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D

68

45 46

48 23 M

A 39

Machine Location Item Number 1, 56 3 4 5 11, 67 13 14 17 18 19 20 26 27 36 46 48 62 64 78 79 B C

Brake Actuation Hydraulic System Component Description Service and Parking Brake (Rear) Traction Control Valve Brake Accumulator (Service) Brake Valve (Chassis) Service and Parking Brake (Front) Secondary Brake Control Service Brake Control Relay Valve (Service Brake/Retarder) Brake Accumulator (Parking) Relay Valve (Parking Brake) Hydraulic Filter (Brake Actuation) Brake Valve (Cab) Sequence Valve Electric Drive Pump (Parking and Secondary Brake Release) Gear Pump (Brake Actuation and Rear Axle Motor Drive) Pump Drive Hydraulic Tank Breather Hydraulic Tank Slack Adjuster (Rear) Slack Adjuster (Front) Pressure Tap (Brake Actuation Pump) Pressure Tap (Parking Brake Accumulator)

Schematic Location F-8, A-8 F-7 E-5, D-4 B-6 F-1, B-1 E-2 E-5 E-3 D-3 C-2 B-5 E-5 E-2, E-7 B-2 A-5 B-6 C-3 B-2 C-7 C-1 B-7 B-8

RENR2587-01 February 2007

FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS
MAIN AUX.

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB AB

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

55 32 34
Machine Location Item Number 1, 56 6 11, 67 21 24 25 28 35 40 41 43 47 48 62 64 65 E G K N J 81 82 Hoist and Brake Cooling Hydraulic System Component Description Service and Parking Brake (Rear) Hoist Cylinders Service and Parking Brake (Front) Diverter Valve (Rear Brake Cooling) Gear Pump (Hoist and Brake Cooling) Oil Coolers (Rear Brake) Hoist Screens Hydraulic Filter (Front Brake Cooling) Control Valve (Hoist and Brake Cooling) Oil Coolers (Front Brake) Piston Motor (Brake Cooling Pump Drive) Piston Pump (Brake Cooling Motor Drive) Pump Drive Hydraulic Tank Breather Hydraulic Tank Gear Pumps (Brake Cooling) Sampling Valve (Rear Brake Cooling Oil) Auxiliary Power Unit Port (Hoist System) Sampling Valve (Front Brake Cooling Oil) Pressure Tap (Hoist) Pressure Tap (Hoist) Screen Screen Schematic Location F-7, B-8 E-2 F-2, C-1 C-7 C-4 B-6 D-5 D-1 F-6 D-2 A-3 B-4 C-6 C-4 C-3 A-3 E-3 D-6 D-5 B-2 C-3

797B Off-Highway Truck Hydraulic Schematic


JSM1-219

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

54

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL
CROSS FLOW

F05779

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

FLOW ALLOWED IN EITHER DIRECTION

REAR AXLE HYDRAULIC COMPONENTS

2007 Caterpillar All Rights Reserved

Printed in U.S.A.

A 16

3 17

4 18

B 19

C G

6 20 21 24 25

10 F

11

12

13

14

15

22 H

23 D 27 79 28

26 29 12

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

Electrical Symbols (Electrical)

30 78
32

31

80

34 36 39 M 40 N J 41 42 43 45 46 47 54 55 56 57 P L 62 63 64 65 48 50 35 58 R 51 53 76 77 59 60 61 S 67 T U V 37 38

Machine Location Item Number 12 15 29 37 38 42 48 50 51 53 59 60 61 62 63 68 69 76 77 S T U V 80

Fan, Steering Hydraulic System Component Description Steering Cylinders Steering Metering Pump Steering Control Valve Motor (Fan Drive) Makeup Valve Oil Cooler (Steering and Fan Drive) Pump Drive Piston Pump (Steering and Fan) Oil Filter (Steering and Fan Drive) Steering Accumulators Solenoid and Relief Valve (Steering) Pressure Switch (Steering Pump Oil High) Pressure Switch (Steering Pump Oil Low) Hydraulic Tank Breather Steering Tank Section Electronic Control Module (Brake/Cooling) Hydraulic Filter (Pump Case Drain) Pressure Sensor (Steering Accumulators) Pressure Switch (High Steering Pressure) Pressure Tap (Steering Pump) Pressure Tap (Steering Accumulator) Sampling Valve (Steering and Fan Drive System) Auxiliary Power Unit Port (Steering System) Pilot Operated Relief Valve

Pressure Symbol
Schematic Location D-1 C-5 C-2 B-8 B-8 A-6 C-4 C-8 A-8 F-8 E-7 F-5 F-6 C-3 A-3 B-5 B-4 F-8 E-8 F-6 F-6 F-7 D-7

