Nobody knows valve bodies like Sonnax.

Time Tested. Industry Trusted.

That’s
Since our founding in 1978, the Sonnax name has become synonymous with the highest quality products for the automotive aftermarket.
For years, our message has been that - if you want to fix the transmission right - you have to fix the valve body. Building on this philosophy, our top technicians and engineers craft innovative parts which solve root-cause transmission problems and restore valve bodies to standards meeting or exceeding OEM.

We designed this transmission catalog to showcase how Sonnax xes resolve speci c transmission complaints.

Transmission Products Catalog
Customers go to transmission shops with problems they want solved, not parts they want replaced. It’s your job to figure out what “It makes strange noises and shifts funny” really means and select the right solution. To help, we designed our Volume 8 transmission catalog to showcase how Sonnax fixes resolve your specific transmission complaints.

Welcome to

Sonnax products are the #1 choice of:

Look Up Application & Unit
Parts are easy to find - we’ve organized them by application, allowing you to locate all the parts available for a given unit in one place.

. . .

Veteran independent transmission specialists Large production transmission remanufacturers Quality valve body rebuilders

Find Your Transmission Problem
Once you’ve turned to a valve body page, just locate a particular transmission problem – pressure issues, TCC/lockup, shift concerns, etc. – and select the Sonnax part designed to address it.

When you bring Sonnax into your shop, you’re getting far more than our parts and tools. We also believe in sharing our knowledge.

Identify Special Tools & Performance Products
Any tool, fixture or machining required for a given Sonnax product is clearly identified in this catalog. Unit-specific parts available for highperformance and heavy duty applications also appear on these pages.

The Best Tech Support
Contact us anytime for comprehensive assistance with Sonnax products. Our tech team includes seasoned automotive professionals and product specialists dedicated to helping you get the most out of the transmission solutions we offer. For Tech Support 8:30 a.m. – 5 p.m. ET

View Parts & Valve Bodies
Unit-specific product charts also are accompanied by our award-winning transmission layouts, a quick and easy way to see Sonnax parts “in action.” Parts are identified by number for easy cross reference with product charts.

Online Resources

(800) 843-2600 info@sonnax.com

www.sonnax.com is the best place to find Sonnax product specifications, installation instructions, diagnostic guides, in-depth technical articles, training materials and much more. It’s all available free, 24 hours a day, seven days a week, whenever you’re looking for help.
Sonnax Industries, Inc. Automatic Drive, Bellows Falls, VT 05101-0440 USA © 2010 Sonnax Industries, Inc. Contact us 8:30 a.m. to 5 p.m. ET • (800) 843-2600 • (802) 463-9722 • fax (802) 463-4059 • www.sonnax.com

Ready to order?
You can obtain genuine Sonnax transmission parts from our global network of approved distributors in North America, Europe, Australia, South America, the Middle East and Asia. Visit www.sonnax.com to find an authorized Sonnax distributor or call us at (800) 843-2600 or (802) 463-9722 to be referred.

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Where can you nd the industry’s transmission parts?

Detailed Product Information
Sonnax product information sheets offer a wealth of know-how and address many of the FAQs we get from builders and technicians. View online or print them out for easy access during tear-downs or builds: • Product images alongside housing or mating parts for easy identification. • Practical product information detailing common complaints and probable cause, diagnostic procedures, product specifications, features and benefits. • Step-by-step installation instructions, in words or pictures. • Valve body layouts such as those seen in this catalog are available online for many popular units.

On the industry’s BEST Web site www. .com
Any time of the day, any day of the week, the expertise of Sonnax top technicians, engineers and TASC™ Force members is at your ngertips at www.sonnax.com:

Flexible Search Features
Our Web site makes it easy to find what you’re looking for, whether it’s all the parts available for specific applications, new products or a single part number. If a part you look up requires a tool and/or fixture, you’ll be given that information right up front. Tools which work for multiple parts will have those parts listed separately along with all the units that a part or tool is used in.

. Comprehensive Product Details . Detailed Images & Diagrams . Installation Instructions . Technical Articles & Guides . Current Distributor Information

All the Latest from Sonnax
New products, industry events, customer notices and more go up on our Web site all the time. Sign up for E-news updates by becoming a Sonnax Insider. You also can join the growing community of automotive professionals who frequent our Facebook page and Twitter to find out what’s going on at Sonnax.

Our technical library is better than ever!
We’ve dusted off the Sonnax Technical Library to make it quick and easy to nd the articles you want.
Whether it’s researching a problem with a unit that’s just come into your shop or seeking pro rebuilding tips, we’ve made many years of our professional technical resources available online. We add more resources to the Sonnax technical library all the time, so it’s always worth a visit to see what’s new. Many articles have appeared in leading industry publications, others are exclusive content created for Sonnax users.

Online Tech Support
The Sonnax Technical Library contains hundreds of articles written by rebuilders, FOR rebuilders:
• Detailed diagnostics on the latest, increasingly complicated units. • Top industry builders and technical experts, members of the Sonnax TASC™ Force, share their findings and best practices. • Commonsense articles cover everyday transmission issues as well as unique rebuilding challenges. Submit your Sonnax product-related technical questions or comments anytime online! at www.sonnax.com

. Fill out the online contact form . E-mail info@sonnax.com

PLUS: Step-by-step rebuilding guides, manuals, videos, charts & much more!
©2010 Sonnax Industries, Inc.

Need immediate assistance? Our tech support call center is open 8:30 a.m. to 5 p.m. ET. Call (800) 843-2600 or (802) 463-9722 to speak with Sonnax specialists.

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Sonnax Transmission Products Catalog Vol. 8 • View our entire product line at www.sonnax.com.

Ready to order? Contact your parts distributor or visit www.sonnax.com to nd an authorized distributor.

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41TE, 42LE, 42RLE
2 1

CHRYSLER

CHRYSLER

41TE, 42LE, 42RLE

8 7 9 3 5 4

10

10

Valve Body

6

Case

11
Color Key
TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance
Not all parts are shown here. For a full listing of our available products, visit www.sonnax.com.

Input Clutch

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Sonnax Transmission Products Catalog Vol. 8 • View our entire product line at www.sonnax.com.

©2010 Sonnax Industries, Inc.

©2010 Sonnax Industries, Inc.

Ready to order? Contact your parts distributor or visit www.sonnax.com to nd an authorized distributor.

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88" differential bearing. 42LE. 9 .125" into case† Common or Repeat Failures Valve Body Reconditioning Kit Sure Cure® Kit Bearing Bushing Shim Shim Shim Shim Shim Tool Tool Tool Tool 41TE Sure Cure® Kit Torrington® Bearing Kit Pump Bushing Output & Transfer Shaft Shim Output & Transfer Shaft Shim Output & Transfer Shaft Shim Differential Bearing Shim Differential Bearing Shim Installation Tool Reamer Tool Kit Reamer SC-41TE SBK-C14 12502-01 92965-Z5 92965-30 92965-45 39539-Z5 39540-Z5 92003-TL 92835-RM F-92835-TL 92835-RM22 Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y See page 152 for details. 5/bag . 8 8 Sonnax Transmission Products Catalog Vol. Worn switch valve plug bore CHRYSLER Product Name Solenoid Switch Valve Plug Kit Oversized Solenoid Switch Valve Plug Kit Oversized Solenoid Switch Valve Plug Kit CHRYSLER Illustration Number 5 5 5 6 4 8 3 7 41TE. Low/Reverse switch code. late style. Various hydraulic switch codes. steel backed. Codes 24 & 60. Low/Reverse switch code Erratic/TCC. Burned low/reverse clutch.com to nd an authorized distributor. services one complete Solenoid pack Diaphragms for 3 solenoid packs.. Erratic switch codes. 2nd Gear starts.. 5/bag .sonnax. 23 & 24 Delayed reverse. Ready to order? Contact your parts distributor or visit www. Coastdown clunk.937" Housing I. Harsh 2-1 1-2 Shudder. Wrong gear starts. High CVIs. Long soft 1-2 High line pressure. 42LE. Transmission/Converter overheating No TCC apply.sonnax. 5/bag . 10/bag For input clutch hub bushing 92003-01K For oversized solenoid switch valve plug kit 92835-18K For oversized solenoid switch valve 92835-21 For oversized solenoid switch valve plug kit 92835-22K † 92003-TL* Other Products Y Y Y Y Y Y Y Y Tools VB-FIX Will not t late-style replacement ller tubes which extend into case 4. No forward or reverse. Red Part Number = New in Vol.75". 8 • View our entire product line at www.D. Code 35 1 2 11 9 9 9 Y Y Y Y Y Y Y Y Y Y Y Firmer shift than OEM Restores OEM shift quality 92003-TL* . 42RLE 42RLE Part Number 92835-02K 92835-18K 92835-22K 92835-03K 92835-21 92836-01K 92835-07 92836-03K 92836-02 92836-03 92106-01K 92834-02K 92834-03K 92834-05K 92003-01K 92004-L 92004-LOS 92004-SP 92834-07 42LE 41TE Product/Application Details Non-VLP units Non-VLP units with excessively worn bores VLP units with excessively worn bores (*Recommended Tool) Required Tool Required Fixture TCC/Lockup Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y 92835-RM 92835-RM22 Converter shudder & failure. Delayed engagement/slips on acceleration due to low uid. Inc. 2nd Gear starts. Poor lube control. Erratic TCC apply pressure. High low/reverse clutch volume index (CVI) Oversized Solenoid Switch Valve Bypass Plug Pressure Regulator Sleeve Solenoid Pack Repair Kit Solenoid Diaphragm Solenoid Brass Contact Low/Reverse Piston Retainer Oil Feed Seal Kit Clutch Channel Insert Kit Accumulator Sleeve & Piston Kit Accumulator Sleeve & Piston Kit Input Clutch Hub Bushing Overdrive Clutch Hub Bushing Overdrive Clutch Hub Bushing Overdrive Clutch Hub Bushing Dipstick Tube Shield F-92835-TL '94-'97 With internal bypass valve.941" Housing I. Slide shifts Premature underdrive clutch failure Planetary failure. TCC de ection & lining failure. 10/bag For 2. steel backed. Inc.005" Thick. Shaft breakage Dipstick reads full when unit is low on uid. 2/bag VB-FIX Y Y Y Y Y Y Y Y Y Y Y Y Pressure Problems Y 3 Diaphragms & 3 contacts. 22. 9/bag Y 10 Shift Concerns Intermittent low reverse clutch apply & release problems. 42RLE Vehicle Complaints/Part Type Erratic/No TCC. 10/bag . 10/bag For 2.41TE. 10/bag .030" Thick..com.D. 5/bag For early design tubes extending 1. 9/bag Contacts for 3 solenoid packs. Low cooler ow. Harsh shifts Intermittent pressure switch codes 21. Upgraded.959" Housing I. late style. ©2010 Sonnax Industries.045" Thick.D. early style. Cooler restriction Converter Regulator Valve Kit caused by lining material. steel backed. Loss of 2nd gear Lockup shudder.48" differential bearing. ©2010 Sonnax Industries.

TC Limit Valve & Sleeve Kit Low TCC release pressure. 2nd Gear starts. especially for higher load/heavy duty situations Y 3 Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Common or Repeat Failures Damaged/Cracked accumulator plate. Loss of power & fuel economy. '04-later For accumulator plate kit 44892-01K For oversized solenoid switch valve plug kit 92835-18K For TC limit valve & sleeve kit 44912-03K For oversized solenoid switch valve 92835-21 92835-RM F-92835-TL F-44912-TL VB-FIX VB-FIX TCC/Lockup Delayed engagements. Low/reverse switch code Erratic/No TCC. Inc. Worn switch valve plug bore No TCC apply. 545RFE. Wrong gear starts. 68RFE CHRYSLER CHRYSLER 45RFE. 2nd Gear starts.45RFE. Low/reverse switch code.sonnax. late style. 8 Tools VB-FIX VB-FIX 10 Sonnax Transmission Products Catalog Vol.sonnax. Delayed engagement. Ready to order? Contact your parts distributor or visit www. visit www. 8 • View our entire product line at www.com. ©2010 Sonnax Industries. 11 . 545RFE 45RFE Vehicle Complaints/Part Type Erratic/No TCC. 68RFE 1 2 Pump Valve Body Color Key TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool 4 6 3 5 High Performance Not all parts are shown here.com. Inc. Overheated converter. 545RFE. Plate not available separately from OEM Other Products Solenoid Block Solenoid Block Tool Tool Tool Tool Red Part Number = New in Vol.com to nd an authorized distributor. Low cooler ow Harsh TCC Engagement OEM spring breaks. For a full listing of our available products. Loss of 2nd Product Name Solenoid Switch Valve Plug Kit Oversized Solenoid Switch Valve Plug Kit Oversized Solenoid Switch Valve Part Number 92835-02K 92835-18K 92835-21 44912-03K 44912-01 44912-02 44957-LB1 44957-LB2 44892-01K 44836 44836A 44892-TL 92835-RM F-44912-TL F-92835-TL Illustration Number 1 1 2 6 4 5 68RFE Product/Application Details Units with excessively worn bores (*Recommended Tool) Required Tool Required Fixture Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y 5/Bag 5/Bag 10-15 psi increase over OEM 15-30 psi increase over OEM 44892-TL Black connector. Engine stall on engagement TCC Accumulator Valve Spring Torque Converter Limit Spring Line Pressure Booster Line Pressure Booster Accumulator Plate Kit Remanufactured Solenoid Block Remanufactured Solenoid Block Tool Kit Reamer Tool Kit Tool Kit Pressure Problems Line pressure too low. '99-'03 White connector.sonnax. early style. Various hydraulic switch codes. ©2010 Sonnax Industries.

Inc. Lube failures. plug Includes O-Ring VB-FIX VB-FIX VB-FIX Throttle Valve Kit Oversized Throttle Valve Kit Delayed engagement & converter bushing failure Manual Valve Early/Late upshifts.200" Dia. Converter Bushing failure. ©2010 Sonnax Industries. Poor kickdown due to low TV pressure. Dif culty adjusting shift timing with TV linkage Governor Bore Plug Kit Red Part Number = New in Vol. Sensitive 2-3 & 3-2. Overheated converter.42-46-47-48RH/RE 1 6b CHRYSLER CHRYSLER 11 42-46-47-48RH/RE 6a 9 Valve Body 2 12 8 7 6 3 4 4 5 10 Color Key TCC/Lockup Not all parts are shown here. Reduced cooler ow. Forward clutch failure Intermediate Accumulator Sleeve Kit 1-2 Shuttle. Low line pressure Front Servo Piston Cover Kit Soft 1-2.sonnax. Inc.264" Dia. plug . 2nd gear starts Primary Governor Valve Sluggish 3-4 shifts 3-4 Accumulator Spring Line Pressure Plug & Sleeve Kit Slips in reverse. Soft TCC apply.sonnax. 8 Shift Concerns Y Y Y Y 1 1 Y Y 2 Y Y Y 12 Sonnax Transmission Products Catalog Vol. RH units only Matches OEM 47RE diesel calibration . Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Note: Some of these parts also t A727 & A904. Poor cooler charge at idle.sonnax. Late 2-3. Direct clutch failure. 13 42RH/RE 46RH/RE Vehicle Complaints/Part Type TCC/Lockup Lockup shudder. Forward clutch failure. 8 • View our entire product line at www.com. See pages 16 & 17 for details. Oversensitive 3-2 6 6 & 6a 6 & 6b 4 4 3 Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y F-22771A-TL7 F-22771A-TL7 F-22771-TL '90-'03. Delayed engagements. Poor forward & reverse engagement Line Pressure Plug & Sleeve Kit Long slide 2-3 shift.com to nd an authorized distributor. PR valve buzz Valve bodies with worn PR bores can't be salvaged. ©2010 Sonnax Industries. Poor line control.com. For a full listing of our available products. Build-up of release pressure during lockup TCC slip. Converter drainback Valve bodies with worn PR & line/TV pressure plug bores can't be salvaged Shift timing concerns & throttle buzz. Damage to sealing rings/stator tube Product Name 4-Spool Switch Valve Oversized 4-Spool Switch Valve Stator Support Shaft Bushing Lube Regulated Pressure Regulator Valve Oversized Pressure Regulator Valve Kit Oversized Pressure Regulator Valve Kit Part Number 22771A-01 22771A-13 22005A-01K 22771A-02K 22771A-07K 22771A-16K 22771-03K 22771-04K 22771-09 12802-01 12861-01 22229-01K 22229-04K 22827-01 22841-01K 22771-14K Illustration Number 7 7 47RH/RE Product/Application Details HP or HD Use 48RE (*Recommended Tool) Required Tool Required Fixture Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y 22771A-TL13 Pressure Problems Delayed engagement. visit www. 13 . Ready to order? Contact your parts distributor or visit www.

See page 152 for details. . 4th gear oil/TCC oil pressure leakage No start. No reverse. 10/bag 15 Degree.250" ttings. Delayed engagement. '95-later Valve Body Reconditioning Kit Sure Cure® Kit Sure Cure® Kit Bearing Bearing Bushing Bushing Bushing NSS Repair Kit Servo/Band part Servo/Band part Shaft Shim Shim Shim Sun Gear Tool Tool Tool Tool Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Bearing & Plate Torrington® Bearing Kit Overdrive Sprag Pilot Bushing Output Pilot Bushing Pump Bushing Neutral Safety Back-Up Insulator Service Kit Oversized Band Strut Oversized Band Strut Intermediate Shaft Endplay Shim Endplay Shim Overdrive Set-Up Shim Kit Overdrive Sun Gear Tool Kit Tool Kit Tool Kit Tool Kit Y Y Y Y Y Requires Machining Other Products 5 Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y For shift lever case bore repair sleeve 22179-02 For valve kits 22771A-07K & 22771A-16K For oversized throttle valve kit 22771-04K For oversized 4-spool switch valve 22771A-13 VB-FIX VB-FIX Tools 42RH/RE 46RH/RE Performance Enhancement -A-A. 48RE Sure Cure® Kit CHRYSLER Part Number 22912 22912A 22912B 22912C 12962N-01K 12962N-02K 22754N-01K 22754N-02K 22000-01K 22000-01 22171A-02K 22179-02 22179-06K 22556-BRG 22912-01K 22990-01 22771-12K SC-42RHE SC-46/47RHE 12860-01K SBK-C16 12509-01 12510-01 12502-01 22229-03 22900-10 22900-15 12913A 12780-Z 22700-Z 12783-01K 12655C-1 56361-TL F-22771A-TL7 F-22771-TL 22771A-TL13 CHRYSLER 42RH/RE 46RH/RE 42-46-47-48RH/RE 47RH/RE Illustration Number Product/Application Details 2. Loss of lube to the gear train Oil leaks due to cracked case Poor lube oil control.D. reduces leakage High strength steel 300M material Anodized aluminum piston with dual Te on® rings & dual D-Rings -C.com to nd an authorized distributor. '94-'96 '97-Later.sonnax. 8 • View our entire product line at www. Worn piston pin bore Common or Repeat Failures Y Requires Machining Y Requires Machining Tap Tap from 22000-01K 56361-TL Requires Machining Y Reverse drum/retainer/planet failures.010" thick.42-46-47-48RH/RE Vehicle Complaints/Part Type Product Name Rear Servo Piston Rear Servo Piston Rear Servo Piston Rear Servo Piston Piston Retainer Kit Oversized Piston Retainer Kit Piston Retainer Kit Oversized Piston Retainer Kit Cooler Line Repair Kit Cooler Line Adapter Intermediate Plug & Pilot Kit Shift Lever Case Bore Repair Sleeve NSS Adapter Kit Case Repair Bearing Reverse Servo Piston Plug Kit Boost Valve Spring Retainer Valve Body Detent Ball & Sleeve Kit 42RH/RE Sure Cure® Kit 46-47RH/RE. helical cut.150" Longer than OEM Direct OEM replacement For 3 or 4 tanged OEM.Valve Body Reduces throttle sensitivity Product Name Throttle Valve Kit 2nd Gear Super Hold Servo Kit Heavy Duty Kickdown Band Strut Heavy Duty Input Shaft/Hub Assembly Dual Seal Billet Accumulator Piston Kit Part Number 22771-HDK3 22301B-01K 22825-01 22121B-01 22841-04K Illustration Number 4 13 47RH/RE 48RE Product/Application Details (*Recommended Tool) Required Tool Required Fixture High Performance Y Y Y Y Y Y Y Y Y Y Y Y Y 16% More apply area than OEM.540" O. Recontamination of new parts. 10/bag For 3 or 4 tanged OEM. One-way roller clutch failures Reverse servo piston plug wear/breakage. Ready to order? Contact your parts distributor or visit www. Includes tap. ©2010 Sonnax Industries.D. Sun gear to planet RH units only Oversized '90-Later Improved t. . Burned reverse band Transmission slips.800" O.com. 2. 5/bag Single adapter only 5/Bag Allows '01-later cases to be used in earlier vehicles 3/Bag HP or HD Use Y 48RE (*Recommended Tool) Required Tool Required Fixture Y Y Y Y 11 11 11 11 Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Burnt bands.sonnax. Linkage loose Y Y Y Y Y Y Y Y Y 9 8 5/Bag 22771-TL12 See page 152 for details.Servo Band -CIncreases apply area & improves sealing Withstands increased band apply force -D- -D. 15 . Inc. Shafts dif cult to clean Fluid leaks from manual shaft case seal Late cases can't be used for early applications Case damage. Inc.Case Greatly improves strength & sealing Y Red Part Number = New in Vol. 5/bag '02-Earlier .D.010" thick. O. Sticking/Broken rear servo piston. RE units only Improved oil ow & material Improved oil ow & material Improved oil ow & material Improved oil ow & material Adapters for units with .100" Longer than OEM . 8 14 Sonnax Transmission Products Catalog Vol.Internal One-piece design eliminates weak link 12 10 Y Y -E- -E. ©2010 Sonnax Industries.

8 • View our entire product line at www. One-way roller clutch failures No start. Burnt reverse band Bushing NSS part Servo/Band part Servo/Band part Shim Shim Overrun Clutch part Tool Tool Tool Tool 9 Tap Tap from 22000-01K 56361-TL Requires Machining 22771-TL12 Pump Bushing Neutral Safety Back-Up Insulator Service Kit Oversized Band Strut Oversized Band Strut Endplay Shim Endplay Shim Overrun Clutch Spring & Roller Kit Tool Kit Tool Kit Tool Kit Tool Kit 5/Bag .Case Greatly improves strength & sealing 10 Note: Some of these parts also t 42-46-47-48RH/RE and are illustrated on pages 12 and 13. Poor cooler charge at idle. Governor pressure low Long slide 2-3 shift. ©2010 Sonnax Industries. A904 Product/Application Details Only late units with OEM 4-spool switch valve '78-Later '62-'77 '78-Later Y Y F-22771A-TL7 F-22771-TL . A904 Vehicle Complaints/Part Type TCC/Lockup Lockup shudder.D.264" Plug diameter with boost tube only VB-FIX VB-FIX HP or HD Use A727 A904 (*Recommended Tool) Required Tool Required Fixture Y Y Y Y Y Y † Y Y Y Y Y Y † Pressure Problems Shift Concerns Delayed engagement. Linkage loose Reverse servo piston plug wear/breakage. Dif culty adjusting shift timing with TV linkage. especially in diesel or other high torque applications Product Name Part Number Illustration Number A727 A904 Product/Application Details (*Recommended Tool) Required Tool Required Fixture High Performance Throttle Valve Kit 22771-HDK3 5 Y Y -C. Rear servo piston sticking/broken. Oversensitive 3-2 Delayed engagement & converter bushing failure Slips in reverse. Overheated converter.540" O.sonnax.A727.800" O. 10/bag . Forward clutch failure Burnt bands. 2. If pressure regulator valve matches '78-later style. Delayed engagement Shift timing concerns & throttle buzz. Red Part Number = New in Vol.com. Inc.250" ttings. Worn piston pin bore Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Includes O-Ring Y 2.150" Longer than OEM . Reduced cooler ow. Direct clutch failure. Inc. Lube failures.100" Longer than OEM . Low line pressure Soft 1-2. ©2010 Sonnax Industries. Poor kickdown due to low TV pressure.sonnax. includes tap. Poor line control.200" Plug diameter with boost tube only . 17 .010" Thick. for 3 or 4 tanged OEM. Converter drainback. 8 16 Sonnax Transmission Products Catalog Vol. For units with . Late 2-3. No reverse.Valve Body Reduces throttle sensitivity. Delayed engagements.com to nd an authorized distributor.Servo Band -CIncreases apply area & improves sealing Withstands increased band apply force 2nd Gear Super Hold Servo Kit Heavy Duty Kickdown Band Strut Dual Seal Billet Accumulator Piston Kit 22301B-01K 22825-01 22841-04K 13 Y Y Y Y Y 16% more apply area than OEM. Ready to order? Contact your parts distributor or visit www. Build-up of release pressure during lockup 4-Spool Switch Valve Lube Regulated Pressure Regulator Valve Lube Regulated Pressure Regulator Valve Oversized Pressure Regulator Valve Kit Throttle Valve Kit Oversized Throttle Valve Kit Manual Valve Line Pressure Plug & Sleeve Kit Line Pressure Plug & Sleeve Kit Governor Bore Plug Kit Front Servo Piston Cover Kit Intermediate Accumulator Sleeve Kit Rear Servo Piston Rear Servo Piston Cooler Line Repair Kit Cooler Line Adapter Shift Lever Case Bore Repair Sleeve Case Repair Bearing Valve Body Detent Ball & Sleeve Kit Reverse Servo Piston Plug Kit CHRYSLER Product Name Part Number 22771A-01 22771A-02K 22771A-10K 22771A-07K 22771-03K 22771-04K 22771-09 22229-01K 22229-04K 22771-14K 22827-01 22841-01K 22912 22912A 22000-01K 22000-01 22179-02 22556-BRG 22771-12K 22912-01K 12502-01 22229-03 22900-10 22900-15 12780-Z 22700-Z 22960 22771-TL12 56361-TL F-22771A-TL7 F-22771-TL CHRYSLER Illustration Number 7 6 6 & 6a 4 4 3 1 1 2 A727. Pressure Regulator valve buzz Valve bodies with worn pressure regulator bores can't be salvaged. for 3 or 4 tanged OEM.010" Thick. Converter bushing failure.D. 10/bag 12/Bag For valve body detent ball & sleeve kit 22771-12K For shift lever case bore repair sleeve 22179-02 For oversized pressure regulator valve kit 22771A-07K For oversized throttle valve kit 22771-04K Other Products 5 Y Y Y Y Y Y Tools VB-FIX VB-FIX Performance Enhancement -A-A. reduces leakage High strength steel Anodized aluminum piston with dual Te on® rings & dual D-Rings † -E- -E. Soft TCC apply. Poor forward & reverse engagement 1-2 Shuttle. Sensitive 2-3/3-2. 5/bag Single adapter 3/Bag Y Common or Repeat Failures Oil leaks due to cracked case Fluid leaks from manual shaft case seal Case damage. Delayed engagement.

10/bag Output shaft & rear carrier Transfer shaft & differential For oversized throttle valve kit 32229-01K VB-FIX VB-FIX Red Part Number = New in Vol. 8 18 Sonnax Transmission Products Catalog Vol. 670 Part Type A670 Part Part Part Part Part Part Part Part Part Part Tool Pump Bushing Governor Bracket & Spring Kit Oversized Throttle Valve Kit Transfer Gear Shim Reverse Band Strut Pinion Shim Differential Preload Shim Differential Preload Shim Tapered Roller Bearing Kit Tapered Roller Bearing Kit Tool Kit 12502-01 32204-03K 32229-01K 32539-Z5 32710-01 35539-Z5 39539-Z5 39540-Z5 K32976A K32978 F-22771-TL Improved t. ©2010 Sonnax Industries.005" thick.com. 670 F-22771-TL . 413. 8 • View our entire product line at www. 470. thicker . Inc. 470. . .A404.48" bearing. .005" Thick. 10/bag For 2.88" bearing.sonnax. 413. 5/bag CHRYSLER Required Tool Required Fixture Product Name Part Number Product/Application Details A404.005" Thick. 10/bag For 2. 10/bag Stronger material.005" thick.

often in preparing for the next shift. Feedback from multiple speed sensors is required to control clutch fill and exhaust rates across as many as 8-gear ratios. • If your scan tool is CAN bi-directional. clutch control requires valve modulation and flow control.sonnax. Today you can diagnose and alter shift quality from the driver’s seat or from your office using a wireless reflash. plug-nplay applications add to the complexity. C-6 Valve Body 2008 6-Speed 6R60 Mechatronic Unit In the Jatco RE5R05A sections of many circuits are exposed to possible water or antifreeze damage. In water is to place a few drops of the ATF on a hot plate. • When no codes are present and the drivability issue is repeatable. This technology transition is reflected in the current move from the hydraulic valve body to the Mechatronic (mechanical/electronic) control assembly. clutch overlap and multi-vehicle. Testing at the bench should include looking for signs of The intent of this article is to offer some precautions and damage from heat and vibration or of chemical attack by to outline existing valve body test procedures that can be water or additives. similar in size to the C-6 valve body (Figure 1). Inc. air conditioning. All that technology is enveloped in an electro-hydraulic control unit. • Pull all codes from the TCM and other modules which might influence the TCM. and this frequent activity takes a toll on valve bores and solenoids. The assembly is both valve body and TCM rolled into one.com to nd an authorized distributor.and 8-speed applications. When new technology comes along there is a learning curve. strictly hydraulic transmission to a modern. if a vehicle shifted late or harsh. we adjusted the TV linkage or vacuum modulator. The TCM will be loaded with a vehicle application upon installation. current 6. then proceed to adapt to changes in clutch fill and exhaust requirements. ABS. etc. but most would agree that the new is better than the old.375. check the TCM with your scan device first. 3-speed appli. Ready to order? Contact your parts distributor or visit www. In older. • Check power sources (battery and bus) during cranking and as accessories operate. The valves and solenoids become active early. control the solenoids and compare amperages of similar designs. In 1968. located inside the transmission. One method to identify valves: they stroked and remained inboard or outboard. ©2010 Sonnax Industries.Pro Tech Talk Time-Tested Techniques for Today’s Technology A change in technology can cause apprehension or relief. inspection should include a cations.material in the pan or filter. A Figure 1 Figure 2 1968 3-Speed. features such as skip-shift timing. Compare the Ford VV carburetor to Port Fuel Injection or an older. such as the engine controller. Divide & Conquer: Diagnosing the Electronic Side of the Mechatronic • When testing in the vehicle.275. check for reflash programs. If the fluid is discolored or there is clutch carried over to the Mechatronic. In 1968 a Ford F-100 had a MSRP of $2. drivability relied upon the switch action of shift water or anti-freeze test (Figure 2). 19 . computer-controlled unit. In addition to all that complex control capability. The current F-150 6-speed 6R60E Mechatronic unit has a MSRP of $2.

sets a code or corrects drivability. problems are isolated. vacuum testing does require operator experience to locate the proper point in the circuit. wiggle on the TCM and solenoids to interrupt circuits dur. cleaned and flow tested. which allows for subtle adjustment. Dedicated test locations for specific circuits are predetermined and easy to locate. Figure 5 With solenoids cleaned. tested or replaced. ©2010 Sonnax Industries. 000-989-009 and Part No. The TCM has a specific range of adaption before it grounding straps to prevent static discharge into the TCM. With a test cycle of less than 10 minutes. Vacuum testing is more effective than a Wet Air Test because it has a measurable outcome. Inc. the TCM has enough range Air Test Plates allow a leakof adaption to allow for solenoid replacement. this completed assembly awaits installation and will require a re-learn procedure. Vacuum Testing Before You Begin: Establish Process Control Establish a pass-fail test for each step in the rebuilding process. tap and Mechatronic unit with TCM separated from the solenoids (left). excess or insufficient clutch tolerance can exceed that range of Component testing is possible in some Mechatronic units adaption.Pro Tech Talk sizzle will occur with moisture.sonnax. Several manufacturers A clutch piston travel and free clearance test is required require the elimination of Electro-Static-Discharge (ESD). because of the clutch-to-clutch shifting in Mechatronic This involves conductive floor covering and personal units. independently and offer an overview of what will be required to service the valve body before starting the job. Valve bore leaks. Testing is most effective if you can duplicate the interaction between parts such as clutch piston travel or solenoid-to-valve action. Any cleaning down test on each valve bore or swap may require a drive-cycle relearn (Figure 5). 000989-0014 or from ESP Chemicals under Part No. Figure 3 Figure 4 Loose terminals or overheated circuits and solenoids created by vibration should be evaluated by a test that loads the circuit. seal it effectively and establish Continued on page 22… 20 Sonnax Transmission Products Catalog Vol. Glycol test kits are available from Mercedes under Part No. Solenoids should be demagnetized. Air Test Plates also can be used to sort cores. In others. 8 • View our entire product line at www. but with pure ATF it will smoke and burn-off.Mechatronic unit with TCM glued to casting (right). the TCM is glued Testing Valve Bodies to the casting (Figure 4). Air Test Plates cannot be exchanged. because the circuit board with the TCM can be separated from the solenoids (Figure 3). . 2. Although less expensive than Air Test Plates. When using electronic test controllers. In some instances. A vacuum pump is tied to a calibration stand. corrections made and labor or warranty expenses saved. In some instances. By evaluating each part before the final assembly test. each solenoid flow rate is programmed into the TCM and the solenoid 1. This test is listed first because it does not require cleaning or disassembly of the valve body.com. In others. heating and cooling the TCM can identify weak circuits. HI 3859. Air testing requires a regulated pressure chamber with a calibrated flow meter and gauge to measure pressure drop across the valve. ing the circuit test.

Designated test bench CAN controllers have been developed to operate the Mechatronics.fail standard. Once the fluid is Figure 8 pushed out. varying input pressure and flow. The visual inspection process is placed near the end of this list because the valve body must be completely disassembled for a proper visual inspection. Judging the pass/fail in time required to push the fluid will take experience.sonnax. noid circuits and line pressure integrity testing. clearance allows the valve to sag or de ect off the bore centerline. . Visual Inspection Wet Air Testing involves filling a cavity with ATF and pushing that fluid with regulated air pressure. Because there must be valve-to-bore clearance for the valve to stroke. sole. only air pressure remains and that air aggressively leaks past the Modi ed solenoid used as a test adapter on a Mitsubishi F4A / F5A. That enclosure can be a rag. gle-Deflection” test. special viscous test stand fluid. 8 • View our entire product line at www. A worn bore will allow the fluid to escape past the valve without building up sufficient force to push the valve. Wet Air Testing The Wet Air Test (WAT) is the traditional air test described definitive go-no-go test (Figure 9). Figure 9 Good Circuit Worn Circuit In a worn circuit. the valve will either stroke before the fluid escapes or it takes a longer time for the ATF to leak. Later units with internal TCM and CAN control have increased that operating complexity. Hydraulic Test Stands The hydraulic valve body test stand (VBT) is last on this list due to cost. In a good bore. a test plate. In earlier solenoid controlled valve bodies. The process also can be used for a valve bore. Rebuilders should test numerous valves from both good and worn bores to gain familiarity with this procedure. varied solenoid control strategy and timed clutch flow/application data. temperature and other factors that cannot be duplicated on a VBT. Deflection can be measured and used as a 3. 22 Sonnax Transmission Products Catalog Vol. The bore also will wear at both ends due to the spring and fluid loading the spool onto the bore. To duplicate some of the on-car variables. Inc. it requires the processes previously listed to isolate the issue. It Sonnax tech articles sometimes refer to the “Sag-Wigalso requires more preparation than using Air Test Plates. Figure 10 Valve bore wear typically looks like a polished half moon worn into the bore on the side opposite the uid entry 6.com. The WAT uses a regulated air supply of 30-60 psi. but you have to be mindful that when the valve body does not work. valve. but more time and experience. Requirements for ©2010 Sonnax Industries. an external computer would test the solenoid circuitry first. Hydraulic test stands are very effective. or a handmade tool such as the modified solenoid in Figure 8. You also must deal with the fact that the vehicle has changing load. This refers to positioning either the as the valve body must be cleaned and dried beforehand. fluid will eventually be forced around the spool by the air pressure. a controllable air nozzle and some method to enclose a circuit. It requires the least amount of tools. The VBT’s mate the electro-hydraulic elements of the valve body and run off external controllers. OEM valve or a tool that matches the diameter and length of the valve spool into the operating position and measuring deflection. 5. The highest rate of wear occurs in the area where modulated valves cycle within the bore. De ection Tests pass/fail standards for your specific vacuum equipment. a finger. VBT testing and data can include the following: varied fluid temperature.Pro Tech Talk …Continued from page 20 4. The process requires in service manuals for clutch circuits with the addition of some calculation and measuring tools to define the pass/ fluid. then operate in sequence to duplicate on-car shift strategy.

Pro Tech Talk hydraulic test stands will continue to change along with the test plates and harness. Test both ends. Boost Valve Boost valve must be plugged on top of casting.sonnax.sonnax. Modulated and regulating valves will not wear on and seal the other side. 23 . the valve should be posi. This article was featured in the Sonnax Transmission Specialties Catalog. possible vacuum test locations may be exposed on each Although it’s not a requirement. Inc. When a valve body has been machined on both sides.com. Testing Valve Bodies in the position you see at the bench – they will operate and wear-in at partial stroke and should be tested there if possible. T. vacuum test here. Figure 11 Vacuum test locations & how to position or seal valve circuits. a foam pad can be purchased to set the casting vacuum test. see “Valve Body Inspection & Rebuilding” by Bob Warnke. Reposition switch valve and vacuum test pressure regulator. If there are no exhaust holes. & Boost For more on valve body testing.V.side. To enable vacuum testing on castings with both sides tioned where it operates to obtain the best result from a machined. and is available online in the Sonnax Technical Library at www. Both signal ends of governor valves. Reverse cut back pressure.com to nd an authorized distributor. Ready to order? Contact your parts distributor or visit www. 5. Shift Valves Plug these with rubber. Vol. ©2010 Sonnax Industries.

sonnax. . . . Measures ATF ow in gallons per minute while driving Easily installs into any vehicle Includes technical manual & charts showing cooler ow parameters for most common transmissions . Can connect to a lab scope or dynamometer Veri es valve stroke & hydraulic response to commands TIME TESTED • INDUSTRY TRUSTED Learn more online at www.Put down the quart jug and measure cooler ow where it really matters! Hit the road with the ® SonnaFlow Meter Kit Part #FM-01KA Verify adequate cooler/lube ow during actual road testing The SonnaFlow as an all-around testing device .com .

8 • View our entire product line at www. Ready to order? Contact your parts distributor or visit www.sonnax.A4LD FORD 1 FORD 6 A4LD Color Key TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Not all parts are shown here. visit www. 5 2 Center Support 3 Valve Body 7 8c Case 8a 4 8b 9 24 Sonnax Transmission Products Catalog Vol.com to nd an authorized distributor. For a full listing of our available products. Inc. ©2010 Sonnax Industries.com. Inc. 25 .com.sonnax.sonnax. ©2010 Sonnax Industries.

Machining 56833-TL Overrun clutch spring failure 56219-06K* 56000-DJ* 56000-DJ* 56361-TL Requires Machining Requires Machining Common or Repeat Failures Sticking governor.sonnax. Bronze in the pan. Req. Inc. includes 1 sleeve For shift lever case bore repair sleeve kit 56361-01K To aid in removal of inner races For oversized modulator valve kit 56833-01K For oversized pressure regulator & boost valve kit 56947-06K Requires Machining Red Part Number = New in Vol. includes 1 sleeve For 56219-05K sleeve installation.334" dia. Soft 1-2 or 2-3 56947-TL Shift Concerns Delayed reverse. 8 26 Tools Other Products Sonnax Transmission Products Catalog Vol. shaved teeth 10/Bag 6-Bolt 8-Bolt For 56219-03K sleeve installation.334" dia.A4LD Vehicle Complaints/Part Type TCC/Lockup TCC shudder on coastdown. 8 • View our entire product line at www.334" Dia. No vacuum control Erratic shift timing. Oil leakage 56219-04K*. Inc. TCC slippage. 27 . Slow converter ll. pins. supports only 3 Large. Ready to order? Contact your parts distributor or visit www. 6/bag For . Burned forward clutch. 12/bag For . Delayed forward Bushing Bushing Bushing Governor part Planetary part Planetary part Planetary part Planetary part Pump part Pump part Relief Valve Spacer Spacer Tool Tool Tool Tool Tool Tool 35mm For . Harsh/Slide shifts.334" dia. Sprag thrust washer failure.. 2 small with O-Rings 3 Large with O-Rings 3 Medium with O-Rings 3 Small with O-Rings 2/Bag A4LD HP or HD Use (*Recommended Tool) Required Tool Required Fixture Pressure Problems Delayed engagements. Binding in park Rear servo bore wear. 5/bag Large ratio with O-Rings "Factory" style. small ratio Bushing style. ©2010 Sonnax Industries. 102/bag .com to nd an authorized distributor. Damaged support Delayed engagements. Engine chuggle Anti-Shudder Spring Oversized Pressure Regulator & Boost Valve Kit Boost Valve & Sleeve Kit Boost Valve & Sleeve Kit Center Support/Direct Drum Sleeve Center Support/Forward Clutch Sleeve Oversized Modulator Valve Kit Valve End Plug Kit Valve End Plug Kit Valve End Plug Kit Valve End Plug Kit Center Support/Overdrive Shaft Sleeve Kit Low Sprag End Cap & Washer Kit Low Sprag Inner Race Low Sprag Update Kit Shift Lever Case Bore Repair Sleeve Kit Manual Valve Index Reverse Servo Sleeve Kit Bell Housing Bushing Front Stator Bushing Output Shaft Pilot Bushing Governor Weight Pinion Needle Roller Pinion Pin Pinion Washer Planetary Rebuild Kit Pump Gear Set Pump Gear Set High Radius Relief Valve Crankshaft Spacer Crankshaft Spacer Tool Kit Tool Kit Tool Kit Drill Jig Tool Kit Tool Kit FORD Product Name Part Number 56995A 56947-06K 56947-02K 56947-05K 56219-02K 56219-03K 56833-01K 56947-14K 56947-LRG 56947-MED 56947-SML 56219-05K 56250-01K 56600B 56600B-01K 56361-01K 56947-01 56532-01K 56001X 56000C-01 56008 56615-35 56412-03 56412-02 56412-04 56412RK 56201A-SP 56201A-K 10000-02K 56000-CS6 56000-CS8 56219-04K 56219-06K 56361-TL 56600-DJ 56833-TL 56947-TL FORD Illustration Number Product/Application Details 9 6 5 5 2 1 8 8a 8b 8c 3 Late model Late model 4 7 Finish-in-place. pins Powdered metal Solid steel billet. ©2010 Sonnax Industries. 1 medium.sonnax.com. pins. 2-3 Flare Delayed forward. Low line pressure Delayed reverse. Damaged case Fluid leaks from manual shaft case seal Burnt forward clutches.

