VECO Doc. No. 20298-11-EJ12-102
Project Title

MEHAR GAS DEVELOPMENT PROJECT
Area Location Discipline Document No. Rev. Page

12

MGDP

I

1046

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2 of 26

TABLE OF CONTENTS 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 2.0 3.0 3.1 3.2 3.3 4.0 4.1 4.2 4.3 4.4 5.0 6.0 6.1 6.2 6.3 INTRODUCTION............................................................................................................... 4 General ............................................................................................................................. 4 Scope ................................................................................................................................ 4 Definitions ......................................................................................................................... 5 Abbreviations .................................................................................................................... 5 Environmental Conditions ................................................................................................. 6 Device Protection .............................................................................................................. 7 Codes and Standards ....................................................................................................... 7 SCOPE OF SERVICES .................................................................................................... 8 TECHNICAL REQUIREMENTS OF THE RTU CAbinet .................................................. 9 Scope of Supply ................................................................................................................ 9 Functional Requirements ................................................................................................ 10 Design Requirements...................................................................................................... 11 RTU HARDWARE .......................................................................................................... 12 General ........................................................................................................................... 12 MOS and POS ................................................................................................................ 13 CPUs............................................................................................................................... 13 Modules........................................................................................................................... 13 SOFTWARE.................................................................................................................... 16 COMMUNICATION ......................................................................................................... 16 Overview ......................................................................................................................... 16 Technical Requirement ................................................................................................... 17 Communication with Laptop............................................................................................ 17

..................................................................................................................0 16.................................................................................0 14........................................................................................................................................................................................................................................ 26 ....0 7.................................................................... 17 Functional Requirements ..... 21 SPECIAL TOOLS ................................................................................1 14... 21 SPARE PARTS....................................0 13............. 22 Functional Design Specification (FDS) .................2 14............................................................................4 7...........................................................5 11.................................3 15................................................................................................ 22 DOCUMENTATION ......................................................... 17 RTU PROGRAMMING.............................0 10.....................................0 9............................................................................................... 21 Terminations ....... Page 12 6............... 25 QUALITY ASSURANCE/QUALITY CONTROL .............................. 19 General ............3 10.............................................. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No.............................................................................. 19 SYSTEM PERFORMANCE ..........................0 18.......... 22 General .............. Rev..................VECO Doc..2 8...........................................1 10........... 20 Equipment Grounding ........................................................... 19 CABINETS................................................................................................................................ 25 SITE SERVICES .............................................................. 24 TRAINING............................... 18 POWER SUPPLIES ......0 12........................ 20 Cabling and Wiring. CONFIGURATION AND MONITORING LAPTOP................................................................................................... 23 Inspection & Testing................................................................................................... 22 MARKING AND PACKING.................................2 10................................................... 19 Labeling...........................0 10............................................................................1 7.................................. 17 Technical Requirements ...0 17...........0 MGDP I 1046 0 3 of 26 Other Modules or Devices............................... No.......................................0 14....................................... 26 GUARANTEE ......................4 10...............

Page 12 MGDP I 1046 0 4 of 26 1. The environment is arid and the terrain is mountainous. Aspects of the requirements. The VENDOR shall submit full technical details of his standard equipment. manufacture. testing. Wells. documentation. This specification shall be read in conjunction with other specifications and documents indicated in the material requisition. in the Middle Indus Basin. while Zamzama gas field operated by BHP is situated about 70 km to the north of Mehar Field. configuration. Integration of RTU with PMCS shall be part of EPCC CONTRACTOR. shall be identified and variances explained. There will be a total of 6 wells (3 Wells from the North and 3 Wells from the South). Mehar field is located about 190 km west of Sukkur and 400 km north of Karachi in Sindh province (distances by road). Mehar field consists of Pab and Ranikot formations. Project Specification.VECO Doc. Material Requisition. The wells will be connected to the new GPF through a Gathering System. Phase-1 development will cater for 55 MMSCFD of gas production and Phase-2 will cater to 80 MMSCFD of gas production. ME-1 well is from PAB reservoir. Gas Processing Facility (GPF) and Product Storage & Loading Facilities. . ME-4.1 INTRODUCTION General PETRONAS CARIGALI (Pakistan) Ltd.0 1. Mazarani gas field. operated by PPL is situated about 25 km to the north. ME-5 and ME-6 are dual completion. The order of precedence of the documents shall be the following: • • • • Government Legislation. PCPL intends to develop the Mehar Field by installing a Gathering System. and preparation for shipment of PLC based Wellhead and Manifolds RTU for the MEHAR Gas Development Project. (PCPL) is undertaking the development of Mehar Gas Field in Mehar Block (Block 2767-1) located in Sindh and Balochistan Provinces of Pakistan. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. ME-2 wells is from Ranikot reservoir. This specification shall not be considered all-inclusive. 3 Wells will be producing in Phase-1 and 3 Wells in Phase-2 (future). Rev. The expected condensate production rate is 6600 BPD in Phase-I increasing to 7000 BPD in Phase-2. Phase-I and Phase-2. The field facilities will be developed in two phases.2 Scope This specification covers the basic minimum requirements for design. which meet the requirements herein. ME-3. No. Mehar Block is located in the Kirthar Fold belt area. 1. which cannot be met. Basic Design Drawing.

