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2008. Registration Certificate PI #FS77-34887 issued December 29.O. Boyce (The Boyce Consultancy Group) Oleg Bryndin (Saturn Gas Turbines) CONTENTS New Developments Arlan GPA-16 modular gas compression package.ISSUE.ru/en info@gtt. Reproduction without a written permission prohibited. Yaroslavl region. Russia Tel. Rybinsk. All rights reserved. +7 (4855) 295235. Copyright 2007 Gas Turbo Technology JSC. 295236 Fax +7 (4855) 295237 www.gtt. Editorial office: P.Box 55. 152900. 2 2011 DIGITAL GAS TURBO TECHNOLOGY Specialised Information and Analytical Edition Publisher: Alexander Gorshkov Editor-in-Chief: Jim Roberts Editorial Board: Yuriy Anurov (Energomash Corporation) Meherwan P.ru . The project realisation Viktor Chepkin (Saturn) Vladimir Lupandin (Magellan Aerospace Corporation) Gurgen Olkhovskiy (All Russian Thermal Engineering Institute) 2 Alexander Shaykhutdinov (Gazprom) Low Emission Technology Influence of the gas turbine combustor flame tube shape on the flow structure Senior Editor: Lyubov Rastorguyeva Overseas Manager: Kseniya Torochkova Marina Stukota News editor: Marina Malysheva Designers: Olga Lebedeva Natalya Repina 10 16 Advanced Projects Iskra-Turbogaz: projects realised in 2010 Federal Relation and Mass Communication Supervision Agency.
GTT. production and operation experience of other suppliers as well as the experience of Gazprom operators. The engineering principles of Saturn-Gas turbines meet the specified requirement: new technologies and equipment are introduced that leads to the satisfactory result. Ufa-AviaGaz.GAS TURBO TECHNOLOGY NEW DEVELOPMENTS Arlan GPA-16 modular gas compression package. Arlan GPA-16 gas compression package he advanced developments of science and engineering aimed to optimise operating processes shall be used by any company for efficient solutions of production problems. T The outdated equipment of gas transportation system and the load increase to the system forecast by Gazprom were the factors contributed to Gazprom orders to supply the new equipment. Considering the specified facts much attention is paid to the reconstruction and reequipment of the compressor stations. Vasily Nikitin. Alexey Yablokov — Saturn-Gas turbines Alexey Prokopets. The project realisation Robert Nabiullin. the gas compressor package design. The commission consisting of Gazprom HTTP://WWW. One of the company priority tasks is meeting the customer requirements in the development of high–technology equipment. The development of Arlan GPA-16 gas compressor package (photo 1) was carried out within the long–term cooperation with Gazprom. The assembly works at the basic Arlan GPA-16 gas compressor package rated at 16 MW equipped with AL-31ST gas turbine drive were finished at Lyalinskaya compressor station of Gazprom transgaz Yugorsk. the new requirements to gas compressor packages and systems in standard information. Photo 1. 2011 2 . UMPO took part in the package development together with SaturnGas turbines as well as in cooperation and under control of Gazprom transgaz Yugorsk. It should be noted that previous Saturn-Gas turbines did not produce the packages rated from 16 MW and higher. Sergey Andreev — Gazprom transgaz Yugorsk The reconstruction of KTs-4 compressor shop at Lyalinskaya compressor station of Urengoy – Tsentr 1 gas pipeline started at Nizhneturinskoye department. thus there was an opportunity for the company to develop a new package using the advanced solutions. The first Arlan GPA-16 gas compressor package was assembled in December 2009.RU/EN Digital issue 2. It is obvious that modern gas compressor packages produced in Russia shall be used at compressor station reconstruction.
According to Gazprom decision the basic Arlan GPA-16 gas compressor package will be installed at Lyalinskaya compressor station of Nizhneturinskoye department (Gazprom transgaz Yugorsk). The acceptance tests were successfully carried out in 1996 at Gazprom.1 6 g a s c o m p re s s o r package is made of the transported modules considering the possibility of easy HTTP://WWW. Gazprom transgaz Yugorsk) approved the package for supply assessing the high production level and introduced technical solutions to Arlan design. 2011 . Saturn-Gas turbines (the package supplier) and Ufa-AviaGaz will disassemble the outdated GPA-Ts-16 gas compressor packages and assemble Arlan GPA-16 packages with turnkey commissioning. photo 2) developed by LyulkaSaturn (produced by UMPO) is used as the drive. Thus the reconstruction cost can be reduced considerably in case of the existing foundation approval. A r l a n G PA . As seen from table 1 AL-31ST gas turbine engine meets the requirements specified in the world and recommended to use at Gazprom. The electric start of the gas turbine engine instead of startup gas (or air) system was used for Arlan GPA-16 gas compressor package. Gazprom tsentrremont.GTT. The general contractor willvbe Yugorskremstroygaz. AL-31ST gas turbine engine Arlan GPA-16 gas compressor package design features As specified above the package design features were determined in cooperation with Gazprom transgaz Yugorsk specialists.GAS TURBO TECHNOLOGY representatives (Yamalgazinvest.RU/EN 3 Digital issue 2. Arlan GPA-16 gas compressor package Drive AL-31ST serial gas turbine engine (table 1. The design documentation was developed by Sibneftetransproekt. the station is under reconstruction now. Arlan GPA-16 gas compressor package was developed considering the possibilities of installation to the existing foundations of GPA-Ts-16 gas compressor package. Figure 1. assembling at the customer open site (figure 1). Thus the extended system of startup gas including the gas pipelines and high pressure valves (including the equipment of Photo 2.
% Centrifugal compressor section Compared to similar GPA-Ts-16 gas compression package section produced by Sumy Frunze NPO Arlan GPA-16 gas compressor package section is increased in length to simplify the maintenance in case of operation with the compressor replaceable bundle. provide the ventilation along the engine and protect the equipment from the engine heat emission. To provide the operation of dry gas seals two air blowers in the centrifugal compressor section are used in the package HTTP://WWW.45 1. etc. MW Effective efficiency. The air filters interchangeable with the filters of TsN-70 centrifugal pump air filtration system are installed in the air supply channels. ppm 16. MPa Polytropic efficiency. the centrifugal compressor. Gas turbine The section for gas turbine has convenient servicing areas due to the absence of heat and sound enclosure. The areas are located along the engine sides: along the gas generator with the width of 2000 mm.. abs. abs. The remote–control screens are provided in the air supply and discharge channels. The design features are oil bearings and dry gas seals. Kazankompressormash..5 5300 75 All sections are equipped with modern locks. Iskra.RU/EN Table 2 35 7. To simplify the centrifugal compressor maintenance the oil tank is eliminated from the design. The gas turbine section ventilation is provided by the axial fans with free air discharge channel and noise suppression in the air supply and discharge channels.GAS TURBO TECHNOLOGY Basic parameters of AL-31ST engine (under ISO 2314) AL-31ST Table 1 Engines produced by other suppliers (for comparison) UGT16000 LM2000PA SGT-500 17. 2011 4 . In accordance with the modular principle the gas turbine section is double-staged. Rostekhnadzor) is eliminated. Centrifugal compressor A centrifugal compressor for installation can be produced by Compressor Complex. n Using the displacement pump as the power pump maintaining the required pressure in the oil system for a long period of time. The sites for servicing the lifting devices.36 5.8 3450 25 17. To reduce the noise the centrifugal compressor section holes are made of three–layer plate glass. the oil supply to the centrifugal compressor supports in case of emergency situations is provided by: n Using new oil air cooler (the design provides the oil supply to the air cooler in the upper point and the discharge — at the bottom. thus the oil air cooler replaces the compressor oil tank. million m3/day Compressor outlet gas pressure. (80 mm + 100 mm) made of sandwich panels is used to reduce the noise and decrease the heat losses. the package ecological characteristics are improved due to zero emission of technological gas. the support systems. The inlet duct is located from the left (from the engine side). REP-Holding.2 32.1013 MPa. Sumy Frunze NPO. The centrifugal compressor produced by Compressor Complex (table 2) is used in Arlan GPA-16 gas compressor package assembled at Lyalinskaya compressor station. The sliding protective screens are included into the engine section design to reduce the engine noise. The fan is located at the second stage. MPa Pressure ratio Compressor inlet gas pressure. Individual nominal parameters of centrifugal compressor replaceable bundle Volumetric capacity at 20 °C and 0.4 32.8 37-0.GTT. The double–layer isolation of the engine section.9 36 3600 – Nominal power.48 85 Digital issue 2. % Power turbine rotational speed. Rusturbomash or other companies. along the power turbine with the minimal width of 820 mm (because of special protective enclosure preventing the access to the hot section). roof fans and other equipment are located on the upper stage. The section is double–staged. rpm NOx emission.5 5200 35 17.
