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VISVESVARAYA TECHNOLOGICAL UNIVERSITY, BELGAUM

PROPOSED SCHEME OF TEACHING AND EXAMINATION 2012 - 2013

M.TECH - PRODUCT DESIGN & MANUFACTURING (MPD)

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VISVESVARAYA TECHNOLOGICAL UNIVERSITY, BELGAUM
SCHEME OF TEACHING AND EXAMINATION 2012 -2013 M.TECH - PRODUCT DESIGN & MANUFACTURING (MPD) I Semester (18 weeks) Teaching hours/week Practical / Field Work / Lectures Assignment/ Tutorials 4 2# 4 4 4 4 20 2# 2* 2* 2 3 13 Marks for Duration of Exam in hours 3 3 3 3 3 15 IA 50 50 50 50 50 50 300 Exam 100 100 100 100 100 500 Total Marks 150 150 150 150 150 50 800

Sub. Code

Name of the Subject

12 MPD 11 12 MPD 12 12 MPD 13 12 MPD 14 12 MPD 15x 12 MPD 16

Product Design & Development Product Life Cycle Management Advanced Materials Technology Finite Element Methods Elective – I Seminar Total

12 MPD 151 12 MPD 152 12 MPD 153 12 MPD 154

Elective – I Applied Probability and Statistics Simulation and modeling of manufacturing systems Computer Applications in Design Quality By Design

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VISVESVARAYA TECHNOLOGICAL UNIVERSITY, BELGAUM
SCHEME OF TEACHING AND EXAMINATION 2012 -2013 M.TECH - PRODUCT DESIGN & MANUFACTURING (MPD) II Semester (18 weeks)
Sub. Code 12 MPD 21 Name of the Subject Industrial Design & Ergonomics Teaching hours/week Practical / Field Work Lectures / Assignment/ Tutorials 4 2# 4 2* Duration of Exam in hours 3 Marks for IA 50 Exam 100 Total Marks 150

12 MPD 22 12 MPD 23 12 MPD 24 12 MPD 25x 12 MPD 26 12 MPD 27

Product Data Management Lean Manufacturing Systems Design for Manufacture Elective – II **Project Phase – I (6 weeks duration) Seminar Total Elective – II

4 4 4 20

2* 2# 2

3 3 3 3 15

50 50 50 50 50 300

100 100 100 100 500

150 150 150 150 50 800

3 13

12 MPD 251 12 MPD 252 12 MPD 253 12 MPD 254

Quality and Reliability Engineering Virtual Design and Manufacturing Rapid Prototyping Non Traditional Machining Processes

** Between the II Semester and III Semester after availing a vocation of 2 weeks.

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VISVESVARAYA TECHNOLOGICAL UNIVERSITY, BELGAUM
SCHEME OF TEACHING AND EXAMINATION 2012 -2013 M.TECH - PRODUCT DESIGN & MANUFACTURING (MPD) III Semester (22 weeks) Sub. Code Name of the Subject No. of Hrs./Week Lectures Field Work / Assignment / Tutorials 4 4 2 4 2 $ 3 12 07 Duration of Exam in hours 3 3 3 09 Marks for IA Exam Total Marks

12 MPD 31 12 MPD 32X 12 MPD 33X 12 MPD 34 12 MPD 35

Robust Design Elective – III Elective – IV Project Phase-II Evaluation of project phase -I Total

50 50 50 50 200

100 100 100 300

150 150 150 50 500

Sub. Code 12 MPD 321 12 MPD 322 12 MPD 323

Elective – III Name of the Subject Optimization Techniques for Decision Making Design Methodology and Research Agile Manufacturing

Sub. Code 12 MPD 331 12 MPD 332 12 MPD 333

Elective – IV Name of the Subject Product Analysis and Cost Optimization Advanced Manufacturing Practices Artificial Intelligence and Expert Systems

$ 3 Days Course work and 3 days for Project work

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5 . phase II and after completion of the project.PRODUCT DESIGN & MANUFACTURING (MPD) IV Semester (22 weeks) Sub.VISVESVARAYA TECHNOLOGICAL UNIVERSITY. BELGAUM SCHEME OF TEACHING AND EXAMINATION 2012 -2013 M.TECH . Code Name of the Subject Teaching hours / week Lectures Practical / Field work Duration of Exam in hours 3 03 100 Marks for IA Exam 50 50 100 + 100 200 Total Marks 50 50 200 300 12 MPD 41 12 MPD 42 12 MPD 43 Seminar on Project Phase-II Seminar on Project Phase – III Project work Evaluation & Viva Voce Total Grand Total from ( I to IV semester): 2400 Note: Project work shall be continuously evaluated for phase I.

A. students have to submit all the reports. Total Marks shall be 50. • The I. 4) During the final viva. it can be field work. Total Marks shall be 50 + 50 + 100 = 200 (50 marks for guide. 50 marks for external and 100 for viva-voce). 2) Project Phase – II : 16 weeks duration. Evaluation of the same shall be taken up during beginning of III Semester. 3) Project Phase – III : 24 weeks duration in IV Semester. • 6 . Candidates in consultation with the guides shall carryout literature survey / visit to Industries to finalise the topic of dissertation. At the end of the Semester Project Work Evaluation and Viva-Voce Examinations shall be conducted. tutorials. Marks of other subjects.Note : * Lab Classes for any two core subjects are compulsory (practical will be evaluated for 20 marks and internal assessment for 30 marks. Marks of Evaluation of Project: The Marks of Project Phase – I shall be sent to the University along with III Semester I. (out of two external examiners at least one should be present). # For the remaining two core subjects. assignment. 5) The Project Valuation and Viva-Voce will be conducted by a committee consisting of the following: a) Head of the Department (Chairman) b) Guide c) Two Examiners appointed by the university. Total Marks shall be 50. Lab journals should be maintained). Total Marks shall be 50. Colleges have to send the synopsis after Phase – I. Evaluation shall be taken up during the middle of IV Semester. Evaluation shall be taken during the first two weeks of the IV Semester.A. 1) Project Phase – I : 6 weeks duration shall be carried out between II and III Semesters. 3 days for project work in a week during III Semester. Marks of Project Phase – II & III shall be sent to the University along with Project Work report at the end of the Semester.

the AMF organization. search externally. explore systematically. Concept Selection: Overview of methodology. measure customer response. the AMF development process. concept screening. communicate the concept. interpret the result. Product Specifications: What are specifications. complete pre project planning. adopting the generic product development process. choose a survey population. concept development: the front-end process. reflect on the results and the process. identify opportunities. Evaluate and prioritize projects. Concept Generation: The activity of concept generation clarify the problem. organize the needs into a hierarchy. of Lecture Hours : 12 MPD11 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Introduction: Characteristics of successful product development. and concept scoring. Product Planning: The product planning process. reflect all the results and the process. Concept Testing: Define the purpose of concept test. setting the final specifications. choose a survey format. the challenges of product development. when are specifications established. product development organizations. establishing target specifications. of Lecture Hours/Week Total No. Design and development of products. search internally. Development Processes and Organizations: A generic development process. reflect on the results and the process. allocate resources and plan timing. interpret raw data in terms of customer needs. 7 . establish the relative importance of the needs and reflect on the results and the process. Identifying Customer Needs: Gather raw data from customers. duration and cost of product development.FIRST SEMESTER PRODUCT DESIGN AND DEVELOPMENT Subject Code No.

related system level design issues. REFERENCE BOOKS: 1. project trade-offs.3rd Edition. PH1. Sensitive analysis. implications of the architecture. the impact of industrial design. Peter Dewhurst and Winston Knight . Product Development Economics: Elements of economic analysis. reducing the cost of components. 3.2002 8 .. accelerating projects. . Managing Projects: Understanding and representing task. managing the industrial design process.Irwin McGrawHill . New Product Development . qualitative analysis. UCI -1997 Product Design for Manufacture and Assembly . industrial design process. project execution. impact of DFM on other factors. establishing the architecture. postmortem project evaluation. Butterworth Heinmann Oxford.Geoffery Boothroyd. baseline project planning. Product Design and Manufacturing .Timjones. technologies.Product Architecture: What is product architecture. Prototyping: Prototyping basics. assessing the quality of industrial design.Ulrich. Steven D Eppinger . platform planning. influence of qualitative factors on project success.Karl. principles of prototyping. assembly. estimation of manufacturing cost. base case financial mode. variety and supply chain considerations.2000. Product Design and Development .A C Chitale and R C Gupta. Design for Manufacturing: Definition. 4. Industrial Design: Assessing the need for industrial design. 2. 2003. planning for prototypes.T. supporting production.

sketching. Product Lifecycle Management Paradigm for century Product Realization . dynamic analysis.Mark Henderson & Philip Wolfe. Implications of Strategy Elements.I998. Components of PLM. Springer-Verlag.Zeid. of Lecture Hours/Week Total No. and modifying features. analysis techniques. 4. Mc Graw Hill. thermal analysis. schemes for concurrent engineering. of Lecture Hours : 12 MPD12 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Product Life Cycle Management – Need for PLM. A Five-step Process Strategy Identification and Selection: Strategy Elements. free ovulation. Product Data and Product workflow.1991. pattering. Strategy Analysis.. . 21st. failure mode and effect-analysis Modeling. Engineer . 9 . Communicating the Strategy Change Management for PLM: Configuration management. Developing a PLM Strategy.. REFERENCE BOOKS: 1. copying. Bedworth Mc Graw hill inc. Policies. Computer Integrated Design and Manufacturing. Drivers for Change. Finite Element Modeling: Applicability of FEM. Standards for Engineering data exchange Tolerance Mass Property Calculations: rapid prototyping and tooling.John Stark. reference standards for datum specification. 3. use of datum's construction features. Part modeling Users Guide. Current Concepts: part design. 3rd printing -2006. The PLM Strategy.. Static analysis.1991. Design for manufacturing and assembly. robust design. ISBN: 1-85233-810-5. 441 pp.PRODUCT LIFE CYCLE MANAGEMENT Subject Code No. London. 2. finite modeling and analysis. cost of design changes. CAD/CAM Theory and Practice . general procedure.

number of elastic constants. Pultrusion. Macro Mechanics of a Lamina: Hooke’s law for different types of materials. prepregs. Thermoforming. types. Application Developments: Aircrafts. code. types of defects. ultimate strengths of unidirectional lamina. automobile.ADVANCED MATERIALS TECHNOLOGY Subject Code No. Engineering constants. of Lecture Hours/Week Total No. Fiber composites. engineering constants – angle lamina.selection. applications. A. Characteristics & selection. Evaluation of the four elastic moduli – Rule of mixture. Two – dimensional relationship of compliance & stiffness matrix. characteristics &selection. Special cases of laminates. Invariants. B. electrical and electronics. Hooke’s law for two dimensional angle lamina. Laboratory Exercises 1. Injection moulding. space hardware. NDT methods. sandwich construction. base metals. Micro Mechanical Analysis of a Lamina: Introduction. particulate composites. marine. Fabrication FRP Laminates with different resins/fibers Testing of FRP Laminates for Tensile / Compression properties Testing of FRP Laminates for Flexural properties 10 . Theories of failure. Machining and joining. missiles. material qualification. Manufacturing: Layup and curing – open and closed mould processing – Hand lay –up techniques – Bag moulding and filament winding. Quality assurance – Introduction. laminated composites. Classification. Failure criterion. recreational and sports equipment-future potential of composites. of Lecture Hours : 12 MPD13 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Introduction to Composite Materials: Definition. Cutting. Types of matrices & reinforcements. 3. Macro Mechanical Analysis of Laminate: Introduction. tooling. Kirchoff hypothesis – CLT. Metal Matrix Composites: Reinforcement materials. 2. pulforming. & D matrices.

Fiber Reinforced Composites . Raleigh Ritz method.2nd edition. 5. FINITE ELEMENT METHODS Subject Code No. Composite Materials Handbook . stress-strain relations for 2-D and 3-D. 3. 8. Potential energy and equilibrium. penalty and multi-constraint approaches.McGraw Hill International -1999..Krishan K Chawla Springer .Kaw CRC Press New York. of Lecture Hours : 12 MPD14 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Introduction: Equations of equilibrium. Joness . Stress Analysis of Fiber Reinforced Composite Materials Michael W Hyer .C. temperature effects. 6. shape functions. 4. 4. Mechanics of Composite Materials . 2.1999. Microstructure studies using optical microscopy REFERENCE BOOKS: 1. Applications of boundary conditions using elimination.Mc Graw Hill Book Company . Galerkin Approach.1984. – 2008. New York -1993. stiffness matrix. 6. Von Misses Stresses FEM for 1-D Problems: General procedure for FEA. 7.Autar K. 5.Rober M. Testing of Nanocomposites for Mechanical / Electrical properties 10. – 1st edition. 1997. Composite Material Science and Engineering . load vectors. Mallik Marcel Decker. Application problems – 1-D bar element.McGraw Hill Kogakusha Ltd. of Lecture Hours/Week Total No.Testing of FRP Laminates for Impact Strength Fabrication and Testing of Sandwich Specimens Fabrication of Tubular Structures by Pultrusion / Filament Winding Fabrication and Testing of MMCs Processing of nanocomposites using polymeric resins and nanofillers 9. Boundary conditions.Mein Schwartz . Mechanics of Composite Materials . Trusses and beams 11 .P.

12 .John Wiley & Sons Edition. New Delhi – 3rd Edition. Applied Finite Element Analysis -Segerlind L.J Prentice Hall NewJersey . Body force term.Bathe K . triangular elements. 1..Chandrupatla Ashok D Belegundu .Prentice Hall India Pvt. Finite Element Procedures in Engineering Analysis . 4.Malkus D. application problems FEM for Scalar Field Problems: 1-D Steady state heat transfer.Rao SS Pergomon Press – Oxford .1984.Cook R. 6. 3. 5. PE approach. Ltd.John Wiley & Sons . stiffness matrix. 3. 4. 6. 2.S & Plesha M. 2. Buckling Analysis of Shell Structures REFERENCE BOOKS: 1. 9. potential flow and fluid flow in ducts and application problems Dynamic Analysis: Equations of motion for dynamic problems --consistent and lumped mass matrices --formulation of element mass matrices free vibration and forced vibration problems formulation.Wiley eastern ltd – 1995. The Finite Element Method in Engineering. torsion. Introduction to Finite Elements in Engineering –Tirupathi R. Laboratory Exercises Static (Structural) Analysis of 1-D problems Static (Structural) Analysis of plane stress and Plane Strain problems Structural Analysis of Trusses Static Analysis of Axisymmetric problems Transient Heat Transfer Analysis of 1D problems Transient Heat Transfer Analysis of 2D problems Heat Transfer Analysis of Axisymmetric Problems Dynamic Analysis of 1D problems – Free vibration Analysis Non-linear Static Analysis – Typical problems in geometric and material non-linear Analysis 10.2nd Edition.J .1982.E . load vectors for CST Elements and application problems FEM for Axisymmetric Problems: Axisymmetric formulation. strain matrix.1989. 5. 8. 7.D .FEM for 2-D Problems: Shape functions. 1984. Energy and Finite Element Methods in Structural Mechanics Shames III & Dym C L . 2003 Concepts and Applications of Finite Element Analysis . .

