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PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : TACH---------------------------------------------Internal Pressure Calculations
STEP:
3
9:38a May 4,2013

Element Thickness, Pressure, Diameter and Allowable Stress :

|

| Int. Press |

From| To | + Liq. Hd
N/mm²

|
|

Nominal | Total Corr|

Element |

Allowable |

Thickness | Allowance |

Diameter |

Stress(SE)|

|

|

mm

|

mm

|

mm

|

kPa

|

10|

20|

0.00000 |

... |

0.00000 |

10000.0 |

0.00000 |

20|

30|

0.30001 |

... |

0.00000 |

10000.0 |

117208. |

30|

40|

0.30001 |

... |

0.00000 |

10000.0 |

117208. |

40|

50|

0.30001 |

... |

0.00000 |

10000.0 |

117208. |

50|

60|

0.30001 |

... |

0.00000 |

10000.0 |

117208. |

60|

70|

0.30001 |

... |

0.00000 |

10000.0 |

117208. |

70|

80|

0.30001 |

... |

0.00000 |

10000.0 |

117208. |

80|

90|

0.30001 |

... |

0.00000 |

9300.00 |

117208. |

90| 100|

0.30001 |

... |

0.00000 |

7450.00 |

117208. |

100| 110|

0.30001 |

... |

0.00000 |

5602.00 |

117208. |

110| 120|

0.30001 |

... |

3.17500 |

1800.00 |

117208. |

120| 130|

0.30001 |

... |

3.17500 |

1800.00 |

137892. |

Element Required Thickness and MAWP :

|

|

Design |

From| To |

Pressure |
N/mm²

|

M.A.W.P. |
Corroded
N/mm²

M.A.P. |

Actual |

Required |

| New & Cold |

Thickness |

Thickness |

|

|

|

N/mm²

|

mm

|

mm

|

10|

20|

0.00000 |

No Calc |

No Calc |

16.0000 |

No Calc |

20|

30|

0.30001 |

0.39771 |

0.39771 |

17.0000 |

12.8174 |

30|

40|

0.30001 |

0.39771 |

0.39771 |

17.0000 |

12.8174 |

40|

50|

0.30001 |

0.39771 |

0.39771 |

17.0000 |

12.8174 |

50|

60|

0.30001 |

0.39771 |

0.39771 |

17.0000 |

12.8174 |

60|

70|

0.30001 |

0.70074 |

0.70074 |

30.0000 |

12.8174 |

70|

80|

0.30001 |

0.41293 |

0.41293 |

25.0000 |

18.1526 |

80|

90|

0.30001 |

0.37318 |

0.37318 |

21.0000 |

16.8760 |

90| 100|

0.30001 |

0.44375 |

0.44375 |

20.0000 |

13.5116 |

1

300*(10000.85-0.0000) = 0.8174 mm Max.6*17.6*P) per UG-27 (c)(1) = (0.) LTD.41370 | 14.6*(17.00*0.30001 | 1.6*T) per UG-27 (c)(1) = (137892.55041 | 12.300) = 12.6*17. FileName : TACH---------------------------------------------Internal Pressure Calculations STEP: 3 9:38a May 4.0000)+0.0000))/(137892.13860 | 1. B at 130 C Thickness Due to Internal Pressure [Tr]: = (P*(D/2+Ca))/(S*E-0. All.6*(T-Ca)) per UG-27 (c)(1) = (137892.30001 | 0. Internal Pressure Calculation Results : ASME Code.0000 | No Calc | 0. Working Pressure at Given Thickness [MAWP]: = (S*E*(T-Ca))/((D/2+Ca)+0.0000)))/(0.0000/2+0.373 Minimum MAWP: 0.300*((10000.1465 | 110| 120| 0.6*0.0000)+0.85*17.0000)/(10000.PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.85*(17.0000))/((10000.398 N/mm² Maximum Allowable Pressure.41370 | 0.398 N/mm² Actual stress at given pressure and thickness [Sact]: = (P*((D/2+CA)+0.30001 | No Calc | No Calc | 68.0000/2+0. New and Cold [MAPNC]: = (SA*E*T)/(D/2+0.373 0.984 kPa 2 .0000) = 0.8174 + 0.0000 | 10.2013 100| 110| 0.85*(17. UCS-66 Crv.0000/2+0.00*0.0000/2+0. Section VIII.0000 = 12. limited by: Cone.0000)) = 104017. 2007 Cylindrical Shell From 20 To 30 SA-516 70 . Division 1.6*(T-CA)))/(E*(T-CA)) = (0.00*0.373 N/mm².49028 | 120| 130| 0.0000 | 5.