The waste heat recovery generator can be installed optionally in the exhaust duct. TsN-100 centrifugal pump air filtration system (similar to TsN-70 centrifugal pump air filtration system.GTT. Figure 2. The air filtration system is equipped with the weather hood eliminating the snow penetration to the cyclone unit inlet.vthus Exhaust system The internal part of the exhaust system including the exhaust gas duct and noise silencer as well as the exhaust stack are made of the corrosion-resistant steel to provide the long–term operation. TsN-70 centrifugal pump air filtration system Electric system The electric system includes the power panels. In case of electric power loss the backup line is provided for gas compression package operation. figure 2) installed at Oktyabrskaya compressor station of Gazprom transgaz Yugorsk was examined under conditions of change from negative to positive temperatures and showed good results in air filtration and resistance to freezing. The installation and removal of replaceable filter elements can be performed without using special tools and lifting devices. Air filtration system The cyclone-type system with double– stage air filtration is used.RU/EN 5 Photo 3. The bypass valves are equipped with the electric heating to prevent freezing. The air filtration system design provides for four units — central. the modern highly efficient F8 fine filters are used at the second stage. with Gazprom transgaz Yugorsk. It shall be noted that at high operating time of the packages the standard air filtration system do not provide the proper quality of filtration and freeze in winter period. The bypass valves protecting the engine compressor inlet duct from the negative pressure are installed in the filtered air area at the side section of the spacer. The system is vented using the built–in fan. It results in the early parameter deterioration caused by gas-air duct contamination and ice penetration to the compressor flowpath — and even leads to the early engine removal. To prevent the gas generator rotor windmilling the exhaust system is equipped with the louver screen to shut the exhaust duct. The design of the exhaust duct compensator was optimised in cooperation HTTP://WWW. two side and spacer. The air filtration system supplier is Samara-Aviagaz. the package power equipment control panels. The design of the low-voltage packages produced to GE license based on moving modules allows repairing the module or replacement without power–off and low–voltage package switch–off.GAS TURBO TECHNOLOGY design. the local control board as well as the gas turbine engine startup system. Low-voltage package sections with moving modules Digital issue 2. The multi– cyclone elements developed by Gazprom VNIIGAZ are used at the first stage. 2011 . Low-voltage package According to Gazprom requirements the low–voltage package for new gas compressor packages shall be designed around the moving modules (photo 3).
The systems i n c l u d e t h e c a m e r a s ( 8 x Wa t c h X9800A3M43R2 with fire detectors). The package features the integrated TPM-02S turbine washing system (photo 5) to simplify the package servicing in operation. air contamination control and fire extinguishing system was developed by Spetspozhengineering (Moscow) and approved by Gazprom. It shall be noted Arlan GPA-16 gas compressor package is equipped with the large number of instrumentation and operating mechanisms. The project of the automatic fire control. The electric system and the automatic control system have the same platform to simplify the maintenance. The systems are electrically heated. the supplier was approved by Gazprom. pipelines. Fire extinguishing system gas modules are located in the support system unit increasing the reliability and improving the servicing with the possibility of defect elimination without equipment shutdown. air contamination control and fire extinguishing system) was included into the design for the first time to provide the security and eliminate the personnel presence in the sections. 2011 6 HTTP://WWW.RU/EN . the equipment of digital lines. The system provides the fuel gas heating. etc. The heater power for each system is 5 kW. The video monitoring system and the security system (integrated to the automatic fire control. T h e a u t o m a t i c f i r e c o n t ro l . a i r contamination control and fire extinguishing system supply scope is extended: the upper level equipment (the alarm and control panel support.) is supplied with the first gas compressor package together with the standard supply scope including the package fire controller. ROXTEC cable systems (with rubber seals) with the possibility of other diameter cable replacement (multi–diameter technology) are used in the electric system. etc. The fuel gas is supplied to the gas regulator inlet included to MP-75 unit. TPM-02S turbine washing system is located in the support system unit. gas analysers. cables and fire extinguishing modules (photo 4). the server. The video monitoring systems are required by the package specification. fire detectors and signals. Thus the fuel gas shop system and the compressor station Digital issue 2. Thus Arlan GPA-16 gas compressor package automatic control system supply scope is extended. the video display with the information storage period of 30 days). two video monitors (the one monitor is alarm providing the signal and picture from any video camera if the movement signal is detected). The oil air coolers (the gas turbine engine and the centrifugal pump) are located in the superstructure not requiring separate supports (and the foundations as well). Fuel gas preparation system The fuel gas preparation system is required by the package specification. the operator work station.GTT.GAS TURBO TECHNOLOGY Photo 4. The supplier is Turbotect – Saint-Petersburg. drying and compression. The oil air cooler supplier is Gazkholodtekhnika. gas turbine and the automatic control system. The supplier of Arlan GPA-16 package low–voltage package is ChETA. The gas is cleaned by the filter separators to eliminate the penetration of condensate and moisture. The cable systems in the gas turbine are the explosion–proof. The automatic control system includes the necessary equipment supplied by SistemaComplex.
The first stage includes the adjustment and system tests of one gas compression package. The transmission can be operated during the whole operating period without overhauls. Photo 5. It is necessary to confirm the gas compressor package parameters during the acceptance and monitor the values during the operation. The application of the gas-oil heat exchanger allows recovering the heated oil heat.5-138-2007 (section 11). The additional cooling units (as well as the additional electric power supply) are not required to provide the torque meter area cooling in the package. It shall be noted the non–contact torque meter to equip Arlan GPA-16 gas compressor package features the high– temperature design (150 °C). two compressor shops with 12 GT-750-6 packages will be replaced by one shop consisting of four Arlan GPA-16 gas compressor packages. eliminating the additional power supply to heat the fuel gas and reducing the power supplied by the engine oil air cooler. TPM-02S turbine washing system HTTP://WWW. The transmission design provides for the balance of heat expansions and changes during the operation (up to 3 mm).GTT. The reconstruction of Lyalinskaya compressor station is carried out in 2 stages. The installation of similar gas compression packages is planned at Nizhneturinskaya compressor station of the same department. 2011 . The power produced by one shop will be enough for two gas pipelines — SRTO (Northern districts of Tyumen region)-Ural and Nadym-Punga 3.GAS TURBO TECHNOLOGY piping is eliminated reducing the construction cost. The increased filter area provides the long-term operation. After carrying out the preliminary and acceptance tests and approving the package operating capability the contractors will start the second reconstruction stage including the disassembly of four GPA-Ts-16 gas compression packages with the outdated service life and the assembly of three Arlan GPA-16 gas compression packages. Thus five GPA-Ts-16 gas compression packages will be replaced by four Arlan GPA-16 gas compression packages.RU/EN 7 Digital issue 2. Non-contact torque meter The gas turbine and the centrifugal pump are connected by the transmission covered by the casing from the centrifugal pump side passing through the fire wall. It shall be noted the application of the gas–oil heat exchanger is the advanced technical solution of Gazprom according to STO 2-3. Gazprom transgaz Yugorsk specialists insisted on equipping Arlan GPA-16 gas compressor package with the non–contact torque meter to measure the torque at the transmission and calculate the package power and efficiency at operation. The gas-oil heat exchanger with the intermediate safety cavity preventing the gas and oil mixing at emergency situations is included to the package design to provide the specified temperature values of the fuel gas supplied to the gas turbine and to eliminate the condensate at gas throttling.
The automatic control systems are adjusted. trial hook up to the network. The combined cycle plant has the electric output of 450 MW and the heat capacity of 350 Gcal. 2011 8 . Temperature and vibration parameters at turbine operation. the powerplant includes two existing combined cycle packages each rated at 800 MW. The main units of fuel and water supply systems have been assembled and tested. It is planned the general contractor will start the works at the construction site in summer. it includes two Pr-228/47-7. Their testing was finished on December 14. The next key stage of preoperational testing will be the generator testing.TURBOnews The general contractor of the third package construction at Nizhnevartovskaya GRES powerplant (OGK-1) is selected In summer 2011 GRES powerplant management plans to sign the contract. Precommissioning testing started at the new package of Yuzhnaya heat and power plant of TGK-1 generating company GTE-160 gas turbines produced by Power machines are part of PGU-450 combined cycle plant.RU/EN Preparation to T-125/150-7. the heat capacity up to 2600 Gcal/h. The construction finishing of package 3.86/0. The new power package construction necessity is determined by the increase of the electric power demand due to the development and expansion of Nizhnevartovsk.2 – for the end of 2015. In July 2009 the project shareholders OGK-1 and TNK-BP introduced the changes to the configuration of the third package of Niznevartovskaya GRES powerplant to construct two power packages each rated at 400 MW instead of one power package rated at 800 MW. The gas turbine supply is planned for autumn 2011. Heat insulation works are also to end soon. Gas turbine testing at no load with the shift to the maximum rotation speed (3000 rpm) is the first stage of the set of precommissioning works before the operation. blow down of heat recovery systems and gas turbine testing at no-load. After the combined cycle plant is commissioned the heat and power plant installed capacity will increase up to 1250 MW. It is planned to use the equipment produced by General Electric Energy – MS9351 (FA) gas turbine rated at 270 MW with the generator and the steam condensing turbine rated at 140 MW with the generator. Petersburg consumers. Taking into consideration the complicated investment situation the commissioning of the power facilities by stages is optimal. The power plant will provide centralised heat and electricity supply of St. Institute Teploelektroproekt. T h e wo r k s a t t h e p o we r p l a n t construction site have moved to a continuous start cycle. functioning of safety systems and automation complex are controlled. Zarubezhenergoproyekt made the general project. After that the power plant will have complex testing that will confirm its readiness for operation.1 is planned for autumn 2013.4 steam turbine testing Digital issue 2.62-515/230 steam heat recovery systems produced by Podolsk machine building plant and T-125/150-7. HTTP://WWW.GTT. 2010. Due to the commissioning of two power packages with the total capacity of 800 MW the electric power supplied to the customers of Tyumen region will be increased. The accordance with the specification the project design provides for the installation of two double–shaft combined cycle packages with the nominal electric power of 400 MW each. the steam turbine — for 2012.4 heat extraction steam turbine produced by Power machines. At the same time the assemblage of combined cycle plant is getting to its end. Engineering Center EES department performed the engineering investigations and the design documentation to be approved by the state commission. package 3. At present time the installed power of the first stage of Niznevartovskaya GRES powerplant is 1600 MW.
3A gas turbine package produced by Ansaldo Energia.RU/EN The main building of the combined cycle package at Tyumenskaya TETs-1 heat and power plant The combined cycle package engine room 9 Digital issue 2. The investment project is called PGU-115 MW combined cycle plant construction at the boiler plant of Severo-Zapadny district in Kursk. The total capacity of the powerplant will be 1150 MW.GTT. and also will do the reserve function of heat supply in the city central part. Two LM-6000PD SPRINT gas turbines rated at 45 MW each produced by General Electric are mounted. electric cables and control and automation system cables are laid and connected. the powerplant main equipment is precommissioned. HTTP://WWW. The combined cycle package includes the following equipment: V64. T-130/16012. the combined cycle plant primary and auxiliary equipment are assembled at the construction site.8-560 GN (model TGE-435A/PGU) boiler produced by Krasny kotelschik.Precommissioning of PGU-115 combined cycle plant equipment is held at the boiler plant of Severo-Zapadny district in Kursk At present the main building. Tyumenskaya TETs-1 heat and power plant is used to realise several investment projects of Fortum in the WestSiberian region. After the works are finished the heat capacity of the boiler plant will be 721. At the same time the territory of the future PGU-115 MW combined cycle plant is improved. The EPC-contractor is Kvarts–New Technologies that is part of Kvarts. The project is realised to increase the reliability of the power system in Tyumen region and improve the technical parameters of the powerplant. PGU-52 MW combined cycle plant at Eletskaya heat and power plant (Lipetsk region) and PGU-115 MW combined cycle plant at Voronezhskaya heat and power plant (Voronezh region) are already commissioned. The total investment sum into the project will be over 5 billion roubles.8 steam turbine package with TZFP-160-2MU3 generator produced by Power Machines.8 Gcal/h and the electric output will be 115 MW. The new powerplant will cover the heat demands of the whole Severno-Zapadny district. overbuilt Pobeda and Yugo-Zapadny microdistricts of Kursk city. E-500-13. It is the first finished project of the company investment programme. the station commissioning is planned for 2011. It is a part of the large investment programme of the Kvadra company on the PGU-115 main building power equipment renewal that includes the construction of 1092 MW of new facilities before 2015 in the context of signed agreements on energy provision. The new power package is installed instead of the disassembled equipment in the main building. According to the design procedure in the Kyoto Protocol the greenhouse gas emission at Tyumenskaya TETs-1 heat and power plant will be reduced by 444 tons annually. 2011 . By 2014 it is planned to commission two more power packages each rated at 225 MW. The station reconstruction was started in 2008. The combined cycle package was commissioned at Tyumenskaya TETs-1 heat and power plant Fortum commissioned combined cycle package #2 rated at 231 MW at Tyumenskaya TETs-1 heat and power plant.
RU/EN Digital issue 2. The specific flow rate outlet the burner at design and experiment was the same λ = 0. Boris Khryakov – Power Machines he important development stage of the burner within the multi–burner combustor is the carrying out of tests at the single–burner bench. The flame attachment was detected to the change of the flame opening angle outlet the burner. The section of 225 mm in diameter and the square of 39. the flame angle was equal to 61–63°. The given profiles show the flame angle increase in the critical section and caused flame attachment to the flame tube simulator wall. The external diameter of the burner outlet section is 49 mm. The design and experimental investigation of the cold air spinned flow outlet the burners in the flame tube simulators with various round and square cross sections was performed. T h e f l a m e o p e n i n g a n g l e wa s significantly increased up to 61° at the tube diameter decrease up to 225 mm. HTTP://WWW. T Cross section characteristics 1 Circle diameter. It will result in the damage of the combustion area structure as well as the local overheating of the flame tube walls. The present work shall confirm through the experiment and design the efficiency of the flame tube square cross section application. the flame tube simulator walls were made of transparent material. Thus it is necessary to eliminate the flame attachment without increasing the flame tube cross section area.760 mm2 wherein the flame angle increased significantly was taken as critical. The further tube diameter decrease had no influence on the flame angle. It is shown in figure 1 where the profiles in the tubes with subcritical and critical sections are presented. The results of flow calculations in the flame tube simulator with round section showed that the flame opening angle was practically the same (31°) at the decrease of the tube diameter from 300 mm to 230 mm. The length of each tube is 700 mm.GTT. mm Square side length. To maintain the thermal stress the total square will be equal to the round section square. Lev Danilets.25. The flame attachment can be eliminated through the increase of the flame tube cross section area though it will result in the decrease of the thermal stress.GAS TURBO TECHNOLOGY LOW EMISSION TECHNOLOGY Influence of the gas turbine combustor flame tube shape on the flow structure Alexander Vedischev. The calculation results were presented as the flow axial velocity fields in the flame tube simulator longitudinal sections. The calculations were made for the tubes with round and square section (table 1). Solid Works Flow Simulation 2009 software was used for calculations. as an example the velocity profiles are given in figure 1. The experimental investigations were performed at the special bench with flow visualisation. mm 200 133 2 210 140 3 220 145 4 225 150 5 230 – Table 1 6 300 – The burner basic characteristics are presented in the article . GTE-65 gas turbine low emission annular combustor  burner was used for the investigation. It is proposed to make the flame tube for the single-burner bench with square cross section. 2011 10 . Though the flame attachment to the flame tube walls is possible in this case due to the significant increase of the flame opening angle compared to the natural conditions. To maintain the thermal stress the bench flame tube cross section area shall be equal to the combustor flame tube square divided into the number of burners.
