Instruction Manual Form 1292 October 1997

Type 655 and 655R

Types 655 and 655R Actuators for Self-Operated Control
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Actuator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Loading Connections . . . . . . . . . . . . . . . . . . . . . . . . . 6 Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Startup for Pressure-Reducing Service . . . . . . . . . . 6 Startup for Pressure-Relief Service . . . . . . . . . . . . . 6 Adjustment for Pressure-Reducing or Pressure-Relief Service . . . . . . . . . . . . . . . . . . . . 6 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Top-Mounted Handwheel . . . . . . . . . . . . . . . . . . . . . 8 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

W0466-1 / IL

Figure 1. Type 655-ED Pressure-Reducing Valve

Introduction
Scope of Manual
This instruction manual provides installation, adjustment, maintenance, and parts ordering for the Type 655 and 655R actuators and the top-mounted handwheel. Refer to separate instruction manuals for information about valves and accessories used with these actuators. Only personnel qualified through training or experience should install, operate, and maintain the Type 655 and 655R actuators. If you have any questions about these instructions, contact your Fisher Controls sales office or sales representative before proceeding.
D100305X012

1F9408-E / DOC

Figure 2. Type 655 Actuator Nameplate

36 4A. 4A 3B.5 3. consult your Fisher Controls sales office or sales representative Casing Pressure Connections 1/2 inch NPT female Approximate Weights ACTUATOR SIZE 3A. EK. and ET valves. 4B 32.Type 655 and 655R Table 1. Installation WARNING To avoid personal injury or property damage caused by bursting of pressureretaining parts.2 12. 43 44.1 1. Information for a specific actuator is also found on the nameplate (figure 2) of that actuator. 42. Both types are self-operated and direct-acting.7 mm) stem connection Maximum Travel Sizes 3A and 4A: 7/16 inch (11 mm) plus 1/8 inch (3 mm) for seating Description Type 655 and 655R actuators (figure 1) are pressureactuated. perform the procedures described in the Actuator Mounting portion of this section. For the fluid and temperature capabilities of nonstandard diaphragm materials. be certain the service conditions do not exceed the casing pressure limits listed in table 1.9 4. 32.1 2. 43 34. Type 655 actuators are used for pressure-reducing service when mounted on push-down-to-close valves such as the Design ED. 46 Actuator Pressure Setting Ranges See table 2 Actuator Yoke Boss and Valve Stem Connection Diameters Sizes 3A through 36: 2-1/8 inch (54 mm) yoke boss with 3/8 inch (9.5 mm) stem connection Sizes 4A through 46: 2-13/16 inch (71 mm) yoke boss with 1/2 inch (12. If the actuator is shipped separately or if it is necessary to mount the actuator on the valve. Also. spring-and-diaphragm actuators used in conjunction with various valves to provide control for a wide variety of pressure regulation applications. Before installing the actuator. Specifications Actuator Sizes and Maximum Casing Pressures MAXIMUM CASING PRESSURE Psig 250 175 100 65 45 30 15 Bar 17. inspect it for any damage. keep any adjacent piping clean and free of pipe scale or other debris that could possibly disrupt service. 35. Type 655 and 655R actuators are normally shipped mounted on a valve. increasing pressure in the diaphragm casing forces the actuator stem downward. It is recommended that a strainer be installed Specifications Specifications for the Type 655 and 655R actuators are shown in table 1. 45 36. 45. 4B. 33 34. Use pressure-limiting or pressure-relieving devices to prevent service conditions from exceeding these limits. Refer to the appropriate valve instruction manual when installing the valve in the pipeline. EKR. 46 APPROXIMATE WEIGHT Lb 45 50 65 75 Kg 20 23 29 34 ACTUATOR SIZE 3A. 3B. Type 655R actuators are used for pressure-relief service when mounted on push-down-to-open valves such as the Design EDR. that is. 42 33. and decreasing the pressure allows the actuator spring to lift the actuator stem upward.0 All Other Sizes: 3/4 inch (19 mm) plus 1/8 inch (3 mm) for seating Effective Diaphragm Area See table 3 Spring Rate See key 6 in the parts list section Temperature Capabilities –20 to 180_F (–29 to 82_C) with standard diaphragm material. 2 . and ETR valves. 44 35.1 6.

during travel adjustment. and travel indicator disk (key 11. 1. Place the actuator part way over the valve stem. If the regulator or relief valve is to be used for steam service. Connect the pressure control lines as described in the Loading Connection portion of this section. Set the actuator onto the valve body. and then add the valve plug travel to this measurement. or tighten the hex nuts together. and use a wrench to turn the valve plug and stem assembly. turn the valve stem out of the actuator stem the amount of over-travel. Place the actuator. The length of the valve stem will prevent the actuator yoke (key 7) from sitting on the bonnet properly. Then. lower the actuator until the actuator stem contacts the valve stem. the valve should be installed with the actuator positioned below the pipeline. For Push-Down-To-Close Valves: a. Also. and measure the stem movement to check travel. and the control line should be sloped down toward the diaphragm casing. Raise the actuator so the valve plug can be lifted off the seat ring. Perform the following steps as appropriate for either push-down-to-close or push-down-to-open valve action. CAUTION In the following procedures. from the seated to the open position. place the yoke locknut over the valve stem. turn the valve stem into the actuator stem the amount of under-travel. The following procedure describes how to mount the actuator on either a push-down-to-close or a pushdown-to-open valve so that the actuator stem and valve stem thread engagement will allow full travel and proper shutoff. and tighten the yoke locknut. e. yoke to the mating shoulder on bonnet. c. b. Tighten the hex nuts (key 12) together. f. For Push-Down-To-Open Valves: a. yoke locknut.Type 655 and 655R in the pipeline ahead of the regulator or relief valve to protect it while in service. And a conventional threevalve bypass (see figure 3) should be placed around the regulator or relief valve to permit continuous operation when it is being installed or repaired. by hand. Actuator Mounting The actuator may be installed either above or below the pipeline. d. If movement is less than full travel. Refer to figure 4 for actuator mounting components. Thread the valve stem into the actuator stem until the thread engagement is equal to the distance measured in the previous step. A damaged stem could cut the packing and allow leakage. if used) over the valve stem . use tools carefully to avoid damaging the valve plug stem. f. Key numbers refer to figure 5 unless otherwise stated. Move the valve plug. Note Either turn the actuator. Stroke the actuator. c. Measure the distance from the bottom of the actuator 3 . and measure the distance from the bottom of the actuator yoke to the mating shoulder on the bonnet. With the valve plug positioned as described in step c above. 2. Support the actuator above the valve body so the actuator stem and valve stem do not contact when the valve plug is seated. Lower the actuator onto the valve body bonnet. Thread the valve stem into the actuator stem the distance measured in the previous step. do not rotate the valve plug while it is seated since this may cause damage to the seating surfaces and thereby allow excessive leakage. if used) on top of the hex nuts (key 12). b. Stroke the actuator until the diaphragm plate (key 4) contacts the down travel stop (see figure 4). and make sure that valve stem movement corresponds to the desired travel. d. and slide the travel indicator disk (key 11. This is to ensure that any forming condensate will maintain a water seal to protect the diaphragm. If the movement is more than full travel. Turn the adjusting screw (key 10) into the yoke (key 7) to force the diaphragm (key 2) and diaphragm plate (key 4) against the upper diaphragm casing (key 1). Connect the pressure control lines as described in the Loading Connection portion of this section. e. and use a wrench on the hex nuts to turn the valve plug and stem assembly.

3 0.8 2.1 0.8 1.0 2.3 4.1 0.09 1. and weight of valve plug not considered in calculations.4 3.0 0.8 0.7 2.8 8.8 2.9 0.8 4.3 1.5 0.6 3.0 5.5 18 15 18 15 13 10 7.8 0.3 0.2 1.9 13 11 13 11 9.2 3.02 1.6 2.4 2.8 2.0 5.5 0.0 4.9 5.5 1.4 3.6 2.9 3.4 0. Effects of packing box friction.05 28 23 20 16 11 8.05 0.7 3.4 2.4 0.4 1.3 1.9 5.3 0.06 0.5 7.2 3.6 1.4 1.9 0.3 0.4 0.6 0.3 0.9 4.5 0.8 4.0 5.1 1.1 36.3 1.2 0.2 0.2 0.5 0.1 5. Typical Installation Schematics 4 .0 7.8 7.7 0.1 23 19 16 13 10 8.5 3.0 7.4 3.9 0.1 1.5 0. 13A6502-A 13A6503-A A1628-1 / IL PRESSUREĆREDUCING INSTALLATION PRESSUREĆRELIEF INSTALLATION Figure 3.0 0.07 0.2 7.34 0.6 0.2 0.1 4.8 174 135 96 78 59 107 92 107 92 78 60 43 65 55 65 55 47 36 40 34 40 34 29 22 16 28 23 12.8 0.07 0.9 0.3 2.0 7.8 1.4 0.3 0.0 3.0 0. 44 1E7933 27082 1E7954 27082 1E7924 27082 1F7143 27092 1F1769 27092 1F1768 27092 1E7933 27082 1E7954 27082 1E7933 27082 1E7954 27082 1E7924 27082 1F7143 27092 1F1769 27092 1F1768 27092 1F1767 27032 1F7144 27112 1E7933 27082 1E7954 27082 1E7933 27082 1E7954 27082 1E7924 27082 1F7143 27092 1F1769 27092 1F1768 27092 1F1767 27032 1F7144 27112 1F7130 27112 13 11 9.4 2.1 1.0 3.9 0.5 1.1 1.6 2. 46 36 46 35 45 35.0 1.8 3.8 1.8 3.7 6.7 0.4 0.4 4.4 2.4 3.1 5.0 4.3 5.9 1.2 0. 35 45 34 44 34.8 2.07 1.9 1.1 8. 4B 1F7143 27092 1F1769 27092 32 42 32 42 32.1 0.1 7.4 4.0 2.3 2.4 6.6 65 43 37 34 20 43 35 43 35 29 19 17 26 22 26 22 18 12 16 13 16 13 11 7.4 0.1 0.0 1.9 4.1 0.7 7.3 7.2 0.0 6.2 1.0 4.5 0.7 2.3 0.5 4.5 3.Type 655 and 655R (1) Table 2.2 0.2 5.0 1.6 0.6 0.7 1.9 1.5 1.9 2.7 1.3 0.6 0.1 2.0 2.1 1.8 1.3 7.3 0.3 0.7 0.5 0.3 1.1 0.1 0.5 5.8 1.3 4.4 1.0 5.3 1.6 1.4 6.1 0.8 1.3 1.7 1.5 0.0 1.0 1.9 0.5 4.0 5.4 4.4 0.0 2.2 1.9 4.6 2.1 1.3 0.5 2.3 0. Actuator Pressure-Setting Ranges PRESSURE PRESSURE PRESSURE PRESSURE REDUCTION RELIEF REDUCTION RELIEF ACTUATOR SPRING PART ACTUATOR SPRING PART Minimum Maximum Minimum Maximum Minimum Maximum Minimum Maximum SIZE NUMBER SIZE NUMBER Psig Bar Psig Bar Psig Bar Psig Bar Psig Bar Psig Bar Psig Bar Psig Bar 1E7924 27082 1F7143 27092 3A.2 1.1 2.2 0.1 0.2 0.5 0.5 3.9 0.1 3.5 1.1 0.2 0.1 0.3 0.0 1.0 5.0 8.9 0.3 5.8 4.8 0.3 0.4 0.0 1.3 6.0 0.5 0.7 11 9.8 0.9 0.4 2.0 5.4 1.1 0.8 0.2 2.1 1.4 0.2 0.6 0.5 0.0 2.8 0.1 0.2 1.6 0.6 1.8 0.2 3.2 0.8 1.0 3.3 3.2 2.3 1.2 1.08 11 9.2 13 11 5.2 2.5 1.3 7.4 6.3 2.1 1.8 0.5 0.2 0.0 11 9.6 5.2 0.5 11 11 15 13 11 9.0 4.6 0.8 2. 4A 1F1769 27092 1F1768 27092 1F1767 27032 3B 4B 1E7933 27082 1E7954 27082 1E7933 27082 1E7954 27082 1E7924 27082 3B. 33 43 1E7933 27082 1E7954 27082 1E7933 27082 1E7954 27082 1E7924 27082 1F7143 27092 1E7933 27082 1E7954 27082 1E7933 27082 1E7954 27082 1E7924 27082 33.5 0.0 2.3 0.3 0.4 0.3 0. unbalance.3 0.1 2.3 0.2 5.09 0.5 2.3 1.7 0.0 5.0 4.8 0.08 0.6 146 119 85 75 57 64 64 89 77 64 53 38 38 38 53 45 38 31 24 24 33 28 24 20 16 16 16 10.0 9.4 0.5 5.8 0.0 2.2 5.9 1. 43 1F7143 27092 1F1769 27092 34 1E7933 27082 1E7954 27082 78 44 32 26 19 50 42 50 42 35 20 14 32 26 32 26 22 12 19 16 19 16 14 7.3 2.

2 9.3 777 119.8 34. IN.1 35.2 9.5 78.0 1110 171. 45 36.0 Cm2 61 134 221 358 523 3/8 (10) In.3 51.2 9.0 768 117. 43 34.0 134.0 77.2 9.2 --18.0 821 125.5 190.5 81.0 1230 1.4 20.2 76.2 181.7 77. 44 35.0 809 122.5 21. 42 33.0 Cm2 57 130 200 335 497 9/16 (14) In.2 49.0 63.5 736 112.5 1120 172.0 84.7 19.5 32.8 Cm2 59 131 205 340 502 1/2 (13) In.2 8.5 Cm2 62 139 235 374 547 3/16 (5) In.6 1100 169.8 129.3 73.2 20.0 1070 163.8 759 114.2 55.8 30. (mm) ACTUATOR SIZE 3A.1 1100 166.3 31. 46 0 In. For the spring rates of a particular spring.6 53.1 28.4 47.9 20.1 31.8 52.Type 655 and 655R Table 3.5 Cm2 --117 182 318 474 7/8 (22) In. 4B 32. Effective Diaphragm Area(1) TRAVEL DOWN FROM UPPER CASING STOP.0 Cm2 --103 170 307 465 723 1050 834 127.2 1140 173.6 36. Actuator/Valve Components 5 .4 58.2 23.2 1170 179.1 20. 4A 3B. DV3742-B DH4667-B 31A0223-B B0816-1 / IL PUSHĆDOWNĆTOĆCLOSE VALVE PUSHĆDOWNĆTOĆOPEN VALVE Figure 4.4 1150 177.8 Cm2 59 132 210 345 508 7/16 (11) In.0 26.2 9.2 8.6 21.0 Cm2 56 128 195 330 490 3/4 (19) In.6 72.0 93. see key 6 in the Parts List section.0 52.8 Cm2 61 136 227 366 534 1/4 (6) In.5 40.0 Cm2 66 152 258 406 600 865 1/8 (3) In.2 --16.2 56.5 788 120.2 10.8 82.