4R/5R55E 5 6 4 3 2 Valve Body 7 8 6 12 9 11 10 Color Key TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Not all parts are shown here. Ready to order? Contact your parts distributor or visit www.com to nd an authorized distributor. visit www. 29 . Inc. ©2010 Sonnax Industries. Inc.com.sonnax.4R/5R44E. ©2010 Sonnax Industries. For a full listing of our available products.sonnax.sonnax. 8 • View our entire product line at www. 4R/5R55E 1 1 FORD FORD 4R/5R44E. 28 Sonnax Transmission Products Catalog Vol.com.

sonnax. includes 1 sleeve 56219-04K* Req. 2-3 Flare Delayed forward. Soft shifts.334" Dia. Low cooler ow at idle. Inc. Damaged support Overrun clutch spring failure Sticking governor. ©2010 Sonnax Industries. Sprag thrust washer failure. Damaged case Fluid leaks from manual shaft case seal Rear servo bore wear. 5/bag For . 102/bag . includes 1 sleeve For 56219-05K sleeve installation. Trouble codes Loss of 3rd or 4th hot Delayed reverse. 5R: No 2nd/5th. Delayed forward Bearing Bushing Bushing Planetary part Planetary part Planetary part Planetary part Relief Valve Spacer Spacer Tool Tool Tool Tool Tool Tool Tool Tool Tool Bushing style supports only Y Y Late model Late model Y Y Y Y Y Y Y Y Y Y Finish-in-place.334" dia. pins. Bronze in the pan.com. Ready to order? Contact your parts distributor or visit www. No coast clutch apply Shift complaints. Delayed reverse Pressure Regulator Sleeve Kit Pressure Problems Shift Concerns High/Low line pressure. Burned forward clutch. High TCC slip.com to nd an authorized distributor. Machining 56219-06K* 56000-DJ* 56000-DJ* 56361-TL Requires Machining Requires Machining Other Products Common or Repeat Failures Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Tools Requires Machining Red Part Number = New in Vol. Low cooler ow. pins. No engine breaking in D-3 to low. Scratched/Damaged TCC regulator valve Low TCC apply pressure due to relaxed/damaged spring FORD Product Name TCC Modulator Sleeve Kit TCC Regulator Sleeve Kit TCC Regulator Valve TCC Regulator Valve Spring Kit Boost Valve & Sleeve Kit Boost Valve & Sleeve Kit EPC & TCC Relief Valve Kit Elevated Pressure Main Pressure Regulator Spring EPC & Engagement Control Kit Oversized Coast Clutch Valve Kit Baseline Rebuilding Kit End Plug Kit Center Support/Direct Drum Sleeve Center Support/Forward Clutch Sleeve Center Support/Overdrive Shaft Sleeve Kit Low Sprag End Cap & Washer Kit Low Sprag Inner Race Low Sprag Update Kit Shift Lever Case Bore Repair Sleeve Kit Reverse Servo Sleeve Kit Center Support Thrust Bearing Bell Housing Bushing Front Stator Bushing Pinion Needle Roller Pinion Pin Pinion Washer Planetary Rebuild Kit High Radius Relief Valve Crankshaft Spacer Crankshaft Spacer Tool Kit Tool Kit Tool Kit Tool Kit Tool Kit Tool Kit Drill Jig Tool Kit Tool Kit FORD 4R44E 5R44E 4R55E 4R/5R44E. OEM rating 37947-TL5 OEM ratio Increased ratio 37947-TL40 20/Bag 37947-TL11 37947-TL33 Delayed engagements due to poor converter ll.334" dia. Delayed forward.. Poor converter ll/delayed engagements Converter apply issues. 12/bag For . 8 • View our entire product line at www. 4R/5R55E Vehicle Complaints/Part Type No TCC apply. 31 . ©2010 Sonnax Industries. TCC surge/cycle Converter apply issues. Code 1741. pins 10/Bag 6-Bolt 8-Bolt For sleeve kits 37947-05K & 37947-07K For TCC regulator sleeve kit 37947-09K For EPC & engagement control kit 37947-11K For coast clutch valve kit 37947-33K For EPC & TCC relief valve kit 37947-40K For shift lever case bore repair kit 56361-01K To aid in removal of inner races For 56219-03K sleeve installation. 8 30 Sonnax Transmission Products Catalog Vol. TCC slippage. 4R/5R55E 5R55E Part Number 37947-07K 37947-09K 37947-38 37947-46K 37947-05K 37947-01K 37947-03K 37947-40K 56947-17 37947-11K 37947-33K 37947-EZ 37947-13K 56219-02K 56219-03K 56219-05K 56250-01K 56600B 56600B-01K 56361-01K 56532-01K 56241 56001X 56000C-01 56412-03 56412-02 56412-04 56412RK 10000-02K 56000-CS6 56000-CS8 37947-TL5 37947-TL9 37947-TL11 37947-TL33 37947-TL40 56361-TL 56600-DJ 56219-04K 56219-06K Illustration Number 11 10 9 8 3 5 5 1 4 6 7 12 2 Product/Application Details HP or HD Use (*Recommended Tool) 37947-TL5 37947-TL9 Required Tool Required Fixture Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y TCC/ Lockup OEM size 5 Inner & outer sets. Low maximum line Low baseline pressure Poor shift quality. Inc. Flare upshifts. Overheat conditions Low EPC pressure. Pressure problems.sonnax. Low EPC pressure 4R: No 4th. Code 741.334" dia.4R/5R44E. No reverse. 6/bag For . Codes 628 or 1741.

Inc. ©2010 Sonnax Industries. Ready to order? Contact your parts distributor or visit www. ©2010 Sonnax Industries. visit www.sonnax.5R55N/W/S FORD FORD 1 2 3 5R55N/W/S 4 8 2 7 Valve Body 5 6 Color Key TCC/Lockup Not all parts are shown here.sonnax.com.sonnax. For a full listing of our available products. 33 .com. Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance 32 Sonnax Transmission Products Catalog Vol. Inc. 8 • View our entire product line at www.com to nd an authorized distributor.

com. 4-5 Upshift are or loss of gear Bushing Solenoid Block Solenoid Block Solenoid Block Spring Spring Spring Spring Spring Spring Spring Spring Tool Tool Tool Tool Tool Tool Y Y Y Y Y Y Y Y Y Y Y Y Y Other Products Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Red Part Number = New in Vol. 8 34 Tools Sonnax Transmission Products Catalog Vol.sonnax. Ready to order? Contact your parts distributor or visit www. Low line pressure Delayed reverse. 5/bag '02-'03 '04 & Later '99 & Later 5/Bag 5/Bag 5/Bag 5/Bag 5/Bag 5/Bag 5/Bag For pressure regulator sleeve kit 56947J-09K For TCC modulator valve & sleeve kit 56947J-15K For VFS modulator control valve & sleeve kit 56947J-19K For oversized TCC control valve kit 56947J-05K For kits 56947J-26K. High line pressure in reverse. Transmission over temperature High TCC slip RPM at increasing load. 35 . TCC lining comes off. Slipping upshifts.sonnax. 2-3. Inc. Slip codes. 8 • View our entire product line at www. Soft shifts Slipping/loss of forward gears. Delayed reverse FORD Product Name Oversized TCC Control Valve Kit TCC Modulator Valve & Sleeve Kit TCC Modulator Sleeve & Plunger Kit TCC Modulator Sleeve & Plunger Kit Pump Flow Control Valve Assembly Pressure Regulator Sleeve Kit Forward Engagement Valve & Sleeve Kit VFS Modulator Control Valve & Sleeve Kit Reverse Modulator Valve & Sleeve Kit Reverse Engagement Valve & Sleeve Kit Overdrive & Intermediate Servo Pin Bore Sleeve Kit Bell Housing Bushing Reconditioned Solenoid Block Reconditioned Solenoid Block Reconditioned Solenoid Block 4-3 Pre-Stroke Valve Spring PCA Modulator Valve Spring TCC Control Valve Spring TCC Modulator Spring TCC Back Pressure Spring Forward Engagement Control Spring Increased Pressure Main PR Spring Increased Pressure Main PR Spring Tool Kit Tool Kit Tool Kit Tool Kit Tool Kit Tool Kit FORD 5R55W 5R55N 5R55N/W/S 5R55S Part Number 56947J-05K 56947J-15K 56947J-01K 56947J-03K 56200-03K 56947J-09K 56947J-26K 56947J-19K 56947J-23K 56947J-29K 56361J-01K 56001X 56954K 56954L 56954N 56947J-S1 56947J-S2 56947J-S3 56947J-S4 56947J-S5 56947J-S6 56947J-S7 56947J-S8 56947J-TL9 F-56947J-TL15 F-56947J-TL19 F-56947J-TL2 F-27741-TL13 S-56361J-TL Illustration Number 1 8 7 7 5 6 2 3 4 Product/Application Details (*Recommended Tool) F-56947J-TL2 F-56947J-TL15 Required Tool Required Fixture VB-FIX VB-FIX Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y OEM Ratio Increased Ratio Drop-in replacement 56947J-TL9 F-27741-TL13 F-56947J-TL19 F-27741-TL13 F-27741-TL13 S-56361J-TL Finish-in-place. Burned forward clutch Line pressure concerns. Low line pressure Delayed engagements. Burned direct clutch. Code 741. Loss of 4th or 5th. Inc. Overheated converters Excess TCC slip.5R55N/W/S Vehicle Complaints/Part Type TCC/ Lockup Excess TCC slip. No movement until RPM increased. ©2010 Sonnax Industries. Elevated uid temperature Pump noise. Burned direct clutch Slipping/loss of reverse. 56947J-23K & 56947J-29K For servo pin bore sleeve kit 56361J-01K VB-FIX VB-FIX VB-FIX VB-FIX SERVO-FIX Requires Machining VB-FIX VB-FIX VB-FIX VB-FIX SERVO-FIX Y Pressure Problems Two locations Shift Concerns 1-2. Codes 741 & 1783. ©2010 Sonnax Industries.com to nd an authorized distributor.

For a full listing of our available products.com. Inc.sonnax.sonnax.AOD FORD FORD AOD 1 2 9 7 7 8 7 8 9 8 3 4 7 Direct Drum & Shaft 10 5 7 Valve Body 12 11 13 Color Key TCC/Lockup Not all parts are shown here. 6 Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance 36 Sonnax Transmission Products Catalog Vol. ©2010 Sonnax Industries. ©2010 Sonnax Industries. 8 • View our entire product line at www.com to nd an authorized distributor. visit www. Ready to order? Contact your parts distributor or visit www.sonnax. 37 .com. Inc.

Forward clutch & overdrive band failure Soft 1-2 & 2-3. 3-4 Clutch failure Servo Pin Bore Sleeve Accumulator part Accumulator part Accumulator part Bearing Bearing Bearing Bushing End Plug End Plug End Plug Relief Valve Tool Tool Tool Tool 1-2 Accumulator Piston 1-2 Accumulator Spring 2-3 Accumulator Piston Direct Clutch Outer Bearing Forward/Reverse Sun Gear Bearing Torrington® Bearing Kit Pump Bushing O-Ringed End Plug Kit O-Ringed End Plug Kit O-Ringed End Plug Kit Low Radius Relief Valve Tool Kit Tool Kit Tool Kit Tool Kit S-76890-TL24 SERVO-FIX Other Products 9 8 7 Finish-in-place Large Medium Small 10/Bag For shift lever case bore repair sleeve 56361-01K For servo pin bore sleeve 76890-24K For oversized TV control valve & plunger valve kit 76970-02K For oversized 1-2 capacity modulator valve kit 76991-01K Requires Machining Tools SERVO-FIX Performance Enhancement -A-A. 8 • View our entire product line at www. Insuf cient line rise. OEM retaining ring falls off Intermediate Clutch Spiral Retaining Ring Kit Restricted lube ow Spiral Snap Ring Low line pressure in forward. Loss of 4th.AOD Vehicle Complaints/Part Type Pressure Problems Insuf cient line rise. 8 38 Sonnax Transmission Products Catalog Vol. 3-4 & 4-3 Shift concerns Overdrive Servo Pin Fluid leaks from manual shaft case seal Shift Lever Case Bore Repair Sleeve Intermediate roller clutch/mechanical diode failure. Oil leakage. includes O-Rings OEM ratio. 39 . Imbalance of TV pressure. 5/bag † AOD HP or HD Use (*Recommended Tool) Required Tool Required Fixture Shift Concerns Common or Repeat Failures 3-4 Tie-up. Delayed Reverse Boost Valve & Sleeve Kit Boost Valve & Sleeve Kit Overdrive band failure. Intermediate clutch overheat. Largest apply area of any AOD servo Replacement part Replacement part Product Name Large Ratio Boost Valve Kit Super Hold Servo Kit Super Hold Servo Kit Replacement Pin Kit Replacement Seal Kit TV Cable Corrector TV Cable Corrector Bracket TV Cable Corrector Bracket Part Number 76990-04K 76890-17KP 76890-17K 76890-15K 76890-17SK AS1-01K AS2-02K AS3-03K Illustration Number Product/Application Details "Factory" style Purple anodized cover Non-Anodized cover For super hold servo kits 76890-17K & 76890-17KP For super hold servo kits 76890-17K & 76890-17KP 5/Bag For use with Holley carburetors For use with Edelbrock/Carter carburetors (*Recommended Tool) Required Tool Required Fixture High Performance -CServo/Band -D- -D. Inc. Clutch/Band overheat Throttle Valve Plug & Sleeve Kit Throttle Valve Plug & Sleeve Kit "A" Servo Spring Oversized TV Control Valve & Plunger Valve Kit Oversized 1-2 Capacity Modulator Valve Kit Governor Circuit End Plug Kit Governor Circuit End Plug Kit FORD Product Name Part Number 76989K 76989-03K 76831-SP 76970-02K 76991-01K 76999-04K 76999-05K 76990K 76990-03K 76833 56361-01K 76554RK 76811-01K 76890-21K 76890-24K 76927B-01 76948-08 76836A 76427A 76425 SBK-F1 36002-01 76999-LRG 76999-MED 76999-SML 10000-01K 56361-TL S-76890-TL24 76970-TL 76991-TL FORD Illustration Number Product/Application Details 6 6 12 5 2 4 3 1 1 11 Includes O-Rings "Factory" style 76970-TL 76991-TL Mid '83-earlier Mid '83-later OEM ratio.sonnax. Inc.Internal Allows full throw without TV cable pop-out Corrected TV geometry for aftermarket carburetors † Some early style shafts require machining. Red Part Number = New in Vol.com to nd an authorized distributor.sonnax. Ready to order? Contact your parts distributor or visit www. 3-4 Flare. Uncontrollable shift timing. ©2010 Sonnax Industries. Direct clutch failure Erratic shift timing. Late upshifts Direct clutch failure. ©2010 Sonnax Industries. "Factory" style Includes washer & O-Ring 56361-TL 10 13 Molded rubber 10/Bag Molded rubber For direct drive shaft.Valve Body Increases line rise for HD/HP applications Maximum holding power with minimum harshness. Direct clutch failure 2-3 Accumulator Piston & Sleeve Kit Burned overdrive band. Soft slide shifts.com. Late/No upshifts Long slide shift into 2nd.

4R70W. 4R70W. 12 40 Sonnax Transmission Products Catalog Vol. Inc.com. visit www. 4R75W 1 FORD FORD AODE.sonnax.com to nd an authorized distributor.com. Ready to order? Contact your parts distributor or visit www.AODE. ©2010 Sonnax Industries. For a full listing of our available products. 8 • View our entire product line at www. ©2010 Sonnax Industries.sonnax.sonnax. Inc. 4R75W 11 Valve Body 10 2 Case 5 3 7 6 4 9 8 Color Key TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Not all parts are shown here. 41 .

Cross leak of converter release oil Stator Support Sleeve Low line rise.sonnax. Cases with worn 1-2 accumulator bores Erratic shifting. Loss of lockup. Valve body wear at the pressure regulator bore Low baseline pressure Poor reverse boost Main Pressure Regulator Valve Main Pressure Regulator Valve Oversized Pressure Regulator Valve & Boost Kit Oversized Pressure Regulator Valve & Boost Kit Elevated Pressure Regulator Spring Elevated Pressure Regulator Spring & Valve Kit Pressure Regulator Boost Valve & Sleeve Kit 1-2 Accumulator Sleeve Kit Solenoid Regulator Valve Kit Overdrive Servo Regulator Valve Kit Overdrive Servo Pin Valve Body Retainer Plate Shift Lever Case Bore Repair Sleeve Intermediate Clutch Spiral Retaining Ring Kit 2-3 Accumulator Piston & Sleeve Kit Servo Pin Bore Sleeve AODE ('95-Earlier) Sure Cure® Kit AODE ('96-Later) Sure Cure® Kit 1-2 Accumulator Piston 2-3 Accumulator Piston Torrington® Bearing Kit Torrington® Bearing Kit Pump Bushing Solenoid Solenoid Solenoid Tool Kit Tool Kit Tool Kit Bore Sizing Tool Bore Sizing Tool Tool Kit Tool Kit Tool Kit FORD Product Name Part Number 76948-04K 76948-31 76204-01 76948-01 76948-09 76948-16K 76948-17K 76948-06 76948-12K 76948-02K 76890-01K 76948-14K 76948-29K 76833E 76507F-01K 56361-01K 76554RK 76890-21K 76890-24K SC-AODE SC-AODE-1 76927B-01 76836A SBK-F2 SBK-F6 36002-01 76919-01 76925-01 76922-01 56361-TL 76890-TL S-76890-TL24 76948-BST 76948-BST2 76948-TL4 76948-TL6 F-76948-TL FORD 4R70W AODE.1741. Delayed forward engagement. Clutch failures Low line rise. Molded rubber Molded rubber First design. No 2nd. Loss of 4th. '92-earlier Second design. 3-4 clutch failure 76890-TL* 76948-BST2* Common or Repeat Failures 11 12 Y Y Y Y Y Y Y Y Y Y Y 56361-TL S-76890-TL24 See page 154 for details. Codes 628.com. 4R75W Vehicle Complaints/Part Type TCC/Lockup Delayed/No lockup. Red Part Number = New in Vol. Inc. Delayed forward engagement. Neutral after 4th.741. 8 42 Sonnax Transmission Products Catalog Vol. Shudder condition. Inc. Throttle buzz.com to nd an authorized distributor. 4-3 neutral Overdrive band/forward clutch failures Cross leaks at VB casting. '92-'95 Finish-in-place Shift. Direct clutch failure. OEM retaining ring falls off Low line pressure in forward. Cracks in separator plate. See page 154 for details. 5/Bag '96-Later 76948-TL6 Requires Machining Pressure Problems † † VB-FIX VB-FIX Shift Concerns Delayed forward engagement. Fwd/Direct clutch failures Fluid leaks from manual shaft case seal Intermediate roller clutch/mechanical diode failure. Clutch failures. 43 . dual pack. ©2010 Sonnax Industries. '98-later TCC lockup. Codes 628. 2nd & Reverse only Burned overdrive band. 8 • View our entire product line at www. 4R75W 4R75W Illustration Number 4 3 6 6 9 9 5 7 8 10 2 1 Product/Application Details HP or HD Use AODE (*Recommended Tool) Required Tool Required Fixture Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y '01-Later Includes washer & O-Rings '01-Later '91-'95 '96-Later '91-'95 '96-Later '91-'95.sonnax. Uncontrollable TCC Bypass Clutch Control Sleeve & Plunger Valve Kit TCC Slip. ©2010 Sonnax Industries. '92-'97 Shift.AODE.1744. '98-later For shift lever case bore repair sleeve 56361-01K For 1-2 accumulator sleeve kit 76890-01K For servo pin bore sleeve 76890-24K For oversized PR valve kits 76948-16K & 76948-17K For solenoid regulator valve kit 76948-14K For pressure regulator valve kits 76948-16K & 76948-17K For bypass clutch control valve 76948-31 For oversized PR valve kits 76948-16K & 76948-17K † SERVO-FIX Valve Body Reconditioning Kit Sure Cure® Kit Sure Cure® Kit Accumulator part Accumulator part Bearing Bearing Bushing Solenoid Solenoid Solenoid Tool Tool Tool Tool Tool Tool Tool Tool Y Y Y Other Products Y Y Y Y Y Y Y Y Y Y Y Requires Machining Y Y Y Y Y Y Y Y SERVO-FIX Tools VB-FIX F-76948-TL or 76948-TL4 required and 76948-BST Bore Sizing Tool recommended. dual pack. 3-4 are. No forward until RPM increased Burned overdrive band. Reduced cooler ow Oversized Bypass Clutch Control Valve TCC apply & release problems. 1741. Harsh 1-2. Ready to order? Contact your parts distributor or visit www. 741. 4R70W. Throttle buzz. 2-4 Neutral. 4R70W.

Converter slip codes and/or overheat No TCC Apply.1741 or 1744. Ready to order? Contact your parts distributor or visit www.0 liter 12 valve. TCC Slip. 8 • View our entire product line at www. Lube failures Flare 1-2 or 2-3 upshifts. For a full listing of our available products. "Factory" style 96201-TL F-96201-TL23 or 96201-TL3 96201-TL2 VB-FIX 11 11 11 11 10 9 Pressure Problems 96206-TL2 20/Bag Master kit. "Factory" style For 3. Inc. Harsh reverse. ©2010 Sonnax Industries. Pump noise. Codes 628 & 741 TCC apply & release control problems. Non-adjustable (high) throttle pressure. 96512K & 96513K Delayed engagements. Harsh shifts Loss of 4th Y Y Y Y Y Shift Concerns S-96872-TL SERVO-FIX 44 Sonnax Transmission Products Catalog Vol.sonnax. Valve Body 11 12 13 12 Vehicle Complaints/Part Type Excessive cooler circuit oil loss. Inc. includes O-Rings For 3.0 liter 12 valve.com to nd an authorized distributor. includes O-Rings For all except 3. 45 . includes accumulator bore sleeve kits 96511K. Pump rotor damage.sonnax. visit www.0 liter 12 valve. Code 741.sonnax. Flare shifts. Delayed engagements Low baseline pressure Product Name Bypass TCC Control Valve & Sleeve Kit Oversized Bypass Clutch Control Valve Kit Oversized Converter Regulator Valve Kit Oversized Solenoid Regulator Valve Kit Bypass Clutch Control Sleeve & Plunger Valve Kit Boost Valve & Sleeve Kit Boost Valve & Sleeve Kit Boost Valve Sleeve Kit Boost Valve Sleeve Kit Oversized Pressure Regulator Valve Kit Elevated Pressure Main Pressure Regulator Spring Accumulator Bore Sleeve Kit N-D Accumulator Bore Sleeve Kit 3-4 Accumulator Bore Sleeve Kit 1-2 Accumulator Bore Sleeve Kit Servo Pin Bore Sleeve Part Number 96206-01K 96201-19K 96201-23K 96201-21K 96201-06K 96201-01K 96201-12K 96201-08K 96201-13K 96206-10K 96201-28 965123K 96511K 96512K 96513K 96872-01K Illustration Number 12 13 8 7 AXODE & AX4S AXOD Product/Application Details (*Recommended Tool) Required Tool Required Fixture TCC/Lockup Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y For all except 3. Clutch & band failures Line pressure instability.com. TCC cycle/surge Code 628. 2-1 Downshift clunk. No/Soft TCC apply. TCC apply & release problems. Flare upshifts.com.AXOD&E/AX4S 4 3 FORD FORD 5 6 AXOD&E/AX4S 1 2 7 8 9 10 13 Color Key TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Not all parts are shown here. ©2010 Sonnax Industries.0 liter 12 valve. Hydraulic-related converter codes Delayed engagement.

Shifts 1-2-3-2. No 4th No upshift. ©2010 Sonnax Industries. Ready to order? Contact your parts distributor or visit www.. Burned forward clutch. Valve cannot be set to full stroke 5/Bag 5/Bag Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y See page 155 for details. 100/bag Upgraded . Burned forward clutch Slip on 1-2. 96201-BST* 96003-MTL* With integral seal. 8 46 Sonnax Transmission Products Catalog Vol. 47 . 3-2 Coast down neutral No/Slips forward/reverse. '99-earlier 8mm . OEM F1DZ-7G276-C For OEM 1-2 modulator valve bore For forward control valve kit 96201-16K For 3-2 shift timing valve kit 96201-29K For planet bearing 96003-01 For oversized bypass clutch control valve kit 96201-19K For solenoid regulator valve kit 96201-21K For oversized converter regulator valve kit 96201-23K For oversized converter regulator valve kit 96201-23K For oversized pressure regulator valve kit 96206-10K For servo pin bore sleeve 96872-01K 5 Y Tools VB-FIX SERVO-FIX Y Red Part Number = New in Vol. Retaining ring comes loose/pops out FORD Product Name Manual Valve 1-2 Accumulator Pin Valve Saver Cap Kit Forward Control Valve Kit 3-2 Shift Timing Valve Kit Ring Gear Retaining Ring Channel Plate Repair Sleeve Driven Shaft Support Bushing TV Cable Corrector AXODE Sure Cure® Kit Final Drive Carrier/Case Forward Planetary Bearing Pump Bearing Torrington® Bearing Kit Pan Bolt Front Sun Gear Shell Bushing Check Ball Direct Clutch Piston Pump Shaft Plug Pump Bearing Pump Cover Pump Slide Pump Slide Pin Torrington® Pump Vane Low Radius Relief Valve 1-2 Capacity Modulator Valve Retainer 3-2 Timing Valve Retainer Backout Valve Clip Low/Intermediate Servo Piston Low/Intermediate Servo Cushion Spring Retainer Low/Intermediate Servo Spring Servo Tube Bracket Spring Retaining Clip Servo Pin Kit Oil Pump Shaft Stator Support Shaft Pump Shaft Sleeve Wire Harness Bore Sizing Tool Bore Sizing Tool Bore Sizing Tool Installation Tool Tool Kit Tool Kit Tool Kit Tool Kit Tool Kit Tool Kit FORD Illustration Number 4 1 3 2 Y Y Y Y AXOD&E/AX4S AXODE & AX4S AXOD Part Number 96201-05 96706-01 96201-15K 96201-16K 96201-29K 96730-RR 96803 96008-01 AS1-01K SC-AXODE 96420 96003-01 96855-01K SBK-F4 96704-01 96009-01 10000-10 96940 96855-04K 96077-01 96200-01 96928-01 96200-02 96925 10000-01K 96201-10 96201-09 96201-11 96728 96728-01 96995A 96806 96945R 96945S 96855-02K 96849-01K 96201-18 96966B 96201-BST3 96201-BST 96201-BST29 96003-MTL 96201-TL 96201-TL2 96201-TL3 F-96201-TL23 96206-TL2 S-96872-TL Product/Application Details 4/Bag For 3-2 timing valve (*Recommended Tool) Required Tool Required Fixture Shift Concerns Y Y Y Y Y Y Y Y Y Y 96201-BST* 96201-BST29 Common or Repeat Failures Slips in all ranges.AXOD&E/AX4S Vehicle Complaints/Part Type Delayed forward engagement.25 x 13mm. Loss of 2nd gear No upshift. Inc. ©2010 Sonnax Industries. aluminum 5/Bag OEM 10/Bag 10/Bag 10/Bag 10/Bag Other Products 6 5/Bag Patented design increases oil ow '03-Earlier In valve body '93-Later. Loss of lube oil Worn driven sprocket bushing journal TV cable pops out. 10/bag Requires Machining Valve Body Reconditioning Kit Sure Cure® Kit Bearing Bearing Bearing Bearing Bolt Bushing Check Ball Clutch Piston Plug Pump Pump part Pump part Pump part Pump part Relief Valve Retainer Retainer Retainer Servo part Servo part Servo part Servo part Servo part Servo part Shaft Shaft Sleeve Wire Harness Tool Tool Tool Tool Tool Tool Tool Tool Tool Tool Without seal Improved design.sonnax.com to nd an authorized distributor. Inc. 3-2 Slide bump No movement.com.312" Dia. 3-2 Coast down neutral.1. imidized plastic. 8 • View our entire product line at www.sonnax.

AX4N/4F50N

FORD

FORD

AX4N/4F50N

2

3 1

4

5

7 9
Valve Body

6

11

8

12

10

Color Key
TCC/Lockup

Not all parts are shown here. For a full listing of our available products, visit www.sonnax.com.

Pressure Problems Shift Concerns Common/Repeat Failures

Other Product Tool High Performance

48

Sonnax Transmission Products Catalog Vol. 8 • View our entire product line at www.sonnax.com.

©2010 Sonnax Industries, Inc.

©2010 Sonnax Industries, Inc.

Ready to order? Contact your parts distributor or visit www.sonnax.com to nd an authorized distributor.

49

AX4N/4F50N
Vehicle Complaints/Part Type
TCC/Lockup
No TCC apply, Code 741, 1741 or 1744, TCC cycle/surge, Lube system failures TCC apply & release control problems, Code 741, 1741 or 1744 Delayed engagement, Flare upshifts, Converter slip codes and/or overheat No TCC apply, Code 741,1741 or 1744, TCC cycle/surge Flare 1-2 or 2-3 upshifts, Non-adjustable (high) throttle pressure, 2-1 Downshift clunk, Harsh reverse, Clutch & band failures Line pressure instability, Pump noise, Pump rotor damage, Delayed engagements Low Baseline Pressure Harsh shifts, Harsh 1-2, Soft shifts No forward, No 4th, Neutral condition after obtaining 4th Soft 1-2 and/or 2-3, Intermittent harsh shifts Delayed forward engagement, Burned forward clutch Loss of 4th Slip on 1-2, Loss of 2nd

FORD
Product Name
Bypass Clutch Control Sleeve & Plunger Kit Bypass Clutch Control Sleeve & Plunger Kit Oversized Bypass Clutch Control Valve Kit Oversized Converter Regulator Valve Kit Oversized Solenoid Regulator Valve Kit Boost Valve & Sleeve Kit Boost Valve & Sleeve Kit Boost Valve & Sleeve Kit Boost Valve & Sleeve Kit Oversized Pressure Regulator Valve Kit Elevated Pressure Main Pressure Regulator Spring Oversized Accumulator Pressure Control Valve Kit Forward Control Valve Kit Line Pressure Modulator Valve & Sleeve Kit Manual Valve 3-4 Accumulator Bore Sleeve Kit Servo Pin Bore Sleeve 1-2 Accumulator Pin Channel Plate Repair Sleeve Driven Shaft Support Bushing AX4N Sure Cure® Kit Rear Sun Gear Bearing & Race Assembly Foward Planetary Bearing Pump Bearing Pump Bearing Pump Slide Pin Torrington® Pump Vane Low Radius Relief Valve Stator Support Shaft Stator Support Shaft Oil Pump Shaft Pump Shaft Sleeve Tool Kit Installation Tool Tool Kit Tool Kit Bore Sizing Tool Tool Kit Tool Kit Tool Kit Tool Kit

FORD
Illustration Number Product/Application Details
10 10 9 6 5 8 8 8 8 7 20/Bag 11 1 12 2 '97-Earlier '97-Earlier .486" Spool dia. .496" Spool dia.

AX4N/4F50N
(*Recommended Tool)

Part Number
96206-03K 96206-13K 96206-05K 96201-23K 96201-21K 96201-01K 96201-12K 96201-08K 96201-13K 96206-10K 96201-28 36948-20K 96206-07K 96948-01K 96201-05 96512K 96872-01K 96706-01 96803 96008-01 SC-AX4N 96423 96003-01 96419-01 96855-01K 96200-02 96925 10000-01K 96849-01K 96849-02K 96855-02K 96201-18 36948-TL 96003-MTL 96201-TL2 96201-TL3 96206-BST 96206-TL 96206-TL2 F-96201-TL23 S-96872-TL

Required Tool

Required Fixture

96206-TL 96201-TL3 or F-96201-TL23 96201-TL2 All except 3.0 liter 12 valve, includes O-Rings 3.0 Liter 12 valve, includes O-Rings All except 3.0 liter 12 valve, "Factory" Style 3.0 Liter 12 valve, "Factory" Style

VB-FIX

Pressure Problems

Shift Concerns

36948-TL 96206-BST*

S-96872-TL 4/Bag 5/Bag Requires Machining

SERVO-FIX

Common or Repeat Failures
Slips in all ranges, Loss of lube oil Worn driven sprocket bushing journal

Valve Body Reconditioning Kit
Sure Cure® Kit Bearing Bearing Bearing Bearing Pump part Pump part Relief Valve Shaft Shaft Shaft Sleeve Tool Tool Tool Tool Tool Tool Tool Tool Tool See page 155 for details. Includes race assembly 96003-MTL* '00-Later With integral seal, '99-earlier 5/Bag Torrington® OEM 4 '03-Earlier '04-Later Upgraded 3 For oversized accumulator pressure control valve kit 36948-20K Recommended for planet bearing 96003-01 For oversized solenoid regulator valve kit 96201-21K For oversized converter regulator valve kit 96201-23K For forward clutch control valve kit 96206-07K For oversized bypass clutch control valve kit 96206-05K For oversized pressure regulator valve kit 96206-10K For oversized converter regulator valve kit 96201-23K For servo pin bore sleeve 96872-01K

Tools

Other Products

VB-FIX SERVO-FIX 96206-TL, 96206-BST, 96201-TL2, 96201-TL3

Red Part Number = New in Vol. 8

50

Sonnax Transmission Products Catalog Vol. 8 • View our entire product line at www.sonnax.com.

©2010 Sonnax Industries, Inc.

©2010 Sonnax Industries, Inc.

Ready to order? Contact your parts distributor or visit www.sonnax.com to nd an authorized distributor.

51

C6

FORD

FORD

C6

4 2 3

4

1
Valve Body

9

10

11

7 8 5
Color Key
TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance
Not all parts are shown here. For a full listing of our available products, visit www.sonnax.com.

6

52

Sonnax Transmission Products Catalog Vol. 8 • View our entire product line at www.sonnax.com.

©2010 Sonnax Industries, Inc.

©2010 Sonnax Industries, Inc.

Ready to order? Contact your parts distributor or visit www.sonnax.com to nd an authorized distributor.

53

Broken accumulator spring Y Common or Repeat Failures Direct clutch failure. Reverse shudder Rear case bushing spun out. Long slide 1-2.C6 Vehicle Complaints/Part Type Pressure Problems Erratic line pressure. 5/bag With race assembly Also ts C4.sonnax. Inc. Ready to order? Contact your parts distributor or visit www. '66-later Kevlar® material. 4/bag Early style.com to nd an authorized distributor. Poor line rise. Performance Enhancement High Performance -A-A.044" Thick. 4/bag . 55 . no groove to back. inches of apply surface for superior hold & rmer shifts Replacement Seal Kit Alto Extra Wide Band Wider than OEM. ©2010 Sonnax Industries.010" thick. 100/bag Finish-in-place Heavy gauge. 8 • View our entire product line at www. no groove to back. ©2010 Sonnax Industries. Stronger than OEM Servo Apply Lever "R" Code Servo Kit Over 9 sq.013" Thick. 8 54 Sonnax Transmission Products Catalog Vol. '66-later (*Recommended Tool) Required Tool Required Fixture Boost Valve Kit Servo Apply Lever Firmer shifts. 25% thicker than OEM 1. late style Includes OEM bearing 4 Slot. . More holding power.82) R Ratio Replacement seal kit for R ratio servo piston kit K36528R Red material. PR valve buzz Low baseline pressure Oversized Pressure Regulator Valve Kit Elevated Pressure Main PR Spring 1-2 Accumulator Spring Kit Reverse Boost Valve & Sleeve Kit Reverse Boost Valve & Sleeve Kit Reverse Boost Valve & Sleeve Kit Reverse Boost Valve & Sleeve Kit Oversized One-Piece Rear Case Bushing One-Piece Rear Case Bushing Sunshell Saver Shim Forward Planetary Repair Sleeve Rear Sun Gear Bearing & Race Assembly Torrington® Bearing Kit Pan Bolt Pump Bushing Oil Pan Low Sprag Inner Race Low Sprag Race & Bearing Kit Reverse Planetary Endplay Shim Installation Tool Reamer Reamer Fixture FORD Product Name Part Number 36946-10K 36946-13 36946-05K 36946-01K 36946-02K 36946-03K 36946-04K 36008A 36008B 36414-01K 36440-01 96423 SBK-F7 26341-01 36002-01 36950-01 36429E 36429E-K 36428A-Z T36008A T36605-03 T36605-04 FORD Illustration Number Product/Application Details 2 3 1 4 4 4 4 9 9 C6 HP or HD Use (*Recommended Tool) Required Tool Required Fixture 36946-TL 2WD.com. Burned band. non-diesel 5 Inner springs. Inc. Maximum holding power Alto Extra Wide Band -CServo/Band 10 11 Red Part Number = New in Vol. gas ratio Includes O-Ring. 2-4 Flare.sonnax. Reverse chatter/slip. Case damaged Driveline slack.85) For special FF Ratio (2. diesel ratio "Factory" style. 10/bag For bushing 36008A or 36008B For bushing 36008A For bushing 36008A † Shift Concerns Harsh 1-2. diesel ratio "Factory" style. T36008A recommended. Engagement noise Damaged/Excessively worn forward planetary bushing journal Bearing Bearing Bolt Bushing Pan Race Race Shim Tool Tool Tool † T36605-04 T36008A* Y Requires Machining Other Products Requires Machining Y 7 8 Tools T36605-04 T36605-03 T36605-03 & T36605-04 required. gas ratio Early style.Valve Body Increases line pressure Product Name Part Number 36941-01K 36916E 36916FF K36528R K36528R-SK S026968 S026968K Illustration Number Product/Application Details 4 5 6 "Clicker" type valve body For OEM E Ratio (1. 5 outer springs Includes O-Ring.

com.com to nd an authorized distributor.com. For a full listing of our available products. ©2010 Sonnax Industries. TCC cycling. Inc. Soft apply. Codes 1741 & 1744. 4R100 2 2 3 FORD FORD E4OD. Overheated converter Product Name Line-To-Lube Pressure Regulator Valve TCC Control Sleeve Assembly Cooler Bypass Valve Kit Part Number 36424-04K 36424-08K 36605-02K Illustration Number 10 9 4R100 Product/Application Details HP or HD Use Y E40D (*Recommended Tool) Required Tool Required Fixture Y Y Y PWM 4R100 applications only Y Y Y 56 Sonnax Transmission Products Catalog Vol. 628 or 1744. Visible wear in sleeve TCC slippage. visit www. 12 5 11 10 Pump 9 Vehicle Complaints/Part Type TCC/ Lockup Converter overheat. 57 . 8 • View our entire product line at www. High line pressure. Engine stumble/stall on reverse engagement Lockup shudder.E4OD. 4R100 Accumulator Body 1 1 Valve Body 6 7 8 4 Color Key TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Not all parts are shown here. ©2010 Sonnax Industries. Ready to order? Contact your parts distributor or visit www.sonnax. Inc. Code 62.sonnax. Low cooler ow.sonnax.

See page 154 for details. 4/bag Late style: one groove to back. HP or HD Use E40D (*Recommended Tool) Required Tool Required Fixture Shift Concerns Soft 1-2 or 2-3. 5/bag Y Low/Reverse Modulator Valve Plunger & Sleeve Kit Heavy Duty Low/Reverse Modulator Sleeve Kit Oversized Manual Valve Kit 4R100 Sure Cure® Kit E40D Sure Cure® Kit Rear Sun Gear Bearing & Race Assembly Center Support Ball Bearing Center Support Ball Bearing Torrington® Bearing Kit Output Shaft Pilot Bushing Pump Bushing Forward Clutch Piston Center Support Hub Center Support Hub & Bearing Low Sprag Inner Race Rear Planet Endplay Shim Bore Sizing Tool Tool Kit Tool Kit Installation Tool Reamer Reamer Fixture 6 7 8 Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y OEM ratio.com to nd an authorized distributor. Loss of engine braking in D1 Low/Reverse clutch failure. 4/bag Late style: one groove to back. Excessive pump noise. '95-later. 4R100 catastrophic failure Low/Reverse clutch distress. T36008A recommended 58 Sonnax Transmission Products Catalog Vol. Intermittent harsh shift. Ready to order? Contact your parts distributor or visit www. Excessive wear of center support & case lug contact points Forward clutch failure. 59 .com. Poor line rise Harsh shift complaints. Soft shifts Loss 2nd. See page 155 for details. 4/bag Melt-proof aluminum 10/Bag Y Y Y Y † † Common or Repeat Failures T36008A* T36008A* Requires Machining Y Y Requires Machining Printed silicone bead. 628 or 1744. Harsh 1-2. . '95-later. .sonnax. Case damaged Rear case bushing failure/premature wear Overdrive planetary failure Damaged/Excessively worn front planetary bushing journal Cross leaks caused by case de ection Input drum wear at the center support. Restores OEM quality shifts. '96-later Higher ratio than OEM. . 8 T36605-03 & T36605-04 required. Soft shifts. Soft shifts. 36008B.331" dia.sonnax.372" dia. Inc. Soft 1-2.Valve Body Signi cantly rmer shifts at any gear Aggressive shifts Y Y Y Y Y Y -A- Red Part Number = New in Vol. Extreme heavy duty. ©2010 Sonnax Industries. 4/bag Early style: no groove to back. No 2nd. Delayed/Slipping reverse 11 2 2 3 1 4 Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Requires Machining 36948-TL 36948-12* 36948-12* Early style: no groove to back. . 8 Cylinder. Inc.013" Thick. 8 • View our entire product line at www. Premature clutch failure Loss of 3rd or 4th.427" dia. F5/F8 pumps Oversized. Damaged pump gears Low baseline pressure FORD Product Name Boost Valve & Sleeve Kit Boost Valve & Sleeve Kit Pump Gear Set Pump Gear Set Elevated Pressure Main PR Spring Line Pressure Modulator Plunger & Sleeve Kit Line Pressure Modulator Plunger & Sleeve Kit Oversized Accumulator Pressure Control Valve 1-2 Accumulator Control Valve Kit 2-3 & 3-4 Accumulator Control Valve Kit Oversized One-Piece Rear Case Bushing Oversized One-Piece Rear Case Bushing One-Piece Rear Case Bushing One-Piece Rear Case Bushing Front Lube/Drainback Valve Kit Forward Planetary Repair Sleeve Center Support Shim Support Ring Center Support Gasket Center Support Seal Kit Sure Lock Overdrive Spiral Snap Ring ™ FORD Illustration Number 12 12 E4OD. Poor lube oil ow Burnt/Failed intermediate/direct clutches. '96-later F-36947-TL13 Includes several HD/HP upgrades. Low clutch pressure. E4OD looses overdrive. Soft shifts. Delayed reverse Low pressure. 4R100 Vehicle Complaints/Part Type Pressure Problems Poor line rise. 4R100 4R100 Part Number 36424-01K 36424-03K 36438A 36438AX-01K 36424-10 36948-03K 36948-05K 36948-19 36948-13K 36948-09K 36008A 36008C 36008B 36008D 36425-01K 36440-01 36743-01 36743-02 36743G 36424-24K 36744-01 36947-06K 36947-09K 36947-13K SC-4R100HD SC-E4OD 96423 96423-01 R16 SBK-F5 56008 36002-01 36434A 36743H 36743H-01 36429E 36402-Z 36948-12 36948-TL F-36947-TL13 T36008A T36605-03 T36605-04 Product/Application Details Includes O-Rings “Factory” style OEM Style.375" Y 36948-12* & T36008A* 36948-12* & T36008A* VB-FIX Valve Body Reconditioning Kit Sure Cure® Kit Sure Cure® Kit Bearing Bearing Bearing Bearing Bushing Bushing Clutch Piston Hub Hub Race Shim Tool Tool Tool Tool Tool Tool Other Products Finish-in-place Y Y Y Y Y Y Y Y Y Bored for R16 bearing. 36008C & 36008D For rear case bushings 36008A & 36008C For oversized bushing reamer T36605-03 Requires Machining Tools VB-FIX Vehicle Complaints/Part Type High Performance Product Name Line Pressure Modulator Plunger & Sleeve Kit Line Pressure Modulator Plunger & Sleeve Kit Performance Rated Accumulator Spring Kit Part Number 96948-01K 96948-05K 36948-18K Illustration Number 2 2 5 4R100 E40D Product/Application Details Heavy duty.000" x . taper to press t '95-Later 1. Code 62. F5/F8 pumps 20/Bag 6 Cylinder/Small 8 cylinder. '95-Later 1.500" dia. ©2010 Sonnax Industries. late style 10/Bag For kits 36948-09K & 36948-13K For pressure control valve 36948-19 For oversized manual valve kit 36947-13K For rear case bushings 36008A. Slip 2-3 or 3-2 Overdrive piston retaining ring pops out of groove. Low EPC pressure.000" x 2.E4OD. Premature clutch failure Spun-out rear case bushing. "Tri-Cumulator" springs † (*Recommended Tool) Required Tool Required Fixture -A.

Harsh/Long 1-2. Connector pushes into case Bushing failure and/or reverse clutch drum journal damage Product Name – Details Pump Gear – Standard size Endplay Shim Kit Wiring Harness Connector Bracket Reverse Clutch Drum Sleeve Torrington® Bearing Kit Tool Kit – For kit 73840-BK Tool Kit – For valve kit 73840-RK Tool Kit – For valve kit 73840-RK Master Tool Kit – For kits 73840-BK. Broken hard parts. Soft 1-2 or 3-4 Other Products Bearing Tool Tool Tool VB-FIX Tools Tool Tool Tool VB-FIX Master tool kit 73840-MTL contains both 73840-BTL and 73840-RTL tool kits.com. High line pressure. 60 Sonnax Transmission Products Catalog Vol. # Required Tool Required Fixture Pressure Problems High line pressure.042" & . Soft/Harsh shifts Soft/Harsh/Delayed forward engagement Soft/Harsh/Delayed reverse Erratic shift quality. visit www.062". Inc.sonnax.com to nd an authorized distributor. ©2010 Sonnax Industries. Driveline clunk. 61 . Low converter charge Product Name – Details Bypass Clutch Control Kit Master Clutch Control & PR Valve Kit – Includes kits 73840-RK & 73840-BK Pressure & Converter Regulator Valve Kit 2-4 Accumulator Piston Kit Forward Accumulator Piston Kit Low Reverse Accumulator Piston Kit Oversized Line Modulator Valve Kit Servo Return Spring – Fits all except '97 & '98 Part Number 73840-BK 73840-MK Required Tool 73840-BTL 73840-MTL† F-73840-TL or 73840-RTL Required Fixture Common or Repeat Failures Vehicle Complaints/Part Type Low pump output Excessive endplay. TCC slip/no lockup. For a full listing of our available products. Lube oil loss Broken retaining tabs on wiring connector. Poor line rise 2-3 Flare. Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance 2 3 Illust. 8 • View our entire product line at www. .CD4E 1 FORD FORD CD4E Valve Body 4 Accumulator Body 5 6 5 Color Key TCC/Lockup Not all parts are shown here. Ready to order? Contact your parts distributor or visit www. # 4 4&5 Vehicle Complaints/Part Type TCC/Lockup Code 628.sonnax. Inc. 73840-RK or 73840-MK† Tool Kit – For valve kit 73840-27K Lube Modi cation Drill Kit – 3 Drill bits: .052" † Part Number 73426-SP 73251-01K 73949-01 73300-01 SBK-F18 73840-BTL F-73840-TL 73840-RTL 73840-MTL F-73840-TL27 73840-DK Illust.com. 1740 or 1744. ©2010 Sonnax Industries. Delayed forward/reverse 73840-RK 73840-24 73840-FWD 73840-LR 73840-27K 73708 5 3 2 1 6 F-73840-TL27 VB-FIX VB-FIX Requires Machining Shift Concerns Bump in 2nd or 4th.sonnax.

split Hard-Coat nish Hard-Coat nish 4F27E Part Part Part Part Tool F-46892-TL On-Off PWM 2/Bag For oversized PR valve 46892-01K F-46892-TL For oversized PR valve 46892-01K VB-FIX VB-FIX VB-FIX VB-FIX 5FNR Part Tool 5R110W Part Part Part Part Part Tool Tool F-36940-TL3 & VB-06 VB-FIX VB-FIX VB-FIX VB-FIX F-36940-TL11 For oversized PR valve kit 36940-03K For oversized manual valve 36940-11 Anodized cover Non-Anodized cover VB-06 C4. 8 Italicized Red Part Number = Available Early 2011 62 Sonnax Transmission Products Catalog Vol. Inc. 8 • View our entire product line at www. C5 Part Part Red Part Number = New in Vol. .Miscellaneous Part Type ATX Part Part Part Part Part Part Part 1-2 Accumulator Inner Spring Boost Valve Kit Intermediate Clutch Drum Bearing Speedo/Governor Drive Gear Throttle Control Valve Sleeve Throttle Plunger Sleeve Torrington® Bearing Kit Oversized Pressure Regulator Valve Shift Control Solenoid Shift Control Solenoid Turbine Shaft Pump Support Bushing Tool Kit Oversized Pressure Regulator Valve Tool Kit TCC Control Plunger & Sleeve Kit Oversized Pressure Regulator Valve Kit Low/Reverse Retaining Ring Oversized Manual Valve Pressure Switch End Plug Kit Tool Kit Tool Kit "C" Code Servo Kit "C" Code Servo Kit 86940-04 86940-05K 86460 57415X 86940-03 86940-01 SBK-F3 46892-01K 46950 46951 46000-01K F-46892-TL 46892-01K F-46892-TL 36940-01K 36940-03K 36885 36940-11 36940-17K F-36940-TL3 F-36940-TL11 K13259C K13259C-1 Late style.sonnax. 5/bag FORD Required Tool Required Fixture Product Name Part Number Product/Application Details 2 Lug. ©2010 Sonnax Industries.com.

numerous patents. using a competitor’s system. the bore trace of a Chrysler TV bore reamed with the Sonnax VB-FIX system shows perfectly straight. Years of work by the top technicians and engineers resulted in many innovative parts. the further out of alignment you become. precision reams. As you can see in Figure 1. the deeper you ream. This oversizing repair technique requires that our valve-bore-specific “F-Tool” reaming kits be used with the patented Sonnax VB-FIX reaming fixture. ©2010 Sonnax Industries. Ready to order? Contact your parts distributor or visit www. The key to many Sonnax transmission enhancements is the use of valves or sleeves in oversized bores.005") of an inch misalignment at the inner lands of the bore. Our research has shown that standard reaming techniques produce flawed results which can seriously compromise the integrity of valve or sleeve repairs. Inc. properly aligned bore lands.com to nd an authorized distributor. To eliminate this concern. It’s one of the many ways we make sure Sonnax replacement parts produce the highest quality valve body repairs every time. Sonnax VB-FIX Ream Non-Sonnax Ream Why are these specialized tools necessary? We make the best valves in the business. the only valve body reaming fixture on the market capable of consistent. but durable enough to exceed a unit’s warranty period? The answer is transmission solutions from Sonnax. By comparison. cheap fixes. Figure 1 The Numbers Don't Lie Analysis has shown that gasket and end cover surfaces are not always aligned with bores. guaranteeing consistent bore-to-valve clearances. allowing rebuilders to avoid either expensive overhauls or band-aid fixes by making truly effective repairs which meet or exceed OEM standards. Over a 3" bore. but even our valves can be rendered useless if the reaming process doesn’t prepare the bore properly.1 ) of one degree will result in ve thousandths (. The patented Sonnax VB-FIX precisely aligns the reamer with the center of the bore. our “F-Tool” reamers were developed along with the VB-FIX.Pro Tech Talk The Economics of Sonnax Valve Kits & Tools How do you continue to make economical transmission repairs when you’re faced with ever-increasing costs of purchasing new valve bodies or good quality cores? How do you ensure your repairs are not quick. 63 . and repairs that restore function and durability to the transmissions you rebuild.sonnax. misalignment of one tenth (. Our products address the root cause of specific transmission problems.

Tools You Can Rely On • Faced with a unit with worn valves. Turn to pages 160-161 to learn more about the VB-FIX. . It is an expense to be averaged over the life of the tools and represents significant long-term savings compared to other repair methods. used valve bodies and repairing the valve body that came out of the unit with Sonnax parts. however. as the tools can be used many times without fail. the purchase of a VB-FIX and an “F-Tool” kit cannot be looked at as a one-time cost attributed to one unit being repaired on a given day. The “F-Tool” life is 75+ reams – compare this to other. with new parts and reamers being developed all the time. a rebuilder can confidently ream and install replacement parts instead of purchasing a new valve body.com for the most up-to-date availability of “F-Tool” products or contact your distributor for more information. “F-Tool” kit and replacement parts are purchased. Sonnax Valve Kit At Sonnax we are focused on engineering innovative and economical solutions for today’s transmission specialists.sonnax. Warranties You Can Count On If you compare the cost of a new valve body to that of repairing a unit with Sonnax parts.Pro Tech Talk How do the VB-FIX and “F-Tools” make rebuilding valve bodies economical? Most importantly. • The cost of Sonnax reaming tools can be stretched over many valve bodies.sonnax. The price gap between new and used valve bodies can be great. Sonnax Valve Kits & Tools Save You Money* Cost for VB-FIX Cost for one “F-Tool” Kit Total Initial Tool Expense $300 $225 $525 Valve Body Sonnax Valve Kit Labor Amortized Tool & VB-FIX Total Cost Per Valve Body New $900 $0 $0 $0 $900 Used $450 $0 $40 $0 $410 Sonnax $0 $45 $80 $7 $132 $300/75 reams = $4 VB-FIX cost per reamed bore $225/75 reams = $3 “F-Tool” Kit cost per ream based on one “F-Tool” Kit purchase Savings using Sonnax Valve Kit Savings over New Valve Body Savings over Used Valve Body $768 $278 Sonnax-repaired unit savings are signi cant over either new or used valve bodies. inferior reaming kits that quickly dull and must be purchased over and over again.com. it is time to evaluate the cost-difference between using new OEM valve bodies. Watch for the “F” in the part numbers of this catalog to identify our special “F-Tool” reamers. Sonnax “F-Tool” Kit with reamer and reamer jig. comprehensive instructions and outstanding technical support are part of the package. Basic Cost Analysis Over Time* Once a Sonnax VB-FIX. We offer more than 85 “F-Tool” kits for over 50 different transmission units. 64 Sonnax Transmission Products Catalog Vol. Inc. what matters is having a good. the gap widens even further. These numbers are based on proper tool handling and usage procedures outlined in the tool kit instructions provided with each kit.com today! ©2010 Sonnax Industries. usable valve body that meets your warranty period. Many more technical articles are available online in the Sonnax Technical Library – visit www. As with all our products. There also are significant savings between used valve bodies and the Sonnax-repaired unit. 8 • View our entire product line at www. • The initial investment in the VB-FIX pays off even more each time a shop adds another Sonnax valve-borespecific “F-Tool” to its workbench. Visit www. These savings as shown below are direct-to-the-bottom-line on the per-unit cost of the job as well as future warranty issues associated with comebacks. * All costs are estimates-only used for this example and account for one valve being replaced.sonnax.

com . Aluminum Weld Yokes ■ Alcoa® Tubing Aluminum Bushings/Extensions Learn more online at www.The secret ingredient for the BEST aluminum driveshaft builds? The Sonnax recipe is simple: Start with the best materials. use the most advanced and innovative designs.sonnax. then proceed through a manufacturing and inspection process that is second to none.

sonnax. 67 . ©2010 Sonnax Industries. Ready to order? Contact your parts distributor or visit www. 8 • View our entire product line at www.sonnax. ©2010 Sonnax Industries.com. Inc. 6 6 Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance 66 Sonnax Transmission Products Catalog Vol.com. For a full listing of our available products. Inc.com to nd an authorized distributor.sonnax.200-4R GM GM Pump 200-4R 1 Valve Body 3 7 4 2 5 Color Key TCC/Lockup Not all parts are shown here. visit www.

com to nd an authorized distributor near you. 69 . Clutch slippage Burned 3-4 clutch.Case Plugs unused speedo gear hole while maintaining output bushing lube Red Part Number = New in Vol. "Factory" style Replaces 2 OEM springs. 8 • View our entire product line at www. ©2010 Sonnax Industries.423" Bore dia.. Poor shift quality Accumulator part Accumulator part Pump part Pump part Pump part Pump part Stator Support Shaft TV Cable part TV Cable part TV Cable part TV Cable part Tool Tool Other Products Y Y Y Tools Performance Enhancement -A-A. for 3-4 location only Starter kit. ©2010 Sonnax Industries.Servo/Band Maximizes holding power for rmest 1-2. Maximum line rise Product Name TV Plunger Spring TV Boost Valve Kit TV Boost Valve Kit Elevated Pressure Regulator Spring Pump Slide Spring Pump Spring Spacer Super Hold Servo Super Hold Servo Alto Extra Wide Intermediate Band Direct Clutch Piston Insert Speedometer Hole Plug Kit Part Number 77968-01K 77917-500 77917-04K 77917-08 77722-01K 77917-RV K65703 K65703-1 S043961 65772J-01 35922-01K Illustration Number Product/Application Details 5/Bag . piston. Sticky/Erratic throttle valve operation. thicker band improves 1-2 shifts -D. includes 10 pins & reamer Includes 4 pins only Torrington® OEM 10 Vane. "Factory" style . .Internal Improves clutch apply & durability -E. Low line pressure 1-2 Bang (light throttle).200-4R Vehicle Complaints/Part Type TCC/Lockup No lockup. plastic 5/Bag Te on® coated 27 External splines.430" Dia.390" Dia. Poor downshift & upshift control. End bump shift.. Ready to order? Contact your parts distributor or visit www.sonnax.471" Bore dia.423" Bore dia. "Factory" style Heavy weight vehicles Medium weight vehicles . Excessive pump noise.Valve Body Increases throttle pressure & line pressure Highest OEM TV boost ratio.500" Bore dia. O-Ring style . . O-Ring style .sonnax. Delayed reverse..com. Inc.500" Bore dia.. 5/bag 10/Bag Purple anodized cover Non-anodized cover Red material (*Recommended Tool) Required Tool Required Fixture 6 4 -BPump -C-D-E- High Performance Increases base line pressure Maintains high pump volume position at high RPM Higher & more stable pump output -C. "Factory" style Large ratio. O-Ring style .471" Bore dia. Shortened band life.357" Dia. seal & balls. O-Ring style Large ratio.. Falling out of lockup hot. 8 68 Sonnax Transmission Products Catalog Vol. Soft/Slide shifts 77917-TL or 77917-TLC . Shortened 3-4 band life Soft 1-2. Poor line rise 5 5 1 1 2 2 2 Y Shift Concerns Y Y Y Y Reamer from 77999-02K Common or Repeat Failures Burnt clutches & bands. Includes. Inc. 2-3 shifts Wider. heat treated 5/Bag For Holley carburetors For Edelbrock/Carter carburetors For oversized pressure regulator valve kits 77917-06 & 77917-07 For oversized pressure regulator valve kits 77917-06 & 77917-07 Poor reverse boost.. Fluid blows out ll tube TCC Apply Valve Kit Oversized Pressure Regulator Valve TV Boost Valve Kit TV Boost Valve Kit TV Boost Valve Kit TV Boost Valve Kit Reverse Boost Valve Kit Reverse Boost Valve Kit Accumulator Valve Train Kit Accumulator Valve Train Kit Throttle Valve Sleeve Kit Throttle Valve Sleeve Kit Throttle Valve Sleeve Kit Pinless Accumulator Piston Kit Oversized Accumulator Pin & Reamer Kit Oversized Accumulator Pin Kit Pump Vane Pump Vane Guide Pump Slide Pivot Pin Pump Bushing Stator Support Shaft Universal TV Cable Repair Kit TV Cable Corrector Kit TV Cable Corrector Bracket Kit TV Cable Corrector Bracket Kit Reamer & Drill Jig Carbide Reamer & Drill Jig GM Product Name Part Number 77805-K 77917-06 77917-01K 77917-471 77917-02K 77917-03K K77898 K77898A 77777M-K 77777L-K 65754-01K 65754-02K 65754-03K 77998-03K 77999-02K 77999 1280 4734 65797 77005T 65917S 77872-02K AS1-01K AS2-02K AS3-03K 77917-TL 77917-TLC GM Illustration Number Product/Application Details 7 3 6 6 Steel valve with Te on® seal 200-4R HP or HD Use (*Recommended Tool) Required Tool Required Fixture Pressure Problems 3-4 Clutch failure. Low line pressure.

10 pins & reamer Includes 4 pins only Late style. 200C Part Part Part Part Part Part Part Part Part Part Y 325-4L Part Part Part Starter kit. 8 70 Sonnax Transmission Products Catalog Vol. 350C Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Y Y Y '69-'86 3/8" x 24" x 9/16" RWD metric LU converters only Y Starter kit. 8 • View our entire product line at www.Miscellaneous Part Type GM Product/Application Details HP or HD Use Product Name Accumulator Piston & Pin Kit Oversized Accumulator Pin & Reamer Kit Oversized Accumulator Pin Kit Pump Bearing Pump Shaft Pump Vane Pump Vane Bearing Kit Universal TV Cable Repair Kit Accumulator Pin & Seal Kit Accumulator Pin & Seal Kit Accumulator Piston Seal Kit Bell Housing Bushing Bi-Metal Thrust Washer & Shim Kit Governor Body Cover Servo Pin Bore Sleeve Tool Kit Direct Clutch Piston Insert Super Hold Servo Governor Cover Thrust Bearing Pressure Regulator Valve Kit Throttle Valve Sleeve Kit Throttle Valve Sleeve Kit Throttle Valve Sleeve Kit Torrington® Bearing Kit Universal TV Cable Repair Kit Oversized Accumulator Pin & Reamer Kit Oversized Accumulator Pin Kit Universal TV Cable Repair Kit 1-2 Accumulator Piston Cover 1-2 Accumulator Sleeve & Piston Kit Boost Valve & Sleeve Kit Converter Bolt Converter Bolt Rear Endplay Shim Front Endplay Shim Governor Governor Gear Kit Intermediate Overrun Clutch Outer Race Intermediate Servo Sleeve Kit Oversized Accumulator Pin & Reamer Kit Oversized Accumulator Pin Kit Pan Bolt Replacement Late Front Stator Bushing Speedometer Hole Plug Kit Bearing Kit Part Number 75921-01K 75921-03K 75921-02K 75153A 75877A 1937 1280 SBK-G13 77872-02K 54250-03K 54250-02K 54250-02SK 54253-01 54701-03K 54410A-01 76890-24K S-76890-TL24 65772J-01 K65703 203 65405 65912-01K 65754-01K 65754-02K 65754-03K SBK-G15 77872-02K 77999-02K 77999 77872-02K 35988-01K 35719-01K 35754-01K B63 B78 77406-10 77409-15 350 352 35723HD-01 35709-01K 35718-02K 35718-01K 35801-01 35007A 35922-01K SBK-G9 Required Tool Required Fixture 125C (3T40) Part Part Part Part Part Part Part Part Part Includes 1 piston & 1 pin Starter kit. 10 pins & reamer Includes pins & rings only 100/Bag Y Torrington® (OEM) Reamer from 35718-02K Red Part Number = New in Vol.357" Dia. . 180C Part Part Part Part Part Part Part Tool Starter kit. . ©2010 Sonnax Industries.sonnax. '78-'87 . 10 pins & reamer Includes 4 pins only Reamer from 77999-02K 350.390" Dia.430" Dia. Inc. reduced clearance 3-Tab.com. '84-later Torrington® (OEM) Torrington® (OEM) Reamer from 75921-03K 180. 10 pins & reamer Includes pins. E-clips & seals only Includes seals only Improved t. . ts pump & stator support Reamer from 54250-03K S-76890-TL24 For servo sleeve kit 76890-24K Y Y Includes O-Rings Front internal gear to carrier. SERVO-FIX SERVO-FIX 200.

Ready to order? Contact your parts distributor or visit www. 8 clips & 4 seals only Accumulator Piston Seal Kit – 10/Bag Bi-metal Thrust Washer & Shim Kit – 3-Tab. 8 ©2010 Sonnax Industries. For a full listing of our available products. visit www.GM Valve Body 4L30-E Color Key TCC/Lockup 1 Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Not all parts are shown here. 2 3 Pump Vehicle Complaints/Part Type TCC/Lockup Code 1870. # 3 2 2 2 1 1 Required Tool Required Fixture Pressure Problems Low line pressure. Excessive endplay after machining parts Burnt bands.com. Soft shifts. Burned 2nd clutch Front seal leak. 71 . Delayed reverse Burnt clutches & bands. 10 pins.sonnax. Poor tting aftermarket bushings Common or Repeat Failures Reamer from 54250-03K S-76890-TL24 SERVO-FIX Tools Tool SERVO-FIX † Used on multiple Ford & GM applications Red Part Number = New in Vol. Burnt clutches. Inc. Leakage past accumulator seals OEM plastic thrust washers break/melt. TCC slip-related issues. ts pump & stator support Servo Pin Bore Sleeve Kit Bell Housing Bushing – Improved t. Leakage at accumulator pin bore Burnt clutches & bands. reduced clearance Tool Kit – For servo sleeve kit 76890-24K† Part Number 54754-02 54200-01K 54200-06K 54200-14K 54250-03K 54250-02K 54250-02SK 54701-03K 76890-24K 54253-01 S-76890-TL24 Illust.sonnax. Valve sticks in sleeve due to sleeve wear Product Name – Details TCC Regulator Valve Sleeve – '00-Later PWM only Boost Valve & Sleeve Kit – Medium ratio Boost Valve & Sleeve Kit – High ratio Boost Valve & Sleeve Kit – Low ratio Oversized Accumulator Pin & Seal Kit – Includes reamer. 20 clips & 10 seals Oversized Accumulator Pin & Seal Kit – Includes 4 pins.com to nd an authorized distributor near you.

visit www.sonnax. ©2010 Sonnax Industries. 73 .sonnax.com to nd an authorized distributor. 8 • View our entire product line at www. Inc.sonnax. Inc.com.com.4L60 (700-R4) GM GM 4L60 (700-R4) Case 6 7 8 Valve Body 10 12 9 3 2 2 11 5 13 13 14 15 16 Pump 4 1 4 17 Color Key TCC/Lockup Not all parts are shown here. 18 19 Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance 72 Sonnax Transmission Products Catalog Vol. Ready to order? Contact your parts distributor or visit www. For a full listing of our available products. ©2010 Sonnax Industries.

O-Ring style Large ratio.sonnax. "Factory" style . 5/bag Bi-metal. Shortened band life. Low line pressure during boost GM Product Name TCC Apply Valve Kit Stator Support Shaft TCC Solenoid Snout Kit Oversized Pressure Regulator Valve TV Boost Valve Kit TV Boost Valve Kit TV Boost Valve Kit TV Boost Valve Kit Throttle Valve Plunger & Sleeve Kit Throttle Valve Plunger & Sleeve Kit Reverse Boost Valve Kit Reverse Boost Valve Kit Oversized Throttle Valve Pump Slide Pivot Pin 1-2 or 3-4 Accumulator Spring Accumulator Valve Train Kit Accumulator Valve Train Kit Pinless Accumulator Piston Kit Pinless Accumulator Piston Kit 3-4 Accumulator Sleeve Kit Servo Release Check Valve Shortened TV Link Throttle Valve 3-4 Clutch Boost Spring Metal Clad Viton® Seal Reaction Shaft Thrust Washer Oversized Reaction Shaft Thrust Washer Wide Sun Gear Bushing 4L60 Sure Cure® Kit Oversized Accumulator Pin & Reamer Kit Oversized Accumulator Pin Kit Torrington® Bearing Kit Stator Support Bushing Kit Replacement Early Stator Front Bushing Replacement Late Stator Front Bushing Rear Stator Support Bushing Governor Gear Kit Governor Governor Governor Rear Planetary Batwing Washer Rear Planetary Needle Roller Rear Planetary Oil De ector Rear Planetary Pinion Gear Rear Planetary Pinion Pin Rear Planetary Rebuild Kit Rear Planetary Round Washer Rear Planetary Thrust Bearing Pump Vane Guide Pump Vane Replacement Seal Kit GM Illustration Number Product/Application Details 19 17 18 16 13 13 13 13 4 4 14 14 2 Steel with Te on® seal 298mm Converter.com to nd an authorized distributor near you.. O-Ring style . Delayed reverse. '82-'84 With large (1" dia. Ready to order? Contact your parts distributor or visit www.. 8 74 Sonnax Transmission Products Catalog Vol. 8 8 Starter kit. 75 . Pump slide sticking Soft 1-2 or 3-4 shifts Y 77968-RM 1-2 Light throttle bang/end bump shift Burnt clutches & bands. Soft shifts Damaged/Modi ed original throttle valve Collapsed 3-4 clutch boost springs Poor 1-2 shift. Low line pressure Poor line rise. PTFE coated. Fluid blown out of ll tube Converter overheat.) input shaft. '88-later 2nd Apply servo piston. Converter overheat 3-4 Clutch failure. plastic Torrington® (OEM) For 2nd gear "Corvette" ratio servo kit 77701-04K Y Red Part Number = New in Vol.com.sonnax. Falling out of lockup hot. Soft/Slide shifts Poor line rise. Premature 3-4 clutch failure Poor reverse boost. Worn 2nd apply servo piston bore Damaged/Worn thrust washer and/or reaction shaft Damaged reaction carrier shaft/bushing 1 1 9 9 7 6 5 2 5/Bag. Poor shift quality Worn/Scored accumulator bores Reduced 3-4 clutch life. Delayed reverse. No 3rd Converter apply issues. '82-'01 . '82-'01 Requires Machining Y Y Y 77917-TL or 77917-TLC Reamer from 77999-02K Valve Body Reconditioning Kit Sure Cure® Kit Accumulator part Accumulator part Bearing Bushing Bushing Bushing Bushing Governor part Governor Governor Governor Planetary part Planetary part Planetary part Planetary part Planetary part Planetary part Planetary part Planetary part Pump part Pump part Seal See page 156 for details.423" Bore dia.4L60 (700-R4) Vehicle Complaints/Part Type No lockup. Code 1870. Poor 2-3 shift feel 3-4 Clutch/Band failures.423" Bore dia. 3-4 Clutch failure Low line pressure.471" Bore dia. '82-later 4L60 (700-R4) HP or HD Use Y (*Recommended Tool) Part Number 77805-K 77918S-K 77942-01K 77917-06 77917-01K 77917-471 77917-02K 77917-03K 77966-93K 77966-94K K77898 K77898A 77968 65797 74926 77777M-K 77777L-K 77998-03K 77998-04K 77998-01K 77701-076 77872-01 77968-02 77763-01 77911-02 77401-01 77401-02 77010-01 SC-4L60 77999-02K 77999 SBK-G12 77918SBK 35007B 35007A 77002B 702 729 730 731 77731-05 77731-03 77731-08 77731-01 77731-02K 77731-RK 77731-04 77731-09 4734 1280 77701-04SK Required Tool Required Fixture TCC/ Lockup 77917-TL or 77917-TLC . "Factory" style OEM #93 OEM #94 Large ratio. Low line pressure. 8 • View our entire product line at www. O-Ring style . Te on® seal & steel balls Includes pinless accumulator piston & steel balls only Shift Concerns Y Common or Repeat Failures Y Y Direct replacement 10/Bag. Inc. 305 & 350 engines 80/Bag 4/Bag 4 Pinion planetary 10 Vane.012" Thicker than OEM. Inc. purple Heavy weight vehicles Medium weight vehicles Includes pinless accumulator piston. '84-later Other Products Mostly diesel Gas. ©2010 Sonnax Industries. Corvette & others Gas.471" Bore dia.. "Factory" style 5/Bag Pressure Problems Burned 3-4 clutch. PTFE coated. Excessive pump noise. includes 10 pins & reamer Includes 4 pins only For stator support shaft 77918S-K With small input shaft. bi-metal. 250. Poor line rise.. Early soft upshifts. D-Ring. ©2010 Sonnax Industries.

"Factory" style (*Recommended Tool) Required Tool Required Fixture High Performance -DInternal -CServo/Band -BPump -AVB Requires Machining Red Part Number = New in Vol. Extends bushing life Increases pump output & stabilizes pressure Maintains high volume slide position at high RPM Wider. 10 12 Red material. Ready to order? Contact your parts distributor or visit www. Includes sleeve. 10/bag PTFE coated. Use at input housing. Use at output shaft bearing. Inc. thicker material.sonnax.012" Thicker than OEM.com. See page 168-169 for details. Includes sleeve & seal only.015". quicker shifts Increases throttle pressure & line pressure Highest OEM TV boost ratio. ©2010 Sonnax Industries. improved t & longer lasting stator bushing The largest OEM ratio servo 18% larger than "Corvette" ratio for maximum hold 40% more holding power than OEM servos 15% more contact area & strengthened anchor Same as 77700-01 band plus Kevlar® for racing Upgraded servo pin material. '82-later 5/Bag For Holley carburetors For Edelbrock/Carter carburetors For oversized pressure regulator valves 77917-06 & 77917-07 For oversized pressure regulator valves 77917-06 & 77917-07 For oversized throttle valve 77968 4L60 (700-R4) HP or HD Use Y Y (*Recommended Tool) Part Number 77767K-SK 77998-03SK 77911-03SK 77406-10 77409-15 77401-01 77401-02 77872-02K AS1-01K AS2-02K AS3-03K 77917-TL 77917-TLC 77968-RM Required Tool Required Fixture Other Products Y Y Tools Performance Enhancement Eliminates part throttle 4-3 kickdown Provides rmer. Inc. PTFE coated. seal & piston. 77 . sealing & length More durability & strength than OEM cast piston Reinforces input drums where they need it most Eliminates endplay thrust loads on rear sun gear & rear planet bearing Product Name Throttle Valve Plunger & Sleeve Kit Enhanced Performance Accumulator Spring TV Plunger Spring TV Boost Valve Kit TV Boost Valve Kit Elevated Pressure Regulator Spring Pump Bushing Pump Spring Spacer Pump Slide Spring Te on® Lined Rear Support Stator Bushing 2nd Gear "Corvette" Ratio Servo Kit 2nd Gear Super Hold Servo Kit 4th Gear Super Hold Dual Servo Assembly Alto Extra Wide Intermediate Band Alto Extra Wide Intermediate Band Extra Long Servo Pin Kit Billet Forward Clutch Piston Input Drum Reinforcement Kit Input Drum Reinforcement Kit Heavy Duty Reinforced Sun Shell Kit Part Number 77966-94MK 77704S 77968-01K 77917-500 77917-04K 77917-08 77005T 77917-RV 77722-01K 77002BT-01 77701-04K 77911-03K 77767K 77700-01 77700-01K 77787-02K 77764-01 77733-01K 77733-02K 77749-02K Illustration Number Product/Application Details 4 3 13 15 Te on® coated 10/Bag Replaces 2 OEM springs.. '82-later . 8 • View our entire product line at www.com to nd an authorized distributor near you. 10/bag . Laser welded.. See page 168-169 for details. heat-treated splines & drive lugs Prevents forced 4-3 kickdown until 3-4 throttle 5/Bag 5/Bag . 8 Italicized Red Part Number = Available Early 2011 76 Sonnax Transmission Products Catalog Vol. ©2010 Sonnax Industries. street version 11 With seals Improved durability & strength over OEM.500" Bore dia.500" Bore dia. O-Ring style .010".sonnax. Max line rise Increases base line pressure Reduces friction on cold start. 5/bag See page 168-169 for details.4L60 (700-R4) Vehicle Complaints/Part Type Seal Seal Seal Shim Shim Thrust Washer Thrust Washer TV Cable part TV Cable part TV Cable part TV Cable part Tool Tool Tool GM Product Name Replacement Seal Kit Replacement Seal Kit Replacement Seal Kit Rear Endplay Shim Front Endplay Shim Reaction Shaft Thrust Washer Oversized Reaction Shaft Thrust Washer Universal TV Cable Repair Kit TV Cable Corrector Kit TV Cable Corrector Bracket Kit TV Cable Corrector Bracket Kit Reamer & Drill Jig Carbide Reamer & Drill Jig Reamer GM Illustration Number Product/Application Details For 4th gear super hold dual servo kit 77767K For pinless 1-2 or 3-4 accumulator piston kit 77998-03K For 2nd gear super hold servo kit 77911-03K .

Inc.com.sonnax. 8 • View our entire product line at www. use either 77754-SERV reamer then 77754-RM5 reamer or F-77754-SERV then F-77754-TL4 tool kit.sonnax. Inc. 4L70-E 13 17 5 2 3 14 1 16 15 4 6 7 8 Valve Body 23 9 6 5 19 12 10 11 18 TECH NOTE TCC Regulator Bore Tool Kit Requirements If the valve body has NOT been serviced (GM Remanufactured) and does NOT have a worn-out isolator bore. Pump 20 21 Color Key TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Not all parts are shown here. For a full listing of our available products. 4L70-E GM GM Case 4L60-E. ©2010 Sonnax Industries. use either 77754-R2 or F-77754-TL4 tool kit then install either of the TCC Regulator Valve kits.4L60-E. ©2010 Sonnax Industries. 4L65-E. then install 77754-ISO sleeve and either of the TCC Regulator Valve kits. then install 77754-ISO sleeve and either of the TCC Regulator Valve kits. If the valve body HAS been serviced (GM Remanufactured). but DOES have a worn-out isolator bore.com to nd an authorized distributor.com. Ready to order? Contact your parts distributor or visit www. 4L65-E. If the valve body has NOT been serviced (GM Remanufactured). use either 77754-R2 then 77754-RM5 reamer or F-77754-TL4 tool kit. 79 . 22 78 Sonnax Transmission Products Catalog Vol.sonnax. visit www.

012" Thicker than OEM. Low/Reverse clutch failures Delayed engagements. 5/bag TCC/Lockup Y Y Pressure Problems Poor line rise. 3-4 Clutch failures Y Y Line pressure instability. non-reluctor style. Starter kit.157" x . 8 77917-TL. Code 756. '04-later Aluminum with Te on® seal (PWM only) Steel with Te on® seal (4L60-E. 3-4 Clutch failure. Poor shift quality 20 77917-TL or 77917-TLC 9 10 2 2 1 3 16 16 17 13 5 6 7 Shift Concerns 77964-RM2 Heavy weight vehicles Medium weight vehicles Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y 77754-TL Aluminum Includes piston. '97-later . '82-'01 . Burned 2-4 band 1-2 Light throttle bang/end bump shift Wrong gear starts.com. Pump noise High/Low line pressure.490" Dia. Poor 2-3 shift feel Delayed reverse. Inc. 4L65-E. 3-2 Bind No 4th gear. TCC slip/cycling GM Product Name TCC Regulator Valve Kit TCC Regulator Valve Kit Isolator Valve Sleeve Repair Kit Stator Support Shaft Stator Support Shaft Stator Support Shaft Stator Support Shaft TCC Apply Valve Kit TCC Apply Valve Kit TCC Solenoid Snout Kit TCC Solenoid Snout Kit Boost Valve & Sleeve Kit Boost Valve & Sleeve Kit Boost Valve & Sleeve Kit Boost Valve & Sleeve Kit Boost Valve & Sleeve Kit Oversized Pressure Regulator Valve Pump Slide Pivot Pin 1-2 or 3-4 Accumulator Spring 3-2 Control Valve Spring 3-4 Relay O-Ringed End Plug Kit 4-3 Sequence Valve Kit Accumulator Valve Train Kit Accumulator Valve Train Kit Actuator Feed Limit Valve Kit 2-3 Shift Valve Pinless Accumulator Piston Kit Pinless Accumulator Piston Kit 3-4 Accumulator Sleeve Kit Servo Release Check Valve Forward & Reverse Abuse Bore Plug Forward & Reverse Abuse Valve Kit Pinless Forward Accumulator Piston Kit 3-4 Clutch Boost Spring Metal Clad Viton® Seal Reaction Shaft Thrust Washer Oversized Reaction Shaft Thrust Washer Wide Sun Gear Bushing 4L60-E (PWM) Sure Cure® Kit Oversized Accumulator Pin & Reamer Kit Oversized Accumulator Pin Captured Front Planetary Bearing Torrington® Bearing Kit Shift Cable Mount Bracket Wiring Harness Connector Bracket Stator Support Bushing Kit Replacement Late Stator Front Bushing Stator Rear Bushing AFL Valve End Plug Rear Planetary Batwing Washer Rear Planetary Needle Roller GM 4L60-E 4L65-E 4L60-E. late pump design .. reluctor style.470" Dia. '97-earlier For worn isolator bore in unserviced VB or for any factory-reman. ts either location Aluminum. Harsh 1-2 Code 1870. ©2010 Sonnax Industries. with O-Rings.sonnax. "Factory" style. VB HP or HD Use Y (*Recommended Tool) See Tech Note on Page 78 See Tech Note on Page 78 See Tech Note on Page 78 Required Tool Required Fixture Code 1870. TCC slip.4L60-E. Ready to order? Contact your parts distributor or visit www. No lockup.. 4L70-E Vehicle Complaints/Part Type Code 1870. ©2010 Sonnax Industries. Low 4th gear pressure. Converter overheat. Slipping in forward gears Collapsed 3-4 clutch boost springs Poor 1-2 shift. with O-Rings. dual seal '88-later. early pump design .sonnax. OEM cracked ball seat. 4L65-E. non-reluctor style. Converter overheat Converter overheat. Converter overheat Code 1870. Falls out of lockup hot. Rotor fracture.490" Dia.. Delayed reverse. '99-'04 298mm or 245mm Converter. '04-later 280 or 300mm Converter. No 1st or 2nd Burnt clutches & bands. Solenoid codes. PTFE coated. Clutch & band failures 2-3 Shift valve sticks. seals & balls Includes piston & balls only Y Common or Repeat Failures Loss of 4th Reduced 3-4 clutch life.199" Black. '82-'01 Y Requires Machining Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y See page 156 for details. 2-4 band and/or low/reverse clutch Delayed forward. Fluid venting. PTFE coated. 10/Bag For 2nd apply servo piston.. No TCC hot 22 22 21 21 19 19 19 Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y 300mm or 280mm Converter. Inc. non-PWM only) '96-Earlier With anti-drainback valve. Worn 2nd apply servo piston bore Damaged/Worn thrust washer and/or reaction shaft Damaged reaction carrier shaft or bushing Y Fits either location Improved design. Burned 3-4 clutch.490" Dia. bi-metal. "Factory" style. 8 • View our entire product line at www. Pump slide sticking Soft 1-2 or 3-4 shifts 3-2 Control valve spring broken..com to nd an authorized distributor near you. 77754-TL† Reamer from 77754-02K 8 8 Y Y Y Y Y Y Y Y Y Y Y Y Other Products For stator support shaft 77918S-K 5/Bag 80/Bag † Red Part Number = New in Vol. includes 10 pins & reamer Includes 4 pins only 2. 77917-TLC 80 Sonnax Transmission Products Catalog Vol. 81 . early pump design OEM . 4L70-E 4L70-E Part Number 77754-04K 77754-03K 77754-ISO 77918S-1K 77918S-K 77918S-08K 77918S-09K 77805E-K 77805-K 77942-01K 77942-02K 77898E-4K 77898E-K 77898E-7K 77898E-3K 77898E-6K 77917-07 65797 74926 77754-23 77964-08K 77964-04K 77777M-K 77777L-K 77754-09K 77754-33 77998-03K 77998-04K 77998-01K 77701-076 77754-21 77754-35K 77987-01K 77763-01 77911-02 77401-01 77401-02 77010-01 SC-4L60E 77754-02K 77754-01K 77747-01 SBK-G12 34913-01 77980-01K 77918SBK 35007A 77002B 77754-39 77731-05 77731-03 Illustration Number 11 11 12 18 18 Product/Application Details Fits all years & EC3 units Non-EC3 units. early pump design 5/Bag Purple. early pump design . '99-later Valve Body Reconditioning Kit Sure Cure® Kit Accumulator Pin Accumulator Pin Bearing Bearing Bracket Bracket Bushing Bushing Bushing End Plug Planetary part Planetary part 77754-R2. with O-Rings. 5/bag 4 Tab. '93-'04 298mm Converter.470" dia. bi-metal. reluctor style. Drops out of 4th No 4th gear.

high performance calibration kit Produces rmer.sonnax. Includes sleeve & seal only. ©2010 Sonnax Industries.015" Thick (input housing to bearing).sonnax. 4L65-E. Non-reluctor style. plastic Torrington® (OEM) For pinless accumulator piston kit 77998-03K For 2nd gear "Corvette" ratio servo kit 77701-04K For 2nd gear super hold servo kit 77911-03K For 4th gear super hold dual servo kit 77767K . '04-later. street version With seals Improved durability & strength over OEM. Inc. Kryptonite™ Te on® lined rear bushing.010" Thick (rear ring gear to bearing). sealing & length More durability & strength than OEM cast piston Reinforces input drums where they need it most Upgrade to the strongest available input assembly Upgrade & update input assembly in earlier units Eliminates endplay thrust loads on rear sun gear & rear planet bearing Product Name Performance Pack Enhanced Performance Accumulator Spring Heavy Duty 2-3 Shift Valve High Performance Pressure Regulator Spring Pump Bushing Pump Spring Spacer Pump Slide Spring (replaces 2 OEM springs) Te on® Lined Rear Stator Support Bushing 2nd Gear "Corvette" Ratio Servo 2nd Gear Super Hold Servo Assembly 4th Gear Super Hold Dual Servo Assembly Alto Extra Wide Intermediate Band Alto Extra Wide Intermediate Band Extra Long Servo Pin Kit Billet Forward Clutch Piston Input Drum Reinforcement Kit Input Drum Reinforcement Kit Reinforced Input Housing & Upgraded Input Shaft Kit Reinforced Input Housing & Upgraded Input Shaft Kit Heavy Duty Reinforced Sun Shell Kit Part Number HP-4L60E-01 77704S 77754-41 77917-10 77005T 77917-RV 77722-01K 77002BT-01 77701-04K 77911-03K 77767K 77700-01 77700-01K 77787-02K 77764-01 77733-01K 77733-02K 77733-04K 77733-05K 77749-02K Illustration Number 4L70-E Product/Application Details '94-Later.com to nd an authorized distributor near you. See pages 168-169 for details. replaces 2 OEM springs See pages 168-169 for details. 4L70-E Vehicle Complaints/Part Type Planetary part Planetary part Planetary part Planetary part Planetary part Planetary part Planetary part Planetary part Planetary part Planetary part Planetary part Pump part Pump part Seal Seal Seal Seal Shim Shim Tool Tool Tool Tool Tool Tool Tool Tool Tool Tool GM Product Name Rear Planetary Needle Roller Rear Planetary Oil De ector Rear Planetary Pinion Gear Rear Planetary Pinion Pin Rear Planetary Pinion Pin Rear Planetary Rebuild Kit Rear Planetary Rebuild Kit Rear Planetary Round Washer Rear Planetary Round Washer Rear Planetary Thrust Bearing Rear Planetary Tri-Metal Washer Pump Vane Guide Pump Vane Replacement Seal Kit Replacement Seal Kit Replacement Seal Kit Replacement Seal Kit Rear Endplay Shim Front Endplay Shim Reamer & Drill Jig Carbide Reamer & Drill Jig Reamer Reamer Reamer Reamer Tool Kit Tool Kit Tool Kit Torx® Plus Bit GM 4L60-E 4L65-E 4L60-E. OEM high strength shaft. Includes sleeve. 10/bag For oversized PR valve kits 77917-06 & 77917-07 For oversized PR valve kits 77917-06 & 77917-07 For isolator valve sleeve repair kit 77754-ISO For TCC regulator valve kits 77754-03K & 77754-04K For isolator valve sleeve repair kit 77754-ISO For 4-3 sequence valve kit 77964-04K For actuator feed limit valve kits 77754-09K & 34200-16K For kits 77754-03K. See pages 168-169 for details. Ready to order? Contact your parts distributor or visit www. Stabilizes pressure Maintains high volume slide position at high RPM Wider. 4L70-E 4L70-E Part Number 77732-03 77731-08 77731-01 77731-02K 77732-02 77731-RK 77732-RK 77731-04 77732-04 77731-09 77732-05 4734 1280 77998-03SK 77701-04SK 77911-03SK 77767K-SK 77406-10 77409-15 77917-TL 77917-TLC 77754-SERV 77754-R2 77754-RM5 77964-RM2 77754-TL F-77754-TL4 F-77754-SERV 77000-HBK Illustration Number Product/Application Details 100/Bag HP or HD Use (*Recommended Tool) Required Tool Required Fixture Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y 4/Bag 5/Bag 4 Pinion planetary 5 Pinion planetary 10/Bag 10/Bag 10 Vane. 300mm. 4L65-E. 10/bag . 77754-04K. thicker material. seal & piston. Reluctor style. 83 .com. quicker shifts Improves input sprag & FWD clutch life Increases line pressure & provides rmer shifts Reduces friction on cold start. 77754-04K. Inc. heat treated splines & drive lugs. 77754-ISO Other Products Y Y Y Tools F-77754-TL4 VB-FIX VB-FIX 4L60-E 4L65-E Performance Enhancement Heavy duty. ©2010 Sonnax Industries. 8 Italicized Red Part Number = Available Early 2011 82 Sonnax Transmission Products Catalog Vol. Extends bushing life Increases pump output. Requires Machining Red Part Number = New in Vol. '98-'05 Laser welded. Longer lasting stator bushing The largest OEM ratio servo 18% larger than "Corvette" ratio for maximum hold 40% more holding power than OEM servos 15% more contact area & strengthened anchor Same as 77700-01 band plus Kevlar® for racing Upgraded servo pin material. 5/Bag (*Recommended Tool) Required Tool Required Fixture 4 -CServo/Band 15 14 23 Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y -DInternal Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y -AVB High Performance Te on® coated 10/Bag 5/Bag. 77754-ISO For GM reman. 300mm. See pages 168-169 for details. -BPump Red material. See pgs 168-169.4L60-E. use kits 77754-03K. 8 • View our entire product line at www. improved t.

