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84000 Series


Steam Conditioning Solutions

84000 Series SteamForm T he Masoneilan® SteamForm® valve combines 15 years of proven pressure reduction performance with a state-of-the art. patented desuperheating design representing the latest in steam conditioning technology. Award winning HART® communicating Smart Valve Interface (SVI®) and Fieldbus Valve Positioner (Masoneilan FVP®) digital positioners from Masoneilan help users realize improved asset effectiveness resulting in higher returns on investment. Masoneilan offers the Best Fit solution for virtually every steam conditioning application. Best Fit Solutions asoneilan provides leading micro-processor based field instrumentation technology that maximizes plant operating margins by improving process yields.FOUNDATION FieldbusTM Positioner Controller . multi-stage LincolnLog® valve solution for anti-cavitation. through the high-end. These digital positioners deliver improved process yields through patented tuning algorithms that optimize valve control performance. Best Fit Solutions Ɂ Ɂ Ɂ Ɂ Ɂ Thermally Compensated Trim for High Temperature Cycling Precision Spray Nozzles for Accurate Temperature Control Low Noise V-LOG® Trim for High Pressure Reduction Fast Stroking Speeds for Turbine Bypass Quick Response Patented Flow Profiling for Enhanced Desuperheating Performance 21000 Series Spray Water Control Valves Spray Water Technology: Flexible. Best Fit Solutions asoneilan complements SteamForm valve technology with a full line of spray water control valves ranging from single stage pressure control of the 21000 Series valve. while reducing plant operating and maintenance costs. Available with a wide selection of performance enhancing configurations. M M Smart-Performance: Flexible. ® SteamForm: Flexible. LincolnLog® Anti-cavitation Control Valves Masoneilan SVI®II AP Advanced Performance Digital Positioner 2 Masoneilan FVP® .

temperature limits. fast opening operation to tight shutoff. ensuring BEST FIT and long-term success in operating performance. teamform conditioning requirements and plant operating practices vary across every industry. Process plants require steady operation and precise steam temperature control to provide improved performance of downstream equipment such as a paper machines or other auxiliary equipment. Each of these environments call for specific range of operating criteria. including inlet and outlet pressures. thermal cycling of equipment. Power plants rely on fast response and low noise performance to keep their plants on-line during a sudden turbine trip. daily startstop to smooth continuous control. T 84000 Series SteamForm® 3 . and operating rangeability.SteamForm: Steam Conditioning Solutions S he high degree of FLEXIBILITY in the Masoneilan SteamForm valve allows application across the entire range of process steam operation from: noise control to temperature control. Each SteamForm valve solution provided by Masoneilan is designed to meet specific customer requirements of steam conditioning.

84000 Series SteamForm® Single Stage Lo-dB with Diffuser 4 . These higher pressure drop applications typically include an expanded valve outlet to accommodate the volumetric expansion of the steam. the diffuser design also provides a secondary benefit as it disrupts the flow path and breaks the high energy flow jet exiting the valve trim. typically requiring low to moderate pressure drop control are easily satisfied by using drilled hole single stage or double stage low noise (Lo-dB) cages and plugs. In addition to reducing noise. This flow transition generates lower noise levels in the downstream pipe. and produces turbulence to assist with desuperheating. oil refineries. The challenges of these applications. addressing specific applications needs according to severity and customer specifications. The FLEXIBILITY of the SteamForm valve product allows Masoneilan to offer a wide range of cost effective solutions.SteamForm Pressure Reduci ® ressure reducing through a control valve is associated with a release of energy from the steam in the form of noise and vibration. Single Stage Lo-dB Lo-dB Cage Double Stage Lo-dB Diffuser Expanded Outlet Area F or more severe pressure drop applications. Each individual valve solution is engineered for Best Fit. ranging from single or double stage Lo-dB® trim to multi-stage V-LOG® energy management trim. P Lo-dB Technology S mooth control and process stability are key requirements of many process control applications. specialty chemical plants. and other industries that use a steady steam supply to drive a downstream process. the SteamForm valve can be equipped with a diffuser to provide an additional stage of pressure reduction. Eliminating these undesirable effects of pressure reduction is the primary design objective of the SteamForm valve. Critical steam applications are found in pulp & paper mills.

