Drum Chipper HRL

Energy-efficient production of quality chips

The MAIER Drum Chipper HRL is a high-performance machine for the production of high-quality chips for the PB-, MDF- and OSB-plants, as well as for the biomass, pelletizing, WPC/WFC industry and many other applications. As the core machine for the wood yard MAIER Drum Chippers effectively process round wood, log ends, slabs and offcuts, veneer residues or waste wood. Feeding of the material to the drum chipper is effected by means of a feeding belt or a vibration conveyor. The material is seized by specially toothed infeed rollers and continuously fed to the chipping rotor. The knives of the rotor cut the material to the required chip length. To avoid oversizes the chipped material passes through an individually adapted refractioning grid and is discharged from the machine by a screw, trough-chain or belt conveyor. Depending on the individual requirements, the chippers can be equipped with various features.

Your benefits

– Free choice of wood assortment – Optimal chip quality – Chip length of 4–180 mm – Energy-efficient size-reduction – Capacity of 5–140 t bd./h – Individual turn-key solutions for chipping lines incl. tailor-made conveyor systems – Tried and trusted worldwide – Advanced and reliable technology – Broad application spectrum – Low-maintenance and service-friendly – High machine availability

made of wear-resistant special steel. adapted to input and required output material Slewable crane for disassembly of the refractioning grid and lifting of chipper knives to the maintenance platform (optional) Specially damped base frame for the reduction of structure-borne noise transmission . narrow running gaps prevent clogging of material Infeed rollers in segmented design to reduce maintenance time (optional) Lateral swing side wall sealing with patented push arm for clean operation of the chipper Chipping rotor – – – – – – Patented slewable knife clamping plate for quick and easy knife replacement Exchangeable thread bushes to ensure proper clamping of chipping knives Regrindable wear plates under the chipping knives Wear-protection of the chip-pocket edge Extra heavy-duty execution to increase the rotational energy to avoid current peaks Rotor brake to minimize the braking period Machine casing – – – – Counter knife. screw-fastened. in divided execution for easy exchange. hydraulically moveable Refractioning grid in welded execution and/or as perforated plate. regrindable.Drum Chipper HRL Features Infeed system – – – – Specially adapted fast rotating clearing roller to avoid damages of the feeding belt Infeed rollers with aggressive shaped teeth for optimal material feeding. once turnable.

5 13. Hackschnitzellänge.5 6. for the production of charcoal. frequency Standard deviation 12.0 0.7% 5.0 0.44 1.5 1. L=4.0 9.44 4.i .0 0.Drum Chipper HRL Innovations 1st Stage MAIER Drum Chipper HRL-OSB 2nd Stage MAIER Strand Flaker MSF Maxi-chips production with HRL-OSB MAIER HRL /Kom.9% >4 42.0 0.2010 <1 >1 >2 >3 35.56 -2.5 0. from green waste up to round wood. Länge LT=4.44 6.13.0 11.05. Schwarten) to 180 mm. efficient Large inlet cross-section Optimal material feeding with proven infeed-roller system Chip length [mm] L 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 k1 10.i Mean value mx = 1 k å ni ( Lm.5 8.18[mm] 0-1 1-2 2-3 3-4 4-5 5-6 6-7 7-8 8-9 9-10 11 12 13 14 15 16 17 18 19 10.5 0 2 10 25.44 2.9% 0. reliable.L)2 n .0 .5 3. Espe.1 i=1 n = Sum abs.g. for pelletizing and WPC/WFC industry. This chipper forms the first process step of the 2-stage OSB system developed Ausgabe: Hackschnitzel. maxi chips can be used directly e.5 44 198.7% 0. – Special machine design – Chip length up to 180 mm – Utilisation of raw materials previously considered to be unavailable for OSB production Bearbeiter: P.0 2 13.06 mm Among others.5 5.12. as well as for smokehouses.44 -3.0% 16.56 -1.44 0.5 4.5 7.5 2.i = Mean range Mean value with standard deviation L = Mean value 1 L = n å k i =1 n i × L m .5 0.9% 9.0% 0.5 11.44 8.0 37 129.8% 1. – Special rotor design – Processing of variable wood assortments – Continuous production of micro-chips with length ≥ 4 mm possible – Tight particle size distribution 45% 40% 35% 30% 25% 20% 15% 10% 5% >4 <1 >2 >6 >8 >10 >12 Biomass production with HRL-B The Drum Chipper type HRL-B is specially designed for the processing of variable input materials.44 3.44 9.7% >5 >6 >7 >8 >9 >10 >11 >12 >13 >14 >15 >16 >17 >18 0.5 0 Micro-chips production with HRL-M V11 [>2x2] The special Drum Chipper type HRL-M with modified rotor design is used for the production of very small micro-chips.0 7. Oyat/ The Drum Chipper type HRL-OSB is designed for the production of chips with length up Eingabe: Frischholz gemischt (Fichte.i .0% 0.5 12.0% 0.Sopora Length [mm] Datum: 25.5 1 0 0 0 0 0 >14 0% 0 0.5 15.0% 0 0. frequency ni = Abs.06 mm and patented by MAIER.44 7.44 Lm.g.56 0. these maxi chips are cut to strands for the Maschine: MAIER HRL 1200 /450x1000-8EW production of OSB by the MAIER Strand Flaker MSF.5 0 13.14.44 ni * Lm.11.0 0. – – – – Tried and trusted technology based on the high requirements of the panel board industry Robust.17.16.i [mm] 10.5 17.0 1 0 9.44 0.5 14. In the second step.56 -0. into chips for biomass power plants or the pelletizing industry.0% 0. e.0% 1.0 3.0% 0.15.0% 0.L [mm] Legend L = Flake length Lm.0% 0.0 Mean range Lm [mm] ni 0.44 5.0 6 33.0% 0.

/m3.75 fm Slabs & offcuts 1 rm = 0. non-binding and may not be valid for all sorts of applications. we recommend discussing specific applications with our technical advisory service. Since the function and the performance of our products also depend on the individual factors of the intended use. Bielefeld.maier-dieffenbacher. 3) Chip volume flow referring to a bulk weight of 150 kg/m3.Drum Chipper HRL Technical Data The Maier Drum Chippers can be equipped with single or tandem drive. a 11–13% filling ratio of the infeed. All rights reserved. All data contained herein are for general orientation only. MAIER Zerkleinerungstechnik GmbH Dieffenbacher Group Schweriner Straße 1 33605 Bielefeld (Germany) Tel +49 521-584943-20 Fax +49 521-584943-21 mzb@dieffenbacher. MAIER Zerkleinerungstechnik GmbH. 4) Dimensions of complete machine exclusive of main motor. Depending on the installed drive power and the electric power supply different start-up concepts can be realized.de This product information is based on our experience and our current state of knowledge. Due to our continuous product optimization we reserve the right to change our products and this product information at any time without prior notice. IR = infeed roller 1) Intermediate sizes on request 2) Referring to round wood with a density of 450 kg bd.60 fm Subject to technical modifications. © B. – Direct start-up via star-delta switch – Start-up via soft starter or frequency converter to avoid current peaks – Start-up via hydraulic starting unit to avoid current peaks (Uncoupling of the hydraulic motor via clutch after start-up possible) Single drive Double drive Single drive with hydraulic cluth Solid wood 1 fm = 1 m³ Round wood 1 rm = 0. April 2013 Drive concepts for the drum chipper . Please contact us for further information: B.de www. and a chip length of 40 mm.