64] -32 C Min Metal Temp. Working Pressure at Given Thickness [MAWP]: = (S*E*(T-Ca))/((D/2+Ca)+0.6*(17. at Rqd thickness (UCS 66.0000)/(10000.8174 mm Max.64] -32 C Min Metal Temp.6*T) per UG-27 (c)(1) = (137892.984 kPa Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 0.1)[rat 0.) LTD.0000)) = 104017.0000/2+0.6*(T-CA)))/(E*(T-CA)) = (0.0000/2+0.00*0. w/o impact per UCS-66 -12 C Min Metal Temp. All. w/o impact per UG-20(f) -29 C 3 .85-0.8174 + 0.2013 Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 0.00*0.398 N/mm² Maximum Allowable Pressure.85*17.6*0.0000/2+0.0000/2+0.398 N/mm² Actual stress at given pressure and thickness [Sact]: = (P*((D/2+CA)+0.300) = 12. w/o impact per UCS-66 -12 C Min Metal Temp.00*0.6*(T-Ca)) per UG-27 (c)(1) = (137892. w/o impact per UG-20(f) -29 C Cylindrical Shell From 30 To 40 SA-516 70 .300*((10000.6*17.6*17.170 % Min Metal Temp.6*P) per UG-27 (c)(1) = (0.PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT. B at 130 C Thickness Due to Internal Pressure [Tr]: = (P*(D/2+Ca))/(S*E-0. at Rqd thickness (UCS 66. New and Cold [MAPNC]: = (SA*E*T)/(D/2+0.0000 = 12.0000)+0.85*(17.0000)))/(0.0000)+0.85*(17. UCS-66 Crv.1)[rat 0.0000) = 0.170 % Min Metal Temp.0000))/((10000. FileName : TACH---------------------------------------------Internal Pressure Calculations STEP: 3 9:38a May 4.300*(10000.0000))/(137892.0000) = 0.

New and Cold [MAPNC]: = (SA*E*T)/(D/2+0.00*0.85-0.1)[rat 0.6*P) per UG-27 (c)(1) 4 .) LTD.300) = 12.0000/2+0.0000)+0.0000/2+0.0000))/(137892. w/o impact per UCS-66 -12 C Min Metal Temp. UCS-66 Crv. UCS-66 Crv. Working Pressure at Given Thickness [MAWP]: = (S*E*(T-Ca))/((D/2+Ca)+0.6*P) per UG-27 (c)(1) = (0.984 kPa Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 0.0000))/((10000.8174 mm Max.0000) = 0. B at 130 C Thickness Due to Internal Pressure [Tr]: = (P*(D/2+Ca))/(S*E-0.170 % Min Metal Temp.00*0.0000)) = 104017. FileName : TACH---------------------------------------------Internal Pressure Calculations STEP: 3 9:38a May 4.398 N/mm² Maximum Allowable Pressure. at Rqd thickness (UCS 66.398 N/mm² Actual stress at given pressure and thickness [Sact]: = (P*((D/2+CA)+0.6*17. B at 130 C Thickness Due to Internal Pressure [Tr]: = (P*(D/2+Ca))/(S*E-0.00*0. w/o impact per UG-20(f) -29 C Cylindrical Shell From 50 To 60 SA-516 70 .300*((10000.0000)))/(0.85*(17.6*T) per UG-27 (c)(1) = (137892.6*(17.0000)/(10000.85*(17.6*0.2013 Cylindrical Shell From 40 To 50 SA-516 70 . All.64] -32 C Min Metal Temp.85*17.0000/2+0.0000/2+0.0000 = 12.8174 + 0.PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.0000) = 0.0000)+0.6*(T-Ca)) per UG-27 (c)(1) = (137892.300*(10000.6*17.6*(T-CA)))/(E*(T-CA)) = (0.

UCS-66 Crv.300) = 12.) LTD.0000 = 12.6*17.6*(17.0000)+0.85*(17.300*((10000.0000 = 12. B at 130 C Thickness Due to Internal Pressure [Tr]: = (P*(D/2+Ca))/(S*E-0.0000) = 0.64] -32 C Min Metal Temp.8174 mm Max.00*0.PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT. FileName : TACH---------------------------------------------Internal Pressure Calculations STEP: 3 9:38a May 4.6*0. Working Pressure at Given Thickness [MAWP]: = (S*E*(T-Ca))/((D/2+Ca)+0.0000))/(137892.8174 + 0.6*17.8174 mm Max. at Rqd thickness (UCS 66.0000/2+0.984 kPa Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 0.00*0.398 N/mm² Actual stress at given pressure and thickness [Sact]: = (P*((D/2+CA)+0.00*0.0000)/(10000.85-0.6*T) per UG-27 (c)(1) = (137892. Working Pressure at Given Thickness [MAWP]: = (S*E*(T-Ca))/((D/2+Ca)+0.170 % Min Metal Temp.00*0.85*17. All. New and Cold [MAPNC]: = (SA*E*T)/(D/2+0.398 N/mm² Maximum Allowable Pressure.0000)+0.0000))/((10000.6*(T-Ca)) per UG-27 (c)(1) = (137892.6*(T-CA)))/(E*(T-CA)) = (0.85*(17.300*(10000. All.0000/2+0.6*0. w/o impact per UG-20(f) -29 C Cylindrical Shell From 60 To 70 SA-516 70 .0000/2+0.6*P) per UG-27 (c)(1) = (0.0000))/(137892.6*(T-Ca)) per UG-27 (c)(1) 5 .85-0.300*(10000.1)[rat 0.0000)))/(0.300) = 12.8174 + 0.0000/2+0.0000/2+0.0000) = 0. w/o impact per UCS-66 -12 C Min Metal Temp.0000)) = 104017.2013 = (0.

0000))/((10000.85*(25.0000*0.000)*0.0000)+0.2*(T-CA)*COSA) per App 1-4(e) = (2*137892.300*(10000.PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.6*(30. at Rqd thickness (UCS 66.7061) 6 .701 N/mm² Actual stress at given pressure and thickness [Sact]: = (P*((D/2+CA)+0.00*0.7061)/(10000.36] 4 C -48 C Conical Section From 70 To 80 SA-516 70 . New and Cold [MAPNC]: = (2*SA*E*T*COSA)/(D+1.0000)/(10000.7061*(137892.0000)+0. w/o impact per UCS-66 Min Metal Temp.300)) = 18.0000/2+0.706)/((10000.1526 mm Max.6*30.0000/2+0.0000*0.00*0.6*(T-CA)))/(E*(T-CA)) = (0.2013 = (137892.300*((10000. New and Cold [MAPNC]: = (SA*E*T)/(D/2+0.00*0.706) = 0.85*(30. All.0000+2*0.6*30.1526 + 0.2*T*COSA) per App 1-4(e) = (2*137892.0000))/(2*0.85*30. UCS-66 Crv.6*T) per UG-27 (c)(1) = (137892.2*(25.0000+1. B at 130 C Thickness Due to Internal Pressure [Tr]: = (P*(D+2*CA/CosA))/(2*CosA*(S*E-0.299 % Min Metal Temp.6*0.85*25.2*25.0000) = 0.6*P)) per Appendix 1-4 (e) = (0.0000/2+0.00*0.0000 = 18.000)+1.1)[rat 0.00*0.000+2*0.701 N/mm² Maximum Allowable Pressure.0000) = 0. FileName : TACH---------------------------------------------Internal Pressure Calculations STEP: 3 9:38a May 4.85*(30.413 N/mm² Maximum Allowable Pressure.) LTD.0000)))/(0.293 kPa Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 0.0000)) = 59035. Working Pressure at Given Thickness [MAWP]: = (2*S*E*(T-CA)*COSA)/((D+2*CA/CosA)+1.85-0.000)*0.