400 2 3 Pump 5‡ 10 9 11 Valve Body 6‡ 8 7 Vehicle Complaints/Part Type TCC/ Lockup Converter shudder. Inc. Poor line rise Product Name TCC Regulator Valve & Sleeve Kit TCC Regulator Valve Kit Front Stator Support Bushing Boost Valve & Sleeve Kit Boost Valve & Sleeve Kit Self-Regulating Boost Valve & Sleeve Kit Line-to-Lube Pressure Regulator Valve Kit Pressure Regulator Valve Kit Actuator Feed Limit Valve Kit 4th Accumulator Repair Kit Oversized Accumulator Control Valve Kit Front Servo Piston & Sleeve Kit Front Servo Piston & Sleeve Kit 1-2 & 3-4 Shift Valve Spring Kit Rear Servo Spacer Kit Reverse Boost Valve Kit Reverse Boost Valve Kit No Walk-Out Case Bushing No Walk-Out Oversized Case Bushing Oversized Seal Rings Stator Support Sleeve Direct Drum Sleeve Part Number 34994-18K‡ 34994-01K‡ 34016-W 34200-01K 34200-03K 34200-10K 34200-14K 34910-03K 34200-16K 34805-01K 34994-22K 34989-06K 34989-02K 34994-02K 34528-01K 34910-01K 34910-05K 34006-SP 34006-OS 34716-01 34203-01K 34838-01K Illustration Number 5 6 12 9 9 9 10 7 8 4L80-E Product/Application Details Sleeve corrects worn bore problems Includes seal. Reduced converter release pressure High/Uncontrollable line pressure. Output shaft & case damage.sonnax. The heavier spring for OEM lockup feel. 3-4 Neutrals. 2nd Gear starts. upgrades '91-'96 units to '97 speci cations F-34994-TL22 VB-FIX VB-FIX Shift Concerns Y 1 Y Y Y Y Y Y Y Y Y '96-Later Includes O-Rings “Factory” style Use when damaged bore will not hold standard size bushing 2/Bag Y Common or Repeat Failures Bushing walk-out/damaged case. For a full listing of our available products. Repeated solenoid B Codes 86 or 87 No reverse. Delayed converter charge Wrong gear starts. The lighter-duty spring for a rmer lockup. visit www. 85 . Overheated uid High line pressure. Buzzing noise. Solenoid codes. best for towing applications. 8 ‡ Both 34994-18K & -01K kits have two springs. pinless piston & seals Fits all years. Clutch/Band failure. TCC apply/release problems. Elevated line pressure in drive Delayed forward engagement. GM 2 GM 4L80-E. Broken low/reverse servo piston Soft 1-2 & 2-3. Ready to order? Contact your parts distributor or visit www. Metal contamination Wear grooves in forward clutch drum ID bore.com to nd an authorized distributor near you. Front servo bore wear No 4th gear. No 4th † 34716-TL*† 34838-TL*† † Y Red Part Number = New in Vol. Delayed/No 3rd/Reverse. Uncontrollable line rise Broken case. No overdrive. Broken parts. Delayed/Shudder in reverse. 4/bag Includes O-Rings "Factory" style Limits EPC pressure to 95-105 psi HP or HD Use 400 (*Recommended Tool) F-34994-TL18 Required Tool Required Fixture VB-FIX Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Pressure Problems '71-Later F-34200-TL16 or 77754-TL Repair sleeve. 3rd Neutral condition Loss of 4th accumulator control. Poor shift quality. 8 • View our entire product line at www. Requires Machining 84 Sonnax Transmission Products Catalog Vol. Low accumulator pressure.sonnax.com. 400 4 1 12 Color Key TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Not all parts are shown here. ©2010 Sonnax Industries. Low line pressure. Inc. TCC slip codes. ©2010 Sonnax Industries. TCC Slip codes. Damaged accumulator bore Soft shifts.sonnax.4L80-E. Delayed engagements Damaged stator support turbine shaft sleeve Direct clutch failure.com. Reduced cooler ow. servo/clutch piston Engine surge at idle. Burned forward clutch/intermediate band Delayed engagements. for use in mildly worn bores Wider than OEM for increased support. Burnt converters. TCC slip codes No lockup.

094" Thick. Poor line rise Connector pushed down into pan area. Leaking AFL end plug Bore wear.078" Thick. Loss of 4th.com. Poor line rise Broken AFL lters. 72/bag '99-Later Standard size 10/Bag '91-'94 Short version 4L80-E.. 5/bag .sonnax. 5/bag 2nd Design '91-Later 8/Bag 4/Bag 72/Bag 8/Bag 8/Bag 80/Bag 4/Bag '99-Earlier 8/Bag '99-Later. Connector retention tabs broken GM Product Name Output Speed Sensor (Reluctor) Ring Shift Cable Mount Bracket Case Cooler Line Conversion Kit Manual Valve AFL Filter Kit Manual Valve & AFL Filter Kit Wiring Harness Connector Bracket Kit 4L80-E Sure Cure® Kit Torrington® Bearing Kit Pan Bolt Pan Bolt Forward Clutch Hub End Plug TCC Valve End Plug Kit Governor Governor Gear Kit Overdrive Planetary Thrust Bearing Pinion Washer Pinion Pin Pinion Roller Pinion Thrust Washer Planetary Batwing Washer Planetary Pin Roller Planetary Pinion Pin Planetary Rebuild Kit Planetary Thrust Washer Reaction & Output Planetary Batwing Thrust Washer Reaction & Output Planetary Needle Roller Reaction & Output Planetary Rebuild Kit Pump Gear Set Rear Servo Piston Retaining Clip Shift Lever Shaft Endplay Shim Front Unit Endplay Shim Forward Clutch Drum Selective Washer Forward Clutch Drum Selective Washer Forward Hub Washer Sizing Tool Installation Tool Tool Kit Tool Kit Tool Kit Tool Kit GM Illustration Number 4L80-E 400 4L80-E. Inc.078" Thick. all 400 .010" Thick. Inc.Pump Material & design upgrades for added strength Product Name Heavy Duty Stator Support Shaft Part Number 34910S-01 Illustration Number 4L80-E 400 Product/Application Details Heat-treated chrome-moly (*Recommended Tool) Required Tool Required Fixture Y Red Part Number = New in Vol. 87 . ©2010 Sonnax Industries. 5/bag .668" Dia. OEM ring cracked or broken '94-'95 Cases cannot be used in '96-later applications '97-Later cases cannot be used in earlier vehicles Bore wear. Bent manual valve.sonnax. Y Y Y 100/Bag 100/Bag Heavy duty . 5/bag . 2nd gear starts. for TCC/PR bores.4L80-E.com to nd an authorized distributor near you. 5/bag For seal ring kit 34716-01 For direct drum sleeve kit 34838-01K For AFL valve kit 34200-16K For AFL valve kit 34200-16K For TCC regulator valve & sleeve kit 34994-18K For accumulator control valve kit 34994-22K F-34200-TL16 or 77754-TL VB-FIX Part Number 34880-01 34913-01 34918-01K 34994-16 34994-17K 34994-16K 34998-01K SC-4L80E SBK-G10 35801-01 77801-01 34322-01 34200-05K 34994-14K 400 402 34821-01 34875-03 34875-01 34875-02 34875-04 34821-08 34821-06 34821-05 34875RK 34821-07 34880-03 34880-02 34880RK 34201E-SP 34989-01 38511-01K 34006-05 34500-Z 34301-078 34301-094 34298-078 34716-TL 34838-TL 77754-TL F-34200-TL16 F-34994-TL18 F-34994-TL22 HP or HD Use (*Recommended Tool) Required Tool Required Fixture 3 4 2 Y Y Y Y Y Y Y Y Y Y Y Y Y Common or Repeat Failures Valve Body Reconditioning Kit Sure Cure® Kit Bearing Bolt Bolt Clutch Hub End Plug End Plug Governor Governor part Planetary part Planetary part Planetary part Planetary part Planetary part Planetary part Planetary part Planetary part Planetary part Planetary part Planetary part Planetary part Planetary part Pump part Retainer Shaft Shim Shim Thrust Washer Thrust Washer Thrust Washer Tool Tool Tool Tool Tool Tool Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Other Products Y 11 Y Y Y Y Y Y Y Y Y Tools VB-FIX VB-FIX VB-FIX Performance Enhancement -BHP -B. 8/bag '99-Later. 10/bag .005" Thick. 8 86 Sonnax Transmission Products Catalog Vol. includes O-Rings. Loss of 4th.625" Dia. 400 Product/Application Details Adapts early cases for '96-later use Adapts '97-later cases to earlier vehicles Includes O-Rings Includes 34994-16 & 34994-17K Late-style gray connector only See page 156 for details. Ready to order? Contact your parts distributor or visit www. Bent manual valve. 400 Vehicle Complaints/Part Type Lost/Erratic output sensor signal. 8 • View our entire product line at www. ©2010 Sonnax Industries. 10/bag . 2nd gear starts.

Delayed/No reverse TCC Control Valve – For single valve pumps Incorrect TCC apply & release. 4-5 Shift complaints. Sleeve & Spacer Kit – Valve spool diameters . ©2010 Sonnax Industries.sonnax. Inc. 3-4 Flare. TCC overheat. No lockup.com to nd an authorized distributor near you.441" Reduced line pressure.492" Insuf cient line rise/high reverse pressure. ©2010 Sonnax Industries. 4-5 Safety Mode Valve Kit Tool Kit – For PR valve kit 55211-08K Tool Kit – For kits 55211-01K & 55211-11K Tool Kit – For valve & sleeve kit 55211-04K Tool Kit – For valve kit 55211-22K Tool Kit – For valve kit 55211-14K Tool Kit – For valve kit 55211-17K Part Number 55211-17K 55211-11K 55211-14K 55211-TL8 F-55211-TL F-55211-TL4 F-55211-TL22 F-55211-TL14 F-55211-TL17 Illust. Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Front Control Valve Body 8 9 Vehicle Complaints/Part Type TCC/ Lockup Product Name – Details Part Number 55211-04K 55211-21 55211-22K 55211-08K 55209-01K 55209-04K 55211-01K Illust. visit www. 89 . Transmission/Converter TCC Regulator Valve & Sleeve Kit overheat. Worn PR valve bore. Burned reverse clutch.com. # 6 7 5 Required Tool Required Fixture F-55211-TL22 55211-TL8 VB-FIX Shift Concerns TCC slip/ratio codes. TCC slip Pressure Problems 9 F-55211-TL VB-FIX Red Part Number = New in Vol.531" & . TCC slippage/gear ratio codes Boost Valve & Sleeve Kit – OEM valve spool diameters . Gear ratio codes. 2nd or 3rd. 8 Italicized Red Part Number = Available Early 2011 88 Tools 3 Sonnax Transmission Products Catalog Vol. AFL Valve & Sleeve Kit 2nd gear starts.474" & . Burned low/reverse clutch 1-2 Bind-up.5L40-E GM GM 5 Rear Control Valve Body 5L40-E 2 1 5 3 5 6 7 Fluid Pump Assembly 4 Color Key TCC/Lockup Not all parts are shown here. Insuf cient lube valve pumps Low line pressure. TCC Control & Enable Valve Kit – For dual Falling out of lockup hot. # 8 1 2 4 3 Required Tool F-55211-TL4 Required Fixture VB-FIX Vehicle Complaints/Part Type Common or Repeat Failures 3-2-1 Coastdown bump. For a full listing of our available products. Pump slide wear. Harsh/No engine braking in 1st. Inc.sonnax. Ready to order? Contact your parts distributor or visit www. Flare upshifts.com.sonnax. Clutch failures Loss of reverse. Loss of 4th or 5th. 8 • View our entire product line at www. Gear ratio slip codes. Clutch distress Tool Tool Tool Tool Tool Tool Product Name – Details Low Pressure Control Valve Kit Reverse Lockout Valve & Sleeve Kit 3-4. Gear fracture Pressure Regulator Valve & Sleeve Kit F-55211-TL F-55211-TL14 VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX Boost Valve.

. and get together on a regular basis to listen. but that is what the Sonnax TASC Force is all about.S. and using Sonnax products religiously. 8 • View our entire product line at www. the best minds in the transmission industry willingly share their knowhow. Our TASC Force Tips column is highly regarded by an avid and interested readership. The Sonnax Technical Automotive Specialties Committee (TASC) Force is composed of experienced transmission rebuilders and technicians who value technical innovations and have hands-on understanding of the latest units and industry developments. test new products. as well as what actually failed. Inc. 90 Sonnax Transmission Products Catalog Vol. small shops. True collaboration toward a common goal is not something you see everyday. market. The people I’ve met on the TASC Force are some of the sharpest in the industry and the work they do helps the entire industry. and especially the U.sonnax. Keep it up. Their efforts help provide answers and repairs for the entire industry. By becoming involved with the TASC Force.” Adrian Marty Automaten-Meyer AG Sonnax and the TASC Force have invested thousands of hours in testing.The TASC Force has been very helpful in addressing the needs and problems of the European. The results of these efforts allow the transmission industry to produce a quality product at a competitive price. Scott Medori Parkland Transmission Red Deer. it means the product has passed stringent testing by Sonnax and by TASC Force member shops. This is the only true way of doing a great job for our customers. we are better able to do just that. Independent TASC members work for large shops. Alberta. Technical articles written by TASC Force members are available online in the Sonnax Technical Library – visit www.com today! ©2010 Sonnax Industries. Dale Desveaux Dale’s Transmission Ont. Dennis Madden CEO ATRA/Gears We have always looked at what causes failures. Everybody wins. discuss and compare findings. Canada The TASC Force is another example of what happens when people in this industry get together to address common issues. Canada “Transmission Digest” continues to depend on the TASC Force for answers and explanations our readers need to address everyday rebuilding issues and seldom encountered pitfalls in their shop operations.com. volume transmission and volume valve body rebuilders. with the understanding that everyone benefits when good ideas and products emerge from centuries of combined transmission wisdom. Alongside Sonnax engineers and specialists. troubleshoot results. Bobby Mace Publisher • Transmission Digest When you see the TASC Force logo on a Sonnax product. they are helping to develop repairs which will be used by their companies and by the rest of the transmission aftermarket. From around the globe.sonnax.. TASC Force members contribute product ideas.

Harsh/Soft shifts. Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Vehicle Complaints/Part Type No TCC apply. Blown VB gaskets.com to nd an authorized distributor near you. Inc. # 4 3 1 5 2 Required Tool 33000-TL F-33000-TL 33886-TL2 33886-TL Required Fixture TCC/ Lockup VB-FIX High/Low line pressure. Ready to order? Contact your parts distributor or visit www. Converter overheat Product Name – Details TCC Regulated Apply Sleeve TCC Control Sleeve – '03-Earlier Part Number 33000-02 33000-03 33886-02 33886-01K 33886-03K 33000-01 33530-01K 33000-TL F-33000-TL 33886-TL 33886-TL2 Illust.GM 4T40/45-E 5 Valve Body 1 2 4 3 Color Key TCC/Lockup Not all parts are shown here. AFL Sleeve Kit Code 1811 High/Low line pressure. For a full listing of our available products. Soft/Slipping apply. visit www. 91 .com. 8 Tools VB-FIX ©2010 Sonnax Industries. Converter slip codes TCC valve apply & release problems. Squawk/Shudder 2-3 Oversized Pressure Regulator Valve High pressure in reverse. Boost Valve & Sleeve Kit Delayed/No reverse Pressure Problems Common or Repeat Failures Pump bearing/seal failure.sonnax. Converter codes Worn channel plate sleeve Tool Tool Tool Tool Pump Shaft Bearing – With seal Channel Plate Sleeve Kit – '95-Later Tool Kit – For sleeve kit 33000-02 Tool Kit – For sleeve kit 33000-03 Tool Kit – For sleeve kit 33886-01K Tool Kit – For PR valve 33886-02 Red Part Number = New in Vol.sonnax.

Ready to order? Contact your parts distributor or visit www. 93 . 8 • View our entire product line at www.com. Converter shudder/overheat. 11 12 Vehicle Complaints/Part Type Codes 39. Te on seal. large spool more than 15mm.com to nd an authorized distributor near you. Falling out of lockup hot Product Name TCC Regulator & Isolator Valve Kit TCC Regulator & Isolator Valve Kit Isolator Valve Sleeve TCC Apply Valve Kit Oversized TCC Apply Valve Kit TCC Apply Valve Kit Oversized TCC Apply Valve Kit Part Number 84754-01K 84754-08K 84754-06 84754-22K 84754-16K 84754-98K 84754-97K Illustration Number 12 11 13 14 14 14 14 4T60-E 4T60 Product/Application Details '93-Later '91-'92 '93-Later. '96-earlier Standard valve. ©2010 Sonnax Industries.4T60. use when inner bore worn Standard valve. large spool less than 15mm. '97-later ® Te on® seal.sonnax. '96-earlier ® (*Recommended Tool) Required Tool Required Fixture Y Y Y Y Y Y Y Y Y 84754-RM 84754-TL6 84754-TL5 84754-TL5 TCC/Lockup Codes 39. Converter shudder/overheat. 740 or 1870. For a full listing of our available products. Falling out of lockup hot. 4T60-E 7 2 9 8 15 6 16 Valve Body 10 13 6 17 14 Color Key TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Not all parts are shown here. ©2010 Sonnax Industries. Inc. Inc. Reduced cooler ow Te on® seal. 4T60-E 3 4 1 Case GM GM 5 4T60. 8 92 Sonnax Transmission Products Catalog Vol. '97-later Red Part Number = New in Vol. Te on seal. visit www. 740 or 1870.sonnax.sonnax. large spool less than 15mm.com. large spool more than 15mm.

276" small spool dia. .D. 5/bag Grooved version. . '96-later Torrington® (OEM) 10/Bag . Shuttle shifts/loss of gear 17 5 10 2 1 4 3 15 † Anodized valve. Inc. Lube tubes fall out No movement. 4T60-E 4T60-E 4T60 Part Number 84754-46K 84754-12K 84754-17K 84754-14K 84754-19K 84754-24K 84754-25K 84881 84881A 84791-01K 84754-40K 84754-23K 84754-36K 84754-37K 84754-38K 84754-39K 84532-01K K84956-SP 84995-01 SC-4T60E SC-4T60E-1 84573-02K 84573-01K 84450 34821-01 SBK-G11 8041 84860B 8368 4662 84874 75410-10 84733-10 84733-20 84812 75884B-01K 77872-02K 75890-30 84754-RM 84754-TL2 84754-TL4 84754-TL46 84754-TL5 84754-TL6 Product/Application Details Low ratio.sonnax. Starter kit. 10/bag Helps reduce lockup shudder 2-3/16" O. High ratio.199" small spool dia.com to nd an authorized distributor near you. . Low/High line pressure due to incorrect pin Shift Concerns 2-3 Flare.293" small spool dia. Slide & rotor failures. 95 . 84754-TL2 (4T60-E) Red Part Number = New in Vol. High ratio.4T60. 10 pins & reamer Includes 4 pins only 84754-TL5 84754-TL5 Reamer from 84753-02K 16 Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Other Products Late style.020" Thick. See page 157 for details. 4T60-E Vehicle Complaints/Part Type High/Unstable line pressure. See page 157 for details. 2nd Gear start with light throttle bump back to 1st Erratic/Temperature sensitive shifts. Low ratio. 4/bag For TCC regulator & isolator valve kit 84754-08K For oversized 1-2 & reverse servo boost valve kit 84754-40K For oversized 1-2 & reverse servo boost valve kit 84754-40K For oversized pressure regulator valve kit 84754-46K For oversized TCC apply valve kit 84754-16K & 84754-97K For isolator valve sleeve 84754-06 † Y Y Y Tools Y Y Y 84754-TL4 (4T60). Delayed/Slip in reverse. Low line pressure Delayed engagement. Ready to order? Contact your parts distributor or visit www. Lube/Converter overheat GM Product Name Oversized Pressure Regulator Valve Kit Modulated Line Boost Valve Kit Modulated Line Boost Valve Kit Reverse Boost Valve Kit Reverse Boost Valve Kit Reverse & Modulated Line Boost Valve Kit Reverse & Modulated Line Boost Valve Kit Pump Slide Pivot Pin Pump Slide Pivot Pin 1-2 Servo Sleeve Kit Oversized 1-2 & Reverse Servo Boost Valve Kit 1-2 Shift Valve 2-3 Shift Valve 3-2 Downshift Valve 3-4 Shift Valve 4-3 Downshift Valve Differential Lube Tube Retainer 1-2 Roller Clutch Spring Kit Side Cover Repair Plate 4T60-E ('93-'96) Sure Cure® Kit 4T60-E ('97-Later) Sure Cure® Kit Oversized Accumulator Pin & Reamer Kit Oversized Accumulator Pin 4th Clutch Hub Bearing Overdrive Planetary Thrust Bearing Torrington® Bearing Kit Channel Plate Sleeve 4th Clutch Hub Input Carrier Lube Dam Pump Vane Oil Pump Drive Shaft Differential Carrier-to-Case Shim Input Clutch Hub Shim Input Clutch Hub Shim Anti-Shudder Spring Final Drive Sun Gear Universal TV Cable Repair Kit Differential Side Gear Thrust Washer Reamer Tool Kit Tool Kit Tool Kit Tool Kit Tool Kit GM Illustration Number 6 8 8 7 7 9 9 4T60. ©2010 Sonnax Industries.10/bag . '97-Later. Low reverse pressure.sonnax. ©2010 Sonnax Industries. 2nd and/or 3rd Clutch distress Poor reverse boost Soft shifts. No 3rd gear..273" small spool dia. Poor line rise. Burned 1-2 band 1-2 Shuttle. Poor reverse boost Low line pressure due to worn pin. 2nd and/or 3rd Clutch distress.010" Thick. Flare 1-2. Inc. 5/bag (*Recommended Tool) 84754-TL46 Required Tool Required Fixture Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Pressure Problems Soft shifts. '94-later Anodized valve Anodized valve Anodized valve Common or Repeat Failures Differential lube failures. Rattle noise in park Oil leak between side cover & channel plate Not for '96-later black plastic roller clutch Y Valve Body Reconditioning Kit Sure Cure® Kit Sure Cure® Kit Accumulator part Accumulator part Bearing Bearing Bearing Channel Plate part Clutch Hub Internal part Pump part Shaft Shim Shim Shim Spring Sun Gear Throttle Valve part Thrust Washer Tool Tool Tool Tool Tool Tool '96-Earlier. 8 • View our entire product line at www. 8 94 Sonnax Transmission Products Catalog Vol. Low ratio High ratio Solid version. . Poor line rise.com.

For a full listing of our available products.4T65-E GM GM 4T65-E 9 5 3 7 8 1 6 4 2 10 11 12 Valve Body 13 14 15 Located in Channel Plate Color Key TCC/Lockup Not all parts are shown here.com.sonnax. Ready to order? Contact your parts distributor or visit www. 97 . ©2010 Sonnax Industries. ©2010 Sonnax Industries.sonnax.com. visit www.sonnax. Inc. Inc.com to nd an authorized distributor. 8 • View our entire product line at www. Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance 96 Sonnax Transmission Products Catalog Vol.

4T65-E Vehicle Complaints/Part Type TCC/ Lockup TCC slip. Code 741. Slip/Shudder condition.020" Thick. 8 98 Sonnax Transmission Products Catalog Vol. Low line rise forward/reverse Boost Valve & Sleeve Kit 2-3 Shift Valve 3-2 Downshift Valve Erratic/Temperature sensitive shifts.com. Poor line rise Oversized 3-4 Accumulator Valve Kit Oversized 1-2. Ready to order? Contact your parts distributor or visit www. ©2010 Sonnax Industries. GM valve bodies only Anodized Anodized Anodized 84754-TL2 F-84754-TL57 GM valve bodies Volvo valve bodies Includes reamer & 10 pins 4/Bag F-84754-TL55 F-84754-TL55 Reamer from 84752-52K VB-FIX VB-FIX VB-FIX F-84596-TL 84754-TL44 VB-FIX 84754-TL46 Shift Concerns Common or Repeat Failures Differential lube failures. Loss of lube GM Product Name TCC Regulated Apply Valve Kit TCC Apply Valve Kit Oversized TCC Apply Valve Kit TCC Relief Valve Kit GM Illustration Number Product/Application Details 14 13 13 Includes Te on® seal for minor bore wear For bores with signi cant wear '97-later. TCC Codes 741. 10/bag 1-2 & 2-3. Lube /Overheated converter issues Oversized Pressure Regulator Valve Kit Low line pressure due to worn pin Pump Slide Pivot Pin Code 1811. TCC slippage. Inc. TCC piston failure AFL Valve & Sleeve Kit Code 1811. Inc. No lockup. Differential lube tubes fall out Worn channel plate sleeve Differential Lube Tube Retainer Channel Plate Sleeve 4T65-E Sure Cure® Kit Overdrive Planetary Thrust Bearing Input Clutch Hub Shim Input Clutch Hub Shim Shift Solenoid EPC Solenoid EPC Solenoid Tool Kit Tool Kit Tool Kit Tool Kit Tool Kit Tool Kit Tool Kit Tool Kit Valve Body Reconditioning Kit Sure Cure® Kit Planetary part Shim Shim Solenoid Solenoid Solenoid Tool Tool Tool Tool Tool Tool Tool Tool See page 157 for details. 10/bag . High slip RPM TCC slippage. Inconsistent shifts. . No 4th 3-4 Accumulator Piston 1-2 Shift complaints. 99 . Soft shifts especially 1-2. Poor line rise Oversized 1-2 Accumulator Valve Kit 2-3 Shift complaints. Flared 1-2. Poor line rise 2-3 Accumulator Valve Kit Oversized 3-4 Accumulator Valve Kit 3-4 Shift complaints. Maximum adaptive/long shift. Slide/rotor failures. Soft shifts. High adaptives Oversized 1-2. Soft shifts. F-84754-TL VB-FIX Tools Other Products VB-FIX VB-FIX VB-FIX VB-FIX Red Part Number = New in Vol. Low reverse pressure. 5/bag 15 12 11 6 5 8 7 9 4 1 3 2 '97-Later Anodized. '97-Later '97-'02 '03-Later For oversized 1-2 & reverse servo boost valve kit 84754-40K For TCC regulated apply valve kit 84754-34K For torque signal valve 84754-44 For oversized pressure regulator valve kit 84754-46K For AFL valve & sleeve kit 84596-02K For TCC apply valve kit 84754-50K For 3-4 accumulator valve kits 84754-55K & 84754-58K For 1-2 accumulator valve kit 84754-57K 84754-TL3. Repeat converter failure. Wrong gear starts. 742 Oversize Torque Signal Valve Harsh reverse engagement. Falling out of lockup hot. 2-3 Accumulator Pin Kit 10 Grooved. '94-later. Poor/Intermittent line rise. Ratio codes Code 741. Burned 1-2 band Oversized 1-2 & Reverse Servo Boost Valve Kit 3-4 Shift complaints. Burned 4th clutch. 2-3 Accumulator Pin & Reamer Kit Burnt clutches.com to nd an authorized distributor near you.sonnax.sonnax. 8 • View our entire product line at www. Converter shudder. Worn shift valves 3-4 Shift Valve 4-3 Downshift Valve Delayed engagements. ©2010 Sonnax Industries. Reduced cooler ow. 10/bag 4T65-E HP or HD Use (*Recommended Tool) 84754-TL3 F-84754-TL50 VB-FIX Part Number 84754-34K 84754-43K 84754-50K 84757-01K 84754-46K 84881A 84596-02K 84754-44 84754-30K 84754-36K 84754-37K 84754-38K 84754-39K 84754-40K 84880M-01 84754-57K 84754-53K 84754-55K 84754-58K 84754-52K 84754-51K 84532-01K 84596-01K SC-4T65E 34821-01 84733-10 84733-20 84421G 84431G 84431H 84754-TL2 84754-TL3 84754-TL44 84754-TL46 F-84596-TL F-84754-TL50 F-84754-TL55 F-84754-TL57 Required Tool Required Fixture Pressure Problems High/Unstable line pressure. Soft shifts.010" Thick.

Low line pressure High/Low line pressure. Code 39 or 741 Product Name – Details TCC Regulator Valve Kit Oversized PR Valve & Boost Valve Kit Boost Valve Kit AFL Valve Repair Kit 2-3 Accumulator Piston – '94-Later 3-4 Accumulator Piston Scavenger Pump Bushing – 2/Bag Tool Kit – For valve kit 72854-01K Tool Kit – For valve kit 72854-03K Tool Kit – For valve kit 72754-03K Part Number 72854-03K 72754-03K 72754-01K 72854-01K 72871-01 72872-01 72901-01 72854-TL 72854-TL2 F-72754-TL3 Illust. # 2 5 4 3 1 Required Tool 72854-TL2 F-72754-TL3 72854-TL Required Fixture Pressure Problems Delayed engagement. Harsh/Soft shifts Wrong gear starts. Low line pressure.4T80-E 1 GM Upper Control Valve Body Secondary Pump 2 5 3 4 Vehicle Complaints/Part Type TCC/Lockup Converter apply/release problems. 8 100 Sonnax Transmission Products Catalog Vol. Inc. 8 • View our entire product line at www. Long 1-2 VB-FIX Shift Concerns Tools Other Products Bushing Tool Tool Tool VB-FIX Red Part Number = New in Vol.sonnax.com. Solenoid codes. Clutch/Band failures Soft 2-3 or 4-3. . ©2010 Sonnax Industries. Worn/Damaged pin bore Soft/Loss of 4th.

Pressure switch E-Shift Valve Spring stuck on Harsh/Delayed bump on forward engagement C-1 Valve & Seal Kit – '03-Earlier Premature clutch wear in HD applications Trim Valve & Spring Kit – '02-Later Shift Concerns 37000-02BST* 37000-TL12 Common or Repeat Failures Delayed engagements. 3rd Gear start.GM Allison® 1000 1 Shift Valve Body Main Valve Body 2 3 4 Color Key Not all parts are shown here. visit www. Ready to order? Contact your parts distributor or visit www. # 3 1 4 2 5 Required Tool Required Fixture Code 872. Elevated operating temperatures Product Name – Details F-Trim Valve Sleeve – '04-Earlier Part Number 37000-03 37000-02 37000-05K 37000-12K 37000-01K S29536408 37000-02BST 37000-TL12 Illust.sonnax. Pump TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance 5 Vehicle Complaints/Part Type TCC/Lockup Converter slip code P0741. 101 .com to nd an authorized distributor near you. For a full listing of our available products. Elevated operating temperatures Lube Regulator & Converter Relief Spring Kit – '03-Earlier Turbine Speed Sensor Bore Sizing Tool – Recommended for shift valve spring 37000-02 Tool Kit – For kit 37000-12K Other Products Sensor Tools Tool Tool *Recommended Tool ©2010 Sonnax Industries.sonnax. Inc.com.

CLBT MT(B)640. 650.103" Thick. rst clutch. 653 AT-500. B400 MT(B)640. Inc. MT-600. 643. MT. V-700 AT-500 AT-500. B400 MD-B300. 653 MT(B)640. HT Series GM GM OEM # 23016681 23016722 23016866 23017267 23017444 23018535 23018884 23019201 23019782 23045906 23046108 23047771 23047772 23047959 23047970 29500063 29500064 29500738 29501160 29501358 29503196 29503772 29506149 29509450 29513517 29514677 29514799 29514799 29514804 29516484 29516486 29516488 29516490 29516957 29524116 29524335 29527101 29527102 29533975 29537879 Allison® AT. B400 AT-500.120" Thick. 643. 653 Details OEM grade. 653 MT-600 MT(B)640. 653 HT-700 HT-700 AT540. with magnet OEM # 6756782 6758036 6770845 6770845 6774966 6774968 6834221 6834488 6834679 6834720 6835605 6837206 6837607 6837976 6881466 6883044 6883901 6883938 6884902 6885570 6885571 9428135 9436642 23013906 23014304 23015831 Product Name Converter Cover Bushing Lockup Piston Seal Ring Lockup Piston Lockup Piston Stator Spring Stator Roller Clutch Hub Clutch Steel Clutch Steel Clutch Steel Clutch Hub Stator Race Stator Roller Stator Roller Governor Oil Pan Filter Rear Sun Gear Governor Gear Kit Rear Sun Gear Governor Governor Thrust Bearing Oil Pan Plug Impeller Hub Ground Sleeve Stator Spring Part Number S6756782 S6758036 S6770845 S6770845-OE S6774966 4968 S6834221 56715 56713 56715A S6835605 S6837206 S6837607 S6837976 460 SP6883044 S6883901 425 S6884902 461 462 S9428135 S9436642 S23013906 S23014304 S23015831 Applications MT-600 MT-600 MT(B)640. ribbed with heater hole . 650. ts HT-700 6". 14 tooth . 654 AT-500 AT-500. 643. CLBT. 16 tooth 4th Clutch drive hub Sealed power. MT-600 AT-500 MD-B300. CLT. 653 MT-600 HT-700 HT-700 HT-700 HT-700 MT(B)640. HT-700. 650. dual ll tube locations Shallow pan. 650. B400 MD-B300. 643. 8 102 Sonnax Transmission Products Catalog Vol. MT-600 MT-600 AT-500 MT(B)640. 643. 643. MT-600 AT-500. HT-700 AT-500. 650. 654. MT-600. Inc. 653 MD-B300. ts governors #460. 643. 650. 6774968 Late style Late style With retarder With retarder 10 Springs & 10 rollers 10 Springs & 10 rollers 10 springs & 10 rollers Red Part Number = New in Vol.com to nd an authorized distributor near you. MT(B)640. 16 tooth Forward clutch. 650. 653 MT(B)644. HT Series Product Name Oil Pan Gasket Impeller Hub Thrust Bearing Clutch Hub Washer Stator Spring Oil Pan Oil Pan Filter & Gasket Kit Thrust Bearing Assembly Oil Pan Converter Clutch Plate Clutch Steel Clutch Steel Ball Bearing Assembly Ball Bearing Assembly Stator Roller Stator Spring Oil Pan Bolt Oil Pan Gasket Oil Pan Converter Cover Bushing Oil Pan Rear Sun Gear Oil Pan Stator Spring Converter Back Plate Pump Hub Extension Pump Hub Extension Converter Back Plate Ground Sleeve Ground Sleeve Ground Sleeve Ground Sleeve Converter Back Plate Converter Cover Pump Bushing Pump Bushing Pump Bushing Pump Bushing Reduced Modulation Modi cation Kit Pump Bushing Pump Bushing Speed Sensor Speed Sensor Speed Sensor Speed Sensor Stator Spring & Roller Kit Stator Spring & Roller Kit Stator Spring & Roller Kit Part Number S23016681 S23016722 S23016866 S23017267 S23017444 S23018535 S23018884 SP23019201 S23019782 S23045906 S23046108 56711 56711A S23047959 S23047970 S29500063 S29500064 S29500738 S29501160 S29501358 S29503196 S29503772 S29506149 S29509450 S29513517 S29514677 S29514799 S29514799-SP S29514804 S29516484 S29516486 S29516488 S29516490 S29516957 S29524116 S29524335 S29527101 S29527102 S29533975 S29537879 S29542026 S29542029 S29543432 S29543434 S29543435 S29543439 AL-SR-1K AL-SR-2K S6775657 Applications HT-700. B400 HD-B500 HD-B500 HT-700 MT(B)640. 643. 654. MT-600 MD-B300.com.sonnax. B400 HD-B500 HD-B500 MT(B)644. 650. 653 MT(B)640. for deep pan Glass. HT-700 MT(B)643. zinc plated. 650. 2nd clutch. 38 tooth Main shaft Output housing 25/Bag Deep pan. 650. 650. 650. HT-700 MT-600 AT-500. 2nd clutch. 38 tooth . 7". 650. 8" pans & CLBT pan 4th Clutch driving hub Stator wide plate washer Deep pan Sealed power. MT. B400 AT-500 MD-B300. MT(B)644. 653 AT543. 643. HD-B500 MD-B300. 653 AT-500 MT-600 Details PTO PTO. MT-600 MT(B)640. B400 MD-B300. 8 • View our entire product line at www. 643. MT(B)640. V-700 AT543.103" Thick. MT-600 AT543. rst clutch. HT-700. Ready to order? Contact your parts distributor or visit www. MT-600. for deep pan Front & center support thrust bearing Deep pan. 653 MT-600 MT(B)640. 6837976 29513517. ©2010 Sonnax Industries. 653 HD-B500 MD-B300. 461 & 462 For deep pan (S23045906) heater hole With bushing & bearing 29542026 29542029 29543432 29543434 29543435 29543439 23018535. shot peened pump drive tabs Non-PTO PTO Non-PTO PTO Improved billet cover Early style Early style Bi-Metal OEM equivalent 4th Clutch drive hub .lled nylon. MT-600 MT-600 AT-500.120" Thick. 653 CRT 3000 HT-700. 653 HD4000 MD-B300. B400 HD4000 MD-B300. 643. ©2010 Sonnax Industries. 650. B400 MD-B300. B400 MT-600 AT-500 HT-700 MT(B)640. B400.sonnax. 643. 643. larger. 643. 647. 6774968 6774966. HT-700. 103 . strong magnet 33-Tooth internal spline 7" Deep pan.Allison® AT. B400 MD-B300.

8 104 Sonnax Transmission Products Catalog Vol. 064 770 582 114 883 256 150 919 916 765 594 249 697 160 999 C 130 Red Part Number = New in Vol. 105 . Ready to order? Contact your parts distributor or visit www. ©2010 Sonnax Industries.com to nd an authorized distributor near you.Powerglide® GM GM Powerglide® 530 555 529 322 046 022 879 976 977 967 338 339 A D 904 106 334 335 965 975 985 879 232 575 235 612 052 878 907 195 901 991 126 901 916 909 359 B E For an exploded view of the planetary see page 106. Inc. 8 • View our entire product line at www.sonnax. ©2010 Sonnax Industries. Inc.com.sonnax.

060" thick. 8 Frictions/Steels Frictions/Steels Lever/Linkage F8 F7 249 Lever/Linkage Lever/Linkage 106 Sonnax Transmission Products Catalog Vol.060" Thick. holds 10 frictions Holds 10 frictions Diagram A A E E E E A A E E Illust.061" Thick . 5/bag Small.070" Thick. Inc. with turbulator holes . ©2010 Sonnax Industries. for 10-friction drum Without lightening holes. 5/bag With bearing.Powerglide® F GM GM Category Product Name Extra Wide Band Extra Wide Band Band Adjusting Screw Jam Nut Band Adjustment Screw Kit Band Anchor Strut Band Apply Strut Powerglide Band ® ® Powerglide® Part Number S019961K S019961 28127 28612-01K 28108 28107 28314-K 28314 28002 28738-01K 35922-01K 28755-01 28005 28005X 28755-08K 28755-01K 28755-07 28765-04 28765-03 28755-04 28755-03 28755-02 28755-05 28755-06 28755-08 28406B 28406C 28304 28304-01 28304-02 28304-SP 28320 28765-02 S019740A S019740 S032744 S019715HK-150 S019701AK S019701K S019703K 28119 28861-03 28431-05K B B B B B B B B A A A B B B B B B B B C B B B C E E E 334 965 965 878 879 985 235 232 555 322 322 575 575 575 575 975 335 106 106 114 126 126 126 130 991 991 991 Bolt-Together . for 10-clutch drum Forged. red material . for standard drum With lightening holes. Inc.070" Thick Large. .sonnax. for 10-friction drum Without lightening holes.098" Thick. for standard drum 24/Bag Forged. red material 24-Tooth.098" Thick.078" Thick With lightening holes. holds 10 frictions .sonnax. ©2010 Sonnax Industries. 5/bag Small. Ready to order? Contact your parts distributor or visit www.com.com to nd an authorized distributor near you. # Description 022 022 919 919 916 916 022 022 064 160 Kevlar® lining material Red lining material Kevlar® material Red material Chrome-moly steel Includes jam nut Planetary Exploded View Band Band Band Band 582 582 Band Band Band Band Case Case Case High Clutch High Clutch High Clutch High Clutch High Clutch Powerglide Band Case Bushing Modulator Plug Kit Speedometer Hole Plug Kit Clutch Drum Clutch Drum Bushing Clutch Drum Bushing Clutch Drum Kit Clutch Drum Kit Clutch Drum Small Lip Seal Clutch Drum Piston Clutch Drum Piston Clutch Drum Retaining Ring Clutch Drum Retaining Ring Clutch Drum Spring Retainer Clutch Drum Wear Plate Clutch Drum Plate Clutch Drum Clutch Drum Thrust Washer Clutch Drum Thrust Washer Clutch Hub Clutch Hub Clutch Hub Clutch Hub Clutch Return Spring Clutch Drum Piston Large Lip Seal Alto Front Frictions Alto Front Frictions Alto Reverse Frictions Alto Kolene Steels ® 052 612 F3 High Clutch High Clutch High Clutch High Clutch High Clutch High Clutch High Clutch High Clutch High Clutch High Clutch High Clutch High Clutch High Clutch High Clutch High Clutch High Clutch High Clutch Frictions/Steels Frictions/Steels Frictions/Steels Frictions/Steels Frictions/Steels F6 F2 F1 F5 F4 Alto Front Kolene® Steels Alto Front Kolene® Steels Alto Reverse Kolene® Steels Detent Lever Detent Spring Shift Lever F10 F9 594 Red Part Number = New in Vol. without turbulator holes . red material . OEM replacement Large.061" Thick. 107 . 8 • View our entire product line at www. without turbulator holes . 5/bag A A A 555 046 046 Holds 10 frictions Replacement bushing Finish-in-place bushing With bearing.

