Item No. Customer's P.O.

Contract Subject

: : : : -

IHC Systems shop order : - 801384/801385

Technical Information

Angle Transducer (vertical) Type: ATO503

IHC SYSTEMS
Sliedrecht - the Netherlands Industrieweg 30 - 3361 HJ Sliedrecht P.O. Box 41 - 3360 AA Sliedrecht Tel. (31) (0) 184 431 922 Fax (31) (0) 184 431 505 E-mail: technical.dept@ihcsystems.com Internet: www.ihcsystems.com

© 2005 IHC SYSTEMS B.V. The contents of this document are the property of IHC SYSTEMS B.V. and may neither be brought to the knowledge of third parties in original form nor by reproduction of parts or whole document

The information of this manual has been carefully checked and is believed to be entirely reliable. No responsibility, however, is assumed for inaccuracies. IHC SYSTEMS B.V. (or the company associated with IHC SYTEMS B.V.) reserves the right to change specifications without notice.

LIABILITY This manual is intended to serve as a guide for commissioning, operating, maintaining, servicing and/or repairing of the equipment described herein, and should only be used by qualified personnel. UNDER ALL CIRCUMSTANCES, any use being made of this manual remains the SOLE RESPONSIBILITY OF THE USER. ON NO ACCOUNT WILL IHC SYSTEMS B.V. BE LIABLE FOR ANY OPERATIONAL DELAYS OR DAMAGES, EITHER SPECIAL, INDIRECT, CONSEQUENTIAL OR OTHERWISE. OWNERSHIP (Except as otherwise provided for in the contract) All inventions, trade marks, technical data, drawings, plans, manuals, test results and other material provided by IHC SYSTEMS B.V. are to be considered confidential information and shall remain the exclusive property of IHC SYSTEMS B.V. All information is supplied solely for the installation, operation and/or maintenance of the designated equipment and user shall not copy such material, or communicate information concerning such material, to a third party. WARRANTY (Except as otherwise provided for in the contract) IHC SYSTEMS B.V. warrants her equipment against any defect or fault arising from or caused by faulty workmanship, material and parts for a period of six months from date of delivery, provided that justified claims in writing are received by IHC SYSTEMS B.V. within this period or at the latest within 15 days of the expiry thereof. Liability of IHC SYSTEMS B.V. will be limited to the free repair or replacement of any defective parts at their premises. If the repair or the replacement is carried out elsewhere, the liability of IHC SYSTEMS B.V. will be limited to the amount the repair or replacement would have cost if carried out at the premises of IHC SYSTEMS B.V. during normal working hours. Subject to the above stipulations of guarantee, IHC SYSTEMS B.V. shall be released from any liability whatever and buyer shall protect and indemnify IHC SYSTEMS B.V. in respect of any demands, claims or actions made by third parties on account of damages and/ or injuries caused or alleged to be caused by any defect of goods supplied by IHC SYSTEMS B.V. There are no other warranties, expressed or implied, including any implied warranty of merchantability or of fitness for purpose beyond the express provisions herein, and IHC SYSTEMS B.V. shall not be liable for any damages, special, indirect, consequential or otherwise.

SPARE PARTS Supply of spare parts has been ascertained by the high grade of standardization and interchangeability of all components. The customer does not have to keep extra spare parts above the recommended quantity. Products of IHC SYSTEMS B.V. are fully tested before delivery and guarantied for their performance and quality of materials used. For more information contact

IHC SYSTEMS
Sliedrecht - the Netherlands Industrieweg 30 -3361 HJ Sliedrecht P.O. Box 41 - 3360 AA Sliedrecht Tel. : (++31) (0) 184 431 922 Fax: (++31) (0) 184 431 505 E-mail: technical.dept@ihcsystems.com Internet homepage: www.ihcsystems.com

Or our representatives:

Angle Transducer (vertical) Type: ATO503

1.1 General
A pendulum mounted on a shaft, turns in a closed housing, driving a potentiometer as measuring element coupled to the shaft by means of a gear wheel. A built in R/I converter converts the potentiometer signal to a current signal. Rotation of the transducer housing results in an angle rotation of the potentiometer. The damping of the fast movements of the pendulum is achieved by some oil in the pendulum space. The pendulum angle transducer is used on suction tubes (of hopper dredgers) and ladders (of cutter and bucket dredgers) to measure the angle in the vertical plane.

Figure 1–1: The ATO503 mounted on the upper pipe dragarm

© 2004 IHC SYSTEMS B.V.