The air was discharged to the atmosphere. The air was supplied to the burner with the pressure up to 115 kPa. the air flow was 0. the investigations concerned the cold air visualised flow outlet the burner in the flame tube simulators with various round and square cross sections.GTT.RU/EN Figure 2. It can be seen the critical square section is 2 times less than the critical round section. Comparison of design and experimental radial profiles of the flow relative velocity (v) and the flame opening angle (ϕ) in the burner outlet section Figure 3. The design and experimental parameter dependences from the burner outlet section relative radius are presented in figure 2.GAS TURBO TECHNOLOGY а) b) Figure 1. Axial velocity profiles in the tubes with subcritical (a) and critical (b) sections The similar calculations were made for the tubes with square section. 2011 . the temperature up to 40 °C. Scheme of the experimental bench 11 Digital issue 2. The experimental results were received at the flow traversing during the cold blowing of the tested burner . Comparing the specified curves it can be seen the design values are close to the experimental values. To check the results the experimental investigations were carried out (figure 3).2 kg/s. The flame tube simulator walls were made of transparent material to perform HTTP://WWW. It was determined the critical section is the section with the square side of 140 mm and the total square of 19.600 mm2. To check the design model reliability the calculation results in the tube with the diameter of 230 mm were verified through the experimental results concerning the determination of the flow velocity and angle to the burner outlet section height. Thus the carried out design investigations detected the critical cross section of the flame tube simulator and the considerable reduction of the section value at change from the round section to the square section.
785 Digital issue 2. mm2 – 130 16. The received data allow providing the flowing scheme of the flame attachment. Thus it was showed through the experiment and design that the critical section of the flame tube with square section is far less than the critical section of the flame tube with round section.RU/EN . During the tests it was determined the flame opening angle in all tested square tubes remains the same (32°). The tests were carried out at seven tubes with round section and five tubes with square sections (table 2). The flame opening angle was determined graphically to the received video (photo 1). mixture concentration and record direction.600 3 169 150 22.760 8 230 – 41. mm Section square S. The maximum tube section diameter was determined based on the square value higher than the critical round section (25. The minimal section square of the tested tubes was 16.205 7 225 – 39. The reverse flows cover the wide area in the tubes with subcritical section (figure 4a) providing the pressure maintenance in area A to determine the reference flame angle (32°).446 5 191 170 28. the tube diameter of 180 mm was practically the same as the design diameter (225 mm). The tubes with square section were tested considering the performed calculations and the round tube test results. The special attention was paid to the selection of the background. The compressor was used to prepare the sand-chalk mixture and supply the mixture to the basic air. It is confirmed by the video received during the experiment (photo 2) and the axial velocity design profiles (figure 4).365 12 4 180 160 25. mm Square side length.900 2 – 140 19. Thus the tube critical section was experimentally confirmed. The flow was visualised using the specially designed measuring device. Approaching to the critical section the area of reverse flows narrows decreasing the feeding of area A.446 mm2) and the design critical square section (19. Visualised flow inside the flame tube simulator the flow video record inside the tube (photo 1). Thus there is no critical section in the investigated section area. The flame opening angle increase and the flame attachment to the tube walls at change to the critical section are seen in photo 2.726 6 203 – 32. It can be seen from the design profile of axial velocity presented in figure 4a the reverse flows appear close to the tube walls.900 mm2 that is 34% less than the critical section of tubes with round section (25.600 mm2).GTT. the tests were started with the tubes with round section and carried out from larger sections to the smaller sections.526 9 360 – 101. The further cross section square decrease has no influence on the flame opening angle due to the flow coverage of area B feeding. The difference of critical sections for the tubes with round or square sections can Table 2 Tube section characteristics 1 Circle diameter. 2011 HTTP://WWW. lighting quality.446 mm2). The reverse flows are formed due to the pressure difference between areas A and B. At the diameter of 180 mm the flame opening angle was increased rapidly up to 640 and remained unchanged at further diameter decrease.GAS TURBO TECHNOLOGY Photo 1. Upon achieving the critical section the pressure in area A decreases rapidly and the flame opening angle increases (64°) resulting in the flame attachment to the tube walls (figure 4b).
. 2007. 12. Snyatkov G..N. Lebedev A. It provides for the presence of the complex reverse flow areas in the square section and as a result the smaller values of the critical square section compared to the round section. 13 Digital issue 2.RU/EN .A. 2011 Figure 5. Ponomarev N.F... References 1.F.. p. Axial velocity design profiles in the tubes with subcritical (a) and critical (b) sections be explained by the influence of the reverse flows. It can be seen the square section (a) has larger angular areas for the reverse flows than the round section (b). Danilets L. 2010. p.A. Photos of the flow in the tubes with subcritical (a) and critical (b) section а) ∅230 мм b) ∅225 мм Figure 4.. The application of the flame tubes with square cross section at the single– burner bench can be considered as the efficient method of the flame attachment elimination. Development of the low emission combustor for GTE-65 gas turbine package of average capacity//Heavy engineering. Conclusions 1.B.L. Cross section outlines of the flame tube with the same square HTTP://WWW. Bench tests of GTE-65 gas turbine package combustor burner//Gas Turbo Technology. 22.N. Kozlov D.. The flame attachment to the flame tube walls outlet the burner upon achieving the critical cross section was proved through the design and experiment. #5. The critical section of the flame tube with square cross section is significantly less than the critical section of the tube with the round cross section. The section outlines of the same square with the flow section are given in figure 5. Gusev V. 2. Kravchenko I.GTT.S.GAS TURBO TECHNOLOGY а) b) Photo 2. 3. Lesnyak O. #11. Vedischev A. 2.
