You are on page 1of 28

1-1

DVD Home Theater System

HTS3011/12/05

Service

ServiceManual
TABLE OF CONTENTS
Chapter
Location of PCB Boards ............................................ 1-2
Versions Variation ...................................................... 1-2
Specifications ............................................................ 1-3
Measurement Setup .................................................. 1-4
Service Aids .............................................................. 1-5
ESD & Safety Instruction .......................................... 1-6
Lead-free solding Information .................................... 1-7
Setting procedure & Repair Instructions........................ 2
Disassembly Instructions & Service positions .............. 3
Block & Wiring Diagram ................................................ 4
VFD+STANDBY+VOL Board ........................................ 5
Main Board .................................................................... 6
Power Board .................................................................. 7
Mechanical Exploded View & Part List .......................... 8
Revision List .................................................................. 9

©

Copyright 2008 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by LM0812 Service Audio Printed in The Netherlands Subject to modification

Version 1.1

GB

3139 785 33390

1-2

LOCATION OF PCB BOARDS

STANDBY PCB

MAIN PCB

POWER PCB
VFD PCB
VOL PCB

VERSION VARIATION:
Type/Versions
Features
Output Power - 200W
Voltage (110V~240V)
Aux In

HTS3011
/12

/05

x
x
x

x
x
x

SERVICE SCNARIO MATRIX:
Type/Versions

HTS3011

Board in used

/12

/05

Main Board

Bd

Bd

Power Board

Bd

Bd

VFD+STANDBY+VOL Board

Bd

Bd

*Bd = Board Level Repair

......................................................................................................................> 60 dB (A-weighted) Input Sensitivity .........................12cm / 8cm Video Decoding ..............................................................40 Hz – 150 Hz Dimensions ........................................... FM Mono 3% .. 165 mm (6.240V.........3” full range speaker Frequency response ..............................................................................................FM 60 dB Signal-to-Noise Ratio ............................................................................... 50 ..........(w x h x d) Weight ............. 8S Speaker drivers ............ ...................26 dB Quieting Sensitivity ................5 x 85....................0 Vp-p........................1 kHz) .......................................... 131 x 315........ FM 180 Hz–10 kHz / ±6 dB Stereo Separation ..................................................(w x h x d) Weight ............5–108 MHz (50 kHz) ............................................................................................................................52 kg SUBWOOFER Impedance ...............................................................................................................1-3 SPECIFICATIONS AMPLIFIER Total output power: ...................................... 200 W Frequency Response .............................................5 (mm) ......... 4 Hz–44 kHz (96 kHz) PCM .............................................................................................................................................................................. FM 87. 75S Frequency Response ............................................. IEC 61937 MAIN UNIT Power Supply Rating ...............................................................FM 22 dBf IF Rejection Ratio .................FM 29 dB DISC Laser Type ............................................................. FM 26 dB (1 kHz) Stereo Threshold .................... 100 x 99.................................... 1.............................................................................................................................................................. 4 Hz–20 kHz (44..................................150 Hz – 20 kHz Dimensions ... Full range satellite Impedance ................................................... 400 mV ................3” full range speaker Frequency response ........ 100 x 95.............SCART TO TV ....47 kg/each CENTRE SPEAKER System ............................. IEC 60958 Dolby Digital .......................................................................................................................................................................... 110 ..............................5 x 386 (mm) ...............................6 kg Speci” cations subject to change without prior notice..(w x h x d) Weight ................ 8S Speaker drivers ................... 180 Hz – 18 kHz / ±3 dB Signal-to-Noise Ratio ............5 x 83...2................FM 50 dB Harmonic Distortion .............................................................................. Full range Satellite Impedance ................(w x h x d) Weight .................5”) woofer Frequency response ............................................ / DivX 3/4/5/6............................................. ..............................60 Hz Power Consumption ........... Ultra Video DAC ............................................................... 200 mV RADIO Tuning Range ..................................... 4:3 / 16:9 Video S/N ..............................Home Theatre mode ................................................................. 360 x 55 x 332 (mm) .................. 40 W Dimensions ............................... 56 dB Composite Video Output ..........................................................150 Hz – 20 kHz Dimensions ...................................................... 12 Bits Signal System ....................MPEG-1 / MPEG-2 / ........... Semiconductor Disc Diametre .................................................0................................................................ ..... 4S Speaker drivers .3...............................58 kg FRONT AND REAR SPEAKERS System ........................0............................ FM Stereo 3% Frequency Response .............. IEC 60958.....3 (mm) ................................................................................AUX ......................... 4 Hz–22 kHz (48 kHz) ...........................PAL / NTSC Video Format .....................................................

g. PM5326 S/N and distortion meter e.g. Sound Technology ST1700B LEVEL METER e. Sennheiser UPM550 with FF-filter .g.g. CD Use Audio Signal Disc (replaces test disc 3) SBC429 4822 397 30184 DUT L R S/N and distortion meter e. Sound Technology ST1700B Use a bandpass filter to eliminate hum (50Hz.g. 100Hz) and disturbance from the pilottone (19kHz. 7122 707 48001 LF Voltmeter e.g. PM2534 Ri=50 e.1-4 MEASUREMENT SETUP Tuner FM DUT RF Generator Bandpass 250Hz-15kHz e. 38kHz).

