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Serial No.:FSSP2013.6.20

Contents
Product Advantages Background Information About Us CCRI Pump Features Performance Graphs Technical Parameters Structure Drawings Clear Water Performance Installation Drawings Other Pump Products

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Advantages of CCRI Slurry Pumps


There are two types of slurry pump which are widely used in Chinas coal industry. A :Imported slurry pumps or pumps made in china with design originally from oversea. B:Slurry pumps designed by China Coal Research Institute, Coal Preparation Branch. (CCRI SLURRY PUMP) Before 2000, imported pumps have a 90% market share in China. But they have been replaced by CCRI pumps which have 80% market share in Chinas coal industry now. Advantages of CCRI slurry pumps compared with imported pumps 1.The operating efficiency of the Chinese pumps is higher than that of the imported technologies. From 1956, China began to set up the major of Hydraulic Machinery in some universities and colleges in order to improve the theoretical research on the centrifugal pump efficiency and to apply the research result to the development of pump products. Coal preparation Branch of China Coal Research Institute set up Hydraulic Coal Mining Institute in 1956 to begin research on coal pumps and slurry pumps. It has gained a great deal of experience in terms of improvement of the pump efficiency, and has developed the CCRI series highly efficient energy-saving slurry pumps which are at least 5% more efficient than the imported similar products. 2.The CCRI slurry pumps have more advanced hydraulic designs. The geometrical shapes of their flow passage components conform to the flow conditions of the medium, which has reduced vortexes and impacts. The pumps have high efficiency. Under the same operating conditions, they require motors of smaller power. The motors require small working current, which saves electricity significantly. 3.The flow passage components of the CCRI slurry pumps adopt the material of GLH-1 (high-chrome wear resistant alloy cast iron) whose Rockwell hardness reaches HRC58-62. With reasonable heat treatment technology, the comprehensive good mechanical performance is achieved, which makes the pumps more wear resistant and thus extends their service life. 4.The frame bearing parts of the CCRI slurry pumps are more reasonably designed, and are longer than those of the imported pumps. That is, the distance between two sets of bearings is longer, which means, according to the lever principle, a smaller radial thrust on the bearings. Therefore, it improves the service life of the bearings, and the bearing parts of the frame operate more stably and reliably. 5. Shaft seals of the CCRI slurry pumps are more reasonably designed. They are in form of labyrinth + expeller. The structure of the labyrinth and expeller reduces the pressure and flow of the leak slurry, and thus the pressure of the required shaft seal water is greatly reduced. In addition, better air tightness is achieved. Shaft seals of imported pumps are not equipped with the expeller, and thus the pressure of the required shaft seal water is high, with poor air tightness.

6. CCRI slurry pumps are featured by simple structure, small size, lightweight (compared with the imported pumps of the same flow, same pump head and same rotational speed) and convenient maintenance and dismounting.

Background Information of CCRI Slurry Pumps


In about 1983 which was the last stage of the Chinese planned economy, all industries in China were isolated from each other without any communication. Slurry pumps manufactured by the pump enterprises under the Ministry of Machinery Industry were the sand pumps introduced from the former Soviet Union. Such pumps had an average operating efficiency of less than 40% and a short service life. Therefore, Chinas Ministry of Machinery Industry introduced the technologies of imported pumps, and began to manufacture such pumps in China. In 1985, imported pumps began to be accepted and popularized in the coal industry, especially in the coal preparation industry. This situation reached the climax in about 1990 when the market share of imported pumps at the coal preparation plants reached about 90%. It was from 1987 that Coal Preparation Branch of China Coal Research Institute began to shift from solely focusing on research to market services under the guide of the national policies. Through the market survey, it found that the slurry pump products in the market were in a mess. Almost all domestic pumps were featured by low efficiency and short service life. Some slurry pumps had a service life of only one week and were jokingly called "Weekly Pumps", which had a severe impact on the operation of the entire system. Imported pumps were expensive, had poor universality and were not supplied in time, leading to their rejection by users. Therefore, Hydraulic Coal Mining Institute of Coal Preparation Branch specifically set up a pump research and development team. Within 3 years after 1987 and through efforts, the team developed a series of highly efficient wear-resistant slurry pumps. After such series of pumps was launched, they were first used for hydraulic transportation at the power plants in the power industry and made significant achievements. The operating efficiency of the pump system was above 70%, and the service life was extended by 8 times compared with the former sand pump, making these pumps popular among users. In 1990, such pumps began to be promoted to the coal washing industry. At first, users did not trust these Chinese products very much. They equipped one system with two pumps: one imported pump and one domestic pump, and compared these two pumps. The result showed that the domestic pump had high efficiency, low noise, stable operation and easy maintenance. It won the favor of users and began to be applied in the coal preparation industry. By 2006, slurry pumps manufactured using such technologies had a market share of up to 80% at the coal preparation plants. They had substantially replaced the imported technologies.

