APPLICATION CASE STUDY

DOC.NO. : AMTCS-35 TITLE : I.D. FAN

: : : : : GRASIM INDUSTRIES, NAGDA, M.P AMTECH ELECTRONICS (I) LTD. GRASIM POWER-HOUSE I.D. FAN 3 PHASE AC INDUCTION MOTOR = 90KW / 125HP = 192 Amp. : RPM VOLT = 742 = 415V, 3 PHASE. HOST ORGANISATION PERFORMED BY INDUSTRY APPLICATION MOTOR DATA RATING CURRENT PREVIOUS SYSTEM PROBLEM OBSERVED

AMTECH
Page : 01 of 01

In 40 Mw power plant for maintaing 103-105 T/hr. (Tonns / Hour) steam pressure, two boilers are used. Each having two I.D. Fan with 90 kw motor along with damper valves & IGP operated from Remote station. : 1. Very high starting current kick. ( About 5 to 6 times of full load current ) 2. Regular maintenance for damper valves & IGP valves. 3. Steam loss due to damper & IGP valves leakages. : Right row same steam pressure is obtain with fully opened damper valve & IGP. And working with three I.D. Fan (Two in boiler-1 & only one in boiler-2) with speed contro technique through AXPERT AC Variable frequency drive control from remote station.
FD1 FD2 250KW (DOL) HT Motor 250KW (DOL) 120KW (DOL) 120KW (DOL) 90KW 75KW Axpert VFD

PRESENT SYSTEM SYSTEM BLOCK DIAGRAM

(DOL) 250KW HT Motor FD1 FD2 PA Fan-1 PA Fan-2 ID2 Fan-2 ID1 Fan-1

(DOL) 250KW (DOL) 120KW (DOL) 120KW 75KW Axpert VFD 90KW

BOILER - 1 100 T/hr.

COMMON STEAM HADDEN

105 Tonn/hour (steam pressure)

BOILER - 2 100 T/hr.

PA Fan-1 PA Fan-2 ID2 Fan-2 ID1 Fan-1

(DOL) 90KW

90KW (DOL) OFF

40 MW Turbine set ADVANTAGES OF NEW SYSTEMS : (1) Energy saving (2) Soft-start action, limits starting current kick. (3) Free from mechanical maintaince of damper valves & IGP valves. (4) Inbuilt protection feature take care of motor. (5) Accurate steam pressure control, beacuse of fine speed control through AXPERT AC VFD. ECONOMIC ANALYSIS Previous System KW consumption Total KW consumption With Axpert VFD KW consumption Total KW consumption : = ID1 ID2 320 KW/h ID1 ID2 80 KW/h (DOL) 50 KW/h (Axpert)

BOILER-1
80 KW/h (DOL) 80 KW/h (DOL) 160 KW/H IN BOILER - 1 = =

BOILER-2

+ +

ID1 ID2

80 KW/h (DOL) 80 KW/h (DOL) 160 KW/H IN BOILER - 2

ID1 ID2

50 KW/h ( Axpert) OFF (DOL) 50 KW/h

130 KW/h 180 KW/h

NET POWER SAVING MOTOR OPERATION ENERGY SAVING / YEAR TARIFF RATE RUPEES

: 140KW / hr. : 7680 HRS / YEAR (Approx) : 10,75,200 KWH / YEAR : 1.55 / UNIT (Minimum)

ENERGY SAVING / MONTH ENERGY SAVING / YEAR PAYBACK PERIOD

: RS.1,38,880 / MONTH (Approx) : RS.16,66,560 / YEAR (Approx) : 4 MONTHS

Regd.Office & Factory: E-6, GIDC, Electronics Zone, Gandhinagar - 382 028, Gujarat (India) Phone : 079-23289101, 23289102, 23289103 Fax : 079-23289111 Gram : AXPERT E-Mail : info@amtechelectronics.com