3. and tighten the yoke locknut with a hammer and punch. Be sure to change the nameplate to indicate the new pressure setting. always use a pressure gauge to monitor pressure when making adjustments. 2. Startup For Pressure-Relief Service 1. Changing the spring adjustment merely shifts the position of the spring either up or down so that valve travel can coincide with the actuator pressure setting range. Stroke the actuator. Fit the control line with a large-port needle valve. After correct travel has been obtained. stroke the actuator. If the movement is more than full travel. Open the needle valve in the control line. 2. Typical installation schematics are shown in figure 3. 4. replace it through the following steps: 1. To adjust the downstream pressure setting for pressure-reducing service. CAUTION To protect equipment in the process system from a sudden release of pressure. Loading Connections Install the control line following the steps listed below. figures 6 and 7. Never completely close the needle valve while the regulator is in operation. and the pressure range is stamped on the nameplate (figure 2). Open the downstream shutoff valve. Lower the actuator onto the valve body bonnet. Startup For Pressure-Reducing Service 1. Close the valve in the bypass line. Startup The procedures for placing into operation and adjusting the equipment for both pressure-reducing and pressure-relief applications are described below. 3. The new pressure setting must not exceed the limits given in tables 1 and 2 or in any applicable codes. Typical installations are shown in figure 3. Remove the diaphragm (key 2). 2. to increase the pressure setting. turn the adjusting screw counterclockwise. Connect the control line into either the upstream pipeline for pressure-relief service or into the downstream pipeline for pressure-reducing service as shown in figure 3. figure 8). and measure the stem movement to check travel. tighten the hex nuts (key 12) against the actuator stem (key 8). Adjustment For Pressure-Reducing or Pressure-Relief Service The actuator is factory-set as specified on the order. to avoid abnormal velocities or turbulence. 4. unscrew the cap screw (key 3). Turn the adjusting screw out of the yoke to decrease spring compression and thus allow the valve to begin travel at a lower loading pressure. If a pressure setting other than the one specified is desired. While monitoring loading pressure with a pressure gauge. Partially closing or throttling this valve will tend to dampen any cycling or pulsating action of the regulator. 6 . Open the downstream shutoff valve. 2. Then. and then turn the adjusting screw until the valve begins to travel at the desired pressure. Close the valve in the bypass line. 1. Turn the adjusting screw into the yoke to increase spring compression and thus allow the valve to begin travel at a higher loading pressure. 4. turn the adjusting screw (key 10. To decrease the pressure setting. If the movement is less than full travel. Open the needle valve in the control line. Make the pipeline tap at least four to eight pipe diameters away from the regulator or relief valve. or any elbow. Disassemble the actuator by following steps 1. Slowly open the upstream shutoff valve. 3 and 4 of the Disassembly portion of the Maintenance section.Type 655 and 655R g. Slowly open the upstream shutoff valve. If the spring does not provide the required pressure setting. or nipple. h. turn the valve stem out of the actuator stem the amount of under-travel. change the pressure setting by following the procedures listed below. and tighten the yoke locknut. figure 5) clockwise. and lift the diaphragm plate (key 4) out of the actuator body. proceed as follows. 3. key 142. Connect the other end of the control line to the 1/2-inch NPT connection in the center of the upper diaphragm casing (key 1) or to the connection in the handwheel body (key 28. 3. turn the valve stem into the actuator stem the amount of over-travel. swage. or the upstream pressure setting for pressure-relief service. Note Changing the spring adjustment will not change the actuator pressure range for that particular spring (see table 2).

