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PROCEEDINGS OF THE ROMANIAN ACADEMY, Series A, Volume 5, Number 1/2004, pp.000 - 000

MODELLING OF MAGNETORHEOLOGICAL DAMPER DYNAMIC BEHAVIOUR BY GENETIC ALGORITHMS BASED INVERSE METHOD

Marius GIUCLEA*, Tudor SIRETEANU*, Danut STANCIOIU*, Charles W. STAMMERS** *Institute of Solid Mechanics – Romanian Academy Const.Mille, 15, RO-70701, Bucharest **University of Bath, UK BA2 7 A Y Corresponding author: Tudor Sireteanu; e-mail: siret@mecsol.ro

The modelling of magnetorheological (MR) dampers by an inverse method is proposed. A modified Bouc-Wen modified dynamical model is considered and its parameters are obtained by using genetic algorithms (GA). The experimental data consist in time histories of current, displacement, velocity and force measured both for constant and variable current. The model parameters are determined using a set of experimental measurements corresponding to different current constant values. Next, the resulting model is validated on the data measured for variable current. Key words: Magnetorheological damper, genetic algorithm, inverse method.

1. INTRODUCTION In recent years have been reported many applications of MR-dampers, in various areas such as vehicle suspensions, seismic protection of buildings during earthquakes, semi-active control of sagged cables, engine mounts or fluid power systems. The MR-dampers allow for variable control of energy dissipation in a simple design. Rapid response time and efficient power requirements make the systems one of the most effective means possible for interfacing mechanical components with electrical controls. These properties are due to the MR fluids ability to change from a free-flowing liquid to a semisolid in milliseconds when exposed to a magnetic field, and instantly back to a liquid when the field is removed. The MR fluids used in dampers are suspensions of micron-sized magnetically soft particles in synthetic oil. When the current applied to the damper is zero the fluid is not magnetized and the particles exhibit a random pattern. In the magnetized state, the applied magnetic field aligns the metal particles into fibrous structures, changing the fluid rheology to a near plastic state. By tuning, the current supplied to the electromagnetic circuit of the damper, a variation of the magnetic field is obtained that allows for any level between the low forces in the “off” state to the high forces in the “on” state. In addition, the damping performance is nearly independent of velocity providing high or low damping at any velocity, according to the employed semi-active control strategies. This is difficult to produce with other hydraulic systems. Both parametric and non-parametric models have been developed to portray the observed behaviour of MR-dampers. Spencer et al. [1] developed a phenomenological parametric model that accurately portrays the response of a MR-damper to cyclic and random excitations for both constant and variable magnetic field. The proposed solution is a modified Bouc-Wen (BW) model that has a set of parameter, depending on the current variation. Other works, for example [2] and [3], study the efficiency of the model identification based on some computational intelligence paradigms (fuzzy logic, neural networks). In addition, in [3], one can find a comparative analysis of different models with respect to the approximation accuracy, which could guide the user in choosing the suitable model for his application. For instance, Butz and Stryke [4] have shown that the difference of using the modified BW and Bingham plastic models in a vehicle suspension system is very small.

_____________________________ Recommended by Radu P.VOINE, Member of the Romanian Academy

measured at 30°C. Force [daN] vs. Fig. Charles W.02-1. is 5. such that the predicted response optimally fit the experimental data. there are found the values of parameters for a set of constant values of applied current and an imposed cyclic motion.6 A and 1.1 and fig. The internal resistance of the device. [7]. while for larger velocities the force varies almost linearly with the velocity. STAMMERS 2 In this paper is proposed a method of finding the BW modified model parameters by using the genetic algorithms optimization procedure. Force [N] vs.75 A. Danut STANCIOIU. The resulting model is validated by comparison of predicted and experimentally obtained responses for some cases with variable control current. EXPERIMENTAL DATA The experimental data were obtained by testing a LORD magnetorheological damper.Marius GIUCLEA. Tudor SIRETEANU. These two distinct rheological regions over which dampers operate are known as the pre-yield and the post-yield regions.2 A. in the range of small velocities the force variation displays an important hysteretic behaviour. for four constant current levels. 0. The second step consists in obtaining the variation law for each parameter versus current.6 cm is shown in fig. The laminar flow of the damper fluid in the post-yield state provides a quiet operation because no . 1. 2. This value was considered in order to obtain the current corresponding to the variable control voltage supplied to the current driver. 0. velocity [cm/s] As one can see from figure 2.2 Ω .1 A. 0. time [s] Fig.5 Hz imposed cyclic motion with an amplitude of 1. The experimentally measured response of the MR-damper due to a 1.2. 2. In first step.75 amps. considering the corresponding values from step one. under various loading conditions for both constant and variable control current within the range 0.

d .1A. MECHANICAL MODEL FORMULATION There are several mechanical models for describing the dynamical behaviour of MR-damper.02A. 0. MODEL PARAMETERS IDENTIFICATION BY GA The modified Bouc-Wen model includes the previous mentioned parameters (c 0 . the values of parameters c 0 . 0. by analyzing the dependence between current and the obtained values of parameters one determines the functions c 0 = c 0 ( u ) .05A. α . 1. 1. using Bouc-Wen modified model [1].75A) and cyclic imposed motion (frequency 1. then the dynamics involved in the MR fluid reaching rheological equilibrium is modelled by the first order filter: &=− u 1 (u − v) T (4) 4. k . 3.4A. k 0 are determined by using GA. For different constant current values {u = 0. 0.3 Modelling of magnetorheological damper dynamic behaviour by genetic algorithms based inverse method noise is generated by oil rushing through valves and there is no turbulence as in the case of conventional hydraulic dampers.5 Hz. depicted in figure 3. k 0 = k 0 ( u ) . Fig. 1. In order to determine the corresponding functional dependencies.2A. a GA based inverse method is applied. . The partial relative displacement y and the evolutionary variable z are governed by the coupled differential equations &= y 1 & + k 0 ( x − y ) + kz ) ( c0 x c 0 + c1 n −1 (2) (3) & = −d x &− y &z z z &−y & ) z + α( x &−y &) − g( x n The parameters n . k and k 0 are assumed to be functions of the applied current u : c 0 = c 0 ( u ) . k 1 are considered fixed and the parameters c 0 . 0. k 0 = k 0 ( u ) .6A. Bouc-Wen modified mechanical model In this model the damping force generated by the device is given by F = c1 y & + k 1( x − x 0 ) (1) where x is the total relative displacement. k = k( u ) . c1 = c1 ( u ) . c1 = c1 ( u ) . amplitude 1.06A. If v( t ) is the applied current.6 cm). Then. c1 . k 0 ) that depend on the applied current. k = k( u ) . c1 . x0 the initial deflection of the accumulator gas spring with stiffness k1 . 3. The best results in portraying the hysteretic behaviour are obtained. such that the predicted force Fp to fit the measured force Fexp . k . 0.8A.45A. c1 . g . 0.

• uniform mutation and Monte Carlo selection.06 and 1. start with an initial population of (encoded) problem solutions and evolve towards better solutions.5 Ns c1 cm 103 83.66 16. time for 0.1 The accuracy of GA optimization can be seen from the figures 4a.05 1. It is well known that genetic algorithms are robust probabilistic search techniques with very good results in black box optimization. Force vs.06 0.2 35.5 139 336 839 933 1018 1078 1116 1225 N k cm 29.3 20.3 40.06 0. Charles W.223 4. k 1 =5. . [10]. 4b and 5a.21 3.20 0 0. the parameter finding is tackled as a black box optimization problem. other characteristics of applied GA were: • averaged crossover with probability 0.8 32. predicted . By using appropriate scaling factors. it can be assumed that the parameters take on values within the interval [0.02 0. For the numerical simulations were chosen the following values of the fixed coefficients: n =2.88 19. with four real genes corresponding to the four coefficients c 0 . 1].21 0.3 cm-2.3 16.9 28.56. k . [9]. Table 1 The parameters values obtained by GA u [A ] 0. α =30.Marius GIUCLEA.81 -200 time [s] Fig.4 N/cm. was yielded the values given in table 1. after about 500 generations.40 0.80 1.…..rms error between the predicted and experimental response. k 0 . Applying the proposed GA.06 0. • objective function .8.27 3.10 0.4 13.61 0. For the considered optimization procedure it is employed a real coded GA.65 9.9 12.75 amps. In addition.40 4.41 0.0 47. STAMMERS 4 In the proposed method.45 1. d =5 N/cm. g =61. 4a.06 A _____ experimental.68 9. 200 100 force [N] 0 0. They are based on the mechanism of natural genetics and natural selection. Tudor SIRETEANU. c1 . 5b showing the predicted and experimentally obtained response for 0.75 Ns c0 cm 1. Danut STANCIOIU.5 153 239 340 585 898 1049 1145 1144 1339 N k0 cm 5.01 -100 0.

Force vs.21 0. …… predicted -1 . Force vs.06 A _____ experimental. velocity for 1.81 -1000 -2000 time [s] Fig. Force vs. velocity for 0. 4b. ……. predicted 2000 1000 force [N] 0 -20 -10 -1000 0 10 20 -2000 velocity [cms ] Fig.5 Modelling of magnetorheological damper dynamic behaviour by genetic algorithms based inverse method 200 100 force [N] 0 -20 -15 -10 -5 -100 0 5 10 15 20 -200 velocity [cms ] Fig.75 A _____ experimental. …… predicted -1 2000 1000 force [N] 0 0.75 A _____ experimental. time for 1.41 0. 5b.61 0.01 0. 5a.

) . obtained by using the values from table 1 are: c 0 ( u ) = 26 .3 ⋅ u ) The graphical representations of the parameters functional approximations are given in figures 6. 7. experimental ( ___ ) and predicted (…. The parameter c0 vs. STAMMERS 6 Because the variation of k 0 with respect to the current values is not relevant and taking into account its mechanical significance. the BW modified model is completely defined and it must be tested for different loading conditions and variation patterns of the applied current.95 ⋅ u ) (5) (6) (7) k ( u ) = 1297 . Fig. c1 . current u. k .2 ⋅ tanh(1 . can be given the mean value k 0 =10.5 2 Fig. 164 c1 ( u ) = 1150 ⋅ tanh( 1. Danut STANCIOIU.5 N/cm. this parameter. Tudor SIRETEANU. 7 and 8 respectively. The parameter c1 vs. 6. current u.) 1400 1200 1000 c1 [Ns/cm] 800 600 400 200 0 0 0. Therefore.Marius GIUCLEA. experimental ( ___ ) and predicted (…. 134 ⋅ u + 5. The functional approximations for the remaining parameters c 0 .5 1 current [A] 1. Charles W.

velocity and of the voltage applied to the current driver for each test case are plotted in fig.5 2. When compared with experimental data.25 1. MODEL VALIDATION In this section.) 5. 9-11. The model calculated velocity x efficiency in describing the dynamic behaviour of the MR damper has been investigated in a variety of deterministic tests. 9a. 18 9 0 1 -9 1.75 2 2.5 2 Fig. experimental ( ___ ) and predicted (….7 Modelling of magnetorheological damper dynamic behaviour by genetic algorithms based inverse method 1600 1400 1200 k [N/cm] 1000 800 600 400 200 0 0 0.5 1. displacement [cm] and velocity [cm/s] in the first test case . current u. the response of the MR damper over a wide range of operating conditions.25 2. Simulations were performed using the experimentally determined displacement x and & of the piston rod in determining the force generated in the damper model. Time histories of the voltage [volts]. The parameter k vs. The time histories of the displacement. it is made a comparison between the measured force and predicted force computed for the obtained model. the model was shown to predict accurately. the results obtained in three test cases are presented bellow.5 1 current [A] 1. To illustrate this assertion. at least from the practical point of view.75 3 -18 voltage displacement velocity Fig. 8.

25 2.75 2 2. Force [N] versus time [s] in the second test case _____ experimental. Charles W. Tudor SIRETEANU. …… predicted .75 2 -10 -15 Fig.75 3 15 10 voltage displacement velocity 5 0 1 -5 1.Marius GIUCLEA. 10a Time histories of the voltage [volts].25 1. displacement [cm] and velocity [cm/s] in the second test case 1500 1000 500 0 1 -500 1.25 1.25 1.5 1. …… predicted 1. 10b. STAMMERS 8 1800 1200 600 0 1 -600 -1200 -1800 Fig.75 2 -1000 -1500 Fig.5 1.5 2.5 1. Danut STANCIOIU. 9b. Force [N] versus time [s] in the first test case _____ experimental.