or top tier noise reduction V-LOG® energy management trim is Technology Low Noise. The SteamForm valve design is custom engineered inside and out resulting in a valve that is optimized for the application. This trim design gradually reduces the steam pressure by directing the fluid through a series of 90 degree turns in all three dimensions. accurate control performance. This approach creates a series of gradual expansion areas as the steam transitions to outlet conditions. This minimizes the amount of wear on the controlling surfaces. reducing the amount of pressure drop that is taken across the controlling surfaces of the trim. For high energy applications the valve body and outlet are custom configured ensuring flow velocities are acceptable through the entire desuperheating system. protecting the shut-off integrity and further ensuring long term. Energy Management Technology igher pressure drop applications such as “bypass to condenser” applications found in power plants. may require a more sophisticated degree of technology to manage high energy levels through the valve. H Lo-dB Plug T he management of pressure reduction and volumetric expansion required in high energy steam flows is often accomplished with the use of multiple diffusers. The additional diffusers create back pressure. SteamForm valve designs can be engineered to include more than 40-stages of V-LOG trim pressure reduction. combined with contractions and expansions in the flow area. Gradually Expanding Outlet Multiple Diffusers F 84000 Series SteamForm® with Multiple Diffusers V-Log® Labyrinth Flow Path 5 V-Log® Stack .

During low-flow operation. and reduces the complexity of the parts that are critical for operation. Masoneilan spring loaded nozzles can provide Cv ratios in excess of 50:1.SteamForm Patented Desupe ® Desuperheating T he Masoneilan desuperheater is designed to reduce the steam temperature by precisely injecting a finely atomized mist of water into a highly turbulent mixing area. even at minimal process flow. M Spring Loaded Conical Spray Nozzle T Spray Nozzle 84000 Series SteamForm® Nozzle Assembly he Masoneilan spray nozzle assembly design uses an easy to access. the water pressure lifts the nozzle plug further off the seat and opens the orifice to provide a full conical spray pattern. This provides proper atomization of the spray water. outlet area water injection system for low cost and ease of maintenance over the life of the valve. the Masoneilan spring loaded nozzles introduce a fine aerosol spray of water into the steam line by slowly easing the nozzles off the seat. Locating the water injection system downstream of the trim eliminates unnecessary thermal stress on the valve trim. spring loaded spray nozzles. Variable Orifice Spray Nozzles asoneilan achieves a wide range of control by using variable orifice. The SteamForm valve desuperheating system provides reliable simplicity for technically demanding applications. As the flow rate increases. 6 .

and improved process and temperature control for in-line desuperheating systems. the Flow Profiler is designed with all nozzles located inside the steam line. By injecting the water from nozzles located in close proximity to the pipe wall. U 84000 Series SteamForm® Flow Profiler Technology Stand-alone Desuperheaters T he Masoneilan desuperheater utilizes proven technology of the SteamForm valve. the desuperheater is available with flanged or welded end connections. 7 . thermal shock to the desuperheater is greatly reduced. Masoneilan Desuperheater with Optional Lo-dB Plate or installation flexibility. the nozzles are positioned so their protrusion into the process fluid is minimal. and no moving parts. as the desuperheater is no longer subject to the dramatic temperature swings which are located deep within the center of the process stream. The patented Flow Profiler technology reduces the length of downstream piping required for the temperature control sensor installation. The patented Flow Profiler further reduces the thermal stress on the surrounding piping system by moving the process flow heat transfer area to the center of the pipe away from the pipe wall. the desuperheater can be installed in either a horizontal or vertical orientation. sing time proven technology. However.erheating Technology Flow Profiler T Flow Profiler he patented Flow Profiler has been designed to maximize temperature control performance and to protect the surrounding piping system from thermal stress induced by injection of cold water into hot flowing steam. F T he desuperheater technology allows for reduced thermal stress. Due to the simplicity of the design. The design is also available with an optional in-line diffuser. which generates a more turbulent flow pattern breaking up high velocity steam jets.

smooth and accurate control is provided under severe temperature conditions. while preventing excessive noise and vibration across the wide range of conditions. Masoneilan uses a hung cage design to allow for free trim component expansion within the valve. As a result. For instance. This design relieves the control valve trim of excessive thermal stress (the mass of the cage absorbs the heat from the steam and expands). premature wear of the valve.SteamForm High Efficiency P ® High Rangeability any applications use steam conditioning valves to throttle across a wide range of operating conditions. T 8 . T he key to this design is allowance for unrestrictive expansion along the axis of the plug. M Hung Cage Plug Seating Surface Heavy Guiding Lo-dB Plug Seat Ring Seating Surface Single Stage Diffuser Thermal Cycling hermal stress in a process system can lead to severe damage including sticking of the control trim. For these applications Masoneilan uses 2-active stages of pressure reduction to properly manage the energy letdown. many installations require the SteamForm valve to throttle at start-up conditions as the plant comes on line and continue to control as pressure builds up to the plant’s maximum capacity. This axial expansion prevents excessive friction on the moveable parts such as the valve plug. and even cracking of surrounding piping under extreme temperature swings. Startup duration may be prolonged and can require the SteamForm valve to control at upwards of 50:1 rangeability over this time span.