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About Us

Coal Preparation Branch of China Coal Research Institute

China Coal Research Institute, Coal Preparation Branch, the only large science and technology institute in China engaged in professional research in coal preparation, mine surveying, hydraulic coal mining and pipe transportation, was established in 1956. In July 1999, the institute was transformed into a scientific and technical enterprise directly under the central government. About 80% of the technology used in Chinese coal preparation industry are originally from coal preparation branch of CCRI.

Technical Progress granted by Ministry of Coal Industry, 1 Science and Technology Award granted by Ministry of Energy, and 1 national patent for invention. He has published more than 20 technical papers, and is the co-author of 1 technical monograph. He has been chosen as the top technician in the coal system in the national Talent Program. In the design of the two-phase-current multistage pump (using fresh water and fixed liquid), he proposed the increase of the impeller passage area and the decrease of the pumping chamber passage area, and achieved the overload-free performance of the pump; changed the traditional circulation intake chamber to achieve the even distribution of flow speed at the impeller inlet, and improved the cavitation performance; proposed the original quasi-two-dimensional flow design method, increased the ratio of inlet and outlet areas of impellers, increased the aperture of the cut-water, which may effectively improve the conveying performance of slurry pumps and the wear-resistant uniformity of impellers and scrolls of main flow passage components, and which has been well demonstrated in the design and application of slurry pumps and multistage pumps; developed the KZ series of highly efficient wear-resistant slurry pumps whose efficiency and other technical indices have reached the top international standard, and have enjoyed good popularity in the slurry pump market in China, especially in the coal, steel and mine market. FavorSea is official oversea market agent for CCRI slurry pumps. Contact Email: pumptech@coalpreparation.org

FavorSea Industrial Channel Limited


FavorSea is a global industrial channel partner that markets manufacturers products, services and technologies. This is done through a co-branding relationship. The company's business focused on mining technology and equipments. Contact Email: barneybai@favorsea.com

Designer of CCRI Slurry Pump


Wang Hongsheng, who graduated from the major of Hydraulic Machinery of Huazhong University of Science and Technology in 1983, has been working in Coal Preparation Branch of China Coal Research Institute since graduation, and has been engaged in the research and development of large-particle and small-particle coal pumps, highly efficient and wear-resistant series of slurry pumps, high-pressure multi-stage water supply and draining pumps, other special pumps and fan type rotating equipment. He has been in charge of and joining more than 20 research tasks of provincial and ministerial levels, such as the tasks assignedby the former Ministry of Coal Industry, Ministry of Energy and the Hebei Government. He has won the following prizes: 2 Second Prizes and 2 Third Prizes for Scientific and

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CCRI Pump Features


Structure Features
The pumps are classified into single-case and double-case pumps. The single-case pumps consist of D,DG,CCRI-J pumps. Double-case pumps consist of CCRI and VG pumps. The outlet diameters of pumps varies from 600mm to 400mm, 350mm,300mm,250mm,200mm,150mm,100mm,80mm,65mm,50mm,40mm and 25mm, etc. Pump Head: Apply of double-cases pumps or single-case pumps according to requirement Double-cases pumps centrally split vertical direction. Discharge port can be positioned at 8 different positions at an interval of 45u . Support: Centrally split in horizontal direction Hanging bracket Shaft Seal: Expeller seal and Packing seal Packing seal Mechanical seal Driving Patterns (DC)Direct driven(DC) Direct driven via hydraulic coupling(HC) Belt driven(CR, CL. ZV. CV)

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Materials Characteristics
High-abrasive metal materials High-abrasive and corrosion resisting metal materials Corrosion resisting Functional Quality High Efficiency Long service life Stable and reliable operation

Type Designation of CCRI Slurry Pumps

300

CCRI

60

58

External diameter of impeller after incision (cm) Diameter of impeller (cm) Number of vanes of impeller (A denotes 5 vanes; B4 vanes; C3 vanes; D2 vanes; EI vanes; F6 vanes; G7 vanes; etc) 1denotes single stage pump. 2 denotes the second stage pump (the vertical pumps and the D series single-case pumps are only operated in single stage pump) CCRI denotes slurry pumps (CCRI-L denotes vertical pumps; D-single-case pumps; VC-doublecases charging pumps; DG-single-case charging pumps; XH-circulating pumps; CH-washing ash pumps; SN-high-abrasive double-suction pumps; ISN high-abrasive clear-water pumps; KHchemical industry pumps) Outlet diameter (mm)

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Performance Graphs

Performance Graph of CCRI Slurry Pumps(1)

Rotation Speed RDia of Impellerotation Speed

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Performance Graph of the CCRI Series Slurry Pumps(2)

T R I A L C H A N

Rotation Speed RDia of Impellerotation Speed

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Performance Graph of the CCRI Series Slurry Pumps(3)


Rotation Speed RDia of Impellerotation Speed

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Performance Graph of the CCRI/CCRI-G Series Slurry Pumps(4)

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Performance Graph of the CCRI Series Slurry Pumps(5)

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Performance Graph of CCRI -L Series Ajar Slurry Pumps (6)

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Performance Graph of the D Series Single-Case Pumps(7)

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Performance Graph of the D Series Single-Case Pumps(8)

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Technical Parameters
Performance and Main Technical Data of CCRI Slurry Pumps(1)

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Performance and Main Technical Data of CCRI Slurry Pumps(2)

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Performance and Main Technical Data of CCRI Slurry Pumps(3)

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Performance and Main Technical Data of Slurry Pumps(4)

Performance and main Technical Data of Other Pumps(5)

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Performance and Main Technical Data of D Single-Case Pumps and Other Pumps(6)

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Note:

1.(NPSH) refers to the value at the specified point at the second in the sample book 2.The normal size of particle handled is 56% of the max. size that can be handled occasionally 3.There are two weight datas on common bases. they are the weight datas of the high speed pumps without brackets, the slow pumps in brackets.

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Structural Drawings

Structural Drawing of CCRI Slurry Pumps


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Coupling Shaft Bearing housing Disassembly ring Expeller Rear Liner plate Volute casing Impeller Front Liner Plate Front casing Rear casing Stuffing box Water-seal Base Support Adusting bolts

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Structural Drawing of CCRI-L Slurry Pumps

1 2 3 4

Impeller Volute casing Rear liner plate Support

5 6 7 8

Left supporting plate Bearing body Drain pipe Right supporting plate

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Structural Drawing of 600D Single-Case Pumps

1. Laminated membrane couping 2. Shaft 3. Bearing housing 4. Support 5. Mechanical seal 6. Volute casing 7. Inlet 8. Impeller 9. Rear liner plate 10. Base 11. Lower support

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Structural Drawing of D Single-Case Pumps

1.Impeller 2. Volute casing 3.Inlet 4. Outlet 5. End cover 6. Mechanical seal 7. Disassembly ring 8. Coupling 9. Support 10.Base

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Clear Water Performance


The Clear Water Performance of Slurry Pumps (Directly-Coupled Type)(1)

Note: The efficiency refers ti the value when packing shaft seal is used
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The Clear Water Performance of CCRI Slurry Pumps (Directly-Coupled Type)(2)

Note: The efficiency refers to the value when packing shaft seal is used

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The Clear Water Performance of CCRI Slurry Pumps (Directly-Coupled Type)(3)

Note: The efficiency refers to the value when packing shaft seal is used

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The Clear Water Performance of CCRI Slurry Pumps (Directly-Coupled Type)(4)

NoteThe efficienvy refers to the value when packing shaft seal is used.

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The Clear Water Performance of CCRI Slurry Pumps (Directly-Coupled Type)(5)

Note: The efficiency refers to the value when packing shaft seal is used

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The Clear Water Performance of CCRI Slurry Pumps (Directly-Coupled Type)(6)

Note:The efficiency refers to the value when packing shaft seal is used.
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The Clear Water Performance of CCRI Slurry Pumps (Directly-Coupled Type)(7)

Note:The efficiency refers to the value when packing shaft seal is used

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The Clear Water Performance of CCRI Slurry Pumps (Directly-Coupled Type)(8)

NoteThe efficienvy refers to the value when packing shaft seal is used

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The Clear Water Performance of CCRI Slurry Pumps (Directly-Coupled Type)(9)

Note: The efficiency refers to the value when packing shaft seal is used

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The Clear Water Performance of Slurry Pumps (Directly-Coupled Type)(10)

Note The efficiency refers to the value when packing shaft seal used

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The Clear Water Performance of CCRI-L Slurry Pumps (1)

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The Clear Water Performance of CCRI-L Slurry Pumps (2)

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The Clear Water Performance of CCRI Slurry Pumps (3)