.......................1-5 SERVICE AIDS Service Tools: Universal Torx driver holder ................4822 395 10216 HANDLING CHIP COMPONENTS .4822 397 30155 SBC429 Audio Signals disc ...................................4822 397 30096 SBC442 Audio Burn-in test disc 1kHz .............................4822 395 50145 Torx driver T10 extended ..4822 395 50456 Torx driver set T6-T20 .4822 397 30184 Dolby Pro-logic Test Disc ...........................................4822 395 50423 Compact Disc: SBC426/426A Test disc 5 + 5A ....................4822 395 91019 Torx bit T10 150mm ..................................................................................................

1-6 .

1-7 .

04.NZ .00. OSD will show: IF current model does not match you set use down arrow key on the remote to change upgrade in process. .2-1 2-1 System . 4)Password Change a) Press “OPTIONS “ button on R/C. Region Code .. e) OSD will show: upgrade file detected 3)Version Control Change Do you wish to continue with a) In open model.then input desired “Erase” -.01_80111_00 region :2 Servo:5B.TV will show setup menu b) Select the menu using the and on R/C c) Go preference page select “password“ to change * 000000 is default password supplied.05 f) Select “OK”.06 RISC: FF.. 5)Check on the Sofeware Version a) Open the CD Door b) Press “INFO“ button on R/C c) TV will show the version on screen 6)Trade model a) Press “Open/Close “ button on R/C b) Press “2” “5” “9” on R/C.00. press “1“ “5“ “9“ on R/C b) Press “ok” button to confirm c) TV will show message as below: Current model the sofeware upgrade? OK Cancel HTS3011/12/05 Version: 00. etc.00 8032:05. Setting Produre 7) Upgrading new sofeware 1)System Reset a) Press “OPTIONS“ button on R/C.04.00.04. Latam 5 Russia .62.erase the flash memory number to change region code : “Writing” about 1 minute 1 USA 2 EU 3 AP 4 Australia . press”9” “9“ “9“ “9“ on R/C. INDIA 6 CHINA “done “ * the system will switch off and on again automatically. OK V3011 please do not unplug or switch off the device.Only a qualified service person should reprogram the Region Code.VFD will display “TRA ON “ or “TRA OFF“ CAUTION! This information is confidential and may not be distributed.then insert the CD-R program disc c) Close the CD Door d) VFD will show: 2)Region Code Change “Loading“ a) In open model.TV will show setup menu b) Select the menu using the on R/C and c) Go preference page to do system reset a) Copy “sofeware files” into a CD-R b) Open the CD Door.

2-2 2-2 REPAIR INSTRUCTIONS No Ok or No Chang F901 OK Check D902/903/904/908 D909/911/912 OK or No OK Check Repair IC901/IC902/IC903 /Q902 or output circuit No CHANG D902/903/904/908 D909/911/912 .

1 screw “A” each on the left & right side as shown in figure 4. 2) Return the set to its upright position and remove the Tray Cover as shown in Figure 3 and close the tray manually by pushing it back in. Place the set on its side. .3 screws “B” at the back panel as shown in figure 5.3-1 3-1 DISASSEMBLY INSTRUCTIONS Dismantling of the Front Panel Assemble 1) Open the DVD Tray by using the Open/Close Button while the Set is ON and disconnect the mains supply after removing the Tray Cover. Take a mini screw driver about 2mm diameter and make a marking 24mm from the tip as shown in figure 2 . . Note: If this is not possible. A Figure 4 B PUSH Figure 5 C 2mm Figure 1 24mm Figure 6 Figure 2 D Figure 3 Figure 7 . 4) Loosen 6 screws “C“ & “D” at the bottom panel as in figure 6 & figure 7 to remove the front panel. the DVD Tray has to be open manually. insert the mini screw driver till the marking and slide it towards the left as shown in figure 1 until the Tray moves out of the Front Panel. 3) Loosen 5 screws and remove the Top Cover by lifting the rear portion upwards before sliding it out towards the rear.

. 1) Loosen 4 screws “H” on the top of Main Board as shown in figure 11. Figure 12 SERVICE POSITIONS F Service position A Figure 9 Dismantling of the Power Board 1) Loosen 4 screws “G” on the top of Power Board as shown in figure 10. To prevent such short-circuit use a piece of hard paper or other insulating material between them. 2) Loosen 6 screws “I” at the back panel as shown in figure 12. H E Figure 11 Figure 8 Dismantling of the VFD+JACK+STANDBY Board I 1) Loosen 12 screws “F” on the top of VFD+JACK+STANDBY Board as shown in figure 9. G Figure 10 Note:In some service positions the components or copper patterns of one board may risk touching its neighbouring pc boards or metallic parts.3-2 3-2 Dismantling of the DVD Module Dismantling of the Main Board 1) Loosen 4 screws “ E “ at the DVD Module as shown in figure 8.

4-1 BLOCK DIAGRAM 4-1 .

4-2 4-2 WIRING DIAGRAM V1 V3 .

........................................ 5-3 PCB Layout Bottom View ......................................... 5-4 PIN CONNECTION ............................................. 5-1 Circuit Diagram ............................................................................5-1 5-1 FTD DISPLAY PIN ASSIGNMENT VFD+STANDBY+VOL BOARD TABLE OF CONTENTS FTD Display Pin Assignment ................................................. 5-2 PCB Layout Top View .............................

