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XLe Model: HE-XE104

24 Digital Inputs DC / 16 Digital Outputs / 2 Analog Inputs (Medium Resolution)

1 Specifications
Digital Input DC Inputs per Module Input Voltage Range Absolute Max. Voltage Input Impedance Input Current Upper Threshold Lower Threshold Max Upper Threshold Min Lower Threshold OFF to ON Response ON to OFF Response HSC Max. Switching Rate Positive Logic 0.8 mA 0.3 mA 8 VDC 3 VDC 1 ms 1 ms 10 kHz Totalizer/Pulse, Edges 5 kHz Frequency/Pulse, Width 2.5 kHz Quadrature 24 (including 4 HSC inputs) 12 VDC / 24 VDC 35 VDC Max. 10 k Negative Logic -1.6 mA -2.1 mA

Panel Cut-Out and Dimensions

Refer to the XLe User Manual for panel box information and a handy checklist of requirements. Notes: The tolerance to meet NEMA standards is 0.005 (0.1 mm). Max. panel thickness: 5 mm.

Ports / Connectors / Cables

To Remove Back Cover unscrew 4 screws located on the back of the unit. I/O Jumpers: (Not Shown): I/O Jumpers (JP) are located internally. To access, remove back cover of unit. Wiring Connectors (J1 / J2): I/O Jumpers (JP1 / JP2), and External Jumpers (RS-485) are described in the Wiring and Jumpers section of this document. Memory Slot: Uses Removable Memory for data logging, screen captures, program loading and recipes. Novus Part No.: HE-MC1 Serial Communications: MJ1: (RS-232 / RS-485) Use for Cscape programming and Application-Defined Communications. MJ2: (RS-232 / RS-485) Use for Application-Defined Communications.

Digital DC Outputs Outputs per Module Commons per Module Output Type Absolute Max. Voltage Output Protection Max. Output Current per point Max. Total Current Max. Output Supply Voltage Min.. Output Supply Voltage Max. Voltage Drop at Rated Current Max. Inrush Current Min. Load OFF to ON Response ON to OFF Response OFF to ON Response Output Characteristics 16 (2 configurable PWM outputs) 1 Sourcing / 10 K Pull-Down 28 VDC Max. Short Circuit 0.5 A 4 A Continuous 30 VDC 10 VDC 0.25 VDC 650 mA per Channel nome 1 ms 1 ms 1 ms Current Sourcing (Pos logic)

Analog Inputs, Medium Resolution Number of Channels Input Ranges Safe input voltage range Input Impedance (Clamped @ -0.5 V to 12 VDC) Nominal Resolution % AI full scale Max. Over-Current Conversion Speed Max. Error at 25C (excluding zero) *can be made tighter (~0.25%) by adjusting the digital filter setting to 3. Additional error for temperatures other than 25C Filtering 100 10 Bits 32,000 counts 35 mA All channels converted once per ladder scan 4-20 mA 0-20 mA 0-10 VDC TBD 160 Hz hash (noise) filter 1-128 scan digital running average filter General Specifications Required Power (Steady State) Required Power (Inrush) Primary Power Range Relative Humidity Clock Accuracy Operating Temperature Terminal Type Weight Clock Accuracy 130 mA @ 24 VDC 30 A for 1 ms @ 24 VDC 10 ~ 30 VDC 5 to 95% Non-condensing +/- Seven Minutes/Month at 20 C 0 C to +50 C Screw Type, 5 mm Removable 12 oz. (340.19 g) +/- Seven Minutes/Month at 20C 1.00% 1.00% 1.50%* 2 0 - 10 VDC / 0 20 mA / 4 20 mA -0.5 V to +12V Current Mode: Voltage Mode: 500 k

Power Connector and Can Connector

Serial Communications:

MJ1: (RS-232 / RS-485) Use for Cscape programming and Application-Defined Communications. MJ2: (RS-232 / RS-485) Use for Application-Defined Communications.

