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PhD. Eng. Rafał Wypysiński email@example.com
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The beginning of the 3D design… Prototype Development Meeting Notes
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Diagram of constructional – design process
Fabrication and prototype testing
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Confidential.Computer Aided…. 4 . – why? SolidWorksOffice OfficeProfessional Premium SolidWorks SolidWorks Office SolidWorks Office Professional © 2006 SolidWorks Corp.
Challenges Center of Purchased Mechanisms Exploded Views Fasteners Gravity components Design check Bill of Material Standard geometry Symbols Welded beams Variants in Unfolding Dimensions Mechanisms Excel Modularisation Welding File communikation Change in files Web 2D Drawings Variants Collisions Sheet Metal Punching Sales Configurator Variants Design Ergonomy Electrical Library Fixtures Plastic Cabling Draft analysis Mold Moldflow analysis Stress Routing Flow Documentation Assembly Instructions Spare Parts Marketing Aftermarket Exploded Views Communication Pictures Spare parts Show Internal & Movies External Measure. © 2006 SolidWorks Corp. Comment Dynamik Prototypes PDM Research Assemblies Analyze plastic models Production NC program Fatigue Frequency Buckling Drop test Optimization Non linear Tools Cooling Thermal Preassure Cylinders Forces. Torque Springs Dampers 5 . Move. Confidential.
Confidential.The beginning of the 3D design… Operations Tree Concept Sketch 1994 SolidWorksOffice OfficeProfessional Premium SolidWorks SolidWorks Office SolidWorks Office Professional © 2006 SolidWorks Corp. 6 .
SolidWorks Office SolidWorks Office Professional CAM Manufacturing CAE Engineering © 2006 SolidWorks Corp. 7 . Confidential.CAX family CAX CAD Design SolidWorksOffice OfficeProfessional Premium SolidWorks Computer Aided….
.Production Planning and CSolidWorks ontrol Office Professional CAP .Computer Aided Quality Control . © 2006 SolidWorks Corp.Computer Aided Planning CAQ ..CAx CAD extended family: CAx SolidWorksOffice OfficeProfessional Premium SolidWorks CIM .Computer Integrated Manufacturing SolidWorks Office PPC . Confidential. 8 .
CAD SolidWorksOffice OfficeProfessional Premium SolidWorks SolidWorks Office Computer Aided Design SolidWorks Office Professional CAD © 2006 SolidWorks Corp. Confidential. 9 .
Confidential.The current design process SolidWorksOffice OfficeProfessional Premium SolidWorks SolidWorks Office SolidWorks Office Professional FEM © 2006 SolidWorks Corp. 10 .
. changing: the object structure. methods of analysis and evaluation criteria and metrics 11 © 2006 SolidWorks Corp. At each stage of the microstructure of the design process.Coputer Aided – tasks sharing The computer: • performs laborious calculations • search information SolidWorksOffice OfficeProfessional Premium SolidWorks • introduce elements of the description of the object (documentation) SolidWorks Office SolidWorks Office Human Professional • generates ideas • establish system values (evaluation criteria) • decide to terminate or repeat actions There is a direct human-computer communication. the designer can obtain the necessary information and enter new data. Confidential.
they are used for sketching and geometrical modeling.Computer Aided Design or Computer Assisted Drafting) SolidWorksOffice OfficeProfessional Premium SolidWorks that is design activities with computer.CAD Computer Aided Design (CAD .and threedimensional objects. SolidWorks Office SolidWorks Office Professional CAD programs allow you to create virtual models of two. Confidential. 12 . it is nothing else than use advanced computer programs such as CATIA. Modern CAD systems allow parametric modeling. © 2006 SolidWorks Corp. CAD (Computer Aided Design) – systems used to design details/parts or complete mechanism . SolidWorks rather than the drawing board at work. allow create 3D representation of parts and assemblies.
. Confidential.the project can be simultaneously developed by the whole team (shorter design time) • reduce costs SolidWorksOffice OfficeProfessional Premium SolidWorks • easier modifications and make corrections (solid models performed in technology „feauture” – which changing of the draft will update the entire project SolidWorks Office SolidWorks Office and technical documentation) Professional • design automation (relieving people from routine and algorithmized operations and provide better conditions to focus on creative work) • facilitated the exchange of information • possibilities for rapid prototyping. cost projections and the amount of required material . • reduce the probability of making the non-conforming product © 2006 SolidWorks Corp..benefits • " paralel design" . 13 .CAD .
14 .Product life cycle with CAX systems SolidWorksOffice OfficeProfessional Premium SolidWorks SolidWorks Office SolidWorks Office Professional © 2006 SolidWorks Corp. Confidential.
Most programs provide visualization of the process itself. Modeler process models to the machine instructions (exactly: for instructions control machine tools position . which enable the manufacture of components. CAM (Computer Aided Manufacturing) – systems used to design a method for producing of item. © 2006 SolidWorks Corp. part of the assembly. Most offer the possibility of machining process simulation to detect errors. They use designs created in CAD systems and generate the CNC machine control code. 15 . which aims to integrate the design and manufacturing process Characteristic system feature is the transformation (processing) objects (models .NC and CNC machines). Confidential.resulting 2D/3D computer modeling).CAM – Computer Aided Manufacturing The computer system.