Variances known. properties of least square estimators and estimation of variance. Collecting data. uniform distribution.ELECTIVE – I APPLIED PROBABILITY AND STATISTICS Subject Code No. of Lecture Hours/Week Total No. Properties of Least square Estimators and Estimation of variances. Variances unknown. Binominal distribution. Inference for a difference in means of two normal distributions. Applications. least square estimation of parameters. Inference on the Variances of two normal populations. cumulative distribution functions. Mean and Variance of a discrete random variable. Inference for a difference in Means. Inference on two population proportions. Hyper Geometric distribution. Importance of Data summary and Display. Testing for Goodness of Fit. measure of central tendency and variance. Matrix approach to multiple linear regression. Mean and Variance of a continuous random variable. Testing of Hypothesis: Estimation theory. Tabular and Graphical display. Exponential distribution. Normal approximation to Binominal and Poisson distribution. Probability distributions and probability density functions. Correlation. Statistical Modeling Frame work. Poisson distribution. Inference on the mean of a population (variance known and unknown). Cumulative distribution functions. Continuous Random Variables and Probability Distributions: Continuous random variables. discrete uniform distribution. Simple Linear Regressions and Correlation: Simple Linear Regression. Discrete Random Variables and Probability Distribution: Discrete Random variables. Normal distribution. Introduction to DOE: Completely Randomized Block Design (CBD) and Randomized Block Design(RBD) 13 . Multiple linear regressions model. Hypothesis testing. of Lecture Hours : 12 MPD151 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Introduction to Statistics: Statistical Thinking. Inference on the variance of a normal population. Transformations to a straight line. Probability distributions and Probability mass functions. Inference on a population proportion.

of Lecture Hours : 12 MPD152 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Principles of Computer Modelling and Simulation: Monte Carlo simulation. ISBN-0-395-628350. manual simulation using event scheduling. Limitations of simulation.modeling and simulation.MacMillan Publishing Company -1989.1979. continuous distributions.John Wiley and Sons .Houghton Mifflin Company . 14 .6th Edn. ISBN-81-203-0893-X. Statistics for Management .George C Runger . Discrete Event Simulation: Concepts in discrete event simulation.John Wiley and Sons .2nd Edn. areas of applications. Probability and Statistics . Random Number Generation: Techniques for generating random numbersMid square method -the mod product method -Constant multiplier technique -Additive congruential method -Linear congruential method -Tests for random numbers -The Kolmogorov-Smirnov test -the Chi-square test. System and Environment: Components of a system -discrete and continuous systems. of Lecture Hours/Week Total No.Daniel.6th Edn. 2 3 4 5 SIMULATION AND MODELING OF MANUFACTURING SYSTEMS Subject Code No. Statistical Models in Simulation: Discrete distributions. Models of a system -a variety of modeling approaches.2000.2nd Edn. ISBN: 0471240877. single channel queue.William W Hines Douglas C Montgomery .David S Rubin Prentice Hall India . Terrell ..Walpole & Mayer . ISBN-0-471-17027-5. simulation of inventory problem. Probability and Statistics in Engineering . Nature of computer.REFERENCE BOOKS: 1 Applied statistics and Probability for Engineers – Douglas C Montgomery . Business Statistics for Management and Economics . two server queue ..Richard I Levin .

System Simulation With Digital Computer . 3. weibul distribution. Raster Graphics Devices. Discrete Event System Simulation .Rath M. of Lecture Hours : 12 MPD153 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Introduction to CAD/CAM/CAE Systems: Overview.Francis Neelamkovil John Wilely & Sons -1987. Systems Simulation . 2. simulation packages. G . uniform distribution.Random Variable Generation: Inversion transforms technique-exponential distribution. Software Components. 15 . Using CAD/CAM/CAE Systems for Product Development-A Practical Example.Gordan.Prentice Hall Inc. -1989.Vector-Refresh (Stroke.Refresh) Graphics Devices. Empirical Discrete Distribution: Discrete uniform -distribution Poisson distribution -geometric distribution -acceptance -rejection technique for Poisson distribution gamma distribution. Hardware configuration. Windows-Based CAD Systems. Simulation Modeling with Pascal . COMPUTER APPLICATIONS IN DESIGN Subject Code No. variables-verification and validation of simulation models. Components of CAD/CAM/CAE Systems: : Hardware Components . Design and Evaluation of Simulation Experiments: variance reduction techniques -antithetic variables.Prentice Hall India Ltd -1991. of Lecture Hours/Week Total No. 5.Prentice Hall Inc. continuous distribution. CAM and CAE. Computer Simulation and Modeling . generating approximate normal variates-Erlang distribution.-1984. Definitions of CAD.1979.Jerry Banks & .John S Carson II . 4.Davis & Robert M O Keefe .Nusing Deo Prentice Hall of India . REFERENCE BOOKS : 1. Simulation Software: Selection of simulation software. Integrating the Design and Manufacturing Processes through a Common Database-A Scenario.

Bilinear Surface. Interpolation Surface. Interpolation Using a Hermite Curve. Evaluation of a-B-Spline Surface. Back-Face Removal Algorithm. Modeling Functions. Existing Coding Systems.Basic Concepts of Graphics Programming: Graphics Libraries. Basic Functions of Assembly Modeling. Coordinate Systems. NURBS Surface. Met CAPP. Hidden. Product Data Management (PDM) Systems. Graphical User Interface. Differentiation of a NURBS Curve. Intersection of Curves. Transformation Matrix. Variant Approach. Hidden-Line and Hidden-Surface Removal. Shading. Other Transformation Matrices. Differentiation of a Bezier Curve Equation.Line Removal Algorithm. Evaluation of a BSpline Curve. Parabola. Ellipse or Elliptic Arc. Process Planning. Output Primitives . Circle or Circular Arc. B-Spline Curve. Interpolation Using a B-Spline Curve. Computer-Aided Process Planning Systems. Polygon. Use of Assembly models. Hyperbola. Bezier Surface. Simplification of Assemblies. Rendering. Representation and Manipulation of Curves: Types of Curve Equations. Representation and Manipulation of Surfaces: Types of Surface Equations. Assembly Modeling Capabilities. Nonmanifold Modeling Systems. Bezier Curve. Conic Sections. Depth-Sorting. z-Buffer Method. Features of Concurrent Design.Line. Differentiation of a Bezier Surface. 16 . Interpolation Curves. Group Technology. ICEM-PART. Translation. Generative Approach. Geometric Modeling Systems: Wireframe Modeling Systems. Web-Based Modeling. Composition of B-Spline Curves. Window and View port. Differentiation of a B-Spline Surface. or Painter’s. CAM-I CAPP. Solid Modeling Systems. Nonuniform Rational B-Spline (NURBS) Curve. X Window System. Euler Operators. Ray Tracing. Evaluation of a Bezier Surface. Boolean Operations. Coon's Patch. Marker Text. Evaluation of a Bezier Curve. Browsing an Assembly. Manual Approach. Bicubic Patch. MIPLAN and Multi CAPP. Classification and Coding. Hermite Curves. Differentiation of a B-Spline Curve. Surface Modeling Systems. Intersection of Surfaces. Calculation of Volumetric Properties. Graphics Input. Display List. Evaluation of a NURBS Curve. Mapping. Algorithm. Rotation. B-Spline Surface. Data Structure. CAD and CAM Integration : Overview of the Discrete Part Production Cycle.

