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Cable Accessory Products
SWCC SHOWA CABLE SYSTEMS CO., LTD.
. SICONEX is sourced from "Smart Intelligent Connector". LTD. Outdoor termination SF6 gas immersed sealing end Oil immersed sealing end GIS TR Premolded joint Y branch joint Prefabricated joint Outline of The Company SWCC SHOWA CABLE SYSTEMS CO. we are contributing for infrastructures of power transmission lines and networks not only in Japan. 2006. LTD. we persist with technology innovation. it is obvious that SICONEX has compact size and light weight. Especially. 1 . for our sophisticated power cable accessories above 22kV class. most of Japanese switchgear and transformer manufacturers have recognized our products. (formerly SWCC SHOWA ELECTRIC WIRE & CABLE CO. Advantages Applications Four merits: Downsized system Shorter work periods Laborsaving Environment-friendliness For terminal connectors in substations or transformers. SICONEX is used as a cable terminal connector at voltages greater than 22kV in electric equipment such as switchgears and transformers at a substation. derived from SWCC HOLDINGS CO. Recently. found in 1936). SWCC Showa Cable Systems’ environment-conscious & compact type electric power equipment products. SICONEX is an environment-conscious product that employs a perfectly dry system that utilizes neither gas nor oil for insulation. Environment Comparison Conventional type A perfectly dry system that utilizes neither gas nor oil.Developed by innovative insulation technology. Extremely small and light! When compared with existing electric equipment belonging to the same class.. telecommunication cables and cable accessories. In order to meet customers' requirements and market demands. we have developed a prestigious product: Smart Plug-in IEC type cable termination for 60kV to 345kV XLPE insulated power cable. indicating the products for the electric power equipment which condensed with wisdom and intelligence. Our unique in-house design concept has been applied for the development of this product. and was established in Apr. and they are using it as a standard part for their switchgear and transformer. LTD. but also in other countries all over the world.. As an integrated manufacturer of electric power cables..
We not only provide our skilled jointing teams to you. The reliable products produced by us conform to International Standard due to our strict criteria of manufacture process.Advanced Technology Our concept is very unique and the products designed by our delicate analysis have well-balanced electric field strength. 2 . Our quality assurance system is strictly applied in accordance with ISO 9001 Quality Management and ISO 14001 Environment Management System. as well as providing the training services. but also offer consultation and supervision of cable termination work.
and metals such as a protective cover and a connecting rod. The stress relief cone is manufactured in a clean room by using high-quality silicon rubber.Outdoor Termination Outdoor cable terminations including porcelain type. It has a simple structure with stable performance. Depending on different types. insulating materials. Connecting rod Insulating oil Porcelain insulator Polymer insulator Stress relief cone Waterproof layer Porcelain type 60-69kV 110-161kV 220-345kV Polymer type 60-69kV 110-161kV 220-345kV 3 . outdoor terminations have various features as follows: 1 Porcelain type / Polymer type outdoor termination This termination consists of a stress relief cone. polymer type and direct molded type termination are our main products. The insulating bushing can be provided with porcelain type one or polymer type one in accordance with the customer's requirements.
Connecting rod Silicon rubber Epoxy body Plug-in type connector Stress relief cone 60-69kV 110-132kV Waterproof layer Installation situation GPorcelain type GPolymer type GDirect molded type 4 . The product is completely free from liquid insulation and has a very simple structure compared with conventional type (porcelain type / polymer type).2 Direct Molded type outdoor termination The termination has a solid insulated structure directly molded with an epoxy insulator and covered by silicone rubber outside the surface of the epoxy insulator. It can be applied in high pollution zone.
SF6 Gas/Oil Immersed Sealing End The SF6 gas/oil immersed sealing end is a dry type cable termination which is completely free from liquid insulation and fully complies with international standard. and other parts. For detailed dimensions. IEC 62271-209. The epoxy insulator is made from the epoxy resin of highest grade of quality and manufactured in the complete close production line under the contamination-free condition in our factory. refer to the table 1 or 2. Oil immersed sealing end*2 60-69kV 110-161kV 220-345kV dimensions of the oil immersed sealing *2: The end are determined by deliberations with a customer. The products are ranging from 60kV to 345kV. Corona shield (Option) Connecting rod Connecting metal Epoxy body Plug-in type connector Stress relief cone Fixing flange Protective cover Waterproof layer SF6 gas/oil immersed sealing end*1 The dimensions of the SF6 gas/oil immersed *1: sealing end are provided in the IEC 60859. an electrical stress relief cone. The product consists of an epoxy insulator. 5 . compress unit.
0 -1.0 +1.0 310 -1.0 583 -1.5 246 -0.0 d1 d2 d3 d4 d5 L1 j Table2.5 -0.0 470 -1.5 to 100 123 to 170 245 to 300 d1 (max) mm 110 110 200 d2 (min) mm 100 100 140 Option (adaptor) L2*1 mm +1.0 +5.5 to 100 123 to 170 245 to 300 d1 (max) mm 110 110 200 d2 (min) mm 100 100 140 L1 mm +1.0 d4 mm +3.0 620 -2. Dry type cable connection assembly .0 220 480 +5.0 d3 mm +0.0 220 -0.0 757 960 +1.0 +5. Fluid-filled cable connection assembly .0 d3 mm +0.5 -0.0 -0.0 200 -0.0 +0.5 246 -0.0 d5 (max) mm 300 350 620 Applicable voltage kV 60 to 69 110 to 161 220 to 345 J1 J2 J3 +0.0 299 560 +0.0 480 -0.0 d4 mm +3.5 560 -0.0 -0.0 +5.0 200 -0.Dimensions Type Rated Voltage U kV 72.0 +2.0 299 +0.Dimensions Type Rated Voltage U kV 72. Installation situation G110kV SF6 gas immersed sealing end G220kV Oil immersed sealing end 6 . IEC62271-209) j Table1.Construction Data (IEC 60859.0 +2.0 d5 (max) mm 300 350 620 Applicable voltage kV 60 to 69 110 to 161 220 to 345 J1 J2 J3 d1 d2 d3 d4 d5 L2 *1: Options (adaptors) are required for using of Fluid-filled cable connection assembly.0 -2.5 -0.