5/bag E-Clip for 3/16" shaft. Ready to order? Contact your parts distributor or visit www.76:1 ratio carrier For 1. F B. non-anodized Te on® sealing ring type.80:1 Ratio. anti-leak For standard Powerglide® valve body & lter Hipster valve body.com. 24-tooth. 12-tooth drum ange OEM length shaft. F C.80 Ratio Carrier Assembly 1. 3/bag 1. F 582 582 582 582 F8 F6 256 F2 052 249 612 612 F9 F7 594 1. anodized O-Ring type Te on® sealing ring type 2 Required Te on®.80:1 Ratio. for Te on® sealing ring type servos Includes roller bearing "Shorty" rear cover.489" Dia.sonnax. F C. 24-tooth drum ange Short shaft. with ange 1. F B. 3/bag 1.80 Ratio Complete Gear Set 1. F C. replaces extension housing THM spline .80 Ratio Carrier Assembly 1. F F F C F B. F F Illust.80:1 Ratio Bronze E E E E E E E E E F F F F F F F F8 F6 F10 F3 F4 F5 991 991 991 991 991 991 991 991 991 For 1.76:1 ratio carrier.69:1 Ratio 7/Bag 7/Bag A C C D D D D D 530 150 883 967 338/339 OEM replacement gears 977 976 879 17/Bag "No-Flex" design For modulator plug kit 28738-01K.69:1 Ratio. stock cover height 999 Non-Anodized Anodized O-Ring type. 24-tooth drum ange For 1. F F F C.69:1 Ratio.69:1 Ratio 1. 2 required Te on® sealing ring type For O-Ring type servos Te on®.80:1 Ratio 1. non-anodized O-Ring type. ©2010 Sonnax Industries.76:1 ratio carrier For 1. 6/bag C-Clip for 5/16" shaft. 5/bag E 991 E 765 GM Category Planetary Planetary Planetary Planetary Planetary Planetary Planetary Pump Pump Pump Reverse Clutch Reverse Clutch Reverse Clutch Reverse Clutch Reverse Clutch Reverse Clutch Reverse Clutch Seal/Gasket Seal/Gasket Seal/Gasket Servo Servo Servo Servo Servo Servo Servo Servo Servo Servo Servo Servo Servo Servo Servo Servo Servo Support Support Support Valve Body Valve Body Powerglide® Product Name Rear Sun Gear Sun Gear Sun Gear Long Pinion Short Pinion Planetary Ring Gear Rear Sun Gear Front Pump Bolt Front Pump Stud Kit Pump Gear Set Reverse Clutch Pack Pressure Plate Reverse Clutch Pack Retaining Ring Reverse Clutch Piston Reverse Clutch Piston Seal Kit Reverse Clutch Return Spring Reverse Clutch Spring Retainer Reverse Piston Hub Retaining Ring Replacement Gasket Seal/Gasket Kit Replacement Seal Kit Super Hold Servo Kit Servo Apply Line Servo Cover Kit Servo Cover Kit Servo Pin Clip Servo Piston & Cover Kit Servo Piston & Cover Kit Servo Piston & Cover Kit Servo Piston & Cover Kit Servo Piston Kit Servo Piston Kit Servo Piston O-Ring Servo Piston Return Spring Servo Piston Sealing Ring Servo Piston O-Ring & Gasket Kit Sealing Ring & Gasket Kit Output Shaft Support Output Shaft Housing Stator Support Shaft Boost Valve Assembly Pressure Regulator Valve Product Name Shift Lever Shift Lever Filter Extension Kit Filter Extension Kit Oil Pan Oil Pan Stud Kit Park & Gear Selector Lever Guide Plate Park & Gear Selector Lever Spring Retainer Park/Lock Actuator Assembly Park/Lock Actuator Retaining Clip Park/Lock Actuator Retaining Clip Park/Lock Reaction Bracket "Rooster Comb" Park & Gear Selector Lever Parking Pawl Parking Pawl Pin Parking Pawl Retaining Clip Parking Pawl Torsion Spring Complete Rebuild Kit Front Thrust Washer Needle Roller Bearing Pinion Pin Kit Rear Thrust Washer Roller Spacer Kit Thick Roller Spacer Thrust Washer Kit 1.76:1 ratio carrier For 1.76:1 ratio carrier Fits 1:76 ratio carrier Fits 1:76 ratio carrier OEM length shaft. # Description 991 991 One-piece One-piece. Inc. 5/bag "Shorty" rear cover E E E E E E E E E E E E E E E E E E E E A 697 770 529 909 904/907 904/907 904/907 904/907 For 28821-09K super hold servo kit 30% More apply area. 12-tooth drum ange Short shaft. 24-tooth.69:1 Ratio.76:1 ratio carrier For 1.com to nd an authorized distributor near you. # Description F1 612 612 F9 F7 594 F1 1. with ange 1. for 1:76 ratio carrier For 1.Powerglide® Category Lever/Linkage Lever/Linkage Pan & Filter Pan & Filter Pan & Filter Pan & Filter Park Mechanism Park Mechanism Park Mechanism Park Mechanism Park Mechanism Park Mechanism Park Mechanism Park Mechanism Park Mechanism Park Mechanism Park Mechanism Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary GM Part Number 28431 28431-06 28801-S09K 28801-S11K 28801-S 28711-01K 28130 28116 28111 28121 28122 28110 28862 28109 28115 28120 28113 28922-01K 8415 28413 28435-01K 8415B K28414 28414 8415BK 169S-K 180S-K 28180G-01 28180G-01S 28180G-04 28180G-04S 8415A 8415AK 28438-01K 38208 8436 28321 180S-FSF 180S-24FSF 180S-LPK 180S-SPK 180S-R C.69:1 Ratio. 8 • View our entire product line at www. Inc.76:1 ratio carrier For 1. F F F C. F B.82:1 ratio carrier For 1.80:1 Ratio. Chrysler lter Stamped aluminum with slanted pro le 14 Nuts & studs Part Number 180S-RS 169S-FSF 169S-24FSF 169S-LPK 169S-SPK 169S-R 169S-RS 28136 28711-03K 28201 28131 28124 28761-01K 28761-01SK 28320A 28709 28123 3543L-5 28715-01SK 28821-09SK 28821-09K 28117 28821-06K 28821-03K 28132 28821-07K 28821-04K 28821-08K 28821-05K 28821-01K 28821-02K 28821-OR 28133 18608T 28821-02 28821-OK 28821-TK 28080K 28715-01K 28154S 28999-01K 28999-03 Diagram F B. anodized Te on® sealing ring type. 5/bag E-Clip for 5/16" shaft.80 Ratio Carrier Assembly 1.sonnax. F C. 185/bag Includes 6 pins & retainer. 8 Italicized Red Part Number = Available Early 2011 108 Sonnax Transmission Products Catalog Vol. 109 . with ange 1. with ange 1.80:1 Ratio. 907 907 359 901 195 907 Red Part Number = New in Vol. 3/bag 1.80 Ratio Carrier Assembly Front Thrust Washer Thrust Washer Kit Carrier-to-Case Thrust Bearing Rear Sun Gear Thrust Washer Sun Gear Bushing Sun Gear Thrust Bearing Sun Gear Sun Gear Long Pinion Short Pinion Planetary Ring Gear Diagram E E Illust. ©2010 Sonnax Industries. 3/bag 1.69 Ratio Complete Gear Set 1.82:1 ratio carrier.

For a full listing of our available products. 8 110 Sonnax Transmission Products Catalog Vol. 8 • View our entire product line at www. . 4 Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Vehicle Complaints/Part Type Pressure Problems No/Delayed reverse w/harsh engagement. Insuf cient line rise Product Name – Details Pressure Regulator Valve – Fits Type 1 or Type 2 valve bodies Pressure Regulator Sleeve Kit – Fits Type 1 or Type 2 valve bodies PR Valve Cushion Spring – Fits Type 1 or Type 2 valve bodies Boost Valve Kit – Fits Type 2 valve bodies only TAAT Sure Cure® Kit – See page 153. Poor line pressure control (high or low pressure). ©2010 Sonnax Industries.com.sonnax. Inc.TAAT GM Valve Body 1 2 3 Color Key TCC/Lockup Not all parts are shown here. visit www. # 2 1 3 4 Required Tool Required Fixture 95200-TL Valve Body Reconditioning Kit Sure Cure® Kit 95200-TL Tools Tool Red Part Number = New in Vol. Tool Kit – For PR sleeve kit 95200-05K Part Number 95200-06 95200-05K 95200-01 95200-03K SC-TAAT 95200-TL Illust.sonnax.com. Blown lters Low/Erratic line pressure Delayed/Harsh reverse engagement.

Larger Boost Valves Stronger springs have a “linear” effect and will raise overall line pressure. A significant pressure increase that tightens upshifts under heavy load can be too much of an increase when shifting into reverse in the garage. Figure 1 Increases in Line Pressure Stronger Springs vs. Stronger springs have a “linear” effect on pressure. – is that higher pressure is created when it is needed most. more importantly. or provide extra clutch and band apply pressure in hardworking units. plus a greater increase in pressure as the transmission is worked harder. Raising line pressure is the most basic change you can make to your transmission. B High B Line Pressure A Key OEM Spring A .Sonnax Hydraulic Line Pressure Booster Kit Low K A B Low EPC / Torque Signal Pressure High ©2010 Sonnax Industries. Sonnax offers several products which raise line pressure and. Raising line pressure is typically done by using a stronger pressure regulator spring.Aftermarket “Kit” Springs B . This increase also puts extra load on the pump at idle and can result in the TCC clutch dragging due to reduced cooler flow. so it’s important simply increasing pressure by the same amount with springs to understand the differences before making any changes. This means you get the same amount of pressure increase at the low and high ends of the pressure range (‘A’ on Figure 1). Inc.com to nd an authorized distributor near you. Larger Boost Valves pump at idle. While a stronger pressure regulator spring will raise line pressure. just not in the same way. This creates an ideal situation: smooth engagements and lower load on the Stronger Springs vs. 111 . It can breath new life into old transmissions with sagging pressure regulator springs. it’s possible to have a very pressures. Our lineup of pressure regulator springs and larger ratio Larger boost valves have a “progressive” effect on presboost valves is continuously growing.Pro Tech Talk The Prescription for Optimum Pressure Sometimes a little more pressure is just what the doctor ordered. vary the rate of pressure increase. Using larger more options when you want to tweak a unit above stock boost valves (‘B’ on Figure 1). there is a limit to how much you can get away with before troubles surface. Ready to order? Contact your parts distributor or visit www. Larger boost valves have a “progressive” effect and will change the rate of pressure increase.sonnax. small pressure increase at the low end of the pressure range and a far greater increase at the high end. installing a larger boost valve or doing both. providing more and sure: they change the rate of pressure increase. The significance of changing the A stronger spring and larger boost valve will both rate of pressure increase with larger valves – rather than increase pressure.

Sonnax boost valves are designed to get the right combination of pressures through tuning these two reaction areas. so does the force assisting the pressure regulator spring. Inc. The Chrysler 45RFE. pressure increase becomes progressively greater. you get the best of both worlds: a modest pressure increase at the low end. . Driving a vehicle with this combination of Sonnax parts will result in normal engagements. To circumvent this type of closed-loop system. This variable pressure allows higher pressure under loads and during acceleration when it is Figure 2 Boost Valve Sonnax Part #44957-LB1 Sonnax Part #44957-LB2 A Reaction area of EPC oil. with a high end pressure that is equal to or greater than that of “kit” springs. but for most other vehicles. Our pressure regulator springs are about 10% stronger than the OEM springs. ensuring that shifts are not too soft.sonnax. Our electronic line pressure booster kits 44957-LB1 and 44957-LB2 install between the pressure sensor and vehicle harness using OEM-style sealed connectors. Many boost valves feature an additional reaction area where reverse oil reacts to increase pressure in reverse (‘B’ on Figure 2). 8 • View our entire product line at www. They do not require any modifications to the transmission – simply unplug the vehicle harness and reinstall with one of these parts. The new. 545RFE and 68RFE are unique because they utilize a true closed-loop pressure control system where the computer reads line How Does a Boost Valve Work? pressure at all times through a full-range pressure sensor. normal light throttle shifts and smooth coast-down shifts. larger ratio Sonnax 4L80-E boost valve (4L80E-LB1) is an example of “tuning out” some of the reverse pressure so that the majority of the pressure increase is in the forward ranges. As this oil pressure changes. vacuum modula. In typical applica. When pushed harder or driven aggressively. but far more conservative than other aftermarket “kit” springs. When the Sonnax springs and larger ratio boost valves are combined. ©2010 Sonnax Industries. Sonnax developed two pressure signal modifiers which raise line pressure by tricking the computer into thinking pressure is low. You may not need this for great-grandma’s grocery-getter.Pro Tech Talk Sonnax hydraulic line pressure booster kits contain pressure regulator springs and boost valves designed to work together. B Reaction area of reverse oil.sonnax. (‘A’ on Figure 2). causing line Electronic Line Boosters Figure 3 pressure to increase. Electronic Line Boosters Automakers possess many different systems to regulate and vary line pressure. oil pressure from the EPC solenoid.com today! 112 Sonnax Transmission Products Catalog Vol. Many more technical articles are available online in the Sonnax Technical Library – visit www. This means traditional methods of raising line pressure The pressure regulator spring sets the base line pressure. When the diameter or reaction area on the boost valve is made larger.the voltage signal from the pressure sensor matches what tor or TV valve is directed to the end of the boost valve the computer wants to see.because the computer simply re-adjusts the pressure until tions. more force will be created to help the pressure regulator spring. needed most. Sonnax hydraulic line pressure booster kits will add just the right touch to make sure the pressure is there when needed.com. by installing a stiffer pressure regulator spring or making The job of the boost valve is to help the pressure regulator changes to the pressure regulator valve will have no effect spring increase line pressure as needed.

lbs.com Product shown here is display model only. torque capacity Power Train Savers should be installed by a quali ed driveline shop. Three calibrated fuses shear at predetermined torque loads . Replacement fuses install quickly & easily on-site .How do you stop over-torque damage it gets to the drivetrain? This simple. patented device protects against the over-torque damage that can ruin differentials.500 ft. Welds into existing driveshaft . Contact Sonnax to learn more about becoming an authorized installer or stocking distributor. .sonnax. Fuse sets available for light to heavy duty applications from 1. axles and driveshafts.500 to 25. (800) 843-2600 • (802) 463-9722 • www. .

44957-LB1 • Wiring harness with connectors • Green wire • Black wires (2) Part No. 4L80E-LB1 A B Part No. Changes in shift feel will be noticed mostly under aggressive driving or loaded conditions. These booster kits are ideal for heavy duty and modi ed vehicles and even stock transmissions when a little extra pressure is desired. Sonnax hydraulic line pressure booster kits contain pressure regulator springs and boost valves designed to work together to provide progressive pressure increases as driving conditions become more demanding. 400-LB1 The four kits above include the following parts: • Boost Valve & Sleeve Assembly • Pressure Regulator Spring • O-Rings (2) Our pressure regulator springs are approximately 10% stronger than OEM and more conservative in impact than other aftermarket "kit" springs. 115 . Larger Boost Valves High Line Pressure Booster Kit For 68RFE Increases in Line Pressure: Part No. 4T65E-LB1 350 Kit Part No. Sonnax electronic line pressure boosters alter the pressure signal sent to the computer causing the computer to raise line pressure.Line Pressure Boosters Hydraulic Line Pressure Booster Kits Line Pressure Booster Kits 4L60-E Kit • Boost Valve & Sleeve Assembly • Pressure Regulator Spring • O-Rings (2) • Spacer Line Pressure A Line Pressure Boosters Electronic Line Pressure Booster Kits Automakers use many different systems to regulate pressure. • “The Prescription for Optimum Pressure” on pg. Inc. with a high end pressure that is equal to or greater than that of other aftermarket “kit” springs. The booster installs between the pressure sensor and vehicle harness using OEM style sealed connectors. 114 Sonnax Transmission Products Catalog Vol. 44957-LB2 • Wiring harness with connectors • Black wires (3) Low EPC / Torque Signal Pressure High 4R100 & E4OD Kit Part No. but with these Chrysler transmissions. The combination of these springs and valves in a Sonnax kit gives you the best of both worlds: a modest pressure increase at the low end..Sonnax Hydraulic Line Pressure Booster Kit Line Pressure Booster Kit For 45/545RFE Low 4L80-E Kit Part No. Ready to order? Contact your parts distributor or visit www.. 4R100-LB1 400 Kit Part No. Stronger Springs vs. the increase has a limited effect on shift feel.sonnax. No other modi cations are required. This means traditional methods of raising line pressure such as installing a stiffer pressure regulator spring or making changes to the pressure regulator valve will have no effect because the computer simply re-adjusts the pressure until the voltage signal from the pressure sensor matches what the computer wants to see. 8 • View our entire product line at www.Aftermarket “Kit” Springs B . 350-LB1 Both kits above include the following parts: Higher line pressure increases clutch holding power and torque capacity. 4L60E-LB1 B 4L60 & 200-4R Kit Part No. Features & Bene ts • Improved band and clutch holding capacity for increased durability • Progressive pressure increase as driving conditions become more demanding • All the bene ts of increased line pressure without overloading the pump at idle • Does not produce excessively harsh low speed shift or harsh engagement OEM Installed Sonnax Kit Installed 4T65-E Kit Part No. Features & Bene ts • Increased line pressure • Increased clutch clamping force and torque capacity • Boost Valve & Sleeve Assembly • Pressure Regulator Spring Learn more.sonnax. The Chrysler 45RFE.com. 111 • Installs on outside of transmission • Easy plug-and-play installation Detailed installation instructions for these parts are available online at www.sonnax. ©2010 Sonnax Industries. 545RFE and 68RFE are unique because they utilize a true closed-loop pressure control system: the computer reads line pressure at all times through a full range pressure sensor. Inc. 700R4-LB1 Key OEM Spring A . Simply unplug the vehicle harness and reconnect with one of these parts. ©2010 Sonnax Industries. Boost valves increase pressure proportionally based on demand.com.com to nd an authorized distributor near you. The 44957-LB1 (68RFE) kit has 10-15 psi increase and 44957-LB2 (45/545RFE) kit has 15-30 psi increase.

3-2 Shift concerns. TCC apply/ release issues. Low line pressure. Inc. Shift concerns.sonnax. ©2010 Sonnax Industries. ©2010 Sonnax Industries.sonnax. Harsh/Soft upshifts.55-50SN Aisin AW Aisin AW Vehicle Complaints/Part Type TCC apply & release problems. 8 • View our entire product line at www. Harsh shifts. Ready to order? Contact your parts distributor or visit www. No TCC apply. 2-3 Flare Delayed forward. 3-2 Neutral. No/Flare 2-3 55-50SN Product Name – Details Lockup Relay Control Valve & Sleeve Kit Lockup Control Valve & Sleeve Kit Solenoid Relay Valve & Sleeve Kit Part Number 59947-01K 59947-03K 59947-05K Illust. Converter codes TCC apply & release problems. 4 116 Tools Sonnax Transmission Products Catalog Vol. Low SLT. 2-3 Flare. Delayed forward. Inadequate lubrication. Flare 2-3. Late shifts Delayed engagements. Erratic reverse pressure Loss of 3rd. TCC slip/surge. Harsh reverse. Harsh/Soft shifts. 4th or 5th gear.com.sonnax. Delayed engagements. visit www. Poor shift quality Flare 2-3. # 3 4 2 Required Tool Required Fixture 1 Front Control Valve Body TCC/Lockup Pressure Problems Wear at the main PR valve bore. 2-3 Flare/Neutral Delayed forward engagement. B5 Clutch distress.com to nd an authorized distributor. Poor shift quality Tool Tool Tool Secondary Regulator Valve & Spring Kit Tool Kit – For valve kit 59947-12K Tool Kit – For valve & spring kit 59947-16K Tool Kit – For valve kit 59947-26K 59947-16K F-59947-TL12 F-59947-TL16 F-59947-TL26 6 F-59947-TL16 VB-FIX VB-FIX VB-FIX VB-FIX 8 7 3 Rear Control Valve Body 6 5 2nd Rear Control Valve Body Color Key TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Red Part Number = New in Vol. Converter codes. Burnt converters No TCC apply. Inc. Low line pressure. 3-2 Neutral. For a full listing of our available products.com. 117 . Erratic SLT pressure Oversized Pressure Regulator Valve & Boost Valve Kit Main Boost Valve & Sleeve Kit Solenoid Modulator Valve Capsule Kit O-Ringed End Plug Kit B4 Release Valve Kit LPC Accumulator Piston Kit 59947-12K 59947-07K 59947-09K 59947-21K 59947-26K 59947-LPC 9 8 1 10 7 5 F-59947-TL26 VB-FIX F-59947-TL12 VB-FIX 10 2 9 Middle Control Valve Body Shift Concerns Common or Repeat Failures Overheating uid/bushings/converter. Harsh shifts in all ranges. Engine stalls on engagement. 8 Not all parts are shown here. TCC slip/ uid overheat. Harsh 3-2 coastdown.

Firm 3-2 or 2-1 or 6-5 B1 Brake Control Valve Kit coastdown Delayed engagements. Flare on 1-2 or 2-3 or 5-6. 119 . For a full listing of our available products. K2 clutch seal ring K-2 Clutch Seal Ring Sleeve Kit sleeve spins on case Tool Tool Tool Tool Tool Tool Tool Tool Tool Tool Tool Kit – For PR valve kit 15741-01K Tool Kit – For valve kit 15741-18K Tool Kit – For valve kit 15741-22K Tool Kit – For valve kit 15741-25K Tool Kit – For valve kit 15741-29K VB-FIX Adapter Plate – For 15741-29K Tool Kit – For valve kit 15741-05K Tool Kit – For valve kit 15741-08K Tool Kit – For manual valve 15741-41 Tool Kit – For valve kit 15741-11K 9 10 2 4 Note: The solutions shown here t BMW 6F21WA & VW/Audi 09G. Fluid overheat. F-15741-TL29PL VB-FIX Pressure Problems 15741-01K 15741-11K 15741-18K 15741-41 15741-25K 15741-05K 15741-08K 15741-22K 15741-14K 15741-35K 15741-36K 15759-01K F-15741-TL F-15741-TL18 F-15741-TL22 F-15741-TL25 F-15741-TL29 F-15741-TL29PL F-15741-TL5 F-15741-TL8 F-15741-TL41 15741-TL11 10 9 2 4 8 7 5 6 1 11 11 F-15741-TL 15741-TL11 F-15741-TL18. Delayed drive/reverse engagement Flare upshifts. # Required Tool Required Fixture 3 F-15741-TL29. Inc. B-1 band distress.sonnax. visit www. Fluid & converter overheat. 8 7 6 Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Red Part Number = New in Vol. 5 Lower Valve Body Color Key TCC/Lockup Not all parts are shown here. Overheating bushings & converter. F-15741-TL29PL F-15741-TL41 F-15741-TL25 VB-FIX Upper Valve Body #2 Upper Valve Body #1 VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX 2 Shift Concerns F-15741-TL5 F-15741-TL8 F-15741-TL22 3 Harsh downshifts. ©2010 Sonnax Industries. P0735 or P0729. 09K. ©2010 Sonnax Industries. Slipping/Shock on kickdown. TCC apply/release complaints Excess pressure in reverse.TF-60SN 1 11 1 Aisin AW Aisin AW Vehicle Complaints/Part Type TCC/Lockup Converter remains applied causing harsh downshifts/RPM surge on coast.sonnax.sonnax. Loss of 4th. 8 • View our entire product line at www. TCC slip/surge Codes P0734. 8 118 Tools Middle Valve Body VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX Sonnax Transmission Products Catalog Vol. Burnt bands/clutches any of 5 locations O-Ringed End Plug Kit – Includes 5 End Plugs (9mm) & 7 O-Rings Various shift complaints O-Ringed End Plug Kit – Includes 5 End Plugs (11mm) & 7 O-Rings Slip on 3-4.com.com to nd an authorized distributor. Bushing failure. Ready to order? Contact your parts distributor or visit www. Coast downshift bumps. Inc. Poor line rise in drive/reverse High/Low SLT pressure.com. Delayed engagement Lockup Clutch Control Valve Kit Oversized Pressure Regulator & Boost Valve Kit Secondary Regulator Valve Kit Solenoid Modulator Valve Kit – Can be used in either of 2 locations Oversized Manual Valve C1 Clutch Control Valve Kit K2 Clutch Control Valve Kit K3 Clutch Control Valve Kit 15741-29K TF-60SN Product Name – Details Part Number Illust. Slip in steady driving 4th or 5th or 6th Reduced line pressure. Harsh reverse. Slipping forward Accumulator Piston Kit – Can be used in gears. 09M.

Slipping/ Shock on kickdown.com. Poor line rise in drive/reverse High/Low SLT pressure. Coast downshift bumps. Slipping forward Accumulator Piston Kit – Can be used in gears. F-15741-TL29PL VB-FIX 39741-01K 39741-11K 39741-18K 15741-25K 39741-05K 39741-08K 39741-22K 15741-14K 15741-35K 15741-36K F-15741-TL25 F-15741-TL29 F-15741-TL29PL F-39741-TL F-39741-TL5 F-39741-TL11 F-39741-TL18 F-39741-TL22 5 8 9 1 2 3 4 7 F-39741-TL VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX F-39741-TL11 Middle Casting F-39741-TL18 F-15741-TL25 F-39741-TL5 F-39741-TL5 F-39741-TL22 Shift Concerns 9 9 7 7 3 Harsh downshifts. ©2010 Sonnax Industries. For a full listing of our available products.TF-80SC 2 1 Aisin AW Aisin AW Vehicle Complaints/Part Type TCC/Lockup Converter remains applied causing harsh downshifts/RPM surge on coast. 8 120 Sonnax Transmission Products Catalog Vol. B-1 band distress.sonnax. 7 6 7 8 Color Key TCC/Lockup Not all parts are shown here. Overheating bushings & converter. Flare on 1-2 or 2-3 or 5-6. 121 . Saab (AF40/6) & Land Rover (TF80). Red Part Number = New in Vol.com to nd an authorized distributor. Peugeot (TF80). See next page for details. Delayed engagement Lockup Clutch Control Valve Kit Main Pressure Regulator & Boost Valve Kit Secondary Regulator Valve Kit Solenoid Modulator Valve Kit – Can be used in either of 2 locations C1 Clutch Control Valve Kit C2 Clutch Control Valve Kit C3 Clutch Control Valve Kit 15741-29K TF-80SC Product Name – Details Part Number Illust. TCC slip/surge Codes P0734. Ready to order? Contact your parts distributor or visit www. P0735 or P0729. Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance TF-81SC Valve Body Note: These kits also t TF-81SC.sonnax. Fluid overheat. Bushing failure. Opel (AF40).com. Inc. 8 • View our entire product line at www. visit www. 5th or 6th Flare upshifts. Harsh reverse. TCC apply/release complaints Excess pressure in reverse. ©2010 Sonnax Industries. Fluid & converter overheat. Inc. # Required Tool Required Fixture 6 Pressure Problems Front Casting F-15741-TL29. Slip in steady driving 4th.sonnax. Firm 3-2 or 2-1 or 6-5 B1 Band Control Valve Kit coastdown Delayed engagements. Burnt bands/clutches any of 5 locations O-Ringed End Plug Kit – Includes 5 end plugs (9mm) & 7 O-Rings Various shift complaints O-Ringed End Plug Kit – Includes 5 end plugs (11mm) & 7 O-Rings Tool Tool Tool Tool Tool Tool Tool Tool Tool Kit – For valve kit 15741-25K Tool Kit – For valve kit 15741-29K VB-FIX Adapter Plate – For 15741-29K Tool Kit – For valve kit 39741-01K Tool Kit – For kits 39741-05K & 39741-08K Tool Kit – For valve kit 39741-11K Tool Kit – For valve kit 39741-18K Tool Kit – For valve kit 39741-22K 4 Tools Main Accumulator Casting Rear Casting 5 VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX Note: The solutions shown here t Volvo (AM6).

sonnax. Slipping/ Shock on kickdown. Firm 3-2 or 2-1 or 6-5 B1 Band Control Valve Kit coastdown Delayed engagements. Delayed engagement Lockup Clutch Control Valve Kit Main Pressure Regulator & Boost Valve Kit Secondary Regulator Valve Kit Solenoid Modulator Valve Kit – Can be used in either of 2 locations Secondary Modulator Accumulator Piston Kit – Can be used in either of 2 locations C1 Clutch Control Valve Kit C2 Clutch Control Valve Kit C3 Clutch Control Valve Kit 15741-29K TF-81SC Product Name – Details Part Number Illust. ©2010 Sonnax Industries. 123 . TCC slip/surge Codes P0734. 122 Tools Sonnax Transmission Products Catalog Vol. 8 • View our entire product line at www. B-1 band distress. Inc. Shift complaints & codes Flare upshifts. Bushing failure.TF-81SC 1 3 Rear Cover Aisin AW 2 Aisin AW Vehicle Complaints/Part Type TCC/Lockup Converter remains applied causing harsh downshifts/RPM surge on coast. Coast downshift bumps. TF-80SC Valve Body Note: These kits also t TF-80SC. Fluid & converter overheat. Inc. visit www.sonnax. Slip in steady driving 4th. See previous page for details. Ready to order? Contact your parts distributor or visit www.sonnax.com to nd an authorized distributor. TCC apply/release complaints Excess pressure in reverse.com. Poor line rise in drive/reverse High/Low SLT pressure. 8 Not all parts are shown here. 5 6 2 Color Key TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Red Part Number = New in Vol. Slipping forward Accumulator Piston Kit – Can be used in gears. Burnt bands/clutches any of 5 locations O-Ringed End Plug Kit – Includes 5 end plugs (9mm) & 7 O-Rings Various shift complaints O-Ringed End Plug Kit – Includes 5 end plugs (11mm) & 7 O-Rings Tool Tool Tool Tool Tool Tool Tool Tool Kit – For valve kit 15741-25K Tool Kit – For valve kit 15741-29K Tool Kit – For valve kit 39741-01K Tool Kit – For kits 39741-05K & 39741-08K Tool Kit – For valve kit 39741-11K Tool Kit – For valve kit 39741-18K Tool Kit – For valve kit 39741-22K VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX Front Cover 11 Note: The solutions shown here t Ford (AF21) & Mazda (AW6A-EL). Harsh reverse. ©2010 Sonnax Industries. 5th or 6th Reduced throttle signal/solenoid feed oil pressure.com. # Required Tool Required Fixture 4 F-15741-TL29 VB-FIX Pressure Problems 39741-01K 39741-11K 39741-18K 39741-14K 15741-25K 39741-05K 39741-08K 39741-22K 15741-14K 15741-35K 15741-36K F-15741-TL25 F-15741-TL29 F-39741-TL F-39741-TL5 F-39741-TL11 F-39741-TL18 F-39741-TL22 7 10 3 1 5 6 9 8 2 11 11 F-39741-TL F-39741-TL11 VB-FIX VB-FIX VB-FIX F-39741-TL18 10 2 4 F-15741-TL25 F-39741-TL5 F-39741-TL5 F-39741-TL22 VB-FIX VB-FIX VB-FIX VB-FIX Shift Concerns 3 7 8 9 Middle Valve Body Harsh downshifts. Flare on 1-2 or 2-3 or 5-6. Overheating bushings & converter. P0735 or P0729. For a full listing of our available products. Fluid overheat.

sonnax. Harsh reverse. P0735 or P0729. 4 5 Color Key TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Not all parts are shown here. # Required Tool Required Fixture Top Valve Body Pressure Problems Converter remains applied causing harsh downshifts/RPM surge on coast. Slipping forward gears. Delayed engagement Delayed engagements. Slipping/ Shock on kickdown.com. Inc. For a full listing of our available products.sonnax. TCC apply/release complaints Excess pressure in reverse. Slip in steady driving 4th or 5th or 6th Flare upshifts/harsh coast downshifts.TR-60SN Aisin AW Aisin AW Vehicle Complaints/Part Type TCC/Lockup TR-60SN Product Name – Details Part Number Illust. ©2010 Sonnax Industries.com. Burnt bands/clutches Various shift complaints Tool Tool Tool Tool Tool Tool Tool Lockup Clutch Control Valve Kit Oversized Pressure Regulator & End Plug Kit Secondary Regulator Valve Kit Solenoid Modulator Valve Kit – Can be used in either of 2 locations K1 Clutch Control Valve Kit K2 Clutch/B1 Brake Control Valve Kit K3 Clutch Control Valve Kit Accumulator Piston Kit – Can be used in any valve body location O-Ringed End Plug Kit – Includes 5 end plugs (9mm) & 7 O-Rings O-Ringed End Plug Kit – Includes 5 end plugs (11mm) & 7 O-Rings Tool Kit – For valve kit 25741-01K Tool Kit – For valve kit 25741-05K Tool Kit – For valve kit 25741-08K Tool Kit – For valve kit 25741-18K Tool Kit – For valve kit 25741-11K Tool Kit – For valve kit 25741-25K Tool Kit – For valve kit 215741-29K 25741-29K 2 F-25741-TL29 VB-FIX 25741-01K 25741-11K 25741-18K 25741-25K 25741-05K 25741-08K 15741-14K 15741-35K 15741-36K F-25741-TL F-25741-TL5 F-25741-TL8 F-25741-TL18 F-25741-TL11 F-25741-TL25 F-25741-TL29 7 3 1 6 4 5 8 9 9 F-25741-TL F-25741-TL11 F-25741-TL18 F-25741-TL25 F-25741-TL5 F-25741-TL8 VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX 9 1 8 1 Shift Concerns 3 2 8 Bottom Valve Body VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX Note: Fits VW/Audi 09D & Porsche TR-60SN. 4 6 7 Red Part Number = New in Vol. TCC slip/surge Codes P0734. Poor line rise in drive/reverse High/Low SLT pressure. 8 124 Tools Sonnax Transmission Products Catalog Vol.sonnax. Note: The solutions shown here t VW/Audi 09D. Inc. visit www. ©2010 Sonnax Industries. Overheating bushings & converter. 125 . Fluid overheat. Ready to order? Contact your parts distributor or visit www.com to nd an authorized distributor. Bushing failure. 8 • View our entire product line at www. Fluid & converter overheat.

Inc. Poor performance/Higher stall speed Reverse Boost Valve & Sleeve Kit – Late style (long neck on valve) Delay/Slipping reverse. 8 7 Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Vehicle Complaints/Part Type TCC/Lockup Product Name – Details Part Number 63741-05K 63741-01K 63741-17K 63741-09K 63741-12K 63741-13K 63741-20K Illust. Ready to order? Contact your parts distributor or visit www.sonnax. ©2010 Sonnax Industries. Converter overheat. # 1 6 3 4 5 8 7 Required Tool Required Fixture Vehicle Complaints/Part Type Common or Repeat Failures Fluid overheat. 127 . Burnt hard parts/planetaries/converters Product Name – Details Cooler Bypass Valve Kit Tool Kit – For PR & boost valve kit 63741-01K Tool Kit – For valve kit 63741-07K Tool Kit – For 63741-13K. # 2 Required Tool F-63741-TL7 Required Fixture VB-FIX VB-FIX VB-FIX VB-FIX Lockup shudder. Harsh 2-3 Tool Tool Tool Sonnax Transmission Products Catalog Vol. Erratic shifts. Burnt clutches/bands Reverse Boost Valve & Sleeve Kit – Early style (short neck on valve) Delayed engagements. 63741-17K & 63741-20K Part Number 63741-07K F-63741-TL F-63741-TL7 F-63741-TL13 Illust. TCC cycling.sonnax. In nity RE5R05A & KIA A5SR1/A5SR2. Diminished lubrication. Lube TCC Regulator Valve Kit failures. Delayed forward. F-63741-TL13 F-63741-TL13 VB-FIX VB-FIX Red Part Number = New in Vol. Loss of forward/reverse Shift-feel complaints & related codes Accumulator Control Valve Kit Shift Concerns Note: The solutions shown here t Nissan. ©2010 Sonnax Industries.com to nd an authorized distributor. 8 • View our entire product line at www. visit www.com.com. 8 126 Tools High line pressure. Linear Pilot Valve Kit – Fits "A" or "B" location solenoid codes. Burned converter TCC Control Sleeve Kit Pressure Problems Oversized PR Valve & Boost Valve Kit F-63741-TL F-63741-TL13 VB-FIX VB-FIX Delayed engagement.sonnax. Reduced converter & lube ow. Harsh reverse. For a full listing of our available products.RE5R05A 1 JATCO JATCO 2 RE5R05A Valve Body 6 4 5 3 Color Key TCC/Lockup Not all parts are shown here. Inc.

Loss of ratio change. Loss of lockup.sonnax. # 4 1 6 3 7 8 5 2 9 JF011E Required Tool F-113741-TL9 Required Fixture VB-FIX Y Y Y Y Y Y Y Y Y Common or Repeat Failures F-113741-TL4 VB-FIX JF010E Middle Valve Body F-113741-TL7C VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX Y Y Y Y Y Y Y Y Y Y Y Y Y F-113741-TL13 F-113741-TL13 F-113741-TL17 F-113741-TL17 2 JF010E Main Valve Body 3 1 3 4 JF011E Valve Body 9 6 8 4 JF010E Pump 5 6 Color Key TCC/Lockup Not all parts are shown here. 129 .com. ©2010 Sonnax Industries. Low solenoid feed pressure. Pulley breakage Chatter/Noise on acceleration. Ready to order? Contact your parts distributor or visit www. Delayed engagements into forward & reverse Chain slippage & pulley fracture. Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance 7 Red Part Number = New in Vol.com. 8 • View our entire product line at www.sonnax. ©2010 Sonnax Industries. For a full listing of our available products. 8 128 Tools Sonnax Transmission Products Catalog Vol. Ratio codes. Poor line rise Engine stalls on engagement. Inc. High engine RPM due to no lockup Slippage. Inc. visit www. RPM surge/Chatter on acceleration Tool Tool Tool Tool Tool Oversized Primary PR Valve Kit Solenoid Regulator Line Pressure Valve Kit Oversized TCC Limit & Lube Valve Kit Lockup Control Sleeve & Plunger Valve Kit Oversized Pump Flow Control Valve Oversized Secondary Regulator Valve Kit Oversized Secondary Pulley Control Valve Kit Tool Kit – For valve kit 113741-04K Tool Kit – For valve 113741-07 Tool Kit – For valve kit 113741-09K Tool Kit – For kits 113741-13K & 113741-15K Tool Kit – For kits 113741-17K & 113741-19K Illust.sonnax. High/Low line pressure. Slips forward/reverse.com to nd an authorized distributor.CVT 1 JF010E Upper Valve Body JATCO JATCO JF010E CVT Part Number 113741-09K 113741-01K 113741-04K 113741-11K 113741-07 113741-13K 113741-15K 113741-17K 113741-19K F-113741-TL4 F-113741-TL7C F-113741-TL9 F-113741-TL13 F-113741-TL17 Vehicle Complaints/Part Type Product Name – Details Chatter on acceleration. Increased RPM on acceleration Jerking on coastdown/harsh engagements.

# 5 4 3 8 9 11 7 10 6 2 Required Tool F-68942-TL10 Required Fixture VB-FIX Vehicle Complaints/Part Type Shift Concerns Harsh/Bumpy/Flare shifts. 131 . Inc.722. Slipping gears Oversized Manual Valve Pressure Regulator Valve Kit Outer PR Sleeve – Repairs outer bore only Oversized Regulating Valve Pressure Control Valve Kit Lubricating Pressure Control Valve Kit 1-2. visit www. Slipping gears Harsh/Bumpy/Flare 3-4 shifts. # 1 1c 1b 1a 12 Required Tool Required Fixture Converter apply & release complaints. Soft shifts under acceleration. Bushing spins in housing Planetary failure † Shift Concerns Other Products Bearing & Seal Bushing Bushing Tool Tool Tool Tool Tool Tool Tool Tool VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX † Tools Red Part Number = New in Vol. Ready to order? Contact your parts distributor or visit www. TCC slip codes. Flare 2-3.com.sonnax. Shift codes. ©2010 Sonnax Industries. 4-5 Overlap Control Sleeve 2-3 Overlap Control Sleeve 3-4 Overlap Control Sleeve Solenoid Pressure Regulator Spring Oversized Pump Bushing – Finish-in-place Input Shaft Bushing Bearing & Seal Kit – For K2 clutch drum Pump Bushing Rear Pump Stator Bushing Tool Kit – For outer PR sleeve 68942-06 Tool Kit – For outer PR valve kit 68942-07K Tool Kit – For valve kit 68942-10K Tool Kit – For kits 68942-14K & 68942-17K Tool Kit – For manual valve 68942-16 Tool Kit – For valve kit 68942-19K Tool Kit – For valve kit 68942-27K Tool Kit – For valve 68942-31K Part Number 68942-05K 68942-02 68942-03 68942-04 68942-01 68004-02 68410-01 68410-02K 68004-01 68915-01 F-68942-TL6 F-68942-TL7 F-68942-TL10 F-68942-TL14 F-68942-TL16 F-68942-TL19 F-68942-TL27 F-68942-TL31 Illust. Delayed engagement. Soft shifts under acceleration. 4-3 neutral. Inc. Lube failures. TCC slip codes Delayed engagements. Slipping gears Delayed engagements. 8 • View our entire product line at www.sonnax. Lube failures Harsh/Flare/Cycling of 1-2/4-5 shifts Harsh/Bumpy/Flare 2-3 shifts. 2 Upper Valve Body 4 5 11 1b 6 12 10 1c Lower Valve Body 9 7 8 Vehicle Complaints/Part Type TCC/Lockup Product Name – Details Part Number 68942-10K 68942-23K 68942-16 68942-07K 68942-06 68942-17K 68942-14K 68942-19K 68942-27K 68942-31K Illust. For a full listing of our available products. Sticking valve Harsh lockup TCC Damper Valve & Sleeve Kit Pressure Problems Reduced line pressure. 4-3 neutral.6 Color Key TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Not all parts are shown here. 4-5 Overlap Control Valve Kit 2-3 Overlap Control Valve Kit 3-4 Overlap Control Valve Kit F-68942-TL16 F-68942-TL7 F-68942-TL6 F-68942-TL14 F-68942-TL14 F-68942-TL19 F-68942-TL27 F-68942-TL31 VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX Common or Repeat Failures Pump leaks. Converter overheating. Converter TC Lockup Clutch Regulator Valve Kit codes. 3-4 or 4-5 Product Name – Details Overlap Control Valve Sleeve Kit – 3 Sleeves 1-2. Delayed engagements Loss of 2-3.com. Poor line rise/long shift duration Delayed engagement. Upshift/Downshift ares.sonnax. ©2010 Sonnax Industries. Poor performance/ higher stall speeds.com to nd an authorized distributor. 8 Requires Machining 130 Sonnax Transmission Products Catalog Vol.6 1a 3 MERCEDES MERCEDES 722. Bore wear. Loss of lockup Loss of 2-3.

com to nd an authorized distributor. A5GF1. Delay/Shudder on engagement.sonnax. Excess slip RPM. '96 & later. Soft/Harsh shifts. 8 • View our entire product line at www. Shuttle shifts.com. High TCC release pressure Product Name – Details Part Number Illust. B4/V4A51.sonnax. 133 . Red Part Number = New in Vol. Burnt clutches 41954-06K 41954-07K 2a 2b Note: The solutions shown here t Mitsubishi F4A41/42/51. Delayed engagements. ©2010 Sonnax Industries. visit www. RPM cycles during shift.sonnax. Loss of lube. Low converter pressure. 3 V5A51 Valve Body Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance 4 Vehicle Complaints/Part Type TCC/Lockup Converter apply & release issues. F5A Case F4A51 Outside Valve Body 1 2b 2a 2a 2a 2b 2b F4A51 Lower Valve Body Color Key TCC/Lockup Not all parts are shown here. Soft/Harsh shifts Product Name – Details Accumulator Piston with Dual Seals Pump Bushing – For Mitsubishi 40 & 50 series Pump Alignment Tool – For Mitsubishi 40 & 50 series Tool Kit – For PR valve 41954-01K Part Number 41954-02K Illust. 8 132 Sonnax Transmission Products Catalog Vol.com. Inc. For a full listing of our available products. A5HF1. Uncontrolled clutch pressures. F5A51. # 1 Required Tool Required Fixture TCC Control Valve & Sleeve Kit 41954-03K 4 Pressure Problems Tools Low/High line pressure. F5A MITSUBISHI MITSUBISHI 2b 2a F4A. ©2010 Sonnax Industries.F4A. # Required Tool Required Fixture Vehicle Complaints/Part Type Common or Repeat Failures Worn accumulator bores. Inc. Ready to order? Contact your parts distributor or visit www. TCC cycling. UD/OD clutch failures Oversized Pressure Regulator Valve Pressure Control Valve & Sleeve Kit – No ori ce Pressure Control Valve & Sleeve Kit – With ori ce 41954-01K 3 F-41954-TL VB-FIX Other Products Bushing Tool Tool 41005-01 41005-TL F-41954-TL VB-FIX 41005-TL Shift Concerns Shift ares.