Quality Circles.Standards for Communicating Between Systems: Exchange Methods of Product Definition Data. Roadmap to TQM. Tutorials. of Lecture Hours/Week Total No. 2.1991. KAIZEN. SPC tools Total Quality Management: perspective.Radhakrishnan P. et al. ANOVA 17 . . Computational exercises involving Geometric Modeling of components and their assemblies REFERENCE BOOKS: 1. Cost of Quality: Six Sigma Concepts. . Drawing Interchange Format.Ibrahim Zeid .Bedworth. of Lecture Hours : 12 MPD154 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Basic Concepts: in Quality Engineering and Management: Statistical process control. Mark Henderson & Philip Wolfe .New Age International .McGraw Hill 1998 Computer Integrated Design and Manufacturing . Initial Graphics Exchange Specification. Part Modeling Users Guide . methodologies and procedures.Pro-Engineer . 5. 3. Principles of CAD/CAM/CAE systems – Kunwoo .2008 CAD/CAM – Theory & Practice .1998 QUALITY BY DESIGN Subject Code No. ISO 9000. Standard for the Exchange of Product Data.McGraw hill inc. 4. Quality Function Deployment Process evaluation and Improvements by Design of Experiments. Steps and Tools.Lee Addison Wesley -1999 CAD/CAM/CIM . Quality Models for organizational excellence.

Measure. Wiley. 2.Methodology of Six Sigma implementation. Total Quality: Management. Fundamentals of Quality Control and Improvement .Evans. 3. The Six Sigma Handbook-Revised and Expanded .. CENGAGE. An Introduction to Six Sigma and Process Improvement . Improve and Control.Pyzdek. Value Engineering. DMADV-Define.Montgomery. TQM Verses Six Sigma – The Contrast REFERENCE BOOKS: 1. Analyze. Design and Verify-the methodology for creating high performance designs. Pearson. Failure-Analysis (FMEA). J R and W M Lindsay (2005). Organization and Strategy . CENGAGE. D C (2007). 5.Evans. Analyze. Thomas (2005). 5th ed.Mitra. 4th ed. Design and Analysis of Experiments . Amitava (2005). Quality America Incorporated. J R and W M Lindsay (2005).. Measure..DMAIC-Define. 18 . 4.

use of computerized database. Anthropometric data and its applications in ergonomic. 19 .concept of order with variety concept of purpose style and environment-Aesthetic expressions. case study. of Lecture Hours/Week Total No. design of furniture -redesign of instruments.expert systems for ergonomic design. Colour: Colour and light -colour and objects..colour and the eye -colour consistency.SECOND SEMESTER INDUSTRIAL DESIGN AND ERGONOMICS Subject Code No.machine relationship.colour terms.psychology of seeing general influences of line and form. Aesthetic Concepts: Concept of unity. design. of Lecture Hours : 12 MPD21 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Introduction: An approach to industrial design -elements of design structure for industrial design in engineering application in modern manufacturing systems.workstation design-working position. Visual Effects of Line and Form: The mechanics of seeing. Industrial Design in Practice: General design -specifying design equipments. machine tools etc. Ergonomics and Industrial Design: Introduction -general approach to the man. Case study. displays and control situations -design of major controls in automobiles.house style. Ergonomics and Production: ergonomics and product design -ergonomics in automated systems. Stylecomponents of style.limitations of anthropometric data.rating the importance of industrial design -industrial design in the design process. Control and Displays: Shapes and sizes of various controls and displaysmultiple. observation style in capital goods.reactions to colour and colour continuation colour on engineering equipments.

Bridger . PRODUCT DATA MANAGEMENT Subject Code No. Ericsson Radio Systems AB. Document management resources on the Internet Workflow Management in PDM: Structure Management.London Hiffee books Ltd.Enovia. Trends in PDM Document Management Systems: Document management and PDM. Document management and related technologies. PDM resources on the Internet PDM Implementation Case Studies: Sun Microsystems.McGraw Hill Publications – 6th edition. Inc. CAD centric approach. Applied Ergonomics Hand Book . Introduction to Ergonomics . Product Structure configuration. Windchill. Distributed Database.McGraw Hill Publications . Document life cycle. Network Types. of Lecture Hours : 12 MPD 22 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 2. . Ericsson Mobile 20 . Applications used in PDM systems. 3. Release Management.Mayall W. Security and Integrity. Version Management. 2002.Sanders & McCormick . Mentor Graphics Corporation. TeamCenter. PDM System architecture.Brain Shakel (Edited) Butterworth scientific.. Parallel Systems. Standardization views Product Data Management : Product life cycle. Managing Product Structures PDM Tools: Matrix One. Content Management. General Description of PDM Basic functionality of PDM: Information architecture. Distributed Systems.REFERENCE BOOKS: 1.R. Complexity in Product Development. Engineering Change Management. Parallel Database. Industrial Design for Engineers . Configuration Management Creating Product Structures: Part centric approach. Human Factor Engineering . Centralized Systems: Client Server Systems.H. of Lecture Hours/Week Total No. C. -1988. 4.1995. London -1988.

The AutoCAD Database Book – Accessing and Managing CAD Drawing Information . 3. 2. Product Data Management . 1. Sharing the CAD models] 3. ISBN-13: 978-0970035226 – 2003. Change Approval] 9.Third Edition. Implementing and Integrating Product Data Management and Software Configuration Management .Archtech House Publishers.Publisher: Resource Publishing.ISBN-10: 0970035225. Change Notice. 21 .Annita Persson Dahlqvist . Creating Workflow 10. Managing Life Cycle Processes 8.Communications AB. ABB Automation Technology Products.Ivica Cmkovic Ulf Asklund .Rodger Burden . Setting up work spaces [Creating and Managing Work Space. Creating New Versions and Viewing Versions 6.21 . Parts and Assembling Product Structures] 2. Creating Project Structure and Roles REFERENCE BOOKS: 1. Managing Changes [Change Requests. SaabTech Electronics AB Laboratory Exercises Creating Product Structures – Part Centric Design [Creating End Items. Creating and Modifying Documents 7.Galgotia Publications . Managing Product Configurations [Base lining and Annotating Product Structures] 5. Modifying CAD models [Checking Out and Modifying CAD Models] 4.

Changing customer demand. organization. company as community.Rouge Production Plant. 22 . concrete example. Sloan as a necessary compliment to Ford. diffusing lean production. product development and engineering. of Lecture Hours/Week Total No. future of lean production.LEAN MANUFACTURING SYSTEMS Subject Code No.Birth place. Prospects for Catching up.JIT implementation requirements JIT application for job shops. The Rise of Lean Production: . Simplicity in the Natural State: institutional factors -life time employment -educational commodities -quality & productivity in full circle. dealing with the customer. Elements of Lean Production viz G M Framingharn : Toyota Takaoka Mass Production V /s lean production. geographic spread and advantages of global enterprise. of Lecture Hours : 12 MPD23 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Just in Time Production System: JIT Logic -Pull system Japanese approach to production elimination of waste . practical procedures for reducing setup time. Final assembly plant. Later replenish system by Kanban sequenced withdrawal P system by sequence schedule table -problems & counter measures in applying Kanban system to subcontractors -Supplier Kanban circulation in the paternal manufacturer structure of supplier Kanban sorting office. Case study:. tools. Improvement activities to reduce work force and increase worker morale -foundation for improvements. Case studies Kanban System:. product –logical limits of mass production. multi function workers and job rotation. Shortening of Production Lead Times: reduction of setup times. Career ladders. The rise & fall of Mass Production Mass production. Managing Lean Enterprise: Finance. Standardization of Operations: Machine layout. Monthly information & daily information. work force.Kanban rules supplier Kanban and sequence schedule used by supplier.

