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IMPORTANT

1. Always include complete heater model and serial number so that any specification change can be considered for parts shipment. It can save time and expense. 2. Specifications are subject to change without notice. 3. We reserve the right to substitute functional replacements. 4. Order by Part No.; not Heater Option Designation.

Replacement Parts for Model EEDU and HEEDU Duct Furnaces


PARTS Form P-EEDU
Obsoletes Form 735 (Version A)

Index
Description Burner Orifices Burner Rack and Components Cabinet Parts Condensate Drain Kit Coupling Kits Ductstat Fan Control Flue Collection Box Hanger Kit Heat Exchanger and Components Heat Exchanger Baffles Ignition Controller Limit Control Manifold Pilot Pressure Switch Relay Replacement Parts Tag Serial No. and Rating Plate Transformer Page No. 6 6 3 3 3 8 8 4 3 5 5 7 5 6 7 4 4 2 1 8

Example of a Rating Plate


The rating plate is located on the cover of the electrical junction box. Find the serial number on the heater rating plate. See page 2 to decode the serial number and model number.

REZNOR
MERCER, PA. USA 16137 DUCT FURNACE CATEGORY III
FOR INDUSTRIAL/COMMERCIAL USE ONLY ANSI Z83.8 [ AA ] - [ A ] MODEL [ B ][ CSA 2.6 [ AA' ] - [ A' ] DUCT FURNACE C ]

SERIAL NO. [ D ]
[ E ] VOLTS [ E ] PH [ E ] HZ MAXIMUM TOTAL INPUT [ E ] AMPS

TYPE OF GAS: [ F ]
FOR USE AT [ H ] FEET [ NORMAL INPUT OUTPUT CAPACITY

[ G ]
I ] METERS OF ALTITUDE. SEA LEVEL [ [ [ R S T ] ] ] ALT. ADJUSTED [ [ [ [ [ K L M N O ]BTU/HR. ]BTU/HR. ]BTU/HR. ] IN.W.C. ] IN.W.C.

ORIFICE SIZE [ J ] DRILL HAS BEEN FACTORY ADJUSTED

MINIMUM INPUT(2,M,MV MODELS) NORMAL MANIFOLD PRESSURE

MIN. PERMISSIBLE GAS SUPPLY PRESSURE FOR PURPOSE OF INPUT ADJUSTMENT. MAXIMUM THROUGHPUT MINIMUM THROUGHPUT [ P ] C.F.M. [ Q ] C.F.M.

REFERENCES:
Replacement Parts/Service Forms Form P-PILOTS, Replacement Pilots *Form P-T'Stats, Replacement Thermostats & Accessories *Form P-GC, Gas Conversion Components and Instructions Form P-FAN&LIMIT, Replacement Fan and Limit controls *Form P-VALVES, Replacement Valves, Electronic Gas Controls, and Maxitrol Gas Control Systems *Form CP19, Ignition Conversion (G60PFH-2 to G770NGC-4) Components and Instructions Form CP-EEDU-PSK - Replacement Pressure Switch Kit Installation/Operation Form: Installation/Operation Manual, Form I-EEDU WEBSITE (all forms may be downloaded from Website): www.RezSpec.com *These items are not in this book.

CLEARANCES TO COMBUSTIBLE CONSTRUCTION: TOP- 6" , FLUE CONNECTION-6", LEFT SIDE-12", RIGHT SIDE- 12", BOTTOM- 12" THIS UNIT MAY BE INSTALLED ON NONCOMBUSTIBLE FLOORS. THIS UNIT SHALL BE INSTALLED ON THE POSITIVE PRESSURE SIDE OF THE AIR CIRCULATING BLOWER. THIS UNIT MAY BE INSTALLED DOWNSTREAM FROM A REFRIGERATION SYSTEM (USE DRAIN OPTION CS1). FOR ALTERNATE INSTALLATIONS USE THE LATEST EDITIONS OF THE APPROPRIATE STANDARD LISTED BELOW: FOR AIRCRAFT HANGERS FOR REPAIR GARAGES USE STANDARD ANSI/NFPA 409 USE STANDARD ANSI/NFPA 88B FOR PARKING STRUCTURES USE STANDARD ANSI/NFPA 88A

Replacement Parts Tag Each unit has a replacement parts tag that includes the Model No. and the Serial No. as well as a list of original common replacement parts. Always provide the full model and serial numbers when ordering replacement parts.

Key to Duct Furnace Rating Plate A = Standard B = Model and Size C = Date of Manufacturer D = Serial No. E = Volts/PH/Hz/Amps F & G = Natural or Propane Gas H & I = Altitude J = Orifice Drill Size K = Normal Input (altitude adjusted) L = Thermal Output (altitude adjusted)

M = Minimum Input (altitude adjusted) N = Normal Manifold Pressure O = Minimum Gas Supply Pressure P = Maximum Air Throughput Q = Minimum Air Throughput R = Normal Input (sea level) S = Thermal Output (sea level) T = Minimum Input (sea level)
Form RZ-NA-P-EEDU, Page 1

De-Coding a Serial No.


Sample: S AZJ 66 K8 N 12345 MV3 1| 2| 3|4|5| 6 | 7 1 = Stainless steel heat exchanger (with an aluminized heat exchanger, there is no letter suffix) 2 = Date code (see below) 3 = Pilot code (Reference Form P-VALVES) 4 = Valve code (Reference Form P-VALVES) 5 = N is natural gas; L is propane gas 6 = Consecutive number 7 = Maxitrol system (optional)

Model No. Decoding


The Model No. consists of the Example: HEEDU 400

-6 The Series No. which changes when the product line is recertified (see chart below) is important in the selection of certain replacement parts. Suffixes to the Model No. 2 = Two Stage Valve H = High Altitude Orifices MV = Electronic Modulation S = Stainless Steel Heat Exchanger

Model Designation Size Series No.

Date of Manufacture - First Element of the Serial Number


Year
1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015

Jan
AGA AHA AIA AJA AKA ALA AMA ANA AOA APA AQA ARA ASA ATA AUA AVA AWA AXA AYA AZA BAA BBA BCA BDA BEA BFA BGA BHA BIA BJA BKA BLA BMA BNA BOA

Feb
AGB AHB AIB AJB AKB ALB AMB ANB AOB APB AQB ARB ASB ATB AUB AVB AWB AXB AYB AZB BAB BBB BCB BDB` BEB BFB BGB BHB BIB BJB BKB BLB BMB BNB BOB

Mar
AGC AHC AIC AJC AKC ALC AMC ANC AOC APC AQC ARC ASC ATC AUC AVC AWC AXC AYC AZC BAC BBC BCC BDC BEC BFC BGC BHC BIC BJC BKC BLC BMC BNC BOC

Apr
AGD AHD AID AJD AKD ALD AMD AND AOD APD AQD ARD ASD AT D AUD AVD AWD AXD AYD AZD BAD BBD BCD BDD BED BFD BGD BHD BID BJD BKD BLD BMD BND BOD

May
AGE AHE AIE AJE AKE ALE AME ANE AOE APE AQE ARE ASE AT E AUE AVE AWE AXE AYE AZE BAE BBE BCE BDE BEE BFE BGE BHE BIE BJE BKE BLE BME BNE BOE

June
AGF AHF AIF AJF AKF ALF AMF ANF AOE APF AQF ARF ASF ATF AUF AVF AWF AXF AYF AZF BAF BBF BCF BDF BEF BFF BGF BHF BIF BJF BKF BLF BMF BNF BOF

July
AGG AHG AIG AJG AKG ALG AMG ANG AOG APG AQG ARG ASG ATG AUG AVG AWG AXG AYG AZG BAG BBG BCG BDG BEG BFG BGG BHG BIG BJG BKG BLG BMG BNG BOG

Aug
AGH AHH AIH AJH AKH ALH AMH ANH AOH APH AQH ARH ASH AT H AUH AVH AWH AXH AYH AZH BAH BBH BCH BDH BEH BFH BGH BHH BIH BJH BKH BLH BMH BNH BOH

Sept
AGI AHI AII AJI AKI ALI AMI ANI AOI API AQI ARI ASI AT I AUI AVI AWI AXI AYI AZI BAI BBI BCI BDI BEI BFI BGI BHI BII BJI BKI BLI BMI BNI BOI

Oct
AGJ AHJ AIJ AJJ AKJ ALJ AMJ ANJ AOJ APJ AQJ ARJ ASJ ATJ AUJ AVJ AWJ AXJ AYJ AZJ BAJ BBJ BCJ BDJ BEJ BFJ BGJ BHJ BIJ BJJ BKJ BLJ BMJ BNJ BOJ