the actuator must be removed from the valve. The frequency of inspection and replacement depends on the severity of service conditions. by hand. While lifting the actuator so that the valve plug is not forced against the seat. Slowly open the bypass valve while monitoring downstream pressure. rotate the entire actuator until the actuator stem disengages completely from the valve plug stem. Slowly close the downstream shutoff valve. b. 1. and unscrew the valve plug stem out of the actuator stem as far as it will go. Perform the appropriate procedure according to the respective valve action. 3. 7 . off the seat. Shutdown For both pressure-reducing and pressure-relief applications. 2. Also.Type 655 and 655R 3. 5. Loosen the hex nuts (key 12). Loosen the yoke locknut (figure 4) with a hammer and punch. move the valve plug. or precompressed spring force. Close the upstream shutoff valve. start the assembly at the appropriate step. do not rotate the valve plug while it is seated since this may cause damage to the seating surfaces and thereby allow excessive leakage. and unscrew it from the valve bonnet. 1. Turn the adjusting screw (key 10) counterclockwise to relieve all spring compression. uncontrolled process fluid. Actuator This procedure describes how the actuator can be completely disassembled and assembled. Loosen the two hex nuts (key 12). For Push-Down-To-Close Valves: Note To prevent the actuator stem (key 8) from rotating while performing the following procedure. make sure the adjusting screw (key 10) remains screwed into the yoke (key 7). Key numbers refer to figure 5. Close the upstream shutoff valve slightly. c. and the actuator stem (key 8) must be completely disengaged from the valve plug stem by rotating the actuator. When inspection or repairs are required. Disassembly CAUTION In the following procedure. refer to figure 3. A damaged stem could cut the packing and allow leakage. Close the needle valve in the control line. Replace the spring and reassemble the actuator by following steps 5 and 6 of the Assembly portion of the Maintenance section. then. and relieve all internal pressure D Release spring compression as described in step 2 of the Disassembly section The maintenance instructions are divided into two sections: Actuator and Top-Mounted Handwheel. 2. For Push-Down-To-Open Valves: a. Before starting disassembly: D Isolate the regulator or relief valve from the system pressure. disassemble only those parts necessary to accomplish the job. Rotate the handwheel (if one is used) counterclockwise to be sure the handwheel is not compressing the spring (key 6). and follow the procedures described below. WARNING Avoid personal injury or property damage from sudden release of pressure. a. and unscrew it from the valve bonnet. d. 4. use tools carefully to avoid damaging the valve plug stem. c. Maintenance Actuator parts are subject to normal wear and must be inspected and replaced when necessary. b. For complete disassembly. during travel adjustment. Loosen the yoke locknut (figure 4) with a hammer and punch. Then. Turn the adjusting screw into the yoke (key 7) to force the diaphragm (key 2) and diaphragm plate (key 4) against the upper diaphragm casing (key 1).

unscrew the cap screws (key 19) for size 3A and 4A actuators or the cap screws and hex nuts (keys 19 and 20) for all other sizes. For size 3B through 46 actuators. Install the lower spring seat (key 9) and the actuator spring (key 6). and remove the lower diaphragm casing (key 5). If a top-mounted handwheel assembly is used. 6. For all other actuator sizes. For size 3A and 4A actuators. Also. If it is not. Remove the diaphragm (key 2). Perform the disassembly only as necessary to accomplish the required maintenance. 2. 4. Some Type 655R actuators will have travel stops (key 13. and figure 8 for size 32 through 46 top-mounted handwheel assemblies. 8. For size 3A and 4A actuators. Place the upper diaphragm casing onto the lower diaphragm casing. 5. For size 3A and 4A actuators. have enough slack inside the casings for efficient travel. Note To take some of the slack out of the diaphragm (key 2) at the bolt circle. apply Molykote No. If the actuator is used with a push-down-toopen valve. 7. secure the casing with the cap screws and hex nuts (keys 19 and 20). set the lower diaphragm casing (key 5) onto the yoke (key 7). 8 . and secure it with the cap screws (key 21). 9. figure 7 for size 3B and 4B. To start up and adjust the actuator. while turning the handwheel counterclockwise allows the spring to force the actuator stem upward. figures 6 and 7. not shown) in place of three of these six cap screws. 3. Key numbers refer to figure 6 for size 3A and 4A. 3. Before starting assembly. remove the spring and the lower spring seat (key 9). Rotate the entire actuator until the actuator stem disengages from the valve plug stem. start the instructions at the appropriate step. secure the casings with the cap screws (key 19). crisscross pattern. Secure the diaphragm plate (key 4) to the actuator stem (key 8) with the cap screw (key 3). refer to steps 4 through 8 of the Disassembly portion of the Top-Mounted Handwheel section. begin the assembly at the appropriate step. 5. Install the diaphragm. then. making sure that the patterned side of the diaphragm is next to the diaphragm plate. 7. remove the lower diaphragm casing (key 5). turn the adjusting screw into the yoke (key 7) to raise the diaphragm plate (key 4). full opening of the valve plug can be restricted through the appropriate positioning of the top-mounted handwheel. 9. unscrew the cap screws (key 21). Connect the pressure control line by following the procedures outlined in the Loading Connections portion of the Installation section. be sure there are no wrinkles in the diaphragm that might cause the diaphragm to tear or allow leakage. not shown) in place of three of these six cap screws. key 137. If the actuator is used with a push-down-to-close valve. Instructions are given below for complete disassembly and assembly. Tighten the cap screws to no more than 20 foot-pounds (27 newton-meters) of torque using an even. For size 3B through 46 actuators. install the lower diaphragm casing (key 5). 8. Mount the actuator onto the valve by following the procedures outlined in the Actuator Mounting portion of the installation section. 7 and 8) are usually used as adjustable travel stops to limit full upward travel of the actuator stem. Remove the cap screw (key 3). This will also ensure that the diaphragm will Top-Mounted Handwheel Top-mounted handwheel assemblies (figures 6. figure 8) is used to hold the handwheel in position. closing of the valve plug can be restricted by using the handwheel. Turn the adjusting screw (key 10) counterclockwise out of the yoke (key 7) to relieve all spring compression. and install this assembly into the actuator. 6. lift the diaphragm plate (key 4) and actuator stem assembly out of the actuator body. 77 or equivalent lubricant to the threads and the bearing end of the adjusting screw (key 10) as indicated in figure 5 by the letter A. Turning the handwheel clockwise forces the actuator stem downward. Note When replacing the upper diaphragm casing (key 1). Assembly This procedure assumes that the actuator is completely disassembled. and separate the diaphragm plate from the actuator stem. To remove the upper diaphragm casing (key 1). 4.Type 655 and 655R e. then. follow the procedures outlined in the Startup section of this instruction manual. A locknut (key 27. 1. Some Type 655R actuators will have travel stops (key 13.

Turn the adjusting screw (key 10. If it is not. key 137. key 137. figures 6 and 7. and then lift off the upper diaphragm casing (key 1. key 137. figure 7) should also be removed with these parts. size 3B and 4B actuators. and slide the pusher plate (key 32. then. specify the complete 11-character part number from the following parts list when ordering replacement parts. 1. and. figure 8) onto the handwheel stem. key 140. a travel stop (key 34. figure 8) onto the handwheel stem. key 138. drive out the groove pin (key 31. Tighten the cap screws to no more than 20 footpounds (27 newton-meters) of torque using an even. key 54. key 142. Loosen the hex nut (key 27. key 135. and to the O-rings as shown in figures 6. figure 8) counterclockwise to relieve all compression. figure 5). key 133. figures 6 and 7. figures 6 and 7. To start up and adjust the actuator. For size 3B through 46 actuators. figures 6 and 7. and secure it with the hex nut (key 22. crisscross pattern. figure 8). 7 and 8. key 141. figures 6 and 7. 6. follow the procedures outlined in the Startup section of this instruction manual. Tighten the cap screws to no more than 20 foot-pounds (27 newton-meters) of torque using an even. remove the cap screws (key 19. figure 8). figure 8). 2. Unscrew the locknut (key 27. remove the cap screws and hex nuts (keys 19 and 20. figure 5) and handwheel assembly onto the actuator body. figure 8) off the handwheel stem. figure 8) from the handwheel stem (key 26. To replace the O-ring (key 139. Connect the pressure control line to the topmounted handwheel assembly by following the procedures outlined in the Loading Connections portion of the Installation section. This can be accomplished by removing the cap screws that secure the handwheel assembly to the upper diaphragm casing (key 33. figures 6 and 7. and then remove the handwheel stem through the bottom of the handwheel body (key 28.Type 655 and 655R Disassembly 1. Slide the pusher plate (key 32. figures 6 and 7. 4. To complete disassembly. 3. A screwdriver slot in the top of the handwheel stem is provided for this purpose. and lift the handwheel body (key 28. figure 8). For Type 655. 5. 4. 8. apply Lubriplate MAG-1 lubricant (key 241) or equivalent to the handwheel stem and Parts Ordering When corresponding with your Fisher Controls sales office or sales representative about this equipment. not shown. key 51. figures 6 and 7. Install the handwheel (key 25. figures 6 and 7. figure 5). figure 8). figure 5). not shown. Bypass the control valve. figure 8) or for ease of handling. the pusher. 6. if necessary. 7. Turn the handwheel clockwise two or three turns. figure 8) onto the handwheel stem. figure 7. a travel stop (key 34. 9 . For size 3A and 4A actuators. 5. figure 8) and washer (key 24. figure 5). figure 8). figure 8). For size 3B through 46 actuators. Also. figure 8) and washer (key 24. Check the O-ring (key 29. Assembly This procedure assumes that the handwheel assembly is completely disassembled. Remove the hex nut (key 22. figure 5). key 134. Insert the handwheel stem into the handwheel body (key 28. For size 3A and 4A actuators. figures 6 and 7. screw the hex nut (key 27. start the instructions at the appropriate step. figure 7) should also be inserted on the handwheel stem with these parts. figures 6 and 7. key 142. figure 6) off the actuator. figures 6 and 7. figure 8). figures 6 and 7. 2. figure 8). size 3B and 4B actuators. figures 6 and 7. and secure it with the cap screws and hex nuts (keys 19 and 20. key 54. and secure it with the cap screws (key 19. 8. set the handwheel body onto the actuator. For Type 655. 3. and remove the tubing or pipe from the handwheel body. key 140. refer to the serial number found on the actuator nameplate (key 17. figure 5) and the handwheel (key 25. During assembly. figure 5) and handwheel assembly. separate the handwheel assembly from the upper diaphragm casing. figure 8). crisscross pattern. figures 6 and 7. insert the groove pin (key 31. key 51. threads. set the upper diaphragm casing (key 1. 7. key 135. key 134. Relieve all loading pressure. and lift off the handwheel. and replace it if necessary.