Low cooler ow/overheating.com to nd an authorized distributor. Converter Lockup Control Plunger Valve & Sleeve Kit codes.com. Lube failures Valve Kit Low/High line pressure. Clutch & band failures. Inc. # 3 2 6 5 4 1 Required Tool Required Fixture TCC apply & release problems. Red Part Number = New in Vol. U241E Product Name – Details Part Number 57917E-03K 57917E-16K 57917E-08K 57917E-01K 57917E-13K 57917E-19K Illust.U140E/F. Higher than normal pressure in reverse. Excess reverse pressure Delayed engagements. Burnt converters TCC apply & release problems. U240E.sonnax. 8 134 Tools Sonnax Transmission Products Catalog Vol. Slips/Flares in forward gears.sonnax.com. Inc.sonnax. Ready to order? Contact your parts distributor or visit www. ©2010 Sonnax Industries. visit www. Soft/Harsh shifts. TCC slip/cycling. For a full listing of our available products. Burnt clutches. 8 • View our entire product line at www. ©2010 Sonnax Industries. Harsh lockup. U240E. Higher than normal pressure in reverse. Low converter pressure Insuf cient line rise in drive ranges. Oversized Secondary Pressure Regulator Burnt converters. 135 . Shift complaints Tool Tool Tool 57917E-05K 57917E-TL8 F-57917E-TL13 F-57917E-TL16 7 VB-FIX VB-FIX 7 6 Lower Valve Body 5 4 Color Key TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Not all parts are shown here. Soft shifts Harsh/Flare upshifts. U241E TOYOTA TOYOTA Vehicle Complaints/Part Type TCC/ Lockup U140E/F. Burnt clutches Oversized Pressure Regulator & Boost Valve Kit Boost Valve Kit Solenoid Modulator Valve Kit Accumulator Piston Kit – Can be used in either of 2 locations Clutch Apply Control Plunger Valve & Sleeve Kit Tool Kit – For valve kit 57917E-08K Tool Kit – For valve kit 57917E-13K Tool Kit – For valve kit 57917E-16K F-57917E-TL16 VB-FIX 1 1 2 Pressure Problems 57917E-TL8 Shift Concerns F-57917E-TL13 VB-FIX Upper Valve Body 3 Common or Repeat Failures Clutch failures.

com. 8 • View our entire product line at www.sonnax. Converter codes U151E/F. U250E Product Name – Details Oversized Secondary Pressure Regulator Valve Kit Lockup Control Plunger Valve & Sleeve Kit Part Number 57917E-16K 57917E-03K 27741-01K 27741-08K 27741-13K 57917E-19K 27741-06K 27741-04K 57917E-TL8 F-27741-TL13 F-57917E-TL16 Illust. Ready to order? Contact your parts distributor or visit www. Converter apply/release complaints TCC apply/release problems. For a full listing of our available products. 8 136 Sonnax Transmission Products Catalog Vol. ©2010 Sonnax Industries. RPM cycling Delayed engagements.sonnax. Burnt clutches Solenoid Modulator Valve Kit Accumulator Piston Kit – Can be used in either of 3 locations B2 Apply Control Plunger Kit B1 Apply Control Plunger Kit Tool Kit – For valve kit 27741-08K Tool kit – For valve kit 27741-13K Tool kit – For valve kit 57917E-16K Common or Repeat Failures Burned B2 brake/clutch. U250E 1 TOYOTA TOYOTA Vehicle Complaints/Part Type Harsh lockup. Soft shifts Boost Valve Kit Low/High line pressure.sonnax. Slips/Flares in forward gears. Inc. Inc. visit www.com to nd an authorized distributor. Red Part Number = New in Vol. TCC slip. # 2 3 7 8 4 1 5 6 Required Tool F-57917E-TL16 Required Fixture VB-FIX TCC/ Lockup Pressure Problems Insuf cient line rise in drive ranges.com. Soft and/or harsh shifts Oversized PR & Boost Valve Kit 57917E-TL8 F-27741-TL13 VB-FIX 2 Shift Concerns 3 Harsh/Flare upshifts.U151E/F. ©2010 Sonnax Industries. 137 . Delayed reverse Burned B1 brake/clutch. 2-3 or 4-3 bind-up Tool Tool Tool Tools VB-FIX VB-FIX Upper Valve Body Lower Valve Body 6 5 4 7 8 Color Key TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Not all parts are shown here.

8 ©2010 Sonnax Industries. Oversized TCC Regulator Valve Kit Code 1582 TCC slip code. EPC or TCC Solenoid – Supersedes 119954-01 SC-01M/ 01N/01P SC-096/ 097/098 119954-02 119905-TL1 119905-TL2 119905-TL5 119940-TL4 119940-TL9 F-119940-TL3 F-119940-TL5 F-119940-TL6 F-119940-TL7 F-119940-TL8 3 Y 4 Sure Cure® Kit Y F-119940-TL3. Delayed engagements Main Pressure Regulator Valve Kit Main Pressure Regulator Valve Kit Boost Regulator Valve Kit Boost Regulator Valve Kit Solenoid Regulator Valve Kit Ratcheting End Plug Check Ball Springs – 10/Bag Bushing & Thrust Washer Kit Aluminum Shift Cup Kit Aluminum Shift Cup – Medium Aluminum Shift Cup – Small Aluminum Shift Cup – Large Manual Valve Operating Rod Remote Transmission Cooler Adapter Kit Part Number 119940-01K 119940-04K 119940-19 119940-03K 119940-08K 119940-05K 119940-07K 119940-06K 119940-22 119940-20 119905-01K 119940K 119940-10 119940-11 119940-12 119940-23 119814-01K Illust. 097. Shudder/Slip on shifts. 9 8 6 5b 5 Tools Color Key Installation/Removal Tool – For K1 bushing Installation Tool – For K2 bushing Installation Tool – For small K1 bushing Tool Kit – For valve kit 119940-04K Tool – For ratcheting end plug 119940-22 Tool Kit – For main PR valve kit 119940-03K Tool Kit – For valve kit 119940-05K Tool Kit – For valve kit 119940-06K Tool Kit – For valve kit 119940-07K Tool Kit – For valve kit 119940-08K Y Y Y 5a 5c 7 138 Sonnax Transmission Products Catalog Vol.com. For a full listing of our available products. Erratic buzz. Low/ Excessive line rise. F-119940-TL8 VB-FIX VB-FIX Other Products Solenoid Tool Tool Tool Tool Tool Tool Tool Tool Tool Tool Y Y Y Y Y Y Y Y Y Y Y Y Y VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX *Recommended Tool TCC/Lockup Pressure Problems Shift Concerns Common/Repeat Failures Other Product Tool High Performance Not all parts are shown here. 119905-TL2*. Engine stalls/shudders on engagement. ©2010 Sonnax Industries. Low line in reverse. Broken boost regulator end plug 2-3. Low clutch circuit pressure OEM plastic shift valve end plugs break. 3-2 Shift complaints. Loss of gear/wrong gear starts. 098 Vehicle Complaints/Part Type Product Name – Details Engine stalls during stop/neutral drive TCC Boost Valve Kit engagement. High converter apply pressure Erratic line pressure.com to nd an authorized distributor. See page 153 for details. 01P AG4 096. 01N. Excessive pressure in reverse Delayed reverse. F-119940-TL6 F-119940-TL6. No shift.com.sonnax. F-119940-TL5. Delayed engagements No 3-4 or 2-3. No line rise Line pressure cannot be adjusted. 1199905-TL5* Y Y F-119940-TL3 F-119940-TL8 F-119940-TL5 F-119940-TL7 F-119940-TL6 119940-TL9 VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX 119940-TL4 Pressure Problems Shift Concerns 1 Excessive line pressure in reverse. 119940-TL4. # 1 2 6 7 7 9 9 4 8 Required Tool Required Fixture 2 TCC/Lockup Y Y Y Y Y Y Y Y Y Y Y Y 119905-TL1*. 096/097/098 Sure Cure® Kit – For Phase 0 & 1 units. Converter overheat No lockup. Insuf cient line rise. Inc. Red Part Number = New in Vol. Ready to order? Contact your parts distributor or visit www. Falls out of lockup hot. Soft shifts.sonnax. Engine stall at idle.AG4 3 1 VW/Audi VW/Audi 01M. 139 . visit www. Inc. Leaking coolers Valve Body 3 Common or Repeat Failures 5 5a 5b 5c Y Y Y Y Y Y Y Y Valve Body Reconditioning Kit Sure Cure Kit ® 01M/01N/01P Sure Cure® Kit – For Phase 2 units. F-119940-TL7. See page 153 for details.sonnax. 8 • View our entire product line at www. Converter hub & stator TCC Regulator Valve Spring – 5/Bag damage. Clutch failures. Uncontrolled shifts Lost/Bent manual valve operating rod OEM coolers cannot be ushed effectively.

2) Tool Kit – For oversized pressure regulator valve 85755-01 Tool Kit – For oversized pressure regulator valve 85755-02 Oversized Pressure Regulator Valve Kit Tool Kit – For oversized pressure regulator valve kit 139740-01K Case Dowel Pins – Improved durability. '00-later Pump Stator Bushing – Small.D. FA4A-EL F4A-EL. 20/bag Servo Pin Kit – Includes O-Ring Splined Repair Insert – Front planetary. '00-later Tool Kit – For pump stator bushings 120003K. 5-Speed 4-Speed. AL-4 DPO.com to nd an authorized distributor. G4A-FEL FN4A-EL G4A-EL G4A-EL G4A-EL G4A-EL/HL. AL-4 E1/E2 Clutch Drum Bushing Oversized Pressure Regulator Valve Kit Pump Bushing Pump Bushing – Finish-in-place Pump Stator Bushing – Large. 4F20E RE4F04B RE4R01A RE4R01A RE4R01A/3A.sonnax. FA4A-EL F4A-EL.sonnax.480" Valve O.com. GF4A-EL. AL-4 DPO. 140 A140. AL-4 DPO. A540E A340. 2-Shaft Mitsubishi/KM KM Series 4-Speed Renault/DPO DPO. A340E. 5-Speed 4-Speed. 120003-01. A340F A340. F4EAT F4A-EL. 5-Speed 4-Speed 4-Speed. GF4A-EL GF4A-EL GF4A-EL Oversized Pressure Regulator Valve Tool Kit – For pressure modi er valve 74846-05 Oversized Pressure Modi er Valve Tool Kit – For pressure regulator valve 74846-04 Manual Valve – All KM 4-speeds except Hyundai Miscellaneous Product Name – Details Part Number 74846-05 74846-TL5 74846-04 74846-TL4 41750-03 120002 120940-01K 120001 120001A 120003-02 120003-01 120003K 120003-TL F-120940-TL 89010-02K 89010-01K 89010-TL 89010-03K 97855-23K 97855-27K 97855-24K 97855-30K 89031-01K 89010-04K 85991-01 85991-TL 85701-01 82810 85110-01K 85916-01U 85916-01 85755-01 85755-02 F-85755-TL1 F-85755-TL2 139740-01K F-139740-TL 85000-01 Product Name – Details Required Tool 74846-TL5 74846-TL4 Required Fixture Honda 4-Speed. Inc. 4F20E RE4F04A. A340F A540E A540E 89010-TL 63940-BST 63940-TL 89010-TL 89010-TL 85991-TL ZF ZF4HP14/18 ZF4HP14/18 ZF4HP18 ZF4HP22 ZF5HP18/19 ZF5HP19 ZF5HP19 ZF5HP19 ZF5HP19 ZF5HP19 ZF5HP19 ZF5HP24 ZF5HP24 ZF5HP30 Requires Machining Mazda F4A-EL F4A-EL. RL4R01A RL4F02A RL4R01A F-122892-TL3 F-122892-TL10 VB-FIX VB-FIX Toyota VB-FIX VB-FIX A130. 141 . 120003-02 Tool Kit – For oversized pressure regulator valve kit 120940-01K Boost Valve & Sleeve – High ratio Boost Valve & Sleeve – Low ratio Tool Kit – For PR valve kits 89010-03K. A340F A340E. Boost Valve & Sleeve – High ratio Oversized PR Valve Kit – '98-'00 with "A540Y" stamped valve body Oversized Pressure Regulator Valve Tool Kit – For oversized pressure regulator valve 85991-01 Servo Cushion Washers – Belleville type Stator Support Shaft F-Clutch Bushing & Seal Kit Oversized Pump Bushing – Finish-in-place Oversized Precision Pump Bushing Oversized Pressure Regular Valve – Early style (E17) Oversized Pressure Regulator Valve – Late style (E18. Ready to order? Contact your parts distributor or visit www. Inc. A340F A340. GF4A-EL F4A-EL. 4F20E RE4F04A. A340E. AL-4 DPO. 140 A130. A340E. 5-Speed 4-Speed. F4EAT.546"/. 4F20E RE4F04A. 5-Speed 4-Speed. spring & valve expander ring 94987-01K 59954-01K 59954-03K 98892-01K 98892-01 98892-02 98892-03 88894 88406-SP 88950-T 88406C 122892-03K 122892-10K 122892-01K 122892-06K F-122892-TL3 F-122892-TL10 62170-01K 93990 93903-01K 93940-01 63940-03K 63940-02K 63940-BST 63940-01K 63940-TL 63940-07K 69880-01 69880-02 69903-01K 93897S 69835 74828-TL 74846-07K K74878 74846-01K 74846-06K 74846-TL6 71812-01 46000-01K 71828-TL 71846-01K 71400-15 71912-01K IMPORT Part Number Required Tool Required Fixture IMPORT Make Mazda G4A-EL/HL. features hardened splines Governor Bore Sleeve 3-4 Drum Test Kit – Includes cap. F4E-III. 20/Bag Elevated Pressure Main Pressure Regulator Spring – '95-Later. F4E-III. 5/bag Pump Rebuild Kit – Includes valve. 8 140 Sonnax Transmission Products Catalog Vol. 8 • View our entire product line at www. AL-4 DPO. 97855-24K & 89010-04K Oversized Pressure Regulator Valve Kit Boost Valve & Sleeve Lockup Relay Valve Sleeve Kit – '84-'00 Oversized Pressure Regulator Valve Kit Boost Valve & Sleeve Kit – . F4E-III. AL-4 DPO. all others '01-earlier Bore Sizing Tool – For accumulator valve kit 63940-02K Oversized Pressure Regulator Valve Kit Tool Kit – For oversized pressure regulator valve kit 63940-01K Cooler Check Valve Spring & Plug Kit Elevated Pressure Main Pressure Regulator Spring – '88-'94.015" Thick. 131. screw & O-Rings Oversized Pressure Modi er Valve Pump Rebuild Kit – Includes discharge valve & compression spring Boost Valve Kit Oversized Pressure Regulator Valve Tool Kit – For oversized pressure regulator valve 74846-06K Stator Support Sleeve Turbine Shaft Pump Support Bushing 3-4 Drum Test Kit Boost Valve Kit Front Pump Support Shim – . ©2010 Sonnax Industries. AL-4 DPO. A340 A140. G4A-ELlHL. ©2010 Sonnax Industries. 4F20E RE4F04A. '00-later Pump Stator Bushing Kit – Small & large. 2-Shaft 4-Speed. F4EAT. FA4A-EL F4EAT. 6/bag F-120940-TL Requires Machining 120003-TL 120003-TL 120003-TL VB-FIX VB-FIX Jatco JF506E JF506E JF506E JF506E JF506E JF506E JR403E RE/RL4F02A RE/RL4F02A RE4F02A RE4F04A. 131.Miscellaneous Make Aisin AW AW450-43LE AW50-40/42LE AW50-40/42LE Cutback Valve & Sleeve Kit Lockup Control Plunger & Sleeve Kit Main Boost Valve & Sleeve Kit O-Ringed End Plug Kit O-Ringed End Plug – 12mm O-Ringed End Plug – 14mm End Plug – 15mm CPC Valve Spring – Honda Civic '96-'99 Bronze Thrust Washer – For mainshaft 2nd gear assembly Solenoid Adjustment Tool – '96-Later Bronze Thrust Washer – For mainshaft 2nd gear assembly Oversized Pressure Regulator Valve Kit TC Pressure Regulator Valve & Sleeve Kit TCC Control Plunger & Sleeve Kit TCC Control Valve & Plunger Kit Tool Kit – For oversized pressure regulator valve kit 122892-03K Tool Kit – For TC pressure regulator valve kit 122892-10K Overdrive Servo Piston Kit Pressure Regulator Boost Sleeve Servo Pin Kit – Includes O-Ring Elevated Pressure Main Pressure Regulator Spring – 20/Bag Accumulator Shift Valve Kit Accumulator Valve Kit – Maxima '99-earlier. GF4A-EL G4A-EL/HL. AL-4 DPO. G4EAT 74846-TL7 Requires Machining Requires Machining F-85755-TL1 F-85755-TL2 74846-TL6 Requires Machining F-139740-TL VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX VB-FIX Red Part Number = New in Vol.

many of these PWM solenoids something even “newer. Pulse-Width Modulated (PWM) type solenoids wrapped our heads around how the “new” model or com. Linear Solenoids Advantages/Disadvantages PWM Solenoids • Less expensive • Typically operates at lower Hertz • Control pressure is a ratio. computers and various sensors. “Yeah doc.Pro Tech Talk Embracing Change A doctor takes his car to a mechanic and complains adopt change will limit their potential and soon be shutting “Your fee is more per hour then we get for medical care. Now. To stay in business operating at a high hertz frequency – uses only the electronic and be profitable. 3.to variations in duty cycle.” their doors for good. 8 • View our entire product line at www. huge changes have occurred pulsations created by the solenoid duty cycle. . you’re finished. transmissions started incorpochanged since Adam and Eve.” In other noted in Figure 2. operating at a low hertz frequency – has both the hydraulic In the automatic transmission and mechanical systems average the pressure and flow industry. “But your models haven’t In the mid-to-late-1980s.” That was the same year that There are a number of differences between PWM and Ford introduced their C-4 Cruise-O-Matic with one of the industry’s first aluminum cases. “… are being updated to linear solenoids for pressure control. those who don’t adapt to and Transmission repair ad from The Miami News. acknowledge and understand these while the valve spool hydraulically balances control pressure new technologies. This results in over the past 40 years and now the control pressure and flow rate being more susceptible seem to be happening at an ever. More How true is that! It seems that no sooner have we recently. Figure 2 PWM Solenoids vs. Benjamin Franklin and flow rate. but balances pressure. The PWM solenoid – usually and financing were much different than today. 1964. This results in very little pressure and flow said it best: “When you’ve finished rate variations as duty cycle changes. and when rebuild prices linear solenoids. then date with new models coming out every month. there is no control pressure variance at the PWM frequency • Higher ow capacity • Flow rate not affected by duty cycle Linear Solenoids 142 Sonnax Transmission Products Catalog Vol. but the primary one is in their basic principle of operation. words.com.were introduced in some applications so that pressures ponent functions than we find them taking a backseat to could be modulated. and we have to stay up-torating electronics. first with simple pressure switches. The linear solenoid – generally increasing rate.sonnax.” the mechanic replies.” on-off solenoids. Other differences are changing. Feb. it’s critical to and magnetic parts of the system to average the duty cycle. dependent upon duty cycle and the supply pressure • There is always a controlled leak of uid pressure • The actuator (ball) strokes from stop-to-stop on each cycle • The control pressure has a variance at the PWM frequency • Supply pressure variation has a greater effect on control pressure • Lower ow capacity • Flow rate affected by duty cycle • More expensive • Typically operates at higher Hertz • Control pressure is proportional to coil current (if supply pressure is high enough) • Less exhaust or intentional leakage of uid pressure • The actuator (valve) balances pressure and oats in narrow linear band of operation • Because the valve does not average the electrical signal.” As Bob Dylan sang in 1964. Inc. for the times they are a-changin’. ©2010 Sonnax Industries.

full PWM feed (line) pressure flows through the solenoid and strokes the 1. 2.com to nd an authorized distributor.Pro Tech Talk Most “newer” components have advantages and disadvantages over the previous design. altering the magnetic force on the metering ball. Inc. PWM pressure is at a minimum. The ratio of on/off signal time at the solenoid is referred to as the duty cycle and ranges from 0 to 100%. Figure 3 PWM vs. which controls the resultant PWM signal pressure sent to the isolator valve.controls the leakage and alters the pressure. The duty cycle often is between these signals at 32Hz (32 times/second) to the solenoid. Pressure is sure regulator valve (Figure 3). Metering ball changes affect the controlled leakage of PWM feed fluid. This ratio PWM Solenoids of on-time during a cycle (in this case. The solenoid shown below inversely proportional to duty cycle. resulting into the PWM signal used to control converter clutch apply in minimum converter clutch apply pressure. When fully energized. This is accomplished by the following process: normally open solenoid is at 0% duty cycle. The on/off signals change the current through the coil assembly (electromagnet). When the pressure.sonnax. PWM Fluid Off (de-energized) On (energized) ©2010 Sonnax Industries. so let’s take a closer look at PWM and linear solenoids to understand the functional changes that have occurred over the years and how those changes impact your rebuild procedures. 143 . Ready to order? Contact your parts distributor or visit www. 3. 1/32 of a second) A typical PWM solenoid is essentially an electronic pres. Linear Solenoid Function PWM Solenoid Connector Coil Assembly (not illustrated) Metering Ball Spring PWM Feed Exhaust Between the housing and insert there are two narrow uid passages. or from a 4T60E is used to convert PWM feed (line pressure) 100% duty cycle. The Powertrain Control Module (PCM) sends on/off converter clutch regulator to allow maximum converter apply pressure.

The spool valve hydraulically regulates pressure control by balancing the internal forces. the force generated by the solenoid changes causing the valve to alter the control pressure until a new balance point is found. This then sends TCC signal pressure to the lockup control and relay valves. resulting in apply of the converter clutch. ©2010 Sonnax Industries. A signal from the Transmission Control Module (TCM) is pulsed to the solenoid at 300Hz with a varying amount of on/off time. Linear solenoids are becoming more common in late model transmissions. increased current results in the Figure 4 Linear Solenoids: (L-R) Honda MRMA/BCLA/MCLA. These types of applications and linear solenoids also are being successfully used in Honda and Toyota transmissions. The control pressure is proportional to input current. although there are significant differences in design (Figure 5). Aisin Warner uses linear solenoids in 5and 6-speed units to provide a pilot pressure for controlling converter clutch apply and release. Connector Housing TCC Lockup Pressure Control Linear Solenoid Valve Wheel Cast Aluminum Snout Anti-Rotation Clip Spool Valve Adjuster Washer Bushing Coil Assembly Plunger Exhaust Control Pressure (lock-up control) Supply Pressure (solenoid modulator) Balance Control Pressure 144 Sonnax Transmission Products Catalog Vol. as the computer continuously monitors vehicle speed. 2.Pro Tech Talk two extreme percentages. 3. taking the place of PWM solenoids to control pressure. gear range. for influencing line pressure with a solenoid-generated electronic pressure control (EPC) and for controlling clutch pressure. . 8 • View our entire product line at www.com. Linear Solenoids plunger moving toward the snout which then moves the spool valve to an increased control pressure position. A750E SL1. Inc. throttle angle and other parameters to adjust the duty cycle and allow a controlled slip apply or release of the converter clutch.sonnax. U151E SL1. For this particular linear solenoid. 1. The current through the coil assembly creates the electromagnetic force that moves the plunger in or out against spring force to adjust the position of the spool valve (housed in the long cast aluminum snout portion of the linear solenoid). Many of the Honda linear solenoids are integrated into Figure 5 Now let’s take a look at a TCC lockup pressure control linear solenoid valve from an AW55-50SN (Figure 4). This style solenoid also uses pulse-width modulation and functions electrically much like PWM solenoid in Figure 2. AW55-50SN Clutch Pressure and TF80 Clutch Pressure. When the solenoid current changes.

Rebuild or Replace? Understanding how something works is often the first step in knowing how to diagnose a malfunction. standard techniques can be used for both to determine electrical integrity.Pro Tech Talk a cast aluminum manifold that is bolted externally to the transmission case. the cost of your time and your warranty structure and costs. you will balance Using the valve body as the manifold and performing a Linear Solenoid A quick check of the cast snout flange and the plastic connector should always be at the top of the list. sally right or wrong decision. which provides better response time and reliability. so the choice of whether to re-use. There is no univer. Plunger Wheel Cracks Snout Cracks at Flange Adjustment is Critical! Measure First! Figure 6 Washer & Bushings Wear Snout Wear at Valve Spools ©2010 Sonnax Industries. Because the PWM and linear solenoids operate the same electrically. rebuild or Taking measurements and/or marking the solenoid prior replace these parts needs to be made. Most of the control valves are being designed smaller and switched from steel to aluminum to make them much more reactive and capable of effective operation at higher signal frequencies.to disassembly is a must for ensuring proper recalibration.sonnax. It also should be noted that – with the new transmissions – the design of the solenoids is getting smaller. With the addition of the hydraulic spool and valve portion of linear solenoids. The Aisin Warner and Toyota linear solenoids have the snout crimped to the electronic can and are mounted in the valve body bores. Like other valve locations. Linear solenoids tend to be more expensive than the simple PWM Establish Base Measurements solenoids. additional areas for failure need to be checked. though. Check for Damage at the Cast Snout Flange & Plastic Connector Reuse. as the snout end cap is sometimes designed as a tunable component for setting specific pressures at the factory during assembly. however. Ultimately.com to nd an authorized distributor. as these areas tend to crack and break during the handling and shipping of valve bodies (Figure 6). the needs of your customer. Ready to order? Contact your parts distributor or visit www. Making the snout and the valve out of similar materials also allows for the same hydraulic clearance at variable temperatures. the integrity of the bore-to-spool clearance is critical in maintaining the proper hydraulic sealing in order to maintain pressures. Visual wear can be seen in some instances. Inc. Not only does this provide weight and space savings for the valve body. Care should be taken in disassembly. and some solenoids are designed so that the valve and spring can be removed for better inspection. but manufacturing costs are reduced as well. 145 .

use a single Open. Companies also are now entering the aftermarket individually. Keep in mind that the integ. this module is then As often happens when challenges arise. • It significantly reduces or even eliminates the amount of wiring and redundant parts.many advantages over the use and assembly of solenoids as rity of the snout to valve body casting interface also is being single components: tested.opened the doors for ingenuity. the modular design provides determine hydraulic integrity. be daunting from a rebuilder standpoint. Figure 7 Solenoid Block for 5R55W/S Sonnax Part #56954L 146 Sonnax Transmission Products Catalog Vol. bushings and washer.Pro Tech Talk vacuum test on the solenoid spool valve is a quick way to From a factory standpoint. In most instances. it can ical retainer. Known as a “mechatronic” unit. 45/68RFE. 8 • View our entire product line at www.com. this has bolted onto the valve body. calls it a solenoid body. ©2010 Sonnax Industries. though. . make modules adaptable to various transmissions or damage include the plunger. shipping and handling when inspect these components and clean debris from the solethey are put into a module instead of being installed noid. 62TE) we of replacing individual solenoids or sensors due to failure. reduce overall valve body Other components of the linear solenoid subject to wear size. Now the OEMs can prewire components. incorporate circuit boards. with rebuilt and tested solenoids as well as newly designed replacement solenoids. 6R60) and Jatco (RE5R05A) have taken the module approach one step further: they have incorporated all of the benefits of the solenoid/actuator module and combined the computer and the valve body into one assembly (Figure 8). both in manufacturability and testing: • The ability to tune the computer parameters for each valve body and solenoid module allows the factory to loosen manufacturing tolerances on those components. 5R55N/S/W. as the modules can be pretested prior to assembling onto the valve bodies. But in some of the newer transmissions (6L80E. so vacuum numbers may be lower than a typical valve-to-bore check. other pres. thereby reducing cost and allowing the computer to compensate. block or pack. this design provides yet another level of cost savings for the factory. Typically solenoids have been held in the valve body casting by a mechanWhile this module design is great for the OEMs. need in the aftermarket. • It is more advantageous for testing purposes to keep the solenoids bundled. There are aftermarket tools available that • Damage to the sensitive electronic components can be allow you to open and re-crimp the solenoid/snout to reduced during assembly. are seeing most. 6F50. solenoid apart. Gone are the days 6T70. Whether OEM only one of the components has failed – a pricey proposition. even if together into their own module (Figure 7). 42RLE. but their valve failure due to lengthy wiring and unprotected connectors body integration method is evolving as well. of the solenoids being bundled Modular solenoid blocks must be replaced as a unit. Companies are developing sure switches and sensors also are incorporated into these methods for rebuilding these solenoid blocks and filling a solenoid modules. which reduces cost and the potential for damage or Not only is solenoid functionality changing. Re-Crimp & Clean connector back to the computer. The likes of ZF (ZF6HP19/26/32 series. but these cannot be seen and examined without taking the and pre-calibrate the blocks to specific vehicles. often at the outer bore of the valve that it was actuating.sonnax. This Solenoid Modules & Mechatronic Units also reduces the time spent diagnosing electrical versus mechanical or hydraulic issues in the event of a failure. Inc. if not all.

swapping out an entire mechatronic unit for a used core will not work. Ready to order? Contact your parts distributor or visit www. then you better start swimming. with the ZF 6-speeds. reduction in post-testing and modifications/ Reading into the tea leaves of these transmission changes. factory. making it possible for the valve body stone. Some manufacturers permanently clairvoyant back in the ‘60s when he sang. provid. but the computer needs to stay with thing that stays the same is change. assembly. All this leads to transmissions tuned for specific vehicles at the ing much better drivability characteristics.be made to fit different vehicles with slight changes. put on some Cheryl or rebuilt as long as the base type (19/21/26/28/32/34) Crow. modular components and international designs that can the specific vehicle in which it will be assembled. I’ve got more…. and what you want to new headaches (and opportunities) for the aftermarket.com to nd an authorized distributor.sonnax. 147 . the vehicle. “The only remains the same. actuators and valve body can now handle with care! Electrostatic discharge can leave you with be tested as one mechatronic unit prior to final vehicle a very expensive paperweight. The ZF design allows is worth savin’. ‘cause: “a change will do you good.” Wait.com today! ©2010 Sonnax Industries. As make of that charts your own destiny. I guess.” Or. rebuilds can be eliminated due to earlier detection. if you prefer a more portion (hydraulic and mechanical functions) to be changed modern song and upbeat attitude. for the times they are a-changin’.Pro Tech Talk Figure 8 Mechatronic Computer Valve Body Assembly Electrical Connector Transmission Control Module Output Speed Sensor Input Speed Sensor Position Sensor Temperature Sensor • Since the computer.sonnax. since the computer is calibrated to So who knew that Bob Dylan was transmissionally the vehicle. Inc. or you’ll sink like a you to separate them.” So. “If your time to you mount the computer to the valve body. it seems the future is going to hold a lot more electron• The mechatronic unit also can be precisely calibrated for ics. but Sonnax Technical Library – visit www. Thankfully the ZF computer portion of the Many more technical articles are available online in the mechatronic is easily removable and fairly durable. Does this make our job more difficult? You bet! All of these factory benefits from mechatronic units create But with change comes opportunity.

100420-02K Split Ring Retainer Main Bearing Shim Kit Part No. Inc.375" dia.com to nd an authorized distributor. 100912-01K • Pump Tab Stop • Spring Pin • Bolts (2) • Washers (2) New Venture/New Process Magnesium Case Plates Prevent or eliminate wear on magnesium transfer case housings. 236.com. 246. shaft Shift Fork Guide Roller Repair Kit Part No. shaft Part No. Transfer Case Pump Plate #100246-01 An improved. Accelerated wear of magnesium transfer case housings has been documented any time internal parts move against the magnesium. 100246-02K • Plate • Plastic Tabs (8) • Screws (6) Patent Pending Detailed installation instructions for these parts are available online at www. This is usually caused by the linkage wearing the transfer case at its point of contact (in 1356 manual shift models only). 100246-01 Anti-Wear Plate Borg Warner 1356 Spacers Takes up excess play and keeps linkage in position in Borg Warner manual shafts. Case Saver Anti Wear Plate #100246-02K This kit eliminates all metal-magnesium contact of the pump by replacing the OEM pump tabs with low-friction plastic inserts and eliminating the U-shaped steel insert. 149 . Sonnax split ring retainers 100420-01K and 100420-02K upgrade the OEM open-end style retainers in New Process 230 and 240 series. The OEM open-end-style snap rings cannot withstand the loads from the forward force of the drive shaft. allowing excessive motion at the tab • Unexpected loss of 4-wheel drive engagement • Excess axial play in the main bearing pockets Features & Bene ts • Saves case and provides increased support • New pump tab stop relocates the contact point • Shims reduce bearing/shaft end play and reduce stress on all internal components Split Ring Retainer For 230 & 240 Series with 1.sonnax. Inc.com. effectively preventing one or both shift forks from becoming disengaged from the shift cam. 8 • View our entire product line at www. ©2010 Sonnax Industries.sonnax. 100329-01K • Roller • Push-on Retainer • Roller Shaft The bullet-proof solution for common output snap ring breakage.Transfer Case Fixes 100329-01K 100567A-01K Transfer Case Fixes New Process 230 & 240 Split Ring Retainers 100912-01K Split Ring Retainer For 230 Series with 1. 261 and 263 transfer cases. harder version of the OEM plate that serves as a drop-in replacement. Ready to order? Contact your parts distributor or visit www. Features & Bene ts • Spacers require no special tools to install • Spacers are a speci c size and thickness not commonly found in ordinary at washers Transfer Case Saver Spacers Part No. 100420-01K Split Ring Retainer Borg Warner 4405 & 4411 Repair Kits Address noise/engagement issues found in many Borg Warner transfer cases. Sonnax 36605-01 space savers t between the shift selector cam and the case to take up excess play and keep linkage in position. These retainers often break when the OEM snap ring directly behind the rear output shaft bearing fails from fatigue cracks caused by the on/off loading of the snap ring. Features & Bene ts • Made from high-strength chrome-moly steel throughhardened to increase strength and wear-resistance • Unique design allows use without modi cation to the shaft or mating parts Part No. 100567A-01K • Rear Output Bearing Shims (4) • Input Bearing Shims (4) Pump Stop Tab Repair Kit Part No.180" dia. 148 Sonnax Transmission Products Catalog Vol. Many Ford F-series 4x4 trucks and full-size Broncos come in with complaints of “no movement” or an occasional neutral condition. Typical problems these repair kits x include: • Erosion at the case material (slotting) where the pump tab contacts the case. so any weld or patches on worn housings will not be disturbed • Bolt-on plate is quick and easy to install • May be used with previously patched/welded case Case Saver Anti-Wear Plate Kit Part No. 149. 36605-01 Case Saver Spacers (5) Transfer Case Pump Plate Part No.sonnax. • Tab design relocates contact away from the original wear points. ©2010 Sonnax Industries. This is particularly evident in New Venture/New Process 136.

151 . What’s not to like? Sure Cure Kits will. Customers say their cars haven’t shifted that well since they’ve owned it. development and testing by Sonnax engineers and transmission specialists. I have one box on the shelf. 154-155 AX4N (4F50N) Kit AXODE Kit E40D Kit I do 8-10 units and use ve or six Sure Cure kits a week and none of them have come back. 4R100 Heavy Duty Kit AODE (‘95-Earlier) Kit AODE (‘96-Later) Kit GM pg.Sure Cure® Kits REAL FIXES FOR REAL PROBLEMS THAT YOU DON’T WANT BACK. 153 (TAAT). design. 156-157 4T60-E (‘93-‘96) Kit 4T60-E (‘97-Later) Kit 4T65-E Kit I don’t know how the hell I’ve built transmissions before. Ohio • Extend the life of your rebuild • Reduce comebacks • Simplify ordering. it means the product passed stringent testing by Sonnax and TASC Force members.. • Restore OEM shift quality Choose from 18 Sure Cure Kits Chrysler pg. ©2010 Sonnax Industries. Mandt • Kyle’s Repair • McIntosh. FROM The most convenient. re-calibration or wear compensation. 153 096/097/098 Kit Ford pg. K. Sure Cure kits are not just another box of parts for re-spring. VW/Audi 01M/01N/01P Kit pg. cost-effective way to tackle common transmission problems. Plus . D. • AAMCO • Longwood.sonnax. Each kit is a complete reconditioning package featuring the BEST Sonnax products developed to help rebuilders restore and enhance transmission performance. TAAT Kit 4L60 (700-R4) Kit 4L60-E Kit 4L80-E Kit TASC™ Force Approved When you see the TASC Force logo on a Sonnax product. ™ TIME TESTED • INDUSTRY TRUSTED Learn more online at www. Inc. knowing exactly what parts to replace in troublesome transmissions.sonnax. step-by-step installation instructions which covers the inspection and repair of the most critical areas of the valve body unit.com Ready to order? Contact your parts distributor or visit www.com to nd an authorized distributor. at one cost. Best shifting 604’s I’ve built. Minn. The instructions even include a reference list of rebuilding speci cations. they’re very impressed. W. stocking & job costs Hand-Picked Quality Kit components are the same Sonnax parts sold individually to resolve common valve body complaints as well as other transmission problems. Easy to Use It’s an ever-increasing challenge. Hocanson Hocanson’s Speed & Power • Van Buren.. Each kit also comes with easyto-read. So instead of 15 things on the wall. The Sure Cure Kits are consistent. Period. You can be sure every kit is backed by hundreds of hours of diagnoses. Legacy Jr. Fla. With the Sure Cure kits. Save Time & Money Get all the parts you need for the job in one place. 48RE Kit Comes with everything. Sonnax Sure Cure kits solve this problem for you.no worries about comebacks! The high-quality Sonnax transmission parts coming out of every Sure Cure box guarantee that your x sticks. you order one part number and you have all the parts you need. 152 41TE (A604) Kit 42RH/RE Kit 46-47RH/RE. without having to worry about multiple part numbers or complex job estimates.

sonnax.com to nd an authorized distributor. SC-41TE • Converter Regulator Valve Kit • Pressure Regulator Sleeve • Solenoid Pack Repair Kit • Solenoid Switch Valve Plug Kit • Pump Bushing • Overdrive Clutch Hub Bushings • Input Clutch Hub Bushing • Bypass Plug • Accumulator Sleeve & Piston Kit • Output & Transfer Shaft Shim • Differential Bearing Shim • Low/Reverse Piston Retainer Oil Feed Seal Kit Sure Cure® Kits Chrysler 41TE (A604) Sure Cure® Kit Key parts in this kit help you TCC Complaints • Converter shudder & failure • TCC de ection & lining failure • Cooler restriction caused by lining material • Transmission/converter overheating • Poor lube control • Erratic TCC apply pressure VW/Audi 01M/01N/01P Sure Cure® Kit Key parts in this kit help you TCC Complaints • Code 1582 • No lockup • Falls out of lockup hot • Engine stalls/shudders on engagement 01M/01N/01P Sure Cure® Kit Part No.Sure Cure® Kits 41TE (A604) Sure Cure® Kit Part No.sonnax. SC-46/47RHE Both kits above include the following parts: x: • Reduced cooler ow • Soft TCC apply • Build-up of release pressure during lockup • Pressure Regulator Valve • Line Pressure Plug & Sleeve Kit • Manual Valve • Throttle Valve Kit • 4-Spool Switch Valve • Endplay Shim • 3-4 Accumulator Spring • Shift Linkage E-Clip • Intermediate Plug & Pilot Kit • Fourth Accumulator & Turbine Shaft Seals • Imidized Plastic Checkballs • Output Pilot Bushing TAAT Sure Cure® Kit Key parts in this kit help you x: • No/Delayed reverse with harsh engagement • Poor line pressure control (high or low pressure) • Blown lters • Low/Erratic line pressure • Insuf cient line rise TAAT Sure Cure® Kit Part No. SC-096/097/098 • Main Pressure Regulator Valve Kit* • Boost Regulator Valve Kit** • Solenoid Regulator Valve Kit*** Note: The following tools are required for installing the above valve kits: Note: Sonnax part numbers * Tool Kit #F-119940-TL8 beginning with an “F-” must ** Tool Kit #F-119940-TL7 be used with the VB-FIX.com. Note: *Tool Kit #9520-TL required 152 Sonnax Transmission Products Catalog Vol.sonnax. 42RH/RE Sure Cure® Kit Part No. SC-TAAT • • • • Pressure Regulator Sleeve Kit* Pressure Regulator Valve Pressure Regulator Valve Cushion Spring Boost Valve Kit (Fits Type 2 valve bodies only) Detailed instruction sheets for Sonnax Sure Cure® kits are included in every box and also are available online at www. SC-01M/01N/01P • • • • • Main Pressure Regulator Valve Kit* Oversized TCC Regulator Valve Kit** Boost Regulator Valve Kit*** Solenoid Regulator Valve Kit**** Small & Medium Aluminum Shift Cups x: x: Other Complaints • High line pressure • Harsh shifts • 2nd Gear starts • Low/reverse switch code • 1-2 Shudder • Coast down clunk • High CVIs • Slide shifts Other Complaints • Delayed engagements • Erratic line pressure • Excessive line pressure in reverse • Low/Excessive line rise • No 3-4 or 2-3 • Loss of gear/ Wrong gear starts • No line rise Note: Installation Tool #92003-TL recommended Note: The following tools are required for installing the above valve kits: * Tool Kit #F-11940-03K-TL3 Note: Sonnax part numbers ** Tool Kit #119940-TL4 beginning with an “F-” must *** Tool Kit #F-119940-05K be used with the VB-FIX. Inc. ©2010 Sonnax Industries. 46-47RH/RE • 48RE Sure Cure® Kit Part No. Ready to order? Contact your parts distributor or visit www. **** Tool Kit #F-119940-06K See pg. 160 for details. *** Tool Kit #F-119940-TL6 See pg. 153 . 160 for details. ©2010 Sonnax Industries. Inc.com. 8 • View our entire product line at www. SC-42RHE Chrysler 42-48RH/RE Sure Cure® Kits Key parts in these kits help you TCC Complaints • Lockup shudder • Lube failures • Converter bushing failure • Overheated converter Other Complaints • Delayed engagement • PR valve buzz • Slips in reverse • Poor cooler charge at idle • Poor line control • Poor forward & reverse engagement • Shift timing concerns & throttle buzz • Poor kickdown due to low TV pressure • Late 2-3 • Oversensitive 3-2 VW/Audi 096/097/098 Sure Cure® Kit x: Key parts in this kit help you • Erratic line pressure • Delayed engagements • Excessive line pressure in reverse • Low/Excessive line rise • No 3-4 or 2-3 • Loss of gear/wrong gear starts 096/097/098 Sure Cure® Kit Part No.