1

Install. Instr. No. 5885144 rev. B

Angle Transducer (vertical) Type: ATO503

1.2 Installation and adjustment
1.2.1 Installation of transducer

Special cable Mounting support bracket (optional) Cable junction CAJ912

Fill plug

Drain plug

Figure 1–2: Angle transducer type: ATO503

Mount the transducer in a position that the cable is installed in the best-protected way. It is good practice to situate the transducer with its cable junction (CAJ912) in the upright position, perpendicular to the horizontal position or the longitudinal axis of the suction tube or ladder, this will facilitate filling (or draining) the oil. The transducer is mounted with 4 (four) M16 bolts to the supports.
Note: After installation of the angle transducer fill the transducer with 10 cm³ motor oil, type: Helix Diesel Ultra 5W30 Shell Do not forget to use Teflon tape when the plugs are screwed in again.

© 2004 IHC SYSTEMS B.V.

2

Install. Instr. No. 5885144 rev. B

Angle Transducer (vertical) Type: ATO503

1.2.2 Cable connection
The connections to the terminal strip, situated inside the cable junction (CAJ912) of the transducer, are made via a special cable (IHCS cable type: CBL001). For the mounting of the cable and the connection see Doc. no. LSTS702-9680-007 sheet 2. Installation of the cable is dependent on the circumstances and requirements on location. On a dragarm it is recommended to mount the cable in a cable tray and protect the cable in rubber hose at the pivoting- and transition points. The ATO513 transducer is equipped with a cable gland make Agro.

1.2.3 Adjusting the transducer
The transducer is factory adjusted for a designated range, the transducer mounted with its cable junction in the upright position. If the transducer is used in a stand alone depth measurement, make sure that lowering the ladder (dragarm) results in an increasing depth on the readout, if not, interchange the potentiometer terminals 2 and 4 on the terminal strip inside the transducer.

Potentiometer under R/Iconverter Terminal strip R/I converter R/I converter

Locking plate

Locking plate

Terminal strip

Figure 1–3: Inside the transducer

After mounting the transducer on a dragarm or ladder it is necessary to adjust the potentiometer, to achieve an output signal corresponding the calibration position of dragarm or ladder.

© 2004 IHC SYSTEMS B.V.

3

Install. Instr. No. 5885144 rev. B

Angle Transducer (vertical) Type: ATO503

• •

Loosen the two small locking plates of the potentiometer. With the dragarm or ladder in calibration position, rotate the potentiometer housing till the indication on the readout corresponds with the calibration position.

Warning: Take care that the solder joints of the potentiometer do not touch the locking plate screw.

Retighten the two small locking plates.
Positive terminal R/I converter Locking plate Locking plate

If the transducer is used for an IHC Systems processing unit proceed as follows:
R/I converter

Potentiometer

Terminal strip

• •

Loosen the two small locking plates of the potentiometer and connect a universal instrument (set to mA) in series with the connection of the positive terminal of the R/I converter (# 6 of terminal strip). With the dragarm or ladder in calibration position, rotate the potentiometer housing till the output current corresponds with the output current in calibration position. This adjustment should be executed according the calibration report of the concerning transducer.

Warning: Take care that the solder joints of the potentiometer do not touch the locking plate screw.

Retighten the two small locking plates and reconnect the R/I converter to the terminals.

© 2004 IHC SYSTEMS B.V.

4

Install. Instr. No. 5885144 rev. B

Angle Transducer (vertical) Type: ATO503

1.3 Technical specifications
Supply Output Accuracy Potentiometer R/I converter Transducer range Housing Dimensions Weight Temperature range Pendulum damping Special signal cable : 24Vdc (from processing unit) : 4...20 mA (current loop) : < 0.5 % full range : 5 kΩ (stock code: 28303501) : IHC Systems (stock code: 91647313) : dependent on application, factory adjusted : AISI-316, IP68, 7 bar : ca 470x310x175 mm : ca 30 kg : -20...+80°C : oil damping : IHCS type CBL001 (stock code: 28116001)

© 2004 IHC SYSTEMS B.V.

5

Install. Instr. No. 5885144 rev. B

pos

qnt unit

description

type

part number

dwg no

file code

remarks

ATO501-9680-006 ATO501-9680-006 ESS27606

ESS27607

1 1 2 2 1 4 2 1 1 7 2 1 2 2 1 1 2 6 12 1 1 1 ATO501-9680-006 TXP003-8000-006 ATO501-9680-006 ESS27604 NSUO6001 ESS27602 ATO501-9680-006 CAJ912-9680-000 ATO501-9680-006 ATO501-9680-006 ATO501-9680-006 ESS27608 KSSM0001 KSUI6002 ESB01602 KSUI6001