PIN 8 7 6 5 4 3 2 1 5 Wiring and Jumpers

MJ1 Pins MJ2 Pins Signal Direction Signal Direction TXD OUT TXD OUT RXD IN RXD IN 0V GROUND 0V GROUND +5 / 60 mA OUT +5 / 60 mA OUT RTS OUT TXOUT CTS IN TX+ OUT RX- / TXIN / OUT RXIN RX+ / TX+ IN / OUT RX+ IN

Wire according to the type of inputs / outputs used, and select the appropriate jumper option. Wiring Specifications For I/O wiring (discrete): 0.8 mm2 (18 AWG) or larger. For shielded Analog I/O wiring: 0.8 mm2 (18 AWG) or larger.

Note: Highest usable frequency for PWM output is 65 kHz



For CAN wiring: 0.2 mm (24 AWG) or larger. Use copper conductors in field wiring only, 60/75 C Orange Connector (J1) J1 Orange Connector I1 I2 I3 I4 I5 I6 I7 I8 H1 H2 H3 H4 A1 A2 0V Name IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 HSC1 / IN9 HSC2 / IN10 HSC3 / IN11 HSC4 / IN12 Analog IN1 Analog IN2 Ground

I/O Jumpers Settings (JP1 JP3) The jumpers JP1 and JP3 are located in the connectors PCB internal to the controller. JP1 defines the logic of the digital inputs. JP3 defines the input type signal of each analog channel.

Positive Logic (*)

Negative Logic

JP1 Digital DC Logic

Current (*)


JP3 Current or Voltage Inputs

Note: When using JP3 , each channel can be independently configured. (*) Default External DIP Switch Settings (or Jumpers Settings) Some XLes have jumpers to set RS-485 port termination, though most use DIP Switches. The External Jumpers or DIP Switches are used for termination of the RS-485 ports. The XLe is shipped un-terminated.

Black Connector (J2) J2 Black Connector 0V V+ Q13 Q12 Q11 Q10 Q9 Q8 Q7 Q6 Q5 Q4 Q3 Q2 Q1 Name Ground V+ OUT 13 OUT 12 OUT 11 OUT 10 OUT 9 OUT 8 OUT 7 OUT 6 OUT 5 OUT 4 OUT 3 OUT 2 / PWM2 OUT 1 / PWM 1

To terminate, select one of the jumpers shipped with the product and insert it based upon the option that is desired or, select the switch and configure based upon the option that is desired. As seen when looking at the top of the XLE unit: Refer to Section 3 for the location of the DIP Switches (or External Jumpers). DIPSW3: FACTORY USE ONLY (tiny bootloader firmware downloading). NOT TO BE USED FOR NORMAL OCS OPERATIN. DIPSW2: MJ2 Termination (Default none) DIPSW1: MJ1 Termination (Default none) MJ2 Pinouts in Full and Half Duplex Modes


PIN 8 7 6 5 4 3 2 1 6 Safety

Orange Connector (J3) J3 Orange Connector I13 I14 I15 I16 I17 I18 I19 I20 H21 H22 H23 H24 0V Name IN 13 IN 14 IN 15 IN 16 IN 17 IN 18 IN 19 IN 20 IN 21 IN 22 IN 23 IN 24 Ground

MJ2 Full Duplex Mode Signal Direction TxD OUT RxD IN 0V GROUND +5 V OUT TxOUT Tx+ OUT RxIN Rx+ IN

MJ2 Half Duplex Mode Signal Direction TxD OUT RxD IN 0V GROUND +5 V OUT TxOUT Tx+ OUT Tx- / Rx- IN/OUT Tx+ / Rx+ IN/OUT

When found on the product, the following symbols specify: Warning: Electrical Shock Hazard. Warning: Consult user documentation.

This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous locations only WARNING EXPLOSION HAZARD Substitution of components may impair suitability for Class I, Division 2 WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous.

Green Connector (J4) J4 Green Connector Q 16 Q 17 Name OUT 16 OUT 17

WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before making any other connections. WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the source as possible. WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards. WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse. WARNING: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.

Q 18

OUT 18

Technical Support

For assistance and manual updates, contact Technical Support at the following locations: e-mail: / web site: You can find the complete documentation at NOVUS PRODUTOS ELETRNICOS LTDA. 2/2