Nov
AGK AHK AIK AJK AKK ALK AMK ANK AOK APK AQK ARK ASK AT K AUK AVK AWK AXK AYK AZK BAK BBK BCK BDK BEK BFK BGK BHK BIK BJK BKK BLK BMK BNK BOK

Dec
AGL AHL AIL AJL AKL ALL AML ANL AOL APL AQL ARL ASL AT L AUL AVL AWL AXL AYL AZL BAL BBL BCL BDL BEL BFL BGL BHL BIL BJL BKL BLL BML BNL BOL

Introduction and Recertification Dates


Certification Series (see Model No. above) For installation in the Introduction (no series no.) United States 3 6 For installation in Introduction (no series no.) Canada 3 5 6
Form RZ-NA-P-EEDU, Page 2

Date AGE (5/81) AMI (9/87) AUK (11/95) AGE (5/81) AMI (9/87) AQK (11/91) AUK (11/95)

Cabinet Parts, Hanger Kit, Condensate Drain, and Coupling Kits


Cabinet Parts
7 8 6 5 2
Hanger Kit, P/N 57959, Four Threaded Sockets (Same as Option CK3) Socket Assembly only, P/N 9557
Free-turning, threaded socket for 1 pipe

Condensate Drain Kit, P/N 31765 (Same as Option CS1)


Bottom of the Furnace Casing 10 x 1-1/4 Bolt and Nut Gasket 3/4 Pipe Waste Nut

3 1
Code Description Aluminized Steel Stainless Steel Left Side Panel Assy Prior to Series 6 (includes insulation) Beginning with Series 6 Right Side Panel Assy Prior to Series 6 (includes insulation) Beginning with Series 6 Bottom Front Panel (Size 75 includes insulation) Bottom Stiffening Channel Burner Panel Bottom Rear Channel Rear Cover Plate (aka Prior to Series 6 Ignition Plate Assy) Beginning with Series 6 Inner Bottom Panel - Size 75 only ("false bottom" - not illustrated) 75 100 125

Terminate drain outside of the building.


140 170 85985 86052 200 225 250 85988 86055 300 85989 86056 350 85990 86057 400 85991 86058

1 Bottom Pan 2 3 4 5 6 7 8 9

85983 85984 86050 86051 64689 142099 64691 142100 55386 64692 55378 55379 55387 55506 55507 N/A N/A N/A N/A 63162 142053 64694 N/A N/A N/A

55392 55393 55508 65074

85986 85987 86053 86054 55373 142080 55375 142081 55398 55404 55399 55405 55509 55510 65075 65076

N/A

N/A

N/A

55410 55411 55511 65077 45737 142054 N/A

55422 55423 55512 65078

55434 55435 55513 65079

55444 55445 55514 65080

N/A

N/A

N/A

Painted Side Panel (not illustrated) - Same as panels in Option AZ9

99125

Coupling Kits for 2, 3, 4, or 5 Furnaces


Item B - Tie Plate

Coup ling Kit, P/N 57963 (Same as Op tion CR1), for Two Furnaces Item Qty P/N Description A 2 57964 Filler Plate B 1 57965 Tie Plate C 2 9557 Threaded Socket Assembly D 2 5095 3/8-16 x 1-1/4" lg Hex Head Bolts E 2 5197 Sp lit Ring Lock Washer 20 11813 #10 x 1/2" lg Sheetmetal Screws Additional Kits: 3 Furnaces - P/N 82854 (Op tion CR2) 4 Furnaces - P/N 82855 (Op tion CR3) 5 Furnaces - P/N 82856 (Op tion CR4) F

4 (102mm)

C D Unit 1 E B Unit 2

Item A - Filler Plates (2)

Form RZ-NA-P-EEDU, Page 3

Flue Collection and Venter Assembly


28 19 24 15A 14 16 15B 11 13 12 10

Code 18A, Capacitor, P/N 163894

23 17 20 22 21

Code 21, Venter Relay, P/N 14747, RBM 8420102-01, SPST

Code 27 - Vent Cap


Code

Description

75

100

125

140

170

200

225

250

300

350

400

Prior to Series 6 63164 10 Flue Collection Box Assembly Beginning Series 6 140907 11 Venter Support Angle/Duct Support 63167 N/A 12 Orifice Plate Prior to Series 6 13 Exhaust Collar and Pipe Assembly Beginning Series 6 14 Venter Support Plate 15A Blower Housing (includes housing & collars) 15B Cover Plate 16 Venter Wheel, 5/16" bore 17 18A 18B 19 20 21 22 23 24 25 26 Venter Fan Blade RHF Capacitor Capacitor Boot, Syntex #M -78 Venter Junction Box M ounting Bracket Venter Junction Box Relay, RBM #84-20102-101 Venter Junction Box Cover Switch Bracket Pressure Switch IS20232-5272 (black plastic) Pressure Switch Tubing, Silicone Fuse 1.6 Amps (C.G.A. prior to 10/89 only) 27 Vent Terminal Cap 115 volt 28 Venter M otor 208 volt 230 volt Venter Motor and Wheel Assembly (including Codes 16, 17, 19, 20, 22, 23, & 28) Venter S ub-Assembly (complete including Codes above plus 15A&B)
Form RZ-NA-P-EEDU, Page 4

115 volt 208 volt 230 volt 115 volt 208 volt 230 volt

61024 61028 61030 61033 61036 61039 61042 61045 61048 140898 140899 140900 140901 140902 140903 140904 140905 140906 63179 63178 N/A N/A N/A N/A N/A N/A N/A N/A N/A 61051 61054 67880 61054 143183 143184 61051 67880 N/A N/A N/A 63110 62545 61075 61064 61072 29597 29594 29791 29792 Torrington AA326-215-1 Torrington AA408-228-1 29793 N/A N/A N/A N/A N/A N/A N/A N/A 163894 (replaces 103181) N/A N/A N/A N/A N/A N/A N/A N/A 103182 31394 29595 14747 29596 61070 205821 (to replace metal pressure switch used prior to 9/2003, or kit P/N 177633) 177293, 8-1/4" 147904, 7" 61541 110051, 4" 110052, 5" 110053, 6" 61069 87434 Fasco 7121-4861 Fasco 7162-1775 30249 (replaces 62814, 208/230V motor) 30249 Fasco 7162-0186 Fasco 7162-0186 29571 29571 (replaces 62814, 208/230V motor) Fasco 7162-0158 Fasco 7162-0158 63169 63174 64858 64859 64858 64863 65146 65149 65152 65396 65397 65398 65396 65397 65401

Heat Exchanger and Components


38
37 36 32

Beginning with Series 6, "V-shaped" tube baffles (Code 38) fit in between the top of the heat exchanger tubes in Sizes 140-400

Code 35 Limit Control


34 29

36 32

37

Limit Control (Code 35) on Bracket (Code 34) is accessible from "inside" or "outside" the furnace

30 31 30 33

Inside
Code Description 29 Heat Exchanger 30 31 32 33 34 35 36 37 38 (Qty*) Aluminized Steel 321 Stainless Steel 409 Stainless Steel 75 100 125 140 170 200 225 250 300 65094 59174 59137 65095 59180 59141 45632 46217 65096 65097 65098 65099 59186 59192 59198 59204 59144 59147 59150 59153 ( 2) 55452 45639 45646 45653 45660 (2) 55505 46218 46219 46220 46221 63175 45602, 180F (2) 62933 62923 62924 62925 62926 85727 (6) (7) (8) (8) 55519 55096 55520 55097 55101 (2) (2) (2) (2) 52497 46489 52498 46494 45399 (5) (6) (7) (8) (2) 55128 55105 55106 55107 55108 55118 55119 55120 55121

Outside
350 400 65100 65101 65102 59210 59216 59222 59156 59159 59162 45667 45674 45681 46222 46223 46224

Burner Angle Rear Burner Support 54419 Hanger Support Angle Baffle 54420 Limit Control Bracket Limit Control 36T21 85449, 200F Side Gasket Strip Craneglas Front and Rear Gasket Strip (2) 62921 Tube Baffles Beginning with Series 6 --(None prior to Series 6) 55094 40 Heat Exchanger Baffle Assembly EEDU only 40A Baffle Support Bracket (2) (2) EEDU only 46478 40B Bottom Baffle Support 40C Finger Baffle (3) (3) 40D Side Finger Baffle EEDU and 55103 40E Rear Top Baffle Support HEEDU 55116 40F Rear Top Baffle

62922 -(5) 55095

62927 62929 62931 (11) (13) (15) 55539 55540 55541 (4) (4) (4) 52499 52500 52501 (10) (12) (14)

(2) (2) 46484 (4) (4)

55104 55117

55109 55111 55113 55122 55124 55126

*Quantity other than one is in parenthesis; a quantity at the beginning of the row applies to all sizes.