Selection of materials.James Womack – ISBN 0743249275 – 2003. The Nine Hidden Lessons by simplicity . Systematic selection of processes and materials. Assembly limits. Engineering Design Features: Dimensioning. of Lecture Hours : 12 MPD24 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Material and Process Selection: Introduction. 23 .ASQC Press 1991. Lean Thinking . The Machine that changed the World. Dowels. Screw threads. Drilling. Productions and Operations Management . Geometric Tolerances. 4.An Action Plan : Getting started .James P Womack .Daniel T Jones . Advantages of applying DFMA. changing the datum. General requirements of early materials and process selection.Richard Schourberger . Primary process/ materials selection. REFERENCE BOOKS: 1. DESIGN FOR MANUFACTURE Subject Code No. Process capabilities. Keyways. Milling cutters. Screws.James Bossert .and Daniel Roos -Harper Perennial . 5.Creating an organization to channel your streams.Install business system to encourage lean thinking. Machining sequence.The inevitable results of 5 year commitment.ASQC Press 1991. holes. 2. Japanese Manufacturing Techniques.edition published 1991. achieving larger machining tolerances. The Story of Lean Production . Toyoto Production System -An integrated approach to Just in Time .Yasuhiro Monden .Chasel Aquilino Dreamtech latest edition. Tolerances.1983. Examples Component Design – Machining Considerations: Drills. Reduction in marhining areas.Engineering aild Management Press Institute of Industrial Engineers Norcross Georgia . 3. Ground surfaces. Quality Function Development . Examples Datum features – Functional datum. General Tolerance. of Lecture Hours/Week Total No. Selection of Manufacturing processes. manufacturing datum. 6.

Tooling. cast holes.42 and Fig. Examples. Molding cycle. Profile dimensioning. cycle. Examples Design for Injection Molding and Sheet Metal Working: Injection molding materials. Tapers. Body of revolution. Insert molding. stages. dies. machines. designing to obviate sand cores.1.18 mm and minimum 0. Powder metallurgy processing. identifying parting line. Design guidelines. finishing. various manufacturing sequences shall be shown in the model and drawing. Introduction to sheet metalworking. Assembly techniques. Systems. Sintering. The orthographic views and solution shall be drawn. Dedicated Dies and Press working. Design for Die Casting and Powder Metal Processing: Die casting alloys.1. Design guidelines. Roundness. Laboratory Exercises General Guidelines: 1. compaction characteristics. Using the nominal sizes 24 . Design Rules. 6. parting line. 2. molds. Mould. Cost estimation. Assembly of parts having concentric cylinders. concentricity. 4. Suggested Books and references Fig. Press selections. Straightness. If required. Results. Shaft of two diameters. surface grinding. Location Tolerance. Control of feature location by true position. cycle time. including the calculations shall be shown along with the drawing. machine size. 5. Any 3D Modeling and Drafting CAD tools are permitted. machined holes. special sand cores.1. Dimensions that are not defined may be assumed. work piece holding. Design principles.Simplication by separation and amalgamation. Three datum concept of dimensioning. Geometric Tolerance – Symbols. Examples Component Design – Casting Considerations: Pattern.43 from the book “DESIGN No 1 Description The shaft assembly of the intermediate transmission unit shown in Fig. Students need to generate the Solid Model and Draft the required views. 3. Run-out.42 is required to have an axial freedom of maximum 0.06 mm when assembled in working condition.

oscillates 30° each side of the vertical centre line.2 specified for the miter bevel gear. bearing bushes and spur gear. 3 4 The slide block shown in Fig. A four lobe inner rotor is mounted off-set to the body bore in which a five lobe outer rotor rotates. 5 6 Fig.4. chain dotted.45. mounted on a hinge pin. shaft.39.1. Fig.43. Fig. Taking this procedure into account. 1. Prepare a production detail drawing for the shaft. Describe a method of manufacture intended to reduce machining time to a minimum.45 and Fig.4. The 30 mm and the 25 mm diameter are to be ground.40 from the book “DESIGN FOR MANUFAC TURE” by 25 . draw only the relevant components and state only the appropriate limits to achieve the required axial freedom. In the fulcrum block shown in Fig.46.40 and redraw the component incorporating features to facilitate manufacture.39 from the book “DESIGN FOR MANUFAC TURE” by Harry Peck.31 from the book “DESIGN FOR MANUFAC TURE” by Harry Peck. shown in Fig. Fig.46 from the book “DESIGN FOR MANUFAC TURE” by Harry Peck. 2.42 from the book “DESIGN FOR MANUFAC TURE” by Harry Peck. and also the fact that the outer rotor can “float” radially. The partial assembly of an oil pump is shown in Fig. Assume zero clearance between inner rotor stem and body bore (20 mm diameter).3. 2. Redraw the block showing the appropriate manufacturing dimensions.4. a lever. state the appropriate limits for the relevant dimensions which will ensure that the specified clearance limits are not exceeded.4.31. The shaft is to be manufactured from 0. in the two extremes of the position. housing.42 is to be manufactured in batches of 100. 1.3. FOR MANUFAC TURE” by Harry Peck. Nominal sizes are shown in Fig. Comment on the machining involved and show design modifications to facilitate the machining.1.1. The carrier is to be produced from a steel casting and the symbol ‘G’ indicates a ground surface for the 30 mm diameter f8 limits. this lever is shown. driven by the inner rotor. Suggest a suitable operation sequence for the stub carrier shown in Fig.2.1.4 % carbon steel to the sizes shown in Fig. Fig. Both the specified clearances are to be measured by a feeler gauge when the parts are assembled.

When the rotor revolves.5. Identify design features not in accordance with the principles of designing for manufacture. Harry Peck. offer a design modification to reduce or eliminate the need for sand cores.5. Fig. Parts List of Problem 6. The pump is dismantled for cleaning/ maintenance six times per year. Show a design modification to reduce or eliminate the need for sand cores. offer a design modification that will alleviate the sand core requirements. centrifugal force throws the vanes outwards into contact with the bore of the body.27.5. and also the necessary sand cores.1 and Fig. Fig. There are two possible parting lines for the Vee belt pulley (fig.28 from the book “DESIGN FOR MANUFAC TURE” by Harry Peck. thus creating the required suction and blow through the appropriate ports. item 12.29 from the book “DESIGN FOR MANUFAC TURE” by Harry Peck. maintain approximately same weight of casting in the modified design. Whilst maintaining similar weight and stability of casting.5.Indicate both of these along with the appropriate sand cores. are an easy sliding fit in the grooves of the eccentricity mounted rotor. item 4.29).5 from the book “DESIGN FOR MANUFAC TURE” by Harry Peck. Fig. dual purpose pneumatic pump wherein the vanes. 1. Maintaining as nearly as possible.27 from the book “DESIGN FOR MANUFAC TURE” by Harry Peck. Both bearings are charged with grease prior to assembly and recharged during maintenance.6.7 Indicate the parting line for the steel forked lever casting seen in Fig.5 shows a rotary.28 indicate the probable parting line and any unnecessary sand cores. Fig.6. the existing weight of the casting. Whilst retaining the essential functional features of the design and the same component materials. Accept that the Vee grooves are machined from a solid rim. 8 9 10 For the pedestal shown inFig. sliding vane type. accepting that the probable parting line is the one involving the minimum sand cores. re-design the pump to facilitate manufacture and maintenance.5. 2. 26 .5. item 1.