Abu Dhabi is the ENGINEER. commissioning or management. of the PROJECT.3 Definitions COMPANY ENGINEER Petronas Carigali Pakistan Limited (PCPL) or any Third Party assigned by the COMPANY Party which carries all or part of the design. equipment and services to perform the duties as specified by the CONTRACTOR in the scope of supply. which manufacture and/or supply materials. Page 12 • • MGDP I 1046 0 5 of 26 International Codes & Standards. Party which carries out all or part of the design. engineering of the PROJECT. procurement. and commissioned so that it shall ensure a trouble-free start-up and operations of the new facilities. Party/ies. engineering. Rev. No.VECO Doc. tested. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. The Control System shall be complete. MANUFACTURERS. EPCC CONTRACTOR includes his approved. 1. VENDORS and SUBCONTRACTORS. SUPPLIERS. Company Specifications. pre-commissioned. VECO Engineering. MEHAR GAS DEVELOPMENT PROJECT EPCC CONTRACTOR MANUFACTURER/SUPPLIER/VENDOR PROJECT 1. construction.4 Abbreviations PMCS ESD EWS F&G PLC RTU MTU WHCP : : : : : : : Process Monitoring and Control System Emergency Shutdown System Engineering Work Station Fire & Gas Programmable Logic Controller Remote Terminal Unit Master Terminal Unit Well Head Hydraulic Control Panel .

Annual rainfall max. Rev.9 knots 54m (Site-IV) / 56m (Site-l) 1001.2 mbara (29.5 MGDP I : : 1046 0 6 of 26 Surface Controlled Sub-Surface Safety Valve Surface Safety Valve Wing Valve : : : : : Process Override Switches Maintenance Override Switches Factory Acceptance Testing Site Acceptance Test Spare Parts Interchangeability Record Environmental Conditions Wellhead facilities. : : : : : : : : : : : : 55ºC 0.VECO Doc. Gathering stations and GPF area has been tentatively selected at a location about 190 km west of Sukkur and 300 km north of Karachi in Sindh Province.9 mm (year 2005) . The Environmental conditions are: Maximum Ambient Temperature Minimum Ambient Temperature Wet Bulb Temperature (design) Relative Humidity (max / nor / min) Direction of Prevailing Wind Wind Velocity (max / normal) Elevation Above Mean Sea Level (GPF) Average Barometric Pressure Ice/Snow Seismic zone Annual rainfall min. upper moderate with ground acceleration of 0. Page 12 SCSSV SSV WV POS MOS FAT SAT SPIR 1. Hold/ 2.2 (Hold) 63. No.5ºC 30ºC 90 / 65 / 20% From South to North.3 mm (year 2006) 139. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No.56 inches of Mercury) None Zone 2B. The environment is arid the terrain is mountain.

EEx’d’ protection shall be used for solenoid valves & where EEx’i’ not available. Instruments enclosures. form a part of the requirements of this specification in a manner and to the extent specified within those codes and standards but not limited to below. No. RTU cabinet shall be weatherproof to IP-65 with increased safety as will be installed inside passive cool shelter. All instruments shall be certified as EEx’i’ IIA/IIB. Page 12 1. EN 50081 EN 50082 EN 50014 EN 50018 European Harmonized Generic Standard for Electro-Magnetic Emissions European Harmonized Generic Standard for Electro-Magnetic Immunity Electrical apparatus for potentially explosive atmosphere – General requirements Electrical Apparatus for potentially explosive atmosphere – Flameproof "EEx(d)" . T3. shall be TÜV certified SIL 2 minimum. All external surfaces shall be suitably treated to provide an anti-corrosion protection against the plant atmosphere. Suitable isolators shall be provided in RTU cabinet. Rev. Unless otherwise specified. shall be dust proof. 1. the latest edition or revision to these codes specifications.VECO Doc. with the reasoning. when used for ESD or F&G functionalities and shall allow line monitoring facilities. in field. independent or integrated within I/O modules. as a minimum.6 MGDP Device Protection I 1046 0 7 of 26 Instruments shall be selected based on area classification drawings by Electrical (12MGDP-E-4000)).7 Codes and Standards Codes. In addition. All external surfaces shall be suitably painted for corrosion protection. Intrinsically safe barriers. and standards in force at the time of request for quotation and/or Purchase Order shall apply. No deviations from the Codes and Standards listed in this document will be allowed unless such deviations are clearly identified in the bids. weather proof to IP 65. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. they must be approved in writing by COMPANY. specifications and standards referred to within this specification.

