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OVERALL EQUIPMENT EFFECTIVENESS

Equipment ID: Part ID: Date: Supplier

EQUIPMENT AVAILABILITY
A. Total Available Time B. Planned Downtime C. Net Available Time (Total Available Time - Planned Downtime ) D. Unplanned Downtime (from downtime reports) # of breakdowns # of setups & adjustments # of minor breakdowns 0 1 0 Total Minutes Total Minutes Total Minutes 0.00 30.00 0.00 + + = (C - D) F = (E / C x 100) 30.00 30.00 50.0% min min
(A

60 0

min min min

- B)

60

E. Operating Time (Net Available Time - Unplanned Downtime) F. Equipment Availability


(Operating Time / Net Available Time x 100)

PERFORMANCE EFFICIENCY
G. Total Parts Run (good and bad) H. Ideal Cycle Time I. Performance Efficiency
((Ideal Cycle Time x Total Parts Run) / Operating Time x 100)

30 Proc Cap Plan Est I = ((H x G) / E x 100) 1.000 100.0%

parts min/part

QUALITY RATE
J. Total Defects (Rework + Scrap) K. Quality Rate
((Total Parts Run - Total Defects) / Total Parts Run x 100)

5 K = ((G - J) / G x 100) 83.3%

parts

Overall Equipment Effectiveness

O.E.E. =

(F x I x K x 100)

41.7%

( Equipment Availability x Performance Efficiency x Quality Rate x 100 )

The OEE measurable is meant to be used as a tool to track machine improvement progress. Total Available Time Planned downtime Unplanned Downtime Ideal Cycle Time = = = =
The time that the equipment could run during a shift given that there was no downtime either planned or unplanned. The time that the equipment is down due to planned activites such as lunch, breaks, meetings, etc. The time that the equipment is down due to breakdowns, setups, adjustments, etc. Can be the best cycle time achieved, the design cycle time, or estimation.

Note = Enter data in yellow boxes only O.E.E.Target Pass Rate = 80%

Planned Run Start Time: Actual Run Start Time:

Planned Run Finish Time: Actual Run Finish Time:

Planned Down Time During Run: Planned Down Time During Run:

Planned Process Up Time: Actual Process Up Times:

Press 2 Planned Cycle Time 1 2 3 4 5 6 7 8 9 10 Average Cycle Time Actual Cycle Time Observations

Press 5

Press 7

Press 8

Press 11

Press 23

Cycle Time Confirmation Press 1 Press 9 Press 10

Spot W 1

Average Total Cycle Time

Duration 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 Breakdowns

Reason

Unplanned Down Time Action Taken

Preventative Action Require

Owner

Due Date

Qty Defective Reworked: Scrapped: Total Defects: Process OK Yield:

Minor Breakdowns Total Time Lost

Set-ups & Adjustments

Total Parts Run: