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LYSAGHT Roofing & Walling Solutions

COLOUR CHOICES

Roofing & Walling Solutions

INTRODUCTION
PT Bluescope Lysaght Indonesia established since 1973 in Indonesia, has been manufacturing and supplying metalic coated and prepainted cladding and roofing accessories with the brand LYSAGHT. With series of Bluescope Lysaght Technology superiority, R&D in Chester Hill, Australia, profile accuracy, international used, more than a hundred years credibility, provide designers and constructors a choice of products with high performance characteristics and aesthetics for any roofing or cladding applications. ZINCALUME steel base material consist of 43,5% Zinc, 55% Aluminum and 1,5% Silicon which combined provide an extremely durable product. The expected life of ZINCALUME steel can be up to four time that galvanized coated steel in the same environment. Clean COLORBOND steel is prepainted material. Paint is applied to the ZINCALUME steel substrate in carefully controlled factory conditions, ensuring high finish and adhesion of the paint to the substrate, which provides total corrosion resistance.

GENERAL INFORMATION
Latest Technology State of the art testing methods have been used to determine the performance of LYSAGHT Roofing & Walling. The Direct Pressure Testing Rig at BlueScope Lysaghts NATA registered testing laboratory has been used to developed the limit state performance of the cladding. The Direct Pressure test rig offers much better modeling of wind load, compared to traditional air bag test methods. Simple, Low Cost Fixing The long, straight lengths of LYSAGHT Roofing & Walling can be lowered into place and easily aligned. Fixing is simple and fast. Material All LYSAGHT Roofing & Walling finishes have base steel G550 (550 Mpa minimum yield stress) and variable base metal thickness from 0.35 mm to 0.60 mm (according to product type). The standard ZINCALUME steel finish conforms to AS 1397-G550-AZ150. The Clean COLORBOND pre-painted finish is applied over ZINCALUME steel, coating class AZ 150 (minimum average 150 g/m2 coating mass) and is accordance with AS 2728, Pre-Panted and Organic Film/ Metal Laminate Products Mix and Match The wide choice of colours and styles from BlueScope Lysaght Indonesia allows you to mix and match with ease.
Solar radiation

Roof system
ce N: an IO itt AT m e. DI n e fac RA ds o e sur n p e s id De of in

* A light shiny surface has high reflection & low emittance. A dark dull surface has low reflection & high emittance.

Heat Transmitted into a Building

Heat Control In summer buildings get hot from the sun and we want to cool the inside; in winter we often heat the inside and want to avoid losing that heat. Factors in controlling heat include: ? the orientation of the building relative to the sun; ? external shading from trees or other buildings; ? design of the building, especially ventilation and sealing at doors and windows; ? the colours and surface gloss of the cladding. The first three factors are outside the scope of this book. Heat is absorbed into a sheet on one side, and some of that absorbed heat is re-radiated from the other side
? Light-coloured or shiny surfaces

dont absorb much heat, and they radiate little. ? Dark-coloured or dull surfaces absorb a lot of heat, and they radiate a lot. This doesnt stop you using darker claddings because you can use reflective foil laminate under the cladding.

R an EFLE ds C hin TIO e o N: CO t f o De p o ped t o NV ro n s ou t s E CT uts on ide ION ide co :A s u sur lour rfa ir a De RA a f c e c I D d p e .* s i h jace of ends ATIO a e nt ou N o ted tsi n e : de m . sur itta c a f c n e.* e

Product Profile

LYSAGHT KLIP-LOK
Concealed-Fixed Deck LYSAGHT KLIP-LOK is a strong durable, versatile, long length roof and wall cladding. LYSAGHT KLIPLOK combines the strength of steel, smart fluted pans and lock action rib design which, together with concealed fastening, enables its use on applications from low pitched roofs to vertical or as horizontal ribbed walling. Application Roofing & Walling Finishes available ZINCALUME & clean COLORBOND Standard Thickness (BMT) 0.40mm, 0.45mm, 0.50mm, 0.55mm & 0.60mm Minimum Roof Slope 2 degrees (1:30)
1 in 30 (2) 467 311 234 187 156 117 93 Roof slope 1 in 20 1 in 12 (3) (5) 548 682 454 365 314 274 273 219 183 227 137 170 110 136 1 in 7.5 (7.5) 813 542 406 235 271 203 163 1 in 6 (10) 934 623 467 374 311 234 187

Female Rib

41 1 mm 203 mm 406 4 mm effective width

Male Rib

Max. Roof Length for Drainage


Peak rainfall intensity mm/hr

Fastener spacing

KLIP-LOK 406

100 150 200 250 300 400 500

1 in 50 (1) 375 250 188 150 125 94 75

KL65 Clip KL65 Clip

KL65 clip

LYSAGHT SPANDEK
Trapezoidal Steel Cladding LYSAGHT SPANDEK is a contemporary looking, trapezoidal profile which is ideal where a stronger, bolder, more modern corrugated appearance is required. SPANDEK was originally designed as a strong attractive roofing material for industrial and commercial construction, however SPANDEK has proven popular for homes and public buildings, underlining its versatility and pleasing appearance. Max. Roof Length for Drainage
Peak rainfall intensity mm/hr

Application Roofing & Walling Finishes available ZINCALUME & clean COLORBOND Standard Thickness (BMT) 0.35mm, 0.40mm, 0.45mm & 0.50mm Minimum Roof Slope 3 degrees (1:20)
700 4 mm effective width 24 1 mm

1 in 50 (1)

1 in 30 (2)

SPANDEK

100 150 200 250 300 400 500

Roof slope 1 in 20 1 in 12 (3) (5) 111 133 74 89 55 67 44 53 37 44 28 33 22 27

1 in 7.5 (7.5) 154 103 77 62 51 39 31

1 in 6 (10) 173 115 86 69 58 43 35

Fastener spacing
Crest: 3 fasteners Valley: 3 fasteners
S

Crest: 4 fasteners Valley: 4 fasteners


S

LYSAGHT TRIMDEK
Subtle Square Steel Fluted Steel Cladding LYSAGHT TRIMDEK is a subtle square fluted steel cladding. The fluting in the pans provides strength and long spanning capabilities. LYSAGHT TRIMDEK is available in long lengths, therefore on most jobs you can have one sheet from ridge to gutter without end laps. The strength, spanning ability, lightness and rigidity of LYSAGHT TRIMDEK permits wide support spacings to be used with safety Max. Roof Length for Drainage Fastener spacing
Peak rainfall intensity mm/hr

Application Roofing & Walling Finishes available ZINCALUME & clean COLORBOND Standard Thickness (BMT) 0.35mm, 0.40mm, 0.45mm & 0.50mm Minimum Roof Slope 3 degrees (1:20)

190 mm 24 1 mm 760 4 mm effective width

1 in 50 (1)

TRIMDEK

100 150 200 250 300 400 500

1 in 30 (2) 220 146 110 88 73 55 44

Roof slope 1 in 20 1 in 12 (3) (5) 257 320 172 214 160 129 103 128 86 107 64 80 51 64

1 in 7.5 (7.5) 382 255 191 163 127 96 76

1 in 6 (10) 439 293 220 176 146 110 88

Crest: 4 fasteners Valley: 4 fasteners


S

LYSAGHT TRIMDEK CRIMP CURVE


100mm min

Minimum radius of curvature for convex is 450mm and 550mm for concave to underside or pan of sheet, minimum straight length of sheet at one end of a curve is 180mm. TRIMDEK : R min = 500 mm SPANDEK : R min = 450 mm Maximum length of sheet that can be crimp curved for ridge application is approximately 12000mm. The curve can either be convex or concave. The sheet can be crimp curved to three quarters of a full circle but to facilitate side lapping, semi circle maximum is recommended. When both ends are crimp curved, the maximum recommended straight distance between the two curves should be 6000mm.

R450mm min 180mm min

12m Max

R450mm min

6000mm Min

R450mm Min 180mm Min

R450mm Min 100mm Min

Standard Thickness (BMT) = 0.40 mm

LYSAGHT CUSTOM ORB


Traditional Corrugated Steel Cladding LYSAGHT CUSTOM ORB is the traditional corrugated profile offers high strength, lightweight and excellent deformation resistance. It is equally at home in either traditional or contemporary styles. It can be aligned quickly and easily. Add up these features and you have a steel roof or wall cladding that simply offers outstanding value. Max. Roof Length for Drainage
Peak rainfall intensity mm/hr

Application Roofing & Walling Finishes available ZINCALUME & clean COLORBOND
Overlap Underlap

Standard Thickness (BMT) 0.40 mm & 0.45 mm Minimum Roof Slope 5 degrees (1:12)
1 in 30 (2) Roof slope 1 in 20 1 in 12 (3) (5) 29 20 15 12 10 7 6 1 in 7.5 (7.5) 34 23 17 14 11 8 7 1 in 6 (10) 38 25 19 15 13 10 8
16 1 mm 760 4 mm effective width

1 in 50 (1)

Fastener spacing
Crest: 3 fasteners
S

CUSTOM ORB

100 150 200 250 300 400 500

Valley: 3 fasteners

Crest: 5 fasteners
S

Valley: 5 fasteners

LYSAGHT V-CRIMP
LYSAGHT V-CRIMP steel cladding is a tough double-V wall & fascia profile that resists deformation over long spans which means it can really take the knocks. It can be used vertically and horizontally. Although used mainly for commercial or industrial walling, it does not take a lot of imagination to see how it could be used as an interesting feature in domestic applications. Application Walling Only Finishes available ZINCALUME & clean COLORBOND Standard Thickness (BMT) 0.42 mm Minimum Roof Slope 5 degrees (1:12)

750 4 mm effective width 16 1 mm

Fastener spacing
Pen fix Valley fix

Installation

FASTENER
PT BlueScope Lysaght Indonesia recommend that fasteners be selected having durability compatible with the roof material. Poor quality fasteners will lead to unsightly staining and or early failure of the roof material. The use of Electro Plated Zinc or Cadmium Plated screws without additional protection are not recommended. Fasteners must comply with Australian Standard AS 3566 Amendment 1990 class 3 screws self drilling for the Building and construction industry. Approved fasteners, color matched or plain are available from BlueScope Lysaght Indonesia.

Crest Fixing for Roofing & Walling (shown to timber)

Valley Fixing for Walling Only (shown to steel)

Fastener Type
Fixing Method Concealed Fastening
Klip-Lok KL65 clip

Support Hard Wood


CT17 10-12 X 25 WAF CT17 10-12 X 35 WAF

Steel < 6.0 mm


MTEKS 10-16 X 16 WAF

Steel < 12.5 mm


CTEKS 12-24 X 32 WAF CTEKS 12-24 X 50 WAF

BUILDEX Fastener

Crest Fixed
Spandek, Trimdek

CT17 12-11 X 50 HGS CT17 12-24 X 65 HGS

CTEKS 12-14 X 45 HGS CTEKS 12-14 X 68 HGS

CTEKS 12-24 X 50 HWFS CTEKS 12-24 X 65 HWFS

Valley Fixed Walls Only


Spandek, Trimdek

CT17 10-12 X 25 HWFS CT17 10-12 X 35 HWFS

CTEKS 12-14 X 20 HWFS CTEKS 12-14 X 30 HWFS

CTEKS 12-24 X 32 HWFS CTEKS 12-24 X 50 HWFS

Steel < 2.5 mm Side Laps and Flashing


CSP 10-16 X 16 HWFS

SAFETY & HANDLING


Care and Storage Prior to Installation Roof sheeting is delivered in strapped bundles and should not be allowed to get wet. Bundles should be stored clear of the ground and protected by waterproof covers. If bundles become wet, the sheets should be separated, wiped with a clean cloth and stacked allow air circulation and completes drying. Handling On Site Long lengths should be lifted using a spreader bar and fabric sling. Clean dry gloves should be used. The sheets should not be dragged over rough surfaces or each other. Care should also be taken to prevent tools dragging on the surface.

Walking on Roof Sheeting When walking along the length of LYSAGHT Roofing & Walling, walk on at least to pans. When walking across the width of roof sheeting, especially overhangs, walk over or close to the roofing supports. Generally keep weight evenly distributed over the soles of the feet. Clean and soft soled shoes should be worn. Care should be taken with new sheets as they may be slippery. Cleaning Up All metallic swarf and other debris should be swept from the roof area and gutters regularly, at the end of the day and at the completion of the installation. Failure to do so can lead to surface staining as the metal particles oxidize.

Join Sealing As it is not practical to solder ZINCALUME steel, where sealed joints are required use screw or rivets and silicone sealant. Only sealants branded as suitable for use with galvanized or ZINCALUME steel should be used

COLORBOND COLOR RANGE


Angsana Stone Coral Blue Cottage GreenTM Manor RedTM Mintsea Green

ZINCALUME

Pale Eucalypt

Shale GrayTM

Sonata Blue

SurfmistTM

WindsprayTM

INDUSTRIAL 01. Jotun Factory 02. TOYOTA Factory 03. UNILEVER Factory 04. TVS Factory 05. Roman Factory 06. BlueScope Lysaght Factory, Cibitung COMMERCIAL 07. Summarecon Mall Serpong, Tangerang 08. La Piazza, Kelapa Gading, Jakarta 09. Mall Kelapa Gading, Jakarta 10. Kemayoran Exhibition, Jakarta 11. Pondok Indah Mall, Jakarta 12. Gramedia Expo, Surabaya RESIDENTIAL 13. Inco Soroako Sulawesi Selatan FACILITIES 14. Bunda Hati Kudus, Cibubur 15. Santa Urusula, Serpong, Tangerang

BlueScope is a trade mark of BlueScope Steel Limited Copyright 2004 by BlueScope Steel Limited. All rights reserved. No part of this brochure may be reproduced, stored in retrieval system, or transmitted in any form of by any means, electronic, mechanical, photocopying, recording or otherwise, without written permission of BlueScope Steel Limited.

PT BlueScope Lysaght Indonesia JAKARTA : Jln. Irian - Blok DD2/2 Kawasan Industri MM-2100, Cibitung, Bekasi Tel. (021) 8998-2965 Fax. (021) 8998-2966 Jln. Raya Trosobo KM 24 Taman - SIDOARJO Tel. (031) 897-1279 Fax. (031) 897-1278 Jln. Rumah Potong Hewan No. 177 MEDAN Tel. (061) 685-1555 Fax. (061) 685-0155

SURABAYA MEDAN

: :

For further information, brochures and your local distributors call :

phone : (021) 8998-2965 fax. : (021) 8998-2966


Jln. Irian - Blok DD2/2 Kawasan Industri MM-2100, Cibitung - Bekasi 17520

SALES OFFICES Bandung Sales Office Jln. Abdurachman Saleh No. 65, Bandung 40174 Tel. (022) 601-6665 Fax. (022) 8606-1671 Yogyakarta Sales Office Jln. Magelang Km. 6,2 No. 02 Kel. Sinduadi, SLEMAN Tel. (0274) 710-1757 Fax. (0274) 710-1756 Banda Aceh Sales Office Jln. Teuku Umar No. 38 Kel. Seutui, Banda Aceh Tel. (0651) 742-3093 Fax. (0651) 48884

www.bluescopesteel.co.id