Ford E4OD Sure Cure® Kit Key parts in this kit help you • Poor line rise • Soft shifts • Delayed reverse • Loss 2nd. Piston Spiral Snap Ring Sure Cure® Kits Ford 4R100 Heavy Duty Sure Cure® Kit This best-selling kit for heavy-duty applications features performance-rated accumulator springs. 8 • View our entire product line at www. SC-AODE-1 Both kits above include the following parts: Other Complaints • Low line rise • Throttle buzz • Delayed forward engagement • Clutch failures • Poor reverse boost NOTE: Bore Sizing Tool #96201-BST recommended • Main Pressure Regulator Valve • Pressure Regulator Boost Valve & Sleeve Kit • Bypass Clutch Control Sleeve & Plunger Valve Kit • 2-3 Shift Valve End Plug • Solenoid Regulator Valve Clip • Overdrive Servo Pin • Intermediate Clutch Spiral Retaining Ring • Direct Drum Te on Rings • Input Shaft Te on Rings • Forward Drum Te on Rings Detailed instruction sheets for Sonnax Sure Cure® kits are included in every box and also are available online at www.com to nd an authorized distributor. ©2010 Sonnax Industries. SC-4R100HD • Line Pressure Modulator Plunger & Sleeve Kit • Boost Valve & Sleeve Kit • 1-2 Accumulator Control Valve Kit • 2-3 & 3-4 Accumulator Control Valve Kit • Front Lube/Drainback Valve Kit • Relief Valve • Line-To-Lube Pressure Regulator Valve • TCC Control Sleeve Assembly • Performance Rated Accumulator Spring • Center Support Gasket • One-Piece Rear Case Bushing • Rear Planet Endplay Shim • Sure Lock O.1741 or 1744 control problems • TCC cycle/surge • Converter slip codes and/or overheat Other Complaints • Flare 1-2 or 2-3 upshifts • Non-adjustable (high) throttle pressure • 2-1 Downshift clunk • Harsh reverse • Delayed reverse • Loss of 2nd • Premature clutch failure • Visible wear in sleeve • Loss of 3rd or 4th • Clutch & band failures Delayed engagement • No forward/4th • Neutral condition after obtaining 4th AX4N Sure Cure® Kit Part No. 628 or 1744 • Lockup shudder Other Complaints • High line pressure • Soft 1-2 and/or 2-3 • Intermittent harsh shifts • Poor line rise • Soft shifts x: • Engine stumble/stall on reverse engagement • TCC cycling Note: The following tools are required for installing the above valve kits: *** Tool Kit #96201-TL2 * Tool Kit #96206-TL **** Tool Kit #96206-BST ** Tool Kit #96201-TL3 NOTE: Bore Sizing Tool #36948-12 & Installation Tool #T36008A recommended Ford AXODE Sure Cure® Kit Key parts in this kit help you TCC Complaints Same as AX4N above.D. 741.sonnax.com. SC-AX4N • • • • • • • Pump Slide Pin Reverse Boost Valve & Sleeve Kit Oversized Bypass Clutch Control Valve Kit* Oversized Converter Regulator Valve Kit** Oversized Solenoid Regulator Valve Kit*** Forward Control Valve Kit**** Low Radius Relief Valve Key parts in this kit help you TCC Complaints • Converter overheat • Codes 62. 155 . hardened bushing that replaces the two OEM bushings. Inc. SC-AODE Ford AODE Sure Cure® Kits Key parts in these kits help you TCC Complaints • Uncontrollable TCC • Delayed/No lockup • Shudder condition • Codes 628. 3rd or 4th • Premature clutch failure • Overdrive planetary failure E4OD Sure Cure® Kit Part No. Inc. 1741 x: AODE (‘96-Later) Sure Cure® Kit Part No. SC-AXODE • Reverse Boost Valve & Sleeve Kit • Bypass TCC Control Valve & Sleeve Kit • Forward Control Valve Kit • Valve Saver Cap Kit • 1-2 Capacity Modulator Valve Retainer • • • • • • Backout Valve Clip Low Radius Relief Valve Ring Gear Retaining Ring Spring Retaining Clip Servo Tube Bracket TV Cable Corrector x: AODE (‘95-Earlier) Sure Cure® Kit Part No. Ford AX4N (4F50N) Sure Cure® Kit Key parts in this kit help you x: TCC Complaints • TCC apply & release • Codes 741. ©2010 Sonnax Industries. “melt-proof” front lube/ drainback valve and a steel-backed. Other Complaints • Flare 1-2 or 2-3 upshifts • Non-adjustable (high) throttle pressure • 2-1 Downshift clunk • Harsh reverse • Clutch & band failures • Line pressure instability • Pump noise/pump rotor damage • Delayed engagements • No/Slips forward/reverse • Shifts 1-2-3-2 • Burned forward clutch • No 4th AXODE Sure Cure® Kit Part No.sonnax.Sure Cure® Kits 4R100 Sure Cure® Kit Part No.sonnax. SC-E4OD • Line Pressure Modulator Plunger & Sleeve Kit • Boost Valve & Sleeve Kit • 1-2 Accumulator Control Valve Kit • 2-3 & 3-4 Accumulator Control Valve Kit • Front Lube/Drainback Valve Kit • Relief Valve • Center Support Gasket • One-piece Rear Case Bushing • Rear Planet Endplay Shim • Sure Lock Overdrive Spiral Snap Ring x: NOTE: Bore Sizing Tool #36948-12 & Installation Tool #T36008A recommended 154 Sonnax Transmission Products Catalog Vol.com. Ready to order? Contact your parts distributor or visit www.

SC-4L80E • Boost Valve & Sleeve Kit • Front Stator Support Bushing • TCC End Plugs • End Plug • Actuator Feed Limit Valve Kit • TCC Regulator Valve Kit • 1-2 & 3-4 Shift Valve Spring Kit Note: *Tool Kit #F-34200-TL16 or 77754-TL required Other Complaints • Poor reverse boost • Soft shifts • Poor line rise • 2nd and/or 3rd Clutch distress • Imidized Plastic Checkballs • Spring Pins • No Walk-Out Case Bushing • Forward Clutch Drum Selective Washer • Front Unit Endplay Shim Note: Sonnax part numbers beginning with an “F-” must be used with the VB-FIX. 160 for details. See pg. 740 or 1870 x: Part No. 160 for details. 156 Sonnax Transmission Products Catalog Vol. SC-4T60E-1 Both kits above include the following parts: 4L60-E Sure Cure® Kit Part No. Ready to order? Contact your parts distributor or visit www. • TCC Relief Valve Kit • Differential Lube Tube Retainer • Input Clutch Hub Shim • Input Clutch Hub Shim • Differential Carrier-To-Case Shim Note: The following tools are required for installing the above valve kits: ** Note: Sonnax part numbers beginning with an “F-” must be used with the VB-FIX.sonnax. ©2010 Sonnax Industries.® ® Sure Kits SureCure Cure Kits ®® Sure Cure Sure Cure Kits Kits 4L60 Sure Cure® Kit Part No. SC-4T65E • Boost Valve & Sleeve Kit • TCC Apply Valve Kit • TCC Regulated Apply Valve Kit* • Pump Slide Pivot Pin • Imidized Plastic Checkballs • AFL Valve & Sleeve Kit** * Tool Kit #84754-TL3 Tool Kit #F-84596-TL 4L80-E Sure Cure Kit ® Key parts in this kit help you TCC Complaints • Codes 39.com. SC-4T60E x: Other Complaints • Poor reverse boost • Soft shifts • Poor line rise • 2nd and/or 3rd Clutch distress • Early soft upshifts • Premature 3-4 clutch failure • 3-4 Clutch failure • Poor 2-3 shift feel • Excessive pump noise 4T60-E (‘97-Later) Sure Cure® Kit Part No. Inc. See pg.com to nd an authorized distributor. Detailed instruction sheets for Sonnax Sure Cure® kits are included in every box and also are available online at www. Inc.com. 8 • View our entire product line at www. 740 or 1870 • Converter shudder/ overheat • Falling out of lockup hot • Reduced cooler ow x: 4T60-E (‘93-‘96) Sure Cure® Kit Part No. SC-4L60 • TV Cable Corrector • Throttle Valve Plunger & Sleeve Kit • Shortened TV Link • Stator Rear Bushing • Reverse Boost Valve Kit • TV Boost Valve Kit GM 4L60 (700-R4) & 4L60-E Sure Cure® Kits Key parts in these kits help you 4L60 Complaints • Burnt clutches & bands • Poor line rise • Poor reverse boost • Delayed reverse • Low line pressure • Soft/Slide shifts GM 4T60-E Sure Cure® Kits Key parts in these kits help you TCC Complaints • Codes 39. x: • Converter shudder/ overheat • Falling out of lockup hot • Reduced cooler ow • TCC apply/release problems • TCC slip codes • 3rd Neutral condition • No 4th gear • 3-4 Neutrals • 2nd Gear starts • Bushing walk-out/ damaged case • Output shaft & case damage • Metal contamination ©2010 Sonnax Industries. SC-4L60E • TCC Regulator Valve Kit* • Valve Body Retainer • Actuator Feed Limit Valve Kit** • Boost Valve & Sleeve Kit • TCC Apply Valve Kit Note: The following tools are required for installing the above valve kits: * Reamer #77754-R2 ** Reamer Kit #77754-TL Both kits above also include the following parts: 4L60-E TCC Complaints • Code 1870 • TCC slip • No lockup • Falls out of lockup hot • Converter overheat • 1-2 or 3-4 Accumulator Spring • Servo Release Check Valve • Pinless Accumulator Piston Kit • Imidized Plastic Checkballs • Oversized Pressure Regulator Valve* • Pump Slide Pivot Pin • Pump Bushing • Endplay Shim • Endplay Shim • Viton Rubber D-Rings for 2-4 Servo 4L60-E Other Complaints • Reduced 3-4 clutch life • Poor line rise • Poor 2-3 shift feel • Burnt clutches & bands • Poor shift quality • Harsh 1-2 • 3-4 Clutch failures • Line pressure instability • Rotor fracture • Pump noise • TCC Regulator & Isolator Valve Kit • Oversized TCC Apply Valve Kit* • Reverse Boost Valve Kit • Modulated Line Boost Valve Kit • Pump Slide Pivot Pin • Boost Valve Retainer E-Ring Note: *Tool Kit #84754-TL5 required • 1-2 Roller Clutch Spring Kit • Differential Side Gear Thrust Washer • Input Clutch Hub Shim • Input Clutch Hub Shim • Differential Carrier-To-Case Shim • Imidized Plastic Checkballs NOTE: *Reamer & Drill Jig #77917-TL or #77917-TLC required GM 4T65-E Sure Cure® Kit GM 4L80-E Sure Cure® Kit Key parts in this kit help you TCC Complaints • Converter shudder • Burnt converters Other Complaints • High line pressure • Broken parts • Buzzing noise • Uncontrollable line rise • Wrong gear starts • Solenoid codes • Clutch/band failure 4T65-E Sure Cure® Kit Part No.sonnax.sonnax. 157 .

For an eye-opening look at the real-world value of the VB-FIX system. Inc. ©2010 Sonnax Industries. three-axis adjustability that ensures reamers are precisely aligned with the valve bore. but it is cheaper than most special tools you have to buy. Question: Answer: How much does the VB-FIX cost? Answer: You will have to contact your parts distributor or online retailer for an exact quote. Self Guided Reamer is guided by one or more diameters of the reamer. turn to “The Economics of Sonnax Valve Kits & Tools” on page 63.Pro Tech Talk Sonnax VB-FIX Q&A 1 Self Guided Question: What is the VB-FIX? Figure 1 The VB-FIX is a patented external alignAnswer: ment system that guides specialized Sonnax reamers during the reaming process. Just one tenth of one degree (. As an alternative. mounting a traditional guide fixture to a gasket or end-plate surface provides no guarantee that valve bores will be parallel or perpendicular to machined surfaces on the valve body. This approach leads to inconsistent and poor quality reaming.005") over the length of a 3" long valve bore (Figure 2). Pilot Cutting Guide Bushing 2 Guide Bushing Outer Race 3 VB-FIX Reamer Jig Valve Body Inner Race Figure 2 Question: Non-Sonnax Ream Why is the VB-FIX needed? Sonnax VB-FIX Ream The heart of the VB-FIX is its patented. 2. 158 Sonnax Transmission Products Catalog Vol.sonnax. 8 • View our entire product line at www. Valve body guided methods one or two will not work in all applications due to size or configuration of the bore. Guide Bushing Reamer is guided by guide bushing inserted into the valve bore. Typical reamers use one of two alignment methods for guidance using a part of the valve body to actively guide the reamer: 1. A third method requires the Sonnax VB-FIX. which uses an alignment pin to center the external guide bushing of the VB-FIX precisely on-center with the bore to be reamed.com. typically a non-cutting pilot. .1º) misalignment will cause a reamer to be off-center five thousandths of an inch (.

etc. Inc. After that you will see that the VB-FIX system is easy-to-use and adaptable to all levels of production. allow a little extra time to assemble the fixture and review the procedures. which helps reamers last longer and improves surface finish. No. the F-84596-TL tool kit is designed for the AFL Valve & Sleeve Kit 84596-02K used on the 4T65-E AFL bore in the channel plate. It usually has a pump for re-circulating cutting fluid and a trap for metal chips.sonnax. Having the cutting fluid and all the necessary tools organized in one spot adds efficiency. On a smaller scale. however. We then choose the method that will do the best job at the lowest cost. there are many benefits to a reaming station dedicated to the VB-FIX. and as always. our engineers look at the technical characteristics of each bore when deciding whether to use the VB-FIX system to service a specific bore. We still support the original 73840-RTL tool kit for shops which continue to request it. These kits feature Sonnax part numbers that start with an “F-”. reamer jigs and guide pins developed to work with this system.com to nd an authorized distributor. the valve might fit poorly or the bore might not clean up all the way using bushing guided reamers.com today! ©2010 Sonnax Industries. Ready to order? Contact your parts distributor or visit www. so the new F-73840-TL kit is the preferred tool kit. Question: Is there anything else I need to have on hand to use the VB-FIX? For example. These issues are not a problem with the VB-FIX alignment system. you can still do one bore at a time and simply mount the VB-FIX to a common bench vise. In 1 or two out of 10 cases. Question: Are all future Sonnax reamers going to use the VB-FIX reaming xture? Answer: No. but for first use. the VB-FIX will only work with specialized Sonnax tool kits containing reamers. the CD4E PR bore is one application where reaming results are not consistent.sonnax. a well-organized reaming station reduces your labor time and improves the quality and consistency of your work. Others have multiple fixtures. Although it is not required. These are high-volume applications where our customers have requested VB-FIX tools to simplify the reaming process. Answer: Other applications where we offer both tool types are the 4L60-E TCC regulator bore (F-77754-TL4). each one set up and ready for a specific bore. Detailed reaming information comes with all Sonnax parts requiring the VB-FIX. Answer: In addition to cutting fluid and tools to turn the reamer. In this case. Question: available? How many VB-FIX tool kits are Answer: Answer: We currently offer more than 85 “F-Tool” kits for over 50 different transmission units. the CD4E has two tool kit options for the pressure regulator bore: the 73840-RTL (guide bushing method) or a newer F-73840-TL (VB-FIX method).Pro Tech Talk Question: Can I use the reamers I already own with the VB-FIX xture? Question: Do I have to build a reaming station to use the VB-FIX? Answer: Simply put. For example. with new parts and reamers being developed all the time. Why do some applications have Question: two different reamer kits available? The VB-FIX is very adaptable to any production level in your shop. Many more technical articles are available online in the Sonnax Technical Library – visit www. Flushing the bore with cutting fluid clears the bore of chips. Our knowledgeable technical support department is happy to provide additional assistance should you need it. 159 . there are a few things you will want to have the first time you use the VB-FIX: • A bench vise to hold the VB-FIX • The reamer kit for the bore you want to fix • Small C-clamps to secure the valve body to the fixture • Cauls to protect the valve body from clamp damage The VB-FIX is designed to be quick and user-friendly. technical information is available on our Web site. Some shops have adapted it to production machines with air power clamps to speed up the process. 4L80E AFL bore (F-34200-TL16) and AODE pressure regulator bore (F-76948-TL).

com.the VB-06 . . rigid pilot bore for the reamer and guide pin. For vehicles with bores located inside large pump bodies. Sonnax part numbers for these tool kits begin with an “F-” to distinguish them from stand-alone Sonnax tools. • “The Economics of Sonnax Valve Kits & Tools” on pg. The patented VB-FIX is a self-aligning xture that provides an external. forcing rebuilders to purchase new valve bodies. reliable results of the highest quality to minimize the potential for reaming errors.can be easily mounted to the VB-FIX. The VB-FIX base is large enough to provide ample support for the valve body. In certain applications there is no way to pilot a reamer to repair a worn valve body bore. 7. 63 • “Sonnax VB-FIX Q&A” on pg. The VB-FIX is designed for use only with special Sonnax parts and tools which service a speci c bore in a certain valve body.sonnax. 158 4F27E 5R110W 5R55N/W/S AODE 4R70/75W AX4N 4F50N AXODE AX4S CD4E E40D 4R100 Toyota U140E/F U150E U151E/F U240/41E U250E Volkswagen/Audi 096 097 098 01M 01N 01P 160 Sonnax Transmission Products Catalog Vol.085 More than 85 VB-FIX “F-Tools” are available for use with the following units: Studs (3) Washers (3) Wing Nuts (3) Socket Cap Screws (4) Aisin AW 55-50SN 55-51SN TF-60SN TF-80SC TF-81SC TR-60SN General Motors 4L60-E 4L65-E 4L70-E 4L80-E 4T40-E 4T45-E 4T65-E 4T80-E 5L40-E Chrysler 41TE 42LE 42RLE 42/46/47RH/RE 48RE 45RFE 545RFE 68RFE A404 A413 A470 A670 A727 A904 Jatco JF506E JF010E/JF011E RE5R05A Oversized Pump Base Plate Part No. 8 • View our entire product line at www..com. ©2010 Sonnax Industries.sonnax.6 Renault/Citröen DPO AL-4 Ford Detailed reaming instructions for Sonnax “F-Tool” kits and the VB-FIX are available online at www.. an oversize pump base plate .Reaming Fixtures VB-FIX Valve Body Reaming Fixture Get consistent. allowing the xture to be used on multiple valve bodies and valve bores. Learn more.220. Inc. VB-06 VB-FIX VB-FIX Part No. VB-FIX • • • • • Base Plate Clamp Mounting Plate Clamp Plate Outer Races (2) Inner Race • • • • Patent No. VB-06 Mercedes 722.

Reaming Fixtures SERVO-FIX Pin Bore Reaming Fixture A highly adaptable. The SERVO-FIX is designed to offer a variety of mounting options for a wide range of transmission cases (and multiple bores for each case.sonnax.there was no way to locate and maintain tool concentricity with the pin bore centerline. The xture mounts to the case and has a oating bearing guide to ensure proper pin bore centerline. where required). SERVO-FIX Part No. ©2010 Sonnax Industries. Ready to order? Contact your parts distributor or visit www. Wear and scoring of servo pin bores is a common problem in automatic transmissions. Inc.com to nd an authorized distributor. SERVO-FIX • • • • • • • • • Base Plate Clamp Mounting Plate Clamp Plate Outer Races (2) Inner Race Studs (3) Washers (3) Wing Nuts (3) Hardware Mounting Kit Patent Pending Specialized “S-Tool” kits are available for use with the following units: Ford 5R55N/W/S AOD AODE 4R70/75W AX4N AXOD AXODE 4F50N GM 4L30-E 180 Detailed reaming instructions for Sonnax “S-Tool” kits and the SERVO-FIX are available online at www. rigid mounting method for repairing servo pin bores in a wide range of transmissions. The SERVO-FIX pin bore reaming xture establishes a rigid pilot off the OEM pin bore so that reaming is not affected by piston or seal concentricity issues.com. In the past. Sonnax part numbers for these tool kits begin with an “S-” to distinguish them from other Sonnax tools.sonnax. 161 . shift concerns and part failures due to leakage caused by wear could often only be corrected by replacing the case . SERVO The SERVO-FIX must be used in conjunction with special Sonnax “S-Tool” kits designed to service speci c servo pin bores.

The vehicle had a 740 trouble code. . After about 35 miles. 24 Tooth 27 Tooth The sun gear used in the rebuild did not match the original overdrive ratio. where the mysterious inside of a sealed torque converter easily substitutes for the “big dumb kid” at the back of the classroom.com. The 740 code returned again. Convinced that the problem was inside the converter. Inspection on this return trip did not show any sign of problems inside the converter. while it had previously undergone major cleaning because of metal contamination. The only hard part that was replaced was the pump.sonnax. the 740 code was being set when the computer commanded overdrive and lockup. The second time around.” They are actually such simple. but performed very well. Many more technical articles are available online in the Sonnax Technical Library – visit www. the original overdrive planetary with a 24-tooth sun gear was replaced with an overdrive planetary with a 27-tooth sun gear…and that turned out to be the problem. . The 2001 Volvo 740 Code A 2001 Volvo equipped with a 1. From an early age we try to place blame with friends or siblings. When the transmission was checked.sonnax. The 2001 Jetta 740 Code A 2001 Volkswagen Jetta equipped with a 2. the inside appeared to be pristine so the valve body was replaced with a remanufactured unit and the vehicle taken for a road test. The vehicle had high mileage. but it was hard to ignore the fact that replacing the pump was the only change made to the unit.844" and .Pro Tech Talk Don't Blame the Torque Converter Society often influences us to try to blame others for our problems. the 740 code returned. The converter was sent back to the converter rebuilder who reported that. the 740 code was being set because the overdrive ratio did not match what was expected. but the transmission could not attain desired overdrive ratio because of the failed planetary. Of course the converter came under suspicion immediately. the technician replaced it with another remanufactured unit and took the Jetta back out on the road. A piece of gasket material tted into the overly large clearance that results when a small shaft is used in the large pump bushing.9L engine and 55-50SN transmission was brought to a transmission shop because fluid was leaking out of the front of the transmission. Transmission Digest carried a Tech Tip by Hardparts for Transmission in June 2006 recognizing this problem. so the technician thought that something had been missed on the original rebuilds. Today most hard part suppliers ask for specific applications for this part or at least the dimensions of the shaft or stator bushings. The 740 code did not return so he began looking for an overdrive ratio difference. There are two different diameter input shafts. The technician road tested the vehicle a third time with one difference: he did not allow the transmission to shift into the overdrive range. In fact. ©2010 Sonnax Industries. This is especially true if your workplace happens to be in the automatic transmission industry. Prior to the original repair. and ATSG covered it in a 2007 seminar book. the converter was not the cause of the 740 code in either situation. and two different pumps with stator bushings to mate to the shafts. 8 • View our entire product line at www. one of the codes present when the vehicle was first brought to the transmission shop.870". As it turned out. during the first rebuild. torque converters aren’t all that “smart. He discovered that. The pump was found to be the reason for the 740 code. the friction material was the only thing replaced. This was a typical soft part overhaul and torque converter rebuild.com today! 162 Sonnax Transmission Products Catalog Vol. On the road test there was no lockup and a P0740 code was set. and this training continues into school age when the guilty person is “the other guy”…then into the workplace. straightforward mechanisms that it’s usually impossible for converters to cause the serious transmission problems they often get the blame for. Inc.0L engine and 01M transmission was returned to a transmission shop after having both its transmission and torque converter rebuilt.

400 Powerglide® We Have Your Servo Solutions Sonnax servos are precision machined from high-quality materials to offer improved sealing and shift tuneability.com to nd an authorized distributor. A904 12-15 166-167 16-17 38-39 54-55 56-59 66-69 70 70 72-77 78-83 168-169 86-87 104-109 PERFORMANCE Our customers look to us for guidance on how to build transmissions which are truly stronger and more reliable.sonnax. Super Hold Overdrive Servo Kit Sonnax Part #76890-17KP 1-2 Super Hold Servo Kit Sonnax Part #K65703 Super Hold Servo Kit Sonnax Part #28821-09K Available Early 2011 Dual O-Ring Servo Kit Sonnax Part #28821-04K ©2010 Sonnax Industries. Inc. General Motors 200-4R 200. 4L65-E. pistons and gear sets right on down to the little linkage parts that are so hard to come by. Visit www.com to learn more about Sonnax high performance products. 200C 350. all engineered to withstand severe use. 165 . • • • • Larger boost valves Line-to-lube pressure regulator valves Larger servos “Shift-in-a-box” products Page Our extensive line of Powerglide® parts for all-out racing ranges from drums. These parts allow hard-working. "R" Code Servo Kit Sonnax Part #K36528R "C" Code Servo Kit Sonnax Part #K13259C Ready to order? Contact your parts distributor or visit www. daily-use transmissions to perform longer. 350C 4L60 (700R4) 4L60-E. Many of these parts can be used to fix everyday problems rebuilders see in the shop because our goal is to come up with innovations. upgrades and improvements that make our products better than OEM. 4L65-E.sonnax. 4R100 High performance torque converter specialists utilize Sonnax specialty parts in everything from street/strip hobby cars to top fuel drag racers. 4L70-E 4L80-E. Ford AOD C6 E4OD. Sonnax high performance transmission parts address key issues Sonnax High Performance products can be found throughout the catalog on the following pages: Unit Chrysler 42-46-47-48RH/RE 48RE A727. not merely equivalent replacements. We also offer heavy-duty products for vehicles bearing heavy loads and the HD diesel market. That’s why Sonnax offers hundreds of heavy-duty and high performance products for transmissions and torque converters. 4L70-E 4L60-E. plus our innovative Power Train Savers® for drivetrain protection.in a variety of units.

22841-04K • Accumulator Piston • Te on® Seals (2) • D-Ring Seals (2) Front Servo Piston Cover Kit Part No.sonnax.com to nd an authorized distributor near you. Inc. 22912-01K • Piston Plug • O-Ring • Retaining Ring Lube Regulated Pressure Regulator Valve Part No. 22121B-01 • Heavy Duty Input Shaft/ Hub Assembly 2nd Gear Super Hold Servo Kit Part No. 8 • View our entire product line at www. especially in diesel or other high-torque applications • Spring shims and alternative spring allow adjustment of TV pressure and throttle valve control • Sleeve. 22771A-02K • Pressure Regulator Valve Features & Bene ts • One-piece design • Made from a 300M steel forging • 23-Tooth input spline • 62-Tooth clutch spline • Use with OEM seals Heavy Duty Input Shaft/Hub Assembly Part No. oil delivery grooves run full length of loadbearing surface • High-quality aluminum resists gauling Piston Retainer Kit Part No. Inc. 22771A-16K • Oversized Pressure Regulator Valve • Oversized Line/TV Pressure Plug Assembly Note: Sonnax part numbers • Pressure Regulator Spring beginning with an “F-” must *Requires Tool Kit #F-22771A-TL7 be used with the VB-FIX. ©2010 Sonnax Industries. oil delivery grooves are repositioned at high load areas • Two I. 22825-01 • Band Strut G Features & Bene ts • Made of high-strength steel • Withstands the increased band apply forces in performance applications R EQ UIRE D Features & Bene ts • Made from anodized billet aluminum • Dual seal “Te on®/D-Ring” design provides superior sealing capability Dual Seal Billet Accumulator Piston Kit Part No.D. 167 . 22301B-01K • • • • Servo Piston Servo Sleeve Servo Cover Servo Pin • Te on Seals (3) • O-Ring Seals (4) • Cast Seal Ring Features & Bene ts • 16% More apply area provides more band holding power in 2nd gear • One easy-to-install part improves 1-2 and 2-3 shifts • Improved seal design conserves pump volume Features & Bene ts • O-Ring prevents loss of lube oil (many OEM supports do not seal well in this area) • Two O.High Performance Throttle Valve Kit Part No.D. 160 for details. 22827-01 • Servo Piston Cover • O-Ring Features & Bene ts • O-Ring provides positive seal to prevent direct (front) clutch oil leaks 166 Sonnax Transmission Products Catalog Vol. 22754N-02K • Piston Retainer • O-Ring • Plugs (2) M CHININ A Heavy Duty Kickdown Band Strut Part No. 22771-HDK3 • Throttle Valve • Throttle Plunger • Balance Spring • Spring Shims (3) • Alternate TV spring • Sleeve 48RE Performance Upgrades Features & Bene ts • Reduced throttle sensitivity. valve and spring made from hardened steel • Eliminates side loading and restores detent pressure 48RE Performance Upgrades Features & Bene ts • Sonnax billet pistons resist breakage better than the original cast pistons • Seal ridges on the pistons are rounded to prevent the piston from sticking in the case bore • Slightly smaller lower piston seal ridge prevents sticking High Performance Rear Servo Piston Part No.com. ©2010 Sonnax Industries. See pg. Features & Bene ts • Pressure regulator valves are designed with an internal check valve that allows oil to ow into the converter charge circuit as soon as the vehicle is started • Internal valve shuts down once line pressure reaches normal levels • With engine off. 22912 • Servo Piston Oversized Lube Regulated Pressure Regulator Valve Kit* Part No.sonnax. Ready to order? Contact your parts distributor or visit www. 22754N-01K • Piston Retainer • O-Ring • Plugs (2) Oversized Piston Retainer Kit Part No. the internal check valve prevents uid from draining out through the ori ce reducing converter drainback • Improves converter feed/lube oil ow at critical low RPM and high load conditions • 22771A-16K Kit includes a matched oversized line/TV pressure plug and pressure regulator spring Features & Bene ts • Machined from hardened steel with more than double the tensile strength of the OEM part • A larger radius at the spring seat area minimizes the primary stress riser and prevents breakage • 2-for-1 design works in all applications • O-Ring eliminates leakage of servo apply oil Reverse Servo Piston Plug Kit Part No.

4L65-E. with no guessing on calibration 4L60-E.com. HP-4L60E-01 • Boost Valve • O-Ring . Seal & Piston Kit Part No. ©2010 Sonnax Industries.490" • High RPM Pump Slide Spring • Spacer • 4th Servo Return Spring • Servo Cushion Spring • Servo Piston D-Ring Kit • 3-4 Accumulator Piston Kit • 3-4 Accumulator Spring • Servo Release Check Valve • • • • • • • • Forward Accumulator Kit Accumulator Valve Shim Twist Drills (3) 1-2 Pinless Accumulator Piston Kit 1-2 Accumulator Inner Spring 1-2 Accumulator Outer Spring 1-2 Accumulator Waved Spring Accumulator Housing Spacer 4L60-E. 4L70-E Performance Upgrades Features & Bene ts • Shorter shifts • Faster line pressure increase and higher overall line pressure for greater clutch/band holding power • Ultra-reliable Sonnax pinless accumulator pistons in 1-2. 77733-04K • Housing/Shaft Assembly • Seal Te on® Lined Rear Stator Support Bushing Part No. Corvette or Sonnax performance 2nd gear servo assemblies • Easy to install. 77733-05K • Housing/Shaft Assembly • Seal • Custom Stator Support Shaft 4th Gear Super Hold Dual Servo Assembly Part No. 77701-076 • Check Valve • O-Ring Features & Bene ts • Improved design meters servo release oil. Inc. typically found in machined-in-place bushings • Wider than OEM bushings • No machining required Reinforced Input Housing & Upgraded Input Shaft Kit Part No. reducing 3-4 clutch failure • Provides suf cient exhaust for smooth 3-2 downshifts • Calibrates 3-4 clutch feed ori ce without creating shift concerns Features & Bene ts • All new high strength shaft and drum assembly • 57% Harder than standard OEM shaft • Reinforced input drum • Includes reworked OEM aluminum overrun clutch piston and seal • 77733-04K Kit is a direct upgrade for '04 – Later applications with an existing “reluctor” style shaft • 77733-05K Kit includes the same components as the “reluctor” style kit plus a custom pump-stator shaft.sonnax. 4L70-E Performance Upgrades Features & Bene ts • 18% More apply area than OEM Corvette servo • Dual seals on 2nd apply piston and separator • Two Te on® rings seal pin to bore • Servo piston and separator are made from 6061-T6 aluminum • Servo pin made from chrome-moly steel • O-Ring seal between pin and 2nd gear piston High Performance 2nd Gear Super Hold Servo Assembly Part No. 77733-02K M CHININ A G Servo Release Check Valve Part No.sonnax.sonnax. 8 • View our entire product line at www. tted with a closely toleranced Te on® lined rear bushing to adapt the “reluctor” style shaft into “nonreluctor” applications • Sleeve • O-Ring R EQ UIRE D Reinforced Input Housing & Upgraded Input Shaft Kit Part No.High Performance Performance Pack Part No. 77767K • Servo Assembly • Steel Washer Features & Bene ts • 40% More surface area for greater holding power • Affects 4th gear only • Can be used with OEM. Inc.D. 3-4 and FWD locations • Reduces high RPM pressure drop-off • Unique 1-2 accumulator spring combination for shifts “with character” • Patented 3rd accumulator ori ce check valve that gets the 2-3 right the rst time.and late-model units • Sleeve design will not block clutch feed oil Input Drum Reinforcement Sleeve. 77002BT-01 • Bushing Features & Bene ts • Extremely wear-resistant Te on® lining • Provides a closely toleranced I. ©2010 Sonnax Industries.com to nd an authorized distributor near you. 77733-01K • Sleeve • Reworked OEM Piston • O-Ring Input Drum Reinforcement Sleeve & Seal Kit Part No. 4L65-E. 168 Sonnax Transmission Products Catalog Vol.com. 169 . transmission removal is not required Detailed installation instructions for these parts are available online at www. 77911-03K • • • • Servo Piston Servo Separator Piston Servo Pin D-Ring Seals (4) • Te on Seals (2) • O-Rings (2) Features & Bene ts • Sleeve made from hardened chrome-moly steel • 77733-01K Includes a reworked OEM piston and O-Ring • Can be installed in early. every time • Consistent results on every job. Ready to order? Contact your parts distributor or visit www.

.17 22771-12K 42-48RH/RE ....108 28116..........................119 15741-08K ..119 169S-24FSF ..............15 727/904 .....17 22841-01K 42-48RH/RE .........................................123 15741-35K TF-60SN ...............119 TF-80SC ..........108 28123....13 12913A .........................................139 119940-23 .......................13 727/904 ....129 113741-09K .........17 22556-BRG 42-48RH/RE .......................70 4L60 ......................125 25741-18K .....15 727/904 .........13......119 15741-TL11 ......................................................................................................................................... 167 727/904 .............................15 139740-01K .....................139 120001....................................................................137 27741-13K .......140 122892-10K ......................141 120940-01K ..............................................................................108 180S-R ...........................137 27741-04K ..........................13 727/904 ........................................15.......................... 167 727/904 ....................................9 12509-01 .........................................................17 22229-03 42-48RH/RE ..............139 119940-05K .........................17 22771A-07K 42-48RH/RE ............... 8 • View our entire product line at www..................139 119940-TL4 ......................................109 28107...................................129 113741-11K ................................ 167 22171A-02K ...................................................................................15 727/904 ..108 180S-K ...................................139 119905-01K ...........................139 119940-06K ......................13 727/904 .......com.....................121 TF-81SC .13 727/904 ....108 28115..................................139 119940-10 ......................................................123 15741-29K TF-60SN .........119 15741-11K ........108 180S-LPK ...............................................................................................................................................................17 22771-09 42-48RH/RE ........15 22229-01K 42-48RH/RE ...........................149 100246-02K ..............................129 113741-13K ......13 727/904 ..................................................................................................121 TF-81SC ...70 22000-01 42-48RH/RE ......129 113741-15K ...............108 28131......................15 25741-01K ..............................109 ©2010 Sonnax Industries...108 28122..........107 28005...........................141 120002.....................13 12860-01K ..........15 727/904 ..................................................................................13 22771A-16K ...................139 119940-07K ..140 122892-03K .......83 12802-01 ........13.........109 169S-FSF .........108 28121.............141 120003-01 ....17 22825-01 42-48RH/RE ...................... .............121 TF-81SC ..............................................................119 15741-25K TF-60SN .107 28130......................140 12502-01 42-48RH/RE ....17 22771-TL12 ..............15 727/904 .........................................107 28005X .....................................................................108 28113......15.......107 28120.15 22960.................................. 167 22754N-02K ...75 4L60-E ...................108 180S-FSF ...............123 TR-60SN.......149 100567A-01K ..31 10000-10 ...............................................47 AX4N ........ 27 4R/5R44/55E .......148 100912-01K ...............................141 120003-02 .........................109 28124.....109 28127........................................................................18 41TE ...17 22700-Z 42-48RH/RE ...............................................129 113741-17K .............................................................................................141 120003K .......129 119814-01K .............................108 180S-RS .................119 TF-80SC ........139 119940-12 ...109 169S-SPK .......15 727/904 .......39 AXOD & E ..................................125 15741-18K .....................149 100420-02K ......................................123 TR-60SN..........119 TF-80SC ......................................................................................................................140 122892-06K .................................................17 22229-04K 42-48RH/RE ........................................................................15 12655C-1..............................................................125 25741-29K ......................... 167 727/904 ..................13.....................................Index Part Number/Unit Page Part Number/Unit Page Part Number/Unit Page Part Number/Unit Page 10000-01K AOD ....................................................................129 113741-04K .....................125 25741-08K ................... 166 22771A-TL13 ...................13 727/904 ............121 TF-81SC .119 15741-14K TF-60SN ...................15 1280 200-4R...................................................15...137 28002............................................................................................139 119940-01K .......................17 22771-04K 42-48RH/RE ..............107 28109.........137 27741-08K .....125 15741-41 ...........................................................................................109 180S-24FSF ........................................................15 727/904 ...................70 203.........................55 27741-01K .................108 28111...........125 25741-05K ...................17 22912 42-48RH/RE ..............108 28117..........15..............................................................................................................17 22771A-01 42-48RH/RE ............15......139 119905-TL1 .......13 727/904 ...........17 22771-14K 42-48RH/RE .........................51 10000-02K A4LD..............................................................108 169S-LPK ...............15 12780-Z 42-48RH/RE .............................................121 TF-81SC .....109 169S-R .....................141 120003-TL .................................17 22754N-01K ..........................................................................................................13 727/904 ...........................17 Chrysler FWD 3-Speed ...........................125 25741-25K .........139 119940K ...139 119940-03K ..........139 119940-08K .... Inc 170 Sonnax Transmission Products Catalog Vol....................15 12510-01 ........................108 18608T .....................15 22179-02 42-48RH/RE ..............................................................109 169S-RS ...................141 15741-01K ................109 28119.........139 119940-22 ............15 12861-01 .................108 28110..............................15.................................................................17 22301B-01K 42-48RH/RE ......................................................139 119954-02 ............15 22771-HDK3 42-48RH/RE ......125 26341-01 ................119 TF-80SC .......17 22900-15 42-48RH/RE ...............15..........13 22121B-01 .........................17 22827-01 42-48RH/RE ............................15 727/904 ............... 166 727/904 ...............17 22912B ......................17 22900-10 42-48RH/RE ..........................................107 28080K ................17 22771A-02K 42-48RH/RE .....129 113741-07 ....... 167 22771-03K 42-48RH/RE ...............................................................................................17 22000-01K 42-48RH/RE .....139 119940-TL9 ..............................................................15 727/904 ......................17 22912A 42-48RH/RE .........129 113741-19K .......sonnax..17 22771A-13 .............................139 119940-04K ...........................................................................................15 727/904 ............... 166 727/904 ...........139 119940-19 ...............109 28132...............139 119905-TL2 ..... 166 727/904 ........109 169S-K ....15.....109 1937.............................................13 727/904 ....119 15741-05K ...................15 12962N-01K ................................................................... 166 727/904 .....139 119940-20 ........................................................................ 166 727/904 ...............................................................................................................17 22005A-01K .............15 22912C ......................149 100329-01K .............................................................119 TF-80SC ............148 113741-01K .17 22179-06K ..................................119 15759-01K ...........141 120001A ...................................17 22912-01K 42-48RH/RE .............107 28108......................................................................15 12962N-02K ........................................................15......................141 122892-01K .............123 TR-60SN..17 12783-01K ...........................69 Miscellaneous GM ..........................17 22841-04K 42-48RH/RE ...139 119940-11 .......................17 22990-01 ..................................................109 180S-SPK ...........................................139 119905-TL5 .15 727/904 .......................................125 15741-36K TF-60SN ....47 100246-01 ..148 100420-01K ....17 22771A-10K ...............................................................................................................119 15741-22K ..........15 727/904 .................137 27741-06K .......................125 25741-11K .........

........................................................................107 28755-05 ...18 32229-01K ............55 E4OD/4R100 .....................................................................62 36916E ..87 34994-18K .70 4L80-E/400 ....................................55 36946-02K ...........70 4L60 ..................................59 36743H-01........................101 37000-03 ........................................................................................85 34200-05K ..............................................................................................................107 28304-02 .....................109 28136................107 28765-03 ........................................108 28414.................................................................................................................107 28761-01K ......55 36946-05K ........87 34203-01K .................sonnax............................................55 E4OD/4R100 .............70 3543L-5 ...........55 36946-13 .59 36947-13K .................................91 33886-TL2 .......109 28821-09SK .........................................................................................................................................59 36948-13K ............................108 38511-01K ..............59 36950-01 ........87 34301-094 ...................109 28821-04K ...................................................................................................107 28801-S ....................................55 36916FF .................................................................................................................109 28821-OR .........85 34200-14K .................................107 28755-01K ..................55 36946-10K ..................................................59 36428A-Z................108 28711-03K .109 28821-OK ............................87 34322-01 ...........81 4L80-E/400 ...........................87 34918-01K .........................................57 36424-04K .........107 28314.....................57 36424-10 .............107 28755-08K .....................................70 36002-01 AOD ...........................51 E4OD/4R100 ...........109 35539-Z5 ...............................................................................55 E4OD/4R100 ....................................................107 28304-01 ................114 352......................................69 Miscellaneous GM .........109 28321.........................................31 37947-38 ........................85 34998-01K ..........107 28314-K ....109 28821-02 .................108 28431-05K ........................................................................................................................57 36424-08K ................................101 37000-12K ...........70 35801-01 Miscellaneous GM ..........55 36947-06K .91 33886-TL ....................109 28715-01SK ..107 28755-02 .................................70 35723HD-01 .........85 34821-01 4L80-E/400 ........................85 34994-01K ....................................................................................................31 37947-TL40 ................................................................................................................18 35709-01K ....................107 28304-SP ...87 34805-01K .....85 34716-TL .....................................148 36605-02K ................................................................................31 38208....................107 28862..........................107 28755-07 .....................39 AODE/4R70W..........................................................87 34994-16K ......................................... 171 ..................................................................................................................................109 28861-03 .................................107 28431-06 ....108 28801-S09K ..............................................................108 28180G-01S ..............108 28999-01K .........................81 35007B ..............59 36008C ..................87 Ready to order? Contact your parts distributor or visit www.........................................................55 36424-01K ....109 28765-02 ..........85 34200-01K ...109 28180G-01 .87 34875-04 ....................85 34006-SP ..................................................................59 36947-09K ........91 33000-03 ........................101 37000-02BST ..................................59 36008D ....59 36429E-K...................87 34821-07 ............................................91 33000-TL ...59 36402-Z ...................................................................................................85 34994-22K ..................108 28201.....87 34528-01K ......87 35922-01K Powerglide® ............87 34880-01 ..107 200-4R..............................70 35007A Miscellaneous GM .........57 36424-24K ................87 34994-16 .......................................31 37947-33K .87 34875-02 ..............................43 C6 .........................109 28999-03 .................87 34200-10K ....87 34875-03 ........................................57 36440-01 C6 .107 28755-06 .....................................................................................................85 34200-03K ..................................................................................................75 350-LB1 .....107 28709...............................87 34880-02 ...............................109 28304......108 28435-01K .................................................................................................................................................................91 33886-03K ...........................109 28821-06K ................................................................................................101 37000-02 ..108 28180G-04 ............................................................31 37947-46K ....................................................................107 28320.87 34910-01K ................................................................108 28180G-04S .......55 36434A .......85 34910-05K .87 350.....................Index Part Number/Unit Page Part Number/Unit Page Part Number/Unit Page Part Number/Unit Page 28133.........................................87 34821-06 ......com to nd an authorized distributor..........101 37947-01K ...........................107 28755-08 .............................................31 37947-TL9 ..................................87 34989-01 .........109 28821-03K ..................................95 4T65-E .................................. 28922-01K .31 37947-EZ .........18 33000-01 .........................59 36743G .......108 28612-01K ..........109 32204-03K ....85 34200-16K .....................................................................107 28765-04 .................................85 34994-14K .....59 36008A C6 ...................55 37000-01K ........55 E4OD/4R100 ...................................................................108 28406B ...........91 33000-02 .....87 34913-01 4L60-E ................31 37947-09K ............................55 E4OD/4R100 ...70 35719-01K .....................................................87 34880RK .......................................87 34500-Z ...........................................31 37947-40K .............................55 36946-03K ......101 37000-TL12 ..59 36008B C6 .............85 34298-078 .........101 37000-05K ..........................................................................................108 28821-01K .............................................................................108 ©2010 Sonnax Industries................59 36948-03K ........108 28438-01K ................................85 34016-W .....................................................................................................31 37947-03K ..........109 28821-TK ...............91 34006-05 ..........................109 28821-09K .........................................85 34716-01 ..........................109 28154S ......................................57 36438AX-01K ........107 28413..............51 36948-TL AX4N ....59 36948-09K ......................... Inc.....................59 36948-05K ......87 34880-03 ......................31 37947-05K .....................87 34006-OS ...........18 32539-Z5 ....................................55 36946-01K ........................85 34994-02K ....57 36743-01 .................................62 36941-01K ..91 33530-01K .............................................59 36425-01K ........................59 36948-20K ............................59 36438A ..........59 36743H .........................109 28821-05K .31 37947-07K ...70 35718-02K ..................55 36940-01K ...............................31 37947-TL11 ......59 36948-19 ....................................................................................................................107 28320A .........62 36940-03K ................................99 34821-05 ..87 34875-01 ....85 34910-03K .................................70 35988-01K .....................................59 36605-01 ......................59 36948-12 ......................70 35718-01K ....91 33886-01K ..............87 34875RK .....................................................59 36743-02 ..........18 32710-01 ........................31 37947-TL33 .........87 34821-08 .................109 28821-07K ....................85 34201E-SP ........................................87 34838-01K ................................................................................................................55 36946-04K ............107 28755-01 ......................................................................31 37947-11K .......87 4T60/4T60-E.............59 36948-18K ..........62 36940-11 ....87 34301-078 .................85 34910S-01 ..............................59 36414-01K ......................108 28801-S11K ...........................................................59 36885............................57 36424-03K ..........................................................................................................................109 28761-01SK .....................109 28821-08K ..........91 33886-02 ......75 4L60-E ...............................................................................85 34989-06K ...............107 28755-03 ...................................87 34994-17K ...........................................107 28406C .............................................109 28711-01K .....................................................................109 28738-01K .................................................................................31 37947-13K .....................59 36744-01 ................108 28431......................85 34838-TL ........................................109 28821-02K .....................................70 35754-01K ...........109 28715-01K .........................................62 36940-17K ..................................55 36429E C6 ............87 34989-02K ............107 28755-04 ...................31 37947-TL5 .