80. No.2 ISA .10.0 SCOPE OF SERVICES The scope of services provided by the VENDOR shall include the following as a minimum: . Rev. Electrical Installation in Explosive gas atmospheres Classification of degrees of protection provided by enclosures Electromagnetic Compatibility for measurement and control equipment Electro-magnetic Compatibility Programmable Logic Controllers Part 2 Programming Languages (Part –3) Guidelines for the application and implementation of programming languages (Part-7) Safety Instrumented Systems Ethernet TCP/IP Fire.31.S5. Gas and Smoke detection Systems Instrumentation documentation and drawings Instrumented Protective Systems Inspection and Functional Testing of Instruments Spare parts National Fire Protection Code industrial process IEC 61508 IEEE 802.VECO Doc.11 PTS 70.S5.08.11 NFPA 72 2. Page 12 MGDP EN 50020 ISA .S5.11 PTS 32.90.01 IEC 60079-14 IEC 60529 IEC 60801 IEC 61000 IEC 61131 IEC 61131 I 1046 0 8 of 26 Electrical Apparatus for potentially explosive atmosphere – Intrinsically Safe "EEx(i)" Instrumentation symbols and identification Binary Logic Diagrams for process operations Instrument Loop Diagrams Application of Safety Instrumented System for the Process Industries.30 PTS 62.20. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No.10.3 PTS 32.00.34 PTS 32.10.30.4 ISA-S84.1 ISA .

Integration and wiring of the RTU cabinets.1. user application. lightning. with related licenses.0 3. including I/O assignment.VECO Doc. and start-up of systems. including all necessary adaptation of the hardware and application software. Procurement of the necessary components and software. communication. Configuration and programming of the system. COMPANY personnel training. transportation and delivery. . • 3. pre-commissioning. Packing. I/O modules. Power supply modules. Rev. Utilities i. SOE.1 3. Preparation of the documentation including final documentation. On site assistance for installation. the RTU cabinet shall include the following components as a minimum: • • • • • • • Racks. No. Coordination with third parties (in particular TÜV). Internal tests and FAT. CPUs. Page 12 • • • • • • • • • • • MGDP I 1046 0 9 of 26 Project management and reporting. electrical outlet etc. Design. endorsement. SAT. I/O field termination assemblies. Functional design specification (participation. finalization). 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. database. commissioning. Communication modules.1 TECHNICAL REQUIREMENTS OF THE RTU CABINET Scope of Supply RTU (PLC) For each well. sizing and engineering studies of the well and manifolds RTU cabinet.e.

These barriers may be independent or integrated inside I/O modules. Cabinet The RTU shall be provided housed in a cabinet in a passive cool shelter with all its interfaces for field instruments. lighting and power supply systems) in place and tested before shipment. The shelter floor shall be sealed to prevent the ingress of gas or vapor. Interfacing relays certified TUV AK6 for safety trips if required.3 Configuration Device Configuration in all RTU shall be done by Laptop EWS. Well open / close sequence.4 Solar Panel and Passive cool shelter VENDOR shall provide Solar Panel to power the RTU and other electrical loads at wellhead.2 Functional Requirements The RTU shall have combined operation sequence and safety functions including: • • • Wellhead operation and shutdown. batteries. . For details requirement of solar panel specification document no.1. 3. The RTU cabinet shall also contain the following: • Intrinsically safe barriers for all field devices that provide intrinsically safe protection mode. Shelter shall be rain proof and dust proof and shall be designed to withstand the environmental conditions specified in sec 1. No. 3.1. RTU shall have provision for monitoring and modifications through PMCS in CCR. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. 12-MEGP-E1008 shall be followed. EWS shall be provided with licensed operating & engineering software required for RTU configuration. • 3. charge controller and accessories for Solar Panel. Rev. Solar array. Wellhead Hydraulic panel and other sub-systems.VECO Doc. The laptop shall be loaded with TUV certified software and procedure. F&G alarm and shutdown. Pre-engineered Passive cool shelter shall also be provided to house the RTU at wellhead and manifolds with all systems ( air conditioners.1.5. Page 12 • • 3.2 MGDP I 1046 0 10 of 26 Cables and connections between components.

