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SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004

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SAUDI ARAMCO INSPECTION CHECKLIST
Pressurization for Leak Testing
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-A-2023
WBS / BI / JO NUMBER

25-May-05

MECH.

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY
WORK PERMIT REQUIRED?

ITEM No. A. General:

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

A1

Proponent has thoroughly inspected the equipment/system to be tested. All piping components included in the limits of the test as shown in the Test diagram are completely re-instated in accordance with the P&ID. NOTE: All designated "YES" items in the MCC Punchlist were completed or corrected. An approved leak test procedure shall be available at the site prior to commencing the leak testing activities. (G.I.-2.102, Para. 5.2). NOTE: Additional checkpoints specifically described in the test procedure shall be written as supplementary checkpoints. Pressure gages and pressure recorders shall be calibrated before the tests. A minimum of two pressure gages are required for the test system. One pressure gage shall be on the test pump and the other(s) on the test system. Their accuracy shall be within 5% of one another. During the application of the test pressure, all in-line valves if not used as test isolation valves are in an open position. All flange joints are taped and a hole punched for detection of leak. Proper test medium (inert gas or steam) is used as specified in the approved leak test procedure. Means of control for access to site is in place. Control pressure rise: Check for leaks at 25 psig or 50% of the test pressure whichever is lower.

G.I.-2.102, Para. 5.1

A2

SAES-A-004, Para. 7.1.1 SAES-A-004, Para. 7.1.5 SAES-A-004, Para. 7.1.5 c SAES-A-004, Para 8.1.3

A3

A4

A5 A6 A7 A8 A9

G.I.-2.102, Para. 5.3 G.I.-2.102, Para. 5.11 G.I.-2.102, Para. 5.16 G.I.-2.102, Para. 5.16 G.I.-2.102, Para. 5.17

Control pressure rise: After preliminary checks for leaks, increase the pressure (for inert gas or other gas as test medium) in steps no greater A10 than one-tenth of the test pressure with at least 10 minute holds at each step to check for leaks and weaknesses. A11 Depressurize the system before stopping or repairing leaks. A12 (Additional Check Points per approved procedure)

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SAES-A-004.REV 0 (Standards Cutoff . General Requirements for Pressure Testing. REMARKS: ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE REFERENCE DOCUMENTS: 1. Sign and Date: *Person Responsible for Completion of Quality Work / Test Proponent and Others Name.I. 2003) 2. Initials and Date: Name. Organization. CONTRACTOR / SUBCONTRACTOR ITEM No. Initials and Date: T&I Witnessed QC Record Reviewed Work Verified Y = YES N = NO F = FAILED Page 2 of 2 . G.-2-102. (30 June. Initials and Date: Work / Rework May Proceed PID Representative T&I Witnessed Name. 2002) Contractor / Third-Party Construction Representative* Work is Complete and Ready for Inspection: Name.SAUDI ARAMCO ID/PID . Initials and Date: QC Record Reviewed Work Verified QC Supervisor Quality Record Approved: Name. Pressure Testing Safely.August 2004) SAUDI ARAMCO INSPECTION CHECKLIST Pressurization for Leak Testing PROJECT TITLE SAIC NUMBER DATE APPROVED QR NUMBER SAIC-A-2023 WBS / BI / JO NUMBER 25-May-05 MECH. (22 July. Initials and Date: Saudi Aramco PMT Representative T&I Witnessed QC Record Reviewed Work Verified QC Inspector Performed Inspection Name.2/19/05 .

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