insulation compound. The rubber block unit is premolded by using high-quality silicon rubber in the factory. It is pre-expanded with a spiral core in the factory and can be installed only by pulling the spiral core at the site.Cable Joint 1 Premolded Straight Joint The premolded straight joint consists of a rubber block unit. The joint without coffin box can also meet waterproof requirements due to its protective copper tube with plastic waterproof coating. According to the customer's requirements. Therefore the special tools and high skill are unnecessary at the assembly process. a coffin box can be used optionally. a connector. and protective covers. Insulation compound Insulation section Protective cover Waterproof layer Earthing terminal Rubber block unit 60-69kV 110-161kV 220-345kV Installation situation GPremolded joint with coffin box 7 GPremolded joint without coffin box . so those shorten the assembly time and stabilize the product's performance.
a coffin box can be used optionally.2 Prefabricated Straight Joint The prefabricated joint consists of an epoxy unit. and the epoxy unit is maintained and guaranteed by a mechanical force of the compression device’s springs. and two protective covers. So the stabile performance is demonstrated by more past records. The joint without coffin box can also meet waterproof requirements due to its protective copper tube with plastic waterproof coating. The surface pressure between the cable. the stress relief cone. Waterproof layer Stress relief cone Epoxy unit Protective cover Earthing terminal Connector Compression device Insulation section 60-69kV 110-161kV 220-230kV Installation situation GPrefabricated joint without coffin box 8 . According to the customer’s requirements. a connector. two stress relief cones.
The Y branch joint is a dry-type structure without oil/gas-filling so that there is no need to maintain regularly and there is no factor of fire trouble. It has a small dimension compared with the conventional type and can cover XLPE cables with conductor size up to 1200mm2. and three compress units. Stress relief cone Waterproof layer Plug-in type connector Epoxy unit 60-69kV 110/132kV Installation situation GY branch joint with coffin box 9 GY branch joint without coffin box . The epoxy unit is made from highest grade epoxy resin and manufactured under the contamination-free condition.Cable Joint 3 Y Branch Joint The Y branch joint consists of an epoxy unit. three stress relief cones.
. LTD. material and others  Conductor water block size diameter material shape h Yes h No mm2 mm h copper h aluminum h solid circular (compact round) h stranded circular mm h PVC h XLPE mm h fully bonded h other ( h easy strip ) mm h copper h aluminum h lead (thickness mm) h wire h tape h No mm h PVC h (HD)PE h other ( )  Insulation  Outer semi conducting layer diameter material diameter type diameter material type  Metallic screen  Inner sheath h Yes diameter material  Armoring h Yes type  Outer sheath h Yes h No h No h wire h tape h other ( ) diameter material mm h PVC h (HD)PE h other ( )        SWCC SHOWA CABLE SYSTEMS CO.j Please inform the items below to design the applicable cable termination. 10 . Power cable design Power cable title kV 1) Voltage Maximum operating voltage Nominal voltage Line to earth voltage Um Un Uo kV kV kV 2) Cable detail Part Detail.
Nabekura.K. Xianxia Road. Shanghai 200051.. No.Concordia Plaza.2501 ShengGao International Building. Shiroyama Trust Tower. Sagamihara-shi. Minamihashimoto 4-chome. Aichi 441-0304..) CO. No. Unit 701. Japan Tel: +81-3-5404-6961 Fax: +81-3-3436-2571 C AT. Sungei Kadut Street 1. 7/F. Tokyo 105-6012. Kanagawa 252-0253. NO.. Room No. Funaoka Shibata-machi. Japan Tel:0224-52-6111 Mie Plant 1326-1. Tsim Sha Tsui. LTD. Inabe-shi. Sawakihama.191 Fushing North Road.. Chuo-ku. Japan Tel:0594-72-3111 SWCC SHOWA CABLE SYSTEMS CO.LTD. China Tel: +86-21-6241-9661 Fax: +81-21-6241-6507 I Hong Kong SWCC SHOWA (H. Taipei. KLN. Toranomon 4-chome.08 文 . TAIPEI REPRESENTATIVE OFFICE Room 5-5..LTD. Miyagi 989-1606. Singapore 729365 Tel: +65-6365-4380 Fax: +65-6362-3517 Sagamihara Plant 1-1. International Trade Dept. Mito-cho. 2 gouchi. LTD. Ohda. LTD. 64. Mie 511-0427. Hong Kong Tel: +852-2712-4141 Fax: +852-2713-5600 I Taiwan SWCC SHOWA CABLE SYSTEMS CO. Minato-ku. ChangNing District. Japan Tel:042-773-5111 Aichi Factory 1-10.. Shibata-gun.137. Taiwan Tel: +886-2-2546-8873 Fax: +886-2-2546-1168 I Singapore SWCC SHOWA (S) PTE. 3-1. Greenfield Tower.Overseas Sales Offices I Shanghai SWCC SHOWA (SHANGHAI) CO. Japan Tel:0533-76-4600 Sendai Plant 1. Hokusei-cho. Toyokawa-shi. 90-104-4 12. 1 Science Museum Rd.
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