Type 655 and 655R Parts List Actuator Key 1 Description Upper Diaphragm Casing Cast iron Sizes 3A & 4A Sizes 3B & 4B W/o top-mounted handwheel W/top-mounted handwheel Steel Sizes 3A & 4A Sizes 3B & 4B W/o top-mounted handwheel W/top-mounted handwheel Sizes 32 & 42 W/o top-mounted handwheel W/top-mounted handwheel Sizes 33 & 43 W/o top-mounted handwheel W/top-mounted handwheel Sizes 34 & 44 W/o top-mounted handwheel W/top-mounted handwheel Sizes 35 & 45 W/o top-mounted handwheel W/top-mounted handwheel Sizes 36 & 46 W/o top-mounted handwheel W/top-mounted handwheel Diaphragm. neoprene Sizes 3A & 4A Sizes 3B & 4B Sizes 32 & 42 W/o top-mounted handwheel W/ top-mounted handwheel Sizes 33 & 43 W/o top-mounted handwheel W/ top-mounted handwheel Sizes 34 & 44 W/o top-mounted handwheel W/ top-mounted handwheel Sizes 35 & 45 W/o top-mounted handwheel W/ top-mounted handwheel Sizes 36 & 46 W/top-mounted handwheel Cap Screw. steel Spring Yoke Sizes 3A thru 36 Cast iron Steel Sizes 4A thru 46 Cast iron Steel Actuator Stem. cast iron Sizes 3A & 4A Type 655 Type 655R 7/16 in. (19 mm) travel Part Number Key 4 Description Diaphragm Plate (Continued) Sizes 3B & 4B Type 655 Type 655R 7/16 in. steel Sizes 36 & 46. (11 mm) travel 5/8 in. (16 mm) travel 3/4 in. stainless steel (2 req’d) (optional) Travel Indicator Scale. (11 mm) travel 5/8 in. (16 mm) travel 3/4 in. (19 mm) travel Sizes 4A thru 46 7/16 in. cd pl steel Travel Indicator Disk. (11 mm) travel 5/8 in. cd pl steel Sizes 3A & 4A thru sizes 33 & 43 Sizes 34 & 44 Sizes 35 & 45. (19 mm) travel Sizes 32 & 42 Sizes 33 & 43 Sizes 34 & 44 Sizes 35 & 45 Sizes 36 & 46 Lower Diaphragm Casing Sizes 3A & 4A Cast iron Steel Sizes 3B & 4B Cast iron Steel Sizes 32 & 42. (16 mm) travel 3/4 in. stainless steel (optional) Sizes 3A thru 36 7/16 in. stainless steel (optional) Sizes 3A thru 36 Sizes 4A thru 46 Hex Nut. steel Sizes 33 & 43. steel Sizes 35 & 45. cd pl steel Sizes 3A thru 36 Sizes 4A thru 46 Lower Spring Seat. (19 mm) travel Part Number 1F725619042 1F725819042 1F725719042 1F725619042 2F649719042 2F649319042 2F649419042 2F649519042 2F649619042 1F724419012 2F725319012 2F725419012 1H375822012 2R877622012 2H567022012 2F581228992 2F581125062 2F747828992 2E801125062 2F747928992 2E682625062 2F748028992 3F649825062 2F748128992 3F699925062 1F725102192 1F725902192 1F702202112 1F702202192 1F702302112 1F7023X0012 1F702402112 1F7024X0022 1F702502112 1F7025X0022 1F7026X0012 1E760432992 1F710532982 1F710632992 14 15 8 5 1F724519012 1J409522012 2F725419012 2H567022012 2F581125062 2E801125062 2E682625062 3F649825062 3F699925062 See following table 6 7 2E869619042 2H786522012 3E807019042 3H786722012 1F581524102 1F581424102 1R179923122 1E807324102 2* 9 10 11 1E793138992 1E807538992 1P131224142 1A353724122 12 13 1F709224092 1F709124092 (none req’d) 1E793238992 3 4 1F724719042 1F724919042 1F724819042 1F724719042 1E793438992 1E793538992 1E793638992 1E807638992 1E807738982 1E808138992 10 *Recommended spare parts . (11 mm) travel 5/8 in. zn pl steel Adjusting Screw. 36 & 46 Diaphragm Plate. (16 mm) travel 3/4 in. (11 mm) travel 5/8 in. (16 mm) travel 3/4 in. steel Sizes 34 & 44. steel (3 req’d) (not shown) Type 655R sizes 32 thru 46 only 7/16 in. (19 mm) travel Screw. cd pl steel (2 req’d) Sizes 3A thru 36 Sizes 4A thru 46 Travel Stop.