All.2*(21.706)/((9300.2013 = 0.000)*0.7063)/(9300.8760 mm Max.268 % Min Metal Temp. New and Cold [MAPNC]: = (2*SA*E*T*COSA)/(D+1.706 7 .6*0.0000))/(2*0.300*((10000. UCS-66 Crv.000)+1.8760 + 0.0000)*0.85*(25. at Rqd thickness (UCS 66.00*0.) LTD.373 N/mm² Actual stress at given pressure and thickness [Sact]: = (P*((D+2*CA/CosA)+1.2*(T-CA)*COSA))/(2*E*(T-CA)*COSA) = (0.2*(21.706) = 0.2*(25. FileName : TACH---------------------------------------------Internal Pressure Calculations STEP: 3 9:38a May 4.85-0.85*21. B at 130 C Thickness Due to Internal Pressure [Tr]: = (P*(D+2*CA/CosA))/(2*CosA*(S*E-0.0000)*0.7063) = 0. w/o impact per UG-20(f) -29 C Conical Section From 80 To 90 SA-516 70 .0000+2*0.0000)+1.0000)+1.1)[rat 0.7063))/(2*0.2*T*COSA) per App 1-4(e) = (2*137892.0000+2*0. Working Pressure at Given Thickness [MAWP]: = (2*S*E*(T-CA)*COSA)/((D+2*CA/CosA)+1.000)*0.766 kPa Percent Elongation per UCS-79 (75*tnom/Rf)*(1-Rf/Ro) 0.85*(21.70 = 100181.0000)*0.85*(21.PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.7063*(137892.000+2*0.7061))/(2*0.300*((9300.0000 = 16.413 N/mm² Actual stress at given pressure and thickness [Sact]: = (P*((D+2*CA/CosA)+1.2*(T-CA)*COSA) per App 1-4(e) = (2*137892.0000)*0.0000+1.00*0.00*0.0000+2*0.300*(9300. w/o impact per UCS-66 -1 C Min Metal Temp.62] -22 C Min Metal Temp.2*21.6*P)) per Appendix 1-4 (e) = (0.373 N/mm² Maximum Allowable Pressure.300)) = 16.2*(T-CA)*COSA))/(2*E*(T-CA)*COSA) = (0.0000*0.0000*0.

000)+1.0000+2*0.6*0.85*20.109 kPa Percent Elongation per UCS-79 (75*tnom/Rf)*(1-Rf/Ro) 0.444 N/mm² Maximum Allowable Pressure.6*P)) per Appendix 1-4 (e) = (0.2*(20.2*(20.300*(7450.300)) = 13.00*0.2*20.0000)*0.355 % -7 C 8 .706 = 93225.0000))/(2*0.85-0.0000*0.5116 + 0. at Rqd thickness (UCS 66.68] -24 C Min Metal Temp.707) = 0.300*((7450.7067) = 0.00*0. New and Cold [MAPNC]: = (2*SA*E*T*COSA)/(D+1.2*(T-CA)*COSA))/(2*E*(T-CA)*COSA) = (0.0000)*0.444 N/mm² Actual stress at given pressure and thickness [Sact]: = (P*((D+2*CA/CosA)+1.7067))/(2*0.000)*0.0000)+1.2*T*COSA) per App 1-4(e) = (2*137892.883 kPa Percent Elongation per UCS-79 (75*tnom/Rf)*(1-Rf/Ro) Min Metal Temp.0000+1. B at 130 C Thickness Due to Internal Pressure [Tr]: = (P*(D+2*CA/CosA))/(2*CosA*(S*E-0.PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.2013 = 110854. w/o impact per UCS-66 -6 C Min Metal Temp. FileName : TACH---------------------------------------------Internal Pressure Calculations STEP: 3 9:38a May 4.7067)/(7450.0000+2*0.707)/((7450.00*0.000+2*0. w/o impact per UG-20(f) -29 C Conical Section From 90 To 100 SA-516 70 .281 % Min Metal Temp.0000*0.85*(20.) LTD.5116 mm Max.0000 = 13.2*(T-CA)*COSA) per App 1-4(e) = (2*137892. All.000)*0.1)[rat 0. w/o impact per UCS-66 0. Working Pressure at Given Thickness [MAWP]: = (2*S*E*(T-CA)*COSA)/((D+2*CA/CosA)+1. UCS-66 Crv.7067*(137892.85*(20.