5-2 5-2 CIRCUIT DIAGRAM C200 C201 C202 C203 A2 A2 B2 C2 C204 C205 C206 C207 B2 B1 C2 C1 C208 C209 C210 C211 B2 B2 B2 C2 C212 C213 C214 C215 C2 C2 C2 C2 C216 C217 C218 C219 1 C2 D4 D4 D1 C220 C221 C225 C226 D1 D1 C2 C2 C288 C289 D200 D201 B4 B4 D1 D1 D202 C1 D203 C1 DP200 A1 IC200 B1 LD200 D4 Q200 C3 R200 A2 R201 A2 R202 R203 R204 R205 2 A2 B2 B2 B2 R206 R207 R208 R209 C1 C1 D1 D1 R210 R211 R212 R213 D4 B3 C2 C2 R214 R215 R217 R218 C2 C2 C2 D2 R219 C3 R225 C3 R226 C2 RB201 A3 RB203 B4 RB204 B3 SN200 B2 TA200 D1 3 TA201 TA202 TA203 TA204 D1 D1 D1 D1 TA205 D4 VR200 B4 XL200 C1 ZD200 A2 ZD201 D4 ZD205 B2 ZD202 D4 ZD203 B2 ZD204 B3 4 A A B B C C D D 1 2 3 4 .

TOP VIEW C208 C209 C216 B3 B3 B1 D202 C1 D203 C1 DP200 B2 JW1 C3 JW10 C3 JW12 B3 1 JW13 B3 JW14 C3 JW15 C3 JW16 C3 JW17 B4 JW18 C4 JW19 C4 JW2 B1 JW20 C3 JW21 A1 JW22 B3 JW3 B1 2 JW4 JW5 JW6 B1 C1 C2 JW7 JW8 JW9 C2 C2 C3 LD200 A1 R200 C3 R201 C3 R202 R203 R211 3 C3 B3 C2 R213 R214 R215 C1 C2 C1 R219 B1 RB201 C3 RB203 A3 RB204 C2 SN200 C3 TA200 B4 TA201 B4 TA202 C1 TA203 C4 TA204 C4 TA205 A1 VR200 A3 XL200 C2 ZD200 B3 4 A A B B C C 1 2 3 4 .5-3 5-3 PCB LAYOUT .

BOTTOM VIEW C200 C2 C203 C3 C206 B2 C211 C3 C214 C4 C218 A4 C221 C1 C288 A2 D201 C1 R204 B1 R207 C1 R210 A4 R218 A4 ZD201 A4 ZD204 B2 C201 B2 C204 C4 C207 B2 C212 C3 C215 C3 C219 B1 C225 C4 C289 A2 IC200 B3 R205 B2 R208 C1 R212 C3 R225 C4 ZD202 A4 ZD205 C1 C202 B2 C205 B2 C210 B2 C213 A4 C217 A4 C220 C1 C226 C4 D200 B1 Q200 B4 R206 C4 R209 B1 R217 A4 R226 C4 ZD203 C2 1 2 3 4 A A B B C C 1 2 3 4 .5-4 5-4 PCB LAYOUT .

............. 6-1 Circuit Diagram .............................................................................6-1 6-1 INTERNAL IC DIAGRAM .......................................................... 6-3 PCB Layout Bottom View .......... 6-2 IR/VFD PCB Layout Top View ...........STA308A SA SCL LRCKI SDI34 SDI56 MVO OUT1A/B 2 I C BICKI SDI12 SDA SERIAL DATA IN OUT2A/B OVERSAMPING OUT3A/B DDX SYSTEM CONTROL OUT4A/B OUT5A/B OUT6A/B SKI78 OUT7A/B OUT8A/B CHANNEL MAPPING VARIABLE OVERSAMPLING TREBLE BASS EQ (BIQUADS) VOLUME LIMITING LRCKO BICKO SYSTEM TIMING PLLB POWER DOWN PLL VARIABLE DOWNSAMPLING SERIAL DATA OUT SDO12 SDO34 SDO56 SDO78 XTI CKOUT PWDN EAPD ..................MT1389HD DVD PUH Debug 108MHz Module RF Amplifier Motor CVBS..................1ch Audio System Parser Audio output CPPM/CPRM DRM System 32-bit CPU RISC GPIO TABLE OF CONTENTS Audio DAC PCM Analog Audio Output SDPIF Internal IC Diagram ........................................................ 6-4 INTERNAL IC DIAGRAM .................Y/C Component Video Port TV Encoder Servo IO Video DAC Servo Drive Spindle Processor Control RASH ROM MAIN BOARD Memory Audio Controller DSP Video De- Processor Interlacer digital video MPEG-1/2 MPEG4 ASP JPEG Video Decoder DRAM 5.....................

part one C1001 C1002 C1003 C1004 C1005 C1006 C1007 C1008 C1009 C101 C1010 C1011 C1012 C1013 C1015 C1016 C1017 C1018 C1019 A4 A4 A4 A4 A4 A4 A4 A4 A4 C2 A4 A4 A4 A4 A4 A4 A4 A4 A4 C102 C1020 C1021 C1022 C1023 C1024 C1025 C1026 C1027 C103 C110 C1101 C1102 C1103 C1104 C1105 C1106 C1107 C1108 A1 A4 A4 A4 A4 A4 A4 A4 A4 C2 C1 A2 A2 A2 A2 A2 A2 A2 A2 C111 C1110 C1111 C1117 C1118 C1119 C112 C1120 C1121 C1122 C1123 C1124 C1125 C1126 C1127 C113 C114 C118 C119 C1 A3 A3 A3 A3 A3 C1 A3 A3 A3 A3 A3 A3 A3 A3 C1 C1 C1 C1 C120 C121 C122 C123 C124 C125 C126 C127 C128 C129 C130 C131 C132 C133 C134 C135 C136 C137 C139 C1 C1 C1 C1 C3 C3 C3 C3 B3 B3 B3 B2 B2 B2 B2 B2 B2 B2 B2 C140 C142 C143 C144 C154 C157 C158 C159 C160 C162 C165 C166 C179 C180 C181 C182 C183 C184 C185 B2 B2 B2 B2 B1 B1 B1 B1 B1 B1 B1 B1 C4 C4 C4 C4 C4 C4 C4 C186 C188 C189 C190 C191 C193 C194 C195 C196 C197 C301 C302 C303 C304 C315 C316 C317 C318 C319 C4 C4 C1 C4 C4 C4 C4 C4 C4 C4 A1 A1 A1 A1 A1 A1 A1 A1 A1 C320 C321 C322 C323 C324 C325 C326 C327 C328 C329 C330 C332 C334 C335 C336 C348 C372 C373 C374 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A2 A3 A3 A3 C375 C376 C377 C378 C379 C380 C381 C382 C383 C384 C385 C386 C389 C390 C391 C392 C393 C394 C395 A3 A3 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 C396 C397 C401 C402 C403 C404 C405 C406 C407 C408 C409 C410 C411 C412 C413 C414 C415 C416 C417 1 B4 B3 A3 B3 B3 B3 B3 B3 B3 B3 B3 B3 B3 B3 B3 B3 B3 B3 B3 C418 C419 C420 C421 C422 C423 C425 C426 C427 C431 C432 C433 C434 C435 C436 C437 C438 C439 C440 B3 B3 B3 B3 B3 A3 A3 A3 A3 A3 B3 B3 B3 B3 B3 B3 B3 B3 B3 C441 C502 C504 C505 C506 C507 C508 C509 C520 C521 C523 C524 C525 C526 C527 C528 C529 C530 C533 B3 B4 B4 B4 B4 B4 B4 B4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 C534 C537 C538 C539 C540 C541 C542 C544 C545 C546 C547 C548 C549 C550 C551 C553 C554 C555 C556 A4 A4 A4 B3 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 C557 C558 C559 C560 C563 C564 C567 C568 C569 C570 C571 C572 C574 C576 C578 C580 C581 C582 C583 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 A4 B4 B4 A4 A4 B4 B4 C601 C602 C603 C604 C605 C606 C607 C608 C610 C611 C801 C802 C803 C804 C805 C806 C807 C808 C809 C4 C4 C4 C4 C4 C4 C4 C4 C4 C4 B2 B2 B2 B2 B2 B2 B2 B2 B2 C810 C811 C812 C813 C814 C815 C816 C817 C818 C819 C820 C823 C824 C825 C826 C827 C828 C829 C830 B2 B2 B2 B2 B2 B2 B2 B2 B2 B1 B1 B2 B2 B2 B2 B2 B2 B2 C2 2 C831 C833 C835 C836 C838 C839 C840 C841 C842 C843 C844 C845 C846 C847 C848 C849 C850 C851 C852 C2 B1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C2 C2 C2 C1 C1 C1 C853 C854 C855 C856 C857 C901 C902 C903 C904 C905 C906 C907 CN101 CN103 CN104 CN105 CN801 CN802 CN803 C1 C1 C1 C1 C1 A2 A2 A2 A2 A2 A2 A2 C1 B1 B1 C1 B1 C1 B1 D101 D102 D103 D104 D105 D106 D107 D108 D109 D304 D305 D306 D401 D402 D403 D612 D613 D614 D615 C1 C1 C1 C1 C1 C1 C1 C1 C1 A4 A3 A3 B3 B3 B3 C4 C4 C4 C4 D616 C4 D617 C4 D618 C4 D619 C4 D801 B1 D802 B1 FB101 C2 FB104 C1 FB105 C1 FB106 C1 FB107 C1 FB108 C1 FB109 C1 FB110 C3 FB1101A3 FB1104A3 FB1107A3 FB1109A3 FB111 C3 FB1110 A3 FB112 B3 FB113 B2 FB114 B2 FB115 B2 FB116 B1 FB121 C4 FB122 C4 FB123 C4 FB124 C4 FB125 B1 FB126 B1 FB127 B1 FB401 B3 FB402 B3 FB801 B2 FB802 B2 FB803 B1 FB804 B1 FB805 C1 IC101 C2 IC102 C3 IC103 C3 IC104 C2 IC105 C3 IC302 A1 IC303 A1 IC304 A1 IC305 A2 IC308 A4 IC309 C4 IC401 B3 IC501 A4 IC502 B4 IC801 C1 JK1102 A3 JK1103BA3 JK301A A1 JK501 A4 JK501A A4 L1101 A2 L1102 A2 L1103 A2 L1104 A2 L302 A2 L308 A2 L501 B4 L502 B4 L503 B4 L504 A4 L505 B4 L506 B4 L507 B4 L508 B4 L511 B4 L514 B4 Q101 C1 3 Q102 Q103 Q104 Q1101 Q1102 Q1103 Q1104 Q304 Q305 Q306 Q308 Q401 Q402 Q403 Q801 Q802 Q803 Q804 Q805 C1 C1 B1 A3 A3 A3 A3 A4 A4 A4 A4 A3 B3 B3 B1 B1 B1 B1 B1 R106 R107 R108 R109 R110 R1101 R1102 R1103 R1104 R1106 R1108 R1109 R111 R1115 R1116 R1117 R1118 R1119 R112 C1 C1 C1 C1 C1 A2 A2 A2 A2 A3 A3 A3 C1 A3 A3 A3 A3 A3 C1 R1120 R1121 R1122 R1123 R1124 R1126 R1127 R113 R114 R1140 R115 R117 R118 R119 R120 R121 R122 R123 R124 A3 A3 A3 A3 A3 A3 A3 C1 C1 A2 C2 C2 C2 C1 C3 C3 C3 C3 C3 R125 R126 R127 R128 R129 R130 R131 R133 R134 R146 R147 R151 R152 R153 R155 R156 R157 R158 R159 C3 C3 B3 B3 B2 B2 B2 B2 B2 B1 B1 B1 B1 B1 B1 B1 B1 B1 C3 R160 R162 R163 R166 R167 R182 R183 R3000 R301 R3013 R3014 R3015 R3016 R3017 R3018 R3019 R302 R3020 R3022 C3 C4 C4 B2 B2 C2 C2 A4 A1 A4 A4 A4 A4 A4 A4 A4 A1 A4 A4 R3023 R3025 R303 R304 R315 R316 R317 R318 R319 R320 R321 R322 R323 R324 R325 R326 R328 R329 R330 A4 A4 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 R332 R335 R336 R337 R338 R340 R342 R382 R383 R384 R385 R386 R387 R388 R389 R390 R391 R392 R393 A1 A1 A1 A1 A1 A1 A1 A3 A3 A3 A3 A3 A4 A4 A4 A4 A4 A4 A4 R394 R395 R396 R397 R398 R399 R401 R402 R403 R404 R405 R406 R407 R408 R410 R416 R418 R419 R421 A4 A4 A4 A4 A4 A4 A3 A3 B3 B3 B3 B3 B3 A3 A3 B3 B3 B3 B3 R422 R423 R501 R502 R503 R505 R506 R507 R508 R509 R510 R511 R512 R514 R515 R516 R517 R519 R520 B3 B3 B4 B4 B4 A4 A4 A4 A4 A4 A4 A4 A4 A4 B4 B4 B4 B4 B4 R521 R522 R523 R524 R525 R526 R527 R532 R533 R601 R602 R603 R605 R606 R607 R614 R615 R617 R618 4 A A B B C C 1 2 3 4 B4 B4 B4 B4 B4 A4 B4 A4 B4 C4 C4 C4 C4 C4 C4 C4 C4 C4 C4 R619 R686 R687 R688 R689 R690 R691 R692 R693 R801 R802 R803 R804 R806 R807 R808 R812 R813 R814 C4 C3 C3 C3 C3 C3 C3 C3 C3 B2 B2 B2 C1 B1 B1 B2 B1 B1 B1 R815 R816 R817 R818 R819 R820 R821 R822 R823 R824 R825 R826 R828 R830 R831 R832 R833 R836 R837 B2 B2 B1 C1 C1 C1 C1 C1 C1 C2 C1 C1 C1 C1 C1 C1 C1 B1 B1 R838 R840 R841 R844 R851 R852 R853 R854 R901 R902 R903 R904 R905 R906 R907 R908 R909 R910 R911 B1 B1 B1 C1 B1 B1 B1 B1 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 RA101 C3 RB102 C3 XL101 B2 ZD101 B1 ZD102 C4 ZD104 C4 ZD105 C4 ZD1111 A3 ZD1112 A3 ZD1113 A3 ZD1114 A3 ZD1115 A3 ZD1116 A3 ZD303 A1 ZD304 A1 ZD401 B3 .6-2 6-2 CIRCUIT DIAGRAM .