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

Electrical Schematic Example


Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire

Hydraulic Schematic Example


Current Standard

RENR2587-01

Circuit Number Identification

Wire Color

325-AG135 PK-14 325-PK


Circuit Identification Number Wire Color Wire Gauge

Previous Standard
Wire Wire Color

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

F05783

69

66 W X

COMPONENT LOCATIONS

Machine Location Item Number 2 23 32 34 39 45 46 48 54 55 68 A D M

Rear Axle Hydraulic System Component Description Control Valve (Final Drive Diverter) Oil Filter (Final Drive) Relief Valve (Differential Oil) Gear Pump (Rear Axle Oil) Oil Filter (Differential Oil) Pilot Operated Relief Valve (Rear Axle Motor) Unloader Gear Pump (Brake Actuation and Rear Axle Motor Drive) Pump Drive Screen Gear Motor (Rear Axle Pump Drive) Electronic Control Module (Brake/Cooling) Pressure Tap (Final Drive Pump Section) Pressure Tap (Final Drive Oil) Pressure Tap (Differential Oil) Machine Location Item Number 34 43 45 46 47 48 50 55 63 64 65

Brake Cooling Motor Drive, and Rear Axle Drive Hydraulic System Component Description Gear Pump (Rear Axle Oil) Piston Motor (Brake Cooling) Pilot Operated Relief Valve (Rear Axle Motor) Unloader Gear Pump (Brake Actuation and Rear Axle Motor Drive) Piston Pump (Brake Cooling Motor Drive) Pump Drive Piston Pump (Steering and Fan) Gear Motor (Rear Axle Pump Drive) Steering Tank Section Hydraulic Tank Gear Pump (Brake Cooling)

Schematic Location F-4 B-1 F-2 C-5 C-7 E-7 C-8 F-3 A-3 C-1 B-1

30 Page,

(Dimensions: 39 inches x 28 inches)

Machine Location Item Number 8 9 10 16 22 31 48 57 58 66 70 71 72 73 74 75 F H P L R W X

Torque Converter and Transmission Hydraulic System Component Description Gear Pump (Transmission Charging and Scavenge) Gear Pump (Torque Converter Charging and Transmission Lubrication) Modulation Valve (Torque Converter Lockup Clutch) Magnetic screen (Transmission) Relief Valve (Torque Converter Inlet) Differential Valve (Transmission Lubrication) Pump Drive Oil Filter (Transmission) Relief Valve (Torque Converter Inlet) Oil Filter (Torque Converter) Relief Valve (Transmission Main) Transmission Planetary Torque Converter Magnetic Screen (Torque Converter Outlet) Transmission Hydraulic Control Oil Cooler (Torque Converter and Transmission Pressure Tap (Torque Converter Lockup Clutch) Pressure Tap (Torque Converter Outlet Relief Valve) Pressure Tap (Transmission Charging Pump Section) Sampling Valve (Transmission Charging Oil) Pressure Tap (Torque Converter Inlet Relief Valve) Pressure Tap (Torque Converter Charging Pump Section) Sampling Valve (Torque Converter Charging Oil)

Electrical Symbols Table


Hydraulic Symbols (Electrical)

G
Transducer (Fluid) Transducer (Gas / Air) Generator

M
Electric Motor

48 10
F

1
F

11
F

77

53

61 60
S V T

70 14
E

13 26 27 17
E

76

57
R P

71
E E

27

59

72

58

H
C

80 12

73

22 75

74

16

31

18 4 78
C
C

79
C

66
W

36
B

19 9

15

29 48 62
C

50

62
F05782
B

5 20 64

67 48

Torque Converter and Transmission Hydraulic System


Brake Actuation Hydraulic System Component Description Service and Parking Brake (Rear) Traction Control Valve Brake Accumulator (Service) Brake Valve (Chassis) Service and Parking Brake (Front) Secondary Brake Control Service Brake Control Relay Valve (Service Brake/Retarder) Brake Accumulator (Parking) Relay Valve (Parking Brake) Hydraulic Filter (Brake Actuation) Brake Valve (Cab) Sequence Valve Electric Drive Pump (Parking and Secondary Brake Release) Gear Pump (Brake Actuation and Rear Axle Motor Drive) Pump Drive Hydraulic Tank Breather Hydraulic Tank Slack Adjuster (Rear) Slack Adjuster (Front) Pressure Tap (Brake Actuation Pump) Pressure Tap (Parking Brake Accumulator)
Hoist and Brake Cooling Hydraulic System Component Description Service and Parking Brake (Rear) Hoist Cylinders Service and Parking Brake (Front) Diverter Valve (Rear Brake Cooling) Gear Pump (Hoist and Brake Cooling) Oil Coolers (Rear Brake) Hoist Screens Hydraulic Filter (Front Brake Cooling) Control Valve (Hoist and Brake Cooling) Oil Coolers (Front Brake) Piston Motor (Brake Cooling Pump Drive) Piston Pump (Brake Cooling Motor Drive) Pump Drive Hydraulic Tank Breather Hydraulic Tank Gear Pumps (Brake Cooling) Sampling Valve (Rear Brake Cooling Oil) Auxiliary Power Unit Port (Hoist System) Sampling Valve (Front Brake Cooling Oil) Pressure Tap (Hoist) Pressure Tap (Hoist) Screen Screen Torque Converter and Transmission Hydraulic System Component Description Gear Pump (Transmission Charging and Scavenge) Gear Pump (Torque Converter Charging and Transmission Lubrication) Modulation Valve (Torque Converter Lockup Clutch) Magnetic screen (Transmission) Relief Valve (Torque Converter Inlet) Differential Valve (Transmission Lubrication) Pump Drive Oil Filter (Transmission) Relief Valve (Torque Converter Inlet) Oil Filter (Torque Converter) Relief Valve (Transmission Main) Transmission Planetary Torque Converter Magnetic Screen (Torque Converter Outlet) Transmission Hydraulic Control Oil Cooler (Torque Converter and Transmission Pressure Tap (Torque Converter Lockup Clutch) Pressure Tap (Torque Converter Outlet Relief Valve) Pressure Tap (Transmission Charging Pump Section) Sampling Valve (Transmission Charging Oil) Pressure Tap (Torque Converter Inlet Relief Valve) Pressure Tap (Torque Converter Charging Pump Section) Sampling Valve (Torque Converter Charging Oil)