Performance Long Term Shutoff T T he SteamForm valve achieves tight shutoff consistent with ANSI/FCI Class IV and Class V leakage. as steam leakage will directly impact the efficiency of a plant. The undesirable alternative would be to trip the safety valve and vent the steam to atmosphere. Fast Response & Precision Control T T he Masoneilan SteamForm valve can be accessorized for fast opening (less than 1 second) in response to a turbine trip to protect the turbine from undesirable conditions during either start-up or an upset condition. The SteamForm valve will allow the steam in the system to bypass the turbine and cycle through the plant as if it were on line during normal operation. Tight shutoff maximizes throughput to the steam turbine and other steam consuming equipment. the Masoneilan SteamForm valve provides a design which seats upstream of the actual flow restriction area. as well as MSSSP-61. 9 . o ensure long-term shutoff integrity. This combination results in reduced plant downtime and improved bottom line return. Any condensate that may find its way into the system will flash downstream minimizing damage to critical seating surfaces. he addition of the Masoneilan SVI® II AP digital positioner to the SteamForm valve provides extreme control accuracy with best-in-class response to the slightest change in input signal. Masoneilan considers this specification as one of the most critical for many applications including turbine bypass.

M s a high end solution the SteamForm valve can be designed as a rugged piece of equipment to withstand the cyclical nature of today’s peaking plants. so that the change in steam density does not result in an excessive velocity profile at any point within the valve. This FLEXIBILITY allows Masoneilan to customize each valve specifically to fit our customers’ needs. Each SteamForm valve body is engineered to accept custom connections and an enlarged outlet. Today’s plants are operating at higher pressures. A T 84000 Series SteamForm® Forged Body he SteamForm valve is ideally suited for large pressure drop applications such as turbine bypass. and are continuously cycling on/off each day. The SteamForm valve design can be engineered in both angle and globe style configurations. In addition.SteamForm Flexible Valve Bo ® Power Industry Designs T he variations across industries and application specific operating conditions make customization a necessity for steam conditioning. Masoneilan offers an upgraded body design to fit high-end trim solutions for these applications. The SteamForm valve is available in a forged body construction to absorb the rigors of these plants. higher temperatures. Power Industry Designs any power industry applications pose greater steam conditioning challenges due to extreme conditions. Extreme duty cycling can be very demanding on any steam conditioning valve. an expanded body gallery accommodates high end options such as the free expanding hung cage construction (thermal cycling) or V-LOG trim. each design is customized with the ideal number of water injection points (spray nozzles) and the proper amount of water injection to accurately control the downstream temperature. Further. 10 84000 Series SteamForm® Globe Style . that result in a large reduction in the steam density. as well as in both cast and forged body construction.

a compact cast body design. M 11 . available in both angle and globe style configuration is available. steam is conditioned with only a minor pressure drop to meet the needs of a lower pressure header. Masoneilan often supplies an easy to install globe style SteamForm valve design for these small pressure differential applications. For these applications. and many process steam applications such as those found in pulp & paper mills or oil refineries may operate under less demanding conditions. For many process letdown applications.ody Design Process Industry Designs asoneilan understands that not all plants operate alike.

Linear 0 Trim Type Multi-Hole Plug (w/o Diffuser Hung Cage) Multi-Hole Plug (w/ Diffuser Hung Cage) Multi-Hole Plug (w/ Diffuser) Multi-Hole Plug (w/ Diffuser) Lo-dB Single Stage (w/o Diffuser Hung Cage) Lo-dB Single Stage (w/ Diffuser Hung Cage) Lo-dB Single Stage (w/o Diffuser) Lo-dB Single Stage (w/ Diffuser) Lo-dB Multi-Stage V-LOG EB G Options Extension Bonnet Globe Style FN CN Nozzle Type Flat Spray Nozzle Single Manifold Hollow Cone Spray Nozzle Single Manifold 1 2 3 4 53 5 6 7 8 Flow Direction Construction Body Bonnet 9 • Flow-To-Close (Standard) • Flow-To-Open (Optional) Trim Cage Plug • Ported • Single Stage or Multi-Stage Lo-dB • V-LOG • Balance • Unbalanced • Auxiliary Pilot • Quick Change • Bolted • Threaded / Welded • ANSI/FCI Class IV & V • MSS-SP-61 • Angle or Globe • Casting or Forging • Standard Bonnet • Extended Bonnet • Carbon Steel • Chrome-Moly • Other Materials Available Upon Request • Inlet 4” .36” (DN 150 .30” (DN 100 .750) • Outlet 6” .900) • Larger Sizes Available Upon Request • Buttweld • Raised Face Flange • Ring Type Joint Flange Seat Ring Materials Sizes Seat Leakage Connections Actuator Type • • • • 12 Handwheel Spring-diaphragm Spring-return cylinder Double-acting cylinder Electrohydraulic (such as REXA) • Optional .SteamForm General Informat ® 84000 Series Numbering System 1st 2nd 1st 8 2nd 4 3rd 4th 5th 6th 7th Actuator Type 87 88 51 52 Spring-Diaphragm Air to Close Spring-Diaphragm Air to Open Cylinder Double-Acting Cylinder Spring-Return Air to Close Cylinder Spring-Return Air to Open 84 Body Series SteamForm (Angle Type) 0 3 4 5 9 Seal Type Unbalance TEC Seal Ring Pilot Balance Metal Seal Ring Graphite Seal Ring 0 1 2 4 Trim Characteristic Custom Characteristic Linear Equal % Modified .

0 8.5 11.0 C5. Graphite Gaskets Packing Nozzles Stainless Steel with Flexible Graphite Filter Teflon®.4 0.0 70 120 165 270 400 610 840 1020 1350 1600 2500 2.5 3.0 10.5 3.ANSI 1500 ANSI 150 .0 7.0 6. Inconel® Stainless Steel with Chrome Plating and Nitriding Hardened Stainless Steel.0 3.0 7.0 5.0 6.0 10.5 4.0 4.0 2. Flexible Graphite Stainless Steel with Inconel® Spring 13 .5 3.0 Cv 0.0 C10.5 8.5 6.ANSI 1500 Standard Trim Cv Travel (inch) Reduced Trim Cv Travel (inch) Reduced Trim Cv Travel (inch) 120 195 300 500 650 1100 1450 1800 2430 3000 4320 2.0 3.0 5.0 3.0 6.0 12.0 Materials of Construction Body Bonnet Plug Stem Cage Seat Ring Carbon Steel.5 7.5 5.0 6.0 9.0 5.ANSI 1500 ANSI 150 .ANSI 1500 Standard Trim Cv Travel (inch) Lo-dB Plug with Diffuser Trim Sizes 3 Inch 4 Inch 6 Inch 8 Inch 10 Inch 12 Inch 14 Inch* 16 Inch* 18 Inch* 20 Inch* 24 Inch* Cv and Travel Table Cv and Travel Table ANSI 150 .5 95 165 230 380 560 860 1200 1450 1900 2300 3600 2.0 7.0 4.5 3.8 1.0 2.0 2.0 2. Chrome-Moly Stainless Steel.5 9.0 95 150 230 380 520 840 1100 1360 1850 2280 3280 2. Stainless Steel with Stellite® Hardfacing Seal Ring Teflon®.0 2.0 12.0 5.5 4.5 * Maximum Pressure Class Rating is ANSI 1500 Nozzle Table Designation C0.5 4.4 C0.0 5. Stainless Steel with Stellite® Hardfacing and Nitrided® Surfaces Stainless Steel. Nitrided Stainless Steel.0 8.5 3.8 C1.tion Cv and Travel Table Lo-dB Cage with Diffuser Trim Sizes 3 Inch 4 Inch 6 Inch 8 Inch 10 Inch 12 Inch 14 Inch 16 Inch 18 Inch 20 Inch 24 Inch Cv and Travel Table Cv and Travel Table ANSI 150 .5 C3.

SteamForm Features & Benef ® 14 .

Best Fit Installation Reduced Piping Cost COST REDUCTION Longer Trim Life Reduced Downtime Protects Trim RISK MITIGATION Reduces Valve Damage & Trim Erosion Protects Downstream Piping & Equipment from High Temperatures Reduced Equipment Damage Multi-Stage Designs for Prevents System Vibration High Pressure Applications 15 . Reliable Tight Shutoff High Rangeability (Turndown) END USER BENEFIT REVENUE ENHANCEMENT Increased Mega Watts & Plant Efficiency Smooth Transition Starts & Ramp-up q w e r t y u i o a s d Seat Location Upstream of Flow Restriction 2 Active Stages of Pressure Reduction SVI II AP Positioner High Performance Actuation Forged/Cast Angle & Globe Configurations Flow Profiler Desuperheater Technology Multiple Spray Water Control Valve Options Quick Change Trim Option Hung Cage Outlet Area Desuperheating Spring Loaded Spray Nozzles Fast Response Bypass System. Prevents Over-Pressure Precision Control Stability and Control Reliability Made to Fit Existing Piping Designs Reduced Downstream Piping Requirements and Enhances Temperature Control High Performance Control.fits FEATURE ADVANTAGE Long-Term. Cavitation Elimination Easy Installation and Maintenance Prevent Thermal Expansion & Trim Sticking Protects Critical Trim from Thermal Shock High Performance Desuperheating Higher Product Yield Flexible.