6-3 6-3 PCB LAYOUT .TOP VIEW C1011 C1019 C1020 C1024 C110 C1111 C1126 C1127 C113 C114 C123 C124 C126 C128 C129 C130 C132 C137 C143 C144 C158 C4 C1 C5 B2 C3 A1 A2 A2 C3 B5 B2 B2 A2 B1 B1 B1 B1 B1 C1 B1 B1 C159 C165 C166 C179 C181 C184 C185 C189 C190 C196 C197 C315 C316 C317 C318 C321 C322 C325 C326 C327 C328 B1 C3 C3 C3 C3 B3 C1 C2 C4 C3 C3 A1 A1 A1 A1 A1 A1 A3 A3 A3 A3 C332 C334 C335 C336 C348 C372 C373 C374 C375 C376 C377 C378 C379 C380 C381 C382 C383 C384 C385 C389 C390 A2 A3 A3 A2 A3 B4 B4 B4 B4 B3 B4 A4 A4 A3 A4 A3 A4 A3 A4 A4 A4 1 C391 C392 C393 C394 C395 C396 C397 C402 C405 C406 C409 C410 C413 C414 C415 C416 C417 C418 C419 C420 C421 A4 A4 A3 A4 B3 C4 C5 B3 B3 B3 B3 B3 B3 B3 B4 B4 B4 B4 B3 B3 B4 C426 C427 C439 C440 C441 C502 C504 C505 C506 C509 C520 C521 C523 C524 C525 C527 C529 C530 C533 C534 C537 B3 B3 B3 C3 B3 B5 B5 B5 B5 B5 A4 B5 B5 B5 B5 B5 B5 B5 A4 A4 C5 C538 C539 C540 C541 C542 C544 C549 C550 C551 C553 C554 C559 C560 C563 C564 C567 C568 C569 C570 C571 C572 C5 C5 C5 C5 B4 B4 A4 B4 B4 C4 B4 B5 A4 A4 A4 C4 C4 C4 C4 C4 B5 C574 C576 C578 C580 C581 C582 C583 C606 C610 C802 C804 C805 C806 C812 C813 C814 C816 C818 C819 C820 C823 B5 B4 B4 A4 A4 A4 A4 A4 A4 C1 C1 B1 B1 B1 B1 B1 C1 C1 C1 C1 C1 2 C824 C825 C826 C827 C828 C830 C833 C836 C838 C839 C840 C841 C842 C843 C845 C846 C901 C903 C904 C905 C906 C1 C1 C1 C1 C1 C1 C1 C2 C2 C2 C2 C2 C2 C2 C2 C2 A3 A3 A3 A3 A3 C907 CN101 CN103 CN104 CN105 CN801 CN802 CN803 D101 D102 D103 D104 D105 D106 D107 D108 D109 D304 D401 D402 D801 A3 C3 A1 C3 B2 C2 C2 C2 C3 C3 C3 C3 B3 C3 B3 B3 C3 B4 B3 C3 C1 D802 FB104 FB105 FB106 FB107 FB108 FB109 FB110 FB1101 FB1104 FB1107 FB1109 FB111 FB1110 FB112 FB114 FB115 FB116 FB121 FB122 FB123 C1 C2 C2 C2 C2 C2 C2 B2 A1 A1 A1 A1 B2 A1 B1 B1 C1 B1 C3 C3 C3 FB124 FB125 FB126 FB127 FB401 FB402 FB801 FB802 FB803 FB804 FB805 IC101 IC102 IC103 IC104 IC105 IC302 IC303 IC304 IC305 IC308 C3 A1 A1 A1 B4 B3 B1 C3 C1 C1 C2 B1 B2 B2 B3 B3 A1 A3 A3 A3 A4 IC401 B3 IC501 B5 IC502 B4 IC801 C2 JK1102 A1 JK1103BA2 JK301A A3 JK501 A3 JK501A A4 L1101 A1 L1102 A1 L1103 A1 L1104 A1 L302 A3 L308 B3 L501 B5 L502 B5 L503 B5 L504 B5 L505 B4 L506 B4 3 L507 L508 L511 L514 Q101 Q102 Q103 Q104 Q1101 Q1103 Q1104 Q304 Q305 Q306 Q401 Q402 Q403 Q801 Q802 Q803 Q804 B4 B4 A4 A4 A3 C3 B3 B1 A1 A1 A1 A3 A4 A4 B3 C3 C3 C1 C1 C1 C1 Q805 R106 R107 R108 R109 R110 R1106 R1108 R1109 R111 R1115 R1116 R1117 R1118 R1120 R1123 R1124 R1126 R1127 R115 R120 C1 C3 C2 C2 C3 C3 A1 A1 A1 B3 A4 A4 A1 A1 A1 A1 A1 A2 A2 B2 B2 R121 R122 R123 R126 R128 R129 R130 R131 R134 R146 R147 R151 R152 R153 R155 R156 R157 R158 R162 R163 R166 B2 A2 A2 B2 B1 B1 B1 B1 B1 B1 B1 A1 A1 B1 A1 A1 C3 C3 C3 C3 C3 R167 R183 R3000 R301 R3013 R3014 R3017 R3018 R3019 R302 R3020 R3023 R3025 R303 R304 R315 R316 R317 R318 R319 R320 4 C3 B3 A4 A3 A3 A4 A3 A3 A4 A3 A4 B4 B3 A3 A3 A1 A1 A1 A1 A1 A1 R322 R323 R324 R325 R326 R328 R329 R330 R332 R335 R336 R337 R338 R340 R342 R382 R383 R384 R385 R386 R387 A1 A3 A3 A3 A3 A3 A3 A3 A2 A3 A3 A3 A3 A2 A2 B3 B4 B3 B4 B4 B4 R388 R389 R390 R391 R392 R393 R394 R395 R396 R397 R398 R399 R401 R402 R403 R404 R405 R406 R407 R408 R410 A4 A4 A4 A4 A4 A4 A4 A3 A4 A3 A4 A3 B3 B3 B3 B3 B3 B4 B3 B3 B3 R416 R418 R419 R421 R422 R423 R503 R505 R506 R507 R509 R510 R511 R512 R514 R517 R519 R520 R527 R532 R533 B3 B3 B3 B3 C3 C3 B4 B4 B4 B5 B5 A4 A4 A4 C5 B4 B4 B4 C4 C5 C4 R801 R802 R804 R806 R807 R808 R812 R813 R814 R815 R816 R817 R818 R819 R820 R821 R823 R825 R826 R828 R830 B1 B1 B2 C1 C1 B1 C1 C1 C1 C1 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 R831 R836 R837 R838 R840 R841 R851 R852 R853 R854 R901 R902 R903 R904 R905 R906 R907 R908 R909 R910 R911 C2 C1 C1 C1 C1 C1 C1 C1 C1 C1 B3 B3 A3 A3 B3 B3 A3 B3 B3 B3 A3 RA101 RB102 XL101 ZD101 ZD102 ZD104 ZD105 ZD1111 ZD1113 ZD1114 ZD1115 ZD1116 ZD303 ZD304 ZD401 B2 C5 B1 B1 C4 C4 C4 A2 A1 A1 A1 A1 A2 A2 C3 5 A A B B C C 1 2 3 4 5 .