Code 40 - Model EEDU only


Attach with screws 40E 40C 40F 40D Screws

Code 40 -- Heat Exchanger Baffle Assembly


All Model EEDU units are equipped with a heat exchanger directional air baffle assembly as illustrated. When replacing a heat exchanger, check to see if the baffle assembly can be salvaged. If the baffle assembly cannot be salvaged, it will be necessary to order and install a replacement. The heat exchanger baffle assembly (Code 40) for 40E Model EEDU furnaces includes Codes 40A, B, C, D, E, F. Model HEEDU units are equipped with only a 40F rear top baffle support (Code 40E) and a rear top baffle (Code 40F). If these parts cannot be salvaged, order and install replacements. Heat These parts cannot be installed in the replaceExchanger Air flo ment heat exchanger at the factory. They must Baffle in w

Air

flo

w
40A Screws

40B

be ordered separately and installed in the field.

Model HEEDU
Form RZ-NA-P-EEDU, Page 5

Burner Rack and Components


Code Description 75 100 125 140 170 200 225 250 300 350 400 Prior to 43 Burner Rack Aluminized Steel with shutters Stainless Steel Series 6 Burner Rack Aluminized Steel Beginning with with shutters Stainless Steel Series 6 46 M anifold (less orifices) 47 M anifold with Natural Gas Orifices (sea level) M anifold with Propane Gas Orifices (sea level) (Qty) 48 Burner only Aluminized Steel Stainless Steel Prior to Series 6, 49 Carryover Assembly Right Carryover Assembly qty was 1; Left Carryover Assembly beginning with Center Carryover Assembly S eries 6, qty is 2. 50 Burner Air Shutter Assembly 51 Burner Air Shutter Guide (Qty) 52 Burner Orifice Natural Gas P/N U.S. and Size Sea Level Propane Gas P/N Canada Sea Level Size Natural Gas P/N 2001-4500 ft Size Canada Propane Gas P/N 2001-4500 ft Size Natural Gas P/N 2001-3000 ft Size Propane Gas P/N 2001-3000 ft Size Natural Gas P/N 3001-4000 ft Size Propane Gas P/N 3001-4000 ft Size Natural Gas P/N 4001-5000 ft Size Propane Gas P/N 4001-5000 ft Size Natural Gas P/N 5001-6000 ft Size United States Propane Gas P/N 5001-6000 ft Size Natural Gas P/N 6001-7000 ft Size Propane Gas P/N 6001-7000 ft Size Natural Gas P/N 7001-8000 ft Size Propane Gas P/N 7001-8000 ft Size Natural Gas P/N 8001-9000 ft Size Propane Gas P/N 8001-9000 ft Size 81065 81066 81067 81068 81069 81070 81071 81063 81064 81054 81055 81056 81057 81058 81059 81060 81052 81053 150443 150444 150445 150446 150447 150448 150449 150450 150451 150452 150453 150454 150455 150456 150457 150458 150459 150460 150461 150462 150463 150464 84764 84766 84767 84768 84770 84771 84772 84773 84765 80922 80923 47224 47225 47226 47227 47228 47229 47230 47231 47232 80924 80925 65207 65208 65209 65210 65211 65212 65213 65214 65215 (4) (4) (5) (5) (6) (7) (8) (9) (11) (13) (15) 85218 87954 63134 63138 N/A N/A N/A N/A N/A 63128 63131 N/A N/A N/A N/A N/A N/A 63141 63148 63152 63148 63152 N/A N/A N/A N/A N/A N/A 63144 63156 N/A N/A N/A N/A N/A N/A N/A N/A N/A 55552 46107 46109 46113 46115 46117 46119 46121 46123 46125 165684 165685 165686 165687 165688 165689 165690 165691 165692 (4) (4) (5) (5) (6) (7) (8) (9) (11) (13) (15) 11792 45870 45871 38678 #45 #41 #41 #38 #38 #38 #38 #39 #39 #39 #39 63003 61652 61653 9789 1.2mm 1.45mm 1.45mm 1.55mm 1.55mm 1.55mm 1.55mm 1.55mm #53 #53 #53 84853 84437 11792 #47 #42 #42 #41 #41 #41 #41 #41 #41 #41 #41 63922 11834 61652 11834 #54 #54 1.45mm 1.45mm 1.45mm 1.45mm 1.45mm #54 #54 #54 1.15mm 16590 84437 45871 87391 #46 #42 #42 #39 #39 #39 #39 #40 #40 #40 #40 39658 11834 9789 11834 #56 #54 #54 #53 #53 #53 #53 #53 #54 #54 #54 84853 84437 87391 11792 #47 #42 #42 #40 #40 #40 #40 #41 #41 #41 #41 63922 11834 9789 11834 #54 #54 #53 #53 #53 #53 #53 #54 #54 #54 1.15mm 84853 84437 11792 #47 #42 #42 #41 #41 #41 #41 #41 #41 #41 #41 63922 11834 61652 11834 #54 #54 1.45mm 1.45mm 1.45mm 1.45mm 1.45mm #54 #54 #54 1.15mm 84853 11828 11792 84437 #47 #43 #43 #41 #41 #41 #41 #42 #42 #42 #42 63922 97360 61652 11834 #54 #54 1.15mm 1.35mm 1.35mm 1.45mm 1.45mm 1.45mm 1.45mm 1.45mm #54 40414 11828 84437 #48 #43 #43 #42 #42 #42 #42 #42 #42 #42 #42 40416 97360 61652 11834 #57 1.35mm 1.35mm 1.45mm 1.45mm 1.45mm 1.45mm 1.45mm #54 #54 #54 40414 11833 84437 11828 #48 #44 #44 #42 #42 #42 #42 #43 #43 #43 #43 40416 11830 11834 #57 #55 #55 #54 #54 #54 #54 #54 #54 #54 #54 39651 11833 11828 #49 #44 #44 #43 #43 #43 #43 #43 #43 #43 #43 40416 11830 11834 11830 #57 #55 #55 #54 #54 #54 #54 #54 #55 #55 #55