VECO Doc. Page 12 • MGDP I 1046 0 11 of 26 Each RTU cabinet shall perform the following integrated function. ESD and F&G I/O modules. • • • • 3. equipment. all common parts of RTU shall be redundant including but not limited to: • • CPU. No. in general this shall meet the following specific requirements listed below. Choke valves shall able to adjust remotely from PMCS through the RTU.. For this purpose. Process monitoring and control of the well. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. in case of abnormal condition. ESD I/Os and F&G I/Os shall be connected to different modules though allowed on the same rack.1 Segregation Rules • • • RTU modules and associated accessories. and extinguish it in the early stages. etc. CPU and communication modules shall be installed in the rack dedicated to ESD and F&G. However. to allow intervention of relevant personnel to contain and prevent the spread of fire. shall be segregated as follows: Process I/Os. Confirmed fire shall shutdown the wellhead through CCR operator intervention. Rev. 3. though being compliant with SIL 2 requirements. by setting wellhead equipment into a safe predetermined shutdown state. Wellhead valves shall be able to remotely operated from PMCS through the RTU via WHCP. if any.3. . RTU shall be designed for IO’s as per IO list 12-MGDP-I-7102. personnel. if possible. Communication module. as a minimum: Emergency Shutdown (ESD).2 Redundancy Redundancy shall apply according to TÜV certificate to meet the required level (SIL 2 minimum). may not be necessarily redundant. power supplies. to avoid personal injuries or major damage to the environment. bus.3. 3. Fire and Gas (F&G) detection.3 Design Requirements The system shall be designed to meet the requirements of this specification and other relevant international codes and standards. etc.

processors. Quantities used to size all common components.3. power supply. Re-initialization of newly installed module shall as per TÜV requirement requiring manual reset. additional racks shall be provided to comply with this requirement. lamp-test. Each type of rack shall allow addition of a minimum of 20% I/O modules. rack. RTU shall be designed to allow hot replacement of any failed component without loss of system performance and plant safety level. 4. and memory capacity) shall provide spare capacity of 20% for each type of I/O signals plus additional spares as follows: • • 30% for CPU load. memory and power supply) shall be considered as being of primary importance. buses. . Fault tolerance is of prime importance. quantities used to size individual components shall be easily expandable with I/O variation. the system shall be able to continuously operate without any plant disturbances during modules failure and replacement. For this purpose. Addition of new instruments into these limits of 20% shall only require soft configuration. In any case. RTU shall be certified SIL 2 minimum as per DIN V19250 (TÜV approval). CPU load shall not exceed 60% of maximum capacity. communication modules and memory capacity. In particular. Rev.VECO Doc. either hardware or software (CPU load. RTU cabinet shall be provided with 20% spare space to accommodate future extension. without the addition of a new rack. Those I/Os can be connected to standard I/O modules. Failsafe is defined as the capability of a system to go to a predetermined safe state when it is de-energized in the event of one or more failures. 20% for racks. All these components. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. No. additional I/O modules shall be provided wherever the sum of all unused I/O for a type of module used for a given function does not reach this 20% spare.3 Spare Capacity As a general rule.0 4. 3. If necessary.1 RTU HARDWARE General RTU shall be implemented on high reliable fail-safe and fault tolerant architecture. Process I/O modules do not need SIL 2 compliance. Page 12 MGDP I 1046 0 12 of 26 Some ESD and F&G I/Os do not need safety requirement (lights. and push buttons). F&G and Process). as well as RTU faults monitoring. Auto-test and internal diagnostic of major parts (I/O modules. mainly the I/O sub-system shall be provided with equipped spares capacity of 20% for each type of signals and for each function (ESD. communication modules.

It shall be possible to configure the RTU using easy-to-use language. RTU shall restart automatically after a power supply restoration without extensive time consuming for system rebooting procedures (VENDOR to define maximum time) and without system qualified technician (to be performed by operator or maintenance technician). They shall support linemonitoring facilities. the system shall be immediately and automatically available without human intervention. Low battery level alarm shall be provided 3 months before as part of the diagnostic alarm. Also.4. etc. timing data and operating subroutines shall be loaded and tested into the RTU at the VENDOR’s premise and shall be stored in non volatile memory. All other modules shall be designed so that.3 CPUs Each processor shall be provided with battery backup to retain its memory for two (2) months.2 MOS and POS MOS and POS shall be provided in CCR as required by the operation procedure. The programmable controllers shall be programmed and configured to meet the functional requirements. lights.1 Modules Principle All I/O modules dedicated to ESD or F&G functions shall be suitable for safety application. The processor shall be capable for performing both logic and sequence functions. as a minimum. System components design shall be modular with rack mounting and plug-in type assemblies. except for non-critical I/Os such as push buttons. Watchdog function shall be available. RTU shall be protected from unauthorized configuration modification by key lock and/or password. No. allowing open and short circuit detection and alarming. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. At start-up. and if it complies with the requirements of IEC 61131. Rev. VENDOR to note that RTU may have to perform process function such as integration. Page 12 MGDP I 1046 0 13 of 26 RTU modules shall be provided with LEDs for normal and fault indication. 4. counting. etc. 4. All facilities needed for any modification of the configuration shall be provided on the programming console. 4. in no case. . Logic functions.VECO Doc. The VENDOR shall state the list of available standard functions and algorithms in his proposal. Safety I/O modules shall be SIL 2 compliant. they may reduce the safety level of the overall system or of other safety I/Os.4 4. VENDOR shall specify which programming languages are available on the configuration software. These noncritical I/Os shall be indicated in the input/output list. The logic shall be TUV certified.