6-4 6-4 PCB LAYOUT .BOTTOM VIEW C1001 C1002 C1003 C1004 C1005 C1006 C1007 C1008 C1009 C101 C1010 C1012 B4 B4 B4 B5 B4 B4 B4 B4 B4 C4 B3 B4 C1013 C1015 C1016 C1017 C1018 C102 C1021 C1022 C1023 C1025 C1026 C1027 B4 B5 B4 B4 C3 C4 C1 A4 A4 A2 A4 A2 C103 C1101 C1102 C1103 C1104 C1105 C1106 C1107 C1108 C111 C1110 C1117 1 C4 A5 A5 A5 A5 A5 A5 A5 A5 C3 A5 A4 C1118 C1119 C112 C1120 C1121 C1122 C1123 C1124 C1125 C118 C119 C120 A5 A5 C2 A5 A5 A5 A5 A5 A5 C3 C4 C4 C121 C122 C125 C127 C131 C133 C134 C135 C136 C139 C140 C142 C4 B4 B4 B4 B5 B5 B5 B5 B5 B5 B5 C5 C154 C157 C160 C162 C180 C182 C183 C186 C188 C191 C193 C194 B5 B5 B5 B5 B3 C3 B3 C5 C3 C2 B1 B2 2 C195 C301 C302 C303 C304 C319 C320 C323 C324 C329 C330 C386 C3 A3 A3 A3 A3 A5 A5 A3 A3 A3 A3 A2 C401 C403 C404 C407 C408 C411 C412 C422 C423 C425 C431 C432 B3 B3 B3 B3 B4 B3 B3 B3 B3 B3 C1 C1 C433 C434 C435 C436 C437 C438 C507 C508 C526 C528 C545 C546 C1 C1 C2 C2 C2 C2 B1 B1 A1 A1 B2 A2 C547 C548 C555 C556 C557 C558 C601 C602 C603 C604 C605 C607 3 B2 B2 B2 A2 B2 A2 A1 A1 A1 A2 A2 A2 C608 C611 C801 C803 C807 C808 C809 C810 C811 C815 C817 C829 A2 A2 C5 C5 C5 B5 B5 B5 B5 C5 C5 C4 C831 C835 C844 C847 C848 C849 C850 C851 C852 C853 C854 C855 C4 C4 C4 C4 B4 C4 C4 C4 C4 C4 C4 C4 C856 C857 C902 D305 D306 D403 D612 D613 D614 D615 D616 D617 C4 C4 A3 B3 A5 C2 A2 A1 A1 A1 A1 A2 D618 D619 FB101 FB113 IC309 Q1102 Q308 R1101 R1102 R1103 R1104 R1119 4 A2 A2 B4 B5 A2 A5 B2 A5 A5 A5 A5 A5 R112 R1121 R1122 R113 R114 R1140 R117 R118 R119 R124 R125 R127 C4 A5 A5 C4 C4 A4 B4 B4 B4 B4 B4 B5 R133 R159 R160 R182 R3015 R3016 R3022 R321 R501 R502 R508 R515 B5 B4 B4 B4 A3 A2 A2 A5 A1 B1 A1 B2 R516 R521 R522 R523 R524 R525 R526 R601 R602 R603 R605 R606 B2 B2 A2 B2 B2 B2 B2 A2 A2 A2 A2 A2 R607 R614 R615 R617 R618 R619 R686 R687 R688 R689 R690 R691 A2 A2 A2 A1 A1 A2 A1 A1 A1 A2 A2 A2 R692 R693 R803 R822 R824 R832 R833 R844 ZD1112 A1 A2 B5 C4 C4 C4 C4 C4 A4 5 A A B B C C 1 2 3 4 5 .