Code 43 Burner Rack

Code 47 -Manifold with Orifices (Code 46 less Orifices) Code 48 Burner only

Orifice

Burner Air Shutters


Form RZ-NA-P-EEDU, Page 6

Pilots and Ignition Controllers


Horizontal Spark Pilot - Prior to Series 6
Code P/N Component Description 55 61145 Pilot Assembly, Natural Gas, with orifice, less pilot tubing and less flame sensor lead; Baso J992HXW7221 61146 Pilot Assembly, Propane Gas, with orifice, less pilot tubing and less flame sensor lead; Baso #J992HXW4209 63088 Orifice only, Natural Gas (7221) 37801 Orifice only, Propane Gas (4209) 5145 Pilot Tubing, 22" long 9664 Nut with breakaway ferrule (2 required when replacing pilot tubing) 50450 Flame Sensor Lead, 16" 112647 Crimp-on 90 Rajah terminal connector May not be used; 112648 90 Boot Terminal Protector see below.

58 60 55 57 59 56
P/N 110861 - Complete Replacement Pilot Kit for Horizontal, Natural Gas, Spark Pilot P/N 110862 - Complete Replacement Pilot Kit

56 57 58 59 60

for Horizontal, Propane Gas, Spark Pilot


Instructions for connecting ignitor lead in replacement spark pilots above to Model G60 or G67BG/ NG-2 Ignition Controllers (Not applicable to ignition controllers G67BG-5 or G770NGC-4; Items 59 and 60 are not used when installing replacement pilot on heaters with these controllers.): 1. Identify the ignitor wire attached to the pilot electrode. Slip the 90 protective boot on to the wire as illustrated. 2. On the "open" leg of the 90 crimp-on terminal (P/N 112647), locate a flat, triangular spike tab prepunched in the metal. With the tip of a small, straight screwdriver, force the spike tab toward the inside of the connector. Straighten the tab to a vertical position. 3. Insert the ignitor wire into that same connector leg (just to the 90 bend) and push the wire on to the protruding spike tab, making sure that the tab penetrates the insulation. (Do not strip the ignitor wire.) Using a crimping tool or pliers, squeeze the sides of the terminal to form a "C" shape. The ignitor wire should now be firmly held by the terminal. 4. Slide the protective boot over the terminal. Holding the boot, attach the 90 Rajah terminal to the ignitor lead Rajah connector on the Model G60 or G67BG/NG-2 ignition controller.
Step 4 - Attach terminal to Ignition Controller Model G60 or G67BG/NG-2 Steps 2 & 3 Attach 90 Crimpon Terminal Step 1 - Slip Boot over end of wire