GE vice chairman. The first stage of the Center is aimed The first stage of the Energy technology Center Digital issue 2. By the end of 2010 GE was to have about 300 specialists as its personnel thus it significantly expanded its activity in the country. It is situated in Rosva technology park 180 km away from Moscow. The center offers new work places and opportunities for education. The fourth stage involves the repair of GE Jenbacher gas piston engines. The construction work started in August 2009. The opening of Kaluga Center of energy technology is the next step of strategy of GE Energy business localisation in Russia that is aimed at providing a full access to engineering– technical and operation company resources for customers in Russia and the CIS. 9FA. 2011 14 at repair and service of fuel nozzles of heavy-duty gas turbines such as 6B. HTTP://WWW. The facility is one of the twelve GE technological centers in the world.TURBOnews GE opened the Energy technology center in Kaluga region The construction of Energy technology center was held by GE in rather short period of time. flame tubes and transition sections. The production site can be significantly expanded in the future. The second stage includes the repair of combustion system components such as covers. The center will expand the company opportunities inside Russia for offering its solutions and services. 2010. it provides service and maintenance of Equipment for repair and maintenance of gas turbine fuel nozzles modern power equipment that is installed in Russia and CIS. The strategic agreement on the facility construction was signed in March 2009 between GE and Kaluga region government. official representatives of Russian government and USA embassy. the president and the main executive director of GE Energy Infrastructure and Ron Pollett. The company investment into the project is $ 50 million. Kaluga region governor. the president and the main executive director of GE in Russia and CIS. Anatoly Artamonov. The further stages will have two high sections for routine maintenance and total overhaul of large equipment. John Krenicki. The opening ceremony of the new center took place on November 8. 6FA. The Center stands to the principles of energy efficiency and responsibility for environment preservation so it is equipped with modern systems of air filtration. heat reflection windows and water-saving technology.GTT. The third stage will include gas turbine rotor repair with two cranes with the carrying capacity of 100 t and part store location. The two first stages of the facility are moderate–size repair sections 1 and 2 for small component repair. Kaluga region development corporation and Kaluga administration.RU/EN . In the future the Center will increase production capacity to support the growing GE presence at the Russian energy market. The multi–stage Center of Energy technology with the area of 7800 m2 is a two-floor office building (1200 m2) and a modern workshop with four departments for GE equipment testing and repair.
It is planned to finish the designing and state approval in September 2011. 3 are to be finished in the first quarter of 2011.5 MW) — in 2016. 2011 . The company engineering departments started the preparation of the reference data required for the development of construction documents. it will increase the electric capacity of the powerplant by 90 MW. The company engineers will hold precommissioning works and provide booster compressor unit maintenance during operation. the possibilities of new industrial object construction as well as the characteristics of the existing power generating facilities made the problem of Yakutskaya GRES-2 powerplant construction actual. The works that include the disassembly of the turbine package #1 foundation and boilers #1. The construction of the additional building will start this year. the heat capacity by 59 Gcal/h and improve operational economy. EGSI-S-430/850 WA booster compressor unit Sumy NPO will supply gas turbine power packages for Surgutneftegaz Sumy Frunze NPO signed several contracts with Surgutneftegaz on the supply of gas turbine power packages and waste heat recovery systems. The documentation is examined by the State. Booster compressors are designed for casing head gas compression supplied from the booster pump station and its further supply to the transporting pipeline up to the compressor station of Lyantorskoye field. The powerplant construction is planned in 2 stages.Compressor packages produced by ENERPROJECT SA are assembled at I-Pimskoye oil field ENERPROJECT SA gas booster compressors of EGSIS-430/850 WA series are assembled at the booster pump station of I-Pimskoye field. The new technology was used in the turbine foundation disassembly. Sumy Frunze NPO and Surgutneftegaz have been the partners for a long period of time. solid foundations were cut with extra–hard cables. The units are packaged and will be operated as part of oil and gas producing complex in the constant operation mode. Digital issue 2. The commissioning will be the first stage of TETs-3 heat and power plant reconstruction. The project realised by RAO ES Vostok is included to the Programme of Social and economic development of the Far East and Baikal region. 15 HTTP://WWW. The design and working documentation is developed by E4-SibKOTES. The works on transportation and field supervision were carried out by ENERGAZ specialists (Moscow). Fedorovskoye and Talakanskoye fields operated by Surgutneftegaz. The equipment will be installed at Vachimskoye and Vostochno-Surgutskoye oil and gas fields. The approximate price of the equipment is 1.7 billion roubles. Using the gas turbine power packages with the total power of 72 MW Surgutneftegaz plans to supply the required electric power to the fields. Due to the commissioning of the waste heat recovery systems the additional heat power will be supplied for own needs. The preliminary cost of the project realisation is estimated at 27 billion rubles. On the results of the held tender General Electric will be the gas turbine supplier. GE is supposed to complete the order in about a year.8 billion roubles. 2. The installed electric capacity of the new powerplant will be 297.GTT.5 MW produced by General Electric each value at 1 billion rubles. The specialists of Sumy Frunze NPO took part in the works at SeveroLabatyuganskoye (the second stage). The new power package commissioning is planned for 2012. two heat recovery systems and a steam turbine. It is defined that the boiler equipment will be installed on the place of the disassembled boilers. The first stage (170 MW) is planned to startup in the first quarter of 2014. It is planned to equip the powerplant with seven LM-6000 gas turbine packages each rated at 42. The agreement on the equipment supply was signed in September.5 MW and the heat capacity — 368 Gcal/h. TGK-11 generating company has started the construction of combined cycle plant at Omskaya TETs-3 heat and power plant The construction site of PGU-90 combined cycle plant is prepared. It was previously used by Ural power engineers. The project budget is over 4. the second (127. After the disassembly finish 550 tons of metal constructions were carried out of the boiler room by the middle of December. By the end of the year it must be 90% ready for new equipment delivery. The supply is planned for the end of 2011. The optimal arrangement of the combined cycle plant is two gas turbines. The steam turbine will be installed in the compartment of the demounted turbine package #2. the gas turbines will be placed in a separate package behind the main building.RU/EN It is planned to startup the first stage of Yakutskaya GRES-2 powerplant in 2014 The increase of the electric power demand in Central Yakutia.
Besides. Five GPA-25DU-01 Ural units have 588-51-1LSU compressors with dry gas dynamic sealings produced by Compressor Complex (Saint Petersburg). 2011 16 HTTP://WWW.GAS TURBO TECHNOLOGY ADVANCED PROJECTS Iskra-Turbogaz: projects realised in 2010 Mikhail Yunitsky – Iskra-Turbogaz Iskra-Turbogaz produced 23 Ural gas compression units rated at 16 and 25 MW in individual packages in 2010. the gas turbines are based on DU-80 marine engines produced by Zorya-Mashproyekt. Delivery of GPA-16M-10 Ural compressors # 1. ighteen of them are equipped with the compressors developed and produced by NPO Iskra. Five more of such units but with NTs-25DKS/120 compressors produced by NPO Iskra are to be delivered in the first quarter of 2011. Gazprom has a programme on application of energy–saving technology and equipment in the company to reduce fuel and energy consumption for auxiliary needs till 2020. SVO-400MR01 ventilation and heating system developed and produced by Promtekh.GTT. 3. According to this programme GMT-100-01 gas–oil heat–exchanger developed by Photo 1. These are the first of Ural packages where this engine modification is used. To join the engine with NTs-16M-01 Ural dry compressor a special transmission was produced by our company.RU/EN . They were supplied for the reconstruction of the 4th compressor room at KS-13 E Urdoma compressor station by the order of Gazprom tsentrremont. GTU-25NU80. These were the first five of the units for booster compressor stations of gas fields for Bovanenkovskoye oil and gas condensate deposit (1 GP-2 module of the booster compressor station).10 gas turbine units are used as drives in the packages. in particular for the head compressor station of one of its priority objects Sakhalin – Khabarovsk – Vladivostok gas-main pipeline. The packages are equipped with the control system produced by SistemaComplex. the previously produced Ural units were designed for 7 points.1 marine engines produced by Zorya-Mashproyekt are installed at two GPA-16DG Ural gas compression packages. it was developed specially for this unit by Aviadvigatel together with NPO Iskra. The environmental specifications of the region are taken into consideration the gas compression units are designed for higher seismic resistance of 9 points on MSK-64 scale. Two GPA-16M-10 Ural gas compression units were produced for Gazprom Eastern Gas Program. 2. 3 for the main compressor station at Sakhalin-Khabarovsk-Vladivostok gas transportation system Digital issue 2. DG-90L2.