Production detail algorithm using CAD / CAM systems idea. 16 . Confidential. © 2006 SolidWorks Corp. software generating codes and control CNC machines. finished model. solid model (or surface). manufacturing.
CAE – Computer-Aided Engineering Analysis of strength of materials Analysis of deformation Computer fluid hydrodynamics Analysis of drawability Electromagnetic fields SolidWorksOffice OfficeProfessional Premium SolidWorks SolidWorks Office SolidWorks Office Professional Electronic Circuits CAE (Computer Aided Engineering) – systems support design and related analysis and calculations. © 2006 SolidWorks Corp. It allows a kinematic and dynamic simulations. 17 . Most programs are based on the Finite Element Method (FEM). Confidential.
CAE – Computer-Aided Engineering Strength of materials SolidWorksOffice OfficeProfessional Premium SolidWorks SolidWorks Office SolidWorks Office Professional © 2006 SolidWorks Corp. Confidential. 18 .
19 . Confidential.CAE – Computer-Aided Engineering Electromagnetic field SolidWorks Office SolidWorks Office Professional © 2006 SolidWorks Corp.
in the manufacturing process are used CAE programs for. 20 . controling. Confidential.Supporting the CAD/CAM systems. calculating. simulation. SolidWorks Office SolidWorks Office Professional © 2006 SolidWorks Corp...
Product Data Menagement Product data menagment system is a computer software dedicated to manage allSolidWorks data of containment.PDM . Confidential. 21 . OfficeProfessional Premium SolidWorks Office configuration and features of the product. SolidWorks Office Four main feature of product data management: Sorting and searching Controling rights of access Secure store and changing Tracing parts dependancy © 2006 SolidWorks Corp.
Work group integration 22 .PDM . Confidential.Product Data Menagement Requirements for data management applications Easy work SolidWorks OfficeProfessional Premium SolidWorks Office Documents searching SolidWorks Office SolidWorks Office Professional Secure access for data Re-use of data © 2006 SolidWorks Corp.
Reverse Engineering Open or scan Data Open Cloud point or Mesh File or start Next Engine Scan SolidWorksOffice OfficeProfessional Premium SolidWorks Prepare Data Run Mesh Preparation to: Align Eliminate Noise SolidWorks Office SolidWorks Office Reduce size Professional Smooth Fill holes Create 2D & 3D sketch curves against mesh Automatic Solid Creation Wizard Guided Surface Creation Wizard Convert to Solid Build surfaces from curves Solid Model Trim & Knit © 2006 SolidWorks Corp. 23 . Confidential.
Reverse Engineering © 2006 SolidWorks Corp. Confidential. 24 .
25 .Who use the CAD/CAM/CAE tools? Designers. engineers SolidWorksOffice OfficeProfessional Premium SolidWorks Production department SolidWorks Office Marketing and Sales departament SolidWorks Office Professional Department of planning and maintenance © 2006 SolidWorks Corp. Confidential.
they are also high hardware requirements. 26 .. giving engineers the greatest potential. their purchase cost is very high.division Engineering software can be conventionally divided into two groups: First group includes complex systems such as: Pro/ENGINEER. These are the most advanced software. CATIA. Confidential. However. I-Deas.Software . DELCAM. Second group The programs that SolidWorks Office Professional are not complex systems... © 2006 SolidWorks Corp. with less computer requirements The software SolidWorks Office is based on the SolidWorks Office universal solid modeling kernels: Professional SolidWorks Solid Edge Autodesk Inventor . Unigraphics.
27 . curable resin or plastic) generation of programs for CNC machines © 2006 SolidWorks Corp.tasks A) Geometric modeling SolidWorksOffice OfficeProfessional Premium SolidWorks Geometric models can be: . rapid (computer) creation of prototypes (e. Confidential. gluing paper layers.three-dimensional (3D) models can be: Office SolidWorks SolidWorks Office wire models Professional surface models solid models Geometric models are the basis for: generation of paper (flat) documentation.flat (2D) – also izometric drawings .CAD/CAM/CAE software .g.
CAD – features PARAMETRIC DESIGN This will replace the numerical dimensions of the variable names – parameters SolidWorks Office Premium SolidWorks Office Professional and the ability to input equations and inequalities defining the relationship between these variables and automatically modifying the geometric model. Confidential. SolidWorks Office SolidWorks Office Professional So parameterization provides a bridge between the matematical and the geometric model and provide mutual compatibility of using these models. Note: Not all CAD programs allow to use geometric models and parameter constraints. a b © 2006 SolidWorks Corp. a=2*b 29 .
circles.relationship between the international elements of a geometric model (sections. • equality of length. SolidWorks Office SolidWorks Office Professional Realtions can be added. Confidential.CAD – features Geometrical relations . for example ad: SolidWorksOffice OfficeProfessional Premium SolidWorks • perpendicular or parallel connection. modyfied... 30 . edited… © 2006 SolidWorks Corp.).. edges. • tangential. arcs.
SolidWorks Office SolidWorks Office Professional © 2006 SolidWorks Corp. and assemblies that relate to him. Changes in the model are automatically reflected in the drawing and the SolidWorks OfficeProfessional Premium SolidWorks Office assembly.CAD – features Files associativity CAD model is fully connected to the drawings. 31 . Confidential. This allows you to make changes in drawings or parts and make sure that they will be reflected in the model.
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