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F01D500

Installation Guide
Issue Date 02 2010-06-25

HUAWEI TECHNOLOGIES CO., LTD.

Copyright Huawei Technologies Co., Ltd. 2010. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means without prior written consent of Huawei Technologies Co., Ltd.

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and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd. All other trademarks and trade names mentioned in this document are the property of their respective holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS" without warranties, guarantees or representations of any kind, either express or implied. The information in this document is subject to change without notice. Every effort has been made in the preparation of this document to ensure accuracy of the contents, but all statements, information, and recommendations in this document do not constitute the warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base Bantian, Longgang Shenzhen 518129 People's Republic of China http://www.huawei.com support@huawei.com

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F01D500 Installation Guide

About This Document

About This Document

Intended Audience
This document describes the installation of the F01D500 cabinet, including safety instructions, installation preparations, cabinet installation, cable connections and power-on of the cabinet. The intended audience of this document is hardware installation engineer.

Symbol Conventions
The following symbols may be found in this document. They are defined as follows Symbol Description Indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury. Indicates a hazard with a medium or low level of risk which, if not avoided, could result in minor or moderate injury. Indicates a potentially hazardous situation that, if not avoided, could cause equipment damage, data loss, and performance degradation, or unexpected results. Indicates a tip that may help you solve a problem or save your time. Provides additional information to emphasize or supplement important points of the main text.

Update History
Updates between document issues are cumulative. Therefore, the latest document issue contains all updates made in previous issues.
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About This Document

F01D500 Installation Guide

Updates in Issue 02 (2010-06-25)


Based on issue 01 (2009-12-31), the document is updated as follows: The contents are optimized according to customer suggestions.

Updates in Issue 01 (2009-12-31)


This is the first release.

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Contents

Contents
About This Document...................................................................................................................iii 1 Overview......................................................................................................................................1-1
1.1 Appearance......................................................................................................................................................1-2 1.2 Configuration (With UA5000)........................................................................................................................1-2 1.3 Configuration (With MA5600).......................................................................................................................1-4 1.4 Configuration (With MA5600T).....................................................................................................................1-5 1.5 Configuration (With MA5603T).....................................................................................................................1-6

2 Installation Process....................................................................................................................2-1 3 Preparing for the Installation...................................................................................................3-1


3.1 Tools and Meters.............................................................................................................................................3-2 3.2 Checking the Installation Environment.........................................................................................................3-10

4 Unpacking and Accepting Products.......................................................................................4-1


4.1 Checking Before Unpacking...........................................................................................................................4-2 4.2 Unpacking the Wooden Case..........................................................................................................................4-2 4.3 Unpacking the Carton......................................................................................................................................4-5 4.4 Unpacking the Board.......................................................................................................................................4-6 4.5 Accepting the Product.....................................................................................................................................4-7

5 Installing the Cabinet on the Concrete Pedestal..................................................................5-1


5.1 Outline of the Installed Cabinet......................................................................................................................5-2 5.2 Recommended Tools.......................................................................................................................................5-2 5.3 Installation Process..........................................................................................................................................5-3 5.4 Designing and Constructing a Concrete Pedestal...........................................................................................5-4 5.4.1 Outline of the Concrete Pedestal............................................................................................................5-4 5.4.2 Precautions.............................................................................................................................................5-4 5.4.3 Space Planning for the Cabinet..............................................................................................................5-5 5.4.4 Space Planning for the Concrete Pedestal..............................................................................................5-6 5.4.5 Constructing the Concrete Pedestal........................................................................................................5-8 5.5 Drilling Holes..................................................................................................................................................5-9 5.6 Installing Expansion Bolts............................................................................................................................5-10 5.7 Carrying the Cabinet.....................................................................................................................................5-12 5.8 Fastening the Cabinet....................................................................................................................................5-13 Issue 02 (2010-06-25) Huawei Proprietary and Confidential Copyright Huawei Technologies Co., Ltd. v

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5.9 Constructing the Protection Fence................................................................................................................5-14

6 Installing the Cabinet on the Elevated Platform..................................................................6-1


6.1 Outline of the Installed Cabinet...................................................................................................................... 6-2 6.2 Recommended Tools.......................................................................................................................................6-2 6.3 Installation Process..........................................................................................................................................6-2 6.4 Constructing the Elevated Platform................................................................................................................ 6-3 6.4.1 Outline of the Elevated Platform............................................................................................................6-3 6.4.2 Precautions.............................................................................................................................................6-4 6.4.3 Installing the Poles.................................................................................................................................6-4 6.4.4 Installing and Fixing the Steel Channels................................................................................................6-7 6.5 Carrying the Cabinet.....................................................................................................................................6-10 6.6 Fastening the Cabinet....................................................................................................................................6-11 6.7 Setting Up the Workbench............................................................................................................................6-12

7 Routing Cables...........................................................................................................................7-1
7.1 Rules for Routing Cables................................................................................................................................ 7-2 7.2 External Connections...................................................................................................................................... 7-4 7.3 Process for Routing Cables.............................................................................................................................7-4 7.4 Recommended Tools.......................................................................................................................................7-5 7.5 Opening the Cabinet Door...............................................................................................................................7-5 7.6 Connecting AC Power Cables and PGND Cable-TT Mode ..........................................................................7-7 7.7 Connecting AC Power Cables and PGND Cable-TN-C-S Mode ..................................................................7-8 7.8 Connecting External Subscriber Cables ......................................................................................................7-10 7.9 Connecting Optical Cable and Optical Fibers ..............................................................................................7-11

8 Installing the Batteries..............................................................................................................8-1


8.1 Checking the Batteries Before Installation......................................................................................................8-2 8.2 Connecting the Internal Cables of the Batteries..............................................................................................8-2 8.3 Connecting the Battery to the EPS75-4815AF Power System....................................................................... 8-8

9 Checking the Installation.........................................................................................................9-1


9.1 Checking the Entire Cabinet........................................................................................................................... 9-2 9.2 Checking the Cable Connections of the Cabinet.............................................................................................9-2 9.3 Checking the Lightning Arrester.....................................................................................................................9-9 9.4 Checking the Batteries..................................................................................................................................9-10 9.5 Checking the Cable Routing.........................................................................................................................9-10 9.6 Checking the Connectivity of the Cables......................................................................................................9-11

10 Powering On the System......................................................................................................10-1


10.1 Power Distribution of the F01D500 Cabinet...............................................................................................10-3 10.2 Power-On Flowchart...................................................................................................................................10-3 10.3 Preparing for Powering On the Cabinet......................................................................................................10-4 10.4 Powering On the Lightning Arrester...........................................................................................................10-5 10.5 Powering On the Cabinet in the Cold Start Mode.......................................................................................10-6 vi Huawei Proprietary and Confidential Copyright Huawei Technologies Co., Ltd. Issue 02 (2010-06-25)

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10.6 Powering On the EPS75-4815AF Power System.......................................................................................10-7 10.7 Powering On the Heat Exchanger...............................................................................................................10-8 10.8 Powering On the Service Shelf...................................................................................................................10-9 10.9 Performing the Power-On Check on the Batteries....................................................................................10-11 10.10 Powering Off the Device.........................................................................................................................10-12

11 Sealing the Cabinet................................................................................................................11-1


11.1 Sealing Apertures........................................................................................................................................11-2 11.2 Closing the Cabinet Door............................................................................................................................11-2

A Device Parameters....................................................................................................................A-1
A.1 Dimensions....................................................................................................................................................A-2 A.2 Weight...........................................................................................................................................................A-2 A.3 Power.............................................................................................................................................................A-3

B Making Cables and Connectors.............................................................................................B-1


B.1 Making External Power Cables and Ground Cables with Cord End Terminals............................................B-2 B.2 Making External Power Cables and Ground Cables with Ring Terminals...................................................B-4 B.3 Making Ordinary Network Cables.................................................................................................................B-7 B.4 Making Shielded Network Cables...............................................................................................................B-10

C Installing and Removing the Board......................................................................................C-1


C.1 Materials and Tools........................................................................................................................................C-2 C.2 Precautions.....................................................................................................................................................C-2 C.3 Installing the MA5600T Board......................................................................................................................C-3 C.4 Removing the MA5600T Board....................................................................................................................C-4 C.5 Installing the MA5600 Board........................................................................................................................C-5 C.6 Removing the MA5600 Board.......................................................................................................................C-6 C.7 Installing the UA5000 Board.........................................................................................................................C-7 C.8 Removing the UA5000 Board.......................................................................................................................C-7 C.9 Installing the UA5000 Transfer Board..........................................................................................................C-8 C.10 Removing the UA5000 Transfer Board.......................................................................................................C-9

D Repairing Scratches on the Cabinet.....................................................................................D-1 E Cable Labels...............................................................................................................................E-1


E.1 Introduction to Labels....................................................................................................................................E-3 E.2 Filling Labels..................................................................................................................................................E-5 E.3 Usage of Labels..............................................................................................................................................E-7 E.4 Affixing Labels...............................................................................................................................................E-9 E.5 Label for External Alarm Cables..................................................................................................................E-11 E.6 Label for Network Cables............................................................................................................................E-12 E.7 Labels for Optical Fibers..............................................................................................................................E-14 E.8 Label for Subscriber Cables.........................................................................................................................E-16 E.9 Labels for DC Power Cables........................................................................................................................E-17 E.10 Labels for AC Power Cables......................................................................................................................E-19 Issue 02 (2010-06-25) Huawei Proprietary and Confidential Copyright Huawei Technologies Co., Ltd. vii

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F01D500 Installation Guide

F Environment Requirements.....................................................................................................F-1
F.1 Storage Environment Requirements...............................................................................................................F-2 F.2 Transportation Environment Requirements....................................................................................................F-4 F.3 Requirements of the Outdoor Running Environment.....................................................................................F-6

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Figures

Figures
Figure 1-1 Appearance of the F01D500 cabinet.................................................................................................. 1-2 Figure 1-2 Layout of the F01D500 cabinet configured with the UA5000...........................................................1-3 Figure 1-3 Layout of the F01D500 cabinet configured with the MA5600.......................................................... 1-4 Figure 1-4 Layout of the F01D500 cabinet configured with the MA5600T........................................................1-5 Figure 1-5 Layout of the F01D500 cabinet configured with the MA5603T........................................................1-6 Figure 2-1 Process for installing the cabinet........................................................................................................2-1 Figure 4-1 Straightening the tongue.....................................................................................................................4-3 Figure 4-2 Removing the cover............................................................................................................................4-4 Figure 4-3 Removing the wooden panels.............................................................................................................4-4 Figure 4-4 Removing the wooden support under the cabinet...............................................................................4-5 Figure 4-5 Unpacking the carton..........................................................................................................................4-6 Figure 4-6 Unpacking the board...........................................................................................................................4-7 Figure 5-1 Outline of the F01D500 cabinet installed on a concrete pedestal...................................................... 5-2 Figure 5-2 Process for installing the cabinet onto a concrete pedestal.................................................................5-3 Figure 5-3 Outline of the concrete pedestal......................................................................................................... 5-4 Figure 5-4 Dimensions of installation interfaces for the F01D500 cabinet......................................................... 5-5 Figure 5-5 Space required by the cabinet.............................................................................................................5-6 Figure 5-6 Layout of the concrete pedestal and the cabinet (top view)............................................................... 5-7 Figure 5-7 Suggested dimensions for the concrete pedestal................................................................................ 5-8 Figure 5-8 Drilling a hole.....................................................................................................................................5-9 Figure 5-9 Components of an expansion bolt....................................................................................................5-10 Figure 5-10 Installing an expansion bolt............................................................................................................5-11 Figure 5-11 Removing the spring washer, flat washer, and nut.........................................................................5-11 Figure 5-12 Carrying the cabinet by using a crane.............................................................................................5-13 Figure 5-13 Fastening the F01D500 cabinet on a concrete pedestal..................................................................5-14 Figure 5-14 Protection fence around the cabinet................................................................................................5-15 Figure 6-1 Outline of the cabinet installed on an elevated platform....................................................................6-2 Figure 6-2 Process for installing the cabinet onto an elevated platform..............................................................6-3 Figure 6-3 Outline of the elevated platform.........................................................................................................6-4 Figure 6-4 Dimensions of installation interfaces for the cabinet......................................................................... 6-5 Figure 6-5 Installing the hoop irons.....................................................................................................................6-6 Figure 6-6 Outline of the installed poles..............................................................................................................6-7 Figure 6-7 Installing and fastening the steel channels A......................................................................................6-8 Issue 02 (2010-06-25) Huawei Proprietary and Confidential Copyright Huawei Technologies Co., Ltd. ix

Figures

F01D500 Installation Guide Figure 6-8 Adjusting the distance between steel channels B...............................................................................6-9

Figure 6-9 Installing and fastening steel channels B and flat plates..................................................................6-10 Figure 6-10 Carrying the cabinet........................................................................................................................6-11 Figure 6-11 Fastening the F01D500 cabinet on an elevated platform...............................................................6-12 Figure 6-12 Outline of the workbench...............................................................................................................6-13 Figure 7-1 Bundling cables at the turning............................................................................................................7-2 Figure 7-2 Installing ring terminals......................................................................................................................7-3 Figure 7-3 External connections of the F01D500 cabinet....................................................................................7-4 Figure 7-4 Process for routing cables...................................................................................................................7-5 Figure 7-5 Opening the door lock........................................................................................................................7-6 Figure 7-6 Opening the cabinet door....................................................................................................................7-7 Figure 8-1 Unpacking the battery (for 75 AH battery).........................................................................................8-3 Figure 8-2 Placing eight batteries in front of the battery compartment...............................................................8-4 Figure 8-3 Connecting cables for the battery leads..............................................................................................8-5 Figure 8-4 Layout of batteries 1 and 2 in the battery compartment.....................................................................8-6 Figure 8-5 Connecting the cables between batteries 1 and 2...............................................................................8-6 Figure 8-6 Connecting the cables between batteries 3 and 4...............................................................................8-6 Figure 8-7 Connecting the cables between batteries 1 and 4...............................................................................8-7 Figure 8-8 Batteries connected in the battery compartment.................................................................................8-8 Figure 8-9 Connecting the battery to the EPS75-4815AF power system (top view)...........................................8-9 Figure 10-1 Power distribution of the F01D500 cabinet....................................................................................10-3 Figure 10-2 Flowchart for powering on the system...........................................................................................10-4 Figure 10-3 Turning on the power switch and the alarm switch on the PWX board.......................................10-11 Figure 11-1 Closing the cabinet door.................................................................................................................11-3 Figure B-1 Peeling the insulation layer off the power cable...............................................................................B-2 Figure B-2 Inserting the conductor into the cord end terminal............................................................................B-3 Figure B-3 Clamping the cord end terminal........................................................................................................B-4 Figure B-4 Peeling off the insulation layer of the power cable...........................................................................B-5 Figure B-5 Installing heat shrink tube and bare crimping terminal.....................................................................B-6 Figure B-6 Clamping the tail of the bare crimping terminal with the contact part of the conductor..................B-6 Figure B-7 Installing the heat shrink tube...........................................................................................................B-7 Figure B-8 Ordinary network cable.....................................................................................................................B-8 Figure B-9 Installing the boot for the RJ-45 connector.......................................................................................B-8 Figure B-10 Peeling the jacket............................................................................................................................B-9 Figure B-11 Assigning the wires to the network cable........................................................................................B-9 Figure B-12 Pushing the boot to cover the RJ-45 connector.............................................................................B-10 Figure B-13 Shielded network cable.................................................................................................................B-11 Figure B-14 Components of a shielded RJ-45 connector..................................................................................B-11 Figure B-15 Installing the boot for the RJ-45 connector and the shielded metal cover....................................B-12 Figure B-16 Installing the wires........................................................................................................................B-12 Figure B-17 Crimping the RJ-45 connector......................................................................................................B-13 Figure C-1 Wearing an ESD wrist strap correctly...............................................................................................C-2 x Huawei Proprietary and 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Figures

Figure C-2 Installing the board............................................................................................................................C-4 Figure C-3 Removing the board..........................................................................................................................C-5 Figure C-4 Installing the board............................................................................................................................C-6 Figure C-5 Removing the board..........................................................................................................................C-6 Figure C-6 Installing the board............................................................................................................................C-7 Figure C-7 Removing the board..........................................................................................................................C-8 Figure C-8 Installing the transfer board..............................................................................................................C-9 Figure C-9 Removing the transfer board...........................................................................................................C-10 Figure D-1 Sandpaper..........................................................................................................................................D-1 Figure D-2 Absolute alcohol...............................................................................................................................D-2 Figure D-3 Tabulate file......................................................................................................................................D-2 Figure D-4 Cotton cloth.......................................................................................................................................D-3 Figure D-5 Repair paint.......................................................................................................................................D-3 Figure D-6 Using a tabulate file to polish the damaged area..............................................................................D-4 Figure D-7 Using a sandpaper to remove stains or rust......................................................................................D-5 Figure D-8 Wetting the cotton cloth....................................................................................................................D-5 Figure D-9 Wiping the polished area or the area to be repaired..........................................................................D-6 Figure D-10 Applying the paint..........................................................................................................................D-7 Figure D-11 Surface of the area that is painted...................................................................................................D-7 Figure E-1 Label for the signal cable...................................................................................................................E-4 Figure E-2 Label for the power cable..................................................................................................................E-5 Figure E-3 Warning prompt before the printing..................................................................................................E-6 Figure E-4 Writing direction on the label............................................................................................................E-7 Figure E-5 Printing parts on the label for the signal cables.................................................................................E-8 Figure E-6 Affixing the label to the signal cable at a proper position.................................................................E-9 Figure E-7 Affixing the label to the signal cable...............................................................................................E-10 Figure E-8 Appearance of the label affixed to the power cable........................................................................E-11 Figure E-9 Example of the label on the alarm cable..........................................................................................E-12 Figure E-10 Example of the label for the network cable...................................................................................E-13 Figure E-11 Example of the label on the optical fiber connecting two cabinets...............................................E-15 Figure E-12 Example of the label on the optical fiber connecting the cabinet to the ODF...............................E-16 Figure E-13 Example of the label for the subscriber cable................................................................................E-17 Figure E-14 Example of the labels on the DC power cable...............................................................................E-18 Figure E-15 Example of the labels on the AC power cable...............................................................................E-19

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Tables

Tables
Table 1-1 Maximum number of subscribers for the F01D500 cabinet configured with the UA5000.................1-3 Table 1-2 Maximum number of subscribers for the F01D500 cabinet configured with the MA5600.................1-4 Table 1-3 Maximum number of subscribers for the F01D500 cabinet configured with the MA5600T..............1-6 Table 1-4 Maximum number of subscribers for the F01D500 cabinet configured with the MA5603T..............1-7 Table 3-1 Measuring and marking tools to be arranged before the installation...................................................3-2 Table 3-2 Drilling tools to be arranged before the installation.............................................................................3-3 Table 3-3 Fastening tools to be arranged before the installation..........................................................................3-4 Table 3-4 Pliers to be arranged before the installation.........................................................................................3-5 Table 3-5 Auxiliary tools to be arranged before the installation..........................................................................3-6 Table 3-6 Special tools to be arranged before the installation..............................................................................3-8 Table 3-7 Meters to be arranged before the installation.......................................................................................3-9 Table 3-8 Checklist for the installation environment.........................................................................................3-11 Table 4-1 Checking requirements before unpacking the products.......................................................................4-2 Table 8-1 Checklist for the batteries before installation.......................................................................................8-2 Table 9-1 Checklist for the entire installed cabinet..............................................................................................9-2 Table 9-2 Connections of major cables in the F01D500 cabinet.........................................................................9-3 Table 9-3 Connections of major cables in the F01D500 cabinet.........................................................................9-4 Table 9-4 Connections of major cables in the F01D500 cabinet.........................................................................9-6 Table 9-5 Connections of major cables in the F01D500 cabinet.........................................................................9-8 Table 9-6 Checklist for the lightning arrester.....................................................................................................9-10 Table 9-7 Checklist for the batteries after cabinet installation...........................................................................9-10 Table 9-8 Checklist for various cables after cabinet installation........................................................................9-11 Table 9-9 Checklist for the connectivity of the cables.......................................................................................9-11 Table 10-1 LED status of the lightning arrester when the lightning arrester is powered on..............................10-5 Table 10-2 Status of LEDs when the EPS75-4815AF power system is powered on.........................................10-7 Table 10-3 Status of LEDs on the heat exchanger.............................................................................................10-9 Table 10-4 Status when the service shelf is powered on..................................................................................10-10 Table A-1 Dimensions of devices........................................................................................................................A-2 Table A-2 Weight of devices...............................................................................................................................A-2 Table A-3 Power of devices................................................................................................................................A-3 Table B-1 Mapping between the cross-sectional area and the length of insulation layer to be peeled off (L1) ..............................................................................................................................................................................B-3 Table B-2 Mapping between the cross-sectional area and the length of the insulation layer to be peeled off (L1) ..............................................................................................................................................................................B-5 Issue 02 (2010-06-25) Huawei Proprietary and Confidential Copyright Huawei Technologies Co., Ltd. xiii

Tables

F01D500 Installation Guide Table B-3 Wires assigned to the network cable...................................................................................................B-9 Table D-1 Color of the repair paint used for the outdoor cabinet........................................................................D-4 Table E-1 Standard typeface for handwriting......................................................................................................E-7 Table E-2 Information on the label for the external alarm cable....................................................................... E-11 Table E-3 Information on the label for the network cable.................................................................................E-12 Table E-4 Information on the label for the optical fiber connecting two cabinets............................................E-14 Table E-5 Information on the label for the optical fiber connecting the cabinet to the ODF............................ E-15 Table E-6 Information on the labels for the subscriber cable............................................................................ E-16 Table E-7 Meaning of the label for the DC power cables.................................................................................E-17 Table E-8 Meaning of the label for the AC power cable................................................................................... E-19 Table F-1 Climatic requirements.........................................................................................................................F-2 Table F-2 Restrictions on the density of mechanically active materials in the air for storage............................F-3 Table F-3 Restrictions on the density of chemically active materials in the air for storage................................F-3 Table F-4 Restrictions on mechanical stress imposed on the device that is stored..............................................F-4 Table F-5 Climatic requirements.........................................................................................................................F-4 Table F-6 Restrictions on the density of mechanically active materials in the air for transportation..................F-5 Table F-7 Restrictions on the density of chemically active materials in the air for transportation.....................F-5 Table F-8 Restrictions on the mechanical stress imposed on the device that is transported................................F-6 Table F-9 Requirements of the climate................................................................................................................F-7 Table F-10 Requirements of the density of mechanically active materials in the air surrounding the device ...............................................................................................................................................................................F-8 Table F-11 Requirements of the density of chemically active materials in the air surrounding the device........F-8 Table F-12 Requirements of the mechanical stress imposed on the device.........................................................F-8 Table F-13 Requirements of the electromagnetic environment...........................................................................F-9 Table F-14 Requirements of the lightningproof grounding.................................................................................F-9 Table F-15 AC voltage and frequency...............................................................................................................F-11

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1 Overview

1
About This Chapter
1.1 Appearance This topic shows the appearance of the F01D500 cabinet.

Overview

The F01D500 is an outdoor front-access cabinet with a medium capacity. It is installed with the built-in power supply device (lightning arrester, filter, power system, and battery), transmission device (optional), service shelf, main distribution frame (MDF), optical distribution frame (ODF), and temperature control device.

1.2 Configuration (With UA5000) This topic provides the layout of the F01D500 cabinet configured with the UA5000 and the maximum number of subscribers in this case. 1.3 Configuration (With MA5600) This topic provides the layout of the F01D500 cabinet configured with the MA5600 and the maximum number of subscribers in this case. 1.4 Configuration (With MA5600T) This topic provides the layout of the F01D500 cabinet configured with the MA5600T and the maximum number of subscribers in this case. 1.5 Configuration (With MA5603T) This topic provides the layout of the F01D500 cabinet configured with the MA5603T and the maximum number of subscribers in this case.

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1-1

1 Overview

F01D500 Installation Guide

1.1 Appearance
This topic shows the appearance of the F01D500 cabinet. Figure 1-1 shows the appearance of the F01D500 cabinet. Figure 1-1 Appearance of the F01D500 cabinet

1.2 Configuration (With UA5000)


This topic provides the layout of the F01D500 cabinet configured with the UA5000 and the maximum number of subscribers in this case. Figure 1-2 shows the layout of the F01D500 cabinet configured with the UA5000.

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1 Overview

Figure 1-2 Layout of the F01D500 cabinet configured with the UA5000

When the F01D500 cabinet is configured with the UA5000, you can change the number of broadband subscribers (ADSL2+ subscribers) and narrowband subscribers (POTS subscribers) according to the actual requirements. Table 1-1 lists the maximum number of subscribers for the F01D500 cabinet configured with the UA5000. Table 1-1 Maximum number of subscribers for the F01D500 cabinet configured with the UA5000 Configuration of the Service Shelf 1 HABD + 1 HABF Maximum Number of Narrowband Subscribers 960 POTS subscribers Maximum Number of Broadband Subscribers 960 ADSL2+ subscribers

NOTE

For details of the service shelf listed in Table 1-1, see "Introduction to Shelves" in the UA5000 Hardware Description.

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1 Overview

F01D500 Installation Guide

1.3 Configuration (With MA5600)


This topic provides the layout of the F01D500 cabinet configured with the MA5600 and the maximum number of subscribers in this case. Figure 1-3 shows the layout of the F01D500 cabinet configured with the MA5600. Figure 1-3 Layout of the F01D500 cabinet configured with the MA5600

Table 1-2 lists the maximum number of subscribers for the F01D500 cabinet configured with the MA5600. Table 1-2 Maximum number of subscribers for the F01D500 cabinet configured with the MA5600 Configuration of the Service Shelf 1 MA5600 Maximum Number of Subscribers 896 ADSL2+ subscribers/448 SHDSL subscribers/448 VDSL2 subscribers

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NOTE

1 Overview

For details of the service shelf listed in Table 1-2, see "Introduction to Shelves" in the MA5600 Hardware Description.

1.4 Configuration (With MA5600T)


This topic provides the layout of the F01D500 cabinet configured with the MA5600T and the maximum number of subscribers in this case. Figure 1-4 shows the layout of the F01D500 cabinet configured with the MA5600T. Figure 1-4 Layout of the F01D500 cabinet configured with the MA5600T

Table 1-3 lists the maximum number of subscribers for the F01D500 cabinet configured with the MA5600T.

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1 Overview

F01D500 Installation Guide

Table 1-3 Maximum number of subscribers for the F01D500 cabinet configured with the MA5600T Configuration of the Service Shelf 1 MA5600T Maximum Number of Subscribers 1024 ADSL2+ subscribers or 768 VDSL2 subscribers

NOTE

For details of the service shelf listed in Table 1-3, see "Introduction to Shelves" in the MA5600T Hardware Description.

1.5 Configuration (With MA5603T)


This topic provides the layout of the F01D500 cabinet configured with the MA5603T and the maximum number of subscribers in this case. Figure 1-5 shows the layout of the F01D500 cabinet configured with the MA5603T. Figure 1-5 Layout of the F01D500 cabinet configured with the MA5603T

Table 1-4 lists the maximum number of subscribers for the F01D500 cabinet configured with the MA5603T.
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1 Overview

Table 1-4 Maximum number of subscribers for the F01D500 cabinet configured with the MA5603T Configuration of the Service Shelf 1 MA5603T Maximum Number of Subscribers 384 ADSL2+ subscribers/288 VDSL2 subscribers

NOTE

For details of the service shelf listed in Table 1-4, see "Introduction to Shelves" in the MA5603T Hardware Description.

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2 Installation Process

2
Process
Figure 2-1 Process for installing the cabinet
Start Prepare for the installation Unpack and accept the products

Installation Process

This topic describes the process for installing the cabinet.

Figure 2-1 shows the process for installing the cabinet.

Install the cabinet on a concrete pedestal

Install the cabinet on an elevated platform

Route cables

Install batteries Check the cabinet installation Power on the system

Seal the cabinet

End

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3
About This Chapter

Preparing for the Installation

This topic describes the preparations for the installation. 3.1 Tools and Meters This topic lists the tools and meters specified in the contract, which need to be arranged by the owner. Test and adjust the meters before using them. 3.2 Checking the Installation Environment This topic describes the environment requirements that must be met for installing the cabinet.

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3.1 Tools and Meters


This topic lists the tools and meters specified in the contract, which need to be arranged by the owner. Test and adjust the meters before using them.

Measuring and Marking Tools


Table 3-1 lists the measuring and marking tools to be arranged before the installation. Table 3-1 Measuring and marking tools to be arranged before the installation Name Steel tape Description Used for measuring the length Illustration

Angle square

Used for measuring the length or drawing a right angle Used for marking when you draw lines Used for checking whether the cabinet is leveled

Marker pen

Spirit level

Drilling Tools
Table 3-2 lists the drilling tools to be arranged before the installation.

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Table 3-2 Drilling tools to be arranged before the installation Name Punch tool Description Used for locating the bit Illustration

Percussion drill

Used for drilling holes before you install the cabinet

Bit

Different bits for holes with different depths and diameters Used for cleaning the dust and drill cuttings during the drilling

Vacuum cleaner

Fastening Tools
Table 3-3 lists the fastening tools to be arranged before the installation.

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Table 3-3 Fastening tools to be arranged before the installation Name Flathead screwdriver Description
l

Illustration

Used for fastening small screws and bolts Rarely used for fastening nuts With a flat head Used for fastening small screws and bolts Rarely used for fastening nuts With a cross head

Cross screwdriver

Socket ring wrench Adjustable wrench

Used in a small enclosure Used for socket ring or square bolts and nuts of a certain size range because the aperture of the wrench can be adjusted Used with various sockets for fastening socket ring or square bolts and nuts of different sizes

Socket wrench

Pliers
Table 3-4 lists the pliers to be arranged before the installation.

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Table 3-4 Pliers to be arranged before the installation Name Toolkit for 75ohm trunk cable Description Used for making E1 cables of coaxial type on site Illustration

Hydraulic pliers

Used for making power cables with cord end terminals

Sharp-nose pliers

Used for picking small parts or turning and twisting fine wires in a small enclosure

Diagonal pliers

Used for stripping and cutting insulating tubes or cable ties

Wire clipper

Used for cutting wires, wire-rod rolls, barbed wire, and cables with a large crosssectional area and the hardness of these materials should not be more than 30 HRC

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Name Crowbar

Description Used for lifting the cabinet

Illustration

Auxiliary Tools
Table 3-5 lists the auxiliary tools to be arranged before the installation. Table 3-5 Auxiliary tools to be arranged before the installation Name Rubber hammer Description Used for knocking expansion bolts Illustration

Claw hammer

Used for knocking and removing nails

Brush

Used for cleaning the air filter Used for peeling off the jacket of the cable when cables are made on site Used for soldering a conductor with small crosssectional area to the connector

Paper cutter

Electric soldering iron

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Name Tin wire

Description Solder wire

Illustration

Hot air gun

Used to heat a heatshrink tube

Ladder

Used for working at heights

Forklift

Used for carrying cabinets

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Name Powder marker

Description Used for marking construction plan drawing

Illustration

Special Tools
Table 3-6 lists the special tools to be arranged before the installation. Table 3-6 Special tools to be arranged before the installation Name Wire stripper Description Used for peeling off the shielding layer and jacket of the communication cable with small crosssectional area Used for crimping the RJ connector of the phone cable or the network cable Illustration

RJ-45 connector crimping pliers

Wire cutter

Used for installing subscriber cables or trunk cables to the main distribution frame (MDF)/digital distribution frame (DDF) Used for connecting the cables, blocks, and MDFs/DDFs

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Name Wire crimping tool

Description Used for crimping the tail metal jacket when making coaxial cables on site

Illustration

ESD gloves

Used to prevent the electrostatic discharge from damaging the equipment

ESD wrist strap

Used to prevent the electrostatic discharge from damaging the equipment. One end of the ESD wrist strap should be connected to the ESD jack on the cabinet.

Meters
Table 3-7 lists the meters to be arranged before the installation. Table 3-7 Meters to be arranged before the installation Name Network cable tester Description Used for testing the connectivity and the connections of the network cable Illustration

Optical power meter

Used for measuring the optical power

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Name 2M bit error tester

Description Used for testing the 2M bit errors

Illustration

Optical attenuator

Used for adjusting the power level of an optical signal by adjusting the attenuation. Used for testing the cabinet insulation, cable connectivity, and specifications of the electrical parameters of a device, such as voltage, current, and resistance

Multimeter

3.2 Checking the Installation Environment


This topic describes the environment requirements that must be met for installing the cabinet. The project supervisor must:
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Check the construction conditions after arriving at the site. Fill in the Installation Environment Checklist. Sign the Kickoff Agreement with the customer if all the items are ready and make the Project Installation Plan. Fill in the Onsite Work Liaison Form to state the reason for the kickoff postponement if the installation is not prepared as required.
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Sign a memo if the installation environment cannot be improved or the improvement cannot meet the requirements.

Table 3-8 provides the checklist for the installation environment. Table 3-8 Checklist for the installation environment No. 1 Item Site selection Requirement Requirements for selecting the installation site:
l

Install the cabinet in a place free from high temperature, heavy dust, harmful gas, inflammable or explosive material, electromagnetic interference (such as a large radar station, launching tower, or transformer substation), unstable voltage, great shock, or sharp noise. Do not install the cabinet near the seashore. Install the cabinet at least 500 m away from the seashore. Ensure that the air intake vent of the cabinet does not face the direction in which the sea wind blows. Do not install the cabinet near a tree or other plants. This is to prevent insects from entering fans of the heat dissipation system so that the device can work in the normal state. Do no install the cabinet near a chemical plant or in a salt misty area. In the snowy area, select a higher position to install the cabinet. This is to prevent ice or snow from blocking fans of the heat dissipation system. In the rainy area, select a higher position to install the cabinet. This is to prevent water from entering the bottom of the cabinet. Install the cabinet at least 10 m away from residential areas. This helps to minimize the disturbance to residents. Select a suitable place for the cabinet according to the telecom network plan and telecom device requirements considering the hydrology, geology, earthquake, electric power, and traffic conditions.

Environment

Requirements for the conditions outside the cabinet:


l

Temperature:

45C to +50C (without solar radiation) 45C to +45C (with solar radiation)

l l l l l l l

Relative humidity: 8% to 100% Absolute humidity: 0.03 g/m3 to 30 g/m3 Rain intensity: 15 mm/minute Temperature change rate: 0.5C/minute Atmospheric pressure: 70 kPa to 106 kPa Solar radiation: 1120 W/m2 Wind speed: 50 m/s
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No. 4

Item Cabinet grounding

Requirement Requirements for grounding the cabinet:


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The AC power supply system should have its independent AC protection ground. Connect the grounding post properly to the grounding network, with the cable shorter than 30 m. The grounding resistance of the grounding point should be less than 10 ohms. The cross-sectional area of the ground cable should not be smaller than 25 mm2. Connect the power ground, protection ground, and shield ground of the cabinet to the total grounding bar.

Battery

The open circuit voltage of the battery capacity is larger than 12.48 V. When the power system fails, the battery can enable the device to work for a certain period of time. The cabinet is installed with the lightning arrester. The power supply is provided for the cabinet after passing the lightning arrester. The cross-sectional area of the ground cable must meet the requirements of the cabinet. The metal jacket and the metal pipe of outdoor cables should be grounded before entering the cabinet. Before installing the cabinet, ensure that the ground cable, subscriber cable, and optical cable are routed in the correct places.

Lightning arrester

Accessories

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4 Unpacking and Accepting Products

Unpacking and Accepting Products

About This Chapter


After the packing case arrives at the site, you need to unpack and accept products to facilitate the subsequent installation. 4.1 Checking Before Unpacking Check whether the destination delivery of each packing case is consistent with the actual site for installation, whether the total pieces of products and the packing list number attached to each packing case are correct, and whether there is any damage on the packing case. 4.2 Unpacking the Wooden Case This topic describes how to unpack the wooden case. 4.3 Unpacking the Carton In general, cartons are used to pack cables, boards, and terminals. This topic describes how to unpack the carton. 4.4 Unpacking the Board The board is packed in the ESD bag. Unpack the board during installation. 4.5 Accepting the Product This topic describes how to check and accept products one by one according to the Packing List.

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4.1 Checking Before Unpacking


Check whether the destination delivery of each packing case is consistent with the actual site for installation, whether the total pieces of products and the packing list number attached to each packing case are correct, and whether there is any damage on the packing case. The project supervisor must check the products on site in the presence of the customer. Table 4-1 describes the checking requirements before unpacking the products. Table 4-1 Checking requirements before unpacking the products No. 1 2 3 4 5 Description The destination address must be the address of the installation site. The packing case must be in proper condition. It should not be damaged or damp. The shockproof label and overturn-proof label on the packing case must be displayed correctly. The device must be placed correctly. The total number of packages must be consistent with the number of items mentioned in the packing list attached to the packing case.

NOTE

If the package is defective, stop unpacking and report the condition of the package to the local Huawei representative. If the quantity of the product is correct and the product is in good condition, unpack and accept the product. To identify the front, rear, left, and right sides of the device, read the instructions on the packing case.

4.2 Unpacking the Wooden Case


This topic describes how to unpack the wooden case.

Precautions
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Do not place the wooden case upside down as it might cause severe damages to the device. Carry the packing case into or near the installation site (if possible) to avoid damage to the cabinet during transportation. When unpacking, if you find that the products are soaked or have become rusty, stop unpacking and investigate the cause. Report the situation to the local Huawei representatives. Remove the supporting blocks out from the rack on the installation site to avoid damages to signal cables and circuit boards. When carrying the cabinet, hold on the solid parts of the cabinet, such as the support. Do not use excessive force on the parts with poor rigidity, such as cabling rack, cable fixing beams, to avoid any damage to the cabinet or any accident.
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Wooden cases are generally used to pack heavy goods like racks and batteries. The cabinet package includes wooden panels, steel edges, tongues, and foam plates.

Procedure
Step 1 Insert one end of the spanner into the hole of the tongue on the cover of the wooden case. Turn the spanner to straighten the tongue, as shown in Figure 4-1. You can also use a screwdriver or a hammer to handle the tongue. Figure 4-1 Straightening the tongue
Steel edge Wooden panel

Tongue Spanner

Step 2 After you straighten all the tongues on the cover, remove the cover, as shown in Figure 4-2.

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Figure 4-2 Removing the cover

Step 3 Straighten all the tongues that join the wooden panels around the wooden case and remove the wooden panels, as shown in Figure 4-3. Figure 4-3 Removing the wooden panels

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Step 4 Use the socket wrench to unfasten the screws (inside the cabinet) connecting the wooden bracket with the cabinet and remove the wooden bracket under the cabinet, as shown in Figure 4-4. Figure 4-4 Removing the wooden support under the cabinet

----End

4.3 Unpacking the Carton


In general, cartons are used to pack cables, boards, and terminals. This topic describes how to unpack the carton.

Precautions
l

When unpacking the carton, take protection measures, for example, wear gloves to protect your hands. Cut the tapes along the seams of the carton cover by using a knife. Make sure that you cut only the tapes without damaging the contents of the carton. If the products are wet or rusty, stop unpacking and detect the cause. Report the condition of the products to the local Huawei representative.

Procedure
Step 1 Read the carton label to obtain the information about the number and the type of the board in the carton. Step 2 Cut the straps by using the diagonal pliers.
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Step 3 Cut the pressure-sensitive adhesive tapes along the seams of the carton cover by using a knife. Step 4 Open the carton and take out the foam plates. Step 5 Cross-check the contents of the box of the board. Ensure that the number of the boards listed on the labels of the board box is consistent with the number listed on the labels of the carton, and then take out the board box. Figure 4-5 shows how to unpack the carton. Figure 4-5 Unpacking the carton

Pressure-sensitive adhesive tape

Foam plate

Label on the board box Foam plate

Strap Carton label

Board box

----End

4.4 Unpacking the Board


The board is packed in the ESD bag. Unpack the board during installation.

Precautions

CAUTION
Electronic components are sensitive to the ESD. When handling the board, wear the ESD gloves or the ESD wrist strap that is grounded properly and hold only the edge of the board. Pay attention to the following points when unpacking the board:
l l

Take antistatic measures when unpacking the board. Pay attention to the effects that environmental change has on the board. When a board is moved from a cold and dry place to a hot and damp place, wait for at least 30 minutes before unpacking. Otherwise, condensed water on the surface may damage the board.
NOTE

The desiccant in the ESD bag is used for absorbing moisture inside the bag.

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Procedure
Step 1 Check whether each board package is damaged obviously. If the board package is damaged obviously, stop unpacking and report the condition to the local representative office. If the board package is in good condition, proceed as follows. Step 2 Wear the ESD gloves or the ESD wrist strap and connect its grounding end to the ESD jack on the cabinet. Step 3 Unpack each package and check for damages. Figure 4-6 shows how to unpack the board. Figure 4-6 Unpacking the board

Board box

ESD bag

Board

Step 4 Select one of the following methods for processing the board. If... The board can be installed immediately The board cannot be installed immediately Then... Go to Step 5 Go to Step 6

Step 5 Place all the materials on the antistatic surface to discharge the static electricity, and then install the board. Step 6 Use the original package materials for packing the board. Keep them in a dry and cool place, away from sunlight and strong electromagnetic radiation sources. ----End

4.5 Accepting the Product


This topic describes how to check and accept products one by one according to the Packing List.

Procedure
Step 1 Check the product type and quantity according to the Packing List. Sign the document on site. Step 2 Check each product according to the Packing List. If there is a mismatch in the number of packages, or if the cargo is damaged, or if the consignment is wrong, sign the Unpacking
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Memo. The project supervisor should also fill in the Cargo Inspection Feedback Form and report the problem to the local representative office within three days. Step 3 Store the unpacked product in a room if the product does not match the contents of the Packing List. Take photographs of the storage site, the rusty or corroded product, and the case or package material. Archive the photographs and store the empty case and materials. Step 4 Unpack other packages after confirming the contents of one package. Step 5 The project supervisor and the customer must sign the Packing List. ----End

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5 Installing the Cabinet on the Concrete Pedestal

Installing the Cabinet on the Concrete Pedestal

About This Chapter


This topic describes how to install the cabinet on the concrete pedestal. 5.1 Outline of the Installed Cabinet This topic provides the outline of the F01D500 cabinet installed on a concrete pedestal. 5.2 Recommended Tools This topic lists the recommended tools for installing the cabinet onto a concrete pedestal. 5.3 Installation Process This topic describes the process for installing the cabinet onto a concrete pedestal. 5.4 Designing and Constructing a Concrete Pedestal This topic describes how to design and construct a concrete pedestal. 5.5 Drilling Holes Drill holes before installing the expansion bolts. 5.6 Installing Expansion Bolts Installing the expansion bolts helps to install and fasten the cabinet. 5.7 Carrying the Cabinet This topic describes how to carry the F01D500 cabinet onto the installation position of a concrete pedestal. 5.8 Fastening the Cabinet This topic describes how to fasten the F01D500 cabinet on a concrete pedestal. 5.9 Constructing the Protection Fence This topic provides information about constructing the protection fence for the cabinet.

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5.1 Outline of the Installed Cabinet


This topic provides the outline of the F01D500 cabinet installed on a concrete pedestal. Figure 5-1 shows the outline of the F01D500 cabinet installed on a concrete pedestal. Figure 5-1 Outline of the F01D500 cabinet installed on a concrete pedestal

5.2 Recommended Tools


This topic lists the recommended tools for installing the cabinet onto a concrete pedestal. The recommended tools are as follows:
l l l l l l

Measuring tape Ruler Punch tool Percussion drill Matched drill bits (16) Vacuum cleaner
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Wrench Claw hammer Rubber hammer

5.3 Installation Process


This topic describes the process for installing the cabinet onto a concrete pedestal. Figure 5-2 shows the process for installing the cabinet onto a concrete pedestal. Figure 5-2 Process for installing the cabinet onto a concrete pedestal
Start

Design and build a concrete pedestal Drill holes Install expansion bolts

Carry the cabinet

Yes

Support installation through external fastening holes? No Open the cabinet door Fasten the cabinet

Any mounting brackets? Yes Remove the mounting brackets Construct a protection fence End

No

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5.4 Designing and Constructing a Concrete Pedestal


This topic describes how to design and construct a concrete pedestal. 5.4.1 Outline of the Concrete Pedestal This topic provides the outline of the concrete pedestal. 5.4.2 Precautions This topic provides the precautions to be taken for designing and constructing the concrete pedestal. 5.4.3 Space Planning for the Cabinet This topic provides information about the space for the F01D500 cabinet. 5.4.4 Space Planning for the Concrete Pedestal This topic provides information about the space for the concrete pedestal of the F01D500 cabinet. 5.4.5 Constructing the Concrete Pedestal This topic describes how to construct the concrete pedestal.

5.4.1 Outline of the Concrete Pedestal


This topic provides the outline of the concrete pedestal. Figure 5-3 shows the outline of the concrete pedestal. Figure 5-3 Outline of the concrete pedestal
Expansion bolt hole Cabling aperture

N Ground

Concrete pedestal

5.4.2 Precautions
This topic provides the precautions to be taken for designing and constructing the concrete pedestal. Pay attention to the following points when designing and constructing the concrete pedestal:
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The following construction plan for the pedestal is only a suggestion. You can adjust the plan based on the actual requirements. It is recommended to construct a concrete pedestal based on the suggested dimensions. The concrete pedestal should be at least 200 mm higher than the ground. If the installation site is rather low, the installed cabinet may be submerged. You can adjust the height of the concrete pedestal based on the actual conditions. Construct the ground grid to ensure that the device grounding is reliable. To prevent solar radiation from affecting the cabinet, ensure that the equipment compartment door of the cabinet faces south or north.

l l

5.4.3 Space Planning for the Cabinet


This topic provides information about the space for the F01D500 cabinet.

Dimensions of Installation Interfaces


Figure 5-4 shows the dimensions of installation interfaces for the F01D500 cabinet. Figure 5-4 Dimensions of installation interfaces for the F01D500 cabinet
1445 735 Aperture for subscriber cables 185 264.2 47.5 Aperture for ground cable 39 Aperture for optical cable 2- 30 4- 50 2- 50 180 180 370 320 400

Outer installation hole 6- 18 Inner installation hole 4- 18

Aperture for AC power cables 39 50 630 600 445

735

120 180 210 240 1550

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NOTE

F01D500 Installation Guide

l l

The unit for figures in this topic is mm, unless otherwise stated. The F01D500 cabinet supports the installation by using the inner installation holes or outer installation holes. This document uses the installation by using the outer installation holes as an example to describes how to install the cabinet on the concrete pedestal. Consider the space required to install the cabinet when selecting the site for the concrete pedestal.

Procedure
Step 1 Follow Figure 5-5 to plan the space for the cabinet. Figure 5-5 Space required by the cabinet

1650

1650

2670

----End

5.4.4 Space Planning for the Concrete Pedestal


This topic provides information about the space for the concrete pedestal of the F01D500 cabinet.

Context
Consider the space required to install the cabinet when selecting the site for the concrete pedestal.

Procedure
Step 1 Plan the space required for the concrete pedestal, as shown in Figure 5-6. The part in dashes is the outline of the concrete pedestal.
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Figure 5-6 Layout of the concrete pedestal and the cabinet (top view)
2670 140 100 460 75 100 735 735 Cabinet aperture

100

100 750

100 100 1000

75

1650

Concrete pedestal

Ground

NOTE

The concrete pedestal should be 200 mm higher than the ground. You can adjust the height of the concrete pedestal based on the actual conditions.

Step 2 Design the dimensions of the concrete pedestal, as shown in Figure 5-7.

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Figure 5-7 Suggested dimensions for the concrete pedestal


A-A Ground B 150 300 850 B-B

14 mm rebars 75 A 750 600 1750 6- 16(80 mm depth)

B B A

B 735 735

140

320 240 180

140

137.5 150 50 2- 40 90 90 135 475 750 135

180 224.5 240

----End

5.4.5 Constructing the Concrete Pedestal


This topic describes how to construct the concrete pedestal.

Precaution
Ensure that the constructed concrete pedestal is horizontal. The horizontal deviation should not be more than 4 mm.
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Procedure
Step 1 Construct the concrete pedestal according to the actual conditions. ----End

5.5 Drilling Holes


Drill holes before installing the expansion bolts.

Precautions
Pay attention to the following when you drill the holes:
l

Use a punch tool to chisel a hole so that you can position the drill bit if the floor is very hard or slippery. Hold the drill firmly and ensure that the drill bit is vertical to the floor. The drill should be steady when you drill holes to avoid uneven or slanting holes. Ensure that all the holes are of equal depth.

Procedure
Step 1 Select a 16 drill bit. Step 2 Drill a hole by using a percussion drill on the marked position of the expansion bolt, as shown in Figure 5-8. The depth of the hole must be equal to the length of the expansion tube plus the length of the expansion nut, and the depth of the hole should range from 52 mm to 60 mm. Figure 5-8 Drilling a hole

Hole depth

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Step 3 Remove the dust from the hole by using a vacuum cleaner. Step 4 Measure the depth of the hole and the distance between the holes. Mark and drill a hole again if the depth or distance is wrong. ----End

5.6 Installing Expansion Bolts


Installing the expansion bolts helps to install and fasten the cabinet.

Structure
Figure 5-9 shows the components of an expansion bolt. Figure 5-9 Components of an expansion bolt

Flat washer Spring washer Expansion bolt Expansion tube Guide trough Expansion nut Guide rib

Precautions
l

Insert the guide rib into the guide trough beforehand. Otherwise, the expansion bolt cannot be fastened. Ensure that the expansion tube is completely inserted into the concrete pedestal. The length of the expansion tube should not exceed the depth of the floor. Otherwise, the installation of the cabinet is affected.

Procedure
Step 1 Insert the expansion bolt into the hole. Step 2 Do not fasten the spring washer, flat washer and nut on the expansion bolt very tightly. Step 3 Knock the expansion bolt by using a rubber hammer or a claw hammer until the expansion tube is completely inserted into the expansion hole, as shown in Figure 5-10.
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Figure 5-10 Installing an expansion bolt

Step 4 Fasten the expansion bolt clockwise by using a spanner to expand the tube. Step 5 Remove the spring washer, flat washer, and nut by turning them anticlockwise, as shown in Figure 5-11. Figure 5-11 Removing the spring washer, flat washer, and nut

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----End

5.7 Carrying the Cabinet


This topic describes how to carry the F01D500 cabinet onto the installation position of a concrete pedestal.

Precautions
l

The maximum weight of the fully loaded cabinet is 413 kg. For safety, the bearing capacity of the steel cable for carrying the cabinet should be larger than 1239 kg (triple of the maximum weight of the fully loaded cabinet). Position the cabinet correctly. Protect the parts where the cabinet contacts the hoisting ropes to protect the cabinet surface from being scratched. Face the cabinet door towards south or north if possible. This ensures that the cabinet receives the minimum solar radiation. When the cabinet is put down to the concrete pedestal, align the installation holes in the cabinet with the expansion bolt holes on the concrete pedestal.

l l

Procedure
Step 1 Route the hoisting ropes through the external fixing holes of the cabinet. Then, bundle and fasten the cabinet. Step 2 Use a crane to put the cabinet onto the concrete pedestal, as shown in Figure 5-12.

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Figure 5-12 Carrying the cabinet by using a crane

----End

5.8 Fastening the Cabinet


This topic describes how to fasten the F01D500 cabinet on a concrete pedestal.

Procedure
Step 1 Adjust the position of the cabinet to align the installation holes in the cabinet with the expansion bolt holes on the concrete pedestal. Step 2 Place nuts (with the spring washer and the flat washer) through the installation holes and into the expansion tubes, as shown in Figure 5-13.
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Figure 5-13 Fastening the F01D500 cabinet on a concrete pedestal

Step 3 Fasten the six expansion bolts. Step 4 Cover the cover of the installation foot and then use transparent or white silicon gel to seal the installation foot. ----End

5.9 Constructing the Protection Fence


This topic provides information about constructing the protection fence for the cabinet.

Precautions
If the cabinet is installed near a road, construct the concrete protection fence to protect the cabinet. Pay attention to the following points when constructing the protection fence:
l

Construct the protection fence after installing the cabinet.


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5 Installing the Cabinet on the Concrete Pedestal

Plan the covering area of the protection fence based on the ground plan to ensure that all doors of the cabinet can be opened with ease.

Procedure
Step 1 Figure 5-14 shows the protection fence around the cabinet. The protection fence in the figure is only for reference. Figure 5-14 Protection fence around the cabinet

0.8-1 m 0.8-1 m

----End

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6 Installing the Cabinet on the Elevated Platform

Installing the Cabinet on the Elevated Platform

About This Chapter


This topic describes how to install the cabinet on the elevated platform. 6.1 Outline of the Installed Cabinet This topic provides the outline of the cabinet installed on an elevated platform. 6.2 Recommended Tools This topic lists the recommended tools for installing the cabinet onto an elevated platform. 6.3 Installation Process This topic describes the process for installing the cabinet onto an elevated platform. 6.4 Constructing the Elevated Platform This topic describes how to construct the elevated platform. 6.5 Carrying the Cabinet This topic describes how to carry the cabinet. 6.6 Fastening the Cabinet This topic describes how to fasten the F01D500 cabinet on an elevated platform. 6.7 Setting Up the Workbench This topic provides the precautions to be taken for setting up the workbench.

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6.1 Outline of the Installed Cabinet


This topic provides the outline of the cabinet installed on an elevated platform. Figure 6-1 shows the outline of the cabinet installed on an elevated platform. Figure 6-1 Outline of the cabinet installed on an elevated platform

6.2 Recommended Tools


This topic lists the recommended tools for installing the cabinet onto an elevated platform. The recommended tools are as follows:
l l l l

Ruler Measuring tape Wrench Flathead screwdriver, Phillips screwdriver

6.3 Installation Process


This topic describes the process for installing the cabinet onto an elevated platform.
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6 Installing the Cabinet on the Elevated Platform

Figure 6-2 shows the process for installing the cabinet onto an elevated platform. Figure 6-2 Process for installing the cabinet onto an elevated platform.
Start Design and build an elevated platform Carry the cabinet

Support installation through external fastening holes? Yes Open the cabinet door Fasten the cabinet

No

Set up a workbench

End

6.4 Constructing the Elevated Platform


This topic describes how to construct the elevated platform. 6.4.1 Outline of the Elevated Platform This topic provides the outline of the elevated platform. 6.4.2 Precautions This topic provides the precautions to be taken when designing and constructing the elevated platform. 6.4.3 Installing the Poles This topic describes how to determine the pole positions and to install the poles. 6.4.4 Installing and Fixing the Steel Channels This topic describes how to install and fix the steel channels.

6.4.1 Outline of the Elevated Platform


This topic provides the outline of the elevated platform.
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6 Installing the Cabinet on the Elevated Platform


NOTE

F01D500 Installation Guide

Before installing the cabinet, design and construct the elevated platform.

Figure 6-3 shows the outline of the elevated platform. Figure 6-3 Outline of the elevated platform

6.4.2 Precautions
This topic provides the precautions to be taken when designing and constructing the elevated platform. Pay attention to the following points when designing and constructing the elevated platform:
l

The following construction plan for the elevated platform is only for reference. You can prepare a plan based on the actual requirements. Construct the ground grid to ensure reliable device grounding. Face the cabinet equipment compartment door towards south or north if possible. This ensures that the cabinet receives the minimum solar radiation.

l l

6.4.3 Installing the Poles


This topic describes how to determine the pole positions and to install the poles.

Dimensions of Installation Interfaces


Figure 6-4 shows the dimensions of installation interfaces for the cabinet.
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Figure 6-4 Dimensions of installation interfaces for the cabinet


1445 735 Aperture for subscriber cables 185 264.2 47.5 Aperture for ground cable 39 Aperture for optical cable 2- 30 4- 50 2- 50 180 180 370 320 400

Outer installation hole 6- 18 Inner installation hole 4- 18

Aperture for AC power cables 39 50 630 600 445

735

120 180 210 240 1550

NOTE

l l

The unit for figures in this topic is mm, unless otherwise stated. The cabinet supports the installation by using the inner installation holes or outer installation holes. This document uses the installation by using the outer installation holes as an example to describes how to install the cabinet on the concrete pedestal. The data mentioned in this topic is only for reference. You can change them according to the actual requirements and the construction or security regulations.

Procedure
Step 1 Select four 9 m long inherent stress concrete poles with the 1/75 taper T. Step 2 Determine the height (H) at which the cabinet is to be installed. The recommended height is H 3 m. Step 3 Install the hoop irons around the poles at the height where the cabinet is to be installed, as shown in Figure 6-5.

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Figure 6-5 Installing the hoop irons

Bolt M12 x 40 Hoop iron Flat washer 12 Ground

Nut M12

Spring washer 12

3m

Step 4 Determine the relative position of the four poles and then begin the construction, as shown in Figure 6-6.
NOTE

The net distance between the cores of poles in the south-north direction should be 1080 mm at the installation height (H). The net distance (L) between the cores of poles in the south-north direction at the ground surface can be calculated with the following formula: L = 1080 - 2 x H x T. If H is 3000 mm, then L is 1000 mm. The distance between the core of the pole in the east direction and the core of the pole in the west direction should be 2600 mm.

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Figure 6-6 Outline of the installed poles

Hoop iron Bolt M12 x 40

Pole

3000

Ground

2600 1000

----End

6.4.4 Installing and Fixing the Steel Channels


This topic describes how to install and fix the steel channels.

Precautions
l

Select steel channels B of proper size to ensure that the cabling apertures of the cabinet are not blocked. To ensure that the cabinet is stable on the elevated platform, Huawei recommends that the distance between the two external steel channels B should be 80 mm less than the cabinet width. The distance between two adjacent steel channels B should be L = (width of the cabinet 80 mm)/2.

Preparing for the Installation


Use four steel channels A, two steel channels B, and two flat plates for the cabinet installation.
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Procedure
Step 1 Install and fasten the steel channels A, as shown in Figure 6-7. Figure 6-7 Installing and fastening the steel channels A

Steel channel A

Bolt M12 x 280

Step 2 Drill two installation holes on two steel channels B. Adjust the distance L between two steel channels B until L is 735 mm as shown in Figure 6-8.

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Figure 6-8 Adjusting the distance between steel channels B

Installation hole Steel channel B

200 mm

600 mm

200 mm

Steel channel A

Installation hole Steel channel B

L = 735 mm

L = 735 mm

Step 3 Fasten the screws after adjusting the distance between steel channels B. Figure 6-9 shows how to install steel channels B and fasten them to the flat plates.

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Figure 6-9 Installing and fastening steel channels B and flat plates

Bolt M12 x 40

Flat plate

Steel channel B

----End

6.5 Carrying the Cabinet


This topic describes how to carry the cabinet.

Precautions
l

The maximum weight of the fully loaded cabinet is 413 kg. For safety, the bearing capacity of the steel cable for carrying the cabinet should be larger than 1239 kg (triple of the maximum weight of the fully loaded cabinet). Ensure hat the rope holding the cabinet does not damage the cabinet surface. Using packing materials around the parts of the cabinet that are tied to the rope. Face the cabinet door towards south or north if possible. This ensures that the cabinet receives the minimum solar radiation.
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6 Installing the Cabinet on the Elevated Platform

Align the installation holes of the cabinet and the installation holes on steel channels B.

Procedure
Step 1 Route the steel cables through the external fixing holes of the cabinet. Step 2 Use a crane to mount the cabinet on the elevated platform, and align the installation holes in the cabinet and that on the steel channels B, as shown in Figure 6-10. Figure 6-10 Carrying the cabinet

N S

----End

6.6 Fastening the Cabinet


This topic describes how to fasten the F01D500 cabinet on an elevated platform.

Procedure
Step 1 After the F01D500 cabinet is mounted on the elevated platform, use the expansion bolts to fasten the cabinet with the steel channels B. Step 2 The F01D500 cabinet has six installation holes. Figure 6-11 shows how to fasten the cabinet.
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Figure 6-11 Fastening the F01D500 cabinet on an elevated platform

----End

6.7 Setting Up the Workbench


This topic provides the precautions to be taken for setting up the workbench.

Precautions
Use steel channels or angle irons to build a workbench. This facilitates the cabinet installation and maintenance. Pay attention to the following points when setting up the workbench:
l l

Set up the workbench after installing the cabinet. Plan the covering area of the workbench based on the ground plan to ensure that all doors of the cabinet can be opened with ease.

Procedure
Step 1 Set up the workbench, as shown in Figure 6-12.
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Figure 6-12 Outline of the workbench

NOTE

You can build a workbench according to the actual requirement, or you can use the universal workbench.

----End

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7 Routing Cables

7
About This Chapter
This topic describes how to route cables on site.
NOTE

Routing Cables

The method for routing cables on site is the same for cabinets with different configurations. This topic uses the cabinet configured with the UA5000 as an example.

7.1 Rules for Routing Cables This topic provides the rules for bundling, bending, and routing cables and the rules for installing ring terminals. 7.2 External Connections This topic describes the external connections of the F01D500 cabinet. 7.3 Process for Routing Cables This topic describes the process for routing the cables of the cabinet. 7.4 Recommended Tools This topic lists the recommended tools for routing cables. 7.5 Opening the Cabinet Door This topic describes how to open the cabinet door. 7.6 Connecting AC Power Cables and PGND Cable-TT Mode 7.7 Connecting AC Power Cables and PGND Cable-TN-C-S Mode 7.8 Connecting External Subscriber Cables 7.9 Connecting Optical Cable and Optical Fibers

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7.1 Rules for Routing Cables


This topic provides the rules for bundling, bending, and routing cables and the rules for installing ring terminals.

Bundling Cables
Pay attention to the following rules when bundling cables:
l l l l l l

Bundle power cables and signal cables separately. Bundle cables evenly and properly with equal space between ties. Bundle cables with moderate strength and never haul the cables during the bundling. Arrange all cable ties in the same direction, and ensure that there are no sharp edges at the ends. Coil the extra cables. Arrange the bundled cables close to each other and in order.

Bending Cables
Pay attention to the following rules when bending cables:
l l

To prevent damages to cable cores, do not bend cables excessively; especially the digital trunk cables and the pigtail fibers. The bending radius of the cable at the bending points must be two times greater than its diameter. The bending radius near the apertures of the components must be four to six times greater than its diameter. Do not bundle cables with ties at the turning of the cables. The bending radius of the optical fiber must be 20 times greater than its diameter. Generally, the bending radius is greater than or equal to 40 mm.

l l

Figure 7-1 shows how to bundle cables at the turning. Figure 7-1 Bundling cables at the turning

Bundle cables at the both sides of the curve

Do not bundle cables at the curve

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Routing Cables
Pay attention to the following rules when routing cables:
l l l l l l

Determine the specifications, route, cross-sectional area, position of the cables according to the construction plan drawing. Place cables in order and protect the cable jackets from any damages. Route cables of different types separately. Select suitable ports and cabling modes for the cables to facilitate future maintenance and capacity expansion. Ensure that cable connectors made on site comply with standards and are firm, reliable, and attractive. Connect power cables, ground cables, and signal cables firmly and reliably at both ends. Fasten the conversion connectors reliably.

Installing Ring Terminals


Pay attention to the following rules when installing ring terminals:
l l

When two or more ring terminals need to be installed on one stud, overlap the lugs in different directions or bend the upper one 45 or 90 upwards. Place the larger ring terminal under the smaller ring terminal.

Figure 7-2 shows how to install ring terminals. Figure 7-2 Installing ring terminals

Bend one ring terminal 4590 45 or 90

Do not parallel the ring terminals

Overlap the ring terminals in different directions

Do not put the smaller ring terminal under the larger one

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7.2 External Connections


This topic describes the external connections of the F01D500 cabinet. Figure 7-3 shows the external connections of the F01D500 cabinet. Figure 7-3 External connections of the F01D500 cabinet
Temperature control compartment Device compartment Empty (1 U) Sensor transfer box Cable distribution compartment

HABD (10 U)

Empty (1 U)

Battery compartment

7.3 Process for Routing Cables


This topic describes the process for routing the cables of the cabinet.

Heat exchanger

HABF (10 U)

MDF

Empty (1 U) ODF (1 U) Transmission device (3 U) Cabling space (1 U) EPS75-4815AF power system (3 U) Cabling space (1 U) AC PDU (2 U)

Lightning arrester
PGND cable AC power cable Optical cable or optical fiber External subscriber cable

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Figure 7-4 shows the process for routing cables. In the process, you can connect the optical cable before connecting the subscriber cable. Decide the sequences of the two procedures based on the actual onsite situation. Figure 7-4 Process for routing cables
Start

Open the cabinet door Connect AC power cables and PGND cable Connect external subscriber cables Connect optical cables and optical fibers

End

7.4 Recommended Tools


This topic lists the recommended tools for routing cables. The recommended tools are as follows:
l l l l

Flathead screwdriver, Phillips screwdriver Diagonal pliers Wire stripper, crimping tool, RJ-45 crimping tool Wiring knife

7.5 Opening the Cabinet Door


This topic describes how to open the cabinet door.

Precautions
l

The device compartment and the temperature control compartment of the cabinet use the HW-2801 lock, and the cable distribution compartment uses the HW-2801B lock. The keys of these two types of locks are different. Open the cabinet door only when required.
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When you open the cabinet door, keep your hands below the lock to avoid getting hurt by the ejected lock handle.

Procedure
Step 1 Use a pentagon screw wrench to unfasten the pentagon screw of the cover of the key hole, as shown in Figure 7-5 (1). Step 2 Turn the cover to expose the key hole. Step 3 Insert the key and turn it clockwise for about 45 until the lock lever is released, as shown in Figure 7-5 (2). Step 4 Hold the lock lever and turn it counter-clockwise for 90 to open the door, as shown in Figure 7-5 (3). Figure 7-5 Opening the door lock

Step 5 When the door is opened to certain extent, it can be fixed by the fixing pin at the top of the door, as shown in Figure 7-6.

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Figure 7-6 Opening the cabinet door

----End

7.6 Connecting AC Power Cables and PGND Cable-TT Mode


CAUTION
l

Before routing various cable into the cabinet, you need to open the cover of the handhole at the bottom of the MDF compartment. After routing the cables, you need to set back the cover. Shut off the AC input, and attach labels on the switches that will be set during the cabling work. Insulate the AC terminals and all unnecessary bare parts. Confirm that the color and type of the power cables comply with the local standard.

l l

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7.7 Connecting AC Power Cables and PGND Cable-TN-CS Mode


CAUTION
l

Shut off the AC input, and attach labels on the switches that will be set during the cabling work. Insulate the AC terminals and all unnecessary bare parts. Confirm that the color and type of the power cables comply with the local standard.

l l

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7.8 Connecting External Subscriber Cables


CAUTION
l

After routing the external subscriber cable into the cabinet, reserve an extra length (about 1 m) of the external subscriber cable so that the cable side terminal block can be clamped to the MDF. After the external subscriber cable is routed, it can be fastened by the hoop iron of cable aperture. When the service is enabled in the future, the cable side terminal block must be installed with the protective unit.

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7.9 Connecting Optical Cable and Optical Fibers


CAUTION
l l

l l

When handling optical fibers, do not stand close to or look into the optical fiber outlet directly with naked eyes. Bind the optical cables or optical fibers and cables respectively. When bundling the optical cable core or the optical fiber, do not stretch the optical fiber or bundle the optical fiber very tightly. The bending radius of the optical fiber should be more than 20 times the cable diameter. In general, the bending radius of the optical fiber is more than or equal to 40 mm. Only the qualified personnel are allowed to melt the optical fiber. Be sure to melt the optical fiber according to the on-site requirements and local practice.

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8 Installing the Batteries

8
About This Chapter

Installing the Batteries

This topic provides the precautions for checking the batteries before installation, and describes how to install the batteries and connect them to the power system. 8.1 Checking the Batteries Before Installation This topic describes how to check the batteries before they are installed. 8.2 Connecting the Internal Cables of the Batteries This topic describes how to connect the internal cables of the batteries and install the batteries in the cabinet. 8.3 Connecting the Battery to the EPS75-4815AF Power System This topic describes how to connect the battery to the EPS75-4815AF power system.

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8.1 Checking the Batteries Before Installation


This topic describes how to check the batteries before they are installed.

Precautions
Carry the batteries carefully to prevent them from colliding with each other and getting damaged.

Procedure
Step 1 Check the batteries before installation and ensure that they comply with the requirements listed in Table 8-1. Table 8-1 Checklist for the batteries before installation Item Unpacking inspection Battery appearance Requirement All components required in the delivery list are available.
l l l l

There is no distortion, crack or damage. The terminals are kept well. There is no stain or acid liquor on the surface of the batteries. The battery terminals are free from erosion. The positive and negative terminals on the batteries are clearly marked, thus facilitating connections. The appearance and dimensions of the positive and negative terminals are consistent with the product sample. Spare parts (such as bolts, nuts, washers and connection cables) for the positive and negative terminals are available, without any missing parts.

Battery structure

Step 2 Use a multimeter to measure the open circuit voltage of the batteries. Ensure that this voltage is higher than or equal to 12.48 V.
NOTE

If this voltage is lower than 12.48 V, recharge the batteries through the background monitoring system. It is recommended that you set the charging mode as manual control and perform a equalized charging forcibly for 16-20 hours, with the charging coefficient 0.15.

----End

8.2 Connecting the Internal Cables of the Batteries


This topic describes how to connect the internal cables of the batteries and install the batteries in the cabinet.

Precautions
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8 Installing the Batteries

Because of the safety and the weight of the battery, the battery cannot be transported inside the cabinet. The battery should be delivered separately.
l

Proceed strictly with the installation procedure to install the batteries. Wrap the metal installation tools, such as the wrench, with the insulation tape. If the batteries have not been recharged for a long time, an irrecoverable loss of battery capacity will occur. Thus, set the manual equalized charging through the background monitoring system after installing the batteries on site. When connecting two batteries, insert two connectors of the battery interconnecting cables for an instant to see whether the connectors spark. Insert the connectors if the connectors do not spark, thus, preventing accidents due to fire. After connecting all the batteries, connect them to the EPS75-4815AF power system lead, Ensure that the connection between batteries and the connection between the batteries and the power system are correct.

DANGER
The batteries must be placed and connected on site. Proceed strictly with the following procedure to install the batteries. Any short circuit may cause serious consequence to the personnel and the device.

Procedure
Step 1 Unpack the battery, as shown in Figure 8-1. Figure 8-1 Unpacking the battery (for 75 AH battery)

Step 2 Place eight batteries in series in front of the battery compartment, as shown in Figure 8-2. The numerals are the serial numbers of the batteries.

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Figure 8-2 Placing eight batteries in front of the battery compartment


75 Ah batterytop view
2 + -

92 Ah batteryfront view 1 + - + 2

4 + -

6 + -

8 + -

Step 3 Take out the battery interconnecting cables which are used to connect the batteries. Step 4 Connect the battery interconnecting cables to the battery leads, as shown in Figure 8-3. Connect the negative lead of batteries 1 and 5 with the blue cables.

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- + 6

- + 8

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Figure 8-3 Connecting cables for the battery leads


75 Ah batterytop view
2 + -

92 Ah batteryfront view 1 + - + 2

4 + -

6 + -

8 + -

Step 5 Place protective caps on all battery terminals and fasten the protective caps with cable ties (75 AH battery). or cover all battery terminals with the protective cap (92 AH battery). Step 6 Place batteries 1 and 2 on the uppermost layer in the battery compartment, as shown in Figure 8-4. Provide a space of at least 10 mm between batteries for heat dissipation.

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- + 6

- + 8

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Figure 8-4 Layout of batteries 1 and 2 in the battery compartment


75 Ah batterytop view 92 Ah batteryfront view

2 Top layer of the battery compartment Blue cable + Blue cable

- + 2

Step 7 Connect batteries in series, as shown in Figure 8-5. Figure 8-5 Connecting the cables between batteries 1 and 2
75 Ah batterytop view 92 Ah batteryfront view

2 Top layer of the battery compartment + Blue cable Top layer of the battery compartment - + 1 2 +

1 Blue cable

Step 8 Put batteries 3 and 4 to the second layer of the battery compartment and connect them in series, as shown in Figure 8-6. Figure 8-6 Connecting the cables between batteries 3 and 4
75 Ah batterytop view The second layer of the battery compartment Black cable 4 + 3 Black cable 92 Ah batteryfront view The second layer of the battery compartment - + 3 - + 4

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+
Top layer of the battery compartment
+

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Step 9 Connect batteries 2 and 4 in series so that batteries 14 form one group, as shown in Figure 8-7. Figure 8-7 Connecting the cables between batteries 1 and 4
75 Ah batterytop view Top layer of the battery compartment Blue cable Blue cable
2 + 1 + 2 +

92 Ah batteryfront view

Top layer of the battery compartment The second layer of the battery compartment Black cable
3 + 4 +

Black cable

Step 10 Place the remaining four batteries to the third and fourth layers respectively as the above methods described in step 6 through 9. Batteries 58 form one group. Figure 8-8 shows the eight batteries in the battery compartment.

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4 + -

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Figure 8-8 Batteries connected in the battery compartment


75 Ah batterytop view Top layer of the battery compartment Blue cable 2 + 1 Blue cable - + Top layer of the battery compartment 1 - + 2 92 Ah batteryfront view

Black cable The third layer of the battery compartment Blue cable

6 + 5

Black cable

----End

8.3 Connecting the Battery to the EPS75-4815AF Power System


This topic describes how to connect the battery to the EPS75-4815AF power system.

Precautions
Pay attention to the following points before connecting the battery to the EPS75-4815AF power system:
l l l

Turn off the battery MCB "BATT.". Take strict insulation measures to avoid any short circuit accident. Check the polarities of the battery. Connect the polarities of the battery to the EPS75-4815AF power system correctly. Connect one blue cable to another blue cable, and one black cable to another black cable.
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The fourth layer of the battery compartment

8 + The fourth layer of the battery compartment Black cable

The second layer of the battery compartment

4 + -

The second layer of the battery compartment Black cable Blue cable

- + 3

- + 4

- + The third layer of the battery compartment 5

- + 6

- + 7

- + 8

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8 Installing the Batteries

Procedure
Step 1 Ensure that the battery MCB "BATT." on the EPS75-4815AF power system is off. Step 2 Ensure that the cable and the polarity of the battery are connected correctly. Step 3 Connect the output cable of the two sets of batteries to the lead from the power system, as shown in Figure 8-9. Figure 8-9 Connecting the battery to the EPS75-4815AF power system (top view)
75 Ah batterytop view Top layer of the battery compartment 1 2 + 1 1 - + Top layer of the battery compartment 1 - + 2 92 Ah batterytop view

1 2 3 4

To the "B1" lead of the "BATT.(-)" of the EPS75-4815AF power system To the left "+" lead of the "BATT.(+)" of the EPS75-4815AF power system To the "B2" lead of the "BATT.(-)" of the EPS75-4815AF power system To the right "+" lead of the "BATT.(+)" of the EPS75-4815AF power system

Step 4 Ensure that the connections are correct and then turn on the MCB of the battery. ----End

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The fourth layer of the battery compartment

8 + The fourth layer of the battery compartment 4

The third layer of the battery compartment 3

6 + -

The second layer of the battery compartment 2

4 + -

The second layer of the battery compartment 2 3 The third layer of the battery compartment

- + 3

- + 4

- + 5

- + 6

- + 7

- + 8

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9 Checking the Installation

9
About This Chapter

Checking the Installation

This topic describes how to check the cabinet installation with regard to the entire cabinet, lightning arrester, battery, cable routing, and cable conductivity to ensure that the cabinet is installed properly. 9.1 Checking the Entire Cabinet This topic describes how to check the installed cabinet to ensure that the cabinet is installed properly. 9.2 Checking the Cable Connections of the Cabinet This topic describes how to check the cable connections to ensure that the cables in the cabinet are connected correctly. 9.3 Checking the Lightning Arrester This topic describes how to check the lightning arrester to ensure that the lightning arrester is installed properly. 9.4 Checking the Batteries This topic describes how to check whether the batteries are installed properly. 9.5 Checking the Cable Routing This topic describes how to check whether cables are properly routed based on checking principles of cables. 9.6 Checking the Connectivity of the Cables This topic describes how to check the connectivity of the cables.

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9.1 Checking the Entire Cabinet


This topic describes how to check the installed cabinet to ensure that the cabinet is installed properly. Table 9-1 provides the checklist for the entire installed cabinet. Table 9-1 Checklist for the entire installed cabinet No. 1 Requirement
l l

The structural parts of the cabinet are installed correctly and properly. The battery compartment cover or cabinet door is not distorted during the transportation. The board can be inserted or removed easily.

The painted surface of the cabinet is properly protected. If necessary, repaint the surface of the cabinet to protect the cabinet from rust. For details, see D Repairing Scratches on the Cabinet. The installation screw of the cabinet is fastened properly to fasten the cabinet securely and comply with the anti-shock requirement. The cabinet labels are correct, clear, and orderly. The cabinet can be easily opened by using the key. The cabinet is horizontal. The vertical deviation should be less than 4 mm. Cable apertures, including those for power cables, ground cables, optical cables or optical fibers, and external subscriber cables, are sealed securely.

3 4 5 6 7

9.2 Checking the Cable Connections of the Cabinet


This topic describes how to check the cable connections to ensure that the cables in the cabinet are connected correctly.

Connections of Major Cables When the F01D500 Cabinet Is Installed with the MA5600
Table 9-2 lists the connections of major cables when the F01D500 cabinet is installed with the MA5600.

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Table 9-2 Connections of major cables in the F01D500 cabinet Cable Door-status monitoring cable Connect One End of the Cable to... Door status sensors of the device compartment and the temperature control compartment Door status sensor of the cable distribution compartment MDF ALARM terminal of the lightning arrester Temperature and humidity sensor Smoke sensor DB-44 port of the EPS75-4815AF power system Heat exchanger Battery temperature sensor BATT.(+) terminal of the EPS75-4815AF power system BATT.(-) terminal of the EPS75-4815AF power system PE grounding terminal of the EPS75-4815AF power system AC-L and AC-N terminals of the EPS75-4815AF power system 3- terminal of LOAD(-) and 3+ terminal of LOAD (+) of the EPS75-4815AF power system Connect the Other End of the Cable to... JTM1 terminal of the sensor transfer box

Door-status monitoring cable

JTD7 terminal of the sensor transfer box JTP1 terminal of the sensor transfer box JTD3 terminal of the sensor transfer box TEM-HU terminal of the sensor transfer box JTD5 terminal of the sensor transfer box J1 terminal of the sensor transfer box JTD6 terminal of the sensor transfer box BAT_WE terminal of the sensor transfer box Positive poles of the top battery set and the bottom battery set Negative poles of the top battery set and the bottom battery set Grounding terminal of the cabinet Output of the AC filter

MDF monitoring cable Lightning arrester monitoring cable Temperature and humidity sensor cable Smoke sensor cable Communication cable (delivered with the power system) of the EPS75-4815AF power system Heat exchanger monitoring cable Battery temperature sensor monitoring cable BGND cable from the EPS75-4815AF power system to the battery 48 V cable from the EPS75-4815AF power system to the battery PGND cable of the EPS75-4815AF power system AC input power cable of the EPS75-4815AF power system Power cable from the EPS75-4815AF power system to the MA5600 service shelf

Power port of the MA5600 service shelf

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Cable Power cable from the EPS75-4815AF power system to the modem shelf Environment monitoring serial port cable from the control board of the MA5600 service shelf to the EPS75-4815AF power system Optical fiber from the ODF to the control board of the MA5600 service shelf Internal subscriber cable

Connect One End of the Cable to... 1- terminal of LOAD(-) and 1+ terminal of LOAD (+) of the EPS75-4815AF power system RS-485/RS-232 port on the monitoring module of the EPS75-4815AF power system Adapter of the ODF in the cabinet Service board of the MA5600

Connect the Other End of the Cable to... Modem

CON port on the control board of the MA5600 service shelf

Optical port on the control board of the MA5600 service shelf Terminal block of the MDF

Connections of Major Cables When the F01D500 Cabinet Is Installed with the UA5000
Table 9-3 lists the connections of major cables when the F01D500 cabinet is installed with the UA5000. Table 9-3 Connections of major cables in the F01D500 cabinet Cable Door-status monitoring cable Connect One End of the Cable to... Door status sensors of the device compartment and the temperature control compartment Door status sensor of the cable distribution compartment MDF ALARM terminal of the lightning arrester Temperature and humidity sensor Smoke sensor Connect the Other End of the Cable to... JTM1 terminal of the sensor transfer box

Door-status monitoring cable

JTD7 terminal of the sensor transfer box JTP1 terminal of the sensor transfer box JTD3 terminal of the sensor transfer box TEM-HU terminal of the sensor transfer box JTD5 terminal of the sensor transfer box

MDF monitoring cable Lightning arrester monitoring cable Temperature and humidity sensor cable Smoke sensor cable

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Cable Communication cable (delivered with the power system) of the EPS75-4815AF power system Heat exchanger monitoring cable Battery temperature sensor monitoring cable BGND cable from the EPS75-4815AF power system to the battery 48 V cable from the EPS75-4815AF power system to the battery PGND cable of the EPS75-4815AF power system AC input power cable of the EPS75-4815AF power system Power cable of the Metro1000/ OSN1500A

Connect One End of the Cable to... DB-44 port of the EPS75-4815AF power system Heat exchanger Battery temperature sensor BATT.(+) terminal of the EPS75-4815AF power system BATT.(-) terminal of the EPS75-4815AF power system PE grounding terminal of the EPS75-4815AF power system AC-L and AC-N terminals of the EPS75-4815AF power system 1- terminal of LOAD(-) and 1+ terminal of LOAD (+) of the EPS75-4815AF power system 3- terminal of LOAD(-) and 3+ terminal of LOAD (+) of the EPS75-4815AF power system 4- terminal of LOAD(-) and 4+ terminal of LOAD (+) of the EPS75-4815AF power system Adapter of the ODF in the cabinet Transfer boards of the HABD master shelf and the HABF extended shelf

Connect the Other End of the Cable to... J1 terminal of the sensor transfer box JTD6 terminal of the sensor transfer box BAT_WE terminal of the sensor transfer box Positive poles of the top battery set and the bottom battery set Negative poles of the top battery set and the bottom battery set Grounding terminal of the cabinet Output of the AC filter

Metro1000/OSN1500A

Power cable of the HABD shelf

PWRIO (48V) port in the power cabling area of the HABD shelf PWRIO (48V) port in the power cabling area of the HABF shelf Optical port on the IPM control board of the HABD master shelf Terminal block of the MDF

Power cable of the HABF shelf

Optical fiber from the ODF to the control board of the HABD master shelf Internal subscriber cable

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Cable Test and alarm cable

Connect One End of the Cable to... STACK OUT port on the HWCF transfer board of the HABD shelf

Connect the Other End of the Cable to...


l

JTD1 terminal of the sensor transfer box RS-485/RS-232 port on the monitoring module of the EPS75-4815AF power system STACK IN port on the HWTF transfer board of the HABF shelf

Test and alarm subtending cable STACK OUT port on the HWTF transfer board of the HABF shelf +5 V power mutual-aid cable PWRIO (+5V) port in the power cabling area of the HABD shelf PWRIO (5V/RNG) port in the power cabling area of the HABD shelf HWOUT0 of HWCF in the HABD shelf HLAF transfer board of the HABD shelf

JTD2 terminal of the signal transfer box PWRIO (+5V) port in the power cabling area of the HABF shelf PWRIO (5V/RNG) port in the power cabling area of the HABF shelf HWIN of HWTF in the HABF shelf HLEF transfer board of the HABF shelf

5 V ringing current power mutual-aid cable HW cable Broadband subtending cable

Connections of Major Cables When the F01D500 Cabinet Is Installed with the MA5600T
Table 9-4 lists the connections of major cables when the F01D500 cabinet is installed with the MA5600T. Table 9-4 Connections of major cables in the F01D500 cabinet Cable Door-status monitoring cable Connect One End of the Cable to... Door status sensors of the device compartment and the temperature control compartment Door status sensor of the cable distribution compartment Connect the Other End of the Cable to... JTM1 terminal of the sensor transfer box

Door-status monitoring cable

JTD7 terminal of the sensor transfer box

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Cable MDF monitoring cable Lightning arrester monitoring cable Temperature and humidity sensor cable Smoke sensor cable Communication cable (delivered with the power system) of the EPS75-4815AF power system Heat exchanger monitoring cable Battery temperature sensor monitoring cable BGND cable from the EPS75-4815AF power system to the battery 48 V cable from the EPS75-4815AF power system to the battery PGND cable of the EPS75-4815AF power system AC input power cable of the EPS75-4815AF power system Optical fiber from the ODF to the control board of the MA5600T service shelf Internal subscriber cable Power cable from the EPS75-4815AF power system to the power interface board in slot 21 of the MA5600T service shelf Power cable from the EPS75-4815AF power system to the power interface board in slot 22 of the MA5600T service shelf
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Connect One End of the Cable to... MDF ALARM terminal of the lightning arrester Temperature and humidity sensor Smoke sensor DB-44 port of the EPS75-4815AF power system Heat exchanger Battery temperature sensor BATT.(+) terminal of the EPS75-4815AF power system BATT.(-) terminal of the EPS75-4815AF power system PE grounding terminal of the EPS75-4815AF power system AC-L and AC-N terminals of the EPS75-4815AF power system Adapter of the ODF in the cabinet Service board of the MA5600T 3- terminal of LOAD(-) and 3+ terminal of LOAD (+) of the EPS75-4815AF power system 4- terminal of LOAD(-) and 4+ terminal of LOAD (+) of the EPS75-4815AF power system

Connect the Other End of the Cable to... JTP1 terminal of the sensor transfer box JTD3 terminal of the sensor transfer box TEM-HU terminal of the sensor transfer box JTD5 terminal of the sensor transfer box J1 terminal of the sensor transfer box JTD6 terminal of the sensor transfer box BAT_WE terminal of the sensor transfer box Positive poles of the top battery set and the bottom battery set Negative poles of the top battery set and the bottom battery set Grounding terminal of the cabinet Output of the AC filter

Optical port on the control board of the MA5600T service shelf Terminal block of the MDF Power interface board in slot 21 of the MA5600T service shelf Power interface board in slot 22 of the MA5600T service shelf

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Cable Environment monitoring serial port cable from the control board of the MA5600T service shelf to the EPS75-4815AF power system

Connect One End of the Cable to... RS-485/RS-232 port on the monitoring module of the EPS75-4815AF power system

Connect the Other End of the Cable to... CON port on the control board of the MA5600T service shelf

Connections of Major Cables When the F01D500 Cabinet Is Installed with the MA5603T
Table 9-5 lists the connections of major cables when the F01D500 cabinet is installed with the MA5603T. Table 9-5 Connections of major cables in the F01D500 cabinet Cable Door-status monitoring cable Connect One End of the Cable to... Door status sensors of the device compartment and the temperature control compartment Door status sensor of the cable distribution compartment MDF ALARM terminal of the lightning arrester Temperature and humidity sensor Smoke sensor DB-44 port of the EPS75-4815AF power system Heat exchanger Battery temperature sensor Connect the Other End of the Cable to... JTM1 terminal of the sensor transfer box

Door-status monitoring cable

JTD7 terminal of the sensor transfer box JTP1 terminal of the sensor transfer box JTD3 terminal of the sensor transfer box TEM-HU terminal of the sensor transfer box JTD5 terminal of the sensor transfer box J1 terminal of the sensor transfer box JTD6 terminal of the sensor transfer box BAT_WE terminal of the sensor transfer box

MDF monitoring cable Lightning arrester monitoring cable Temperature and humidity sensor cable Smoke sensor cable Communication cable (delivered with the power system) of the EPS75-4815AF power system Heat exchanger monitoring cable Battery temperature sensor monitoring cable

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Cable BGND cable from the EPS75-4815AF power system to the battery 48 V cable from the EPS75-4815AF power system to the battery PGND cable of the EPS75-4815AF power system AC input power cable of the EPS75-4815AF power system Optical fiber from the ODF to the control board of the MA5603T service shelf Internal subscriber cable Power cable from the EPS75-4815AF power system to the power interface board in slot 10 of the MA5603T service shelf Power cable from the EPS75-4815AF power system to the power interface board in slot 11 of the MA5603T service shelf Environment monitoring serial port cable from the control board of the MA5603T service shelf to the EPS75-4815AF power system

Connect One End of the Cable to... BATT.(+) terminal of the EPS75-4815AF power system BATT.(-) terminal of the EPS75-4815AF power system PE grounding terminal of the EPS75-4815AF power system AC-L and AC-N terminals of the EPS75-4815AF power system Adapter of the ODF in the cabinet Service board or SPL board of the MA5603T 3- terminal of LOAD(-) and 3+ terminal of LOAD (+) of the EPS75-4815AF power system 4- terminal of LOAD(-) and 4+ terminal of LOAD (+) of the EPS75-4815AF power system RS-485/RS-232 port on the monitoring module of the EPS75-4815AF power system

Connect the Other End of the Cable to... Positive poles of the top battery set and the bottom battery set Negative poles of the top battery set and the bottom battery set Grounding terminal of the cabinet Output of the AC filter

Optical port on the control board of the MA5603T service shelf Terminal block of the MDF Power interface board in slot 10 of the MA5603T service shelf Power interface board in slot 11 of the MA5603T service shelf CON port on the control board of the MA5603T service shelf

9.3 Checking the Lightning Arrester


This topic describes how to check the lightning arrester to ensure that the lightning arrester is installed properly. Table 9-6 provides the checklist for the lightning arrester after the cabinet is installed.

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Table 9-6 Checklist for the lightning arrester No. 1 2 Requirement The input power supply is the single-phase AC power, with the independent external grounding post.
l

Input voltage range: 90 VAC to 290 VAC (for 220 V power supply) or 88 VAC to 155 VAC (for 110 V power supply) Frequency range: 45 Hz to 65 Hz

The external ground cable of the cabinet can be led out only from the grounding terminal block inside the lightning arrester, not from other parts of the cabinet.

9.4 Checking the Batteries


This topic describes how to check whether the batteries are installed properly. Table 9-7 provides the checklist for the batteries after cabinet installation. Table 9-7 Checklist for the batteries after cabinet installation No. 1 2 3 4 Requirement The external positive and negative poles of the batteries are connected correctly and securely to the power system. The protective cap or the cover on the wiring terminal of the batteries is kept well. The batteries must be fastened tightly with the bundling strap. The batteries have no distorted or bulging appearance or leaking.

9.5 Checking the Cable Routing


This topic describes how to check whether cables are properly routed based on checking principles of cables. Table 9-8 provides the checklist for various cables after cabinet installation.

CAUTION
l

Ensure that all cables are correctly and properly connected. The connectors are not loosened or disconnected. The cables outside the cabinet are buried underground if possible. If cables need to be routed in the aerial mode, take some anti-lightning measures accordingly.

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Table 9-8 Checklist for various cables after cabinet installation Cable Type Power cable and ground cable Requirement
l

The power cable or ground cable must be an entire segment of copper core without a joint on the cable. These cables must have no damage on their jackets. The diameter of the cable complies with the engineering design and meets the power distribution requirements. The cable is routed in a straight manner and bundled orderly. Proper margin is reserved at the turning. Labels of the power cable, ground cable, and power supply switch are correct, clear, and neat. The connectors of the ground cable and the grounding bar of the MDF are equipotential. The pigtail fiber can be pulled freely from the cable tie. The bending radius of the optical fiber at the bending point must be 20 times greater than its diameter. The joints for the pigtail fibers are clean and free from dust. The unused optical fiber connector and the unused optical port on the board are protected with protective caps. If necessary, clean the connector and the port according to Huawei regulations. When the optical cable is routed outside the cabinet, it is protected with the tube or channel instead of being huddled with other cables or parts. The external subscriber cable is orderly connected. The terminal block on the MDF is firmly clamped and arranged in order. Labels at both ends of the signal cable are correct, clear, and neat. The signal cable cannot be placed on the cooling mesh of the cabinet.

Optical cable or optical fiber

l l

Subscriber cable Signal cable

l l l l

9.6 Checking the Connectivity of the Cables


This topic describes how to check the connectivity of the cables. Table 9-9 provides the checklist for the connectivity of the cables. Table 9-9 Checklist for the connectivity of the cables No. 1 Requirement The connection of the optical fibers from the cabinet to the ODF must be correct.

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No. 2

Requirement The connections of the subscriber cables from the cabinet to the MDF must be correct. Check the connectivity of the subscriber cables pair by pair using the multimeter.
NOTE
l The cables connected from the ADSL service board and the SPL board to the PSTN side

are named P cables, and the cables connected to the subscriber side are named L cables.
l Cables P and cables L are clamped to the same MDF. Each L and P cable contains two

wires: 0 and 1.
l The connectivity of the ADSL subscriber cable meets the requirement only when l The connectivity between the 0 wire of the P cable and the 0 wire of the L cable meets

the requirement.
l The connectivity between the 1 wire of the P cable and the 1 wire of the L cable meets

the requirement.

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10 Powering On the System

10
About This Chapter
CAUTION

Powering On the System

This topic describes how to power on the cabinet to ensure that the cabinet can work.

The cabinet must be powered on in seven days after installation. 10.1 Power Distribution of the F01D500 Cabinet This topic describes the power distribution of the F01D500 cabinet. 10.2 Power-On Flowchart This topic provides the flowchart for powering on the cabinet. 10.3 Preparing for Powering On the Cabinet This topic describes how to prepare for powering on the cabinet for the first time. 10.4 Powering On the Lightning Arrester This topic describes how to power on the lightning arrester to ensure that the lighting arrester can be powered on normally. 10.5 Powering On the Cabinet in the Cold Start Mode This topic describes how to power on the cabinet to ensure that the cabinet can be powered on normally in the cold start mode. 10.6 Powering On the EPS75-4815AF Power System This topic describes how to power on the EPS75-4815AF power system to ensure that the power system can be powered on normally. 10.7 Powering On the Heat Exchanger This topic describes how to power on the heat exchanger to ensure that the heat exchanger can be powered on normally. 10.8 Powering On the Service Shelf This topic describes how to power on the service shelf to ensure that the service shelf can be powered on normally.
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10.9 Performing the Power-On Check on the Batteries This topic describes how to check whether the batteries are powered on normally. 10.10 Powering Off the Device This topic describes how to power off the device after the power-on check is normal.

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10.1 Power Distribution of the F01D500 Cabinet


This topic describes the power distribution of the F01D500 cabinet. The F01D500 cabinet supports 220 VAC or 110 VAC EPS75-4815AF power system. Select the SPD27SZ single-phase 220 VAC or SPD33SZ single-phase 110 VAC lightning arrester. The AC power cables are routed into the cabinet through the bottom of the cable distribution compartment, and then connected to Lin and Nin of the lightning arrester. After being routed out of the MCB, lightning arrester and RCD, the AC power cables are routed through the filter:
l

One channel supplies power to the battery heater (optional), maintenance socket, and heater of the heat exchanger. The other channel is converted as 48 VDC by the EPS75-4815AF power system and supplies power to the heat exchanger, service shelf and illuminator.

The EPS75-4815AF power system also provides two outputs for the battery. Figure 10-1 shows the power distribution of the F01D500 cabinet. Figure 10-1 Power distribution of the F01D500 cabinet

10.2 Power-On Flowchart


This topic provides the flowchart for powering on the cabinet. Figure 10-2 shows the flowchart for powering on the system.
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Figure 10-2 Flowchart for powering on the system


Start

Prepar for the power-on Power on the lightning arrester Power on the EPS754815AF power system Cabinet temperature higher than -25 C Yes Power on the heat exchanger Power on the service shelf

No

P ower on the cabinet for cold start

Power on the battery

Power off the system

End

10.3 Preparing for Powering On the Cabinet


This topic describes how to prepare for powering on the cabinet for the first time.

Precautions
Pay attention to the following points when powering on the cabinet:
l

Before powering on the device, check whether condensation exists in the cabinet for the sake of safety. If there is any condensation, remove condensation before powering on the cabinet.
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l

10 Powering On the System

Before and after turning on each MCB for the first time, use a multimeter to check whether the input and output voltages are normal.

Procedure
Step 1 Ensure that the main MCB, and the MCBs for other power supply components are turned off. Step 2 Check whether any condensation exists on the inner walls or top of the cabinet, on the power connector terminal, on the board surface, inside the lightning arrester or anti-lightning module, on the terminal block, and on other power supply components. If any dew exists, deal with the dew in one of the following methods:
l l

Use the water-absorbing cloth to remove the dew. Start the heat exchanger or heat dissipation fan (if they are configured) to speed up the vaporization of the dew. Under such circumstances, do not close the cabinet door. If the heat exchanger or heat dissipation fan is not configured, open the door to vaporize the dew through the wind or sunlight.

WARNING
When wiping the dew, take certain measure to prevent the dew from entering the device. Step 3 Ensure that no dew or visible water film exists on the inner walls or top of the cabinet, on the power connector terminal, on the board surface, inside the lightning arrester or anti-lightning module, on the terminal block, and on other power supply components. ----End

10.4 Powering On the Lightning Arrester


This topic describes how to power on the lightning arrester to ensure that the lighting arrester can be powered on normally.

Procedure
Step 1 Test and ensure that the polarities at both ends of the AC input switch are correct. Step 2 Turn on the AC input switch and press the RCD test button. If the AC input switch is turned off, it indicates that the RCD works in the normal state. Step 3 Turn on the AC input switch to power on the lightning arrester. Table 10-1 lists the LED status of the lightning arrester when the lightning arrester is powered on. Table 10-1 LED status of the lightning arrester when the lightning arrester is powered on LED Work LED (L/PE, N/PE, L/N with the same status)
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Description Green The output voltage is normal.

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LED

Description Red The voltage exceeds the limit, and the output power is turned off. The lightningproof function of the live wire through the PGND cable is in the normal state. The lightningproof function of the live wire through the PGND cable is degraded or invalid. Immediate replacement is needed. The lightningproof function of the neutral wire through the PGND cable is in the normal state. The lightningproof function of the neutral wire through the PGND cable is degraded or invalid. Immediate replacement is needed. The lightningproof function of the live wire through the neutral wire is in the normal state. The lightningproof function of the live wire through the neutral wire is degraded or invalid. Immediate replacement is needed.

Failure LED

L/PE

Green

Red

N/PE

Green

Red

L/N

Green

Red

----End

10.5 Powering On the Cabinet in the Cold Start Mode


This topic describes how to power on the cabinet to ensure that the cabinet can be powered on normally in the cold start mode.

Context
When the temperature in the cabinet is lower than -25C, use the heater to heat all components in the cabinet until their temperature is higher than 25C. Then, you can power on the cabinet.

Procedure
Step 1 Turn on the MCB "SOCKET&HEATER" of the maintenance socket and the battery heater. Then, the battery heater (optional), the heater of the heat exchanger and the internal cycle fan start working.

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NOTE

10 Powering On the System

l l l l l

The battery heater starts working automatically only when the temperature inside the cabinet is lower than 5C. The battery heater stops working automatically when the temperature inside the cabinet is higher than 15 C. The heater of the heat exchanger starts working automatically only when the temperature inside the cabinet is lower than 5C. The heater of the heat exchanger stops working automatically when the temperature inside the cabinet is higher than 15C. when the temperature inside the cabinet is 33C, the temperature rises and meets the temperature requirement for cold start of the cabinet after closing the cabinet and heating for about two hours.

Step 2 Check the status of LEDs on the heat exchanger to ensure that the heater of the heat exchanger and internal cycle fan work normally.
NOTE

If the RUN LED is green, it indicates that the battery heater and the heater of the heat exchanger work in the normal state.

----End

10.6 Powering On the EPS75-4815AF Power System


This topic describes how to power on the EPS75-4815AF power system to ensure that the power system can be powered on normally.

Context
NOTE

The rectifier modules of the EPS75-4815AF power system work in the load balancing and mutual hot backup mode.

Procedure
Step 1 Use the multimeter to measure the AC power at the L and N wiring terminals to check whether the AC power is normal. If the AC power is abnormal, check the AC power supply. Step 2 If the AC power supply is normal, turn on the AC input MCB on the power distribution unit of the EPS75-4815AF power system. Step 3 A short time after the startup, check the status of LEDs of the EPS75-4815AF power system to ensure that the power system works in the normal state. Table 10-2 describes the status of LEDs when the EPS75-4815AF power system is powered on. Table 10-2 Status of LEDs when the EPS75-4815AF power system is powered on Location Rectifier module
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LED RUN

Status The green LED is on.

Description The rectifier module works in the normal state.


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Location

LED

Status The green LED is off.

Description This LED is off when the red LED is on or the yellow LED is on which is not caused by the output overcurrent. This LED of the module is valid when PS-off, OTP, and primary protection are valid, or when overcurrent occurs. The communication of the rectifier module is interrupted. The rectifier module works in the normal state. This LED of the module is valid when PS-enable and Vo-OV are valid, or when fan fault, no output, or output short circuit occurs. The rectifier module works in the normal state. The monitoring module works in the normal state. The hardware of the monitoring module is in the normal state but the communication between the monitoring module and the upper-layer device is faulty. The monitoring module is faulty or there is no AC input. The system generates a critical alarm or the battery is disconnected. The system does not generate any critical alarm and the battery is already connected properly.

ALM

The yellow LED is on.

The yellow LED blinks. The yellow LED is off. FAULT The red LED is on.

The red LED is off. Monitorin g module RUN The green LED is on for 1s and off for 1s repeatedly. The green LED blinks quickly.

The green LED is off. ALM The red LED is on. The red LED is off.

When the power system is normal, the RUN LED of the rectifier module is on, the RUN LED of the monitoring module blinks quickly, the ALM LED of the monitoring module is on, and other LEDs are off. ----End

10.7 Powering On the Heat Exchanger


This topic describes how to power on the heat exchanger to ensure that the heat exchanger can be powered on normally.
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Procedure
Step 1 Turn on the MCB "LOAD2" of the EPS75-4815AF power system to power on the heat exchanger. Step 2 Check whether internal cycle fans work normally according to the running status of internal cycle fans in the heat exchanger.
NOTE

Internal cycle fans rotate at full speed when the heat exchanger is started. Then, internal cycle fans are in the automatic speed adjustment mode.

Step 3 Check whether external cycle fans work normally according to the running status of external cycle fans in the heat exchanger.
NOTE

External cycle fans rotate at full speed once for self-check when the heat exchanger is started. Then, the fan speed is adjusted according to temperature. If the temperature is higher than 35C, external cycle fans are in the automatic speed adjustment mode. If the temperature is lower than 25C, external cycle fans stop rotating.

Step 4 Check the status of LEDs on the heat exchanger to ensure that the heat exchanger works normally.
NOTE

Table 10-3 describes the status of LEDs on the heat exchanger. Table 10-3 Status of LEDs on the heat exchanger LED Power supply LED (RUN) Status and Description When the green LED is on, it indicates that the DC or AC power input of the heat exchanger is normal. When the green LED is on for 1s and off for 1s off repeatedly, it indicates that the heat exchanger works in the normal state. When the LED is off, it indicates that there is no power input for the heat exchanger. Alarm LED (Alarming) When the red LED is on, it indicates that the heat exchanger is faulty. When the red LED is off, it indicates that the heat exchanger is in the normal state.

----End

10.8 Powering On the Service Shelf


This topic describes how to power on the service shelf to ensure that the service shelf can be powered on normally.

Context
The power-on procedure for the F01D500 cabinet with the MA5600/MA5600T/MA5603T service shelf is almost the same as that for the F01D500 cabinet with the UA5000 service shelf. The differences are as follows:
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Control switches of service shelves are different. The UA5000/MA5600T/MA5603T service shelf corresponds to the LOAD3 and LOAD4 MCBs and the MA5600 service shelf corresponds to the LOAD3 MCB. After the MCB is turned on, the UA5000 service shelf can be powered on only after the switch of the PWX board is also turned on. Other service shelves can be directly powered on.

The following uses the F01D500 cabinet configured with the HABD service shelf of the UA5000 as an example.

Procedure
Step 1 After the EPS75-4815AF power system is powered on normally, turn on the LOAD3 and LOAD4 MCBs on the EPS75-4815AF power system for the service shelf to power on the service shelf. Step 2 Check the status when the service shelf is powered on. Table 10-4 describes the status when the service shelf is powered on. Table 10-4 Status when the service shelf is powered on No. 1 2 Normal State The green STATUS LED of the fan tray in the service shelf is on for 1s and off for 1s repeatedly. Fans of the fan tray start rotating.

Step 3 Turn on the power switch and the alarm switch on the front panel of the secondary power board (that is, adjust the power switch and the alarm switch to "ON"). If the RUN, VAO, VBO, and VCO LEDs are on and the FAIL LED has no alarms, it indicates that no abnormality occurs. Figure 10-3 shows the front panel of the secondary power board.

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Figure 10-3 Turning on the power switch and the alarm switch on the PWX board

VIN (RUN)

VA0 VB0 VC0 VD0

ON
POWER

OFF ON
ALM

OFF

PWX

Step 4 Check the LEDs of other boards. You can check whether a board is in the normal state by observing the status of the RUN and ACT LEDs of the board. ----End

10.9 Performing the Power-On Check on the Batteries


This topic describes how to check whether the batteries are powered on normally.

Procedure
Step 1 Turn off the MCB "AC POWER".

WARNING
Before performing the power-on check on the batteries, do not power on the power system. Otherwise, the battery fuse will blow and the power system will be damaged. Step 2 Use a multimeter to check whether the polarities at both ends of the MCB "BATT" of the batteries are correct. Step 3 If the polarities are correct, turn on the MCB "BATT" of the batteries. Step 4 Ensure that the battery port on the panel of the power system does not generate a buzz sound.
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NOTE

F01D500 Installation Guide

If a buzz sound is generated, it indicates that the polarities of the batteries are incorrectly connected and you need to reverse the connections of the polarities of the batteries.

Step 5 Touch with your hands the side of the batteries and the insulation layer of the cable connected to the batteries. Ensure that no overheat is felt. Step 6 Turn on the MCB "AC POWER".
NOTE

After the device works normally, if you turn off the MCB "AC POWER", the batteries start to supply power to the device. In this case, if the device can also work normally, it indicates that the power backup function of batteries is in the normal state.

----End

10.10 Powering Off the Device


This topic describes how to power off the device after the power-on check is normal.

Precautions
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You can power off the device only after the LED of each board indicates that the board works in the normal state. Generally, after hardware installation and power-on are completed, the device is powered off only when required. You can power off the device only after you are authorized to do so by the customer.

Procedure
Step 1 Turn off the MCBs "LOAD1", "LOAD2", "LOAD3", and "LOAD4" to power off all loads. Step 2 Turn off the MCB "BATT." of the EPS75-4815AF power system to power off the battery. Step 3 Turn off the MCB "AC POWER" of the EPS75-4815AF power system. Step 4 Turn off the MCB "SOCKET&HEATER" of the maintenance socket and the battery heater to power off them. Step 5 Turn off the AC power input switch for the lightning arrester of the cable distribution compartment. Step 6 Confirm that all components of the device are powered off. ----End

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11 Sealing the Cabinet

11
About This Chapter
11.1 Sealing Apertures This topic describes how to seal the cabinet.

Sealing the Cabinet

This topic describes the material and the process for sealing the cabinet to prevent the sand, insect or moisture from entering the cabinet after the cabinet is installed.

11.2 Closing the Cabinet Door This topic describes how to close the cabinet door.

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11.1 Sealing Apertures


This topic describes how to seal the cabinet.

Materials
After completing the on-site installation, seal the apertures at the bottom of the cable distribution compartment to keep the compartment free from sand, insects, and moisture. Use the materials with good sealing performance and free from corrosiveness (such as the silica gel and grease). Refer to the local standards to select the materials.

Procedure
Step 1 Seal the cable apertures at the bottom of the cable distribution compartment by using the sealing material. Step 2 Check whether all apertures are properly sealed. Step 3 If the cabling aperture is properly sealed, close the cabinet door. ----End

11.2 Closing the Cabinet Door


This topic describes how to close the cabinet door.

Precautions
Lift the support pin to close the cabinet door. To prevent any damage to the cabinet or the fixing pin, do not close the door forcibly.
NOTE

The process for closing the front door of the device compartment is the same as that of the cable distribution compartment. The following section uses closing the front door of the device compartment as an example.

Procedure
Step 1 Hold the support pin about 5 mm upwards to close the door, as shown in Figure 11-1.

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Figure 11-1 Closing the cabinet door

1 2

Step 2 Close the door and then turn the lock lever. For the right door at the front of the cabinet and the side door at the cable distribution compartment, turn the lock lever clockwise. For the left door at the front of the cabinet, turn the lock lever anticlockwise. Step 3 Push down the lock lever until it is in level with the door, and the lock will be locked by the lock lever automatically. Step 4 Ensure that the cabinet door is closed and pull out the key. Step 5 Use a pentagon screw wrench to fasten the pentagon screw of the lock cover. ----End

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A Device Parameters

Device Parameters

This appendix provides the parameters of the device. A.1 Dimensions This topic provides the dimensions of the F01D500 cabinet and its main compartments. A.2 Weight This topic provides the maximum weight of a fully-loaded F01D500 cabinet and the weight of the battery. A.3 Power This topic provides the power of the main components in the cabinet.

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A Device Parameters

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A.1 Dimensions
This topic provides the dimensions of the F01D500 cabinet and its main compartments. Table A-1 lists the dimensions of devices. Table A-1 Dimensions of devices Item F01D500 cabinet Temperature control compartment Equipment compartment Available space inside the device compartment Battery compartment Available space inside the battery compartment Dimensions (W x D x H) 1550 mm x 550 mm x 1650 mm 320 mm x 550 mm x 1565 mm 599.5 mm x 550 mm x 1565 mm
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Width: 19 or 21 inches Depth: 500 mm Height: 31 U

400.5 mm x 441.8 mm x 1350 mm Four isolated installation compartments and the dimensions of each one are 296 mm x 398.8 mm x 310 mm.

A.2 Weight
This topic provides the maximum weight of a fully-loaded F01D500 cabinet and the weight of the battery. Table A-2 lists the weight of devices. Table A-2 Weight of devices Item Fully-loaded cabinet (excluding batteries, maximum weight) 75 AH batteries (two sets) 92 AH batteries (two sets, optional) Specification 413 kg 26 kg x 8 = 208 kg 33.5 kg x 8 = 268 kg

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A.3 Power
This topic provides the power of the main components in the cabinet. Table A-3 lists the power of devices. Table A-3 Power of devices Item Battery heater (optional) Heater Specification 100 W x 4 = 400 W 2000 W

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B Making Cables and Connectors

Making Cables and Connectors

This topic describes how to make the power cable, ground cable, and network cable. B.1 Making External Power Cables and Ground Cables with Cord End Terminals This topic describes how to make external power cables and ground cables with cord end terminals. B.2 Making External Power Cables and Ground Cables with Ring Terminals This topic describes how to make external power cables and ground cables with ring terminals. B.3 Making Ordinary Network Cables This topic describes how to make ordinary network cables. B.4 Making Shielded Network Cables This topic describes how to make shielded network cables.

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B.1 Making External Power Cables and Ground Cables with Cord End Terminals
This topic describes how to make external power cables and ground cables with cord end terminals.

Recommended Tools and Materials


The recommended tools and materials for making external power cables and ground cables with cord end terminals are as follows:
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Wire crimping tool Hydraulic pliers Power cables Insulating tape Paper cutter Diagonal pliers Wire clipper Cord end terminals Wire stripper

Procedure
Step 1 Use the wire stripper to peel off a section of the insulation layer from the power cable based on the cross-sectional areas of the power cable conductors. A section of the power cable conductor with a length of L1 is exposed, as shown in Figure B-1. Table B-1 lists the recommended lengths of the insulation layer to be peeled off (L1). Figure B-1 Peeling the insulation layer off the power cable

L1

Power cable Conductor

CAUTION
When peeling off the insulation layer of the power cable, ensure that the conductor of the power cable is not scratched.

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Table B-1 Mapping between the cross-sectional area and the length of insulation layer to be peeled off (L1) Cross-sectional Area (mm2) 1 1.5 2.5 4 6 10 16 25 35 50 L1 (mm) 8 10 10 12 14 15 15 18 19 26

Step 2 Insert the conductor of the peeled power cable into the cord end terminal, as shown in Figure B-2. Figure B-2 Inserting the conductor into the cord end terminal

Power cable

Cord end terminal

CAUTION
After the cord end terminal is inserted into the power cable, the conductor of the power cable outside the cord end terminal should not be longer than 1 mm. Step 3 Select a proper cross-sectional area, and use power cable crimping pliers to clamp the head of the cord end terminal and the conductor of the power cable, as shown in Figure B-3.

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Figure B-3 Clamping the cord end terminal


2.0 mm 2 4.0 mm2

1.0 mm2 6.0 mm 2 2.5 mm2

Rough side

----End

B.2 Making External Power Cables and Ground Cables with Ring Terminals
This topic describes how to make external power cables and ground cables with ring terminals.

Recommended Tools and Materials


The recommended tools and materials for making external power cables and ground cables with ring terminals are as follows:
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Wire crimping tool Hydraulic pliers Power cables Insulating tape Paper cutter Diagonal pliers Wire clipper Ring terminals Heat shrink tube Hot air gun

Procedure
Step 1 Insert the power cable into the heat shrink tube A, as shown in Figure B-5. Step 2 Peel off a section of the insulation layer C from the power cable based on the cross-sectional areas of the power cable conductors. A section of power cable conductor D with a length of L1 is exposed, as shown in Figure B-4. Table B-2 lists the recommended lengths of the insulation layer to be peeled off (L1).
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Figure B-4 Peeling off the insulation layer of the power cable
L

L1

CAUTION
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When peeling off the insulation layer of the power cable, ensure that the conductor of the power cable is not scratched. If the bare crimping terminals are not provided by Huawei, you can adjust L1 according to the length of the crimping terminal. L1 = L + (1 or 2) mm.

Table B-2 Mapping between the cross-sectional area and the length of the insulation layer to be peeled off (L1) Cross-Sectional Area (mm2) 1 1.5 2.5 4 6 10 16 25 35 50 L1 (mm) 7 7 7 8 9 11 13 14 16 16

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NOTE

F01D500 Installation Guide

If you peel off the insulation layer off the power cable properly on site, you can compare the cable with the connector to be crimped.

Step 3 Insert the bare conductor of the power cable into the ring terminal B, and then press the ring terminal close to the insulation layer C, as shown in Figure B-5. Figure B-5 Installing heat shrink tube and bare crimping terminal

L2

C A

CAUTION
After the ring terminal is installed, the length of the bare conductor outside the bare crimping terminal (L2) must not be more than 2 mm. If the length (L2) of the bare conductor outside the bare crimping ring terminal is larger than 2 mm, cut the redundant part by using the diagonal pliers or wire clipper. as shown in Figure B-5. Step 4 Use the crimping tool to clamp the tail of the bare crimping terminal and the contact part of the conductor, as shown in Figure B-6. Figure B-6 Clamping the tail of the bare crimping terminal with the contact part of the conductor

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NOTE

The crimped shapes vary with the crimping molds.

Step 5 Push the heat shrink tube A towards the connector, and cover the crimping area of the bare crimping terminal and the conductor. Use a hot air gun to heat the heat shrink tube, as shown in Figure B-7.

CAUTION
Do not heat the heat shrink tube for a long time. Otherwise, the insulation layer may be damaged.

Figure B-7 Installing the heat shrink tube

----End

B.3 Making Ordinary Network Cables


This topic describes how to make ordinary network cables.

Components of an Ordinary Network Cable


An ordinary network cable consists of two ordinary RJ-45 connectors and one category-5 unshielded twisted pair (UTP-5) cable. Figure B-8 shows an ordinary network cable.

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Figure B-8 Ordinary network cable


RJ-45 connector Boot

UTP-5 twisted pair

Checking Tools and Materials


Check the following items:
l

Ensure that the necessary tools, such as the diagonal pliers, a blade (or knife), and the crimp pliers, are available. Ensure that the materials, such as the RJ-45 connectors, UTP-5 twisted pair, and the jacket, are available. Ensure that the jacket is in proper condition. If the jacket is convex, plucked, or damaged, cut the improper part off the cable.

Procedure
Step 1 Use the diagonal pliers to cut the cable according to the required length. Step 2 Put the cable through the boot for 100 mm at least. Ensure that the boot is installed in the correct direction, as shown in Figure B-9. Figure B-9 Installing the boot for the RJ-45 connector
Cable end where the RJ-45 connector is to be installed

100 mm

Step 3 Use a blade or a knife to peel off 20 mm of the jacket, as shown in Figure B-10. Do not damage the insulation of the wires.

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Figure B-10 Peeling the jacket

Twisted pair

20 mm

Step 4 Arrange the four pair of wires properly according to the connection sequence of the network cable. Step 5 Ensure that the wires are 13 mm to 15 mm long. Cut off the extra length of the wires, arrange the wires in the correct order, and then insert the wires into the RJ-45 connector, as shown in Figure B-11. Table B-3 lists the wires assigned to the network cable. Figure B-11 Assigning the wires to the network cable

Wires arranged according to the order of network cables

Table B-3 Wires assigned to the network cable Wire Wire Color Straight Through Cable End A 1 2 3 4 5 6
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Straight Through Cable End B White and orange Orange White and green Blue White and blue Green

Crossover Cable End A White and orange Orange White and green Blue White and blue Green

Crossover Cable End B White and green Green White and orange Blue White and blue Orange
B-9

White and orange Orange White and green Blue White and blue Green

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Wire

Wire Color Straight Through Cable End A Straight Through Cable End B White and brown Brown Crossover Cable End A White and brown Brown Crossover Cable End B White and brown Brown

7 8

White and brown Brown

NOTE

In Table B-3, end A and end B refer to both ends of a network cable.

Step 6 Use the crimp pliers to crimp the connector. Ensure that the connector is put correctly in the crimp pliers. After crimping, the metal cover on the connector must be lower than other area on the connector. Step 7 Use a network cable tester or a multimeter to test all wires, and ensure that the wires are connected properly. Step 8 Push the boot to cover the RJ-45 connector, as shown in Figure B-12. Figure B-12 Pushing the boot to cover the RJ-45 connector

----End

B.4 Making Shielded Network Cables


This topic describes how to make shielded network cables.

Components of a Shielded Network Cable


A shielded network cable consists of two shielded RJ-45 connectors and one super-UTP-5 cable. Figure B-13 shows the shielded network cable.

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Figure B-13 Shielded network cable


RJ-45 connector Boot

Shielded iron cover

Super-UTP-5 cable

Checking Tools and Materials


Check the following items:
l

Ensure that all necessary tools, such as the diagonal pliers, crimp pliers, blades or knives, are available. Ensure that the necessary materials, such as the shielded RJ-45 connectors and the superUTP-5 cables, are available. Figure B-14 shows the shielded RJ-45 connector, which has a shielded iron cover and a wire fastening slot. Ensure that the jacket is in proper condition. If the jacket is convex, plucked, or damaged, cut the improper part off the cable. Figure B-14 Components of a shielded RJ-45 connector
Metal cover on the RJ-45 connector Wire fastening slot Shielded iron cover Boot Plastic cover of the RJ-45 connector

Procedure
Step 1 Install the boot for the RJ-45 connector. 1. 2. 3. Select a cable of proper length and install the boot on the RJ-45 connector of the cable. Use a blade or a knife to peel off 30 mm of the jacket. Use a blade to slit 5 mm on the jacket and install a shielded iron cover on the cable weaving layer, and then insert the shielded iron cover into the jacket along the crack. Install the boot and the shielded iron cover correctly, as shown in Figure B-15.
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Figure B-15 Installing the boot for the RJ-45 connector and the shielded metal cover

Step 2 Install the wires.

CAUTION
When peeling off the jacket of the power cable, do not damage the cable weaving layer or the insulation wires. 1. 2. 3. Use the diagonal pliers to cut 20 mm off the cable weaving layer, grounding wire, aluminum foil and polyester band at the head of the cable, and store the wires. Arrange the four twisted pairs properly and insert them into the wire fastening slot. Maintain the original space for the twisted pairs. Arrange the wires smoothly and straightly at the aperture of the cable distribution frame. Arrange the wires properly and cut off the extra length of the wires along the edge of the wire fastening slot. Table B-3 lists the wires assigned to the network cable. Install the plastic cover on the wire fastening slot, and then fasten the slot. Push the cover into the slot until you hear click to ensure that the cover is fitted properly, as shown in Figure B-16. Figure B-16 Installing the wires

4.

Step 3 Crimp the RJ-45 connector. 1. 2. Insert the RJ-45 connector into the metal cover. Use the diagonal pliers to crimp the metal part on the RJ-45 connector. Ensure that the conductors inside the wires are properly connected to the metal part and the RJ-45 connector is placed correctly. After crimping, the metal part on the connector must be lower than the height of the plastic cover.
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3. 4.

Use the network cable tester or a multimeter to check and ensure that the wires are connected properly. Insert the RJ-45 connector into the jacket, as shown in Figure B-17. Figure B-17 Crimping the RJ-45 connector

----End

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C Installing and Removing the Board

Installing and Removing the Board

This topic describes how to install and remove the board. C.1 Materials and Tools This topic lists the materials and the tools that are required for installing and removing the board. C.2 Precautions This topic describes the precautions for installing and removing the board. C.3 Installing the MA5600T Board This topic describes how to install the board. C.4 Removing the MA5600T Board This topic describes how to remove the board. C.5 Installing the MA5600 Board This topic describes how to install the board. C.6 Removing the MA5600 Board This topic describes how to remove the board. C.7 Installing the UA5000 Board This topic describes how to install the board. C.8 Removing the UA5000 Board This topic describes how to remove the board. C.9 Installing the UA5000 Transfer Board This topic describes how to install the transfer board. C.10 Removing the UA5000 Transfer Board This topic describes how to remove the transfer board.

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C.1 Materials and Tools


This topic lists the materials and the tools that are required for installing and removing the board. Ensure that the following materials and tools are available before installing and removing the board.
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ESD gloves or ESD wrist strap Philips screwdriver ESD bag

C.2 Precautions
This topic describes the precautions for installing and removing the board. Pay attention to the following points when installing or removing the board:
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Ground the device according to the requirement. Wear ESD gloves or an ESD wrist strap correctly during the operation. Fasten the wrist strap around your wrist, and attach the other end of the wrist strap to the ESD jacket of the device, as shown in Figure C-1. Figure C-1 Wearing an ESD wrist strap correctly

When the wrist strap is in the normal state, its resistance should range from 0.75 megohms to 10 megohms. If the validity period (usually two years) of the wrist strap expires or the resistance value does not meet the requirements, use a new ESD wrist strap. Do not touch boards with your clothes. Otherwise, the static electricity beyond the protection scope of the wrist strap is generated. Wear the ESD wrist strap and place the board on an antistatic pad when replacing the board or chip. Use antistatic tweezers or extraction tools to hold, insert, or remove the chip. Do not touch chips, or circuits and pins on the printed circuit board (PCB) with bare hands.
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C Installing and Removing the Board

Keep the boards or components that are not installed in the ESD bags. Place the removed boards or components onto an antistatic pad or other antistatic materials that are in the ESD toolkit. Do not use non-antistatic materials, such as the white foams, common plastic bags, or paper bags to pack the boards, or do not let them come in contact with the boards. Wear an ESD wrist strap when working on the ports of the boards because the ports are also ESD sensitive. Discharge the static electricity of the cables and the protective sleeves before connecting them to the ports. Store certain board packing materials (such as vacuum formed box and bags) in the room for future use (recommended). Do not touch the surface of the PCB. When installing or removing a board, hold it firmly, and push or pull it gently. Insert the board (in the disconnected state) into or remove it from the slot carefully. Make sure that the board does not collide with the shelf (chassis) or with the board in the adjacent slot.

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C.3 Installing the MA5600T Board


This topic describes how to install the board.

Procedure
Step 1 Wear the ESD wrist strap and connect its grounding end to the ESD jack on the cabinet or wear ESD gloves. Step 2 Pull the ejector levers on the front panel of the board outwards. Hold the ejector levers with your hands and insert the board gently along the board track until the ejector levers are clamped to the top and bottom beams of the board cage. Step 3 Press the ejector levers inwards and push the board into the shelf completely through the acting force between the ejector levers and the shelf beam, until the ejector levers are parallel with the front panel. Step 4 Fasten the two screws on the front panel to fasten the board, as shown in Figure C-2.

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F01D500 Installation Guide

Figure C-2 Installing the board

----End

C.4 Removing the MA5600T Board


This topic describes how to remove the board.

Procedure
Step 1 Wear ESD gloves or wear the ESD wrist strap and connect its grounding end to the ESD jack on the cabinet. Step 2 Loosen the two screws on the front panel. Step 3 Pull the ejector levers outwards to separate the board from the backplane. Pull the board out gently along the board track, as shown in Figure C-3.

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Figure C-3 Removing the board

Step 4 After the board is removed, place it in an ESD bag. ----End

C.5 Installing the MA5600 Board


This topic describes how to install the board.

Procedure
Step 1 Wear the ESD wrist strap and connect its grounding end to the ESD jack on the cabinet. Step 2 Take out the board from the ESD bag. Do not touch the PCB surface. Ensure that there are no loose or damaged components on the board. Step 3 Hold the ejector levers with your hands and insert the board gently along the board track until the ejector levers are clamped to the top and bottom beams of the board cage. Step 4 Press the ejector levers inwards to fasten the board in the connector on the backplane. Step 5 Fasten the screws on the front panel clockwise by using the screwdriver to fasten the board. Figure C-4 shows how to install the board.

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Figure C-4 Installing the board

----End

C.6 Removing the MA5600 Board


This topic describes how to remove the board.

Procedure
Step 1 Wear the ESD wrist strap and connect its grounding end to the ESD jack on the cabinet. Step 2 Loosen the screws anticlockwise by using the screwdriver. Step 3 Pull the ejector levers outwards to separate the board from the backplane. Step 4 Remove the board gently along the board track. Step 5 Push the ejector levers inward after the board is removed. Step 6 After the board is removed, place it in an ESD bag. Figure C-5 shows how to remove the board. Figure C-5 Removing the board

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----End

C.7 Installing the UA5000 Board


This topic describes how to install the board.

Procedure
Step 1 Wear the ESD wrist strap and connect its grounding end to the ESD jack on the cabinet. Step 2 Take out the board from the ESD bag. Do not touch the PCB surface. Ensure that there are no loose or damaged components on the board. Step 3 Set the jumpers and DIP switches on the board. For the jumpers and DIP switches, refer to the UA5000 Universal Access Unit Hardware Description. Step 4 Hold the ejector levers, pull the ejector levers outwards, and insert the board gently along the board track until the ejector levers are clamped to the top and bottom beams of the board cage, as shown in Figure C-6 (1). Step 5 Press the ejector levers inwards to fasten the board in the connector on the backplane. Then, the ejector levers must contact the front panel, as shown in Figure C-6 (2). Step 6 Fasten two screws on the front panel to fasten the board, as shown in Figure C-6 (3). Figure C-6 Installing the board

----End

C.8 Removing the UA5000 Board


This topic describes how to remove the board.
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Procedure
Step 1 Wear the ESD wrist strap and connect its grounding end to the ESD jack on the cabinet. Step 2 Loosen the two screws on the front panel, as shown in Figure C-7 (1). Step 3 Pull the ejector levers outwards to separate the board from the backplane, as shown in Figure C-7 (2). Step 4 Pull the board out gently along the board track, as shown in Figure C-7 (3). Step 5 Push the ejector levers inward after the board is removed. After the board is removed, place it in an ESD bag. Figure C-7 Removing the board

----End

C.9 Installing the UA5000 Transfer Board


This topic describes how to install the transfer board.

Procedure
Step 1 Wear the ESD wrist strap and connect its grounding end to the ESD jack on the cabinet. Step 2 Take out the transfer board from the ESD bag. Do no touch the PCB surface. Ensure that there are no loose or damaged components on the transfer board. Step 3 Set the DIP switches and jumpers on the transfer board. Note that some transfer boards do not have DIP switches or jumpers. Step 4 Insert the transfer board carefully along the slide rails. Hold the ejector levers and insert the transfer board gently along the board track until the ejector levers are clamped to the top and bottom beams of the board cage, as shown in Figure C-8 (1).
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Step 5 Press the ejector levers upward to seat the transfer board in the connector on the backplane. The ejector levers should be vertical to the front panel, as shown in Figure C-8 (2). Step 6 Fasten the two screws on the front panel to fasten the transfer board, as shown in Figure C-8 (3). Figure C-8 Installing the transfer board

----End

C.10 Removing the UA5000 Transfer Board


This topic describes how to remove the transfer board.

Procedure
Step 1 Wear the ESD wrist strap and connect its grounding end to the ESD jack on the cabinet. Step 2 Loosen the two screws from the front panel of the transfer board, as shown in Figure C-9 (1). Step 3 Press the ejector levers downward to disconnect the transfer board from the backplane, as shown in Figure C-9 (2). Step 4 Pull out the transfer board gently along the board track, as shown in Figure C-9 (3). Step 5 After the transfer board is removed, put it into an ESD bag.

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Figure C-9 Removing the transfer board

----End

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D Repairing Scratches on the Cabinet

D
Prerequisite
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Repairing Scratches on the Cabinet

If the cabinet rusts or is scratched during the transportation, installation or running, you can repair the scratches on the cabinet.

To repair rusted cabinet, the following tools and materials are required: Sandpapers, two pieces for each cabinet, as shown in Figure D-1 Absolute alcohol, 50 ml for each cabinet, as shown in Figure D-2 Tabulate file, as shown in Figure D-3 Cotton cloth, as shown in Figure D-4 Repair paint, one bottle for each cabinet, as shown in Figure D-5

Figure D-1 Sandpaper

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Figure D-2 Absolute alcohol

Figure D-3 Tabulate file

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Figure D-4 Cotton cloth

Figure D-5 Repair paint

Context
Table D-1 describes the color of the repair paint used for the outdoor cabinet.

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Table D-1 Color of the repair paint used for the outdoor cabinet Cabinet and Structure Parts Outdoor cabinet and structure parts Color Name RAL7035 Code of Color Samples YB026 BOM 90020115

Procedure
Step 1 Polish 1. 2. Wear gloves and use a tabulate file to polish the damaged area of the cabinet and remove the corrosive scrap iron and the coating flake, as shown in Figure D-6. Use a fine sandpaper to remove stains or rust from the cabinet and polish the rust area, as shown in Figure D-7.

Figure D-6 Using a tabulate file to polish the damaged area

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Figure D-7 Using a sandpaper to remove stains or rust

Step 2 Clean 1. 2. Use the absolute alcohol to wet the cotton cloth, as shown in Figure D-8. Remove stains or dust from the surface of the polished area or the area to be repaired. Then, use clean cotton cloth to wipe the polished area or the area to be repaired, as shown in Figure D-9.

Figure D-8 Wetting the cotton cloth

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Figure D-9 Wiping the polished area or the area to be repaired

Step 3 Repair paint 1. 2. Use the small brush inside the bottle to absorb the paint. Apply the paint on the damaged area evenly until the scratch or damage is covered, as shown in Figure D-10.

CAUTION
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Mix the paint well before applying the coating. Ensure that the paint coating is leveled and the paint coating does not reveal any drops. The surface should be smooth, as shown in Figure D-11.

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Figure D-10 Applying the paint

Figure D-11 Surface of the area that is painted

Step 4 Dry

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NOTE

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l l l l

The surface of the repaired area that is painted should be placed for 30 minutes before the subsequent operations are performed. The color of the surface of the repaired area should be consistent with that of the surrounding areas of the repair area. There should be no obvious edges or protrusions on the surface. The scratch or the damage should be covered properly. There is no dropped paint.

----End

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E Cable Labels

E
NOTE

Cable Labels

This topic describes how to make, fill in, and affix the cable label. Labels are affixed to the cables to identify the physical positions of the cables on different devices. There are two types of cable labels: labels for the power cables and labels for the signal cables. The cable labels can facilitate the cable connection and maintenance.

This information must be stated in the self-check report to help the customer to maintain consistency in labeling the cables of the devices in the equipment room.

E.1 Introduction to Labels This topic provides the materials, types, and structure of the labels. It also describes the requirements for label printing and handwriting, affixing methods, label contents and precautions. E.2 Filling Labels You can print the contents on the labels by using a printer or write the contents on the labels by using an oil marker. For higher efficiency and nicer layout, it is recommended that you use a printer. E.3 Usage of Labels This topic describes how to use the labels, the information on the labels, and the precautions to be taken when using the labels. E.4 Affixing Labels After printing or writing the label on the base page, remove the label from the base page, and then affix the label to the cable or the identification plate of the cable tie. The following describes how to affix the label for the signal cable and the power cable. E.5 Label for External Alarm Cables This topic provides information on labels and example of labels for external alarm cables. E.6 Label for Network Cables This topic describes the application scope, content, and meaning of the label for the network cable, and provides the example of filling in the label. E.7 Labels for Optical Fibers This topic provides information on labels and example of labels for optical fibers. There are two types of labels that are used for optical fibers: one for the optical fiber connecting two cabinets and one for the optical fiber connecting the cabinet to the ODF.
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E.8 Label for Subscriber Cables This topic provides information on labels and example of labels for subscriber cables. E.9 Labels for DC Power Cables This topic provides information on labels and example of labels for DC power cables. E.10 Labels for AC Power Cables This topic provides information on labels and example of labels for AC power cables.

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E.1 Introduction to Labels


This topic provides the materials, types, and structure of the labels. It also describes the requirements for label printing and handwriting, affixing methods, label contents and precautions.

Material Specification
The material features of the labels are as follows:
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Thickness: 0.09 mm. Color: Chalk white. Material: Polyester (PET). Applicable temperature: -29C to +149C. Compatible with laser printing or can be hand written by using oil markers. The material must pass the authentication of Underwriters Laboratories (UL) and Canadian Standards Association (CSA).

Types
There are two types of cable labels: the label for the power cable and the label for the signal cable.

Label for the Signal Cable


The label for the signal cable is L-shaped and of a fixed size. Figure E-1 shows the label for the signal cable.

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Figure E-1 Label for the signal cable


84.0 7.5 7.0 5.5 5.5 Dotted line

11.0 11.0

10.0

Dividing line 5.5 5.5 7.0 7.5 37.0

The dividing lines on the label specify the position of a cable. For example, there is a dividing line between the cabinet number and the shelf number, and a dividing line between the shelf number and the slot number. The size of the dividing line is 1.5 mm x 0.6 mm, and its color is PANTONE 656c (light blue). The dotted lines mark the position for folding the label when you affix it to the cable. There is a mark "TO:" (upside down in the figure) at the lower right corner of the label. The mark identifies the peer end of the cable to which the label is affixed.

Label for the Power Cable


The label for the power cable is attached to the identification plate on the cable ties. The size of the bulge around the identification plate is 0.2 mm x 0.6 mm (symmetric on both sides), as shown in Figure E-2.

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TO:
Dividing line

1.5

0.6 1.0 Dotted line 2.0 Unit: mm

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Figure E-2 Label for the power cable


26.2 12.2 11 10 TO: R1.0

25 0.6 Label paper

Cable tie

1.5

100

0.6 Dividing line on the label

Unit: mm

E.2 Filling Labels


You can print the contents on the labels by using a printer or write the contents on the labels by using an oil marker. For higher efficiency and nicer layout, it is recommended that you use a printer.

Template for the Printing


You can obtain the template through the following two ways:
l

Download the template from the technical support website support.huawei.com. The path is as follows: Related Links > Engineering Service > Engineering Quality > Quality Standard and Template. Obtain the template from the Huawei local representative.

When using the Microsoft Word template, pay attention to the following requirements:
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You can modify the contents on the template according to the positions of the cables installed on site. However, the settings of center, direction, and fonts of the characters on the label cannot be changed.

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Generally, the size of the characters is not modified. When there are a lot of contents to be filled in, change the font size of the characters. Make sure that the contents are clear and legible.

Setting the Printer


To print the labels, use a laser printer. The type of the laser printer is not limited. Before printing a label, set up the page and print on an ordinary paper as follows: 1. 2. Place the ordinary printed paper on the label paper. Compare and check whether the printed paper conforms to the label requirement. Make sure that the printing properties, such as Paper Size and Direction, are set correctly. If the printed paper meets the requirements, print the required content on the label paper. Otherwise, adjust the page setup and print the required content again until you obtain the correct printout. To adjust the page setup, do as follows: (1) Choose File > Page Setup. (2) Select Layout, set Header and Footer to 0. (3) Click the Margins tab. Select Left for Gutter Position. Adjust the values of Top, Bottom, Left, and Right. (4) If the dialog box as shown in Figure E-3, is displayed before printing, click Ignore to continue the printing. Figure E-3 Warning prompt before the printing

After adjusting the page setup, save the printing properties. This page setup is required only when you use the template for the first time.

Requirements for Feeding Labels in the Printer


The label paper is composed of two pages, and is different from the ordinary paper. Always feed in the labels manually, one by one regardless of the model of the printer that you use. Do not use the auto-feed mode to prevent the printer from getting jammed. Different models of printers have different feeding positions for feeding the labels. Feed in the labels correctly.

Requirements for Printing Labels


The requirements for printing the labels are as follows:
l

All the contents should be printed on the label. Ensure that the content is not printed at the bottom of the label page. The contents in the cells should be aligned to the center. In the case of a single-line printout, the dividing lines and the "TO" mark should not be covered by the printed characters.
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If you merge the cells and print in multiple lines, adjust the contents and do not cover the "TO" mark. Use the spacebar to move the content to the next line.

Writing Tool
To maintain the labels legible and neat, use the black oil marker (excluding the ball pen) delivered with the products to write on the labels. In special cases, you can use a black ballpoint pen, although it is not recommended to use a ballpoint pen. The oil marker is more effective compared to the ballpoint pen. When you use the marker pen to write on the labels, ensure that the surface of the labels is not oily. The oil can smudge the letters.
NOTE

The delivered marker has two nibs. Use the smaller nib to write on the labels.

Font
The handwritten font must be similar to the standard typeface "Times New Roman" so that it is clear and legible. Table E-1 lists the standard typeface. Table E-1 Standard typeface for handwriting 0 9 I R 1 A J S 2 B K T 3 C L U 4 D M V 5 E N W 6 F O X 7 G P Y 8 H Q Z

The typeface for handwriting should be of proper size. When you fill in the label in Chinese font, the size of the Chinese font must be proper, and the Chinese font must be legible and neat. Figure E-4 shows the writing direction. Figure E-4 Writing direction on the label
1
06

A01

A 06

E.3 Usage of Labels


This topic describes how to use the labels, the information on the labels, and the precautions to be taken when using the labels.
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Information Carried on Labels


The contents on the signal cable are different from the contents on the power cable.

For the Signal Cable


The two sides of the label affixed to the signal cable indicate the location of the ports connected to both ends of the cable, as shown in Figure E-5.
l

Area 1 contains the location information about the cable end to which the label is to be affixed. Area 2 (with the "TO:" mark) contains the location information about the other end of the cable. Area 3 is folded between area 1 and area 2.

Figure E-5 Printing parts on the label for the signal cables

Area 1

Area 3

If the label is viewed from the cable leading-out area, it appears on the right side of the cable. The side with "TO:" that faces outward indicates the peer end; the other side indicates the local end. Therefore, the information in Area 1 at one end of the signal cable is the same as the information in Area 2 at the other end of the cable.

For the Power Cable


The label for the power cable is affixed only to one side of the identification plates. The information (the part after the mark "TO:") on the label indicates the location of the peer end device, control cabinet, cable distribution box or socket of the cable end to which the label is affixed.

Precautions for Using Labels


Pay attention to the following items when using the labels:
l l

When you print, write, or affix labels, ensure that the labels are clean. Do not use ink-jet printers or ink pens to print or write on the labels because the label paper is made up of moisture proof and waterproof material. Affix labels neatly. The new label is of striped type. The appearance of the product is affected if the affixing position or direction is not correct.
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Bundle the cable ties at the same height, and place all identification plates in the same direction. The positions of "up", "down", "right", and "left" in this topic (excluding the description of setting the printer) are viewed when you face the labels.

E.4 Affixing Labels


After printing or writing the label on the base page, remove the label from the base page, and then affix the label to the cable or the identification plate of the cable tie. The following describes how to affix the label for the signal cable and the power cable.

Affixing the Label to the Signal Cable


Affix the label to the signal cable, 2 cm away from the connector. In special cases, for example, to avoid bending the cable or affecting other cables, affix the label at a different position on the cable. The labels should be affixed to both ends of a cable. When the cable is placed vertically, the label should point towards the right. When the cable is placed horizontally, the label should point downwards. Figure E-6 shows how to affix the label to the signal cable at a proper position. Figure E-6 Affixing the label to the signal cable at a proper position

TO: 1 A01 2

TO: 1 A01 2

A 06

Figure E-7 shows how to affix the label to the signal cable.

A 06

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Figure E-7 Affixing the label to the signal cable


Affixing side

2-3 mm

TO: 1 A01 2

A 06

Affixing the Label to the Power Cable


Remove the label from the bottom of the label page, and then affix it to the concave part on one side of the identification plate. The cables can be affixed on either side of the identification plate, but ensure that the label directions are consistent in the equipment room. The cable tie should be fastened 2 cm away from the connectors. In special cases, the labels can be affixed at other positions. Cable ties should be fastened at both ends of a cable. After bundling the cables, the completed identification plate should be visible on the top of the cable in the horizontal cabling, or on the right side of the cable in the vertical cabling. Make sure that the label points outwards, as shown in Figure E-8.

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Figure E-8 Appearance of the label affixed to the power cable


Cable

B03

TO:

-48V2

B03

TO:

-48V2

Cable

1-The identification plate is on top of the cable in horizontal cabling

2-The identification plate is at the right side of the cable in vertical cabling

E.5 Label for External Alarm Cables


This topic provides information on labels and example of labels for external alarm cables. The external alarm cables are connected to the first cabinet that provides power supply of each row. Labels affixed to the first cabinet must indicate the access terminal distribution for the devices. Labels are not required to be affixed to the device unless it is required. Here, only Area 2 of the label should be filled in. Table E-2 describes the information on the label for the external alarm cable. Table E-2 Information on the label for the external alarm cable Content MN Meaning MN: Cabinet number. Example
l l

M: Cabinet row, numbered A to Z from front to back. N: Cabinet column, numbered 01 to 99 from left to right.

For example: A01: Cabinet in row A and column 01.

NOTE

Generally, the preceding numbering method helps identify the position of a specific cabinet. If two cabinets are installed back to back, the front direction of the cabinet must be specified. Hence, the numbering method MNO is used. "O" indicates the direction of the cabinet, which can either be "A" or "B." This numbering method is also used for the cable labels described in the following sections.

You need to fill only a part of the text area because the label on the alarm cable provides basic information. It is recommended you reserve the entire length of the label. Do not cut off the blank area.
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Figure E-9 shows a label on the alarm cable. "A01" indicates that the alarm cable is connected from the first cabinet to the cabinet in row A, column 01. Figure E-9 Example of the label on the alarm cable

E.6 Label for Network Cables


This topic describes the application scope, content, and meaning of the label for the network cable, and provides the example of filling in the label.

Application
The labels for the network cables are affixed to the network cables that connect to the boards, or the labels for the network cables are affixed to the cables that connect to the hubs, servers or agents of the value added service (VAS) devices.

Meaning of the Label


Table E-3 describes the information on the label for the network cable that connects to the board. Table E-3 Information on the label for the network cable Content MN-B-C-D Meaning MN: Cabinet number B: Shelf number C: Slot number D: Network port number MN-Z MN: Cabinet number Example "A01" indicates the first cabinet in row A. The shelves are numbered from bottom to top. 01 indicates the lowest shelf. The slots are numbered from top to bottom and from left to right. 01 indicates slot 1 of the shelf. The ports are numbered from top to bottom and from left to right. 01 indicates the first network port. "B02" indicates the second cabinet in row B.

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A01
TO:
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Content

Meaning Z: Position of the terminal device

Example You can fill the number that indicates the position of the terminal device according to actual conditions.
l

For the router connected to the cabinet, specify the cabinet number, shelf number, and network port number of the router, such as B02-03-12. For the NMS workstation, specify the specific location.

For the network cables that connect to the hubs, servers, or agents of the VAS devices, the information on the labels is provided according to the actual conditions.
l

For the cable from the hub to the server, specify the cabinet number and shelf number where the hub is located, and specify the serial number on the hub. Specify the cabinet number and shelf number where the server is located. For a stand-alone server, specify the specific position of the server. For the cable from the hub to the agent, specify the serial number of the network port on the agent end. The cabinet number and the shelf number should be the same as the cabinet number and the shelf number described in Table E-3. For a stand-alone hub that is not installed in any shelf or cabinet, specify its recognizable position.

Specify the serial number on the hub, the network port number of the agent and the position of the stand-alone server according to the actual conditions.

Example of the Label


Figure E-10 shows the label for the network cable. Figure E-10 Example of the label for the network cable

A01-03-10-05

"A01-03-10-05" indicates that one end of the network cable is connected to Ethernet port 05, slot 10, shelf 03 of the cabinet in row A, column 01. "B02-03-12" indicates that the other end of the network cable is connected to Ethernet port 12, shelf 03 of the cabinet in row B, column 02. The slot number is not specified.

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E.7 Labels for Optical Fibers


This topic provides information on labels and example of labels for optical fibers. There are two types of labels that are used for optical fibers: one for the optical fiber connecting two cabinets and one for the optical fiber connecting the cabinet to the ODF.

Meaning of the Label for Optical Fiber Connecting Two Cabinets


Table E-4 describes the information on the label for the optical fiber connecting two cabinets. Table E-4 Information on the label for the optical fiber connecting two cabinets Content MN-B-C-D-R/ T Meaning MN: Cabinet number B: Shelf number C: Slot number Example A01 indicates the first cabinet in row A. The shelves are numbered from bottom to top. 01 indicates the lowest shelf. The slots are numbered from left to right and from top to bottom. 01 indicates slot 5 of the shelf. The optical port is numbered from left to right and from top to bottom. 05 indicates the fifth optical port. -

D: Optical port number

R: Optical receiving interface T: Optical transmitting interface MN-B-C-D-R/ T MN: Cabinet number B: Shelf number C: Slot number D: Optical port number R: Optical receiving interface T: Optical transmitting interface

It is the same as the preceding example. When the local cabinet and the opposite cabinet are not in the same equipment room, MN indicates the name of the equipment room.

Example of the Label on the Optical Fiber Connecting Two Cabinets


Figure E-11 shows the label on the optical fiber connecting two cabinets.