............................................132 41954-06K ..........................35 56361J-01K ..............115 44957-LB2 45RFE / 545RFE .................................27 56947-02K ....................114 4R100-LB1 .....35 56947J-26K ........................27 4R/5R44/55E ....................................135 U151/250 Series ..............................................135 U151/250 Series .31 5R55N/W/S ................................................88 55211-11K ............89 56000C-01 A4LD..............140 Miscellaneous Ford .................31 AOD ......................................35 56947J-S6 ...........35 56947J-TL9 ..................31 56615-35 ....27 4R/5R44/55E ............27 56947-06K ..88 55211-TL8 ...................95 46892-01K ................................................114 402.................................................................137 57917E-05K..................11 44912-01 ...................................27 56947-01 .........................................................69 Miscellaneous GM ...............31 56600-DJ A4LD................69 4L60 ................... 8 • View our entire product line at www............................................................27 56947-05K ............18 41TE .............135 U151/250 Series ........................................................................35 56947J-S5 ................................................35 56954N ........................................................126 63741-20K ......................................71 54250-02K Miscellaneous GM ..........................................................................31 56241....................140 63940-03K .................................31 56600B A4LD...................................................117 59947-05K .............................................................103 56713.................27 56954K ..31 56600B-01K A4LD...........31 AOD .......89 55211-17K .......................70 65754-02K 200-4R..........................................................sonnax...........................................133 41954-03K ......71 54250-03K Miscellaneous GM ..................................................133 41750-03 .......70 54701-03K Miscellaneous GM ...........27 56947-SML .................71 54200-14K ..35 56008 A4LD..........................135 57917E-16K U140/240 Series .......35 56947J-03K ................................................ Inc ............................135 57917E-13K............................................31 56532-01K A4LD...........................89 55211-21 .......................................................................................................................140 63940-07K ...117 59947-21K ..............27 4R/5R44/55E ..............18 41TE .....71 54250-02SK Miscellaneous GM ....11 Line Pressure Booster ...................71 54253-01 Miscellaneous GM ....27 4R/5R44/55E ........................................................................................................11 44957-LB1 68RFE .....35 56947J-29K ..........88 55209-04K ..102 44836...............70 65754-01K 200-4R.........................121 TF-81SC ...71 54410A-01 ....140 63741-01K .31 56412-04 A4LD..87 41005-01 .....27 4R/5R44/55E ................117 59947-26K .........137 57917E-19K U140/240 Series ....................27 56947-MED ..........117 59947-LPC ...............................................................137 59947-01K ...................................27 4R/5R44/55E ....27 4R/5R44/55E .................123 39741-11K TF-80SC ......................................................................................................27 E4OD/4R100 ...............31 56000-CS8 A4LD...133 41005-TL ......................................31 56000-CS6 A4LD.......114 54200-01K ..........................35 56947J-05K .............70 4L30-E ..............27 4R/5R44/55E .............................88 55211-08K ...........27 56833-TL .................................35 56201A-K ..................................27 4R/5R44/55E ..............................43 5R55N/W/S ....123 39741-08K TF-80SC ..........................75 4L60-E ...............123 39741-22K TF-80SC .................................31 56412RK A4LD...........31 56361-01K A4LD.............121 TF-81SC ...................11 44892-TL ...............27 56947-TL .....................................123 400..................117 59947-07K ..........................................27 4R/5R44/55E ................................114 4T65E-LB1 ..62 46951.......................................................123 39741-14K ................27 56201A-SP .89 55211-14K ...........................................................................................................................................115 460..............27 4R/5R44/55E ..........................................................................121 TF-81SC .............................102 56833-01K .............123 39741-18K TF-80SC ...................................117 59954-01K ......................135 57917E-08K.............................................27 4R/5R44/55E .....................................15 727/904 .............70 172 Sonnax Transmission Products Catalog Vol......................................35 56947J-S2 ..................................................35 56947J-S4 ..........com..............................27 4R/5R44/55E .....................................27 4R/5R44/55E ....88 55211-22K ...................................................................................................121 TF-81SC ............................................................................117 59947-09K ......................31 56219-05K A4LD..................................................................................102 4662.......126 63940-01K ................................140 63940-BST ...........................127 63741-09K ..........................................31 56412-03 A4LD........................................88 55211-01K ......................................35 56947J-S7 ..........................................39 AODE/4R70W......................121 TF-81SC ....................31 56219-03K A4LD................................................27 4R/5R44/55E .............121 TF-81SC ..........140 59954-03K .........................................................27 57415X ..........................................114 4L80E-LB1 .............................17 A4LD.............................126 63741-17K .................31 56001X A4LD...140 65405............35 56947J-23K ...........35 56947J-15K ..........................117 59947-12K ..............71 55209-01K ...................................................88 55211-04K ..................132 41954-02K ........ ©2010 Sonnax Industries....................................35 56947J-S3 .............................................62 461..9 39540-Z5 Chrysler FWD 3-Speed .................70 4L30-E .....................35 56954L...................................................................................................62 4734 200-4R...................117 59947-16K ........................11 44912-03K ..........117 59947-03K ...............................................................................71 54754-02 ........................................43 56412-02 A4LD.135 U151/250 Series ..................................................70 4L30-E .............69 Miscellaneous GM ...................................87 400-LB1 .................102 56715.102 56715A ......................................35 56947J-09K ...............126 63741-12K ......31 56947J-01K ...........................Index Part Number/Unit Page Part Number/Unit Page Part Number/Unit Page Part Number/Unit Page 39539-Z5 Chrysler FWD 3-Speed .......31 56219-04K A4LD....123 39741-05K TF-80SC ...................................................140 63940-TL ...............................................................................35 56947J-19K ..............................................35 56995A ..............................................11 44912-02 ....62 57917E-01K.......................102 462..140 63940-02K .....126 63741-07K ...................................................137 57917E-TL8 U140/240 Series .............................................................................62 46950.................................................135 57917E-03K U140/240 Series .................11 Line Pressure Booster ...........35 56947J-S1 .................11 44836A ..............................................102 4L60E-LB1 ..................126 63741-13K .................59 56200-03K ....................11 44892-01K ......................35 56947J-S8 .....................39 AODE/4R70W.............31 56219-06K A4LD.......................................141 41954-01K .......71 54200-06K .......132 425.........................35 56947-LRG ..........31 56250-01K A4LD................27 56947-17 .............................27 56219-02K A4LD.............................................83 4968........27 4R/5R44/55E ............102 46000-01K Miscellaneous Imports..............................................27 56711.....9 39741-01K TF-80SC .................................126 63741-05K .132 41954-07K .................................................27 4R/5R44/55E ....................................................70 4L30-E ...............................35 56361-TL 42-48RH/RE ................................27 4R/5R44/55E ..................27 4R/5R44/55E ..................103 56711A ............................................27 4R/5R44/55E .....27 56947-14K ..............................140 62170-01K .......................70 4L30-E ........................................

Index
Part Number/Unit Page Part Number/Unit Page Part Number/Unit Page Part Number/Unit Page 65754-03K 200-4R................................69 Miscellaneous GM ..............70 65772J-01 200-4R................................69 Miscellaneous GM ..............70 65797 200-4R................................69 4L60 ...................................75 4L60-E ................................81 65912-01K ..............................70 65917S ...................................69 68004-01 ..............................131 68004-02 ..............................131 68410-01 ..............................131 68410-02K ............................131 68915-01 ..............................131 68942-01 ..............................131 68942-02 ..............................131 68942-03 ..............................131 68942-04 ..............................131 68942-05K ............................131 68942-06 ..............................130 68942-07K ............................130 68942-10K ............................130 68942-14K ............................130 68942-16 ..............................130 68942-17K ............................130 68942-19K ............................130 68942-23K ............................130 68942-27K ............................130 68942-31K ............................130 69835....................................140 69880-01 ..............................140 69880-02 ..............................140 69903-01K ............................140 700R4-LB1 ...........................114 702..........................................75 71400-15 ..............................140 71812-01 ..............................140 71828-TL ..............................140 71846-01K ............................140 71912-01K ............................140 72754-01K ............................100 72754-03K ............................100 72854-01K ............................100 72854-03K ............................100 72854-TL ..............................100 72854-TL2 ............................100 72871-01 ..............................100 72872-01 ..............................100 729..........................................75 72901-01 ..............................100 730..........................................75 731..........................................75 73251-01K ..............................61 73300-01 ................................61 73426-SP ...............................61 73708......................................60 73840-24 ................................60 73840-27K ..............................60 73840-BK ...............................60 73840-BTL..............................61 73840-DK ...............................61 73840-FWD ............................60 73840-LR ................................60 73840-MK...............................60
©2010 Sonnax Industries, Inc.

73840-MTL .............................61 73840-RK ...............................60 73840-RTL ..............................61 73949-01 ................................61 74828-TL ..............................140 74846-01K ............................140 74846-04 ..............................141 74846-05 ..............................141 74846-06K ............................140 74846-07K ............................140 74846-TL4 ............................141 74846-TL5 ............................141 74846-TL6 ............................140 74926 4L80-E/400 .........................75 4L60-E ................................81 75153A ...................................70 75410-10 ................................95 75877A ...................................70 75884B-01K ...........................95 75890-30 ................................95 75921-01K ..............................70 75921-02K ..............................70 75921-03K ..............................70 76204-01 ................................43 76425......................................39 76427A ...................................39 76507F-01K ............................43 76554RK AOD ....................................39 AODE/4R70W.....................43 76811-01K ..............................39 76831-SP ...............................39 76833......................................39 76833E ...................................43 76836A AOD ....................................39 AODE/4R70W.....................43 76890-01K ..............................43 76890-15K ..............................39 76890-17K ..............................39 76890-17KP ...........................39 76890-17SK ...........................39 76890-21K AOD ....................................39 AODE/4R70W.....................43 76890-24K AOD ....................................39 AODE/4R70W.....................43 Miscellaneous GM ..............70 4L30-E ................................71 76919-01 ................................43 76922-01 ................................43 76925-01 ................................43 76927B-01 AOD ....................................39 AODE/4R70W.....................43 76948-01 ................................43 76948-02K ..............................43 76948-04K ..............................43 76948-06 ................................43 76948-08 ................................39 76948-09 ................................43 76948-12K ..............................43 76948-14K ..............................43 76948-16K ..............................43

76948-17K ..............................43 76948-29K ..............................43 76948-31 ................................43 76948-BST .............................43 76948-BST2 ...........................43 76948-TL4 ..............................43 76948-TL6 ..............................43 76970-02K ..............................39 76970-TL ................................39 76989-03K ..............................39 76989K ...................................39 76990-03K ..............................39 76990-04K ..............................39 76990K ...................................39 76991-01K ..............................39 76991-TL ................................39 76999-04K ..............................39 76999-05K ..............................39 76999-LRG .............................39 76999-MED ............................39 76999-SML .............................39 77000-HBK .............................83 77002B 4L80-E/400 .........................75 4L60-E ................................81 77002BT-01 4L60 ...................................77 4L60-E ........................83, 168 77005T 200-4R................................69 4L60 ...................................77 4L60-E ................................83 77010-01 4L80-E/400 .........................75 4L60-E ................................81 77401-01 4L80-E/400 .........................75 4L60 ...................................77 4L60-E ................................81 77401-02 4L80-E/400 .........................75 4L60 ...................................77 4L60-E ................................81 77406-10 Miscellaneous GM ..............70 4L60 ...................................77 4L60-E ................................83 77409-15 Miscellaneous GM ..............70 4L60 ...................................77 4L60-E ................................83 77700-01 4L60 ...................................77 4L60-E ................................83 77700-01K 4L60 ...................................77 4L60-E ................................83 77701-04K 4L60 ...................................77 4L60-E ................................83 77701-04SK 4L60 ...................................75 4L60-E ................................83 77701-076 4L60 ...........................75, 168 4L60-E ................................81

77704S 4L60 ...................................77 4L60-E ................................83 77722-01K 200-4R................................69 4L60 ...................................77 4L60-E ................................83 77731-01 4L60 ...................................75 4L60-E ................................83 77731-02K 4L60 ...................................75 4L60-E ................................83 77731-03 4L60 ...................................75 4L60-E ................................81 77731-04 4L60 ...................................75 4L60-E ................................83 77731-05 4L60 ...................................75 4L60-E ................................81 77731-08 4L60 ...................................75 4L60-E ................................83 77731-09 4L60 ...................................75 4L60-E ...............................83 77731-RK 4L60 ...................................75 4L60-E ................................83 77732-02 ................................83 77732-03 ................................83 77732-04 ................................83 77732-05 ................................83 77732-RK ...............................83 77733-01K 4L60 ...................................77 4L60-E ........................83, 169 77733-02K 4L60 ...................................77 4L60-E ........................83, 169 77733-04K ......................83, 169 77733-05K ......................83, 169 77747-01 ................................81 77749-02K 4L60 ...................................77 4L60-E ................................83 77754-01K ..............................81 77754-02K ..............................81 77754-03K ..............................81 77754-04K ..............................81 77754-09K ..............................81 77754-21 ................................81 77754-23 ................................81 77754-33 ................................81 77754-35K ..............................81 77754-39 ................................81 77754-41 ................................83 77754-ISO ..............................81 77754-R2 ................................83 77754-RM5.............................83 77754-SERV ...........................83 77754-TL 4L60-E ................................83 4L80-E ................................87

Ready to order? Contact your parts distributor or visit www.sonnax.com to nd an authorized distributor.

173

Index
Part Number/Unit Page Part Number/Unit Page Part Number/Unit Page Part Number/Unit Page 77763-01 4L60 ...................................75 4L60-E ................................81 77764-01 4L60 ...................................77 4L60-E ................................83 77767K 4L60 ...................................77 4L60-E ........................83, 168 77767K-SK 4L60 ...................................77 4L60-E ................................83 77777L-K 200-4R................................69 4L60 ...................................75 4L60-E ................................81 77777M-K 200-4R................................69 4L60 ...................................75 4L60-E ................................81 77787-02K 4L60 ...................................77 4L60-E ................................83 77801-01 ................................87 77805E-K................................81 77805-K 200-4R................................69 4L60 ...................................75 4L60-E ................................81 77872-01 ................................75 77872-02K 200-4R................................69 Miscellaneous GM ..............70 4L60 ...................................77 4T60-E ................................95 77898E-3K..............................81 77898E-4K..............................81 77898E-6K..............................81 77898E-7K..............................81 77898E-K................................81 77911-02 4L60 ...................................75 4L60-E ................................81 77911-03K 4L60 ...................................77 4L60-E ........................83, 169 77911-03SK 4L60 ...................................77 4L60-E ................................83 77917-01K 200-4R................................69 4L60 ...................................75 77917-02K 200-4R................................69 4L60 ...................................75 77917-03K 200-4R................................69 4L60 ...................................75 77917-04K 200-4R................................69 4L60 ...................................77 77917-06 200-4R................................69 4L60 ...................................75 77917-07 ................................81 77917-08 200-4R................................69 4L60 ...................................77 77917-10 ................................83 77917-471 200-4R................................69 4L60 ...................................75 77917-500 200-4R................................69 4L60 ...................................77 77917-RV 200-4R................................69 4L60 ...................................77 4L60-E ................................83 77917-TL 200-4R................................69 4L60 ...................................77 4L60-E ................................83 77917-TLC 200-4R................................69 4L60 ...................................77 4L60-E ................................83 77918S-08K ...........................81 77918S-09K ...........................81 77918S-1K .............................81 77918SBK 4L60 ...................................75 4L60-E ................................81 77918S-K 4L60 ...................................75 4L60-E ................................81 77942-01K 4L60 ...................................75 4L60-E ................................81 77942-02K ..............................81 77964-04K ..............................81 77964-08K ..............................81 77964-RM2.............................83 77966-93K ..............................75 77966-94K ..............................75 77966-94MK...........................77 77968......................................75 77968-01K 200-4R................................69 4L60 ...................................77 77968-02 ................................75 77968-RM...............................77 77980-01K ..............................81 77987-01K ..............................81 77998-01K 4L60 ...................................75 4L60-E ................................81 77998-03K 200-4R................................69 4L60 ...................................75 4L60-E ................................81 77998-03SK 4L60 ...................................77 4L60-E ................................83 77998-04K 4L60 ...................................75 4L60-E ................................81 77999 200-4R................................69 Miscellaneous GM ..............70 4L60 ...................................75 77999-02K 200-4R................................69 Miscellaneous GM ..............70 4L60 ...................................75 8041........................................95 82810....................................141 8368........................................95 8415......................................108 8415A ...................................108 8415AK .................................108 8415B ...................................108 8415BK .................................108 8436......................................108 84421G ...................................99 84431G ...................................99 84431H ...................................99 84450......................................95 84532-01K 4T60/4T60-E.......................95 4T65-E ................................99 84573-01K ..............................95 84573-02K ..............................95 84596-01K ..............................99 84596-02K ..............................99 84733-10 4T60/4T60-E.......................95 4T65-E ................................99 84733-20 4T60/4T60-E.......................95 4T65-E ................................99 84754-01K ..............................93 84754-06 ................................93 84754-08K ..............................93 84754-12K ..............................95 84754-14K ..............................95 84754-16K ..............................93 84754-17K ..............................95 84754-19K ..............................95 84754-22K ..............................93 84754-23K ..............................95 84754-24K ..............................95 84754-25K ..............................95 84754-30K ..............................99 84754-34K ..............................99 84754-36K 4T60/4T60-E.......................95 4T65-E ................................99 84754-37K 4T60/4T60-E.......................95 4T65-E ................................99 84754-38K 4T60/4T60-E.......................95 4T65-E ................................99 84754-39K 4T60/4T60-E.......................95 4T65-E ................................99 84754-40K 4T60/4T60-E.......................95 4T65-E ................................99 84754-43K ..............................99 84754-44 ................................99 84754-46K 4T60/4T60-E.......................95 4T65-E ................................99 84754-50K ..............................99 84754-51K ..............................99 84754-52K ..............................99 84754-53K ..............................99 84754-55K ..............................99 84754-57K ..............................99 84754-58K ..............................99 84754-97K ..............................93 84754-98K ..............................93 84754-RM...............................95 84754-TL2 4T60/4T60-E.......................95 4T65-E ................................99 84754-TL3 ..............................99 84754-TL4 ..............................95 84754-TL44 ............................99 84754-TL46 4T60/4T60-E.......................95 4T65-E ................................99 84754-TL5 ..............................95 84754-TL6 ..............................95 84757-01K ..............................99 84791-01K ..............................95 84812......................................95 84860B ...................................95 84874......................................95 84880M-01 .............................99 84881......................................95 84881A 4T60/4T60-E.......................95 4T65-E ................................99 84995-01 ................................95 85000-01 ..............................141 85110-01K ............................141 85701-01 ..............................141 85755-01 ..............................141 85755-02 ..............................141 85916-01 ..............................141 85916-01U............................141 85991-01 ..............................141 85991-TL ..............................141 86460......................................62 86940-01 ................................62 86940-03 ................................62 86940-04 ................................62 86940-05K ..............................62 88406C .................................140 88406-SP .............................140 88894....................................140 88950-T ................................140 89010-01K ............................141 89010-02K ............................141 89010-03K ............................141 89010-04K ............................141 89010-TL ..............................141 89031-01K ............................141 92003-01K ................................9 92003-TL ..................................9 92004-L ....................................9 92004-LOS ...............................9 92004-SP .................................9 92106-01K ................................9 92834-02K ................................9 92834-03K ................................9 92834-05K ................................9 92834-07 ..................................9 92835-02K 45RFE/545RFE/68RFE .......11 41TE .....................................9 92835-03K ................................9
©2010 Sonnax Industries, Inc

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Sonnax Transmission Products Catalog Vol. 8 • View our entire product line at www.sonnax.com.

Index
Part Number/Unit Page Part Number/Unit Page Part Number/Unit Page Part Number/Unit Page 92835-07 ..................................9 92835-18K 45RFE/545RFE/68RFE .......11 41TE .....................................9 92835-21 45RFE/545RFE/68RFE .......11 41TE .....................................9 92835-22K ................................9 92835-RM 45RFE/545RFE/68RFE .......11 41TE .....................................9 92835-RM22.............................9 92836-01K ................................9 92836-02 ..................................9 92836-03 ..................................9 92836-03K ................................9 92965-30 ..................................9 92965-45 ..................................9 92965-Z5 ..................................9 93897S .................................140 93903-01K ............................140 93940-01 ..............................140 93990....................................140 94987-01K ............................140 95200-01 ..............................110 95200-03K ............................110 95200-05K ............................110 95200-06 ..............................110 95200-TL ..............................110 96003-01 AXOD/AXODE/AX4S ..........47 AX4N/4F50N ......................51 96003-MTL AXOD/AXODE/AX4S ..........47 AX4N/4F50N ......................51 96008-01 AXOD/AXODE/AX4S ..........47 AX4N/4F50N ......................51 96009-01 ................................47 96077-01 ................................47 96200-01 ................................47 96200-02 AXOD/AXODE/AX4S ..........47 AX4N/4F50N ......................51 96201-01K AXOD/AXODE/AX4S ..........45 AX4N/4F50N ......................51 96201-05 AXOD/AXODE/AX4S ..........47 AX4N/4F50N ......................51 96201-06K ..............................45 96201-08K AXOD/AXODE/AX4S ..........45 AX4N/4F50N ......................51 96201-09 ................................47 96201-10 ................................47 96201-11 ................................47 96201-12K AXOD/AXODE/AX4S ..........45 AX4N/4F50N ......................51 96201-13K AXOD/AXODE/AX4S ..........45 AX4N/4F50N ......................51 96201-15K ..............................47 96201-16K ..............................47 96201-18 AXOD/AXODE/AX4S ..........47 AX4N/4F50N ......................51 96201-19K ..............................45 96201-21K AXOD/AXODE/AX4S ..........45 AX4N/4F50N ......................51 96201-23K AXOD/AXODE/AX4S ..........45 AX4N/4F50N ......................51 96201-28 AXOD/AXODE/AX4S ..........45 AX4N/4F50N ......................51 96201-29K ..............................47 96201-BST .............................47 96201-BST29 .........................47 96201-BST3 ...........................47 96201-TL ................................47 96201-TL2 AXOD/AXODE/AX4S ..........47 AX4N/4F50N ......................51 96201-TL3 AXOD/AXODE/AX4S ..........47 AX4N/4F50N ......................51 96206-01K ..............................45 96206-03K ..............................51 96206-05K ..............................51 96206-07K ..............................51 96206-10K AXOD/AXODE/AX4S ..........45 AX4N/4F50N ......................51 96206-13K ..............................51 96206-BST .............................51 96206-TL ................................51 96206-TL2 AXOD/AXODE/AX4S ..........47 AX4N/4F50N ......................51 96419-01 ................................51 96420......................................47 96423 AX4N/4F50N ......................51 C6 .......................................55 E4OD/4R100 ......................59 96423-01 ................................59 96511K ...................................45 965123K .................................45 96512K AXOD/AXODE/AX4S ..........45 AX4N/4F50N ......................51 96513K ...................................45 96704-01 ................................47 96706-01 AXOD/AXODE/AX4S ..........47 AX4N/4F50N ......................51 96728......................................47 96728-01 ................................47 96730-RR ...............................47 96803 AXOD/AXODE/AX4S ..........47 AX4N/4F50N ......................51 96806......................................47 96849-01K AXOD/AXODE/AX4S ..........47 AX4N/4F50N ......................51 96849-02K ..............................51 96855-01K AXOD/AXODE/AX4S ..........47 AX4N/4F50N ......................51 96855-02K AXOD/AXODE/AX4S ..........47 AX4N/4F50N ......................51 96855-04K ..............................47 96872-01K AXOD/AXODE/AX4S ..........45 AX4N/4F50N ......................51 96925 AXOD/AXODE/AX4S ..........47 AX4N/4F50N ......................51 96928-01 ................................47 96940......................................47 96945R ...................................47 96945S ...................................47 96948-01K AX4N/4F50N ......................51 E4OD/4R100 ......................59 96948-05K ..............................59 96966B ...................................47 96995A ...................................47 97855-23K ............................141 97855-24K ............................141 97855-27K ............................141 97855-30K ............................141 98892-01 ..............................140 98892-01K ............................140 98892-02 ..............................140 98892-03 ..............................140 AL-SR-1K .............................103 AL-SR-2K .............................103 AS1-01K AOD ....................................39 AXOD..................................47 200-4R................................69 4L60 ...................................77 AS2-02K AOD ....................................39 200-4R................................69 4L60 ...................................77 AS3-03K AOD ....................................39 200-4R................................69 4L60 ...................................77 B63 .........................................70 B78 .........................................70 F-113741-TL13.....................129 F-113741-TL17.....................129 F-113741-TL4.......................129 F-113741-TL7C ....................129 F-113741-TL9.......................129 F-119940-TL3.......................139 F-119940-TL5.......................139 F-119940-TL6.......................139 F-119940-TL7.......................139 F-119940-TL8.......................139 F-120940-TL.........................141 F-122892-TL10.....................140 F-122892-TL3.......................140 F-139740-TL.........................141 F-15741-TL...........................119 F-15741-TL18.......................119 F-15741-TL22.......................119 F-15741-TL25 TF-60SN ...........................119 TF-80SC ...........................121 TF-81SC ...........................123 F-15741-TL29 TF-60SN ...........................119 TF-80SC ...........................121 TF-81SC ...........................123 F-15741-TL29PL TF-60SN ...........................119 TF-80SC ...........................121 F-15741-TL41.......................119 F-15741-TL5.........................119 F-15741-TL8.........................119 F-22771A-TL7 42-48RH/RE .......................15 727/904 ..............................17 F-22771-TL 42-48RH/RE .......................15 727/904 ..............................17 Chrysler FWD 3-Speed ......18 F-25741-TL...........................125 F-25741-TL11.......................125 F-25741-TL18.......................125 F-25741-TL25.......................125 F-25741-TL29.......................125 F-25741-TL5.........................125 F-25741-TL8.........................125 F-27741-TL13 U151/250 Series ...............137 5R55N/W/S ........................35 F-33000-TL.............................91 F-34200-TL16.........................87 F-34994-TL18.........................87 F-34994-TL22.........................87 F-36940-TL11.........................62 F-36940-TL3...........................62 F-36947-TL13.........................59 F-39741-TL TF-80SC ...........................121 TF-81SC ...........................123 F-39741-TL11 TF-80SC ...........................121 TF-81SC ...........................123 F-39741-TL18 TF-80SC ...........................121 TF-81SC ...........................123 F-39741-TL22 TF-80SC ...........................121 TF-81SC ...........................123 F-39741-TL5 TF-80SC ...........................121 TF-81SC ...........................123 F-41954-TL...........................133 F-44912-TL.............................11 F-46892-TL.............................62 F-55211-TL.............................89 F-55211-TL14.........................89 F-55211-TL17.........................89 F-55211-TL22.........................89 F-55211-TL4...........................89 F-56947J-TL15 .......................35 F-56947J-TL19 .......................35 F-56947J-TL2 .........................35 F-57917E-TL13 ....................135

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175

......com.......................99 F-84754-TL57..141 F-92835-TL 45RFE/545RFE/68RFE ...........107 S019703K ................................................................................................................. 6712726..........................................51 FM-01KA ......................39 AODE/4R70W......131 F-68942-TL31..............................55 K36528R-SK......141 F-85755-TL2..........................................102 S6774966 ....................107 S019740A ......................103 S29516488 .................................. 7100753......................................................15 SC-4L60 Sure Cure® Kit ..................................103 S29542026 ..55 K65703 200-4R....................... 7001300.................. 6810771......... 6635150...........................156 4L60-E .......95 SBK-G12 4L60 ...................95 R16 .................................18 K36528R ......103 S6834221 .....................................................95 SC-4T60E-1 Sure Cure® Kit ....102 S23014304 .......103 S29500738 ........43 SBK-F3 ...........................9 F-96201-TL23 AXOD/AXODE/AX4S .....103 S29542029 ...........................131 F-68942-TL19............................................................127 F-68942-TL10........103 S29516484 .................102 S6883901 .............. 7220085.............................137 F-59947-TL12..........................155 E4OD/4R100 .........................15 SBK-F1 ................. 7093514............................103 S29514677 ..... 6990966............................ 168 K13259C....................................103 S29509450 ....59 VB-06 ...107 S019701K ..... Inc 176 Sonnax Transmission Products Catalog Vol....83 F-77754-TL4.......................103 S29527101 .............................59 T36605-03 C6 ....................................103 S23018535 .....59 SBK-F6 ...... 7051750....................................................... 6793053...160 VB-FIX . 7191504.........103 SP6883044 ..........................................................103 S29506149 .... 6832671.................131 F-68942-TL16.....75 K84956-SP .....70 K65703-1 ..........131 F-68942-TL14...................102 S6758036 .............157 4T65-E ..83 F-84596-TL..................................15 SC-46/47RHE Sure Cure® Kit ...............................................51 SBK-C14 ... 6938317....... 6619323...........59 SC-4T60E Sure Cure® Kit .....................153 SERVO-FIX ...11 41TE ............ 7290987.........................102 S6837976 ............................... 7565958......102 S6775657 ..102 S6835605 .............. 7104273.....103 S29533975 ...59 SC-TAAT TAAT ..................................55 E4OD/4R100 ...157 4T60/4T60-E........................................55 SBK-G10 ... 6907974........................110 Sure Cure® Kit .........102 S6770845-OE .................. 6591469......103 S29543432 ............... 6793601............. 7097178............103 S29513517 ....103 S23047959 ...............140 K77898 200-4R............75 K77898A 200-4R...................103 S29514804 ...........70 SC-01M/01N/01P Sure Cure® Kit ...............59 S019701AK .....107 S019740 ..............103 S29543439 ..........70 SBK-G9 ....... 6902046............ 6875111...... 7351176...........69 K74878 .............103 S29516957 ..........................................154 AODE/4R70W.......102 SonnaFlow® .....81 SBK-G13 ...........................99 F-85755-TL1.................................................................... 7357865..............103 S29500064 ......................................103 S29501160 ..................... ©2010 Sonnax Industries.........................160 The Sonnax products listed in this catalog may be protected by one or more of the following patents......................................61 SBK-F2 ....103 S23047970 ............107 S019961 .....153 VW AG4 ..........103 S23018884 .......103 S23016722 ...... 7296666......... 6840361..................................................sonnax...........103 S23045906 .. 7204357....70 4L30-E .......127 F-63741-TL7............................................103 S29514799-SP .............................102 S6837607 ..........................153 VW AG4 ........131 F-68942-TL7...................103 S23046108 ....156 4L60 ...........................70 SBK-G15 ................................18 K32978 ..................................................................................................................................... 6689007........................ 21 HP-4L60E-01..................154 E4OC/4R100 .......................................81 SC-4L80E Sure Cure® Kit ...43 Miscellaneous GM .......39 SBK-F18 ................... 7114331..........................69 Miscellaneous GM ...........................................................................102 S6884902 ..........103 S-56361J-TL ......................107 S019715HK-150 ......43 SC-AODE-1 Sure Cure® Kit ...............43 SC-AX4N Sure Cure® Kit .........103 S23017267 ..87 SBK-G11 .......................................117 F-59947-TL16.....................................................................................................103 S23017444 ....................................62 K13259C-1 .......................103 S29536408 .................................55 E4OD/4R100 ..................103 S29500063 ....... 7322232...................................102 S9436642 ..........69 4L60 .........................99 F-84754-TL55...................154 AODE/4R70W.........69 4L60 ......102 S6770845 ........101 S29537879 ...........................................................................117 F-63741-TL.............................47 AX4N/4F50N ...............75 4L60-E ... 6832632................131 F-72754-TL3.....161 SP23019201 . 8 • View our entire product line at www......155 AX4N/4F50N ......................................................................... 6588766..................... 6585002............. 6655197.....................99 F-84754-TL50....99 SC-AODE Sure Cure® Kit ..35 S6756782 ...............51 SC-AXODE Sure Cure® Kit ....71 S9428135 .... 6634377.....139 SC-41TE Sure Cure® Kit .................103 S29503772 .......103 S29503196 .....................................................................152 41TE ..........................103 S29501358 ................. 6543472..................83.........103 S29514799 .117 F-59947-TL26..55 S026968K ................................102 S-96872-TL AXOD/AXODE/AX4S ......9 SBK-C16 ................155 AXODE/AX4S ...107 S019961K .....................47 AX4N/4F50N ........................47 SBK-F5 ...........................62 K28414 ......................................108 K32976A ................................................................................................55 E4OD/4R100 .....................................55 S032744 ..................... 7258038.............152 42-48RH/RE ........47 SC-E4OD Sure Cure® Kit ..........................................................Index Part Number/Unit Page Part Number/Unit Page Part Number/Unit Page Part Number/Unit Page F-57917E-TL16 U140/240 Series ... 6929578.. 6736747............................................................43 SBK-F7 ......................103 S23019782 ....127 F-63741-TL13.....................................................69 S23013906 ....131 F-68942-TL6...135 U151/250 Series ...................................107 S026968 ............................. 7101296....................103 S29527102 ......................139 SC-096/097/098 Sure Cure® Kit .95 SC-4T65E Sure Cure® Kit ........... 6920970..............................................157 4T60/4T60-E................................................................. 7717244................... or may be patent pending: 5944627..................................................103 S29524116 ......................................................103 S29543435 ......................102 S23016681 .......152 42-48RH/RE .. 6325388.....................................................102 S6837206 ...........59 T36605-04 C6 ...........61 F-76948-TL..........103 S29543434 ....9 SC-42RHE Sure Cure® Kit ....................................................62 SBK-F4 ...................102 S23015831 ..............102 S-76890-TL24 AOD ... 6899211.. 7047611............................................... 6776736................................... 6722385............103 S29516486 ........43 F-77754-SERV.........103 S29524335 .75 SC-4L60E Sure Cure® Kit .............87 SC-4R100HD Sure Cure® Kit ...................... 6826908....................................61 F-73840-TL27..........................................................156 4L80-E .................................. ............................107 S043961 .......................................................... 6502994.......................131 F-68942-TL27...................100 F-73840-TL..................21 T36008A C6 .103 S23016866 .................103 S29516490 .....................

expressed or implied. ET • (800) 843-2600 • (802) 463-9722 • fax (802) 463-4059 • www. negligence. Inc. alteration or improper maintenance. Contact us 8:30 a. and is expressly in lieu of any other warranties. lost savings or punitive damages resulting from any breach of warranty.m. If Sonnax determines that the part is defective in material or in factory workmanship.™ Warranty Policy onnax warrants to the purchaser that each part manufactured or supplied by Sonnax will be free from defects in material or in factory workmanship. so as to adversely affect its performance and reliability. Sonnax does not authorize any person to create for it any other obligation or liability in connection with these parts. Inc. Sonnax must receive all warranty claims before the end of the warranty period. All warranty returns must be pre-approved. including any implied warranty of merchantability or fitness for a particular purpose.m. to 5 p. Bellows Falls.sonnax. or issue an account credit for the purchase price. repair or replace the defective part. Please contact Sonnax if you have a part to be returned under this warranty. Sonnax shall not be liable for any incidental or consequential damage. inconvenience or other consequential damage.com . Sonnax will. VT 05101-0440 USA © 2010 Sonnax Industries. S is Warranty will not cover: ▪ Removal and replacement labor costs. ▪ Any Sonnax part that has been: • Subject to misuse. at its option. • Improperly installed in the judgment of Sonnax. ads or catalogs are approximate only and will not create any warranty or other obligation by Sonnax. This remedy is Sonnax’s sole liability and the sole remedy provided by Sonnax for any breach of warranty. Any representations or descriptions in brochures. Automatic Drive. Sonnax Industries. There are no warranties which extend beyond the description on the face hereof. This warranty is the only warranty applicable to parts manufactured or supplied by Sonnax.Nobody knows valve bodies like Sonnax. The warranty period shall extend for six (6) months from the date of sale. lost profits. ▪ Loss of time.

. . U250E . . ere are important di erences between stronger springs. . . . . . U240E. . . . . . . . . . . . . . . 24-27 AOD . . . 60-61 E4OD. . 48RE . . . 01M. . . . . . . . . . . . . . . . . 101 Allison® AT. . . . . . . . 12-15 45RFE. Don’t Blame the Torque Converter . 140-141 Jatco RE5R05A . . . . . . . . . . . . . . . . . . . . . . 96-99 4T80-E . 4R70W. . . . 46RH/RE. . . . . . . . . . . . . . . . 141 Toyota U140E/F. 1 Sonnax Online . . . . . . . Sonnax VB-FIX Q&A . . . . . . . . . . . . . . . . . . . . 52-55 CD4E . . . 150-157 VB-FIX . . .com Embracing Change . . . . . . . . 116-117 Aisin AW TF-60SN . . 72-77 4L60-E. 124-125 Aisin AW Miscellaneous . . . . . 71 4L60 (700-R4) . . . . . . 096. . 134-135 Toyota U151E/F. . . . A470. . . AX4S. . . . . 88-89 4T40/45-E . . A670 . The Economics of Sonnax Valve Kits & Tools . . . . . . . . 166-167 GM 4L60-E. 01N. . . . . . . . . 118-119 Aisin AW TF-80SC . . . . 111-112 Increasing base line pressure isn’t the only or necessarily best way to tweak transmission pressure. . . .sonnax. . . . . . . . . . . . . . . . . . . . . . 098 . . 148-149 Sure Cure® Kits . . . . . . . . . 62 4R/5R44E. . . . . 91 High Performance Servos . . 325-4L. . . . . . . . . . 28-31 5FNR . . . 400 . . . . . . . . . . . . . . . . . . 44-47 AX4N & 4F50N . . . . . . . . . . . . . . . . . . . . . . . . . 100 Allison® 1000 . . . . . . . . . . . . . . 130-131 Mitsubishi F4A. 177 A404. . . . . . . . . . . . 138-139 ZF Miscellaneous . . . . . . . . . . . . . . . 92-95 4T65-E . . . . . . . . . . . 36-39 AODE. . . . . . . . . . . . . . . 62 5R55N/W/S . . . . . . . . . MT. . . . . . . . . . . . . . . . . . . . . . . 56-59 4F27E . . . 097. . . . . . 62 Pro Tech Talk Time Tested Techniques for Today’s Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A413. 84-87 5L40-E . . . . . . . . . . . . . . . . . . . . . 140 Mazda Miscellaneous . . . . . . 01P. . . . . . 62 AXOD. . . . . . . . . . . 142-147 Rapid changes in solenoid technology pose new challenges for transmission rebuilders. . . . . . . . . . . . . . . The Prescription for Optimum Pressure . . 160 SERVO-FIX. . . . . . . . . . 4L65-E. . . . . . . . . . . 4L70-E . . . 132-133 Mitsubishi/KM Miscellaneous . . . . . . . 4L65-E. . . . . . 180/180C. . . . . . . . 6-9 42RH/RE. . . . . . . . 4R/5R55E. . . . . . . . . . . . . . . . . Understanding what makes them tick helps ensure e ective repairs. . . . . . . . . . . . . . . . . . . . . . F5A . . . . . . . . . . . . . . . . 70 200-4R . . . . . . 140-141 Mercedes 722. . . . . . . . . 170-176 Warranty Details. . . . 200/200C. . . 104-109 TAAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-64 e numbers don’t lie – Sonnax is committed to o ering cost-e ective solutions for quality valve body repair. . 42LE. . AL-4 . . . 126-127 Jatco CVT . .6 . . . . . Ford A4LD . . . . . . . . . . . . . . . 19-23 Get up to speed on mechatronic control assemblies. . . . . . . HT Series . 545RFE. . . . . . . . . . . 47RH/RE. . . . 4-5 Sonnax TASC™ Force . . 40-43 ATX . . 102-103 Powerglide® . . . . . . 141 VW/Audi AG4. . . . . 16-17 41TE. . . . . U241E . . 128-129 Jatco Miscellaneous . . . . . . . 168-169 Nobody knows valve bodies like Sonnax. . 4T60-E . . . . . . 120-121 Aisin AW TF-81SC . . . . . . . . 90 Part Number Index. 10-11 4T60. . C5 . 141 Click here to visit www. . . . 140 Honda Miscellaneous. 162 It’s a good idea to think twice before accusing torque converters of causing transmission problems. . . . . . AXODE. . . . . 62 C6. . . . . . . . . . . . . . . . . . . . . 4R100 . . . . . . . . . . 165 Chrysler 48RE . . . . . . . . . . . . . . 110 Imports Aisin AW 55-50SN . . . . . . . . . . . . 158-159 Everything you ever wanted to know about Sonnax’s tried and true valve body reaming xture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 GM 125C (3T40). large boost valves and electronic line boosters. . 32-35 5R110W . 122-123 Aisin AW TR-60SN . 18 A727. 78-83 4L80E. . A904. . . . . . . . . . 141 Renault/Citreon DPO. . . . 68RFE . . . . . . . . . . . . . . 350/350C . . . . 42RLE . . 48-51 C4. .™ . Featured Products Line Pressure Boosters . . . . . . .Chrysler VOLUME TRANSMISSION Scroll and click on text to open pdf PRODUCTS CATALOG Sonnax Info About Sonnax . . . 114-115 Transfer Case Fixes . . . . . . . . . . . . . . . . . . . . . . 136-137 Toyota Miscellaneous. . 4L70-E . . 4R75W . . . . . . 66-69 4L30-E .