38
Machine Location Item Number 1, 56 3 4 5 11, 67 13 14 17 18 19 20 26 27 36 46 48 62 64 78 79 B C
Machine Location Item Number 1, 56 6 11, 67 21 24 25 28 35 40 41 43 47 48 62 64 65 E G K N J 81 82 Machine Location Item Number 8 9 10 16 22 31 48 57 58 66 70 71 72 73 74 75 F H P L R W X

37

68 69

Schematic Location F-8, A-8 F-7 E-5, D-4 B-6 F-1, B-1 E-2 E-5 E-3 D-3 C-2 B-5 E-5 E-2, E-7 B-2 A-5 B-6 C-3 B-2 C-7 C-1 B-7 B-8
Schematic Location F-7, B-8 E-2 F-2, C-1 C-7 C-4 B-6 D-5 D-1 F-6 D-2 A-3 B-4 C-6 C-4 C-3 A-3 E-3 D-6 D-5 B-2 C-3

46 56
8 7

63 51
F05777
8 7 5 4 Fan, Steering Hydraulic System 3 2 1

F05780
6 5 4 System Brake Actuation Hydraulic 3 2 1

42

(Dimensions: 39 inches x 28 inches)

1
F

34

55

40
D

RENR2587-01

11

48
E

45
E

G
E

6
E

64 46
C

30 Page, Color 2,

50 47 69

41
N J

65

28 35
B C
C

43

48 21

24

62

64 67
C

63
F05778
8 7 6 4 3 Brake Cooling Motor Drive, 5 and Rear Axle Motor Drive Hydraulic Systems 2 1

82
E

47
B B
Machine Location Item Number 12 15 29 37 38 42 48 50 51 53 59 60 61 62 63 68 69 76 77 S T U V 80

LINE PATTERNS
Fan, Steering Hydraulic System Component Description Steering Cylinders Steering Metering Pump Steering Control Valve Motor (Fan Drive) Makeup Valve Oil Cooler (Steering and Fan Drive) Pump Drive Piston Pump (Steering and Fan) Oil Filter (Steering and Fan Drive) Steering Accumulators Solenoid and Relief Valve (Steering) Pressure Switch (Steering Pump Oil High) Pressure Switch (Steering Pump Oil Low) Hydraulic Tank Breather Steering Tank Section Electronic Control Module (Brake/Cooling) Hydraulic Filter (Pump Case Drain) Pressure Sensor (Steering Accumulators) Pressure Switch (High Steering Pressure) Pressure Tap (Steering Pump) Pressure Tap (Steering Accumulator) Sampling Valve (Steering and Fan Drive System) Auxiliary Power Unit Port (Steering System) Pilot Operated Relief Valve Schematic Location D-1 C-5 C-2 B-8 B-8 A-6 C-4 C-8 A-8 F-8 E-7 F-5 F-6 C-3 A-3 B-5 B-4 F-8 E-8 F-6 F-6 F-7 D-7
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines

56

25

81

65

43

F05781
8 7 6 5 4 Hoist and Brake Cooling Hydraulic System 3 2 1

Machine Location Item Number 34 43 45 46 47 48 50 55 63 64 65

Brake Cooling Motor Drive, and Rear Axle Drive Hydraulic System Component Description Gear Pump (Rear Axle Oil) Piston Motor (Brake Cooling) Pilot Operated Relief Valve (Rear Axle Motor) Unloader Gear Pump (Brake Actuation and Rear Axle Motor Drive) Piston Pump (Brake Cooling Motor Drive) Pump Drive Piston Pump (Steering and Fan) Gear Motor (Rear Axle Pump Drive) Steering Tank Section Hydraulic Tank Gear Pump (Brake Cooling)

Schematic Location F-4 B-1 F-2 C-5 C-7 E-7 C-8 F-3 A-3 C-1 B-1

Component Group Attachment Air Line

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor) by letter Components by number Connections by letter

1 AA

ARROW PATTERNS
AccuGrade Options

THIS SCHEMATIC IS FOR THE 797B OFF-HIGHWAY TRUCKS


Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations