You are on page 1of 66

Working Instruction, Mechanical

Working Instruction, Mechanical
Applicable for W595

CONTENTS

1  Introduction .............................................................................. 3 
1.1  Equipment ................................................................................. 5  1.2  General cautions ...................................................................... 6  1.3  Adhesives ................................................................................. 6 

2  Disassembly ............................................................................. 7 
2.1  Overview ................................................................................... 7 
2.1.1  2.1.2  2.1.3  2.1.4  2.1.5  2.1.6  2.1.7  2.1.8  2.1.9  Battery Cover and Battery ..................................................... 8  Deco Plate ............................................................................. 9  Front Cover Assy................................................................. 10  Main Keyboard .................................................................... 11  Rear Cover .......................................................................... 12  Top and Bottom Cap ........................................................... 14  Earspeaker, Display and PBA Navigation ........................... 15  Frame Assy ......................................................................... 19  Hinge ................................................................................... 20 

3  Replacements ......................................................................... 21 
3.1  Battery Cover and Battery ..................................................... 22  3.2  Deco Plate ............................................................................... 22  3.3  Front Cover Assy ................................................................... 22  3.4  Main Keyboard ........................................................................ 22  3.5  Rear Cover .............................................................................. 22  3.6  Top and Bottom Cap .............................................................. 22  3.7  Earspeaker, Display and PBA Navigation ............................ 22  3.8  Frame Assy ............................................................................. 23  3.9  Hinge ....................................................................................... 23  3.10  Camera Assy........................................................................... 24  3.11  Co-Brand ................................................................................. 26  3.12  Dust Gasket Hinge ................................................................. 27  3.13  Gasket Camera ....................................................................... 27  3.14  Gasket Hinge .......................................................................... 28  3.15  Gasket Microphone ................................................................ 28  3.16  Gasket Speaker Bottom ......................................................... 29  3.17  Gasket Speaker Top ............................................................... 29 
State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB

Working Instruction, Mechanical

3.18  Half to Half FPC ...................................................................... 30  3.19  Keyboard Navigation ............................................................. 32  3.20  Light Guide Navi Keyboard ................................................... 33  3.21  Light Guide Main Keyboard................................................... 34  3.22  Loudspeaker 11x15 ................................................................ 35  3.23  Loudspeaker 9x18 .................................................................. 36  3.24  Main Window .......................................................................... 37  3.25  PBA Main Keyboard FPC ....................................................... 38  3.26  Tape Main Keyboard LED ...................................................... 40  3.27  Tape Navigation LED ............................................................. 41  3.28  Tape Navigation LED middle - version 1 .............................. 42  3.29  Tape Navigation LED middle - version 2 .............................. 42  3.30  Tape for Deco Plate ................................................................ 43  3.31  Volume Key ............................................................................. 43  3.32  Walkman Key .......................................................................... 44  3.33  Walkman Sticker..................................................................... 44  3.34  Liquid Indicator ...................................................................... 45  3.35  Core Unit Label ....................................................................... 46  3.36  Boarder Swap - Replacement................................................ 47  3.37  Boarder Swap - Change Label .............................................. 48  3.38  Boarder Swap - Customize of Software ............................... 48 

4  Reassembly ............................................................................ 49 
4.1  Overview ................................................................................. 50 
4.1.1  4.1.2  4.1.3  4.1.4  4.1.5  4.1.6  4.1.7  4.1.8  4.1.9  Hinge ................................................................................... 51  Frame Assy ......................................................................... 52  Earspeaker, Display and PBA Navigation ........................... 53  Top and Bottom Cap ........................................................... 58  Rear Cover .......................................................................... 59  Main Keyboard .................................................................... 61  Front Cover Assy................................................................. 62  Deco Plate ........................................................................... 64  Battery Cover and Battery ................................................... 65 

5  Revision History ..................................................................... 66 

State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB

2(66)

Working Instruction, Mechanical

1 Introduction
W595

State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB

3(66)

Mechanical W595s State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 4(66) .Working Instruction.

1 Equipment SPECIAL TOOLS • • • • • NTZ 112 459 1222-3513 NTZ 112 302/2 NTZ 112 521 NTZ 112 590 Torque screwdriver (or equivalent) Bits (PH00) Front opening tool Flex film assembly tool Guitar pick STANDARD TOOLS Standard tools have to be locally purchased • Dentist hook • ESD tweezers OTHER EQUIPMENT • ESD wristband • ESD gloves LABEL EQUIPMENT The following special equipment is required when replacing or installing a new label: • Hot air flow solder station • Zebra printer connected to computer State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 5(66) .Working Instruction. Mechanical 1.

3 Adhesives Use a dentist hook and/or the tweezers to remove old adhesives. Mechanical 1. OPENING TOOLS.2 General cautions The following cautions are considered to be generic for all phone models and will not be repeated in the Disassembly.Working Instruction. GUITAR PICK ETC. Replacements and Reassembly sections: • SWITCH OFF THE PHONE AND REMOVE ANY MEMORY STICK BEFORE THE START OF THE DISASSEMBLY! • KEEP ALL CONTACT SURFACES CLEAN! • BE CAREFUL WHEN USING TOOLS LIKE THE DENTIST HOOK. Clean the surface with isopropyl alcohol before attaching new adhesives. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 6(66) . TWEEZERS. TO AVOID SCRATCHES OR DAMAGES TO THE EXTERIOR AND INTERIOR PARTS OF THE PHONE! • BE CAREFUL NOT TO DAMAGE ANY CONTACT SPRINGS! • REMEMBER TO REMOVE THE PROTECTION FOILS ON NEW PARTS SUCH AS THE FRONT COVER AND LCD! • NEVER TOUCH THE DISPLAY GLASS! • USE AIR BLOW EQUIPMENT TO KEEP THE FRONT WINDOW AND DISPLAY MODULE DUST FREE! 1.

Front Cover Assy 4. the instruction of that section usually begins by directing you to this Disassembly section with a specification of the instructions you have to carry out in order to disassemble the phone as far as needed before returning to Replacements for the actual replacement. Top and Bottom Cap 7. Display 9. Battery Cover and Battery 2. Earspeaker 8. Main PBA 12. Main Keyboard 5. Rear Cover 6. Mechanical 2 Disassembly When you are going to replace a part being listed in Replacements. PBA Navigation 10. Hinge State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 7(66) .1 Overview The disassembly is done in the following order: 1. Deco Plate 3. Frame Assy 11.Working Instruction. REPLACEMENTS Start Contents page DISASSEMBLY REASSEMBLY Done 2.

Mechanical 2. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 8(66) .Working Instruction.1 Battery Cover and Battery Remove the Battery Cover.1. Remove the Battery.

2 Deco Plate Release the Deco Plate with a guitar pick. Remove the Deco Plate.Working Instruction. Do NOT reuse the Deco Plate. Mechanical 2.1. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 9(66) .

Do not reuse the Front Cover and Main Window if the phone is produced before W918.3 Front Cover Assy Remove the two screws (PH00). State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 10(66) . Mechanical 2. For further information see SI 17199-78713.Working Instruction. Remove the Front Cover.1. Slide along the other side. Use a guitar pick and slide along the side to release the snap hooks.

1. Do NOT reuse the Main Keyboard.Working Instruction. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 11(66) . Mechanical 2. Be careful with the Light Guide underneath. Remove the Main Keyboard.4 Main Keyboard Release the Main Keyboard with a guitar pick.

Mechanical 2. Release the snap hooks along both sides with a front opening tool.Working Instruction. Remove the two top screws (PH00). State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 12(66) .5 Rear Cover Remove the two bottom screws (PH00).1.

Release the Rear Cover from the core unit.Working Instruction. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 13(66) . Be careful with the hook. Mechanical Rear Cover continue Release the hook with a guitar pick.

Mechanical 2.6 Top and Bottom Cap Remove the Bottom Cap. Remove the Top Cap. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 14(66) .1.Working Instruction. Unsnap the hooks on the Top cap.

Mechanical 2. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 15(66) . Display and PBA Navigation Remove the screw (PH00).7 Earspeaker. Release the Earspeaker with a guitar pick.1. Slide along the Earspeaker fllex.Working Instruction.

Working Instruction. Mechanical Earspeaker. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 16(66) . Display and PBA Navigation continue Release the PBA Navigation. Turn over the PBA Navigation to reach the connectors.

Remove the Earspeaker. Remove the flex. Mechanical Earspeaker. Display and PBA Navigation. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 17(66) . Display and PBA Navigation continue Open the connector carefully.Working Instruction.

Open the Display connector carefully. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 18(66) .Working Instruction. Display and PBA Navigation continue Open the Earspeaker connector carefully. Mechanical Earspeaker. Remove the Display flex. Remove the Earspeaker flex.

8 Frame Assy Slide carefully along the side button flex with a guitar pick to release it from the hooks. Remove the Frame Assy.Working Instruction.1. Mechanical 2. Remove the two screws (PH00). State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 19(66) .

Open the connector carefully.Working Instruction. Remove the Main PBA Keyboard FPC and the Main PBA. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 20(66) .1. Mechanical 2.9 Hinge Remove the two screws (PH00). Lift up the Main PBA.

Working Instruction. The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Start Contents page DISASSEMBLY REASSEMBLY Done State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 21(66) . The instruction usually begins by directing you to the Disassembly section with a specification of the instructions you have to carry out in order to disassemble the phone as far as needed before the actual replacement. Go back to this Replacements section and carry out the instruction. Mechanical 3 Replacements Search for the part to be replaced on the Contents page and go to that instruction to be found in this Replacements section.

3 Front Cover Assy Follow the 2.1.5 Disassembly instructions Prepare the new Rear Cover.1 – 2.1.1.1.1.3 Disassembly instructions Prepare the new Front Cover Assy.1.1.1.1.1.7 Disassembly instructions Prepare the new Earspeaker.1.1 – 2. Display and PBA Navigation Follow the 2.6 Disassembly instructions Prepare the new Top or/and Bottom Cap.1.5 Rear Cover Follow the 2.1.1.1 Battery Cover and Battery Follow the 2.6 Top and Bottom Cap Follow the 2.1.1.7 – 4.5 – 4.1.9 Reassembly instructions 3.Working Instruction. Follow the 4. Mechanical 3.1.9 Reassembly instructions 3.9 Reassembly instructions 3.7 – 4.1.4 Disassembly instructions Prepare the new Main Keyboard.9 Reassembly instructions 3.3 and 2.1 Disassembly instructions Prepare the new Battery Cover.1.9 Reassembly instructions State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 22(66) .1 – 2.1.1.1. Follow the 4.4 – 4.6 – 4.1.1.1.1 – 2.9 Reassembly instructions 3.1.1 – 2.1 – 2.7 Earspeaker. Follow the 4.2 Deco Plate Follow the 2. Follow the 4.4 Main Keyboard Follow the 2. Follow the 4. Follow the 4.3 and 4. Display or/and PBA Navigation.8 – 4. Follow the 4.9 Reassembly instructions 3.2 Disassembly instructions Prepare the new Deco Plate.1.

1.9 Hinge Follow the 2.1 – 4.1.8 Disassembly instructions Prepare the new Frame Assy.1. Follow the 4.9 Reassembly instructions State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 23(66) .1 – 2.9 Reassembly instructions 3.1.8 Frame Assy Follow the 2.2 – 4. Mechanical 3.1.1 – 2.Working Instruction.9 Disassembly instructions Prepare the new Hinge.1. Follow the 4.1.1.

Working Instruction, Mechanical

3.10 Camera Assy

REMOVAL
Follow the 2.1.1 – 2.1.9 Disassembly instructions. Lift the Shield Camera Can Lid with a dentist hook.

Remove the Shield Camera Can Lid.

Open the connector carefully.

Remove the Camera.

State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB

24(66)

Working Instruction, Mechanical

Camera Assy continue

INSTALLATION
Replace the new Camera flex.

Close the connector gently.

Mount the Shield Camera Can Lid.

Press to attach. Follow the 4.1.1 – 4.1.9 Reassembly instructions.

State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB

25(66)

Working Instruction, Mechanical

3.11 Co-Brand

REMOVAL
Follow the 2.1.1 Disassembly instructions. Remove the Co-Brand with a dentist hook.

INSTALLATION
Mount a new Co-Brand.

Press to attach. Follow the 4.1.9 Reassembly instructions.

State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB

26(66)

1. Clean the Rear Cover with isopropyl alcohol. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 27(66) .1. INSTALLATION Mount a new Dust Gasket Hinge.1. INSTALLATION Mount a new Gasket Camera.5 – 4.9 Disassembly instructions. Remove the Dust Gasket Hinge.1.1.1.Working Instruction. Remove the Gasket Camera. Press to attach.1 – 4.9 Reassembly instructions. Mechanical 3.1 – 2. Clean the Rear Cover with isopropyl alcohol.5 Disassembly instructions. Follow the 4.9 Reassembly instructions.13 Gasket Camera REMOVAL Follow the 2. Follow the 4.1. Press to attach. 3.1 – 2.1.12 Dust Gasket Hinge REMOVAL Follow the 2.

3.Working Instruction.1 – 4. INSTALLATION Mount a new Gasket Hinge. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 28(66) .1 – 2. Remove the Gasket Microphone.9 Disassembly instructions.1.9 Reassembly instructions. Press to attach.1.1. Follow the 4.1.1.15 Gasket Microphone REMOVAL Follow the 2. Clean the Rear Cover with isopropyl alcohol. Follow the 4.14 Gasket Hinge REMOVAL Follow the 2.1 – 2.1.1 – 4. Mechanical 3.1.9 Reassembly instructions.1. Remove the Gasket Hinge.9 Disassembly instructions. INSTALLATION Mount a new Gasket Microphone.

Working Instruction.6 and 2.1.1. Remove the Gasket Speaker Top.4 – 4.1.1 – 2.1.5 Disassembly instructions. 3.1.1. INSTALLATION Mount a new Gasket Speaker Top. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 29(66) .5 – 4. Clean the Frame Assy with isopropyl alcohol.9 Reassembly instructions.17 Gasket Speaker Top REMOVAL Follow the 2. Mechanical 3.1. Clean the Rear Cover with isopropyl alcohol.8 Disassembly instructions.1. Follow the 4.9 Reassembly instructions.2 and 4. Follow the 4.1 – 2.1. Remove the Gasket Speaker Bottom.1. Press with your finger to attach. INSTALLATION Mount a new Gasket Speaker Bottom with a par of tweezers.16 Gasket Speaker Bottom REMOVAL Follow the 2.

Remove the HtH Adhesive with a dentist hook.1 – 2. Lift up the Half to Half FPC from the Shield Can Lid with a par of tweezers.Working Instruction. Mechanical 3.1. Open the connector carefully.18 Half to Half FPC REMOVAL Follow the 2. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 30(66) . Remove the Half to Half FPC.1.9 Disassembly instructions. Clean the Shield Can Lid with isopropyl alcohol.

Install the Half to Half FPC in the connector. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 31(66) . Mount the Half to Half FPC to the HtH Adhesive. Press to attach.1.1 – 4.9 Reassembly instructions. Mechanical Half to Half FPC continue INSTALLATION Replace a new HtH Adhesive. Follow the 4.Working Instruction. Close the connector gently.1.

1. Mechanical 3. Follow the 4.19 Keyboard Navigation REMOVAL Follow the 2. INSTALLATION Mount a new Keyboard Navigation. Remove the Keyboard Navigation.1 – 2. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 32(66) .1.1.1.7 – 4.Working Instruction.9 Reassembly instructions.3 Disassembly instructions.

Press to attach.3 Disassembly instructions and the 3. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 33(66) .20 Light Guide Navi Keyboard REMOVAL Follow the 2. Remove the Light Guide Navi Keyboard with a guitar pick.1.26 Replacements instructions and the 4.1. Mechanical 3.1.1.26 Replacements instructions.Working Instruction.9 Reassembly instructions.4. INSTALLATION Mount a new Light Guide Navi Keyboard.1 – 2. Follow the 3.7 .

4 Disassembly instructions and the 3.27 or 3.9 Reassembly instructions.1.27 or 3.1.Working Instruction. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 34(66) .28 Replacements instructions and the 4.4.1. Mechanical 3. Remove the Light Guide Main Keyboard with a par of tweezers.1 – 2.28 Replacements instructions. INSTALLATION Mount a new Light Guide Main Keyboard. Follow the 3.6 . Press to attach.21 Light Guide Main Keyboard REMOVAL Follow the 2.1.