Attribute Chart : P – Chart. Application of Probability concepts in Quality Control. Introduction to Failure Mode and Effect Analysis.New Jersey . Failure Data Analysis : Introduction. 5th edition.Pitman Publications – 1983. Bathtub Curve. Mean Life. Poisson and Binomial distribution. Dimensioning and Tolerancing for Quantity Production – Merhyle F Spotts –Inc. Concepts in Probability and Statistics : Events. of Lecture Hours : 12 MPD 251 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Basic Concepts: Definitions of quality and Reliability. Conditional probability. Reliability concepts.Winston Knight – Marcel Dekker. LTPD. AQL. Life Testing. Failure Data. nP Chart. Problems Introduction to Probability Distributions : Normal.II QUALITY AND RELIABILITY ENGINEERING Subject Code No. Product Design for Manufacture and Assembly – Geoffrey Boothroyd .Prentice Hall. 27 . ELECTIVE .REFERENCE BOOKS: 1. R-chart and Sigma chart. Sample Space. MTTF. – Newyork . Control Charts : Variable Chart – X Bar chart.Second Revison.Peter Dewhurst . Acceptance Sampling: Fundamentals of acceptance sampling. Designing for Manufacturing – Harry Peck . Quantitative measures. statistical Quality Control. Inc. MTBF. ISBN 0-8247-0584-X. 2. Englewood Cliffs . types of acceptance sampling.C Curve. Quality control. C-Chart and U – Chart. 3. Dependent and Independent Events. of Lecture Hours/Week Total No. O. Parameters and Characteristics. AOQL. Probability rules. Problems.

Prediction and Analysis. algorithms for hidden line removals. Shading and ray tracing. Problems.Srinath L S .Affiliated EastWest Press Private Limited.Prentice Hall – 1981. India. Block diagram concept. vision dome.Tata McGraw . India – 1982. parallel and mixed configuration. Quality Planning and Analysis . projections and viewing.Hill Book Company Inc. . J.Hill publishing Company Ltd. Concepts in Reliability Engineering. F. Virtual hand and trackers.A K Govil . output devices graph terminal. 3D graphics. Optimization. VR Devices: Input devices-track balls. Reliability Improvement and Allocation : Difficulty in achieving reliability. W.Tata Mcgraw Hill – 2000. stereo glasses.G. caves. 3D Mouse. and Cooms . Simple problems REFERENCE BOOKS: 1. 2. Reliability Engineering . rasterization.2D primitives and transformations. VIRTUAL DESIGN AND MANUFACTURING Subject Code No. maintainability and availability. Reliability-Cost trade off.out-of-n structure solving problems using mathematical models.M.C. Maintainability and Reliability Handbook of Reliability Engineering and Management .M and Gryna. 3. Formulas. Maintainability and Availability: Introduction. – 1985. An Introduction to Reliability and Maintainability Engineering TMH Charles Ebeling . 2D graphics. 28 . Different techniques available to improve reliability. 4. 5. New Delhi. 3D primitives and transformations. Techniques available to improve maintainability and availability trade-off among reliability. head mounting devices. McGraw . of Lecture Hours/Week Total No.System Reliability: Series.. Methods for improving reliability during design.F.Juran. r. New Delhi.Editors – Ireson. of Lecture Hours : 12 MPD 252 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Review of Computer Graphics: Review of computer graphics. – 1988. lighting. data gloves. Algorithm to digitize the graphic entities.

and classification of RP systems. transform switch. syntax. process parameters. 2. Computer Graphics-Principles and practice . The VRML. Process parameter. 3. sphere sensor.0 Hand book . micro electro mechanical systems and nanotechnology.Applications: Virtual prototyping. Stereo Lithography Systems: Principle. coordinate. geometry nodes-indexed face set. of Lecture Hours/Week Total No. virtual collaborative tools-V collab. Growth of RP industry. Virtual training/simulation. Principle of operation. scriping. REFERENCE BOOKS: 1. Applications 29 .Janes D.Foley et al. behavior simulation. cosmo World.Addision -Wesley 1997. of Lecture Hours : 12 MPD 253 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Introduction: Need for the compression in product development. RAPID PROTOTYPING Subject Code No. Virtual Modeling Language: History. textures etc. sensor nodes-time sensor touch sensor. auto Vue. data files and machine details.R Carey and G Bell -Wesley 1997. in C.VRML Script and JAVA Script. Path generation. Practical Lab: V Collab. Survey of applications.0 hand book Addision .Jed Hartman and Josie wernecke Addision-Wesley -1997. Data preparation for SLS. Second edition.2. history of RP systems. Concepts. Process parameter. digital mockup. walk through/flythrough. coordindwx.. Process details. cylinder sensor and proximity sensor. indexed line set. Applications. VRML Pad (editor) VRML Viewing tools-cosmo player. Application. Principle of Fusion deposition modeling. LOD etc. Selective Laser Sintering and Fusion Deposition Modeling: Type of machine. SGI's open inventor. basic nodes-group. Tutorials and Samples: VRML authoring tools-3D studio MAX. The Annocated VRML 2. Data preparation.

Rapid automated .Verlog London 2001. Rapid Tooling: Indirect Rapid tooling -Silicone rubber tooling –Aluminum filled epoxy tooling Spray metal tooling.T & Dinjoy S. etc >Direct Rapid Tooling Direct. 3. Mechanical Process: Ultrasonic Machining-Definition-Mechanism of metal elements of the process. Thermal jet printer. Cast kirksite.parameters of the process 30 . Concepts Modelers: Principle. Laminated Object Manufacturing: Principle of operation.Tool feed mechanism. Stereo lithography and other RP & M Technologies . AIM. application. 3Q keltool.Lament wood . Sander's model market.S . Error in finishing. Part building errors. DMILS. Genisys Xs printer HP system 5.SME.Terry Wohlers .Flham D. hard tooling. object Quadra systems.Indus press New York Wohler's Report 2000 . 3-D printer. Process details. RP Process Optimization: factors influencing accuracy. LOM materials. 4. theories of mechanics of causing effect of parameter applications.Wohler's Association 2000. Applications. NON TRADITIONAL MACHINING PROCESSES Subject Code No. influence of build orientation. Laminate tooling soft Tooling vs. ` REFERENCE BOOKS: 1. Abrasive Jet Machining: Principles . Prometal. Sand casting tooling.Paul F. Quick cast process. Processes selection c1assification on – comparative study of different processes. Rapid Tool. Data preparation errors. Jacobs . Copper polyamide. Machine details. 2. of Lecture Hours : 12 MPD 254 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Introduction: Need for non-traditional machining processes. of Lecture Hours/Week Total No. NY 1996.Solid Ground Curing: Principle of operation. Rapid Manufacturing .

Tata McGraw Hill . Plasma Arc Machining: Introduction-Plasma-Generation of Plasma and equipment Mechanism of metals removal.ISBN-10.Bhattacharya . Electro Chemical and Chemical Processes: Electro chemical machining (ECM) Classification ECM process-principle of ECM Chemistry of the ECM parameters of the processes-determination of the metal removal rate dynamics of ECM process-Hydrodynamics of ECM process-polarization.HMT .Types of high velocity forming methods.India Production Technology . Applications.S.ISBN: 0070965536 .Tool Design-advantages and disadvantages . PAN parameters-process characteristics .critical resistance parameters in Ro Circuit-Die electric fluidsElectrodes for spare surface finish.Etchenes.Advantages and disadvantages-applications.applications. 3. 2. Shan . REFERENCE BOOKS: 1.applications-advantages and advantages. Thermal Metal Removal Process: Electric discharge machining Principle of operation – mechanism of meta removal basic EDM circuitry-spark erosion get Analysis of relaxation type of circuit material removal rate in relaxation circuits. New Technology Institution of Engineers . Chemical Machining: Introduction-fundamental principle types of chemical machining Maskants.Tata Mc Graw Hill .development of specific process selection-comparison of conventional and high velocity forming methods . Electron Beam Machining (EBM): Introduction-Equipment for production of Electron beam .explosion forming process-elector hydraulics forming magnetic pulse forming.Theory of electron beam machining Thermal & Non thermal types characteristics .applications. Electro Chemical Grinding-Electro Chemical holding Electrochemical deburring.P.Publishing Date: Feb-80 31 .C Pandy & H.type of torches applications. Laser Beam Machining (LBM): Introduction-principle of generation of lasers Equipment and Machining procedure-Types of Lasers-Process characteristics-advantages and limitations-applications Ion Beam Machining: Introduction-Mechanism of metal removal and associated equipment-process characteristics applications High Velocity Forming Process: introduction . 0070964432 Modern Machining Process .