1 1 2 1 1 1 1 2 ATO501-9680-006 ATO501-9680-006 ATO501-9680-006

ESS27605 ESS27603 ESS27601 Length on order Length on order Length 60mm

101 102 103 104 105 106 107 108 108 109 110 111 112 113 114 115 116 117 118 119 120 121 121 122 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 Type on order ATO503-9680-006 ESS35601
Drawn P.v.B. H.D.B. Revised Print date: Scale: -/12-09-01 10-11-03 19-02-04 Size: A3 Product Type no. : Angle Transmitter : ATO503.PC.I.CG-001 Dwg. type : Partslist Part no. : Belongs to doc. no. : LSTS1002

0,03 1 1 2 1 3

st st st st st st st st st st st st st st st st st st st st st st st st st st st st st st st m m st st st st st st

C Cer 100nF 50V 10% Potmeter 5K 2.5W 10% Washer M4 DIN433 A4 Cil.screw M4x10 DIN84 A4 Mounting plate potmeter ATO Hex.soc.setscr.M3x4 DIN916 A4 Gear wheel Z=100 M=0.5 Terminal marker 5.2mm Wh 1-10 Terminal marker 5.2mm Wh 11-20 Double term. 2,5/4mm2 Terminal end holder UK Terminal endcover UKKB3 Cil.screw M3x8 DIN84 A4 Pillar M4in/M6outx14 brass Type plate for transmitter IHC Cover ATO O-ring 183,75x3,53mm Springwasher M6 DIN127B A2 Hexagonbolt M6x16 DIN933 A4 Gasket 219x197x0.5 ATO Cable junction CAJ912 Housing+welding part ATO5 Welding part ATO Intermediate piece ATO Retaining ring dia.15 0utside Ball bearing 15x32x9mm Hex.sock.screw M8x45 DIN912 A4 Shaft ATO Weight ATO Base plate ATO Plug of RVS304 and 1/4"NPT Protection hose inside 1" Cable 12x0.5mm2 EMC screened Mounting rail NS35/7,5 hole R-I converter RIC Mounting plate R/I converter Pillar M4x30 in/out Msv Interconn. Top 10pins 5.2mm Separating plate UK2.5 N

CK 05 BX104K P6501-A502 M4 M4x10 See dwg. M3x6 See dwg. ZB 5,lgs:1-1 ZB 5,lgs:11UKKB 3 E/UK-NS 35 D-UKKB 3 M3x8 See dwg. See dwg. See dwg. NBR 70 shore M6 M6x16 See dwg. See dwg. Set See dwg. See dwg. See dwg. DIN471-S.S. SS6002-ZZ M8x45 See dwg. See dwg. See dwg. 4C610 S14 LD 1/1 3909145 08 01 73 3 See dwg. Set See dwg. AZTVM7-M4x30 FBRNI 10-5N TS-KK 3

28400124 28303501 99134002 28403103 28403021 99132504 28403012 28401688 28401689 28203360 28203362 28203361 28112513 28403006 28277201 28403033 28403042 99134306 99132014 28403046 28403971 28403995 B0001145 28403994 28403121 28403010 28403115 28403009 28403024 28403030 28403130 B0000012 28116001 28202105 B0003318 28403932 91335104 28203541 28203363

Customer

:

Ship name

:

Yard no.

:

Checked

Order no.

:

Rev. desc.

: Changed pos 131/132/134

IHC Systems B.V. P.O. Box 41 3360 AA Sliedrecht The Netherlands Phone: +31-184-43 19 22 Fax: +31-184-43 15 05

IHC SYSTEMS B.V. © 2004

File code LSTS5001

Doc no

Sheet

Rev.

LSTS5001-9680-005

1/2

B

pos M16x45 M16 M16 99132059 28112580 99134316 On order On order On order

qnt unit

description

type

part number

dwg no

file code

remarks

140 141 142

4 st Hexagonbolt M16x45 DIN933 A4 4 st Hexagonnut M16 DIN934 A2 4 st Springwasher M16 DIN127B A2

Customer Revised H.D.B. Print date: Scale: -/-

:

Drawn P.v.B.

12-09-01 10-11-03 29-01-04

Product Type no.

: Angle Transmitter : ATO503.PC.I.CG-001 Dwg. type : Partslist A3 Part no. : Belongs to doc. no. : LSTS1002

Ship name

:

Yard no.

:

Checked Size:

Order no.

:

Rev. desc.

: Changed pos 131/132/134

IHC Systems B.V. P.O. Box 41 3360 AA Sliedrecht The Netherlands Phone: +31-184-43 19 22 Fax: +31-184-43 15 05

IHC SYSTEMS B.V. © 2004

File code LSTS5001

Doc no

Sheet

Rev.

LSTS5001-9680-005

2/2

B

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