Inhibit facilities for maintenance operation. Re-initialization of newly installed I/O module shall be automatic. with rack mounting and plug-in type assemblies. Open and short circuit line monitoring with generation of fault. 24 V DC.4. i. 4. and shall provide error and alarm status for group alarm indication in the PMCS.e. affecting other components or causing a system failure. . All modules shall be on-line replaceable without degrading the system performance.). RTUs shall be able to perform and generate as a minimum the following facilities for each type of detection loop: • • • • Detection loop fault (auto-test. beam block. Detection loop alarm reset. Alternatively. Each RTU module shall be equipped with light indicators for fault and status display. Passive transmitter means that RTU module will deliver power supply for 4-20 mA input signal. they may be supplied as independent components. powered by the field devices. etc. Analogue inputs shall incorporate monitoring function. Signal range shall be software configurable per input channel. except for solenoid valves and motors. it shall be able to accept passive inputs. 2 wires. Page 12 MGDP I 1046 0 14 of 26 All I/O modules dedicated to F&G functions shall be compliant with NFPA 72. As an alternative.VECO Doc.2 Analogue Input Standard signal will be 4-20 mA. over range. RTU components shall be of modular design. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. However. No. It shall be possible to replace I/O modules without switching off the power. floating for passive transmitter. Intrinsically safe barriers may preferably be integrated in I/O modules. VENDOR shall indicate compliance to any other national fire protection regulation. All field mounted sensors or actuators shall provide intrinsically safe (EEx”i”) protection. Rev. All printed circuit boards shall be protected against corrosion and humidity by means of appropriate varnish coating and gold plated contacts of connectors or equal.

Analogue output shall be powered by RTU internal 24V DC supply. Pulse.4. Dielectric strength for digital input shall be tested between I/O terminals and ground for 2 seconds. Input modules shall include circuitry (filtering.5 Digital Output Digital outputs shall use either solid state or relay technology. Page 12 MGDP I 1046 0 15 of 26 4. RTU shall provide the power for each type of switch. Output channels shall be isolated. The following outputs shall be supported: • • Solenoid valves with 24 VDC coil voltage. The negative and positive sides of the circuit output shall be wired to independent terminals (common supply or return is not allowed). Filter time may be software configurable. Motor starting commands.3 Analogue Output Each analogue output shall be standard 4-20 mA DC signal. and be voltage free. etc. with interfacing relay powered by RTU.4.VECO Doc. Normally open. Short-circuiting of one output shall not affect any other channel. VENDOR shall state the required voltage test. No. 4. Each output channel shall be able to drive an external load up to 750 ohms. Output circuits shall be short circuit proof. The output contacts shall be powered by the internal 24 V DC power supply. Each output contact shall be individually configurable to allow the following actions: • • • • Latched. Rev. For volt-free contacts. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. if any.) to ensure that any "chatter" or "bounce" encountered during contact closure does not initiate erroneous information.4 Digital Input Sensors shall be volt-free contacts. power will be 24V DC. Electronic “fuse” shall be part of output module. 4. . Interfacing output relays will be used when output load requires any other voltage. Normally close.4. independent and individually protected by fuse.

1 COMMUNICATION Overview Each of the RTU shall communicate via fiber optic link with the PMCS at GPF for process monitoring. Test and debug program execution which allows software testing before actual program downloading. No. Tag name definition to assign Owner’s tag name to individual hard wired input/output points and other software/memory resident points. The programming software shall preferably allow use of ladder logic as well as function blocks.0 SOFTWARE RTU software shall allow: • Function block diagram programming and editing compliant with part 3 of IEC 61131. Boolean logic and structured text for building the control logic. Page 12 MGDP I 1046 0 16 of 26 For safety trips (ESD or F&G).0 6. Manual forcing. Monitor the real time program execution with program variable updates on the function block logic diagrams. • • • • • • • • • 6. Automatic documentation and report generation for documenting programs. Download configuration software and application program. RTU shall have Ethernet port for connection to FO equipment. audit trail of program changes and user actions. and other signals through FO cabling system.VECO Doc. Define system and hardware configuration. Password security to define users and their privileges with regard to editing. manual forcing. VENDOR shall provide minimum SIL 2 TÜV certified relays. . download and other operation. Rev. These relays shall be hermetically sealed and fitted with LEDs. alarming and remote control (open/close valves. 5. start well opening/closing sequence) etc. Offline and online programming. which defines requirements of programming languages. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No.

