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Aurecon Hatch ABN 21 646 421 651 152 Wharf Street Spring Hill Queensland 4004 Australia T: +61

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Piping Class Specification - CB7A Wiggins Island Coal Export Terminal WICET Pty Ltd
23 June 2011 Reference WIG-1000-P-DS-0002 Revision 0

WIG-1000-P-DS-0002, Rev 0

Document Control
Rev No Date 04-Feb-2009

Ourecon HATCH
Document ID: WIG-1000-P-DS-0002 Revision Details Internal Review Client Review Approved for Enquiry
Approved for Use

A B C o

Typist MK MK

Author PM
PJM

Verifier

Approver

Client

31-Mar-2009 12-Nov-2009 23-Jun-2011

DW
CAF

PJM

DIF

ASN

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WIG-1000-P-DS-0002, Rev 0

Piping Class Specification - CB7A REV. 0


Client Project WICET Pty Ltd H328999 - WIGGINS ISLAND COAL EXPORT TERMINAL

CLASS CB7A - CS, Victaulic, 1.5mm


DESIGN REQUIREMENTS DESIGN CODE PIPE MATERIAL CORROSION ALLOWANCE PRESSURE RATING CLASS MAXIMUM HYDRO TEST PRESSURE ASME B31.3-2006 CS Victaulic Galvanised 1.5 mm CL150, ASME B16.5 2940 kPag

CONTAINED FLUIDS Service Code FP FW PO Service Description Fire/Process Fire Water Potable Water Note C 0 38 50 100 NOTE 01 02 03 04 05 06 07 08 09 10 11 12 13 All sizes are nominal diameters (DN) in mm. All fabrication and testing shall conform to AS 4041.

TEMP kPag 1960 1960 1920 1770

PRESS

Rigid couplings to be used in normal circumstances. Flexible coupling application to be approved by piping engineer. Flanges for use only when mating with equipment nozzles and flanged fire equipment and fire sprinkler isolation valves. For use with ASME flanges only. Victaulic gaskets and bolting integral with couplings. All grooves, tappings, and joints to surface to be repaired with application of galvanising paint. Victaulic couplings to be supplied colour coded fire system 'red'. Components specified as galvanised shall be galvanised inside and outside by hot dip process. Zinc coating shall be of a grade confirming to ASTM B6. Hot dip galvanising shall confirm to requirements of AS/NZS 4680. Material for Spectacle Blinds may be equivalent boiler plate or forged material. Where no direct branch fitting exists, a reducing tee and reducer shall be used. This pipe class is intended for use in tunnels, sprinkler systems and offshore plant areas. Flat face gasket for use with flat face flange adapter Style 741. Welded thredolets may be used as an alternative fitting to Victaulic Strapless outlets for sprinkler connections. The complete spool (with thredolets) is to be hot dip galvanized to AS 4680 after welding, fabrication and inspection.

Report ID Revision DB Name

07.S002 4 MMSPRD

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Run Date and Time 23 Jun 2011 11:28 (Brisbane)

Piping Class Specification - CB7A REV. 0


Client Project WICET Pty Ltd H328999 - WIGGINS ISLAND COAL EXPORT TERMINAL

SIZE RANGE

OPTION DESCRIPTION SCHEDULE / RATING / THICKN. CODE Pipe PIP - Pipe

COMMODITY CODE

NOTE

15 - 40 50 - 300

S-XS S-STD

1 1

Pipe, B36.10M, MTE BSPT, A 106 Gr. B, Galvanised , SMLS Pipe, B36.10M, Grooved Ends (Roll Grv.), A 53 Gr. B, Galvanised , ERW Flanges FBL - Blind Flange Blind Flg., AS 2129, Table E, FF, A105, Hot Dip Galv. FLG - Threaded Flange

PPPABQTNACRAAJ PPPABQGEADLAAQ

25 - 300

FBLOQ1EFFACGOA5

25 - 40

Thd. Flg., AS 2129, Table E, FF, A105, BSP Thd Ends, Galvanised Forged Fittings 90TEE - Equal Tee

FTHOQ1EFFACGA1Q

15 - 40

Equal Tee, B16.11, CL3000, TBE FBSPT, A105, Hot Dip OETEAB2STOACGAAA Galv. CAP - Cap Cap, B16.11, CL3000, FBSPT, A105, Hot Dip Galv. CPL - Coupling OCAPAB2STRACGAAA

15 - 40

15 - 40

Cplg., B16.11, CL3000, TBE FBSPT, A105, Hot Dip Galv. E45 - 45 Degree Elbow

OCPLAB2STOACGAAA

15 - 40

45 Deg. Elbow, B16.11, CL3000, TBE FBSPT, A105, Hot OE45AB2STOACGAAA Dip Galv. E90 - 90 Degree Elbow 90 Deg. Elbow, B16.11, CL3000, TBE FBSPT, A105, Hot OE90AB2STOACGAAA Dip Galv. NIPL - Nipple Nipple, B36.10M, TBE MBSPT, A 106 Gr. B, 75mm Long ONIPABQTNACRA1J , GALV. Nipple, B36.10M, TBE MBSPT, A 106 Gr. B, 175mm ONIPABQTNACRA1K Long , GALV. PLG - Plug Hex Head Plug Hex Head, B16.11, MBSPT, A105, Hot Dip Galv. UN - Union OPLHAB2TQACGAAA

15 - 40

15 - 40 15 - 40

S-XS S-XS

1 733

15 - 40

15 - 40

Union, MSS SP-83, CL3000, TBE FBSPT, A105, Hot Dip OUNOAM7STOACGAAA Galv. 90TRE - Reducing Tee Red. Tee, B16.11, CL3000, TBE FBSPT, A105, Hot Dip Galv. ORTEAB2STOACGAAA

20 x 15 25 x 15 - 20 40 x 15 - 25

1 1 1

SWGE - Eccentric Swage 20 x 15 25 x 15 - 20 S-XS x S-XS S-XS x S-XS 1 1 Ecc. Swage, MSS SP-95, TBE MBSPT, A 106 Gr. B, Hot OSGEAM8TNACRAAA Dip Galv.

Report ID Revision DB Name

07.S002 4 MMSPRD

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Run Date and Time 23 Jun 2011 11:28 (Brisbane)

Piping Class Specification - CB7A REV. 0


Client Project WICET Pty Ltd H328999 - WIGGINS ISLAND COAL EXPORT TERMINAL
OPTION DESCRIPTION SCHEDULE / RATING / THICKN. CODE S-XS x S-XS 1 COMMODITY CODE NOTE

SIZE RANGE 40 x 20 - 25

Ecc. Swage, MSS SP-95, TBE MBSPT, A 106 Gr. B, Hot OSGEAM8TNACRAAA Dip Galv. SWGC - Concentric Swage Con. Swage, MSS SP-95, TBE MBSPT, A 106 Gr. B, Hot OSGCAM8TNACRAAA Dip Galv.

20 x 15 25 x 15 - 20 40 x 20 - 25

S-XS x S-XS S-XS x S-XS S-XS x S-XS

431 431 431

TOL - Threadolet 50 x 15 80 x 15 - 20 100 x 15 - 20 150 x 15 - 20 200 x 15 - 20 1 1 1 1 1 Gaskets GSK - Non Metallic Flat Gasket 15 - 300 50 - 300 1.5 1.5 1 211 Non Metal Flat Gskt, B16.21, CL150, RF, CNAF Non Metal Flat Gskt, AS 2129, Table E, FF, CNAF Bolts BLT - Stud Bolt With 2 Hexagonal Nuts 1/2" x 50 - 300 5/8" x 80 - 300 3/4" x 100 - 300 1 1 1 Tagged Valves VBAL - Ball Valve 15 - 40 50 - 150 50 - 200 80 - 200 1 1 221 211 Ball Valve - VBA-803 , CL800, CS, Female TBE BSP VBA-803 Std Blt & 2 Hex Nut, B18.2.1, A 193 B7 / A 194 2H, Hot Dip Galv. LSBABNABIAAA 05 05 05 GNMAB7DRFAABZZZ GNMOAAEFFAABZZZ 05 05; 12 Threadolet, MSS SP-97, CL3000, FBSPT, A105, Hot Dip OTHLAM9STRACGAAA Galv. 13 13 13 13 13

Ball Valve - VBA-103 , Victaulic series 726, Grooved End VBA-103 Ball Valve - VBA-101 , CL150RF, CS Ball Valve - VBA-104 , CS, Table E, FF VGLB - Globe Valve VBA-101 VBA-104

15 - 40

Globe Valve - VGL-801 , CL800, CS, Female TBE BSP VGAT - Gate Valve

VGL-801

15 - 40 50 - 300 80 - 300

541 1 211

Gate Valve - VGA-803 , CL 800, CS, Female TBE BSP Gate Valve - VGA-101 , CL150 RF, CS Gate Valve - VGA-104 , DI, Table E, FF VBFY - Butterfly Valve

VGA-803 VGA-101 VGA-104

50 - 300 80 - 300 80 - 300

1 211 221

Butterfly Valve - VBF-105 , Vic-300, bi-directional shut off, Grooved End Butterfly Valve - VBF-106 , Table E, FF, Wafer Butterfly Valve - VBF-101 , CL150RF, Wafer VCHK - Check Valve

VBF-105 VBF-106 VBF-101

50 - 100

Check Valve - VCH-104 , Vic Swinger Swing Check Valve Series 712, Grooved End

VCH-104

Report ID Revision DB Name

07.S002 4 MMSPRD

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Run Date and Time 23 Jun 2011 11:28 (Brisbane)

Piping Class Specification - CB7A REV. 0


Client Project WICET Pty Ltd H328999 - WIGGINS ISLAND COAL EXPORT TERMINAL
OPTION DESCRIPTION SCHEDULE / RATING / THICKN. CODE 211 1 COMMODITY CODE NOTE

SIZE RANGE 50 - 300 150 - 300

Check Valve - VCH-106 , Table E Wafer, FF, Disc Check VCH-106 Check Valve - VCH-105 , Vic Check Valve Series 716, Swing Check, Spring assisted, Groooved End Victaulic 90MTB - Mechanical T Bolted Branch Outlet Mech.T Blt.Br.Outlet, A 536 Gr.65-45-12, CE x FBSPT, Galvanised , Victaulic, Style 920 VCH-105

50 x 15 - 25 80 x 15 - 25 100 x 15 - 40 150 x 40 150 x 40

1 1 1 1 711

CMTBVCVMAF1EWAAA

Mech.T Blt.Br.Outlet, A 536 Gr.65-45-12, CE x FBSPT, Galvanised , Victaulic, Style 920N 90TEE - Tee

CMTBVCVMAF1EXAAA

50 - 300

Tee, A 536 Gr.65-45-12, GE, Galvanised , Victaulic, No. CTEEVCGEAF1BJAAA 20 CAP - Cap Cap, A 536 Gr.65-45-12, GE, Galvanised , Victaulic, No. CCAPVCGEAF1CBAAA 60 CPL - Rigid Coupling Rigid Coupling, A 536 Gr.65-45-12, FGE,Gskt: Standard CRCPVCVFAF1AAGAC Style , Grade E , EPDM , Victaulic, Style 07 E45 - 45 Degree Elbow 1D 45 Deg.Elb 1D, A 536 Gr.65-45-12, GE, Galvanised , Victaulic, No. 11 E90 - 90 Degree Elbow 1D 90 Deg.Elb 1D, A 536 Gr.65-45-12, GE, Galvanised , Victaulic, No. 10 FLG - Flanged Adapter Nipple CE4SVCGEAF1AWAAA 03

50 - 300

50 - 300

50 - 300

50 - 300

CE9SVCGEAF1AVAAA

50 - 300

Flgd. Adapter Nip., A 53 Gr. B, CL150, ASME B16.5, GE CFANAVCDVJADLCEBG 04 x RF, Galvanised , Victaulic, No. 45R AD REDC - Reducer Threaded Small End Red. Thd. Small End, A 536 Gr.65-45-12, GE x MBSPT, CRTSVCVTAF1MBAAA Galvanised , Victaulic, No. 52F

50 x 25 - 40 80 x 25 - 40

1 1

SWGC - Swaged Nipple 50 x 20 - 40 1 Swg. Nipple, A 53 Gr. B, GLE x TSE MBSPT, Galvanised , Victaulic, No. 54 FLG - Flange Adapter Flange Adapter, A 536 Gr.65-45-12, Table E, AS 2129, FGE x FF, Victaulic, Style 741 CPL - Flexible Coupling Flexible Coupling, A 536 Gr.65-45-12, FGE,Gskt: Standard Style , Grade E , EPDM , Victaulic, Style 77 90TRE - Reducing Tee Red. Tee, A 536 Gr.65-45-12, GE x MBSPT, Galvanised , Victaulic, No. 29T Red. Tee, A 536 Gr.65-45-12, GE, Galvanised , Victaulic, No. 25 Red. Tee, A 536 Gr.65-45-12, GE x MBSPT, Galvanised , Victaulic, No. 29T Red. Tee, A 536 Gr.65-45-12, GE, Galvanised , Victaulic, No. 25 CSWGVCZFADLCJAAA