Protective boot and terminal installed on the ignition controller end of the ignitor wire

64 61 62

Vertical Spark Pilot Beginning with Series 6

Code P/N Component Description 61 97534 Pilot Assembly, Natural Gas, with orifice, less pilot tubing and less flame sensor lead; Johnson #J982HKW-9731-715 97535 Pilot Assembly, Propane Gas, with orifice, less pilot tubing and less flame sensor lead; Johnson #J982HKW-9733-410 62 63 103034 98695 98698 97572 98697 97575 Orifice only, Natural Gas, Johnson #9731-715 (brass) Orifice only, Propane Gas, Johnson #9733-410 (black) Pilot Tubing, Johnson #B10499-995-11, 1/8" O.D. x 18" long Compression Fitting, #FTG75 (2 required) Flame Rod, Johnson #Y75AA-3 Flame Sensor Lead, 21" (not illustrated)

63

P/N 110853 - Complete Replacement Pilot Kit for Vertical, Natural Gas, Spark Pilot P/N 110854 - Complete Replacement Pilot Kit for Vertical, Propane Gas, Spark Pilot

64 65

P/N 97204, Pilot Hole Cover Plate Ignition Controller for Intermittent Spark Pilot System without Lockout, G67BG-5, P/N 97782

Ignition Controllers

Beginning with Series 6 Models, be sure to re-attach the pilot hole cover plate when installing the pilot.

Ignition Controller with Lockout, G770NGC-4, P/N 97547

Form RZ-NA-P-EEDU, Page 7

Other Components
Fan Control and Gasket Kit, P/N 57960 (Same as Option CQ1) Components: Fan Control, Honeywell Model L4064A1347 - P/N 147611 Gasket, #1621 - P/N 57962 Recommended dial setting for most conditions is 130F ON and 100F OFF Fan Control Location
Fan Control
HOT

Fan Control Wiring (W.D. 145977)


120V or 230V power supply Line Switch COM

Airflow

Ductwork inspection panel Field-supplied electric conduit for line voltage to blower

Fan Line Fan Load

RATING 120V - 14 - F.L. 120V - 84 - L.R. 230V - 7 - F.L. 230V - 42 - L. R.

Mounting Holes
4 (102mm)

Drill a 3/16" hole for sensor Drill four 1/8" holes for screws

Blower Motor or Starter Coil

3 (76mm)

1 (25mm) 61/64 (24mm) 3-5/32 (80mm)

To Gas Conrol Circuit

May be used as a functional replacement for Columbus Electric fan control used on EEDU Series prior to 6/96. DPST Control Switch, P/N 101902 (used in Gas Control Options AG3, AG8, AG9, AG15 and AG16)

1-29/32 (48mm)

Fan control is rated for maximum motor size 3/4 HP, 1Ph @ 115 or 230 VAC. Larger motors or 3 Ph require use of contactor or starter.

Two-Stage Ductstat, P/N 41700, Honeywell (Used in Option AG3)


Bulb Holder, P/N 100260 Cable Strap, P/N 16227 NOTE: If P/N 41700 is Essex brand, the bulb holder is P/N 104156

Control Transformer

Two-Stage Electronic Ductstat Modules (Used in Options AG15 and AG16)


A = Temperature Selector, P/N 115848, J/C A350A-1C B = Stage Adder Module, P/N 115849, J/C S350AA-1C C = Display Module, P/N 115852, J/C D350AA-1C A B C

P/N 103355, 115/24/40VA, Basler #BE141650-WAA (replaces P/N 60368); P/N 103497, 208/230/24/40VA, Basler #BE21539001 (replaces P/N 60369); P/N 103498, 460/24/40VA, Basler #BE23975001 (replaces P/N 60370)

P/N 134170, Maxitrol Signal Conditioner (used in Gas Control Option AG21)

Ductstat Sensor Holder, P/N 115850 Ductstat Sensor, P/N 115851

800-695-1901 www.RezSpec.com
Form RZ-NA-P-EEDU, Page 8 2006 Thomas & Betts Corporation, All rights reserved. MANUFACTURER OF HEATING, COOLING, AND VENTILATING SYSTEMS Trademark Note: Reznor is registered in the United States and other countries. 3/06 Form RZ-NA-P-EEDU (Version .1)