The laptop software shall have on-line help facility. Recovery of communication shall be automatic. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No.VECO Doc. Loss and restart of communication shall not result in trips or status changes of the communication ports. It shall include the following minimum functional requirements: • • • • • • • I/O assignment and database configuration (module type location. CONFIGURATION AND MONITORING LAPTOP Functional Requirements Both laptop and EWS in CCR shall allow development and maintenance operations. Identification and location of faults and status shall be automatic. Off-line testing facilities of the control program.0 7. logic diagrams. No. 6. description. On-line monitoring of the program execution in the RTU. Rev. Faults and failures of the communication link or module shall not degrade the RTU reliability.1 RTU PROGRAMMING. and will provide error and alarm status at the operator station. for local maintenance activities. including full emulation of program and monitoring of the emulated program. etc. etc.. 7. Each communication module shall be equipped with light indicators for fault and status display. Re-initialization of newly installed module shall be automatic. RTU maintenance and diagnostic facilities. type.3 Communication with Laptop VENDOR shall provide communication facilities to allow connection of a laptop directly to the RTU. Page 12 6. . 6. Cross-reference list between database and user program. Upload and download application program. RTU shall be able to support both on-line and off-line programming.4 Other Modules or Devices VENDOR shall specify in his proposal the different types of modules. User program implementation for sequences. Communication module shall be rated interference free. tag name.2 MGDP Technical Requirement I 1046 0 17 of 26 Communication interface shall have internal self-diagnostics to ensure data integrity and operational security. It shall be possible to replace communication module without switching off the power.).

Operating system will be of the latest available version at order awarding date. monitoring. 160 Gbytes HDD.) as defined in TÜV report. CD ROM / DVD RW drive. Programming and maintenance software (latest available version at order awarding date). Anti-virus software. etc. 7. Rev.3 port. Mouse or track-ball.2 Technical Requirements The laptop shall be of the following minimum configuration: • • • • • • • • • • • • • Pentium microprocessor (latest available model at order awarding date). USB port. Real time clock. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. Batteries and battery charger for laptops. Page 12 • MGDP I 1046 0 18 of 26 Several passwords will prevent unauthorized access to the different operator access levels (loading. Operating system: Windows Vista. 3 1/2” high density floppy. • • • VENDOR shall provide all software components needed to implement any modification of the application software. All necessary cables and easy fitting devices. programming. 14“ TFT SVGA color monitor for QWERTY keyboard. according to the supplied version of the development software. No. I/O assignment and sequences shall be issued through printouts reports to allow engineering or maintenance staff to control the whole configuration. User program shall be self-documented. Database. 4 GHz. The VENDOR shall provide the necessary quantities of licenses. 2 GB RAM.VECO Doc. IEEE 802. The VENDOR shall clearly indicate the purpose and the limits of the different .

5 sec maximum. . The number and size of cabinets shall be provided by RTU 3.1 RTU execution time (input acquisition + program execution + output writing + communication): 0. No. Digital signal scan rate: 50 ms. 2.10. located in an unclassified area. For each RTU cabinet. Page 12 MGDP I 1046 0 19 of 26 licenses provided. One or more cabinets are required at each wellheads / manifolds to house the system equipment.0 SYSTEM PERFORMANCE RTUs minimum performances shall be as follows: • • • 10. remove and replace a faulty power supply unit without loss of operation. Cabinet sizes shall be standardised as much as possible. preferably free standing type for all plants. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. Cabinets will be installed in a passive cooled shelter. but the cabinet shall meet IP 65. Cabinet construction shall be convection ventilated with readily accessible. Louvers and filters installed within cabinet doors are acceptable provided that adequate ventilation area is allocated to avoid hot spots within the cabinet. CABINETS General For the cabinet refer to PTS 32. Rev. Diagnostic and signaling facilities such as LEDs shall be provided to identify that a power supply unit requires service or replacement.30 chapter 6 and the following are the minimum requirement: 1.80.0 10. It shall be possible to isolate. 9.0 POWER SUPPLIES 24 VDC power supply shall be provided through the solar power system. termination strips and wiring. 4. Special attention will be paid to transient suppression. 8. VENDOR shall provide all the equipment necessary to generate the different power supplies needed by the RTU cabinet components and in particular the power supply for I/O powering (taking into account equipped spares). Power consumption and heat dissipation of each RTU cabinet shall be calculated. Analog signal scan rate (signal used for safety loop): 50 ms. These power supplies will be 100% redundant.VECO Doc. VENDOR shall submit type and characteristics of the laptop at bid stage for COMPANY approval. removable filter screens inserted behind slotted louver inlets. disconnect.