50 - 300

211

CFAPOVCEVAAF1 AGNZZZ CFCPVCVFAF1ABGAC

04

50 - 300

546

03

50 x 40 80 x 50 80 x 40 100 x 50 - 80

741; 1 1 741; 1 1

CTERVCVTAF1BPAAA CTERVCGEAF1BNAAA CTERVCVTAF1BPAAA CTERVCGEAF1BNAAA

10 10 10 10

Report ID Revision DB Name

07.S002 4 MMSPRD

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Run Date and Time 23 Jun 2011 11:28 (Brisbane)

Piping Class Specification - CB7A REV. 0


Client Project WICET Pty Ltd H328999 - WIGGINS ISLAND COAL EXPORT TERMINAL
OPTION DESCRIPTION SCHEDULE / RATING / THICKN. CODE 741; 1 1 1 1 1 REDC - Concentric Reducer 80 x 50 100 x 50 - 80 150 x 50 - 100 200 x 80 - 150 250 x 100 - 200 300 x 100 - 250 1 1 1 1 1 1 REDE - Eccentric Reducer 80 x 50 100 x 50 - 80 150 x 50 - 100 200 x 80 - 150 250 x 100 - 200 300 x 100 - 250 1 1 1 1 1 1 90SPL - Vic-Let Strapless Outlet 100 x 15 - 20 150 x 15 - 20 200 x 15 - 20 250 x 15 - 20 300 x 15 - 20 1 1 1 1 1 Vic-Let Strp.Outlet, A 536 Gr.65-45-12, CE x FBSPT, Victaulic, Style 923 CSPLVCVMAF1EYZZZ 13 13 13 13 13 Ecc. Reducer, A 536 Gr.65-45-12, GE, Galvanised , Victaulic, No. 51 CREEVCGEAF1CPAAA Con. Reducer, A 536 Gr.65-45-12, GE, Galvanised , Victaulic, No. 50 CRECVCGEAF1CNAAA COMMODITY CODE NOTE 10 10 10 10 10

SIZE RANGE 100 x 40 150 x 50 - 100 200 x 50 - 150 250 x 50 - 200 300 x 80 - 250

Red. Tee, A 536 Gr.65-45-12, GE x MBSPT, Galvanised CTERVCVTAF1BPAAA , Victaulic, No. 29T Red. Tee, A 536 Gr.65-45-12, GE, Galvanised , CTERVCGEAF1BNAAA Victaulic, No. 25

Report ID Revision DB Name

07.S002 4 MMSPRD

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Run Date and Time 23 Jun 2011 11:28 (Brisbane)

Piping Class Specification - CB7A REV. 0


Client Project WICET Pty Ltd H328999 - WIGGINS ISLAND COAL EXPORT TERMINAL

BRANCH TABLE CB7A_BR_90


LEGEND FOR BRANCH TABLE PMC CODE DESCRIPTION 90MTB 90 Deg Mech T Bltd 90TRE Red. Tee 90TEE Tee 90SPL Vict. Strp.Ls Outlet NOTES

HEADER PIPE SIZE (DN)


15 20
90TRE

25
90TRE

40
90TRE

50
90MTB

80
90MTB

100
90MTB 90SPL

150
90SPL

200
90SPL

250
90SPL

300
90SPL

Report ID Revision DB Name

BRANCH PIPE SIZE (DN)

90TEE

15
90TEE 90TRE 90TRE 90MTB 90MTB

90MTB 90SPL

90SPL

90SPL

90SPL

90SPL

20
90TEE 90TRE 90MTB 90MTB

90MTB

25
90TEE 90TRE 90TRE 90TRE 90MTB 90TEE 90TRE 90TRE 90TRE 90TRE 90TRE 90MTB

40 50
90TEE

90TRE

90TRE

90TRE

90TRE

90TRE

80
90TEE 90TRE 90TRE 90TRE 90TRE

100
90TEE 90TRE 90TRE 90TRE

150
90TEE 90TRE 90TRE

200
90TEE 90TRE

250
90TEE

300

07.S002 4 MMSPRD

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Run Date and Time 23 Jun 2011 11:28 (Brisbane)