT, Detroit Diesel, John Deere EUI Injector Driving characteristics for Scania, Volvo, Iveco, VW EUP Injector Driving characteristics for Mercedes Actros / Atego / Mack HEUI Injector Driving characteristics for CAT Injector Heating up to 85 degrees Celsius (Automatically regulated) Heat protection cover and injector (EUI / EUP) protection cover Digital indication of High Pressure Electronic Pump control and regulator Spray tube Fumes Extractor (vacuum clearing) Fumes Extractor Filtered exhaust to the Environment High intensity Led lighting Automatic / Manual functions (testing programs) User-programmable sector Common Rail Multiple Injections activation - Programmable (Pre-Main-Post) Step-by-step instructions (LCD) Future updates and upgrades Automatic draining of volumetric tubes Electric coil condition and () Ohm testing Operating pressure (Bar / 1 Bar=10Kpa) Automatic adjustment of Pressure to system tested Injector operating frequency (strokes in increments of 10) Injector pulse width (ms in 0.1ms increments) Operating time (Adjustable 5seconds - 60minutes) Injector Dynamic and Static tests Volumetric measurement in graduated glass tubes (ml with 2% tol.) Language localization Diagnose Injector Uneven flow rates/ bad spray pattern / electrical failures Diagnose Weak or defective injector nozzle springs / leaky or seized injectors Standard Adapters CRI / DI / CRIN (All Makes*) EUI / EUP / UI / UP and HEUI Adapters available (All Makes*) UB15e Ultrasonic bath exclusive (Automatic, Sweep tech 31-42kHz, Degas, Heat control) UB15s Ultrasonic bath Standard (Semi-Auto,42Khz, Heat control) Compressed (Purified) Air Supply Input (Bar) / Consumption (Lt/min) Unit Max Operating temperature (Celsius) Testing Oil Tank / Cleaning detergent Oil Tank (L) Testing Oil Tank / Cleaning detergent Oil Tank Filtering (m) Tightening torque for HP lines (Nm) Flexible HP / LP Hose (Burst pressure / Operating pressure) (Bar) Adjustable Injector Clamp for 14-22 / 23-35mm HP injector connection M12 and M14 Input power (Volts) / Power Consumption (Watt) Operating Frequency (Hz) Packaged Dimensions WxDxH (cm) / Weight (Kg) Consumable Fluids (testing & cleaning) Injector Accessories Kit

CTU-1100s CTU-1100e UAS-100



0-1000

* HUAS-100


0-1000

V V V V

V V V

V

0-12

V

0-250

V
30-6000 0.2-200

V
30-6000 0.2-200

V
30-500 0.2-200

30-1000 0.2-200


1-130


1-130

V
1-130

V
1-130

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// / //

// /

// /

V

3-10 / 350 45o 4/4 2/8 26-32 3500 / 2000

V

3-10 / 350 45o 4/4 2/8 26-32 3500 / 2000

V V
6-10 / 500 55o CTU CTU 26-32 15 / 10

V V V
45o 5/5 2/8 26-32 800 / 450

/
100-240 / 320 50 / 60 68x44x73 / 50

/
100-240 / 320 50/60 68x44x73 / 50

V V
46x62x50 / 31

V V
240 / 960 50 / 60 51x37x88 / 105

Equipment Accessories
Application / Machine Packaged Dimensions WxDxH (cm) / Weight (Kg) Input power (Volts) / Total Power Consumption (Watt) * Some makes are subject to availability within normal delivery periods. Dimensions and weight values are subject to change without notice

UB15s
CTU-1100 21x20x25 / 2.5 100-240 / 350

UB15e
CTU-1100 23x29x28 / 3 100-240 / 250

SMALL LARGE PORTABLE STAND PORTABLE STAND

CTU-1100 47x42x83 / 33

CTU-1100 / UAS 67x53x83 / 40

Automotive Injection Service Solutions

CARBON ZAPP

8 Alimou Ave., Alimos 17455 - Athens, Greece

tel

+30 210 9928304 210 9928655

info@CarbonZapp.com www.CarbonZapp.com

fax +30