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The Clear Water Performance of D Single-Case Pumps (Directly-Coupled Type)(1)

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The Clear Water Performance of D Single-Case Pumps (Directly-Coupled Type)(2)

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The Clear Water Performance of D Single-Case Pumps (Directly-Coupled Type)(3)

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The Clear Water Performance of D Single-Case Pumps (Directly-Coupled Type)(4)

1. The motors is selected based on slurry density of 1.05 ,when the customer chooses the motor, they should check the motor power according to the concrete operating conditions. 2. [a] means that while the speed of pump is 2950r/min,40D-A25 pump should not be used for suction condition but pouring condition, and the high of it should be equal to or more than 2m. 3.350D-A53, 350D-A51(n=490) is belt driven while the others are all directly-coupled.

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Installation Drawings

CCRI

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Installation Sizes of Directly-Coupled CCRI Slurry Pumps (Single Base) (1)

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Installation Sizes of Directly-Coupled CCRI Slurry Pumps (Single Base) (2)

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Installation Sizes of Directly-Coupled CCRI Slurry Pumps (Single Base) (3)

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Installation Sizes of Directly-Coupled CCRI Slurry Pumps (Single Base) (4)

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Installation Sizes of Directly-Coupled CCRI Slurry Pumps (Single Base) (5)

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Installation Sizes of Directly-Coupled CCRI Slurry Pumps (Single Base) (6)

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Installation Sizes of Directly-Coupled CCRI Slurry Pumps (Single Base) (7)

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Installation Sizes of Directly-Coupled CCRI Slurry Pumps (Single Base) (8)

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Installation Sizes of Directly-Coupled CCRI Slurry Pumps (Single Base) (9)

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Installation Drawing of Directly-Coupled CCRI Slurry Pumps (Common Base)

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Installation Sizes of Directly-Coupled CCRI Slurry Pumps (Common Base) (1)

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Installation Sizes of Directly-Coupled CCRI Slurry Pumps (Common Base) (2)

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Installation Sizes of Directly-Coupled CCRI Slurry Pumps (Common Base) (3)

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Installation Sizes of Directly-Coupled CCRI Slurry Pumps (Common Base) (4)

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Installation Sizes of Directly-Coupled CCRI Slurry Pumps (Common Base) (5)

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The Installation Drawing of CCRI-L Slurry Pumps

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Installation Sizes of CCRI-L Slurry Pumps (1)

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Installation Sizes of CCRI-L Slurry Pumps (2)

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Installation Sizes of D Single-Case Pumps for Directly-Coupled Type (Single Base)

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Installation Sizes of 600D Single-Case Pumps for Directly-Coupled Type (Common Base)

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Motors

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Installation Drawing of D Single-Case Pumps for Directly-Coupled Type (Common Base)

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Installation Sizes of D Single-Case Pumps for Directly-Coupled (Common Base)(1)

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Installation Sizes of D Single-Case Pumps for Directly-Coupled Type (Common Base)(2)

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Installation Sizes of D Single-Case Pumps for Directly-Coupled Type (Common Base)(3)

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Motors

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Motors

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Installation Sizes of DG Single-Case Pumps for Directly-Coupled Type (Common Base)

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Other Pumps

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DNM wear resisting-multilevel pumps are single-case and multilevel impeller horizontal version pumps the head can reach several hurdred meters. the wet part are made from abrasion resistance materials. The pump are high in efficiency and long in service life. The pumps are main used to flush ash in power plant, and also suitable for handling low concentration fluid with solids in coal, metallurgical, mining and chemical sectors.

The Clear Water Performance of Other Pumps (Directly-Coupled Type)

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Installation Sizes of Directly-Coupled CH Ash-flushing Pump and XH Circulating pump

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Installation Drawing of Directly-Coupled SN Wear-Resisting Double-Suction Pumps(Single Base)

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Installation Drawing Directly-Coupled KH Chemical Industrial Pumps(Common Base)

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Installation Drawing of Directly-Coupled ISN Wear-Resisting Water Pumps(Common Base)

The Installation Drawing of DNM Wear Resisting-multilevel Pumps for Directly-Coupled Type (Common Base)
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Installation Size of Directly-Coupled SN Wear-Resisting Double-Suction Slurry Pump (Single Base)

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Installation Size of Directly-Coupled KH Chemical Industrial Pump (Common Base)

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Installation Size of Directly-Coupled ISN Wear-Resisting Water Pump (Common Base)

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Installation Size of Directly-Coupled DNM Wear-Resisting multilevel Slurry Pump (common Base)

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