Gazprom dobycha Nadym Compressor room 4. Gazprom transgaz Ufa Shatrovskaya compressor station. Air oil cooling units were traditionally used to reduce the oil temperature at the compressor station. Two compressors with the weight of 50 tons each were delivered to Sakhalin by An-124-100 Ruslan airplane. third stage. Completely dry compressors NTs-16DKS/100 Ural were developed and produced by NPO Iskra for GPA-16M-10 gas compression packages. Gazprom transgaz Ukhta DKS-3 booster compressor station UKPG-14. Gazprom transgaz Ukhta Number 2 3 6 6 6 2 3 2 4 2 2 5 2 1 5 6 7 3 2 1 2 6 4 2 4 3 GPA-16M-07 Ural GPA-16M-06 Ural GPA-25 Ural GPA-25DU-01 Ural 3 6 4 5 5 2 GPA-16DG Ural GPA-16M-10 Ural 2 4 5 5 132 GPA-16M-08 Ural GPA-16M-09 Ural GPA-25M-02 Ural Total in 2003-10 17 Digital issue 2. Rosneft A booster compressor at UKPG-5V gas treatment units at Urengoiskoye oil and gas condensate field. These compressors delivery was the company’s first experience of delivering equipment by air. поставленные ООО «Искра-Турбогаз» GPA-16-03 Ural GPA-10DKS-04K-Ural GPA-16-04 Ural GPA-10PKhG-01 Ural GPA-10PKhG-01 Ural GPA-16M-01 Ural GPA-16-05 Ural GPA-16DKS-04 Ural GPA-10PKhG-01 Ural GPA-16NK Ural GPA-12-05 Ural GPA-16M-03 Ural GPA-12-06 Ural GPA-16M-02 Ural GPA-16DKS-07 Ural GPA-25DN Ural GPA-16M-04 Ural GPA-12-07 Ural GPA-12-07 Ural GPA-12M-01 Ural GPA-12-06 Ural GPA-16DKS-07 Ural GPA-16DKS-08 Ural GPA-25M Ural GPA-16DKS-09 Ural GPA-10DKS-08 Ural GPA-10DKS-07 Ural Compressor station.GAS TURBO TECHNOLOGY Gazkholodtekhnika was applied for the first time in GPA-16M-10 gas compression package. Gazprom dobycha Nadym Yelshanskaya underground gas storage. Gazprom transgaz Saint Petersburg Sheksninskaya compressor station. Gazprom transgaz Ukhta The main compressor station at Sakhalin-Khabarovsk-Vladivostok gas transportation system. 2011 . Application of gas–oil heat-exchangers has a number of advantages: n smaller overall size n energy–saving — utilised heat from lubricating oil is used to heat fuel gas (when the heat in the air oil cooling unit is emitted into the atmosphere) that eliminates burning additional gas for auxiliary needs (heating fuel and start–up gas) n reduction of electricity consumption that is specially important for energy– deficient regions n it eliminates the need of using a fuel gas treatment unit as part of a gas compression package. Gazprom transgaz Moscow Volokolamskaya compressor station.GTT. The heat-exchanger is designed for cooling oil in engine bearings of the package and simultaneous heating of fuel and start-up gas. Gazprom transgaz Tomsk Pikalevskaya compressor station. Gazprom dobycha Noyabrsk Zapolyarnaya compressor station.RU/EN ГПА серии «Урал». Gazprom transgaz Ukhta Sokovka compressor station. Gazprom transgaz Ukhta A booster compressor station. Gazprom transgaz Moscow Myshkino compressor station. Gazprom transgaz Ukhta Yamsoveiskaya booster compressor station. Nine gas compression units were supplied to Babayevskaya and Yelizavetinskaya compressor station in 2009 for Nord Stream pipeline. Gazprom transgaz Saint Petersburg Babaevskaya compressor station. Gazprom transgaz Ukhta Yarynskaya compressor station. Gazprom transgaz Moscow Kamensk-Shakhtinskaya compressor station. Volga-Dnepr Aviation company provided the delivery. fourth stage. Gazprom transgaz Ukhta Gryazovets compressor station. Gazprom transgaz Yugorsk Purtazovskaya compressor station. the second stage. operator Vuktyl compressor station. Gazprom transgaz Moscow Mikun compressor station. Severneftegazprom Priobskaya compressor station. Gazprom transgaz Chaikovsky Yamsoveiskaya booster compressor station. Gazprom transgaz Surgut A booster compressor station at Yuzhno-Russkoye oil and gas field. GPA-16M-10 gas compression packages are equipped with the control systems based on MSKU-5000-01 produced by NPF Sistema–Servis and SVO-400MP0 ventilation and heating systems. Gazprom dobycha Nadym Zapadno-Tarkosalinskaya booster compressor station. Gazprom dobycha Orenburg Purtazovskaya compressor station. Application of gas–oil heat–exchanger leads to significant simplification and increase of reliability of fuel and start–up gas treatment system and reduction of energy consumption for auxiliary needs. Gazprom dobycha Urengoy Baidaratskaya compressor station. Gazprom dobycha Orenburg Kanchurinskaya underground gas storage. Gazprom transgaz Moscow Tuma compressor station. second stage. Gazprom transgaz Yekaterinburg Gornozavodskaya compressor station. Additionally nine 16 MW gas compression packages were delivered last year — four GPA-16M-08 packages for Pikalevskaya compressor station and five GPA-16M-09 packages for HTTP://WWW. Gazprom dobycha Nadym Tayezhnaya compressor station. Gazprom transgaz Surgut Sovkhoznaya underground gas storage. Gazprom transgaz Samara Yubileynaya booster compressor station. Gazprom transgaz Saratov Volokolamskaya compressor station. Gazprom dobycha Nadym Yelizavetiskaya compressor station. Gazprom transgaz Surgut Voskresenskaya compressor station. KS-13 Urdoma compressor station. NPO Iskra developed and produced special fixing necessary for transportation of compressors aboard the airplane. module 1 GP-2 at Bovanenkovskoye oil and gas condensate field. 15 gas treatment units.
The scope of work included — an autonomous development of generating and heat equipment from the ground up operating with the diesel generator in case of emergency switch–off of external electricity supply. so the generation is carried not on the target power but on the factual one. Russian compressors have lower price and higher technical parameters. They are equipped with NTs-25M/120 Ural compressors. The automated control system of mechanic and electrical equipment was developed and supplied by ABB Automation. TURBOnews Heat and power plant upgrading with gas turbines external network the powerplant will provide from 700 kW to 2. Unlike last year packages equipped with compressors produced by MHI (Japan) and by Iskra and MHI together. Babayevskaya. At present the adjustment work on the system of automatic excitation of gas turbine generators is finished as well as modernisation of the electric system of the heat and power plant. RETEMP supplied and customised 0.GTT. 16 and 25 MW in 2011. 5. John Crane — Iskra dry sealings. fuel and buffer gas treatment systems and anti–surge regulating valves produced by Mokveld. — providing auxiliary needs with GTA-6RM gas turbine packages and power plant operation recovery in case of emergency shut–off. the new packages are equipped with NTs-16M/120 compressors developed and produced by Iskra. At the emergency shut–off from the Digital issue 2.5 MW of electricity for auxiliary needs depending on the amount of operating equipment and the season. RETEMP together with the operational personnel held experimental-adjustment works for the first time at Peredelkino heat and power plant of the branch #8 Zapadny of MOEK (Moscow power company). Assemblage of GPA-16M-10 Ural gas compression packages # 1. Saturn — Gas turbines.4 and 6. U s i n s k a y. 2 at for the main compressor station at SakhalinKhabarovsk-Vladivostok gas transportation system Sheksninskaya compressor station. This year Iskra-Turbogaz will continue to supply Ural gas compression packages to compressor stations of the most important for Gazprom compressor stations at Nord Stream (the second stages of Yelizavetinskaya.GAS TURBO TECHNOLOGY Photo 4. Sistema–Complex control systems. Altogether the company plans productions of 44 Ural gas compression packages rated at 10. ABB — power and automated systems. At the autonomous mode of diesel and gas turbine powerplant operation the frequency of the autonomous network is supported by frequency regulators of diesel or gas turbine powerplants. 2011 18 . VNIIEM magnetic bearing systems. Vorkutinskaya compressor station) pipelines. The volume of the designed capacity produced by the powerplant overcomes auxiliary needs and transmits the excess electricity into the city network.RU/EN The integrated team of the specialists from Karat RSK. Five GPA-25M-02 Ural gas compression packages were delivered to Yarynskaya compressor station in 2010. The units are equipped with Sistema– Complex control system. the further burning of the water-heating boiler operated on gas and fuel oil took one more hour. Iskra-Turbogaz also continued the supply of units to compressor stations on Bovanenkovo-Ukhta gas-main pipeline system. the first of compressor stations — Baidaratskaya — was equipped with six 16 MW GPA-16M-07 Ural gas compression packages last year. The time of development of the gas turbine at the diesel powerplant from the ground up with creating a local network from gas turbine generator was about 1 hour.3 kW variable-frequency drive developed by Allen-Bradley (Canada). ORGRES. Pikalevskaya and Sheksninskaya compressor stations) and Bovanenkovo — U k h t a ( G a g a r a t s k a y a . HTTP://WWW.