Working Instruction. Mount a new Loudspeaker 11x15. INSTALLATION Mount a new Adhesive Speaker Bottom.1.22 Loudspeaker 11x15 REMOVAL Follow the 2.1.8 Disassembly instructions. Mechanical 3.9 Reassembly instructions.1. Follow the 4. Clean the pit in the Frame Assy with isopropyl alcohol.2 – 4. Remove the Loudspeaker 11x15 with a dentist hook. Press to attach. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 35(66) . Notice that the pin on the Loudspeaker should be in the right direction. Remove the Adhesive Speaker Bottom with a dentist hook.1.1 – 2.

23 Loudspeaker 9x18 REMOVAL Follow the 2.1.1. INSTALLATION Mount a new Loudspeaker 9x18.1. Mechanical 3. Notice that the pin on the Loudspeaker should be in the right direction Press to attach.2 – 4.9 Reassembly instructions.Working Instruction. Follow the 4. Remove the Loudspeaker 9x18 with a dentist hook.1 – 2. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 36(66) .1.8 Disassembly instructions.

Remove the Protection Tape.1.24 Main Window REMOVAL Follow the 2. Remove the Main Window from the Front Cover. Mechanical 3. Follow the 4.3 Disassembly instructions.1. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 37(66) .7 – 4. Press to attach.1.1. INSTALLATION Mount a new Main Window.1 – 2.9 Reassembly instructions.Working Instruction.

There will be a new Conductive adhesive on the new PBA Main Keyboard FPC.1. Remove the old Conductive adhesive.9 Disassembly instructions.1.1 – 2. Mechanical 3. Remove the PBA Main Keyboard FPC. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 38(66) . Release the tongue from the backside of the Hinge. Push it through the Hinge.25 PBA Main Keyboard FPC REMOVAL Follow the 2.Working Instruction.

Mechanical PBA Main Keyboard FPC continue Remove the Adhesive Main Keyboard with a par of tweezers. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 39(66) .Working Instruction. Mount the new PBA Main Keyboard FPC on the Hinge. INSTALLATION Mount a new Adhesive Main Keyboard with a par of tweezers. Clean with isopropyl alcohol. Push the left tongue through the Hinge. Push the right tongue through the Hinge.

State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 40(66) .4.1. Mechanical PBA Main Keyboard FPC continue Mount the tongue. Follow the 4.1 – 2.1.1. 3.4 Disassembly instructions.26 Tape Main Keyboard LED REMOVAL Follow the 2.5 – 4.Working Instruction.21 Replacements instructions and the 4.1. Remove the Tape.9 Reassembly instructions.9 Reassembly instructions.1 .1.1. INSTALLATION Mount a new Tape and press with your finger to attach. Press to attach. Follow the 3.

7 – 4.Working Instruction. INSTALLATION Mount a new Tape and press with your finger to attach. Remove the Tape.9 Reassembly instructions. Mechanical 3.3 Disassembly instructions.1.27 Tape Navigation LED REMOVAL Follow the 2. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 41(66) .1.1 – 2.1. Follow the 4.1.

9 Reassembly instructions. Follow the 4. INSTALLATION Mount a new Tape and press with your finger to attach. 3.Working Instruction.1.9 Reassembly instructions.28 Tape Navigation LED middle . Remove the Tape.1.7 – 4. INSTALLATION Mount a new Tape and press with your finger to attach. Follow the 4.1. Mechanical 3.1. Remove the Tape.7 – 4.version 1 REMOVAL Follow the 2.version 2 REMOVAL Follow the 2.1.1.1.29 Tape Navigation LED middle .3 Disassembly instructions.1.3 Disassembly instructions.1 – 2. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 42(66) .1 – 2.

1.5 Disassembly instructions.31 Volume Key REMOVAL Follow the 2.5 – 4.Working Instruction. Mechanical 3.1. 3.30 Tape for Deco Plate REMOVAL Remove the Tape for Deco Plate. INSTALLATION Mount a new Tape for Deco Plate. Remove the Volume Key.1. INSTALLATION Mount a new Volume Key.1. Follow the 4.1 – 2.9 Reassembly instructions. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 43(66) .