Inc. Inc. meters. Waukesha® natural gas-fired engines. The company has leading positions in a broad portfolio of products including valves. Consolidated® pressure relief valves. The company’s website can be accessed at www. Dresser Masoneilan delivers flexible. Texas Phone: +1-281-884-1000 Fax: +1-281-884-1010 Dresser Flow Technologies Houston. Texas Phone: +1-281-671-1640 Fax: +1-281-671-1735 California Phone: +1-562-941-7610 Fax: +1-562-941-7810 +55-11-2146-3600 +55-11-2146-3610 CANADA Ontario Phone: +905-335-3529 Fax: +905-336-7628 CHINA Phone: Fax: +39-081-7892-111 +39-081-7892-208 +86-10-8486-4515 +86-10-8486-5305 +81-43-297-9222 +81-43-299-1115 FRANCE Courbevoie Phone: +33-1-4904-9000 Fax: +33-1-4904-9010 GERMANY Viersen Phone: +49-2162-8170-0 Fax: +49-2162-8170-280 Frankfurt Phone: +49-69-439350 Fax: +49-69-4970802 +82-2-2274-0748 +82-2-2274-0794 MALAYSIA Phone: +60-3-2161-0322 Fax: +60-3-2163-6312 MEXICO Phone: +52-5-310-9863 Fax: +52-5-310-5584 THE NETHERLANDS Phone: +31-10-438-4122 Fax: +31-10-438-4443 +34-93-652-6430 +34-93-652-6444 About Dresser. natural gas-fueled engines. Dresser Masoneilan is a leading brand in the Dresser. All rights reserved. BT84000 08/06 . switches.8354790 +91-22-8354791 +91-11-2-6164175 +91-11-5-1659635 RUSSIA Veliky Novgorod Phone: +7-8162-55-7898 Fax: +7-8162-55-7921 Moscow Phone: +7 495-585-1276 Fax: +7 495-585-1279 SAUDI ARABIA Phone: +966-3-341-0278 Fax: +966-3-341-7624 SINGAPORE Phone: +65-6-6861-6100 Fax: +65-6-6861-7172 SOUTH AFRICA Phone: +27-11-452-1550 Fax: +27-11-452-6542 SOUTH & CENTRAL AMERICA AND THE CARIBBEAN Phone: +1-281-671-1640 Fax: +1-281-671-1735 SPAIN Phone: Fax: UNITED ARAB EMIRATES Phone: +971-4-8139-200 Fax: +971-4-8838-038 UNITED KINGDOM Woodburn Green Phone: +44-1628-536300 Fax: +44-1628-536319 UNITED STATES Massachusetts Phone: +1-508-586-4600 Fax: +1-508-427-8971 Corpus Christi.dresser. With a history of innovation and technological leadership that goes back more than 125 years.dresser. An “open architecture” technology platform offers more product application and operational flexibility. retail fuel dispensers and associated retail point of sale systems and air and gas handling equipment. best-fit process control valve solutions with interoperable instrumentation and smart technologies for a wide range of applications and industries. regulators. MA 02322-1190 Tele: 508-586-4600 / Fax: 508-941-5497 Email: sales@masoneilan. www. Mooney® regulators. and Roots® blowers and rotary gas meters. is a leader in providing highly engineered infrastructure products for the global energy © 2009 Dresser. Dresser Masoneilan delivers comprehensive process control solutions and services to a global market. portfolio. With strategically located manufacturing operations and a worldwide network of service and support facilities.DIRECT SALES OFFICE LOCATIONS BELGIUM Phone: +32-2-344-0970 Fax: +32-2-344-1123 BRAZIL Phone: Fax: INDIA Mumbai Phone: Fax: New Delhi Phone: Fax: ITALY Phone: Fax: JAPAN Chiba Phone: Fax: KOREA Phone: Fax: +91-22. Dresser Masoneilan 85 Bodwell Street Avon. It has manufacturing and customer service facilities located strategically worldwide and a sales presence in more than 100 countries. piping products. Leading brand names within the Dresser portfolio include Dresser Wayne® retail fueling systems. About Dresser Masoneilan Headquartered in Houston. actuators. Texas Phone: +1-361-881-8182 Fax: +1-361-881-8246 Dresser Direct Deer Park. Masoneilan® control valves. Inc.