You are on page 1of 21

TRINAMIC MOTION CONTROL

MOTOR & MOTION CONTROL

BASICS
PART2: BLDC
SEP-2009
WEBINAR TW/BD

WEBINAR: Speaker

TOBIAS WENDLANDT
Field Application Engineer - responsible for the technical sales support - degree in electrical engineering - working with TRINAMIC since 2008

BERNHARD DWERSTEG
R&D Director - responsible for research and development - degree in computer science - working with TRINAMIC since 1996

MOTOR TYPE: BLDC


GENERAL BLDC APPLICATIONS

blowers pumps positioning


AREAS OF APPLICATION

Automation: dynamic positioning (above stepper) Rotational drives with electronic control (e.g. mixer, power-tools, IT)

-3-

MOTOR TYPE: BLDC


BASIC PROPERTIES

quiet, reliable, long life high energy efficiency, high power density high rotational frequency possible no particulate matter (no brush abrasion) EMC-optimum (no electrical brush sparkling)

requires electronics

-4-

MOTOR TYPE: BLDC


THE EASIEST BLDC MOTOR

6 5 W 4 2 3 V

U 1

6 coils, 2 in series connection = 1 phase 1 magnet (compass needle) with 2 poles

MOTOR TYPE: BLDC


PRINCIPLE OF OPERATION - CONFIGURATION

U 6 5
N _W MF

1 2

U BE

W
UB
EM F_ VN

Star configuration

Delta configuration

-6-

MOTOR TYPE: BLDC


COMMUTATION

The Commutation is based on the information of the actual rotor position Rotor position encoder necessary: HALL-sensors Encoder (opt. / magn.) Back-EMF (no sensor) standard, block commutation High-End, positioning, sine commutation rotational drives

-7-

MOTOR TYPE: BLDC


BLOCK COMMUTATION

HALL-sensors

standard, block commutation

-8-

MOTOR TYPE: BLDC


SINE COMMUTATION

Encoder (opt. / magn.)

High-End, positioning, sine commutation

-9-

MOTOR TYPE: BLDC


SENSORLESS COMMUTATION - hallFX

Back-EMF (no sensor)

rotational drives

Trinamics hallFX


- 10 -

eliminates hall sensors reduces costs increases reliability gives optimal motor performance

MOTOR TYPE: BLDC


PRINCIPLE OF OPERATION BLOCK COMMUTATION

e.g. QBL5704

e.g. TMCM-171
- 11 -

Hall Signals 6 cases I II Rotorpos. 0 60 Hall 1 Hall 2 Hall 3 Motor voltage UUV + UVW + UWU + -

III IV V VI 120 180 240 300 360

MOTOR TYPE: BLDC


PRINCIPLE OF CONTROL SYSTEM

- 12 -

MOTOR TYPE: BLDC


APPLICATIONS

pumps

fans

blowers

e-bikes

power tools

biotech equipment

MOTOR TYPE: BLDC


APPLICATIONS

DC powered refrigerators Air Conditioning systems Industrial Automation & Robotics Automotive pumps, blowers... Marine / Aircraft Electromechanical Systems

MOTOR TYPE: BLDC


ROADMAP TRINAMIC SOLUTIONS

redesign of all available BLDC controllers end of 2009 -> supporting unique TMC603 features -> supporting sensorless commutation hallFX -> supporting CANopen protocoll multiaxis BLDC controller/driver -> supporting unique TMC603 features -> supporting sensorless commutation hallFX -> supporting CANopen protocoll

please also refer to TMC603 webinar http://www.trinamic.com/tmc/media/Downloads/webinars/

TOOL: Torque Conversion Chart


ALL DATA BASED ON SI-UNITS

THANK YOU

QUESTIONS & ANSWERS


YOUR QUESTIONS

QUESTIONS & ANSWERS


YOUR QUESTIONS

when you have additional questions please send them to: sales@trinamic.com

for technical support please use also our online support forum: www.trinamic.com/ttdg/

all webinars can be downloaded from: www.trinamic.com -> support > webinars