heat recovery steam generator produced by BZKO and EGSI-S600/1000-150/1000 WA fuel gas booster compressor station produced by Enerproject.TURBOnews The gas turbine was assembled at Kaluzhskaya heat and power plant LM2500+G4 turbine produced by General Electric was produced in Houston (USA) and delivered to Kaluzhskaya heat and power plant to realise Kvadra investment project on the construction of gas turbine package rated at 30 MW. The project of GTU-30 MW gas turbine package construction at Kaluzhskaya heat and power plant is the part of Kvadra investment programme realised under the agreements of power supply. All works are carried out The general view of the main building at Kaluzhskaya heat and power plant according to the schedule.RU/EN 19 Digital issue 2. then the commissioning works will start. The areas of the relay board and the main building were finished. The precommissioning is carried out at Kaluzhskaya heat and power plant now. It is planned to adjust the automatic process control system till the end of January 2011.GTT. The automatic process control system panels were also supplied to the powerplant with the gas turbine. The project cost is 1. The new power complex at Kaluzhskaya heat and power plant will include the gas turbine. Under the investment programme Kvadrd plans to construct the power generating facilities with the total installed power of 1092 MW. HTTP://WWW. gas and water).7 billion rubles. the automatic process control system is adjusted. the main pipelines were laid (steam. 2011 .
the gas turbine automatic control system is adjusted. Two power transformers and the complex air filtration system were built close to the main building. The commissioning and startup began.RU/EN . Due to the application of Zorya-Mashproekt engines with the efficiency up to 34% in simple cycle the fuel gas consumption at the specified compressor stations will be reduced on 21–27%. Aleksandrovka and Bilche-Volytsya the equipment shipment is planned for the fourth quarter of 2011. The new power package at Chelyabinskaya TETs-3 heat and power plant Digital issue 2. 2011 22 The complex air filtration system at Chelyabinskaya TETs-3 heat and power plant HTTP://WWW.TURBOnews Zorya-Mashproekt reconstructs the gas turbine powerplants in Russia and Ukraine To reconstruct Mikun compressor station (Komi Republic) DG-90 engine rated at 16 MW was delivered to Iskra-Aviagaz order. The equipment produced by Zorya-Mashproekt will be used instead of the foreign outdated engines and the engines with the terminated service life rated at 10 MW. The HRSG availability is 100%. the electric equipment of the automatic process control system and the instrumentation is assembled. P-134 waste heat boiler produced and supplied by ZiOPodolsk – IK ZIOMAR. the booster compressor station and gas treatment station are started-up. The construction and assembly of the mechanical equipment is being finished. Under the programme of the Ukrainian compressor station reconstruction the purchasing of ZoryaMashproekt equipment was included to the investment plans of Ukrtransgaz in 2011.4 kV and 6 kV are adjusted. The gas treatment station and the second exhaust stack were constructed. The similar engine will be supplied to reconstruct Sindor compressor station. The combined cycle package includes GTE160 gas turbine and two turbine generators rated at 160 and 70 MW produced by LMZ and Elektrosila included to Power Machines. The third cooling tower and the power transmission supports were built at the modernised site of ORU-220 kV open switchgear.12 steam turbine produced by Kaluga Turbine Works. the heat load of the new heat suppliers will be provided.5 MW and the heat power of 122 Gcal is planned for the first half of 2011. The construction of external engineering lines is being finished. The commissioning and startup began at the third package of Chelyabinskaya TETs-3 heat and power plant The power package construction is being finished. the availability of the gas and steam turbines is 99%.GTT. The commissioning of the new package with the electric power of 225. T-50/70-6. The object availability is 90%. The construction works were finished.8/0. It is planned to use the reconstruction scheme providing the installation of the packages with higher capacity reducing the engine number in the compressor shop. The equipment is supplied under the reconstruction programme of Gazprom gas pipeline objects to replace the gas compressor package drives with the terminated service life. The construction general contractor is Intertekhelektro. switchgear 0. Due to the commissioning of the new power generating facilities at Chelyabinskaya TETs-3 heat and power plant the reliability of the electric power supply to the dwelling areas and industrial enterprises will be increased. The works at the construction site are carried out day–and–night. The gas turbine drives for the packages each rated at 16 MW will be supplied for three compressor stations: Ananiev. The commissioning and startup works are carried out at the basic equipment as well — the HRSG is washed.
the world manufacturer of construction engineering and refrigerating equipment) due to the necessity of reliable and efficient power supply of the objects involved into the new maintenance and supply complex occupying the area of over 8 ha including the maintenance shop. Liebherr refrigerating and cooling equipment warehouse. the compliance of the turbine vibration condition with the specification requirements was confirmed. Then the operation of PGU-420 combined cycle package at full load will be possible. It is planned the payback period will be about 3 years. spare parts store. The complex will be used for the production of carbamide with the capacity of 500 thousand tons and the gas turbine powerplant rated at 32 MW. 14 Capstone waste heat recovery generators.The power supply project of Liebherr maintenance and supply complex was finished The new power supply center of the maintenance and supply complex located in Odintsovo district of Moscow region was approved by Rostekhnadzor and put into commercial operation. The microturbines are arranged at the first floor of the independent power supply center Capstone C65 microturbines The test startups of the gas turbine within PGU-420 combined cycle package were carried out at TETs-26 heat and power plant The test startups of the gas turbine within power package #8 of PGU-420 combined cycle package were successfully carried out at Mosenergo TETs-26 heat and power plant. the installed cooling capacity is 800 kW. Enerproject E G S I .S . The general contractors of PGU-420 combined cycle package construction at TETs-26 heat and power plant are Alstom and EMAliance. HTTP://WWW. The commissioning of the new gas turbine powerplant will allow covering the company electric power demand. Digital issue 2.7 MW) and the turbine generators for both turbines produced and supplied by Alstom. Cherepovets) in 2012. Broad refrigerator and 2 peak hot water boilers. The basic equipment includes 14 Capstone C65 microturbines each rated at 65 kW. KA26-1 combined cycle power package includes GT-26 gas turbine with the nominal power of 288. The total cost of realisation will be over 250 million dollars. The decision on the construction of the independent power supply center was made by Liebherr-Russland (Liebherr subsidiary. During the tests the control and regulation systems at operation in transient modes were adjusted.1 0 0 / 7 0 0 WA b o o s t e r compressor station will be supplied by ENERGAZ.GTT. the new fertiliser shop will cover the steam demand improving the company power efficiency parameters. The peal day loads increase the power consumption during the night hours in several times. The combustion system in the gas turbine and the automatic synchronisation system in the generator were adjusted.3 MW. BPC Power Systems performed the turnkey construction as the general contractor. At present time the powerplant operates in standard mode providing the reliable and uninterrupted electric and heat power supply as well as the complex cooling. It is planned the powerplant will include LM2500+GA gas turbine produced by GE Energy. The total electric power of the object is 910 kW. The horizontal-type P-133 HRSG was produced by ZiO-Podolsk to Alstom engineering adjusted to the Russian production capabilities. the steam turbine (135. The next stage is the gas turbine load increase up to 60-80 MW to perform the steam line blowing and the preparation for the commissioning works at the steam turbine. 2011 . the training center. The independent power supply center operates in trigeneration mode. The works on heat insulation are finished at the construction site now: the heat insulation was applied to the gas turbine casing and auxiliary pipelines. The natural gas is used as the fuel. Capstone microturbines provide the uninterrupted electric power supply of all the complex objects maintaining the optimal fuel flow. the construction engineering test facility and the large office. the temporary heat insulation was applied to the pipelines used for the steam blowing.RU/EN 23 FosAgro AG will construct the gas turbine powerplant rated at 32 MW FosAgro plans to commission the new integrated complex at Cherepovetsky Azot (Vologda region. The project feature is the irregular daily power consumption. the heat power — 1820 kW.