Type 655 only Part Number 18A2300X012 38A1218X012 37A9439X012 37A9440X012 1D237506992 1D267306992 1F118028992 1H382199052 1F117999012 17 18 19 33 20 1A560632982 1J833124092 1A346524122 1A560632982 1A368424052 1A368424052 34 21 Sizes 32 thru 46 51 54 133 134 135 137 138* 139* 140 141 142 Handwheel. steel (not shown) Pusher Plate. steel Sizes 3A & 4A Sizes 3B & 4B Cap Screw. steel Cap Screw. stainless steel Drive Screw. steel Sizes 3A & 4A (6 req’d) Sizes 3B & 4B (12 req’d) Sizes 32. supply connection 1/2 in. 4A. cd pl steel (6 req’d) (not shown) Sizes 3B & 4B only Travel Stop. nitrile (not shown) Sizes 3B & 4B only Groove Pin. & 43 (12 req’d) Sizes 34 & 44 (16 req’d) Sizes 35 & 45 (20 req’d) Sizes 36 & 46 (24 req’d) Hex Nut. stainless steel (not shown)(optional) Sizes 3A thru 36 Sizes 4A thru 46 Nameplate. supply connection Lubriplate Mag-1. bronze Washer. nitrile O-Ring. 42. 33. supply connection Sizes 3B & 4B 1/4 in. cd pl steel Pusher. cd pl steel O-Ring. bronze Sizes 3A & 4A Sizes 3B & 4B 1A353724122 1A518925072 1F143819042 38A1218X012 27A9644X012 241 *Recommended spare parts 11 . supply connection 1/2 in. supply connection O-Ring. cd pl steel Handwheel.396 kg) can (not furnished with actuator) 1F143819042 1A353724122 27A9646X012 1A518925072 1F117999012 18A2300X012 1D237506992 1D267306992 1F118028992 1A368424052 37A9437X012 37A9438X012 1M1100X0012 Top-Mounted Handwheel Sizes 3A. nitrile Groove Pin. 14 oz. cd pl steel Sizes 3A & 4A (none req’d) All other sizes (quantity req’d same as key 19) Cap Screw. cast iron Hex Nut. cast iron Sizes 3A & 4A. stainless steel (4 req’d) Cap Screw. steel Handwheel Body. 3B & 4B 22 24 25 26 Hex Jam Nut Cd pl steel Washer.Type 655 and 655R Key 16 Description Twin Speed Nut. (0. cast iron 1/4 in. cd pl steel Sizes 3B & 4B (6 req’d) All other sizes W/o travel stops (6 req’d) W/travel stops (3 req’d) Part Number Key 27 28 1E793938992 1E808438992 1F9408X00A2 1A368228982 1F725024052 1J768924052 1E760324052 1E760324052 1A675124052 1A675124052 29* 30* 31 32 Description Hex Jam Nut Cd pl steel Handwheel Body. steel Hex Nut. nitrile O-Ring. steel (not shown) Sizes 3B & 4B. cd pl steel Handwheel Stem. 1/2 in. cast iron Handwheel Stem.

Type 655 Actuator APPLY LUB PART NOT SHOWN : 31 28A1216-C/DOC APPLY LUB PARTS NOT SHOWN : 30 & 31 38A1217-B/DOC Figure 6. Size 3A and 4A Top-Mounted Handwheel Assembly Figure 7. Size 3B and 4B Top-Mounted Handwheel Assembly 12 .Type 655 and 655R 30A8342-A/DOC SIZE 3A AND 4A ACTUATOR DIAPHRAGM CASINGS 30A8341-A/DOC A APPLY MOLYKOTE NO. 77 LUBRICANT TO ADJUSTING SCREW Figure 5.

600 13.010 13 .Type 655 and 655R BV8008-E/DOC Figure 8. steel SPRING PART NUMBER 1F713027112 1F714427112 1F176727032 1F176827092 1F176927092 1F714327092 1E795327082 1E792427082 1E795427082 1E793327082 1E792327092 1J258127092 1E795627082 COLOR CODE Aluminum & red Aluminum & dark green Dark green Aluminum Dark blue Aluminum & dark blue Light blue Light green Light grey Yellow Dark grey Aluminum & brown White SPRING RATE Lb/in. Size 32 through 46 Top-Mounted Handwheel Assembly. 123 246 368 490 612 830 1260 1470 1770 2100 735 1000 2520 N/mm 22 43 64 86 107 145 220 257 310 368 129 175 441 SAFE LOAD Lb 290 545 843 1060 1187 1630 1840 2200 2600 3045 1160 1575 3150 N 1290 2420 3750 4720 5200 7250 8184 9790 11. Key 6 Spring.500 5160 7000 14.

S.A. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. . Fisher-Rosemount. All Rights Reserved Thecontentsofthispublicationarepresentedforinformationalpurposesonly. or Fisher-Rosemount Systems. 1997. and Managing The Process Better are marks owned by Fisher Controls International.theyarenottobeconstruedaswarrantiesorguarantees. 1975. Inc. Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461 14 Printed in U.andwhileeveryefforthasbeenmadetoensuretheiraccuracy. Inc. EFisher Controls International.expressorimplied.Type 655 and 655R Fisher. All other marks are the property of their respective owners. Inc. contact Fisher Controls: Marshalltown. regarding the products or services described herein or their use or applicability. For information.