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PIANC SEMINAR ON LIFE CYCLE APPROACH IN PORT INFRASTRUCTURE BRUSSELS FEBRUARY 2, 2005 Bertrand LANQUETIN - DGEP/TDO/LSO/SSF
February 2, 2005
Total in brief
Total Group : 4th petroleum group in the world 122 000 employees, present in 120 countries
Exploration & Production of the Total Group: 30% Onshore 70% Offshore
Bertrand LANQUETIN - DGEP/TDO/LSO/SSF
February 2, 2005 2
The Floating Units Worldwide Hull and Structure of F(P)SO Anchoring of F(P)SO Offloading of the production Floating Units Integrity Management
Acronyms
FSU : Floating Storage Unit FPU : Floating Production Unit FPSU : Floating Production & Storage Unit FSO : Floating Storage & Offloading FPSO : Floating Production Storage & Offloading FDPSO : Floating Drilling Production Storage & Offloading FSG : Floating Storage of Gas FGSO : Floating Gas Storage Offloading FPSG : Floating Production Storage of Gas
FPSO
FPSO = Floating Production Storage & Offloading
FSO
FSO = Floating Storage & Offloading
FG(P)SO
FG(P)SO = Floating Gas (Production) Storage & Offloading
SemiSemi-Submersibles
TLP
TLP = Tension Legs Platform
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Spars
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Governing parameters:
Metocean conditions
Extreme return conditions, typhoons, waves , currents
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12 2 6 13 1 2 11 6 1 2 19 8 1 7 4 3 7 1 1 2 1 1 2 2 1 3 1 11
78 FPSO
34 Semi-Sub
6 Spars
13 TLP
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History of FPSO
N'KOSSA NKP 1996 : Concrete barge for gas production, Congo (Total)
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National rules :
flag if any government regulations
Class rules
(if classed)
Bertrand LANQUETIN - DGEP/TDO/LSO/SSF
February 2, 2005 16
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Classification Societies
4 classification societies have rules for offshore :
American Bureau of Shipping (ABS) Rules & Guides for Offshore Installations Bureau Veritas (BV) Rules for the classification of Offshore Units Guidances Notes Rule Notes Det Norske Veritas (DNV) Offshore Codes : Rules for classification Recommended practice Offshore standards Classification notes Lloyd's Register of Shipping Classification of offshore installation at a fixed position
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Oil Tank
Oil Tank
Oil Tank
SBT
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SBT
SBT
SBT
SBT
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TOPSIDES
Girassol example
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Girassol
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Where ? Side shell Causes ? Support vessels moored alongside or container handling Consequences ? Deformations, cracks, weakening of the side shell structure, corrosion, ...
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Source : analysis of green water suceptibility of FPSO/FSU on the UKCS (Bomel Ltd - 2001)
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Mooring / Anchoring
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External turret
Rather expensive system, uneasy maintenance The turret can be disconnectable to escape typhoon (ex. China sea)
Bertrand LANQUETIN - DGEP/TDO/LSO/SSF
February 2, 2005 30
Internal turret
Protection of the turret and
risers/umbilicals against the climatic conditions
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SEPLA anchor
Allows vertical tension component on the anchor
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Classical anchor
Only horizontal traction is permitted on the anchor
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Suction anchor
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Subject to wear in
case of friction
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Catenary :
Taut lines :
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Production offloading
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Offloading on buoys
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Tandem offloading
Risks during manoeuvre of the export tanker near the F(P)SO Situation more difficult to handle in case of spread mooring Tugs of sufficient number and capacity required to control the
relative behaviour of the export tanker and the F(P)SO
Bertrand LANQUETIN - DGEP/TDO/LSO/SSF
February 2, 2005 43
SideSide-byby-side offloading
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The main components of the Integrity Management Programme IMPLEMENTATION OF THE "ASSET INTEGRITY MANAGEMENT"
(4 COMPLEMENTARY TASKS):
"RE-ASSESSMENT"
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MODELS AND DATABASE HULL FINITE ELEMENTS MODEL (FEM) MOORING MODEL (WHERE NECESSARY GLOBAL MODEL FOR
COUPLED ANALYSIS) RISK BASED INSPECTION MODEL (RBI) DATA MANAGEMENT MODEL
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SESAM
Structural analysis Fatigue calculation
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Hull model
VeriSTAR Hull
FEM calculations
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ArianeAriane-3D Hydrostar
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Importation of the hull models and hydrodynamic results from namiques de Sesam
DeepC
Recording of the metocean data Visualisation of the results
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EXAMPLE OF SEMANTIC AND 33-D MODEL (FOR EASY NAVIGATION THROUGH THE DATABASE)
3-D model
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IRM CYCLE AND RBI NOTHING WILL REPLACE THE INSPECTION PROGRAMME THE "INSPECTION MANAGEMENT AND DECISION TOOL" HELPS
THE INSPECTOR (PREPARATION AND RECORDING) AND THE SUPERINTENDENT (MANAGEMENT OF INSPECTIONS, EVALUATION OF FINDINGS AND MAINTENANCE DECISION) THE "RBI TOOL (RISK BASED INSPECTION): INCORPORATES THE NOTION OF ACCEPTABLE RISK (FATIGUE LEVELS, RISK OF COLLAPSE, DEGRADATION OF THE ANTI-CORROSION COATING, AND COST) DETERMINES / ADJUST THE INSPECTION INTERVALS DEVELOPS AND STRUCTURES THE INSPECTION PLAN (EQUIPMENT RANKING BY CRITICALITY)
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RBI
Consequence of Failure Safety, Environment, Economy Probability of Failure Materials/Environment and Strength Risk evaluation per component
Inspection Management
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TYPICAL EXAMPLE OF A GLOBAL MODEL AND OF SUBSUBMODELS USED FOR A STOCHASTIC ANALYSIS
Global model
Sub-models
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EMERGENCY RESPONSE SERVICE (ERS) ASSISTANCE SERVICE 24 HR/DAY IN ORDER TO PERFORM ALL
NECESSARY CALCULATIONS AND ESTABLISH RECOMMENDATIONS RELATED TO: STABILITY / RESISTANCE OF THE FLOATING UNIT AFTER HULL OR MOORING DAMAGE STABILITY / HULL RESISTANCE IN TRANSITORY STAGES LIKE LIGHTENING, BALLASTING, CARGO TRANSFER EXTREME CONDITIONS SURVIVAL IN DAMAGE STATE, WEATHER AND OPERATIONAL RESTRICTIONS,
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THIRD PARTY ASSISTANCE COMPANY = SOFTWARES, EMERGENCY RESPONSE SERVICE, ADVISOR (NEUTRALITY)
Company Head Office Third party assistance company
Design / Softwares IRM / RBI Re-Assessment Emergency Response
Operated
Company Subsidaries
General Manager Asset Manager Marine Superintendent
Maintenance
Inspection
Contractor
Leasing
Class
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Bureau Veritas :
AIMS
(Asset Integrity Management System for the database and web based system) Life - Cycle Asset Integrity Management / FLCM (Field Life
DNV Software :
Cycle Management System for the database and web based system)
Integrity Assessment of Floating Structures Through Life Condition Monitoring System (TLCM) Asset Integrity Management System (AIMS)
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END
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