ISBN: 8122408176. Metals Hand Book .Vol-3. High Velocity Forming of Metals . 5. Mishra . 2007.Narosa Publishing House.1997. 32 .F. 6. Modern Manufacturing Method .4.K. Modern Machining Processes .P. 7.M Wilson .ASTME Pretice Hall.Adithan .New Age International (p) Limited . New Delhi .ASM .

Statistical distributions : normal. of Lecture Hours/Week Total No. Elements of cost. Column merging method. illustration through numerical examples. Selection of standard orthogonal arrays. Compound factor method. factor interactions. dummy level technique. of Lecture Hours : 12 MPD 31 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Quality by Experimental Design : Quality. log normal and Weibull distributions. terminology. Concept of confidence level. column effect method and ploting method.THIRD SEMESTER ROBUST DESIGN Subject Code No. randomization. Saturated design.Regression analysis. Interactions. Taguchi’s Orthogonal Arrays : Types orthogonal arrays. Mathematical models from experimental data. Signal to noise ratios for static problems. Robust Design : Steps in robust design : parameter design and tolerance design. Illustration through numerical examples. Smaller – the – better types. factors. Branching design. choice of sample size illustration through numerical examples. Probability plots. Levels. Central composite designs. 33 . 3-level experiment deigns for two factors and three factors. western and Taguchi quality philosophy. factor effects. Treatment combination. Measures of Variability : Measures of variability. Signal to Noise Ratio (S-N Ratios) : Evaluation of sensitivity to noise. Quadratic loss function and variation of quadratic loss functions. Strategies for constructing orthogonal arrays. in factorial experiments : YATE’s algorithm for ANOVA. Analysis of variance (ANOVA). Ranking method. Noise factors causes of variation. Hipothesis testing. 2-level experimental design for two factors and three factors. Linear graphs and interaction assignment. Experimental Design: Classical experiments: factorial experiments. Fractional factorial design. reliability improvement through experiments. modification of linear graphs. Analysis and Interpretation of Experimental Data: Measures of variability. illustration through numerical examples.

1985 6. Signal to noise ratios for dynamic problems. 2002. solution by the method of constrained Variation.III OPTIMISATION TECHNIQUES FOR DECISION MAKING Subject Code No.Thomas B. 1996.L. 5.Douglas Montgomery: Willey India Pvt.Phillip J. Design and analysis of experiments . with equality Constraints solution by direct substitution. objective function. Quality by Experimental Design . multivariable optimization Statement of a optimization problem.John Willey Ed. Techniques for Quality Engineering . Condra. Phadake: Prentice Hall. analysis and parameter design optimization . 2. Illustrations through numerical examples.Marcel Dekker Inc ASQC Quality Press. of Lecture Hours/Week Total No.Nominal – the – better – type. Tolerance deign strategy. Design constraints. 1989. of Lecture Hours : 12 MPD 321 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Introduction: Engineering application of optimization.. classification of optimization problems. Ed. 34 . Reliability improvement by Experiments . Case study. Ltd. 4. McGraw Hill Int. larger – the. Design Vector. Illustrating the reliability improvement of routing process of a printed wiring boards using robust design concepts. Michael Hamada ..W. Englewood Clifts.Marcel Dekker Inc ASQC Quality Press. Parameter Design and Tolerance Design : Parameter and tolerance design concepts. Solution by the method of Lagrange multipliers. 1985 Experiments planning. New Jersey 07632. Ross: Taguchi 2nd edition. Quality Engineering using Robust Design . V Ed.F. Illustrations through numerical examples.C. Barker . Classical Optimization Technique: Single variable optimization.. Jeff Wu.. Reliability Improvement Through Robust Design : Role of S-N ratios in reliability improvement . Taguchi’s inner and outer arrays.better – type. ELECTIVE . 3.Madhav S. 2007. . Parameter design strategy. REFERENCE BOOKS: 1.

. “Theory and Application” .Willey Eastern . Interpolation Method: Quadratic and Cubic Nonlinear programming (Unrestricted Optimization Technique) Random search methods. Design .L Fox . 4. Descent Methods: Steepest descent.Ram . methods of Feasible directions. Fibonacci and Golden section method.1984 Optimization methods for Engg. Unimodal function. Non Linear Programming: (Constrained Characteristic of a constrained problem. Unrestricted search. REFERENCE BOOKS: 1. 35 . cutting plane method.GSG Beveridge and R.McGraw Hill.S. Optimisation and Probability in System Engg. powels method.S. penalty function methods. conjugate gradient. New York – 1970.Addison – Wesley – ISBN 0201020785 -1971 Optimisation Theory and Practice . 2. Optimization problem) Direct Methods: The complex method. change variables and elimination of variables. Simplex method.Van Nostrand – 1974. Rao . 3. variable metric method. Dichotomous search. Schechter .multivariable optimization with inequality constraints Kuhn – Tucker condition. Indirect Methods: Transformation technique.S. Optimization. Exhaustive search.R. Univariate method.interior and exterior penalty function. Non-linear Programming: (One Dimensional minimization method) Numerical method.

Research Results .Mixed Methods Procedures Introduction to the Responsible Conduct of Research: Advising and Mentoring . Copyrights. 2008. Issues in Research . Commitments. National Academies Press. The Researcher in Society REFERENCE BOOKS: 1.DESIGN METHODOLOGY AND RESEARCH Subject Code No.John W. Engineering Committee on Science. 36 . National Academy of Engineering.Authorship and the Allocation of Credit Intellectual Property: IPR.Mistakes and Negligence . and Values.Writing Strategies and Ethical Considerations. and Mixed Methods Approaches .Research Misconduct . National Academy of Sciences.The Use of Theory . of Lecture Hours/Week Total No.Responding to Suspected Violations of Professional Standards Safety in Research: Human Participants and Animal Subjects in Research Laboratory Safety in Research. Institute of Medicine. 2009 2.Qualitative Procedures . Quantitative. Creswell. Research Design: Qualitative.The Treatment of Data. Competing Interests. . Patents. On Being a Scientist. of Lecture Hours : 12 MPD 322 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Preliminary Considerations of Research: Selection of a Research Design Review of the Literature .Sharing of Research Results.Quantitative Methods .Research Questions and Hypotheses . Sage Publications. Introduction to Designing Research Conduct of Research: The Purpose Statement .

people technology interdisciplinary design methodology.Paul T Kidd – Addison Wesley Publication -1994 4. Kidd Addison Wesley. TATA Mc Graw Hill Publications 1996. product costing performance.integrating organization. Control technological and Design paradigms .Subject Code AGILE MANUFACTURING : 12 MPD 323 IA Marks : 04 : 52 Exam Hours Exam Marks : 50 : 03 : 100 No. Concurrent Engg . what is interdisciplinary design. of Lecture Hours/Week Total No. Agile Manufacturing -Proceeding of International Conference on Agile Manufacturing Dr.P Chowdiah (Editor). Four Core Concepts: strategy driven approach. investment appraisal. paradigm..Paul T Kidd – Addition Wesley Pub 1994 37 . 3. Main issues -simple design example.Historical Overview. enterprise design process -insights into design processes. REFERENCE BOOKS: 1.Paul T.the business case for agile manufacturing conceptual framework for agile manufacturing. Skill & Knowledge Enhancing Technologies for Agile Manufacturing: Skill and Knowledge enhancing Technologies -scheduling -technology design strategicDesign Concepts. Design & Skill of Knowledge enhancing Technologies for machine tool systems. M. post failures in advanced manufacturing. traditional management accounting. Lessons.traditional problems in workplace. Problems and Future Development. World Class manufacturing . Agile Manufacturing -Forging new Frontiers . Agile Manufacturing Enterprise Design: Agile manufacturing –enterprise design -system concepts as the basic manufacturing theory-joint technical & organizational design as a model for the design of agile manufacturing enterprise. Measurement and control systems.organizational issues -role of technology.Publication. of Lecture Hours Introduction: what is agile Manufacturing? -Competitive environment of the future. changes on the way. 2. Agile Manufacturing and Change Management: The change implications.1994.