Separate ground buses shall be provided for the following sub-systems: a) Safety ground bus for all exposed metal surfaces of cabinets. Rear access to cabinets shall not be provided. b) . Cabinets shall contain internal light. 7. All doors shall be provided with the same lock and key combination. Page 12 MGDP I 1046 0 20 of 26 vendor. Each swing out door shall have at least three hinges. Blanking plugs shall be provided and installed to replace the eye hooks once the cabinets have been installed. (individual cable/wire shield interconnections to be minimum 1. 11. Each door cabinet shall be electrically bonded to the main cabinet by braided ground strap (wire size 10sq. green insulation). 10. 6. Eye hooks shall be of sufficient size to accommodate lifting hooks to lift the fully loaded cabinet into place. All doors shall be reinforced against buckling and provided with lockable door handles. (individual ground wiring interconnections to be minimum 1. isolated ground bus bars. or mm2 or equivalent). 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. Shield connection bus for connecting signal cables and wire shields. The front of the cabinet shall be provided with full-length access. 5. Rev. In addition. Cabinets shall be painted grey RAL 7032. Cabinets shall have two eye hooks centred at either end at the top of the cabinet. swing-out double door. green/yellow insulation). Cabinets shall be designed and constructed to meet EMC requirements. Double door arrangement is required. 8.2 Labeling Each cabinet and all major system components shall be clearly labeled and identified. all equipment shall be identified with the manufacturer type and serial number to facilitate future reference. 9. considering the available space in the existing passive cooled shelter.5 mm² (16 AWG. Nameplates shall be made from laminated plastic. racks etc. dull finish).mm. The front door shall have a pocket sized to contain drawings and documents and shall contain a folding shelf to accommodate a laptop computer. copper wire. No. white-black-white (information engraved into black core with white surface.5 mm² (16 AWG.VECO Doc. Cabinet shall be SS 316 suitable for harsh environment. Swing-out doors shall be removable and gasketed. 10. copper wire. Cabinets shall incorporate two (2) separate. keeping in view the available clear space. The preferred dimensions are 800x800x1800mm. 10.3 Equipment Grounding 1.

knife disconnected terminals shall be used. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. All sockets terminals and wiring shall be clearly identified in strict accordance with the system documentation. All internal cabinet wiring shall run in suitably sized PVC ducts with removable covers. 5. These drawings shall be supplied with the VENDOR documents.0 SPARE PARTS • • Commissioning spares and consumables shall be included in scope of work. Minimum conductor for internal cabinet wiring to be PVC insulated 1. 11. modules etc. 4. . When stranded wire is used they shall be connected with crimped on connectors. System cables shall be to VENDOR’s standard. All terminals shall be of the SAKR Klippon type.e. Cabling and Wiring For the system cabling following are the minimum requirement: 1. 2. 4. 3. Price list of spare parts for 2 years operation. Rev. Lists shall include pieces item numbers. For all fused inputs. No. 3. 7.VECO Doc.4 MGDP I 1046 0 21 of 26 The VENDOR shall provide a specification of the grounding requirements for the RTU cabinet. 2. 8. Outputs to solenoids shall be provided with circuit breaker of suitable rating. All multicore cables shall be fully terminated. Instrument cables and individual signal cores shall be fitted with identification ferrules. Page 12 2. Cable clamps and supports shall be provided for all incoming cables. each referenced to the relevant drawings.5 Terminations 1. Sizes shall accommodate all wiring required for a fully loaded system. 10. All cable entries shall be through the bottom of the cabinets through suitable multi-cable transits. 10.0 mm2 solid or stranded tinned copper. 6. i. Sufficient free space shall be available for accommodating all terminal wires for a fully loaded system.

Marking and packing will be defined during EPC phase. Description of the part. The project documentation shall cover the FDS and also the following engineering drawings & documents as a minimum. Logic narratives. Cabinet General Arrangement & Module layout diagrams. . 14.0 SPECIAL TOOLS The VENDOR shall supply all special tools necessary for the main and auxiliary equipment for installation. 13.0 MARKING AND PACKING Marking and packing of VENDOR equipment shall be done according to requirements indicated in material requisition. Page 12 • • • • MGDP I 1046 0 22 of 26 Each part shall be properly tagged with a weatherproof label. and the tag shall also be shown on the outside of the bag or box.1 DOCUMENTATION General The documentation requirement shall be in accordance with the project documentation requirement and as provided in the requisition. which forms the basis of the RTU system. Manufacturer's unique part number. binding for a 5 years period after warrantee expires. • • • • System architecture diagram.0 14. The warranty period for all materials and equipment to be provided shall be "24 months from delivery (ex VENDOR's Works) or 12 months from the Plant in-service date. The VENDOR shall provide with the initial offer a price escalation formula for spare parts orders. pre-commissioning and commissioning. Rev. No." 12. Expiry date for parts having a limited shelf life. The VENDOR shall produce a Functional Design Specification (FDS). System configuration (slot & module configuration). whichever occurs first. Small items with the same part numbers shall be tagged and packed together in a plastic bag or box. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. showing the: MESC number.VECO Doc.