300)) = 10.6*P)) per Appendix 1-4 (e) = (0. B at 130 C Thickness Due to Internal Pressure [Tr]: = (P*(D+2*CA/CosA))/(2*CosA*(S*E-0.708) = 0.0000 = 10.6*0.0000)+1.708)/((5602. UCS-66 Crv.2*(T-CA)*COSA))/(2*E*(T-CA)*COSA) = (0.769 % Min Metal Temp.7077)/(5602.00*0.1)[rat 0.300*(5602.707 = 99995.2*14.000)*0.85-0. B at 130 C 9 .300*((5602. w/o impact per UG-20(f) -29 C Cylindrical Shell From 110 To 120 SA-516 70 .7077*(137892.0000+1. All.2*(14.2013 Min Metal Temp.0000+2*0.85*(14.000+2*0.1465 + 0. w/o impact per UG-20(f) -29 C Conical Section From 100 To 110 SA-516 70 .00*0.0000))/(2*0.7077) = 0.2*(T-CA)*COSA) per App 1-4(e) = (2*137892.609 kPa Percent Elongation per UCS-79 (75*tnom/Rf)*(1-Rf/Ro) 0. at Rqd thickness (UCS 66.2*T*COSA) per App 1-4(e) = (2*137892. Working Pressure at Given Thickness [MAWP]: = (2*S*E*(T-CA)*COSA)/((D+2*CA/CosA)+1.0000*0.00*0.85*14.0000)*0.57] -32 C Min Metal Temp. w/o impact per UCS-66 -18 C Min Metal Temp.414 N/mm² Actual stress at given pressure and thickness [Sact]: = (P*((D+2*CA/CosA)+1. UCS-66 Crv. FileName : TACH---------------------------------------------Internal Pressure Calculations STEP: 3 9:38a May 4.414 N/mm² Maximum Allowable Pressure.0000*0.1465 mm Max.1)[rat 0. New and Cold [MAPNC]: = (2*SA*E*T*COSA)/(D+1.0000+2*0.62] -40 C Min Metal Temp.000)*0.2*(14. at Rqd thickness (UCS 66.85*(14.7077))/(2*0.) LTD.000)+1.0000)*0.PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.

2013 Thickness Due to Internal Pressure [Tr]: = (P*(D/2+Ca))/(S*E-0. C Minimum Metal Temp. Working Pressure at Given Thickness [MAWP]: = (S*E*(T-Ca))/((D/2+Ca)+0.00*0.85*(8. at Rqd thickness (UCS 66.6*P) per UG-27 (c)(1) = (0.1750)+0.8250)) = 36332.8250))/((1800.6*0.6*(T-Ca)) per UG-27 (c)(1) = (137892.6*T) per UG-27 (c)(1) = (137892. All.6*12.0000/2+0. New and Cold [MAPNC]: = (SA*E*T)/(D/2+0. w/o impact per UCS-66 4.00*0.3153 + 3.742 kPa Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) Min Metal Temp.0000)/(1800.0000) = 1.0000/2+3.PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.0000/2+3.22] Min Metal Temp. w/o impact per UCS-66 0.139 N/mm² Maximum Allowable Pressure.6*(8. w/o impact per UG-20(f) MINIMUM METAL DESIGN TEMPERATURE RESULTS : Hydrostatic Test Pressure Results: 10 . C Minimum Design Metal Temperature ( Entered by User ) -29.85*(8.85-0.00*0.662 % -23 C -101 C -29 C Minimum Metal Temp.6*8.1)[rat 0.) LTD.4903 mm Max.8250) = 1. FileName : TACH---------------------------------------------Internal Pressure Calculations STEP: 3 9:38a May 4. C Min Metal Temp.1750))/(137892.85*12.300*((1800.1750 = 5.1750)+0.300) = 2.300*(1800.550 N/mm² Actual stress at given pressure and thickness [Sact]: = (P*((D/2+CA)+0. at Required thickness -22.6*(T-CA)))/(E*(T-CA)) = (0.0000/2+3.8250)))/(0.

* Sa/S 0.W.3 * M. FileName : TACH---------------------------------------------Internal Pressure Calculations STEP: 3 9:38a May 4.A.3 * Design Pres * Sa/S 0.1 * M.P.P.390 N/mm² Pressure per UG99c = 1.Head(Hyd) 0.P.A. .485 N/mm² Pressure per UG99b[33] = 1. PV Elite 2008 ©1993-2008 by COADE Engineering Software Ratio Pressure 11 .410 N/mm² Vertical Hydrotest performed in accordance with: User Hydro Pressure Stresses on Elements due to Hydrostatic Test Pressure: From To Stress Allowable Elements Suitable for Internal Pressure.PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.3 * M.446 N/mm² Pressure per UG100 = 1.A.) LTD. * Sa/S 0.2013 Pressure per UG99b = 1.W.