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Figure E-11 Example of the label on the optical fiber connecting two cabinets

A01 01 05 05 R
G01 01 01 01 T
l

"A01-01-05-05-R" indicates that one end of the optical fiber is connected to the optical receiving interface 05 in slot 05, shelf 01 in the cabinet in row A, column 01. "G01-01-01-01-T" indicates that the other end of the optical fiber is connected to optical transmitting interface 01 in slot 01, shelf 01 in the cabinet in row G, column 01.

Meaning of the Label for Optical Fiber Connecting the Cabinet to the ODF
Table E-5 describes the information on the label for the optical fiber connecting the cabinet to the ODF. Table E-5 Information on the label for the optical fiber connecting the cabinet to the ODF Content MN-B-C-D-R/T Meaning MN: Cabinet number B: Shelf number C: Slot number Example A01 indicates the first cabinet in row A. The shelves are numbered from bottom to top. 01 indicates the lowest shelf. The slots are numbered from left to right and from top to bottom. 01 indicates slot 5 of the shelf. The optical port is numbered from left to right and from top to bottom. 05 indicates the fifth optical port. -

ODF-MN-B-C-R/ T

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TO:

D: Optical port number

R: Optical receiving interface; T: Optical transmitting interface MN: ODF row and ODF column.

M: numbered A to Z from front to back in each row. N: numbered 01 to 99 from left to right. G01: ODF in row G and column 01.

B: Row number of the terminal

Range: 0199, such as 01.

C: Column number of the Range: 0199, such as 01. terminal

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Content

Meaning R: Optical receiving interface T: Optical transmitting interface

Example

Example of the Label on the Optical Fiber Connecting the Cabinet to the ODF
Figure E-12 shows the label on the optical fiber connecting the cabinet to the ODF. Figure E-12 Example of the label on the optical fiber connecting the cabinet to the ODF
ODF G01 01 01 R

"ODF-G01-01-01-R" indicates that one end of the optical fiber is connected to the optical receiving terminal in row 01, column 01 of the ODF in row G, column 01. "A01-01-05-05-T" indicates that the other end of the optical fiber is connected to optical receiving interface 05 in slot 05, shelf 01 in the cabinet in row A, column 01.

E.8 Label for Subscriber Cables


This topic provides information on labels and example of labels for subscriber cables. The labels are affixed to both ends of the subscriber cable to identify the positions of the cable on the cabinet and the MDF.

Meaning of the Labels


Table E-6 describes the information on the labels for the subscriber cable. Table E-6 Information on the labels for the subscriber cable Content MN-B-C-D Meaning MN: Cabinet number B: Shelf number C: Slot number Example A01 indicates the first cabinet in row A. The shelves are numbered from bottom to top. 03 indicates the third shelf. The slots are numbered from left to right and from top to bottom. 01 indicates slot 1 of the shelf.
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TO: A01

01

05

05

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Content

Meaning D: Cable number

Example The cables are numbered from left to right and from top to bottom. 01 indicates slot 1 of the shelf. M: ODF row, numbered from A to Z. N: MDF column, numbered from 01 to 99. G01 indicates the first MDF in row G. Range: 01-99, such as 01-01.

MDF-MN-BC

MN: MDF number

B: Row number of the terminal C: Column number of the terminal

Example of the Label


Figure E-13 shows the label for the subscriber cable. Figure E-13 Example of the label for the subscriber cable

A01 03 01 01
MDF G01 01 01
l

"A01-03-01-01" indicates that the local end of the subscriber cable is connected to terminal 01 in slot 01, shelf 03 of the cabinet in row A, column 01. "MDF-G01-01-01" indicates that the peer end of the subscriber cable is connected to the terminal in row 01, column 01 of the MDF in row G, column 01.

E.9 Labels for DC Power Cables


This topic provides information on labels and example of labels for DC power cables. The labels are affixed to the DC cables of the DC-powered cabinet, including the -48 V, PGND and BGND cables. The label for the DC power cable is affixed to one side of the identification plate on the cable tie. Table E-7 shows the information on the label for the DC power cables. Table E-7 Meaning of the label for the DC power cables Content MN(BC)- -48 V1
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Meaning MN(BC): BC is written right below MN.


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Content MN(BC)- -48 V2 MN(BC)- BGND MN(BC)- PGND

Meaning On the loaded cabinet side, only MN is used to identify the cabinet. On the power distribution device side: l MN identifies the row and column numbers of the power distribution device such as the control cabinet and power distribution box. l BC identifies the row and column numbers of the -48 V connector. If the row number or the column number does not exist, or the connector can be identified without the row or column number, BC can be omitted. The BGND and the PGND cables do not require the row or the column number.

The label indicates only the location of the peer end, control cabinet or distribution box. Information about the local end is not required. Table E-7 lists the information about the two inputs of the -48 V power supply on the label. The information about other DC voltages (such as 24 V, 60 V) should be written in a similar way. Make sure that the labels are affixed in the correct direction. After the cable ties are bundled on to the cable, the identification plates with the labels should point upward. The contents on the cable labels in the same cabinet should be in the same direction, as shown in Figure E-14. Figure E-14 Example of the labels on the DC power cable
TO: A01 B08 -48V2 TO: B03 - 48V2

Label on the loaded cabinet side (position of the cable on the power distribution cabinet side)

Label on the power distribution frame side (position of the cable on the loaded cabinet side)

On the loaded cabinet side, the label marked as "A01/B08--48 V2" indicates that the cable is used for the -48 V2 DC supply. The cable is routed from the 8th connector in row B of the -48 V busbar in the power distribution cabinet in row A, column 01. On the power distribution cabinet side, the label marked as "B03--48 V2" indicates that the cable is used for the -48 V2 DC supply. The cable is routed from the loaded cabinet in row B, column 03.

The label context is listed:


l

In the power distribution cabinet (or the first power cabinet of a row in the transmission equipment room), each terminal on the -48 V connector bar has a numeric identification. For example, such as "08" (also mentioned as "8") in the label "A01/B08--48 V2."
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l

E Cable Labels

The PGND and the BGND are two copper bars. The terminals are directly connected to these copper bars. Therefore, the connection of any of the terminal does not affect the distribution of the power supply. Only the row and column numbers of the power distribution cabinet are required. For example, if the label on the loaded cabinet side is "A01-BGND", it indicates that the power cable is a BGND cable that is connected to the BGND copper bar in the power distribution cabinet in row A, column 01. The information on the labels for the PGND cables must be provided in the similar way.

E.10 Labels for AC Power Cables


This topic provides information on labels and example of labels for AC power cables. The labels are affixed to the AC cables, including the 110/220 V, BGND and PGND cables that supply power to the cabinets. Labels are affixed to both ends of the cable. The 110/220 V, BGND, and PGND cables have the insulation sheath. Hence, you only need to write "AC" and the cabinet number on each label. The labels for AC power cables are affixed to one side of the identification plate on the cable tie. Table E-8 describes the meaning of the label for the AC power cable. Table E-8 Meaning of the label for the AC power cable Content MN-AC Meaning MN: Cabinet number or the power socket position. Power socket: Mark the positions clearly to avoid confusion. If the sockets have multiple rows and columns, identify their positions as the cabinet.

The label only indicates the location of the peer end or socket. Information about the local end is not required. Ensure that the labels are affixed in the correct direction. After the cable ties are bundled onto the cable, the identification plates with the labels must point upward, as shown in Figure E-15. Figure E-15 Example of the labels on the AC power cable
TO: A01 TO: B01

AC

AC

Label on the loaded cabinet side (position of the Label on the power distribution cabinet side cable on the power distribution cabinet side) (position of the cable on the loaded cabinet side)

On the loaded cabinet side, the label marked as "A01-AC" indicates that the cable is routed from the power socket in row A and column 01. On the power distribution cabinet side, the label marked as "B01-AC" indicates that the cable is routed from the loaded cabinet in row B and column 01.
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F01D500 Installation Guide

F Environment Requirements

F
l l

Environment Requirements

This appendix describes the requirements on storage environment, transportation environment, and running environment. The environment can be classified into three types: storage environment, transportation environment, and running environment. The environment requirements are regulated according to the following: ETS 300019 Equipment Engineering (EE); Environmental conditions and environmental tests for telecommunications device IEC 60721 Classification of environmental conditions

F.1 Storage Environment Requirements This topic describes the requirements on the climatic environment, waterproof environment, biological environment, air cleanness, and mechanical stress. F.2 Transportation Environment Requirements This topic describes the requirements on the transportation environment of the device. F.3 Requirements of the Outdoor Running Environment This topic describes the requirements of the running environment of the device.

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F.1 Storage Environment Requirements


This topic describes the requirements on the climatic environment, waterproof environment, biological environment, air cleanness, and mechanical stress. The storage environment includes the climatic environment, waterproof environment, biological environment, air cleanness, and mechanical stress.

Climatic Requirements
Table F-1 lists the climatic requirements. Table F-1 Climatic requirements Item Temperature Relative humidity Absolute humidity Temperature change rate Atmospheric pressure Rainfall intensity Solar radiation Wind speed Range -45C to +70C 8% to 100% 0.03 g/m3 to 30 g/m3 0.5C/min 70 kPa to 106 kPa 15 mm/min 1120 W/m 50 m/s

Waterproof Requirements
Storage requirements of the on-site device are as follows:
l l l l

Place the device indoors. There should be no water on the ground. Water should not flow into the package. Store the device away from the places where it may be exposed to leakage from automatic fire fighting devices or heaters may occur.

Biological Environment Requirements


l l

Take measures to prevent the spread of microorganism, such as epiphyte and mildew. Take measures against rodents, such as mice.

Air Cleanness
l

There must be no explosive, conductive, magneto-conductive or corrosive dust.


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F Environment Requirements

The density of mechanically active materials in the air must comply with the restrictions listed in Table F-2.

Table F-2 Restrictions on the density of mechanically active materials in the air for storage Mechanically Active Material Suspending dust Precipitable dust Sand
NOTE
l Suspending dust: diameter 75 m l Precipitable dust: 75 m diameter 150 m l Sand: 150 m diameter 1000 m

Restriction 5.00 mg/m 20.0 mg/mh 300 mg/m

The density of chemically active materials in the air must comply with the restrictions listed in Table F-3.

Table F-3 Restrictions on the density of chemically active materials in the air for storage Chemically Active Material SO2 H2S NO2 NH3 Cl2 HCl HF O3 Restriction 0.30 mg/m 0.10 mg/m 0.50 mg/m 1.00 mg/m 0.10 mg/m 0.10 mg/m 0.01 mg/m 0.05 mg/m

Mechanical Stress
The mechanical stress imposed on the device that is stored must comply with the restrictions listed in Table F-4.

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Table F-4 Restrictions on mechanical stress imposed on the device that is stored Item Sinusoidal vibration Sub-item Amplitude Accelerated speed Frequency range Non-stable impulse Impulse response spectrum II Static load
NOTE
l Impulse response spectrum: It refers to the maximum accelerated speed response curve generated by

Range 7.0 mm 2 Hz to 9 Hz 250 m/s 5 kPa 20.0 m/s 9 Hz to 200 Hz

the device under the specified impulse motivation. Impulse response spectrum II means that the duration of half-sine impulse response spectrum is 22 ms.
l Payload: It refers to the bearable pressure of the device with package when it is piled up in the prescribed

mode.

F.2 Transportation Environment Requirements


This topic describes the requirements on the transportation environment of the device. The transportation environment includes climatic environment, waterproof environment, biological environment, air cleanness, and mechanical stress.

Climatic Requirements
Table F-5 lists the climatic requirements. Table F-5 Climatic requirements Item Temperature Relative humidity (The temperature varies little) Relative humidity (The temperature varies much, air/air) Temperature change rate: air/air Temperature change rate: air/water Atmospheric pressure Rainfall intensity Solar radiation
F-4

Range 40C to +70C 95% +45C 95% 40C/+30C 40C/+30C +40C/+5C 70 kPa 6 mm/min 1120 W/m
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Item Heat radiation Wind speed

Range 600 W/m 5 m/s

Waterproof Requirements
During the transportation, the following conditions must be met:
l l l

Store the package in good condition. Take waterproof measures to prevent rain from entering the package. There should not be any water on the device when it is transported.

Biological Environment Requirements


l l

Take measures to prevent the spread of microorganism, such as epiphyte and mildew. Take measures against rodents, such as mice.

Air Cleanness
l l

There must be no explosive, conductive, magneto-conductive or corrosive dust. The density of mechanically active materials in the air must comply with the restrictions listed in Table F-6.

Table F-6 Restrictions on the density of mechanically active materials in the air for transportation Mechanically Active Material Suspending dust Precipitable dust Sand Restriction No requirement 3.0 mg/mh 100 mg/m

The density of chemically active materials in the air must comply with the restrictions listed in Table F-7.

Table F-7 Restrictions on the density of chemically active materials in the air for transportation Chemically Active Material SO2 H2S NO2
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Restriction 0.30 mg/m 0.10 mg/m 0.50 mg/m

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Chemically Active Material NH3 Cl2 HCl HF O3

Restriction 1.00 mg/m 0.10 mg/m 0.10 mg/m 0.01 mg/m 0.05 mg/m

Mechanical Stress
The mechanical stress imposed on the device that is transported must comply with the restrictions listed in Table F-8. Table F-8 Restrictions on the mechanical stress imposed on the device that is transported Item Sinusoidal vibration Sub-item Offset Accelerated speed Frequency range Random vibration Spectrum density of accelerated speed Frequency range Non-stable impulse Impulse response spectrum II Static load Range 3.50 mm 2 Hz to 9 Hz 1 m/s 20.0 m/s 9 Hz to 200 Hz 0.3 m/s 15.0 m/s 200 Hz to 500 Hz 0.3 m/s

10 Hz to 200 Hz 300 m/s

200 Hz to 500 Hz

500 Hz to 1000 Hz

5 kPa

F.3 Requirements of the Outdoor Running Environment


This topic describes the requirements of the running environment of the device. The running environment includes the following:
l l

Climate Biological environment


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l l l

F Environment Requirements

Air cleanness Mechanical stress Electromagnetic environment

Climate
Table F-9 lists the requirements of the climate. Table F-9 Requirements of the climate Item Temperature Relative humidity Absolute humidity Rain intensity Temperature change rate Air pressure Solar radiation Wind speed Noise Range 45C to +50C 8% to 100% 0.03 g/m3 to 30 g/m3 15 mm/minute 0.5 C/minute 70 kPa to 106 kPa 1120 W/s 50m/s < 65 dBA

NOTE

l l

50C refers to the highest temperature in the case of no solar radiation. 45C refers to the highest temperature in the case of solar radiation. The noise value is tested 3 m away from the cabinet.

Biological Environment
l

Ensure that the surroundings of the device are free from microorganism, such as epiphyte and mildew. Ensure that the surroundings of the device are free from rodents, such as mice.

Air Cleanness
l

Ensure that the air surrounding the device is free from explosive, conductive, magnetoconductive or corrosive dust. The density of mechanically active materials in the air surrounding the device should meet the requirements mentioned in Table F-10.

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Table F-10 Requirements of the density of mechanically active materials in the air surrounding the device Mechanically Active Material Suspending dust Precipitable dust Sand Range 0.40 mg/m 15.00 mg/mh 300.00 mg/m

The density of chemically active materials in the air surrounding the device should meet the requirements mentioned in Table F-11.

Table F-11 Requirements of the density of chemically active materials in the air surrounding the device Chemically Active Material SO2 H2S NH3 Cl2 Range 0.30 mg/m 0.03 mg/m 1.00 mg/m 0.10 mg/m

Mechanical Stress
Table F-12 lists the requirements of the mechanical stress. Table F-12 Requirements of the mechanical stress imposed on the device Item Sinusoidal vibration Sub-item Offset Accelerated speed Frequency range Non-stable impulse Impulse response spectrum II Static load Range 3.5 mm 2 Hz to 9 Hz 40 m/s 0 10.0 m/s 9 Hz to 200 Hz

Electromagnetic Environment
Table F-13 lists the requirements of the electromagnetic environment.
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F Environment Requirements

Table F-13 Requirements of the electromagnetic environment Electromagnetic Phenomenon Low frequency magnetic field Amplitude modulation RF electric field Pulse modulation RF electric field Frequency Ampl. Frequency Ampl. Frequency Ampl. Range 50 Hz to 20000 Hz 10 A/m rms to 0.025 A/m rms 0.009 MHz to 1000 MHz 3 V/m rms 1 GHz to 20 GHz 3 V/m peak

ESD Prevention
The absolute value of the electrostatic voltage should be less than 2000 V.

Lightningproof Grounding
Table F-14 lists the requirements of the lightningproof grounding. Table F-14 Requirements of the lightningproof grounding Item AC power system Requirement
l l

The TN-S power system should be used as the AC power system. Use a special power transformer for the telecom office. Use the power cable that is protected with a metal jacket or an insulated jacket. Before connecting the power cable to the telecom office, bury the power cable with a metal jacket underground, or lead the power cable with an insulated jacket into a steel tube and then bury the steel tube underground. Ground both ends of the metal jacket or steel tube nearby and reliably. The length of the power cable buried underground should not be shorter than 15 m. Use the TN-S power supply system for the telecom office. The socket that is used to supply power to the box-type products should be a single-phase triplex socket. Ensure that the contact holes of PE cables (protection ground cable) in the socket can provide reliable protection grounding for the power-demanding device and the maintenance terminal. Install a gapless zinc oxide arrester to each of the three phase lines on the low voltage side of the AC power transformer. Ground nearby and reliably the enclosure of the transformer, the neutral lines on the low voltage side, and the metal steel tubes of the power cables that are connected to the enclosure of the transformer.

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Item Power cable led into the cabinet

Requirement
l

The power cable led into the cabinet should be equipped with the lightning arrester. After the low-voltage power cable is led into the cabinet, it is recommended that you install a lightning arrester (from the power cable to the ground) for the power cable in the AC voltage stabilizer and the AC power distribution panel (unit). Ground the lightning arrester nearby. The ground cable of the lightning arrester should be shorter than one meter. The ground cable should meet the maximum load requirement of the device. Do not install the fuse or switch on the ground cable. All ground cables should be as short and direct as possible. Do not coil the cable. The grounding post should be free from oxidation corrosion. Otherwise, the grounding post cannot be connected properly to the ground cable, which will increase the contact resistance on the grounding path. Ensure that the ground cable is reliably connected to the grounding post. The grounding resistance of the grounding system should be less than 10 ohms. Ensure that the upper end of the grounding body is at least 0.7 meters above the ground. In cold areas, bury the grounding body below the frozen ground. Measure the grounding resistance periodically to ensure that the grounding is effective. The external subscriber cable must be led into the site from under the ground. Use the power cable with metal jacket. The metal jacket of the cable led into the cabinet should be grounded at the MDF. The MDF must be equipped with protective units. Perform a spot test for the protective unit periodically (once in two years) according to related standards and replace the disabled or deteriorated protective unit in time. Use the grounding ring or grounding bar for the collective ground cable. Do not use the aluminum cable as the ground cable. Take measures to prevent electrification corrosion when connecting different metal parts together. Use the copper busbar as the collective ground cable with a crosssectional area of not less than 120 mm, or use the galvanized flat steel bar that has the same resistance. The collective ground cable should be insulated from the reinforcing steel bar of the building.

General requirements of grounding

l l

Grounding resistance

Subscriber cable and MDF

l l

Collective ground cable

F-10

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F Environment Requirements

Item Ground lead-in cable

Requirement The ground lead-in cable should not be longer than 30 m. Use the galvanized flat steel with a cross-sectional area of 40 mm x 4 mm or 50 mm x 5 mm.

AC Power System
l

The AC power system consists of the mains supply, UPS and electric generator set. It supplies power in an integrated mode. In addition to meeting the requirement of the office load, the AC power system should feature simple connection, safe operation, flexible scheduling, and convenient maintenance. The low-voltage power system uses the threephase five-wire or single-phase three-wire mode. Table F-15 lists the nominal voltage and the frequency of the low-voltage AC. Table F-15 AC voltage and frequency Item Single-phase three-wire 110/127/220/380 (V) Three-phase five-wire Nominal Voltage 220 VAC; 230 VAC 380 VAC; 400 VAC Rated Frequency 50/60 Hz 50/60 Hz

Voltage fluctuation allowed: In the electric network, fluctuation within 10% is allowed; if the fluctuation reaches 15%, the duration should be shorter than 500 ms; if the fluctuation reaches 40%, the duration should be shorter than 2 ms. The UPS switchover time should be within 10 ms. Otherwise, the device may be restarted or reset. When determining the AC capacity, consider the working current and the fault current. Independent device must have an independent AC distribution protection device. The configured protection switch must be greater than that of the electricity device in term of the capacity of electric characteristic. The generator set of the telecom office should have the following functions:

Automatic power on Automatic power off Automatic recruitment Remote communication Remote control Remote measurement Standard interface Standard communication protocols

The AC neutral cable for communications must use the conducting wire that has the same cross-sectional area as the phase cable. The AC conducting wire should be fire-resistant. Route the conducting wire and set the low-voltage power distribution room according to the local regulations.
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