01 -500 -1000 -1500 0. displacement [cm] and velocity [cm/s] for the third test case 1500 1000 500 0 0.01 2. In addition. CONCLUSIONS The GA assisted inverse method. with proper values of the involved parameters. 11b. …… predicted 6. 1369.51 Fig. the authors would like to express their gratitude to the Royal Society for supporting the collaboration with University of Bath where the tests have been carried out.51 2. can accurately portray the behaviour of MR dampers.01 -5 0. proved very efficient for determining a mechanical model to predict the dynamic behaviour of a typical MR damper.51 -10 Fig.01 1. 11a. .9 Modelling of magnetorheological damper dynamic behaviour by genetic algorithms based inverse method 10 voltage displacement velocity 5 0 0. The voltage [volts]. developed in this paper. Force [N] versus time [s] in the third test case_____ experimental.01 2. ACKNOWLEDGEMENT This research is partially supported by CNCSIS Grant no.51 1.51 1. One can conclude that the modified Bouc-Wen model.51 2.01 1. A variety of representative tests showed that the model determined from experimental data obtained for constant levels of the applied magnetic field and harmonic imposed motion is accurate over a wide range of operating conditions and is adequate for control design and analysis.

WERELY. 3. S.D. SPENCER. D. JOLLY. Sonderforshungsbereich 438: Tehnische Universitat Munchen. pp. STAMMERS. Genetic Algorithms in Search. J. Charles W. Long Beach CA. 1999. SIRETEANU. CARLSON. GHITA. 1. 7.W. 2. GHITA. Neuro-Fuzzy Model of a Large Magnetorheological Damper . Application of Magnetorheological Dampers to Seismically Excited Structures . GIUCLEA. 1998. Semi-active vibration control by use of magnetorheological dampers. D. Proceedings of the Romanian Academy.D. Phenomenological Model for Magnetorheological Dampers. Tudor SIRETEANU. ASCE. 1997. Proceedings of the 17th International Modal Analysis Conference. Received November 19... T... 1999. M. STAMMERS 10 REFERENCES 1. D.. 2. Addison-Wesley. 123. J. Danut STANCIOIU. 195-199. T. O... T. Reading. H. DEDIU. pp.F. P. T. G. 105-113. Florida. M. M. Optimization and Machine Learning. Universitat Augsburg. C. J.. 1.Marius GIUCLEA.N.F.... AGAPIE.. A. FAGARASAN. 2000. 9. CP9803. Kissimmee.D. Genetic Algorithms: Theoretical Aspects and Applications. M.. B. 5. L. STRYK. B.W. J. Preprint SFB-438-9911.. SAIN. STAMMERS... 2001. STAMMERS. Use of genetic algorithms and semi-active fuzzy control to optimize the model and dynamic response of vibration isolation systems with magnetorheological dampers..J. C. pp.M.. SIRETEANU. CARLSON.W.J.. 2001.K. J. Proceedings of the Romanian Academy. 1998. Mech. DYKE. 2.. Second International ICSC Symposium on Fuzzy Logic and Applications. Analysis and Testing of a Linear Stroke Magnetorheological Damper. Modelling and Simulation of Rheological Devices . Spring Meeting San-Antonio.. PESCHEL. 11.M.. M. C.K. F. KAMATH. SAIN. 8. DYKE. BUTZ.. 1. ROSCHKE. BENDER. AIAA/ASME/AHS Adaptive Structure Forum.R.. Proceedings Texas SectionASCE.. Modelling of Magnetorheological Fluid Dampers.. 2001. GIUCLEA. GOLDBERG. STANCIOIU. MA. 8-11.E. S.. 3.. CARLSON. 2003 . 6. 10. Properties and Applications of Commercial Magnetorheological Fluids. PANG. Paper no 98-2040. N.W.. Part 4.. GH. SIRETEANU. G.. STANCIOIU. 1989. 4.. SPENCER. Eng.. M.J. 3. Romanian Journal of Information Science and Technology.

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