Break even analysis.product analysis.D . 1980. analysis and implementation.application and area of use -problems -multi . ProductivityPress-1992. Material variance and Overhead variance.John R Hauser. welding. 4. Cost Optimization Techniques: Analytical. Value Analysis: Steps in selection. Elements in overheads: Preparation of cost sheet. new product strategy -market definition Idea generation introduction to the design process -forecasting sales potential product engineering and markets-monopoly competitive. Manufacturing Planning: Selection of optimum process. standardization.McGraw Hill. REFERENCE BOOKS: 1.ELECTIVE – IV PRODUCT ANALYSIS AND COST OPTIMIZATION Subject Code : 12 MPD 331 IA Marks : 50 No.Glen L Urban . casting and forged components illustrations -calculation of sales cost. New Jersey. material cost -direct indirect material cost Overhead cost.Prentice Hall. machine hour rate. of Lecture Hours : 04 : 52 Exam Hours Exam Marks : 03 : 100 Introduction: New products. Selection of cutting speed for optimum cost -problems. New york-1972. Activity based costing . Technique for Value Analysis And Engineering . Types of Cost: Cost Centres. 3.Khanna Publishers.Narang CBS & Kumar V .Miles Lewrence. 38 . 2. Graphical and incremental methods Learning curves.2001. Design and Marketing of New Products .Introduction to target costing. Cost management in the New Manufacturing Age -Yasuhiro Monden. Cost Accounting: Cost estimation -difference -types -steps involved in cost estimation. Cost Calculation: Cost calculation for machined components. Direct –indirect. Production and Costing . of Lecture Hours/Week Total No. apportioning methods Variance Analysis – Labour variance.

Enabling JIT to occur. Quality control. Basic Frame work of TPS. Responsibility effects. Standardization of operation. JIT Production Adapting to changing production Quantities. Just in Time Production – Primary purpose. Automation. cutting lot sizes. Circulation of the Supplier Kanban within Toyota. Sequence and Scheduling used by Suppliers: Monthly and daily Information.Supplier Kanban and the Sequence Schedule for Use by Suppliers. Respect for Humanity. withdrawal of Buffer Inventory. Basic elements of JIT. Kanban. of Lecture Hours : 12 MPD 332 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 JIT – Introduction – The spread of JIT Movement. Scrap/Quality Improvements. Sequenced Withdrawal System. Constant Cycle. profit through cost reduction. Flexible work Force. Sequencing Method for the Mixed Model Assembly Line to Realize Smoothed Production of Goal. the total Quality Control Concept. the JIT cause-Effect chain. some definitions of JIT. Production Smoothing Adaptability to Demand Fluctuations. Benefits of JIT. 39 .ADVANCED MANUFACTURING PRACTICES Subject Code No. Production Planning. Toyota Production System-The philosophy of TPS. Creating continuous Flow Manufacture. Elimination of over production. Quality Assurance. Motivational effects. Determining the Number of Kanban in Toyota Production System. Later Replenishment System by Kanban. Production Smoothing in TPS. core Japanese practices of JIT. small Group improvement Activities. process layout for shortened lead Times. Sequenced withdrawal system by sequenced schedule table. cutting purchase order costs. Just-in-Time Production with Total Quality Control just in time concept. • • • • • Kanban Number under Constant Quantity Withdrawal System. Non-constant Quantity Withdrawal System. cutting set-up times. of Lecture Hours/Week Total No. problems and counter measures in applying the Kanban system to sub contractors.

Lean Thinking – By James Womack. Adjacency. production systems and its characteristic. 2. of Lecture Hours : 12 MPD 333 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100 Artificial Intelligence: Introduction. and Daniel Roos – Harper Perennial edition published 1991. search and control strategies – Introduction. Frame Welding. preliminary concepts.. Just in Time Manufacturing (manual) – Kargoanker. examples of Search problems. mixed Models. The machine that changed the World – The story of Lean production – by James P.Hardcover – 1993. Daniel T Jones. learning from the west. of Lecture Hours/Week Total No. Habit of improvement. Automatic Quality Monitoring. Techniques and Aids. ARTIFICIAL INTELLIGENCE AND EXPERT SYSTEMS Subject Code No. job shop Fabrication. important of AI. Dedicated production lines. underlying assumption. CAD and Manufacturing. the daily schedule. TQC in Japanese-owned Automotive plants. physical merger of processes. Basics. TQC concepts categorized. Easy to see Quality control as facilitator. small lot sizes. Fool proof Devices. Goals. 3. TQC in Japanese-owned US Electronics plant. Automated production Lines. Less than full capacity scheduling. definition. 40 . responsibility. Robots. Pseudo Robots. Daily machine checking. REFERENCE BOOKS: 1.ISBN: 0-7432-4927-5. defining a problem. overlapped production. Tools of Analysis. process control. AI & related fields State space representations. Womack. Exposure of problems. Forming Frame parts from Tubing. perfection. QC Circles. Plant Configurations: Introduction-ultimate plant configuration. Forward Linkage by means of Kanban. Toyota Production system” – An integrated approach to just in time – by Yasuhiro Monden . Housekeeping.Total Quality Control-Introduction-Total Quality Control concepts. 4. Conveyors and stacker Cranes.

introduction. Designing Expert Sysems .Wendry B. PUFF etc. Issues in Kr. Structure and uses. Variants of MYCIN.S. Non monotonic reasoning and it logic. Certainty factors and Rule based systems. REFERENCE BOOKS: 1. Pattern recognition.1986. Knowledge Representation Issues: Representations and Mapping. problem reduction. Statistical and Probabilistic Reasoning: Symbolic reasoning under uncertainly. Fuzzy Logic Expert Systems: Introduction. Use of Predicate Logic: Representing simple facts. Approaches. AW -1983. Expert System shells. 2. A Guide to Expert Systems . constraint satisfaction..Waterman. General learning model. 4. Artificial intelligence . best first search. DENDRAL. and properties of Wffs. Bayesian Networks. Dempster – Shafer Theory. Hill climbing. recognizing and understanding speech. Probability and Bayes’ theorem. Addison – Wesley inc . Heuristic Search techniques – Generate and Test. Forward Vs Backward reasoning.A. Recognition and classification process. FOPL. Uniformed or Blind Serach.D.Elaine Rich & Kevin Knight . Logic programming.A (ed). M and Kulliknowske .Ranch .Uniformed or Preliminary Concepts: Examples of search problems. Instance and is a relationships. Building expert systems – Hayes .Science & Industry –Vol II application. Syntax and Semantics for Propositional logic. PROSPECTOR.Waterman . Types of Knowledge procedural Vs Declarative. 3.M/H -1983. Or Graphs. D. Artificial Intelligence in Business . Introduction to Knowledge Acuqistion: Types of learning. learning classification patterns. conversion to causal form. Means – Ends Analysis. Matching. Natural deduction. 5. London Champion Hull – 1984 ********* 41 . Typical Expert Systems: MYCIN. and performance measures. Representing and using domain knowledge. Informed Search.Weis. Resolution.Roth . Ph -1985.