5 – 4.Working Instruction.1 – 2.33 Walkman Sticker REMOVAL Remove the Walkman Sticker. Remove the Walkman Key.5 Disassembly instructions.1.1. 3. Follow the 4.1. INSTALLATION Mount a new Walkman Key. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 44(66) .32 Walkman Key REMOVAL Follow the 2. Mechanical 3.1.9 Reassembly instructions. INSTALLATION Mount a new Sticker and press with your finger to attach.

1 – 2.34 Liquid Indicator INSPECTION There is a Liquid Indicator located at the arrow.1.Working Instruction.4.8 Disassembly instructions. Remove the old Liquid Indicator with a dentist hook.1.1. REMOVAL Follow the 2. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 45(66) . Follow the 4.1. INSTALLATION Use a pair of tweezers to mount a new Liquid Indicator on the Frame Assy.2 .9 Reassembly instructions. Mechanical 3.

Mechanical 3. Write a new label by using the program “Label make” and check that the printing is OK.9 Reassembly instructions.1 Disassembly instructions. Note the position of the label before removal. Read the old label and/or write the information into the “Label make” program before removal. if needed. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 46(66) .1. Carefully remove the label without causing scratches.Working Instruction. If there still are residues. Check that the proper label format is loaded in the Zebra printer.1. Take the new label and place it onto the frame as in the adjacent picture.35 Core Unit Label Follow the 2. ONE LABEL ONLY IS ALLOWED! Follow the 4. Heat up the label by using hot air. clean the surface with isopropyl alcohol.

15 Replacements instructions.1. Mechanical 3. REPLACE Replace with a swap board.1 – 2. INSTALLATION Follow the 4.36 Boarder Swap .1 .Replacement REMOVAL Follow the 2.1.9 Reassembly instructions and the 3.1.4.9 Disassembly instructions and the 3.10 and 3.1.15 Replacements instructions.Working Instruction. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 47(66) .10 and 3.

State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 48(66) .38 Boarder Swap .Working Instruction. 3. . Mechanical 3.Customize of Software CUSTOMIZE OF SOFTWARE Follow the instructions in the Generic Repair Manual – Build swap for customization of the software.Change Label CHANGE LABEL Follow the instructions in the Generic Repair Manual – Build swap for change of label.37 Boarder Swap .

Mechanical 4 Reassembly After replacing a part being listed in Replacements. REPLACEMENTS Start Contents page DISASSEMBLY REASSEMBLY Done State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 49(66) .Working Instruction. the instruction of that section usually ends by directing you to this Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone.

Working Instruction.1 Overview The disassembly is done in the following order: 1. PBA Navigation 5. Top and Bottom Cap 8. Main PBA 3. Rear Cover 9. Hinge 2. Deco Plate 12. Mechanical 4. Main Keyboard 10. Battery Cover and Battery State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 50(66) . Frame Assy 4. Display 6. Earspeaker 7. Front Cover Assy 11.

Mechanical 4.1.6 x 3. Install the Half to Half FPC through the Hinge.1 Hinge Install the Main PBA Keyboard FPC in the connector. Install two new Screws Ph 1.Working Instruction. Close the connector gently.0 with a torque screwdriver at 12 Ncm (PH00 bit). State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 51(66) .

Install two new Screws Ph 1. If the PBA Main Keyboard FPC is reused . Press to attach.Clean the Sidekey flex with isopropyl alcohol to remove the old adhesive. Mount a new Adhesive Sidekey FPC. Mechanical 4. Press to attach.2 Frame Assy Mount the Frame Assy.1.4 with a torque screwdriver at 12 Ncm (PH00 bit). State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 52(66) .Working Instruction.2 x 3. Notice the hooks. Mount the Sidekey flex with a par of tweezers.

Display and PBA Navigation If the Earspeaker is reused . Mount a new Adhesive Earsp FPC Top and a new Adhesive Earsp FPC Bottom.remove the Adhesive Earspeaker.3 Earspeaker. If the Earspeaker is reused . State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 53(66) .mount a new Adhesive Earspeaker.1.Clean the Earspeaker flex with isopropyl alcohol to remove the old adhesive. If the Earspeaker is reused .Working Instruction. Mechanical 4.