... 7-4 INTERNAL IC DIAGRAM ...........7-1 7-1 INTERNAL IC DIAGRAM ................................AZ431 CATHODE + REF - V S Q R Q - 1 REF REF ANODE OUTPUT ...................................... 7-2 PCB Layout Top View ..........................AP3843GMTR VCC 7 UVLO 34V GND 5 S/R 8 5V REP 2...........................................................................50V POWER BOARD RT/CT INTERNAL BIAS VREF GOOD LOGIC 4 6 OSC OVER TEMP PROTECT FB COMP CS 2 ERROR AMP + 2R PWM LATCH 1V R CURRENT SENSE COMPARATOR 3 TABLE OF CONTENTS Internal IC Diagram ........................................ 7-1 Circuit Diagram ............ 7-3 PCB Layout Bottom View .............................................................

7-2 7-2 CIRCUIT DIAGRAM BD901 C901 C902 C903 C904 C905 C907 C908 A1 A1 A1 A2 A2 A3 A3 A4 C909 C910 C911 C912 C913 C914 C915 C916 A4 B1 B1 B2 A2 B2 B2 A2 C917 C918 C919 C920 C921 C922 C923 C924 B2 B3 A3 C2 B3 C3 B3 B3 C925 C926 C927 C928 C929 C930 C931 C932 B3 B3 B3 A3 B3 B3 B3 B3 1 C933 C934 C935 C936 C937 C938 C940 C941 A4 A4 B4 B1 C1 B2 B1 C2 C942 C943 C945 C946 C947 C948 C949 CN901 B3 B3 B4 C1 A3 C2 C2 A4 CN902 CN903 CN904 D901 D902 D903 D904 D905 A4 B4 C1 A2 A2 A2 B2 B3 D908 D909 D910 D911 D912 D913 D914 F901 B3 A3 B2 B3 B3 A4 B2 C1 2 GT901 GT902 GT903 IC901 IC902 IC903 L901 L902 B1 B1 B1 C2 B2 C3 A3 B3 L903 B3 L904 B3 L905 B1 NTC901 C1 Q901 A3 Q902 B2 Q903 B2 Q904 B4 Q905 Q908 Q909 R901 R902 R903 R904 R905 B2 B4 C2 A1 A2 A3 A3 A3 R906 R907 R908 R909 R910 R911 R912 R913 3 B3 B3 A4 A1 A1 A1 B1 B2 R914 R915 R916 R919 R920 R921 R922 R923 B2 B2 B2 B2 B2 A3 B3 A3 R924 R925 R926 R927 R928 R929 R930 R931 C2 B4 C2 A3 A3 B3 B4 B4 R932 R933 R934 R935 R936 R937 R939 R940 B1 C2 C1 B1 B1 C1 B1 B2 R942 R943 R945 R946 R947 R948 R952 R953 B3 C3 C3 C3 C3 C2 B2 A4 R955 R956 T901 TVR901 ZD901 A3 A3 A2 C1 B2 4 A A B B C C 1 2 3 4 .