The project prime contractor is General Electric and Gama consortium. To the specialist opinion the combined cycle package meets the requirements of ecologists.ON investment programme. The construction of PGU-400 combined cycle plant was started in the second quarter of 2008. The investment programme of E. The commissioning of two combined cycle packages for Surgutskaya GRES-2 powerplant is planned for 2011 ENERPROJECT compressor packages were commissioned at Astrakhanskaya GRES powerplant ENERGAZ specialists finished the commissioning of Enerproject EGSI-S150/1400 WA compressor packages at the constructed PGU-110 combined cycle package of Astrakhanskaya GRES powerplant.ON and OGK-4 t o t a l l y r a t e d a t 2 . 3 v b i l l i o n e u ro s i n vo l ve s commissioning of 2400 MW of new facilities in Russia before 2014. Their commissioning is planned for 2011. the complex power package testing took place in the beginning of October.GTT. The reliability of the electric power supply of dwelling areas and industrial facilities will be increased providing the conditions of Astrakhan infrastructure development.ON project realised in Russia as part of the company investment programme. the heat power – 65 Gcal/h. The construction of new power packages designed around PGU-400 combined cycle package (package #7 and 8) is carried out within the realisation of OGK-4 and E. High efficiency and ecological properties of PGU-400 combined cycle plant made this project the first Russian one approved by UN as a Joint Implementation Project as part of the Kyoto agreement.RU/EN . The inspection carried out after washing confirmed the power packages are ready for further stages of commissioning: the blowing of the waste heat recovery generators and starting up of 9FA gas turbines produced by GE Energy. In the context of the investment programme realisation E.ON and OGK-4 are finishing the construction of three combined cycle packages at two company branches (Surgutskaya GRES-2 and Yaivinskaya GRES) they are also to use the Kyoto protocol mechanisms. The washing of waste heat recovery generators is the last preliminary stage before commissioning. The installed electric power of the powerplant will be 110 MW. 2010. The alkaline solution was used to remove the contaminations appeared during the assembly. 2011 24 EGSI-S-150/1400 WA booster compressor package HTTP://WWW. The new power plant has significantly lower CO2 emission per a unit of generated electricity in comparison to less efficient packages that will reduce carbon dioxide emission by the end of 2012 by over 1 million tons and nitrogen oxides 6 times.ON and OGK-4 commissioned a new power package rated at 400 MW at Shaturskaya heat and power plant E. It is the first E. The combined cycle packages are constructed separately from GRES powerplant engine room. Digital issue 2. The construction is carried out by the international consortium headed by GE and Gama. This single shaft power package is the first in Russia to have the most powerful F class gas turbine MS9001FA (9FA). The combined cycle power plant has the highest efficiency of 56% among all power packages operated nowadays in Russian heat generation. E.TURBOnews The construction of two combined cycle packages for Surgutskaya GRES-2 powerplant is continued The washing of waste heat recovery boilers at the constructed power packages of Surgutskaya GRES-2 powerplant (OGK-4 department) was finished.ON international concern and its daughter company OGK-4 generating company officially commissioned PGU-400 combined cycle plant at Shaturskaya GRES heat and power plant (Moscow region). The construction customer is TGK-8 (LUKOIL). The booster compressor packages are designed for fuel gas supply to LM 6000PD turbines produced by General Electric.
It is planned to start-up DKS-6 and DKS-9 booster compressor stations in the present year. equipment supply and assemblage. 2010. personnel training and powerplant commissioning. The packages are equipped with gas turbines each rated at 8 MW. it provides the natural gas compression from 9 to 26 atm. the Managing Director and the General Constructor of Perm construction Bureau held a video press–conference in December 2010 close to the 71st anniversary of the company. Last year Aviadvigatel had important events: the end of assembly and beginning of testing of PD-14 gas generator — demonstrator for the advanced aviation engines and gas turbines. According to the contract agreement the company erects the main building and auxiliary facilities. Due to the agreement the work was finished on December 22. According to the business plan that is fulfilled according to the established dates the assemblage of PD-14 engine-demonstrator is planned for April. eliminate all detected flaws that inevitably appear during gas turbine operation. The gas compressor packages for DKS-6 and DKS-9 booster compressor stations of Medvezhye gas condensate field were supplied Sumy Frunze NPO delivered the products ordered by Gazprom to reconstruct two booster compressor stations of Medvezhye gas condensate field. It is expected that the presence of two operating units will completely solve the problem of power supply in Kaliningrad region for the nearest few years. 10 million operating hours of Perm gas turbines developed by Perm construction bureau at Russian industrial objects. about its main advantages and prospects. In 2010 Aviadvigatel introduced a new kind of service — repair and maintenance at LUKOIL — West Siberia power generating facilities. The fuel gas treatment and compression system HTTP://WWW. In 2005 VO Technopromexport was the technical consultant at the construction of the first power package at Kaliningradskaya TETs-2 heat and power plant. The contract on the construction of the powerplant was signed in December 2008 as a result of VO Technopromexport winning in the open one-stage tender. This service provides a life-time warranty of the equipment.7 steam turbine with generators produced by LMZ (Power Machines). 2010 and the completion of works on the new engine development is planned till 2015. Sumy Frunze NPO produced also the centrifugal compressors and package equipment to reconstruct GPA-Ts-16 gas compressor packages operated at DKS-9 booster compressor station for a long period of time. The package design features the individual protection cover to simplify the adjustment and further operation. As the General Constructor noted that 10 million operating hours show their reliability and active operation. Digital issue 2. 2011 . The system is packaged. P-96 heat recovery systems produced by ZIO-Podolsk. It finished the precommissioning work and is ready for a complex 72-hour equipment testing. commissioning. applied technology and design solutions. Alexander Inozemtsev told about the programme on development of PD-14 aviation engine on the base of an advanced unified gas generator. The manufacturer will provide a full 100% service. To reconstruct DKS-6 booster compressor station Sumy Frunze NPO produced the modernised gas compressor packages. The total volume of financing will be 70 billion roubles. Aviadvigatel summed up the year results Alexander Inozemtsev. The second power package at Kaliningradskaya TETs-2 heat and power plant is based on a combined cycle package that includes two GTE-160 gas turbines and T-150-7.Precommissioning of the second unit of Kaliningradskaya TETs-2 heat and power plant is finished The general contractor for the construction of the second unit of Kaliningradskaya TETs-2 heat and power plant is VO Technopromexport.RU/EN 25 was also supplied to DKS-6 booster compressor station.GTT. The total amount of produced industrial gas turbines with different capacity was over 560. At present the company specialists prepared all technological operations at the power package and prepared its equipment for complex testing. 35 billion will be from the state budget and the same amount from non–budget sources. The payment will be effected due to the time gas turbine is operated. including capital overhaul.
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