Mechanical Earspeaker. Install the Earspeaker flex in the connector. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 54(66) . Close the connector gently. Display and PBA Navigation continue Install the Display flex in the connector.Working Instruction. Close the connector gently.

Turn over the PBA Navigation and install the Half to Half FPC in the connector. Mechanical Earspeaker. Slide the Display under the hooks. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 55(66) .Working Instruction. Display and PBA Navigation continue Remove the old Adhesive Navigation PBA and clean with isopropyl alcohol. Mount a new Adhesive Navigation PBA. Close the connector.

Press the Earspeaker flex to attach.Working Instruction. Press the PBA Navigation to attach. Display and PBA Navigation continue Slide the PBA Navigation under the hook. Press the Earspeaker to attach. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 56(66) . Mechanical Earspeaker.

Working Instruction. Display and PBA Navigation continue Install a new Screw Ph 1.9. Follow the 3. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 57(66) .6 with a torque screwdriver at 12 Ncm (PH00 bit). Replace the Light Guide Navi Keyboard if it is damaged or loose. Mechanical Earspeaker.11 Replacements instructions.4 x 1.

State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 58(66) .1. Mount the Bottom Cap. Mechanical 4.4 Top and Bottom Cap Mount the Top Cap.Working Instruction. Notice the two hooks.

5 Rear Cover Start by this hook when the Rear Cover is mounted. Bend to mount the Rear Cover by the System connector. Notice the hook. Mechanical 4.1. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 59(66) .Working Instruction.

Install two new Screws Ph 1. Replace the Light Guide Main Keyboard if it is damaged or loose. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 60(66) .Working Instruction. Press along both sides to attach the snap hooks.5 with a torque screwdriver at 15 Ncm (PH00 bit) in the bottom.9.6 x 6.12 Replacements instructions. Mechanical Rear Cover continue Install two new Screws Ph 1. Follow the 3.5 with a torque screwdriver at 15 Ncm (PH00 bit) in the top.6 x 6.

Press to attach. Start by the Microphone. Mechanical 4. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 61(66) .6 Main Keyboard Mount a new Main Keyboard. Align the Main Keyboard along the Bottom Cap.Working Instruction.1.

1.7 Front Cover Assy Take a new Front Cover and Main Window if the phone is produced before W918.9.15 Replacements instructions for the Main Window. Align the Front Cover. Follow the 3.15 Replacements instructions.Working Instruction. Press the Front Cover with your fingers. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 62(66) . Follow 3.9. Mechanical 4. For further information see SI 17199-78713. Start with the hooks in the lower part. The Main Window Gasket is brittle. Replace the Main Window if Main Window Gasket is damaged.

4 x 2. Mechanical Front Cover continue Install two new Screws Ph 1.1 with a torque screwdriver at 15 Ncm (PH00 bit).Working Instruction. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 63(66) .

Working Instruction. Press to attach.1. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 64(66) . Be careful with the two hooks on the Deco Plate. Mechanical 4.8 Deco Plate Mount a new Deco Plate.

1. Press to attach.Working Instruction. Mount the Battery Cover.9 Battery Cover and Battery Mount the Battery. State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 65(66) . Mechanical 4.

35 Added Tape for Deco Plate State: Preliminary Rev 11 Company Internal © Sony Ericsson Mobile Communications AB 66(66) . Changed part number NTZ112459 Added tool 1222-3513 Added instruction for Tape Navigation LED middle version 2 and Walkman Sticker Changed description for the two Loudspeakers Added instruction for the Front Cover Added chapter 3. Mechanical 5 Revision History Rev.35 -3.Working Instruction.37 regarding Board Swap Updated chapter 3. 1 2 3 4 5 6 7 8 9 10 11 Date 2008-09-26 2008-10-09 2008-10-28 2008-11-13 2009-01-29 2009-03-24 2009-05-02 2009-05-29 2009-07-09 2009-07-10 2009-08-09 Changes / Comments First release Added instr for 1210-0722 Added a picture for reassembling of the Battery cover.