TOP VIEW BD901 C901 C902 C903 C907 C909 A1 B2 A2 A2 A3 A4 C910 C911 C912 C918 C920 C921 B1 A1 D3 C3 C2 C3 C923 C924 C925 C926 C927 C928 B3 C4 A4 A4 C4 D4 1 C929 C930 C933 C936 C940 C941 B4 B4 D4 C1 C2 D2 C943 C946 C947 C948 C949 CN901 B4 C2 D3 C3 A3 A4 CN902 CN903 CN904 D901 D902 D903 B4 D3 D1 B2 C4 C2 D904 D905 D908 D909 D911 D912 C2 B3 C3 A3 C4 B4 D913 F901 GT901 GT902 GT903 IC902 2 B4 D1 C1 C1 C2 D3 IC903 J904 J905 J906 J909 J910 C3 B1 B2 C2 C4 C4 J911 J912 J913 L901 L902 L903 C4 C4 D3 A4 C4 B4 L904 A4 L905 B1 NTC901 C1 Q901 D3 Q902 B2 Q903 D2 Q904 Q905 Q908 R901 R902 R905 D4 D2 D4 C1 A2 C4 R908 R915 R916 R920 R922 R929 3 A4 C2 C3 D2 B4 D4 R932 R933 R939 R940 T901 TVR901 C1 D2 B1 B2 A2 D1 4 A A B B C C D D 1 2 3 4 .7-3 7-3 PCB LAYOUT .

7-4 7-4 PCB LAYOUT .BOTTOM VIEW C904 C905 C908 C913 B2 A2 A1 C3 C914 C915 C916 C917 B2 B2 C2 C2 C919 C922 C931 C932 C2 C2 C1 B1 1 C934 C935 C937 C938 D1 D1 C3 C3 C942 C945 D910 D914 B2 D1 B3 D3 IC901 J901 J903 Q909 C3 C3 D3 C3 R903 R904 R906 R907 A2 A2 C2 C1 R909 R910 R911 R912 2 C3 C3 C3 B3 R913 R914 R919 R921 C3 B3 D3 C1 R923 R924 R925 R926 C1 C3 D1 C3 R927 R928 R930 R931 D1 D2 D1 D1 R934 R935 R936 R937 C4 C4 C4 C4 3 R942 R943 R945 R946 D2 D2 D2 C2 R947 R948 R952 R953 D2 C3 D2 D1 R955 C1 R956 D1 ZD901 D3 4 A A B B C C D D 1 2 3 4 .

8-1 8-1 Mechanical Exploded View Note: A1 = 18 + 13 + 17 .

FRONT LEFT SPEAKER BOX .REAR RIGHT SUBWOOFER SPEAKER RFC/RFF/RFR RFS SPKC SPKFL SPKFR SPKRL SPKRR SUBW 8-2 . Part No.8.2M 996500036131 996500028375 996510011246 996510011247 996510011248 996510011249 996510011250 996510011251 RUBBER FOOR -CENTER/FRONT/REAR RUBBER FOOT -SUB SPEAKER BOX -CENTER SPEAKER BOX .REAR LEFT SPEAKER BOX .2 MECHANICAL PART LIST Loc.FRONT RIGHT SPEAKER BOX . Description MAIN 1 2 3 4 5 8 9 10 11 12 16 22 23 24 26 28 29 30 31 31 32 32 A1 FM RC V1 V3 VIDEO 996510012023 996510001640 996510012024 996510012025 994000005305 996510012026 996510001644 996510012027 996510012028 996510001258 996510012029 996510012030 996510012031 996510012032 996510012033 996510010819 996510008742 996510011275 996510012034 996510013903 996510001638 996510002665 996510012035 994000002731 996510012036 996510001623 996510007319 996500013058 DVD DOOR HIPS DISPLAY LENS VOL KNOB FRONT CABINET HIPS RUBBER FOOT FUN BUTTON BASE ABS EJECT BUTTON BASE EJECT BUTTON ABS STANDBY BUTTON ABS STANDY LED LENS FUNCTION BUTTON ABS BTM CAB SECC PVC SHEET MAIN PCB ASSY POWER PCB DVD LOADER TOP COVER TUNER PACK REAR PANEL SECC (for: /12) REAR PANEL SECC (for: /05) POWER CORD (for: /12) PWR CORD 3P (for: /05) VFD+STANDBY+VOL PCB FM ANTENNA 1500MM REMOTE CONTROL FFC CABLE 10P 60MM FFC CABLE 24P 180MM RCA CABLE 2P 1.

9-1 REVISION LIST Version 1.0 *Initial release 9-1 .