As far as possible all the above documents shall be taken from the system itself. Diagnostics logic. which covers the design of both the hardware and software. 14.2 Functional Design Specification (FDS) The VENDOR shall prepare detailed Function Design Specification. . It shall clearly define the following design criteria.) and point usage shall also be provided.VECO Doc. The loop diagrams shall be in accordance with ISA standards. Reliability and Availability calculations. Communication and system loading calculations. The FDS shall clearly define all standard software modules developed for implementation of typical SCADA functionality’s. Rev. No. using the self-documentation facilities. Redundancy. Page 12 • • • • • • • MGDP I 1046 0 23 of 26 Power consumption and heat dissipation calculations. they shall be obtained from program source files. slot. The loop diagrams with file details shall be developed by the VENDOR and submitted to the COMPANY. Reliability and availability. channel etc. correspondence. Vendor shall also comply with the requirements of documentation specified in PCPL procedure CSP-03. Point usage listings shall identify each display and computing device or interface device application that has been assigned to each tag in the system. Loop diagrams. I/O database with rack. installations and maintenance shall be in English. Signal flow within the system. as minimum. • • • • • System architecture. All documents. slot and channel assignments. Detailed listings of point assignments (with rack. operating. Fail safe feature. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. drawings. For compiled programs. Termination details.

The installation and pre-commissioning of the RTU system. However the FDS shall consist of all the relevant information regarding the design and functions of the RTU system. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. Communication and system loading calculations. VENDOR shall provide the services of an experienced Engineer to assist the CONTRACTOR/COMPANY with pre-commissioning & commissioning. No. . field detectors and cabling between them are in the scope of CONSTRUCTION CONTRACTOR. 14. Inspection of all test record performed by VENDOR prior to FAT. Basis of communication facility. The FAT will be witnessed by COMPANY or their representative and the CONSTRUCTION CONTRACTOR. The FAT shall be an integrated test which includes RTU and Solar Panel System. A minimum of fifteen (15) days intimation shall be given by the VENDOR to COMPANY before the FAT. bill of material including spare parts. Basis of hardware selection. Page 12 • • • • • • • MGDP I 1046 0 24 of 26 System and software security. Power consumption and heat dissipation calculations. Reliability and Availability calculations. Calibration checks. The CONTRACTOR shall provide assistance during commissioning to the COMPANY. It shall cover the following as a minimum: • • • • Physical / dimensional checks. logic. System cabinet. Rev.3 Inspection & Testing The inspection and testing requirement shall be in accordance with the approved "Inspection and Test Plan“. The above indicates only the basic minimum requirements. The Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) shall be as per procedures provided by the VENDOR and approved by COMPANY. Basis of software selection. sub-components shall be tagged as per COMPANY procedure mentioned above. 100% Functional checks for hardware.VECO Doc.

Rev. SOE. Spare parts ordering. The expected time for each of these periods will be estimated by the VENDOR and indicated in the proposal for information with the required qualification of personnel and related day costs. Maintenance functionalities: On-line running monitoring. Programming functionalities: I/O and database configuration. RTU cabinet. CPUs. No. Pre-commissioning and commissioning. I/O types. communication. . Start-up. diagnostic alarm analysis.0 TRAINING Selected personnel’s shall receive specialized training at site and at VENDOR premises. control program.0 Overall description and illustration of RTU capacities and functionalities (control. All software and standard program blocks used definition. component replacement. 15. communication modules. 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. SITE SERVICES VENDOR shall provide on site assistance for the following periods: • • • Mechanical completion: assistance for system installation and site preliminary tests. care of spares. On completion of inspection and testing equipment shall be properly packed and prepared for shipment. communication.VECO Doc. Training topics shall include the following: • • • • • • • • 16. coding. programming). power supply. I/O modules of each type. Running and workshop testing. Page 12 MGDP I 1046 0 25 of 26 All items shall be suitably protected against damage during shipment and storage. RTU major components: racks.

VENDOR shall provide the following to COMPANY for approval: 1. . 20298-11-EJ12-102 Project Title MEHAR GAS DEVELOPMENT PROJECT Area Location Discipline Document No. Material certificates for all parts and components before assembly. No. 18.0 MGDP I 1046 0 26 of 26 QUALITY ASSURANCE/QUALITY CONTROL Vendor proposed quality system shall fully satisfy all the requirement of ISO 9001/9002/9003/9004. contamination or corrosion within the guarantee period shall be considered the result of failure to comply with the requirements and the intent of this specification and shall be replaced on site at no extra cost to the Owner. parts and components in different places. assembly and testing. Page 12 17. tested and serviced in accordance with the Codes and Standards defined above. Sub-vendors and contractors list and these shall be from COMPANY approved list. 2. Coordination procedure to coordinate the manufacturing of all materials. The source of material supply for all parts and components including the country of origin and place of manufacturing.VECO Doc. VENDOR shall provide a specific Quality Control Plan (QCP) within 2 weeks of order award for COMPANY review and approval. 3. Rev.0 GUARANTEE The VENDOR shall ensure that the material and accessories provided shall be his standard product which is regularly manufactured. The VENDOR and the Sub-vendors shall be ISO certified. 4. Any material or part thereof covered by this specification that shows evidence of deterioration.

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